TWI794521B - Double-end tenoning machine - Google Patents
Double-end tenoning machine Download PDFInfo
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- TWI794521B TWI794521B TW108122280A TW108122280A TWI794521B TW I794521 B TWI794521 B TW I794521B TW 108122280 A TW108122280 A TW 108122280A TW 108122280 A TW108122280 A TW 108122280A TW I794521 B TWI794521 B TW I794521B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B25/00—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees
- B27B25/04—Feeding devices for timber in saw mills or sawing machines; Feeding devices for trees with feed chains or belts
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- Engineering & Computer Science (AREA)
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- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
為了提供一種雙端開榫機,藉由讓被切削物在加工主軸通過一次,能以高精度進行修整加工,同時可實施榫卯加工,而能效率良好地獲得俯視平行四邊形的板材。 雙端開榫機(1)係至少具備:基台主體(2)、及平行地設置之左右2個機柱(3,4),機柱(3,4)係具備:將被切削物往前方搬運之履帶鏈(5,6)、用於將被搬運的被切削物加工之複數個加工主軸(S1~S5)、及履帶鏈驅動馬達(7,8),2個機柱(3,4)之任一個,可相對於基台主體(2)沿前後方向移動而保持在任意的位置。In order to provide a double-end tenoning machine, by allowing the workpiece to be cut to pass through the machining spindle once, trimming can be performed with high precision, and tenon-tenon processing can be performed at the same time, so that a parallelogram-shaped plate can be obtained efficiently. The double-end tenoning machine (1) is at least equipped with: the main body of the abutment (2), and two left and right machine columns (3, 4) arranged in parallel, and the machine columns (3, 4) are equipped with: Crawler chains (5, 6) for front conveyance, multiple processing spindles (S1~S5) for processing the workpiece being conveyed, and crawler chain drive motors (7, 8), 2 machine columns (3 ,4) Any one can be moved in the front-rear direction relative to the abutment main body (2) and maintained at any position.
Description
本發明是關於可將材料效率佳且精度優異地修整(sizing)加工為平行四邊形並同時進行嵌合用的榫卯(mortise and tenon)加工之雙端開榫機。The present invention relates to a double-end tenoning machine capable of sizing a material into a parallelogram with high efficiency and high precision, and simultaneously performing mortise and tenon processing for fitting.
一般而言,作為店鋪及住宅用地板(地板材)所使用的板材,是被修整加工成該板材的四角為90°之俯視長方形,且以四邊各個可嵌合的方式被實施凹凸狀的榫卯加工。此外,地板,因為是將複數片排列進行施工,對各個的修整尺寸、榫卯尺寸及角度要求高精度,同時必須使用量產性能優異的加工裝置。於是,藉由讓工件通過一次,即可進行修整加工和榫卯加工之雙端開榫機(例如,專利文獻1)被廣泛地使用。其中,近年基於設計性的觀點,不是四角為90°的俯視長方形,而是對俯視平行四邊形的地板用板材之需求提高。 [先前技術文獻] [專利文獻]Generally speaking, boards used as floors (floor materials) for shops and houses are trimmed and processed into a rectangle with four corners of 90° in plan view, and concave-convex tenons are implemented so that each of the four sides can be fitted. Mao processing. In addition, since the floor is constructed by arranging multiple sheets, high precision is required for each trim size, mortise and tenon size, and angle, and processing equipment with excellent mass production performance must be used. Therefore, a double-end tenoning machine (for example, Patent Document 1) that can perform trimming processing and tenoning and tenoning processing by passing the workpiece once is widely used. Among them, in recent years, from the viewpoint of design, there is an increasing demand for floor boards with four corners of 90° in plan view, but plan view parallelograms. [Prior Art Literature] [Patent Document]
[專利文獻1] 日本特開平7-276301號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 7-276301
[發明所欲解決之問題][Problem to be solved by the invention]
然而,先前的雙端開榫機,並無法進行90°以外的角度之加工。因此,期望有一種加工裝置,能以優異的加工精度修整加工成俯視平行四邊形,且具有優異的量產性能。However, the previous double-end tenoning machine cannot process angles other than 90°. Therefore, it is desirable to have a processing device that can be trimmed and processed into a parallelogram in plan view with excellent processing accuracy and has excellent mass production performance.
於是,本發明的目的是為了提供一種雙端開榫機,藉由讓被切削物在加工主軸通過一次,能以高精度進行修整加工,同時可實施榫卯加工,而能效率良好地獲得俯視平行四邊形的板材。 [解決問題之技術手段]Therefore, the object of the present invention is to provide a double-end tenoning machine, which can perform trimming with high precision by allowing the workpiece to pass through the machining spindle once, and at the same time perform mortise and tenon processing, and can efficiently obtain a top view. Parallelogram sheet. [Technical means to solve the problem]
為了達成上述目的,請求項1所記載的發明之雙端開榫機,係至少具備:基台主體、平行地設置之左右2個機柱,機柱係具備:將被切削物往前方搬運之履帶鏈、用於將被搬運的被切削物加工之複數個加工主軸、以及履帶鏈驅動馬達,其特徵在於,2個機柱之任一個,可相對於基台主體沿前後方向移動而保持在任意的位置。
請求項2所記載的發明,是在請求項1的構成中,2個機柱所具備之各履帶鏈,分別具備各自獨立的2個履帶鏈驅動馬達的各1個,使2個獨立的履帶鏈驅動馬達同步運轉。
[發明之效果]In order to achieve the above purpose, the double-end tenoning machine of the invention described in
依據請求項1所記載的發明,藉由將2個機柱保持任意的間隔及相位差,可設定成任意的製品長度和四角的角度,因此藉由讓被切削物在全部的加工主軸通過一次,可精度良好地實施修整加工,並實施嵌合用的榫卯加工,因此可效率良好地獲得俯視平行四邊形的板材。
依據請求項2所記載的發明,可在保持2個機柱之相位差的狀態下驅動履帶鏈。According to the invention described in
以下,針對本發明的實施形態,參照圖式做說明。
如圖1所示般,雙端開榫機1係具備:T字狀的基台主體2、及在基台主體2上分別平行地設置之左右2個機柱3,4。又本發明的雙端開榫機1,雖具備有被切削物之按壓機構等之實際運轉所必要的設備,但僅將本發明的說明中必要的部分抽出並圖示。
各機柱3,4分別具備:履帶鏈5,6、用於將被搬運的被切削物X實施修整加工及榫卯加工之複數個加工主軸S1~S5(以下,稱為主軸群S)、以及履帶鏈驅動馬達7,8。在履帶鏈5,6,以既定的間隔設置推爪(dog)9,9…,推爪9,9…是用於將在履帶鏈5,6上所載置的被切削物往行進方向推進。又履帶鏈驅動馬達7,8是與未圖示的控制手段連接,利用該控制手段,來控制履帶鏈驅動馬達7,8的旋轉速度、亦即履帶鏈5,6的移動速度。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
As shown in FIG. 1 , a double-
左機柱3,是透過滾珠螺桿3a,可朝左右方向移動地連結於基台主體2所具備之機柱幅寬移動驅動馬達3b。因此,藉由操作控制手段而驅動機柱幅寬移動驅動馬達3b,隨著滾珠螺桿3a的旋轉使左機柱3往左右方向移動。若在左機柱3移動到任意的位置之時點讓機柱幅寬移動驅動馬達3b停止,可在該位置保持左機柱3。
右機柱4,是透過滾珠螺桿4a,可朝前後方向移動地連結於基台主體2所具備之機柱前後移動驅動馬達4b。因此,藉由驅動機柱前後移動驅動馬達4b,將右機柱4往前後方向移動,若在右機柱4移動到任意的位置之時點讓機柱前後移動驅動馬達4b停止,可在該位置保持右機柱4。
機柱幅寬移動驅動馬達3b及機柱前後移動驅動馬達4b,是與未圖示的控制手段連接,利用該控制手段,能以任意的移動幅寬精密地控制左機柱3往左右方向的移動及右機柱4往前後方向的移動。The
接下來,使用圖2來說明,使用雙端開榫機1將被切削物X修整加工為俯視平行四邊形及實施榫卯加工的順序。
首先,操作控制手段,使機柱幅寬移動驅動馬達3b動作而讓左機柱3往左右方向移動,當左機柱3到達使左機柱3和右機柱4的間隔成為獲得所期望的製品長度W1的間隔W之位置的時點,讓機柱幅寬移動驅動馬達3b停止。如上述般,因為左機柱3可往左右方向以任意的距離精密地移動,加工後的板材P能夠精度良好地獲得所期望的製品長度W1。
繼續操作控制手段,使機柱前後移動驅動馬達4b動作而讓右機柱4往前後方向移動,當右機柱4到達使左機柱3和右機柱4的相位差成為獲得所期望的角度θ1的相位差D之位置的時點,讓機柱前後移動驅動馬達4b停止。如上述般,因為右機柱4可往前後方向以任意的距離精密地移動,加工後的板材P能夠精度良好地獲得所期望的角度θ1。Next, the procedure of trimming the workpiece X into a parallelogram in plan view and performing mortise and tenon processing using the double-
如前述般,操作控制手段,讓左右的機柱3,4移動到獲得所期望的製品長度W1及角度θ1之位置後,將事先大致以與所期望的製品長度W1及角度θ1近似之長度W2及角度θ2切割出的被切削物X,以被切削物X的後方端緣X1對準推爪9,9的狀態載置於履帶鏈5,6上,藉由未圖示之被切削物X的按壓機構,將被切削物X固定在履帶鏈5,6上。
接下來,讓履帶鏈驅動馬達7,8動作,配合履帶鏈5,6的移動,被切削物X的後方端緣X1被推爪9,9推壓,使被切削物X在機柱3,4上往前方移動。這時,利用控制手段讓左右的機柱3,4之履帶鏈驅動馬達7,8同步運轉,能在保持左右的機柱3,4之相位差D的狀態下搬運被切削物X。在機柱3,4上移動中的被切削物X,是藉由主軸群S實施修整加工及榫卯加工。
如此般,藉由使被切削物X在主軸群S通過一次,可精度良好地實施製品長度W1及四角的角度θ1之修整加工、和嵌合用的榫卯加工,因此可效率良好地獲得俯視平行四邊形的地板用之板材P。As mentioned above, after operating the control means to move the left and
上述形態的雙端開榫機1係至少具備:基台主體2、及平行地設置之左右2個機柱3,4,機柱3,4係具備:將被切削物X往前方搬運之履帶鏈5,6、用於將被搬運的被切削物X加工之複數個加工主軸S1~S5、以及履帶鏈驅動馬達7,8,2個機柱3,4之任一個,可相對於基台主體2沿前後方向移動而保持在任意的位置。
依據這樣的構造之雙端開榫機1,藉由將機柱3,4保持任意的間隔W及相位差D,能設定成任意的製品長度W1和角度θ1,因此藉由讓被切削物X在全部的加工主軸S1~S5通過一次,可精度良好地實施修整加工,並實施嵌合用的榫卯加工,因此可效率良好地獲得俯視平行四邊形的板材P。The above-mentioned double-
此外,2個機柱3,4所具備之各履帶鏈5,6,分別具備各自獨立的2個履帶鏈驅動馬達7,8的各1個,使2個獨立的履帶鏈驅動馬達7,8同步運轉。
如此,可在保持機柱3,4的相位差D之狀態下驅動履帶鏈5,6。In addition, each of the
以上,是根據圖示例來說明本發明,但本發明的技術範圍並不限定於此。例如,左右的機柱亦可為,左機柱往前後方向移動且右機柱往左右方向移動,亦可為左右的機柱都能往前後左右移動,亦可為一方固定在基台主體上且另一方能往前後左右移動。此外,機柱的移動手段,只要能讓機柱往任意的位置移動即可,不是滾珠螺桿和各移動驅動馬達的組合亦可。此外,加工主軸,只要可進行期望的加工即可,其數量、種類可任意地選擇。再者,藉由將四角的角度設定為90°,能與先前的雙端開榫機同樣的進行被切削物之成為俯視長方形的修整加工及榫卯加工。此外,被切削物是板材、角材皆可。As mentioned above, although this invention was demonstrated based on the illustration example, the technical scope of this invention is not limited to this. For example, the left and right machine columns can also be, the left machine column moves forward and backward and the right machine column moves left and right, or both left and right machine columns can move forward, backward, left and right, or one side can be fixed on the main body of the abutment And the other party can move forward, backward, left and right. In addition, the moving means of the machine column may be as long as it can move the machine column to an arbitrary position, and may not be a combination of a ball screw and each moving drive motor. In addition, the number and type of machining spindles can be arbitrarily selected as long as desired machining can be performed. Furthermore, by setting the angles of the four corners to 90°, it is possible to perform trimming and mortise and tenon processing of the cut object into a rectangular top view in the same way as the conventional double-end tenoning machine. In addition, the workpiece to be cut may be either a plate or an angle.
1:雙端開榫機
2:基台主體
3:左機柱
3a:滾珠螺桿
3b:機柱左右移動驅動馬達
4:右機柱
4a:滾珠螺桿
4b:機柱前後移動驅動馬達
5,6:履帶鏈
7,8:履帶鏈驅動馬達
9:推爪
S:主軸群
S1~S5:加工主軸1: Double-end tenoning machine
2: Abutment body
3:
圖1係顯示本發明的雙端開榫機的一部分之立體圖。 圖2係顯示本發明的雙端開榫機的一部分之俯視圖。Fig. 1 is a perspective view showing a part of the double-end tenoning machine of the present invention. Figure 2 is a top view showing a part of the double-end tenoner of the present invention.
1:雙端開榫機 1: Double-end tenoning machine
2:基台主體 2: Abutment body
3:左機柱 3: left machine column
3a:滾珠螺桿 3a: Ball screw
3b:機柱左右移動驅動馬達 3b: The machine column moves left and right to drive the motor
4:右機柱 4: Right column
4a:滾珠螺桿 4a: Ball screw
4b:機柱前後移動驅動馬達 4b: Drive motor for forward and backward movement of machine column
5,6:履帶鏈 5,6: track chain
7,8:履帶鏈驅動馬達 7,8: Track chain drive motor
9:推爪 9: push claw
S:主軸群 S: spindle group
S1~S5:加工主軸 S1~S5: Processing spindle
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JP2019044059A JP7194995B2 (en) | 2019-03-11 | 2019-03-11 | double end tenoner |
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CN114750247A (en) * | 2022-03-23 | 2022-07-15 | 宝胜科技创新股份有限公司 | Double-end sawing machine is used in processing of cable ironwood dish |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6366201U (en) * | 1986-10-20 | 1988-05-02 | ||
JPH0324325Y2 (en) * | 1985-06-14 | 1991-05-28 | ||
JPH07276301A (en) * | 1994-04-05 | 1995-10-24 | Yasuda Tekko Kk | Woodworking machine for simultaneously working both sides and method for working four rims |
CN207432402U (en) * | 2017-09-11 | 2018-06-01 | 四川博力阳光装饰建材有限公司 | A kind of tenonen |
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JP6366201B2 (en) | 2016-08-31 | 2018-08-01 | 本田技研工業株式会社 | Sheet control apparatus and sheet control method |
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- 2019-03-11 JP JP2019044059A patent/JP7194995B2/en active Active
- 2019-06-26 TW TW108122280A patent/TWI794521B/en active
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0324325Y2 (en) * | 1985-06-14 | 1991-05-28 | ||
JPS6366201U (en) * | 1986-10-20 | 1988-05-02 | ||
JPH07276301A (en) * | 1994-04-05 | 1995-10-24 | Yasuda Tekko Kk | Woodworking machine for simultaneously working both sides and method for working four rims |
CN207432402U (en) * | 2017-09-11 | 2018-06-01 | 四川博力阳光装饰建材有限公司 | A kind of tenonen |
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