TWI791932B - Operating method for hybrid power system - Google Patents
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本發明提供了一種複合動力系統的運作方法,尤指一種引擎、離合器、馬達、變速箱以及螺槳共軸轉動,並且根據該船舶的曲軸轉速閾值和其主電池的電量狀態區間,來決定各個零件模組的運作狀態和能源分配策略的一種複合動力系統的運作方法。 The invention provides an operation method of a composite power system, especially an engine, a clutch, a motor, a gearbox and a propeller coaxially rotating, and according to the crankshaft speed threshold of the ship and the power state range of its main battery, determine each A method of operation of a hybrid power system based on the operating state of the component modules and the energy distribution strategy.
隨著全球溫室效應的加劇,世界各國對於工業、商業和運輸業活動的碳排放量也有進一步的控管。隨著環保意識的抬頭,各種具有燃油需求的產業優先被納入相關的考量。 With the intensification of the global greenhouse effect, countries around the world have further controlled the carbon emissions of industrial, commercial and transportation activities. With the rising awareness of environmental protection, various industries with fuel demand are prioritized into relevant considerations.
其中,交通運輸產業可謂是目前各類活動與燃油最直接相關的產業之一。也因如此,考量到此產業類別的特殊性,目前正往節省油耗的方向進行發展。然而,傳統油耗所帶來的動力實際上是遠比電流所帶來的動力高;受限於技術問題,目前較大型的載具尚無法純粹使用電能進行驅動。 Among them, the transportation industry can be described as one of the industries most directly related to fuel oil. Because of this, considering the particularity of this industry category, it is currently developing in the direction of saving fuel consumption. However, the power brought by traditional fuel consumption is actually far higher than the power brought by electric current; due to technical problems, currently larger vehicles cannot be driven purely by electric energy.
其中,又以船舶論之,航運或是水上觀光娛樂休閒活動皆仰賴船舶科技的使用。也因如此,在滿足各種水上航運動力需求的前提之下,各種複合動力船舶如雨後春筍般冒出。但目前的複合動力船舶仍有許多缺點待改進;例如,目前複合動力船舶的運作並無法將電力和油耗有效的整合到硬體中。 Among them, in terms of ships, shipping or water sightseeing, entertainment and leisure activities all rely on the use of ship technology. Because of this, under the premise of meeting various water navigation power requirements, various composite power ships have sprung up like mushrooms after rain. However, the current hybrid power ships still have many shortcomings to be improved; for example, the operation of the current hybrid power ships cannot effectively integrate power and fuel consumption into the hardware.
綜觀目前已經整合完硬體與控制策略判定的機制,也因為機制過於複雜的關係,一但發生問題的時候,相關技術人員不易檢修;且也不容易快速的找到問題的發生點。 Looking at the mechanism of hardware and control strategy judgment that has been integrated at present, and because the mechanism is too complicated, once a problem occurs, it is not easy for relevant technical personnel to repair it; and it is not easy to quickly find the point of occurrence of the problem.
先前技術中所提及現有的船舶複合動力系統軟硬體整合不佳,且系統過於複雜的問題,本發明提供了一種複合動力系統。 The problems mentioned in the prior art that the existing ship composite power system has poor integration of software and hardware, and the system is too complicated, the present invention provides a composite power system.
該複合動力系統設置於一船舶中。所述複合動力系統包含一配電模組以及至少一推進模組。其中,該配電模組包含一主電池、一內部電源轉換器、一備用電池以及一外部電源轉換器。該至少一推進模組與該配電模組連接,每個推進模組包含一引擎、一離合器、一馬達、一變速箱、一螺槳以及一馬達驅動器。 The compound power system is set in a ship. The hybrid power system includes a power distribution module and at least one propulsion module. Wherein, the power distribution module includes a main battery, an internal power converter, a backup battery and an external power converter. The at least one propulsion module is connected with the power distribution module, and each propulsion module includes an engine, a clutch, a motor, a gearbox, a propeller and a motor driver.
其中,該內部電源轉換器與該主電池連接,該備用電池與該內部電源轉換器連接,而該外部電源轉換器與該主電池連接。至於該引擎與該內部電源轉換器及該備用電池連接,該離合器與該引擎連接,該馬達則可分離地與該離合器連接。該變速箱與該馬達連接,而該螺槳與該變速箱連接,最後,該馬達驅動器與該馬達及該主電池連接。其中,該引擎、該離合器、該馬達、該變速箱以及該螺槳共軸轉動。 Wherein, the internal power converter is connected to the main battery, the backup battery is connected to the internal power converter, and the external power converter is connected to the main battery. As for the engine being connected with the internal power converter and the backup battery, the clutch is connected with the engine, and the motor is detachably connected with the clutch. The gearbox is connected with the motor, the propeller is connected with the gearbox, and finally, the motor driver is connected with the motor and the main battery. Wherein, the engine, the clutch, the motor, the gearbox and the propeller rotate coaxially.
進一步,本發明亦提供了一種複合動力系統的運作方法,首先,執行步驟(a),提供前述的複合動力系統。接著執行步驟(b),判斷該船舶的曲軸轉速大於、等於或小於一曲軸轉速閾值。 Furthermore, the present invention also provides a method for operating a hybrid power system. Firstly, step (a) is performed to provide the aforementioned hybrid power system. Then step (b) is executed to determine that the crankshaft speed of the ship is greater than, equal to or smaller than a crankshaft speed threshold.
再執行步驟(c),判斷該船舶之該主電池的一電量狀態區間。完成後,執行步驟(d),依據該曲軸轉速閾值以及該電量狀態區間決定一航行模式的 種類。再執行步驟(e),即時偵測該曲軸轉速閾值以及該電量狀態區間變化,並即時切換該航行模式的種類。其中,所述航行模式包含一純電航行模式、一發電航行模式、一加速航行模式及一高速航行模式。 Step (c) is then executed to determine a power state interval of the main battery of the ship. After completion, step (d) is executed to determine a sailing mode according to the crankshaft speed threshold and the power state range. type. Step (e) is then executed to detect the changes in the crankshaft speed threshold and the power state range in real time, and switch the type of the sailing mode in real time. Wherein, the sailing mode includes a pure electric sailing mode, a generator sailing mode, an acceleration sailing mode and a high-speed sailing mode.
以上對本發明的簡述,目的在於對本發明之數種面向和技術特徵作一基本說明。發明簡述並非對本發明的詳細表述,因此其目的不在特別列舉本發明的關鍵性或重要元件,也不是用來界定本發明的範圍,僅為以簡明的方式呈現本發明的數種概念而已。 The purpose of the above brief description of the present invention is to make a basic description of several aspects and technical features of the present invention. The summary of the invention is not a detailed description of the invention, so it is not intended to specifically list the key or important elements of the invention, nor is it used to define the scope of the invention, but to present several concepts of the invention in a concise manner.
10:複合動力系統 10: Compound power system
100:配電模組 100: Power distribution module
101:主電池 101: Main battery
102:內部電源轉換器 102:Internal power converter
103:備用電池 103: Spare battery
104:外部電源轉換器 104: External power converter
200:推進模組 200: Advance Module
201:引擎 201: engine
202:離合器 202: Clutch
203:馬達 203: motor
204:變速箱 204: gearbox
205:螺槳 205: propeller
206:馬達驅動器 206: Motor driver
301:岸電 301: shore power
302:酬載 302:Payload
(a)~(e):步驟 (a)~(e): steps
圖1係本發明實施例複合動力系統的系統架構圖。 FIG. 1 is a system architecture diagram of a hybrid power system according to an embodiment of the present invention.
圖2係本發明實施例複合動力系統運作方法的流程圖。 Fig. 2 is a flow chart of the operation method of the hybrid power system according to the embodiment of the present invention.
為能瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實施,茲進一步以如圖式所示的較佳實施例,詳細說明如後:首先,請參照圖1,圖1係本發明實施例複合動力系統的系統架構圖。如圖1所示,本實施例中之複合動力系統10可以設置於船舶中。所述船舶可以是觀光休閒娛樂用的船舶或是運輸船等,本發明並不加以限制。
In order to be able to understand the technical characteristics and practical effects of the present invention, and to implement according to the contents of the instructions, the preferred embodiment shown in the drawings is further described in detail as follows: first, please refer to Fig. 1, Fig. 1 is A system architecture diagram of a hybrid power system according to an embodiment of the present invention. As shown in FIG. 1 , the
而本實施例之複合動力系統10主要由配電模組100以及至少一推進模組200所構成。實際上,推進模組200的數量可以依據各種不同船舶的需求而並聯增設,本發明並不加以限制。以雙俥複合動力船為例,該種類型的船舶通常會設置兩組推進模組200,以此類推。
The
在本實施例中,配電模組100包含主電池101、內部電源轉換器102、備用電池103以及外部電源轉換器104。而推進模組200與配電模組100連接,本實施例中之每個推進模組200包含引擎201、離合器202、馬達203、變速箱204、螺槳205以及馬達驅動器206。
In this embodiment, the
其中,內部電源轉換器102與主電池101連接。在本實施例中,主電池101的電壓為350伏特(V)。更進一步來說,本實施例之主電池101可以選用多個鋰鐵電池或鋁電池進行串聯而構成。
Wherein, the
至於備用電池103則與內部電源轉換器102連接。在本實施例中,備用電池103的電壓為12伏特(V),該備用電池103可以選用鉛酸電池等可以接受並儲存引擎201轉換的電力之電池。
The
而外部電源轉換器104同樣與主電池101連接。本實施例所述的內部電源轉換器102可以為單向直流/直流電源轉換器;至於外部電源轉換器104為雙向交流/直流電源轉換器(又可稱逆變器)。
The
透過內部電源轉換器102,可以輕易的將主電池101的高電壓轉換為較低的電壓,以確保高電壓大電流的狀態僅供馬達203所用。以本實施例來說,作為內部電源轉換器102的直流/直流電源轉換器係可將330-350伏特(V)的直流電轉換為12伏特(V)的直流電。
Through the
至於外部電源轉換器104則可將岸電301(Shore Power)之交流電轉換為直流電後,提供主電池101充電使用;亦可將主電池101所釋出之直流電,轉換為交流電後供應船舶上的酬載(Hotel Load)使用,本發明並不加以限制。
As for the
在本實施例中,引擎201與內部電源轉換器102及備用電池103連接,而離合器202則與引擎201連接。又,馬達203可分離地與離合器202連接。
基於本實施例上述的引擎201、離合器202和馬達203的共構架構,引擎201因為會頻繁的讓離合器202與馬達203不斷嚙合或分離,因此本實施例在引擎201與離合器202之間更設有一避震裝置。
In this embodiment, the
所述避震裝置可以是任何阻尼材料或是彈簧避震器等避震裝置,用來減緩因為船舶航行模式頻繁切換而導致離合器202頻繁放開或嚙合馬達203的衝擊,進一步減少複合動力系統10需要維修的可能性與風險。
The shock absorber can be any damping material or a spring shock absorber and other shock absorbers, which are used to slow down the impact of the frequent release of the clutch 202 or engagement of the
據此,本實施例之變速箱204與馬達203連接,讓馬達203多一層可供調變的速度選擇。而螺槳205與變速箱204連接,具體提供船舶推進的作用力。最後,馬達驅動器206與馬達203及主電池101連接,使主電池101供應的直流電可以透過馬達驅動器206中的操作方式變換馬達203的運轉模式。
Accordingly, the
在本實施例中,引擎201、離合器202、馬達203、變速箱204以及螺槳205共軸轉動。透過此硬體架構,本實施例之複合動力系統10可以隨時決定是否要讓引擎201介入,和馬達203一起供給螺槳205推進力。因此,有關本實施例之複合動力系統10的運作方法請參照圖2。
In this embodiment, the
請參照圖2,圖2係本發明實施例複合動力系統運作方法的流程圖。如圖2所示,圖2中的實施例係以圖1中的實施例為架構之下運行的。因此,首先係提供一複合動力系統。本實施例所稱之複合動力系統即圖1中所示之複合動力系統10。
Please refer to FIG. 2 . FIG. 2 is a flow chart of the operation method of the hybrid power system according to the embodiment of the present invention. As shown in FIG. 2 , the embodiment in FIG. 2 operates under the framework of the embodiment in FIG. 1 . Therefore, firstly, a compound power system is provided. The compound power system referred to in this embodiment is the
接著,判斷該船舶的曲軸轉速大於、等於或小於一曲軸轉速閾值;並且馬上判斷該船舶之該主電池的一電量狀態,其中,前述該船舶的曲軸轉速係以裝載前述複合動力系統10的船舶為主。有關船舶曲軸轉速的計算方式除了
依照引擎201之轉速表的資訊獲得之外,更可透過船載的多個加速度感測器、液體阻力感測器、傾斜晶片、陀螺儀或GPS定位訊號輔助計算而獲得。
Then, judge that the crankshaft speed of the ship is greater than, equal to or less than a crankshaft speed threshold; and immediately judge a state of charge of the main battery of the ship, wherein the crankshaft speed of the ship is based on the ship carrying the
而,前述該主電池101的電量狀態,則可以一第一狀態、一第二狀態及一第三狀態來分別表示,該主電池與一第一電量狀態區間、一第二電量狀態區間或一第三電量狀態區間之比較為基準,來評估該主電池之電量的結果。其中,這個結果將可透過測量主電池101的溫度(溫度感測器)、電流、電壓或重量推算而得。換言之,上述各種裝設在船舶各處的感測器會綜合其數據決定馬達驅動器206、離合器202和引擎201的運轉策略。
And, the power state of the aforementioned
然後,根據該曲軸轉速閾值以及該電量狀態決定一航行模式的種類。在本實施例中,所述之該航行模式包含一純電航行模式、一發電航行模式、一加速航行模式及一高速航行模式。當然,本實施例更可增設手動模式,讓有經驗的船舶駕駛得自行調節航行模式。亦可以增設緊急模式,讓備用電池103得以在危險時替代主電池101使用一段時間或供給船舶的部分具有維生功能的酬載(Hotel Load)。
Then, a sailing mode type is determined according to the crankshaft rotational speed threshold and the battery state. In this embodiment, the sailing modes include a pure electric sailing mode, a power generation sailing mode, an acceleration sailing mode and a high-speed sailing mode. Of course, in this embodiment, a manual mode can be added, so that experienced ship drivers can adjust the navigation mode by themselves. An emergency mode can also be added, so that the
最後,藉由即時偵測該曲軸轉速閾值以及該電量狀態區間變化,即可適時切換該航行模式的種類。在本實施例中,實質上所述「即時偵測」即為重複執行判斷該船舶的曲軸轉速及該主電池的電量狀態的動作統稱,並且,直至船舶無任何作業或航行需求,才會進入待機模式以節省能源。 Finally, by detecting the threshold value of the crankshaft speed and the range change of the power state in real time, the type of the sailing mode can be switched in a timely manner. In this embodiment, the "real-time detection" is essentially a general term for repeatedly performing the actions of judging the crankshaft speed of the ship and the power state of the main battery, and will not enter until the ship has no operation or navigation requirements Standby mode to save energy.
在本實施例中,前述曲軸轉速閾值係選用1500轉/分鐘(r.p.m.)作為基準點;而,前述第一電量狀態區間則為0%至20%;前述第二電量狀態區間則為20%至80%;及前述第三電量狀態區間則為80%至100%。 In this embodiment, the crankshaft rotational speed threshold is 1500 revolutions per minute (r.p.m.) as the reference point; and the first battery state range is 0% to 20%; the second battery state range is 20% to 20%. 80%; and the aforementioned third power state interval is 80% to 100%.
本實施例所述的曲軸轉速閾值係以船舶的真實曲軸轉速作為依據,所謂的真實曲軸轉速即會將船舶推進的轉速、功率以及船舶所受到的阻力進行綜合判斷後所獲得的數據,並不會單以引擎201之轉速表進行判斷。
The crankshaft speed threshold described in this embodiment is based on the real crankshaft speed of the ship. The so-called real crankshaft speed is the data obtained after comprehensively judging the speed, power and resistance of the ship. Can only judge with the tachometer of
因此,當欲判定該船舶的曲軸轉速時,若船舶上裝設的感測器綜合測得船舶的曲軸轉速小於該曲軸轉速閾值且該電量狀態區間介於但不等於第二電量狀態區間(20-80%)的端點時(即,該第二狀態),一律切換至該純電航行模式。 Therefore, when it is desired to determine the crankshaft speed of the ship, if the sensors installed on the ship comprehensively measure that the crankshaft speed of the ship is less than the crankshaft speed threshold and the power state interval is between but not equal to the second power state interval (20 -80%) (that is, the second state), all switch to the pure electric sailing mode.
在純電航行的模式下,引擎201永不運作,且離合器202也保持斷開的狀態。此時,將會單靠主電池101供應馬達驅動器206電力,接著進一步將電力遞送致馬達203中,推進船舶前進。在非手動切換的狀態下,純電航行模式會不斷增加船舶的速度。
In the pure electric sailing mode, the
當船舶的曲軸轉速大於或等於該曲軸轉速閾值時,若非手動切換航行模式的狀態下,隨之而來的便是檢查該船舶之電量狀態區間係介於何種電量狀態區間中。如前所述,若船舶之電量狀態區間介於或等於該第一電量狀態區間的端點(0-20%)時(即,該第一狀態),切換至該發電航行模式。 When the crankshaft rotational speed of the ship is greater than or equal to the crankshaft rotational speed threshold, unless the sailing mode is switched manually, it is followed by checking which power state interval the ship's power state range is in. As mentioned above, if the power state range of the ship is between or equal to the endpoint (0-20%) of the first power state range (ie, the first state), switch to the power generation sailing mode.
在發電航行模式中,此狀態代表主電池101已經幾乎沒有電力可以供給馬達驅動器206和馬達203運作。因此,在發電航行模式中,會將船舶的航行速度進行上限控管,且全程僅開啟引擎201,不開啟馬達203。
In the power generation sailing mode, this state means that the
但由於本實施例之複合動力系統10運行時後必須要將引擎201的燃油動力透過離合器202接合至馬達203才能運作,讓船舶獲得推進力。因此,透過離合器202的接合動作,配合維持定速上限的船舶航行速度(即定速的曲軸轉速),可將超出速度上限之引擎201的運轉能量,以馬達203逆發電的形式將
引擎201所發出的電力回充至主電池101或是備用電池103之中(如圖1馬達驅動器206旁的雙線箭頭所示)。以供主電池101的電量狀態恢復。
However, since the
同理,無論是手動或是自動,若船舶有自低速迅速加速至高曲軸轉速的需求(例如4000轉/分鐘(r.p.m))時,會優先判斷主電池101的電量狀態區間是否介於但不等於該第二電量狀態區間(20-80%)的端點(即,該第二狀態)。如是,則可切換至該加速航行模式。在加速航行模式的初期,由於船舶的曲軸轉速尚未達到高曲軸轉速的需求(例如4000轉/分鐘(r.p.m)),因此會依照操船的駕駛員對於如操車器的操作狀況,視情況讓引擎201和馬達203同時啟動,藉此在短時間內讓船舶的曲軸轉速得以加速至所需求之曲軸轉速(例如4000轉/分鐘(r.p.m))。
Similarly, whether it is manual or automatic, if the ship needs to quickly accelerate from low speed to high crankshaft speed (for example, 4000 revolutions per minute (r.p.m)), it will give priority to judging whether the power state range of the
最後,若船舶的電量狀態區間等於或大於該第三電量狀態區間(80%-100%)的端點時(即,該第三狀態),則會切換至該高速航行模式。在高速航行的模式下,便會先透過馬達203以最高轉速帶動到一定的船速(例如曲軸轉速閾值1500轉/分鐘(r.p.m))後,立刻關閉馬達203並啟動引擎201的最高速。藉此,能夠讓引擎201穩定以最少的油耗維持船舶的極高速運轉。
Finally, if the power state range of the ship is equal to or greater than the endpoint of the third power state range (80%-100%) (ie, the third state), it will switch to the high-speed sailing mode. In the high-speed sailing mode, the
綜上,本實施例所採用的曲軸轉速閾值1500轉/分鐘(r.p.m)、第一電量狀態區間(0-20%)、第二電量狀態區間(20-80%)以及第三電量狀態區間(80%-100%)等最佳參數,其馬達203進行運轉時,約轉至2500轉/分鐘(r.p.m.)時可另接續運轉的引擎201有最佳的油耗表現,據此達到及據減低碳排放的目的。
To sum up, the crankshaft speed threshold used in this embodiment is 1500 revolutions per minute (r.p.m), the first power state interval (0-20%), the second power state interval (20-80%) and the third power state interval ( 80%-100%) and other optimal parameters, when the
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即依本發明申請專利範圍及說明內容所作之簡單變化與修飾,皆仍屬本發明涵蓋之範圍內。 But what is described above is only a preferred embodiment of the present invention, and should not limit the scope of implementation of the present invention, that is, the simple changes and modifications made according to the patent scope and description of the present invention still belong to the present invention within the scope covered.
10:複合動力系統 10: Compound power system
100:配電模組 100: Power distribution module
101:主電池 101: Main battery
102:內部電源轉換器 102:Internal power converter
103:備用電池 103: Spare battery
104:外部電源轉換器 104: External power converter
200:推進模組 200: Advance Module
201:引擎 201: engine
202:離合器 202: Clutch
203:馬達 203: motor
204:變速箱 204: gearbox
205:螺槳 205: propeller
206:馬達驅動器 206: Motor driver
301:岸電 301: shore power
302:酬載 302:Payload
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