TWI793290B - Grinding device, wafer grinding method, and wafer manufacturing method - Google Patents
Grinding device, wafer grinding method, and wafer manufacturing method Download PDFInfo
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Abstract
本發明係提供一種研磨裝置及晶圓的研磨方法,包含一研磨頭;一定盤,係貼附有一研磨布;一裝載台,係用以對研磨頭安裝該晶圓;一卸載台,係用以自研磨頭剝離晶圓,研磨裝置係研磨以研磨頭支承的晶圓,其中研磨裝置進一步包括得以上下移動的較晶圓為小的一局部研磨墊,在使局部研磨墊朝向研磨頭相對地上升而使以研磨頭支承的晶圓與局部研磨墊接觸的同時,使支承晶圓的研磨頭旋轉而得以呈同心圓狀地局部研磨晶圓外周部,藉此,能夠使DSP加工等的CMP加工前的研磨加工以及於CMP加工中的形狀匹配較過去更為提升,而平坦化CMP加工後的晶圓形狀。The invention provides a grinding device and a wafer grinding method, comprising a grinding head; a fixed disc, which is attached with a grinding cloth; a loading table, which is used to install the wafer on the grinding head; an unloading table, which is used To peel off the wafer from the grinding head, the grinding device is used to grind the wafer supported by the grinding head, wherein the grinding device further includes a local grinding pad that can move up and down, which is smaller than the wafer, and the local grinding pad faces the grinding head. While rising to bring the wafer supported by the polishing head into contact with the local polishing pad, the polishing head supporting the wafer is rotated to locally polish the outer periphery of the wafer in a concentric circle, thereby enabling CMP such as DSP processing. Grinding before processing and shape matching in CMP processing are improved compared to the past, and the wafer shape after CMP processing is flattened.
Description
本發明係關於一種研磨裝置、晶圓的研磨方法及晶圓的製造方法。The invention relates to a grinding device, a wafer grinding method and a wafer manufacturing method.
半導體晶圓的研磨的一般的流程,係為於雙面研磨(DSP)加工後,以單面研磨(CMP)加工來進行二次研磨及修飾研磨。The general process of semiconductor wafer polishing is to perform secondary polishing and finishing polishing by single-side polishing (CMP) after double-side polishing (DSP) processing.
圖11係表示過去的晶圓的研磨流程的範例的圖。將晶圓DSP加工(S1’)後,進行二次研磨加工(S3’),最後進行修飾研磨加工(S5’)。二次研磨加工則視必要亦可反覆二次以上(S4’)。FIG. 11 is a diagram showing an example of a conventional wafer polishing flow. After the wafer is DSP processed (S1'), the secondary grinding process (S3') is performed, and finally the finishing grinding process (S5') is performed. The secondary grinding process may be repeated more than two times if necessary (S4').
由於晶圓是藉由DSP加工及CMP加工的磨除量總和來作出形狀,故DSP形狀的變化大幅地影響著晶圓的平坦度的參差。Since the wafer is shaped by the sum of the removal amount of DSP processing and CMP processing, the variation of the DSP shape greatly affects the variance of the flatness of the wafer.
CMP加工係對DSP加工後的晶圓進行。DSP加工中,晶圓的外周形狀係以翹起形狀為目標來製作。雖然之後的CMP加工中,整體上以依照前形狀為目標,但為了讓晶圓的最外周部不要下垂,會以成為若干的翹起形狀的方式來設定。因此,會有DSP及CMP中的形狀匹配無法順利進行,於CMP加工中使DSP形狀惡化的情形。 [先前技術文獻] [專利文獻]CMP processing is performed on wafers processed by DSP. In DSP processing, the outer peripheral shape of the wafer is manufactured with the aim of a warped shape. In the subsequent CMP process, the overall aim is to conform to the previous shape, but in order to prevent the outermost peripheral part of the wafer from drooping, it is set so that it becomes a slightly warped shape. Therefore, shape matching in DSP and CMP may not be performed smoothly, and the shape of DSP may be deteriorated in CMP processing. [Prior Technical Literature] [Patent Document]
[專利文獻1]日本國際公開第2010/023829號公報 [專利文獻2]日本特開2012-35393號公報 [專利文獻3]日本國際公開第2013/001719號公報[Patent Document 1] Japanese International Publication No. 2010/023829 [Patent Document 2] Japanese Unexamined Patent Publication No. 2012-35393 [Patent Document 3] Japanese International Laid-Open Publication No. 2013/001719
[發明所欲解決之問題] 如上述般,過去會有藉由雙面研磨(DSP)加工等的研磨加工的晶圓外周形狀成為翹起形狀的情形,因位於CMP加工中將晶圓最外周部設定為翹起形狀,而會有DSP加工等的CMP加工前的研磨加工以及於CMP加工中的形狀匹配無法順利進行,於CMP加工中使藉由DSP加工等的研磨加工形狀惡化的情形。為了提升CMP加工後的晶圓的品質,有必要使DSP加工等的CMP加工前的研磨加工與於CMP加工中的形狀匹配。[Problem to be solved by the invention] As mentioned above, in the past, the outer peripheral shape of the wafer processed by grinding such as double-side polishing (DSP) processing has become a raised shape, because the outermost peripheral portion of the wafer is set in a raised shape during CMP processing, and Grinding before CMP processing such as DSP processing and shape matching during CMP processing may not be performed smoothly, and the shape of the grinding process by DSP processing or the like may deteriorate during CMP processing. In order to improve the quality of wafers after CMP processing, it is necessary to match the polishing process before CMP processing such as DSP processing with the shape during CMP processing.
有鑑於上述問題,本發明提供一種研磨裝置及晶圓的研磨方法,能夠使DSP加工等的CMP加工前的研磨加工與於CMP加工中的形狀匹配較過去更為提升,而將CMP加工後的晶圓形狀予以平坦化。 [解決問題之技術手段]In view of the above problems, the present invention provides a grinding device and a wafer grinding method, which can make the shape matching between the grinding process before the CMP process such as DSP processing and the shape matching in the CMP process more improved than in the past, and the CMP process after the CMP process The wafer shape is flattened. [Technical means to solve the problem]
為了解決上述課題,本發明提供一種研磨裝置,包含一研磨頭,係用以支承一晶圓;一定盤,係貼附有用以研磨該晶圓的一研磨布;一裝載台,係用以對該研磨頭安裝該晶圓;一卸載台,係用以自該研磨頭剝離該晶圓,該研磨裝置係研磨以該研磨頭支承的該晶圓,其中該研磨裝置進一步包括得以上下移動且較該晶圓為小的一局部研磨墊,在使該局部研磨墊朝向該研磨頭相對地上升而使以該研磨頭支承的該晶圓與該局部研磨墊接觸的同時,使支承該晶圓的該研磨頭旋轉而得以呈同心圓狀地局部研磨該晶圓的外周部。In order to solve the above problems, the present invention provides a grinding device, which includes a grinding head, which is used to support a wafer; a fixed plate, which is attached with a grinding cloth for grinding the wafer; a loading table, which is used for The grinding head mounts the wafer; an unloading table is used to peel off the wafer from the grinding head, and the grinding device grinds the wafer supported by the grinding head, wherein the grinding device further includes a device capable of moving up and down and relatively The wafer is a small local polishing pad. When the local polishing pad is relatively raised toward the polishing head so that the wafer supported by the polishing head is in contact with the local polishing pad, the wafer supporting the wafer is The polishing head is rotated to locally polish the outer peripheral portion of the wafer concentrically.
若為這樣的研磨裝置,即使晶圓外周部被製作為翹起形狀,使用具有修正晶圓的局部(晶圓的外周部)的功能的研磨裝置(CMP裝置)而能夠進行於CMP加工中的形狀匹配,得到高平坦的晶圓係成為可能。With such a polishing device, even if the outer peripheral part of the wafer is made into a warped shape, it can be performed in CMP processing using a polishing device (CMP device) that has a function of correcting a part of the wafer (the outer peripheral part of the wafer). Shape matching makes it possible to obtain a highly flat wafer system.
此時,該局部研磨墊係於該晶圓的外周與該局部研磨墊的中心位置接觸而研磨為佳。At this time, it is preferable that the local polishing pad is ground by contacting the outer periphery of the wafer with the center of the local polishing pad.
若為這樣的研磨裝置,將晶圓外周部的翹起形狀更確實地且均一地研磨係成為可能。According to such a polishing apparatus, it is possible to more reliably and uniformly polish the warped shape of the outer peripheral portion of the wafer.
此外,這時該研磨裝置係包括用以洗淨該研磨頭的得以上下移動的一背墊洗淨台,該局部研磨墊係配置於該背墊洗淨台,且該背墊洗淨台及該局部研磨墊得以分別地上下移動為佳。In addition, at this time, the grinding device includes a back pad cleaning table that can move up and down for cleaning the grinding head, the local polishing pad is arranged on the back pad cleaning table, and the back pad cleaning table and the back pad cleaning table It is preferable that the partial polishing pad can move up and down separately.
若為這樣的研磨裝置,將局部研磨墊配置於研磨裝置的背墊洗淨台而能夠容易地修正晶圓外周部的翹起形狀,進行於CMP加工中的形狀匹配係成為可能。With such a polishing apparatus, the warped shape of the outer peripheral portion of the wafer can be easily corrected by disposing the local polishing pad on the back pad cleaning table of the polishing apparatus, and shape matching in CMP processing becomes possible.
此外,本發明提供一種晶圓的研磨方法,係為使用本發明的研磨裝置的晶圓的研磨方法,其中進行該晶圓全面的單面研磨之前,在使該局部研磨墊朝向該研磨頭相對地上升而使以該研磨頭支承的該晶圓與該局部研磨墊接觸的同時,使支承該晶圓的該研磨頭旋轉而得以呈同心圓狀地局部研磨該晶圓的外周部。In addition, the present invention provides a wafer grinding method, which is a wafer grinding method using the grinding device of the present invention, wherein before performing comprehensive single-side grinding of the wafer, the partial grinding pad is opposed to the grinding head. While the wafer supported by the polishing head is raised to contact the local polishing pad, the polishing head supporting the wafer is rotated to locally polish the outer periphery of the wafer concentrically.
若為這樣的研磨方法,將過去藉由例如DSP的晶圓外周部係製作為翹起形狀且於CMP加工後無法修正而平坦度變差之物,使用具有修正晶圓的局部(晶圓的外周部)的功能的研磨裝置(CMP裝置)予以局部研磨而能夠進行於CMP加工中的形狀匹配,得到高平坦的晶圓係成為可能。If it is such a grinding method, the outer peripheral part of the wafer, which has been made into a warped shape by DSP in the past and cannot be corrected after CMP processing, and the flatness deteriorates, is used with a part of the corrected wafer (wafer's The function of the polishing device (CMP device) of the peripheral part) can be locally polished to perform shape matching in CMP processing, and it is possible to obtain a highly flat wafer system.
此外,這時該局部研磨墊係於該晶圓的外周與該局部研磨墊的中心位置接觸而研磨為佳。In addition, at this time, the local polishing pad is preferably ground so that the outer periphery of the wafer is in contact with the center of the local polishing pad.
若為這樣的研磨方法,能夠將過去藉由例如DSP的晶圓外周部的翹起形狀更確實地且均一地研磨,得到高平坦的晶圓係成為可能。According to such a polishing method, it is possible to more reliably and uniformly polish the warping shape of the wafer outer peripheral portion that was conventionally used by DSP, for example, and obtain a highly flat wafer system.
此外,這時僅自該晶圓外周端起,於半徑方向20~50mm的範圍內研磨該晶圓為佳。In addition, at this time, it is preferable to grind the wafer within a range of 20 to 50 mm in the radial direction only from the outer peripheral end of the wafer.
若為這樣的研磨方法,能夠僅對晶圓外周部的翹起形狀更有效地修正,得到高平坦的晶圓係成為可能。According to such a polishing method, only the warping shape of the outer peripheral portion of the wafer can be corrected more effectively, and it becomes possible to obtain a highly flat wafer system.
此外,這時呈同心圓狀地局部研磨該晶圓外周部時,改變對於支承該晶圓的該研磨頭的該局部研磨墊的相對的高度位置而控制研磨荷重為佳。In addition, at this time, when the outer peripheral portion of the wafer is locally polished concentrically, it is preferable to control the polishing load by changing the relative height position of the local polishing pad of the polishing head supporting the wafer.
若為這樣的研磨方法,使晶圓與局部研磨墊接觸而容易地控制晶圓外周部的局部研磨的研磨荷重係成為可能。According to such a polishing method, it is possible to easily control the polishing load for local polishing of the outer peripheral portion of the wafer by bringing the wafer into contact with the local polishing pad.
此外,這時局部研磨的該晶圓係為經雙面研磨的晶圓為佳。In addition, at this time, the partially ground wafer is preferably a double-side ground wafer.
若為這樣的研磨方法,將藉由DSP製作的晶圓外周部的翹起予以局部地修正而能夠進行於CMP加工中的形狀匹配,確實地得到高平坦的晶圓係成為可能。With such a polishing method, it is possible to locally correct the warpage of the outer peripheral portion of the wafer produced by DSP, to perform shape matching in CMP processing, and to reliably obtain a highly flat wafer system.
此外,本發明提供一種晶圓的製造方法,係包含藉由本發明的上述的晶圓的研磨方法而局部研磨晶圓外周部的步驟。In addition, the present invention provides a wafer manufacturing method, which includes the step of partially grinding the outer peripheral portion of the wafer by the above-mentioned wafer grinding method of the present invention.
若為這樣的晶圓的製造方法,製造高平坦的晶圓係成為可能。 [對照先前技術之功效]According to such a wafer manufacturing method, it becomes possible to manufacture a highly flat wafer system. [Compared with the effect of previous technology]
若為本發明的研磨裝置及晶圓的研磨方法,將藉由例如DSP等的晶圓的外周部係製作為翹起形狀且於CMP加工後無法修正而平坦度變差之物,使用具有修正晶圓的局部(晶圓的外周部)的功能的研磨裝置(CMP裝置)而能夠進行於CMP加工中的形狀匹配,得到高平坦的晶圓係成為可能。In the case of the grinding apparatus and wafer grinding method of the present invention, the outer peripheral portion of the wafer, such as DSP, is made into a warped shape and cannot be corrected after CMP processing, and the flatness becomes poor. The polishing device (CMP device) that functions as a part of the wafer (outer peripheral part of the wafer) can perform shape matching in CMP processing, and it is possible to obtain a highly flat wafer system.
以下針對本發明,參考圖式並說明實施型態,然而本發明並不限於此。The following describes the embodiments of the present invention with reference to the drawings, but the present invention is not limited thereto.
研磨步驟中的晶圓的平坦度係藉由DSP加工等的CMP加工前的研磨加工及CMP加工的磨除量總和來製作。The flatness of the wafer in the polishing step is produced by the sum of the polishing process before CMP processing such as DSP processing and the removal amount of CMP processing.
CMP加工前的研磨加工後的晶圓外周形狀一旦大幅地變化,會有於CMP加工中無法將形狀修正為平坦且無法製作高平坦度的晶圓的問題。此外,平坦度的形狀惡化係起因於晶圓外周部為多。Once the outer peripheral shape of the wafer after grinding before CMP processing changes greatly, there is a problem that the shape cannot be corrected to be flat during CMP processing, and a wafer with high flatness cannot be produced. In addition, the shape deterioration of the flatness is caused by the fact that there are many outer peripheral parts of the wafer.
DSP加工係以成為沒有外周下垂的平坦的形狀為目標,以致外周部容易變成翹起的形狀。為了於之後的CMP加工中讓外周不下垂而變成若干的翹起形狀,當DSP形狀參差為大幅度的翹起形狀時,會造成平坦度變差。DSP processing aims at a flat shape without sagging of the outer periphery, so that the outer peripheral part tends to become a warped shape. In order to prevent the outer periphery from sagging in the subsequent CMP processing, it becomes a somewhat warped shape. When the DSP shape varies into a large warped shape, it will cause flatness to deteriorate.
於是,本發明人等為了解決這樣的問題而積極探討。結果找出了於CMP加工前使晶圓形狀局部地變化,使CMP加工前的晶圓的形狀與CMP的形狀匹配,藉此能夠抑制平坦度惡化,進而完成本發明。Then, the inventors of the present invention actively studied to solve such a problem. As a result, they found out that the deterioration of flatness can be suppressed by locally changing the shape of the wafer before CMP processing and matching the shape of the wafer before CMP processing with the shape of CMP, and completed the present invention.
首先,說明本發明的研磨裝置的範例。本發明的研磨裝置係為於研磨裝置追加局部研磨功能的裝置。First, an example of the polishing device of the present invention will be described. The grinding device of the present invention is a device in which a local grinding function is added to the grinding device.
圖4係表示本發明的研磨裝置的機構的範例的圖。本發明的研磨裝置11係自晶圓的裝載裝置13的晶舟盒取出晶圓,將晶圓設置於用以將晶圓貼附至研磨頭的裝載台16。研磨頭係在藉由尼龍毛刷將晶圓吸附面的背墊經純水洗淨的狀態下,等待裝載台16來到研磨頭下。裝載台16於研磨頭下停止後,如圖5所示,研磨頭1為了貼附晶圓W而下降,在晶圓W進入陶瓷環4下的模板5的袋孔後,使研磨頭1的內壓P1為負壓而將晶圓W固定至背墊2。Fig. 4 is a diagram showing an example of the mechanism of the polishing device of the present invention. The
本發明的研磨裝置係進一步在晶圓W支承於研磨頭1後,如圖1所示,研磨頭1下降,得以上下移動且較晶圓為小的局部研磨墊18朝向研磨頭1相對地上升,與晶圓W接觸,在供給研磨漿的同時使研磨頭1旋轉而得以呈同心圓狀地研磨晶圓W的局部。In the grinding apparatus of the present invention, after the wafer W is supported on the
這時,加工周速度係僅以研磨頭的旋轉來控制為佳。At this time, it is better to control the machining peripheral speed only by the rotation of the grinding head.
此外,這時局部研磨墊18係於局部研磨墊18的中心位置與晶圓W外周的位置接觸為佳。In addition, at this time, the
於圖2表示本發明的研磨裝置中的局部研磨墊的與圖1不同的範例。本發明的研磨裝置亦可為將研磨局部的局部研磨墊18配置於裝載/卸載機構15的背墊洗淨台8之物。此時局部的研磨係以下列方式進行:晶圓W支承於研磨頭1之後,於晶圓W支承前刷洗研磨頭1的單元係再次位於研磨頭1的下部,研磨頭1下降而裝備於背墊洗淨台8的較晶圓尺寸為小的局部研磨墊18朝向研磨頭1相對地上升,與晶圓W接觸,在供給研磨漿的同時使研磨頭1旋轉。FIG. 2 shows an example different from FIG. 1 of the partial polishing pad in the polishing apparatus of the present invention. The polishing device of the present invention may also be one in which the
圖6及圖8係表示本發明的研磨裝置的背墊的洗淨的範例及過去的研磨裝置的背墊的洗淨的範例的圖。此外,圖3及圖9係表示本發明的研磨裝置的背墊洗淨台的範例及過去的研磨裝置的背墊洗淨台的範例的圖。過去,如圖8及圖9所示,背墊洗淨台8’中設有尼龍毛9’及流體噴霧噴嘴10’而洗淨研磨頭1’。另一方面,如圖3所示,本發明的背墊洗淨台8中,除了尼龍毛9及流體噴霧噴嘴10,於背墊洗淨台8上的由尼龍毛9所分割成四等分的背墊洗淨台8的一處設置有局部研磨墊18。此外,本發明的背墊洗淨台8的局部研磨墊18能夠與背墊洗淨台8分開地上下動作。此外,研磨漿係自與研磨頭1洗淨時共通的流體噴霧噴嘴10供給至晶圓W表面。6 and 8 are diagrams showing an example of cleaning the back pad of the polishing apparatus according to the present invention and an example of cleaning the back pad of the conventional polishing apparatus. 3 and 9 are diagrams showing an example of the back pad cleaning stand of the polishing apparatus of the present invention and an example of the back pad cleaning stand of the conventional polishing apparatus. In the past, as shown in Figure 8 and Figure 9, nylon wool 9' and fluid spray nozzle 10' were provided in the back pad cleaning table 8' to clean the grinding head 1'. On the other hand, as shown in Figure 3, in the back
晶圓的局部研磨後,晶圓搬送至研磨加工台19,進行二次研磨及修飾研磨,晶圓W搬送至卸載台17而藉由純水噴射自研磨頭1剝離,藉由卸載裝置14搬送至下一個步驟。After the partial grinding of the wafer, the wafer is transported to the grinding processing table 19 for secondary grinding and finishing grinding. The wafer W is transported to the unloading table 17 and peeled off from the polishing
圖7係表示本發明的研磨裝置的晶圓全面的研磨加工的範例的圖。在研磨加工台19將研磨布貼附至定盤上。之後,如圖7所示,對貼附於定盤7的研磨布6上供給研磨漿,使支承晶圓W的研磨頭1於研磨布6滑動而進行研磨。FIG. 7 is a diagram showing an example of polishing of the entire surface of a wafer by the polishing apparatus of the present invention. At the grinding table 19, the grinding cloth is attached to the fixed plate. Thereafter, as shown in FIG. 7 , the polishing slurry is supplied to the polishing
其次,針對本發明的晶圓的研磨方法,使用圖12及圖13進行說明。圖12係說明本發明的晶圓的研磨方法中的局部研磨加工的動作的流程圖。此外,圖13係表示藉由本發明的晶圓的研磨方法的研磨流程的範例的圖。Next, the wafer polishing method of the present invention will be described using FIGS. 12 and 13 . FIG. 12 is a flowchart illustrating the operation of partial polishing in the wafer polishing method of the present invention. In addition, FIG. 13 is a diagram showing an example of a polishing flow by the wafer polishing method of the present invention.
本發明的晶圓的研磨方法中,首先自晶舟盒取出晶圓W(圖13的(A)),將晶圓W設置於裝載台16(圖13的(B))。In the wafer polishing method of the present invention, first, the wafer W is taken out from the pod ( FIG. 13(A) ), and the wafer W is set on the loading stage 16 ( FIG. 13(B) ).
研磨頭1在將晶圓W支承於模板5的背墊2之前,使晶圓吸附面的背墊2為純水洗淨的狀態(圖12的SC1、圖13的(C))。在此,作為背墊的洗淨方法,以使用背墊洗淨台8配置有局部研磨墊18之物的場合為例進行說明。圖6係表示本發明的研磨頭的背墊的洗淨的範例的圖。研磨頭1下降而到達洗淨位置後,附有尼龍毛9及流體噴霧噴嘴10的背墊洗淨台8會自研磨頭1的下側朝向研磨頭1上升而靠近。自流體噴霧噴嘴10將純水朝向背墊2噴霧的同時,使尼龍毛(尼龍製刷)9與背墊2接觸,使背墊洗淨台8及研磨頭1兩者旋轉而洗淨。研磨頭1及背墊洗淨台8的旋轉中心R1、R2係為錯開,背墊的導引部3亦同時刷洗。此時,局部研磨墊18係於較尼龍毛9為低的位置待命。Before the polishing
將研磨頭1的背墊2純水洗淨後,移動示於圖4的裝載台16而移動至研磨頭1的正下方(圖13的(D)),研磨頭1下降而將晶圓W貼附至背墊2(圖12的SC2、圖13的(E))。之後,裝載台16移動而往下一個晶圓的設置位置移動(圖13的(F))。After cleaning the
圖5係說明往本發明的研磨裝置的研磨頭的晶圓的貼附的圖。結束背墊洗淨的研磨頭1於預定的位置待命,其次設置於裝載台16上的PVA海綿12上的晶圓W於研磨頭1正下方待命。之後,研磨頭1下降至輕壓PVA海綿12的位置為止而於模板5的晶圓袋支承晶圓W,進一步,使研磨頭1的壓力P1為負壓,使背墊2變形而進行晶圓支承。FIG. 5 is a diagram illustrating attachment of a wafer to a polishing head of the polishing apparatus of the present invention. After cleaning the back pad, the polishing
與示於圖14的藉由過去的晶圓的研磨方法的研磨流程的範例不同,本發明的晶圓的研磨方法係包含於晶圓全面的單片研磨之前,局部研磨晶圓W的外周部的步驟。局部研磨步驟中,首先,背墊洗淨台8上升至研磨頭1側(圖13的(G))。進一步,局部研磨墊18朝向研磨頭1相對地上升(圖13的(H)),將局部研磨墊18推抵晶圓,自流體噴出噴嘴10噴射研磨漿,使研磨頭1旋轉而呈同心圓狀地局部研磨晶圓W的外周部(圖12的SC3、圖13的(I))。Different from the example of the grinding process by the conventional wafer grinding method shown in FIG. 14 , the wafer grinding method of the present invention includes partially grinding the outer periphery of the wafer W before the wafer is fully single-piece polished. A step of. In the partial polishing step, first, the back pad cleaning table 8 is raised to the side of the polishing head 1 ( FIG. 13(G) ). Further, the
此外,這時加工周速度能夠僅以研磨頭的旋轉來控制。In addition, at this time, the machining peripheral speed can be controlled only by the rotation of the polishing head.
此外,這時局部研磨亦可在局部研磨墊中心部與晶圓外周部接觸的位置關係下進行。In addition, at this time, local polishing may be performed in a positional relationship in which the center of the local polishing pad is in contact with the outer periphery of the wafer.
此外,這時無關乎晶圓的直徑,而僅自晶圓的外周端起,於半徑方向20~50mm的範圍內研磨為佳。特別是因為300mm以上等的大直徑的晶圓中,此區域的平坦度尤其會成為問題。In addition, at this time, regardless of the diameter of the wafer, it is preferable to grind only within the range of 20 to 50 mm in the radial direction from the outer peripheral end of the wafer. In particular, in wafers with a large diameter of 300 mm or more, the flatness of this region becomes a problem.
此外,這時荷重能夠以局部研磨墊的高度位置來調節。In addition, at this time, the load can be adjusted by the height position of the local polishing pad.
局部研磨晶圓後,研磨頭1旋轉(圖13的(J)),研磨頭1下降而設置於研磨加工台19(圖13的(K))。After the wafer is partially polished, the polishing
將二次研磨布或修飾研磨布貼上定盤7,以壓力P1(內壓)、壓力P2(外壓)施加荷重,使研磨頭1與定盤7旋轉而全面研磨經局部研磨的晶圓(圖12的SC4、圖13的(L))。Attach the secondary grinding cloth or modified grinding cloth to the fixed
研磨頭1係將用以使晶圓支承位置動作的壓力P1及用以使模板的導引部3動作的壓力P2予以組合而進行研磨加工。於模板5的背墊2支承晶圓W時,是由使背墊表面含有純水而藉由純水的表面張力的晶圓吸附,以及使壓力P1為負壓而藉由背墊2的變形的晶圓吸附兩者所進行。The polishing
晶圓W的全面研磨後,研磨頭1上升而自研磨加工台19離開(圖13的(M))。圖13的(J)至(M)的步驟可如同圖13的(N)至(U)的步驟般反覆數次。After the entire surface of the wafer W is polished, the polishing
此外,這時要局部研磨的晶圓為經雙面研磨加工的晶圓,能夠以CMP裝置在CMP加工前將DSP的晶圓外周形狀部分地修正。In addition, the wafer to be partially ground at this time is a double-side ground wafer, and the outer peripheral shape of the DSP wafer can be partially corrected by the CMP apparatus before the CMP process.
圖10係表示使用本發明的研磨裝置的研磨流程的範例的圖,以及圖11係表示使用過去的研磨裝置的研磨流程的範例的圖。雖然示於圖11的使用過去的研磨裝置的研磨流程的範例中,進行DSP S1’後,進行二次研磨S3’、二次研磨S4’,但是在本發明的研磨方法中,能夠如圖10般,進行DSP S1後,於CMP之前,進行晶圓外周部的局部研磨S2,搬送至研磨加工台19,進行二次研磨S3、二次研磨S4,最後進行修飾研磨S5。FIG. 10 is a diagram showing an example of a polishing flow using a polishing apparatus of the present invention, and FIG. 11 is a diagram showing an example of a polishing flow using a conventional polishing apparatus. Although shown in the example of the grinding process of the grinding device in the past using the grinding device in the past, after carrying out DSP S1 ', carry out secondary grinding S3 ', secondary grinding S4 ', but in the grinding method of the present invention, can be as shown in Figure 10 Generally, after DSP S1, before CMP, local polishing S2 of the outer periphery of the wafer is performed, transported to the polishing table 19, secondary polishing S3, secondary polishing S4 are performed, and finally touch-up polishing S5 is performed.
卸載台17的托盤往裝載/卸載位置移動後(圖13的(V)),經全面研磨加工的晶圓W被搬送至卸載台17,研磨頭1下降(圖13的(W)),晶圓W藉由純水噴射而自研磨頭1剝離(圖13的(X)),運送至下一個步驟(後續步驟的洗淨)(圖13的(Y))。After the tray of the unloading table 17 moves to the loading/unloading position ((V) in FIG. 13 ), the fully polished wafer W is transported to the unloading table 17 , and the polishing
這樣一來便製造出晶圓。若為這樣的本發明的晶圓的製造方法,能夠製造高平坦的晶圓。 [實施例]In this way, wafers are produced. According to such a wafer manufacturing method of the present invention, a highly flat wafer can be manufactured. [Example]
以下舉出實施例及比較例而具體地說明本發明,但本發明不限於這些。Hereinafter, although an Example and a comparative example are given and this invention is demonstrated concretely, this invention is not limited to these.
(實施例1-5) 局部磨墊的直徑於138mm(實施例1)、98mm(實施例2)、50.8mm(實施例3)、38mm(實施例4)及18mm(實施例5)的五種水準下,將雙面研磨(DSP)加工後的晶圓予以局部研磨加工後,進行晶圓全面的單面研磨(CMP)(二次研磨及修飾研磨),比較邊緣部的平坦度評估指標之一的ESFQR(max)的在局部研磨加工前後的差異。 此外,局部研磨加工係使晶圓的外周與局部研磨墊的中心位置接觸而進行。(Example 1-5) The diameter of the local grinding pad is under five levels of 138mm (embodiment 1), 98mm (embodiment 2), 50.8mm (embodiment 3), 38mm (embodiment 4) and 18mm (embodiment 5). The wafer after polishing (DSP) is partially polished, and then the wafer is fully polished on one side (CMP) (secondary polishing and touch-up polishing), and ESFQR (max), which is one of the evaluation indicators for flatness at the edge, is compared. The difference before and after the partial grinding process. In addition, the local polishing process is performed by bringing the outer periphery of the wafer into contact with the central position of the local polishing pad.
局部研磨的加工條件如下。 [研磨加工條件] 裝置:不二越機械製單面研磨機 加工晶圓:直徑300mm P- 品<100>矽晶圓 研磨布:研磨布料 不織布 研磨劑:研磨漿 KOH基底膠體二氧化矽The processing conditions of partial grinding are as follows. [Grinding Processing Conditions] Device: Single-sided grinding machine made by Fujikoshi Machinery Wafer: Diameter 300mm P - product <100> Silicon wafer Abrasive cloth: Abrasive cloth and non-woven cloth Abrasive: Abrasive slurry KOH base colloidal silica
全面研磨的加工條件如下。 [研磨加工條件] 裝置:不二越機械製單面研磨機 加工晶圓:直徑300mm P- 品<100>矽晶圓 研磨布:研磨布料 不織布(二次研磨)及絨布(修飾研磨)二種 研磨劑:研磨漿 KOH基底膠體二氧化矽及N4 OH基底膠體二氧化矽The processing conditions for full grinding are as follows. [Grinding Processing Conditions] Device: Single-side grinding machine made by Fujikoshi Machinery Wafer: Diameter 300mm P - product <100> Silicon wafer grinding cloth: grinding cloth non-woven cloth (secondary grinding) and velvet cloth (modifying grinding) two kinds of abrasives : Slurry KOH-based colloidal silica and N 4 OH-based colloidal silica
晶圓的平坦度測量使用KLA-Tencor公司製平坦度測量機WaferSight 2。外周除外範圍(E﹒E﹒)以1mm進行。自測量的晶圓的平坦度算出ΔESFQR(max)。For the flatness measurement of the wafer, a flatness measuring
表1係表示各實施例中局部研磨墊的尺寸(直徑)與晶圓上的局部研磨墊的接觸範圍(晶圓上的墊接觸範圍)的關係。Table 1 shows the relationship between the size (diameter) of the local polishing pad and the contact area of the local polishing pad on the wafer (pad contact area on the wafer) in each embodiment.
【表1】
於圖15表示實施例1-5的ΔESFQR(max)的結果。實施例1-5中,ΔESFQR(max)顯示為負值或為小的正值。實施例1-4中,藉由局部研磨而縮小晶圓全面研磨後的ΔESFQR(max)的值,而使晶圓的平坦度提升。此外,實施例5中,壓低ΔESFQR(max),而壓低因無法進行雙面研磨加工與單面研磨加工的形狀匹配所造成的平坦度惡化。The results of ΔESFQR(max) in Examples 1-5 are shown in FIG. 15 . In Examples 1-5, ΔESFQR(max) showed a negative value or a small positive value. In Examples 1-4, the value of ΔESFQR(max) after the wafer is fully polished is reduced by partial grinding, so that the flatness of the wafer is improved. In addition, in Example 5, ΔESFQR(max) was lowered to reduce flatness deterioration due to the inability to perform shape matching between double-side grinding and single-side grinding.
局部研磨墊的尺寸(直徑)一旦變得小於98mm,外周翹起修正效果會變大,此外,一旦成為18mm以上,修正效果會變得更適切,故局部的修正範圍係自晶圓的外周端起100mm的範圍為佳。Once the size (diameter) of the local polishing pad becomes smaller than 98mm, the correction effect of the peripheral warping will become greater. In addition, once it becomes more than 18mm, the correction effect will become more appropriate, so the local correction range is from the outer peripheral end of the wafer The range from 100mm is better.
(比較例1、實施例6) 其次,將與過去方式同樣在未經局部研磨的狀態下進行至CMP加工為止(比較例1)的場合的ESFQR(max)以及經藉由本發明的直徑50.8mm的局部研磨墊局部研磨的狀態下進行至CMP加工為止(實施例6)的場合的晶圓形狀線圖予以比較。(Comparative Example 1, Example 6) Next, ESFQR (max) in the case of performing CMP processing (comparative example 1) without partial polishing in the same manner as in the conventional method and in the state of partial polishing by the partial polishing pad of the present invention with a diameter of 50.8mm Wafer shape diagrams in the case of performing up to CMP processing (Example 6) were compared.
實施例6中,局部研磨及全面研磨係以與實施例1-5同樣的條件進行。此外,比較例1中,全面研磨係以與實施例1-5同樣的條件進行。In Example 6, partial grinding and full grinding were carried out under the same conditions as in Examples 1-5. In addition, in Comparative Example 1, the overall polishing was performed under the same conditions as in Examples 1-5.
此外,晶圓的平坦度測量使用KLA-Tencor公司製平坦度測量機WaferSight 2。外周除外範圍(E﹒E﹒)以1mm進行。In addition, for the flatness measurement of the wafer, a flatness measuring
於圖16表示實施例6的DSP加工後的晶圓形狀線圖、局部研磨加工後的晶圓形狀線圖、CMP加工後的晶圓形狀線圖、藉由局部研磨加工的研磨磨除量線圖及藉由CMP加工的研磨磨除量線圖。16 shows the wafer shape line diagram after DSP processing, the wafer shape line diagram after partial grinding, the wafer shape line diagram after CMP processing, and the grinding removal amount line by partial grinding in Example 6. Figure and the grinding removal amount line diagram processed by CMP.
於圖17表示比較例1的DSP加工後的晶圓形狀線圖、CMP加工後的晶圓形狀線圖及藉由CMP加工的研磨磨除量線圖。FIG. 17 shows a wafer shape diagram after DSP processing, a wafer shape diagram after CMP processing, and a grinding removal amount diagram by CMP processing in Comparative Example 1. FIG.
一旦將有局部研磨的場合(實施例6)及沒有的場合(比較例1)於各加工步驟中晶圓形狀的變化予以比較,則可得知藉由局部研磨而使CMP加工前的原料中產生的翹起被消除,能夠藉由局部研磨加工將CMP加工後的形狀予以平坦化。Once the changes in wafer shape in each processing step are compared between the case with local grinding (Example 6) and the case without (Comparative Example 1), it can be known that the raw material before CMP processing can be reduced by local grinding. The generated warping is eliminated, and the shape after CMP processing can be flattened by partial grinding.
(比較例2、實施例7) 進一步,將與過去方式同樣在未經局部研磨的狀態下進行至CMP加工為止(比較例2)時的ESFQR(max)以及在經藉由本發明的直徑50.8mm的局部研磨墊局部研磨的狀態下進行至CMP加工為止(實施例7)時的ESFQR(max)予以比較。(Comparative Example 2, Example 7) Furthermore, ESFQR (max) when performing CMP processing (comparative example 2) without partial polishing in the same manner as in the conventional method and in the state of partial polishing by a partial polishing pad with a diameter of 50.8 mm of the present invention ESFQR (max) up to CMP processing (Example 7) was performed and compared.
晶圓的平坦度測量使用KLA-Tencor公司製平坦度測量機WaferSight 2。外周除外範圍(E﹒E﹒)以1mm進行。For the flatness measurement of the wafer, a flatness measuring
圖18係將與過去方式同樣在未經局部研磨的狀態下進行至CMP加工為止(比較例2)時的ESFQR(max)以及在經藉由本發明的直徑50.8mm的局部研磨墊局部研磨的狀態下進行至CMP加工為止(實施例7)時的ESFQR(max)予以比較的圖。Fig. 18 shows the ESFQR (max) when performing CMP processing (Comparative Example 2) in the same state without partial polishing as in the conventional method, and the state of partial polishing by the partial polishing pad with a diameter of 50.8mm of the present invention. Below is a graph comparing ESFQR (max) up to CMP processing (Example 7).
如圖18所示,與過去的研磨方法(比較例2)相比,進行藉由本發明的局部研磨的修正的方法(實施例7),平坦度顯示為小的值且為良好的結果。As shown in FIG. 18 , compared with the conventional polishing method (Comparative Example 2), the correction method (Example 7) by local polishing according to the present invention showed a good result with a small value of flatness.
如上所述,使用本發明的研磨裝置及研磨方法,能夠於CMP加工前藉由局部研磨墊進行局部研磨而改善晶圓的平坦度參差。As mentioned above, using the polishing apparatus and polishing method of the present invention, it is possible to improve the unevenness of wafer flatness by performing local polishing on a local polishing pad before CMP processing.
另外,本發明並不限於上述的實施型態。上述實施型態為舉例說明,凡具有及本發明的申請專利範圍所記載之技術思想及實質上同一構成而產生相同的功效者,不論為何物皆包含在本發明的技術範圍內。In addition, the present invention is not limited to the above-mentioned implementation forms. The above-mentioned implementation forms are for illustration, and those who have the technical idea and substantially the same structure as recorded in the patent application scope of the present invention and produce the same effect, no matter what they are, are included in the technical scope of the present invention.
1‧‧‧研磨頭 1’‧‧‧研磨頭 2‧‧‧背墊 3‧‧‧導引部 4‧‧‧陶瓷環 5‧‧‧模板 6‧‧‧研磨布 7‧‧‧定盤 8‧‧‧背墊洗淨台 8’‧‧‧背墊洗淨台 9‧‧‧尼龍毛 9’‧‧‧尼龍毛 10‧‧‧流體噴霧噴嘴 10’‧‧‧流體噴霧噴嘴 11‧‧‧研磨裝置 12‧‧‧PVA海綿 13‧‧‧裝載裝置 14‧‧‧卸載裝置 15‧‧‧裝載/卸載機構 16‧‧‧裝載台 17‧‧‧卸載台 18‧‧‧研磨墊 19‧‧‧研磨加工台 CMP‧‧‧單面研磨 DSP‧‧‧雙面研磨 P1‧‧‧壓力 P2‧‧‧壓力 R1‧‧‧旋轉中心 R2‧‧‧旋轉中心 S1‧‧‧DSP加工 S1’‧‧‧DSP加工 S2‧‧‧局部研磨 S3‧‧‧二次研磨 S3’‧‧‧二次研磨 S4‧‧‧二次研磨 S4’‧‧‧二次研磨 S5‧‧‧修飾研磨 S5’‧‧‧修飾研磨 SC1‧‧‧步驟 SC2‧‧‧步驟 SC3‧‧‧步驟 SC4‧‧‧步驟 W‧‧‧晶圓 1‧‧‧Grinding head 1’‧‧‧grinding head 2‧‧‧Back pad 3‧‧‧guidance department 4‧‧‧ceramic ring 5‧‧‧template 6‧‧‧Abrasive cloth 7‧‧‧Fixed order 8‧‧‧Back pad washing table 8’‧‧‧Back pad washing table 9‧‧‧Nylon wool 9’‧‧‧Nylon wool 10‧‧‧fluid spray nozzle 10’‧‧‧fluid spray nozzle 11‧‧‧Grinding device 12‧‧‧PVA sponge 13‧‧‧Loading device 14‧‧‧Uninstalling the device 15‧‧‧Loading/unloading mechanism 16‧‧‧Loading platform 17‧‧‧Unloading station 18‧‧‧Grinding pad 19‧‧‧Grinding table CMP‧‧‧Single side grinding DSP‧‧‧Double side grinding P1‧‧‧pressure P2‧‧‧pressure R1‧‧‧rotation center R2‧‧‧rotation center S1‧‧‧DSP processing S1’‧‧‧DSP processing S2‧‧‧partial grinding S3‧‧‧Secondary Grinding S3’‧‧‧secondary grinding S4‧‧‧Secondary Grinding S4’‧‧‧Secondary Grinding S5‧‧‧Modification Grinding S5’‧‧‧Modification and Grinding SC1‧‧‧step SC2‧‧‧Steps SC3‧‧‧step SC4‧‧‧step W‧‧‧Wafer
圖1係表示本發明的研磨裝置中的局部研磨墊的範例的圖。 圖2係表示本發明的研磨裝置中的局部研磨墊的與圖1不同的範例的圖。 圖3係表示本發明的研磨裝置的背墊洗淨台的範例的圖。 圖4係表示本發明的研磨裝置的機構的範例的圖。 圖5係說明往本發明的研磨裝置的研磨頭的晶圓的貼附的圖。 圖6係表示本發明的研磨裝置的背墊的洗淨的範例的圖。 圖7係表示本發明的研磨裝置的晶圓全面的研磨加工的範例的圖。 圖8係表示過去的研磨裝置的背墊的洗淨的範例的圖。 圖9係表示過去的研磨裝置的背墊洗淨台的範例的圖。 圖10係表示使用本發明的研磨裝置的研磨流程的範例的圖。 圖11係表示使用過去的研磨裝置的研磨流程的範例的圖。 圖12係說明本發明的晶圓的研磨方法中的局部研磨加工的動作的流程圖。 圖13係表示藉由本發明的晶圓的研磨方法的研磨流程的範例的圖。 圖14係表示藉由過去的晶圓的研磨方法的研磨流程的範例的圖。 圖15係表示實施例1-5的ΔESFQR(max)的結果的圖。 圖16係表示藉由本發明的研磨方法(實施例6)的DSP加工後的晶圓形狀線圖、局部研磨加工後的晶圓形狀線圖、CMP加工後的晶圓形狀線圖、藉由局部研磨加工的研磨磨除量線圖及藉由CMP加工的研磨磨除量線圖。 圖17係表示藉由過去的研磨方法(比較例1)的DSP加工後的晶圓形狀線圖、CMP加工後的晶圓形狀線圖及藉由CMP加工的研磨磨除量線圖。 圖18比較藉由過去的研磨方法(比較例2)的ESFQR(max)與藉由本發明的研磨方法(實施例7)的ESFQR(max)的圖。FIG. 1 is a diagram showing an example of a partial polishing pad in the polishing apparatus of the present invention. Fig. 2 is a view showing an example of a partial polishing pad in the polishing apparatus of the present invention different from Fig. 1 . Fig. 3 is a diagram showing an example of a back pad cleaning stand of the polishing apparatus of the present invention. Fig. 4 is a diagram showing an example of the mechanism of the polishing device of the present invention. FIG. 5 is a diagram illustrating attachment of a wafer to a polishing head of the polishing apparatus of the present invention. Fig. 6 is a diagram showing an example of cleaning of the back pad of the polishing device of the present invention. FIG. 7 is a diagram showing an example of polishing of the entire surface of a wafer by the polishing apparatus of the present invention. FIG. 8 is a diagram showing an example of cleaning of a back pad of a conventional polishing device. Fig. 9 is a diagram showing an example of a back pad cleaning stand of a conventional polishing device. Fig. 10 is a diagram showing an example of a polishing flow using the polishing apparatus of the present invention. FIG. 11 is a diagram showing an example of a polishing flow using a conventional polishing apparatus. FIG. 12 is a flowchart illustrating the operation of partial polishing in the wafer polishing method of the present invention. FIG. 13 is a diagram showing an example of a polishing flow by the wafer polishing method of the present invention. FIG. 14 is a diagram showing an example of a polishing flow by a conventional wafer polishing method. FIG. 15 is a graph showing the results of ΔESFQR(max) in Examples 1-5. 16 is a line diagram showing the wafer shape after DSP processing, a wafer shape line diagram after partial polishing, a wafer shape line diagram after CMP processing, and a partial wafer shape diagram by the polishing method of the present invention (Example 6). Grinding removal line graph of grinding process and grinding removal amount line graph of processing by CMP. 17 is a graph showing the wafer shape after DSP processing, the wafer shape after CMP processing, and the grinding removal amount by CMP processing by a conventional polishing method (Comparative Example 1). 18 is a graph comparing ESFQR (max) by the conventional polishing method (Comparative Example 2) and ESFQR (max) by the polishing method of the present invention (Example 7).
無none
1‧‧‧研磨頭 1‧‧‧Grinding head
2‧‧‧背墊 2‧‧‧Back pad
3‧‧‧導引部 3‧‧‧guidance department
4‧‧‧陶瓷環 4‧‧‧ceramic ring
5‧‧‧模板 5‧‧‧template
18‧‧‧局部研磨墊 18‧‧‧Partial grinding pad
R1‧‧‧旋轉中心 R1‧‧‧rotation center
W‧‧‧晶圓 W‧‧‧Wafer
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