TWI787930B - Anti-biofouling plastic particle and manufacture method thereof - Google Patents
Anti-biofouling plastic particle and manufacture method thereof Download PDFInfo
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本揭示內容是有關於一種抗生物分子沾黏的塑料膠粒及其製造方法,特別是有關於一種含有聚丙烯膠粒的塑料膠粒及其製造方法。The present disclosure relates to a plastic granule that resists adhesion of biomolecules and a manufacturing method thereof, in particular to a plastic granule containing polypropylene micelle and a manufacturing method thereof.
塑料膠粒是一種高分子聚合物 (分子量例如至少為10000公克/莫耳),在製造過程具有可塑性。因高分子聚合物 (例如聚乙烯、聚丙烯、聚氯乙烯等) 中單體的不同,可成型為具有不同性質的塑料膠粒。由於塑料膠粒具有優異的可塑性、易加工和易儲存等特性,塑料膠粒所製備之成品,在生活中的應用極為廣泛。Plastisol is a high-molecular polymer (for example, with a molecular weight of at least 10,000 g/mole), which has plasticity during the manufacturing process. Due to the different monomers in high molecular polymers (such as polyethylene, polypropylene, polyvinyl chloride, etc.), it can be formed into plastic particles with different properties. Due to the excellent plasticity, easy processing and easy storage of plastic granules, the finished products made of plastic granules are widely used in daily life.
舉例而言,聚丙烯 (Polypropylene;PP)膠粒,是由丙烯經聚合反應所形成,聚丙烯膠粒所製成的塑膠成品機械性質佳、熱變形溫度高,並且不易受無機鹽類及酸或鹼的侵蝕,常應用於例如汽車電池、玩具、錄音帶外殼、布丁盒等用品。For example, Polypropylene (PP) particles are formed by the polymerization of propylene. The plastic products made of polypropylene particles have good mechanical properties, high heat distortion temperature, and are not easily affected by inorganic salts and acids. Or alkali corrosion, often used in supplies such as car batteries, toys, cassette casings, pudding boxes, etc.
然而,現行塑料膠粒所製成的成品,不免存在著生物分子 (生物中所帶有的分子,例如病毒、細菌、黴菌等生物所帶有的分子) 易於沾黏的問題,日久可能衍伸汙染孳生等衛生問題,造成長期使用上的顧慮。此外,習知抗沾黏塑料膠粒的加工方法 (例如表面塗覆抗沾黏層),往往在塑料膠粒的熔煉步驟之外,還需額外經多重加工步驟處理,並且反應過程中還需使用有機溶液,不僅步驟繁瑣,且廢液的排放對環境並不友善。However, the finished products made of the current plastic granules inevitably have the problem that biomolecules (molecules contained in living things, such as molecules contained in living things such as viruses, bacteria, and molds) are easy to stick, which may cause problems over time. Hygienic problems such as spreading pollution and breeding, causing concerns about long-term use. In addition, conventional processing methods for anti-adhesive plastic pellets (such as coating the surface with an anti-adhesive layer) usually require multiple processing steps in addition to the melting step of the plastic pellets, and additional processing steps are required during the reaction process. The use of organic solutions is not only cumbersome, but also the discharge of waste liquid is not friendly to the environment.
綜合上述,如何能提供一種製作簡便、對環境友善、並且具有良好抗沾黏效果的塑料膠粒,是所欲解決的問題。Based on the above, how to provide a kind of plastic pellets that are easy to manufacture, friendly to the environment, and have good anti-sticking effect is a problem to be solved.
因此,本揭示內容之一態樣是提供一種抗沾黏的塑料膠粒,包含塑料原料以及分布於塑料原料之間的雙離子高分子。Therefore, one aspect of the present disclosure is to provide an anti-adhesive plastic particle, comprising plastic raw materials and diionic polymers distributed among the plastic raw materials.
在一些實施方式中,塑料原料包含均聚物、共聚物、或其組合,其中均聚物或共聚物的組成單體包含氯乙烯、丙烯、苯乙烯、乙烯、氨酯、甲基丙烯酸甲酯、苯硫醚、甲醛、苯醚、脲、對苯二甲酸丁二醇酯、對苯二甲酸乙二醇酯、或醯胺。In some embodiments, the plastic raw material comprises a homopolymer, a copolymer, or a combination thereof, wherein the constituent monomers of the homopolymer or the copolymer comprise vinyl chloride, propylene, styrene, ethylene, urethane, methyl methacrylate , phenylene sulfide, formaldehyde, phenyl ether, urea, butylene terephthalate, ethylene terephthalate, or amide.
在一些實施方式中,雙離子高分子包含AU nBU m的嵌段共聚物、無規共聚物或交替共聚物,其中AU表示-CR 1R 2-所示之結構,BU表示-CH 2CR 2R 3-或-CR 2R 4CH 2CR 2R 5-所示的結構,m表示5至120的整數,n表示5至120的整數,其中R 1表示碳數3至18之直鏈狀、支鏈狀或環狀烷基、酯基、芳香基或碳數5至12之雜芳基,R 2表示氫原子或甲基,R 3表示-COOR’或-CONR”H,R 4表示氫原子或羧基,並且當R 4為氫原子時,R 5為-COOR’或-CONR”H,其中當R 4為羧基時,R 5為陽離子基,其中R’及R”分別表示甜菜鹼基、磺基甜菜鹼基或羧基甜菜鹼基。 In some embodiments, the diionic polymer comprises block copolymers, random copolymers or alternating copolymers of AU n BU m , wherein AU represents the structure represented by -CR 1 R 2 -, and BU represents -CH 2 CR 2 R 3 -or -CR 2 R 4 CH 2 CR 2 R 5 - the structure shown, m represents an integer from 5 to 120, n represents an integer from 5 to 120, wherein R 1 represents a straight chain with 3 to 18 carbons Shaped, branched or cyclic alkyl, ester group, aryl group or heteroaryl group with 5 to 12 carbons, R 2 represents a hydrogen atom or a methyl group, R 3 represents -COOR' or -CONR"H, R 4 Represents a hydrogen atom or a carboxyl group, and when R 4 is a hydrogen atom, R 5 is -COOR' or -CONR"H, wherein when R 4 is a carboxyl group, R 5 is a cationic group, wherein R' and R" respectively represent beet base, sulfobetaine or carboxybetaine.
在一些實施方式中,若塑料膠粒的重量百分比以100%計,則雙離子高分子的重量百分比為0.1%至3%之間。In some embodiments, if the weight percentage of the plastic micelle is calculated as 100%, the weight percentage of the diionic polymer is between 0.1% and 3%.
在一些實施方式中,塑料膠粒更包含助劑分布於塑料原料之間。In some embodiments, the plastic granules further include additives distributed among the plastic raw materials.
在一些實施方式中,助劑包含塑化劑、安定劑、滑劑或其組合。In some embodiments, the additive comprises a plasticizer, a stabilizer, a slip agent, or a combination thereof.
本揭示內容之又一態樣是提供一種製造抗沾黏的塑料膠粒的方法,包含:提供塑料原料;提供雙離子高分子;混合塑料原料以及雙離子高分子,獲得混合物;在溫度為150°C至280°C之間,對混合物執行混煉加工步驟,獲得塑料膠粒。Another aspect of the present disclosure is to provide a method for manufacturing anti-adhesive plastic particles, including: providing plastic raw materials; providing diionic polymers; mixing plastic raw materials and diionic polymers to obtain a mixture; at a temperature of 150 Between °C and 280°C, the mixture is subjected to a kneading process step to obtain plastic pellets.
在一些實施方式中,混合塑料原料以及雙離子高分子的步驟包含:若塑料原料以及雙離子高分子的總和的重量百分比以100%計,則雙離子高分子所添加的重量百分比為0.1%至3%之間。In some embodiments, the step of mixing the plastic raw material and the diionic polymer comprises: if the weight percentage of the sum of the plastic raw material and the diionic polymer is 100%, the added weight percentage of the diionic polymer is 0.1% to between 3%.
在一些實施方式中,混合塑料原料以及雙離子高分子的步驟包含:以溫度低於150°C的條件,加熱塑料原料以及雙離子高分子。In some embodiments, the step of mixing the plastic material and the diionic polymer comprises: heating the plastic material and the diionic polymer at a temperature lower than 150°C.
在一些實施方式中,在提供塑料原料的步驟之後,更包含:提供助劑;混合助劑與塑料原料,獲得預加工物;混合預加工物以及雙離子高分子,獲得加工混合物;在溫度為150°C至280°C之間,對加工混合物執行混煉加工步驟,獲得塑料膠粒。In some embodiments, after the step of providing the plastic raw material, it further includes: providing an auxiliary agent; mixing the auxiliary agent with the plastic raw material to obtain a preprocessed product; mixing the preprocessed product and a diionic polymer to obtain a processing mixture; Between 150°C and 280°C, a kneading processing step is performed on the processing mixture to obtain plastic pellets.
可以理解的是,下述內容提供的不同實施方式或實施例可實施本揭露之標的不同特徵。特定構件與排列的實施例係用以簡化本揭露而非侷限本揭露。當然,這些僅是實施例,並且不旨在限制。舉例來說,以下所述之第一特徵形成於第二特徵上的敘述包含兩者直接接觸,或兩者之間隔有其他額外特徵而非直接接觸。此外,本揭露在複數個實施例中可重複參考數字及/或符號。這樣的重複是為了簡化和清楚,而並不代表所討論的各實施例及/或配置之間的關係。It can be understood that different implementations or examples provided in the following content can implement different features of the subject matter of the present disclosure. The examples of specific components and arrangements are used to simplify the present disclosure and not to limit the present disclosure. Of course, these are examples only and are not intended to be limiting. For example, the description below that a first feature is formed on a second feature includes that the two are in direct contact, or that there are other additional features between the two instead of direct contact. In addition, the present disclosure may repeat reference numerals and/or symbols in several embodiments. Such repetition is for simplicity and clarity and does not imply a relationship between the various embodiments and/or configurations discussed.
本說明書中所用之術語一般在本領域以及所使用之上下文中具有通常性的意義。本說明書中所使用的實施例,包括本文中所討論的任何術語的例子僅是說明性的,而不限制本揭示內容或任何示例性術語的範圍和意義。同樣地,本揭示內容不限於本說明書中所提供的一些實施方式。The terms used in this specification generally have their ordinary meanings in the art and the context in which they are used. The examples used in this specification, including examples of any term discussed herein, are illustrative only and do not limit the scope and meaning of the disclosure or any exemplified term. Likewise, the disclosure is not limited to some of the embodiments provided in this specification.
另外,空間相對用語,如「下」、「上」等,是用以方便描述一元件或特徵與其他元件或特徵在圖式中的相對關係。這些空間相對用語旨在包含除了圖式中所示之方位以外,裝置在使用或操作時的不同方位。裝置可被另外定位(例如旋轉90度或其他方位),而本文所使用的空間相對敘述亦可相對應地進行解釋。In addition, relative terms in space, such as "below" and "upper", are used to conveniently describe the relative relationship between one element or feature and other elements or features in the drawings. These spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings. The device may be otherwise positioned (eg, rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
於本文中,除非內文中對於冠詞有所特別限定,否則『一』與『該』可泛指單一個或多個。將進一步理解的是,本文中所使用之『包含』、『包括』、『具有』及相似詞彙,指明其所記載的特徵、區域、整數、步驟、操作、元件與/或組件,但不排除其它的特徵、區域、整數、步驟、操作、元件、組件,與/或其中之群組。In this article, "a" and "the" can generally refer to one or more, unless the article is specifically limited in the context. It will be further understood that the terms "comprising", "comprising", "having" and similar words used herein indicate the features, regions, integers, steps, operations, elements and/or components described therein, but do not exclude Other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
本文參照引用的所有文獻,視同透過引用每篇個別文獻或專利申請書特定且個別併入參考文獻。倘若引用文獻對一術語的定義或用法,與此處對此術語的定義不一致或相反,則適用本文對此術語的定義。All documents cited herein by reference are as if each individual document or patent application were specifically and individually incorporated by reference by reference. If the definition or usage of a term in a cited document is inconsistent with or contrary to the definition of the term herein, the definition of the term herein shall apply.
以下列舉數個實施方式以更詳盡闡述本發明之觸碰裝置,然其僅為例示說明之用,並非用以限定本發明,本發明之保護範圍當以後附之申請專利範圍所界定者為準。Several implementations are listed below to describe the touch device of the present invention in more detail, but they are only for illustrative purposes and are not intended to limit the present invention. The scope of protection of the present invention shall prevail as defined by the scope of the appended patent application .
如前所述,本揭示內容提供一種抗沾黏的塑料膠粒及其製造方法,藉由混合雙離子高分子與塑料原料 (例如聚丙烯),使雙離子高分子分布於塑料原料之間,達成僅需使用少量雙離子高分子,即可使得塑料膠粒達到抗沾黏效果,並且對人體幾乎無毒性,可廣泛應用於生活用品中。As mentioned above, the present disclosure provides an anti-adhesive plastic granule and a manufacturing method thereof. By mixing the diionic polymer and the plastic raw material (such as polypropylene), the diionic polymer is distributed among the plastic raw materials, It is achieved that only a small amount of diionic polymer is used to make the plastic particles achieve anti-sticking effect, and it is almost non-toxic to the human body, which can be widely used in daily necessities.
請參閱第1圖,第1圖繪示根據本揭示內容之一些實施例的塑料膠粒之製造方法100的流程圖。首先,如步驟S110所示,提供塑料原料。Please refer to FIG. 1 , which shows a flowchart of a
在一些實施方式中,塑料原料包含均聚物、共聚物、或其組合,其中均聚物或共聚物的組成單體包含氯乙烯、丙烯、苯乙烯、乙烯、氨酯、甲基丙烯酸甲酯、苯硫醚、甲醛、苯醚、脲、對苯二甲酸丁二醇酯、對苯二甲酸乙二醇酯、或醯胺。In some embodiments, the plastic raw material comprises a homopolymer, a copolymer, or a combination thereof, wherein the constituent monomers of the homopolymer or the copolymer comprise vinyl chloride, propylene, styrene, ethylene, urethane, methyl methacrylate , phenylene sulfide, formaldehyde, phenyl ether, urea, butylene terephthalate, ethylene terephthalate, or amide.
在一些實施方式中,塑料原料為聚丙烯,聚丙烯是由丙烯單體經聚合及乾燥後形成。根據支鏈原子的位置變化,聚丙烯可以具有不同立體結構。在一些實施方式中,聚丙烯可為經過加熱造粒後凝膠化的聚丙烯。In some embodiments, the plastic raw material is polypropylene, which is formed by polymerizing and drying propylene monomers. Depending on the position of branch chain atoms, polypropylene can have different three-dimensional structures. In some embodiments, the polypropylene may be gelled polypropylene after heat granulation.
在一些實施方式中,在提供塑料原料的步驟之後,更包含:提供助劑;混合助劑與塑料原料,獲得預加工物,再以預加工物執行後續製程。在一些實施方式中,助劑包含塑化劑、安定劑 (例如有機錫安定劑、鋇鋅安定劑或其組合)、滑劑 (例如內滑劑 (舉例而言硬脂酸醇、硬脂酸胺、硬脂酸丁酯、硬脂酸單甘油酯或其組合) 或外滑劑 (舉例言石蠟、硬脂酸類、聚乙烯蠟類、氧化聚乙烯蠟類或其組合))等有助於改良塑料原料性質的額外添加物。也就是,可以依製程以及成品需求,在混合塑料原料與雙離子高分子之前,在合適反應條件下,經由混合塑料原料與助劑,對塑料原料進行預加工,獲得預加工物,並於後續步驟中直接使用預加工物,經與後續製造塑料膠粒相同或近似的步驟 (例如混合預加工物以及雙離子高分子,獲得加工混合物;接著,在溫度為150°C至280°C之間,對加工混合物執行混煉加工步驟,獲得塑料膠粒),據此,獲得相對於使用塑料原料,性質改良之塑料膠粒。In some embodiments, after the step of providing the plastic raw material, it further includes: providing an auxiliary agent; mixing the auxiliary agent and the plastic raw material to obtain a preprocessed product, and then performing a subsequent process with the preprocessed product. In some embodiments, the auxiliary agent comprises a plasticizer, a stabilizer (such as an organic tin stabilizer, a barium zinc stabilizer, or a combination thereof), a slip agent (such as an internal slip agent (such as stearic alcohol, stearic acid alcohol, etc.) amine, butyl stearate, stearic acid monoglyceride or a combination thereof) or a slip agent (such as paraffin, stearic acid, polyethylene wax, oxidized polyethylene wax or a combination thereof)) etc. contribute to Additional additives to improve the properties of plastic raw materials. That is, according to the manufacturing process and finished product requirements, before mixing plastic raw materials and diionic polymers, under appropriate reaction conditions, the plastic raw materials can be preprocessed by mixing plastic raw materials and additives to obtain preprocessed products, which can be processed in the subsequent In the step, the preprocessed product is directly used, and the processing mixture is obtained through the same or similar steps as the subsequent manufacturing of plastic particles (for example, mixing the preprocessed product and the double ionic polymer; then, at a temperature between 150°C and 280°C , performing a kneading processing step on the processed mixture to obtain plastic granules), thereby obtaining plastic granules with improved properties compared to the use of plastic raw materials.
接著,如步驟S120所示,提供雙離子高分子。Next, as shown in step S120, a diionic polymer is provided.
在一些實施方式中,雙離子高分子的型態不限,例如粉末狀。在一實施方式中,雙離子高分子包含如台灣專利公告號TW I496819 B所述的結構,也就是,雙離子高分子可例如包含下列式(1)或式(2)所述之AU nBU m的嵌段共聚物、無規共聚物或交替共聚物。 In some embodiments, the form of the diionic polymer is not limited, such as powder. In one embodiment, the diionic polymer comprises a structure as described in Taiwan Patent Publication No. TW I496819 B, that is, the diionic polymer may, for example, comprise AU n BU described in the following formula (1) or formula (2) m block copolymers, random copolymers or alternating copolymers.
式(1) 式 (2) Formula 1) Formula (2)
AU表示式(1)中-CR 1R 2-所示之二價的具有取代基之亞甲基結構,BU表示式(1)中-CH 2CR 2R 3-所示之二價的具有取代基的伸乙基結構,或式(2)中-CR 2R 4CH 2CR 2R 5-所示的二價的具有取代基的伸丙基結構,m表示5至120的整數,n表示5至120的整數,其中AU具有錨定基團,BU具有雙離子性基團或擬雙離子性基團。 AU represents the methylene structure of the divalent substituent represented by -CR 1 R 2 - in the formula (1), and BU represents the divalent methylene structure represented by -CH 2 CR 2 R 3 - in the formula (1). The ethylene group structure of the substituent, or the divalent propylene group structure with substituent shown in -CR 2 R 4 CH 2 CR 2 R 5 - in formula (2), m represents an integer from 5 to 120, n represents an integer of 5 to 120, wherein AU has an anchor group, and BU has a diionic group or a pseudo-diionic group.
詳細而言,上述R 1表示碳數3至18之直鏈狀、支鏈狀或環狀烷基、酯基 (即-COOR x,其中R x表示碳數3至18之直鏈狀、支鏈狀或環狀烷基、芳香基或碳數5至12之雜芳基 (heteroaryl))、芳香基或碳數5至12之雜芳基。上述R 2表示氫原子或甲基。上述R 3表示-COOR’或-CONR”H的結構,其中R’及R”分別獨立表示甜菜鹼基 (betaine group)、磺基甜菜鹼基 (sulfobetaine group) 或羧基甜菜鹼基 (carboxybetaine group)。上述R 4表示氫原子或羧基 (-COOH),其中當R 4為氫原子時,R 5為-COOR’或-CONR”H,且當上述R 4為羧基時,R 5可例如為陽離子基 (例如可為N,N-二甲基銨基伸乙基胺基乙烯基 (N,N-dimethylammnio-ethylene-1-amino- vinyl)、N,N-二甲基銨基伸丙基胺基乙烯基 (N,N- dimethylammnio-propylene-1-amino-vinyl)、N,N-二甲基銨基伸丁基胺基乙烯基(N,N- dimethylammnio-butylene-1-amino-vinyl)及N,N-二甲基銨基伸戊基胺基乙烯基(N,N- dimethylammnio-pentylene-1-amino-vinyl)。 In detail, the above-mentioned R 1 represents a straight chain, branched or cyclic alkyl group or ester group with 3 to 18 carbons (i.e. -COOR x , wherein R x represents a straight chain, branched or branched group with 3 to 18 carbons). Chain or cyclic alkyl, aryl or heteroaryl with 5 to 12 carbons (heteroaryl), aryl or heteroaryl with 5 to 12 carbons. The above-mentioned R 2 represents a hydrogen atom or a methyl group. The above R3 represents the structure of -COOR' or -CONR"H, wherein R' and R" independently represent betaine group, sulfobetaine group or carboxybetaine group . The above-mentioned R 4 represents a hydrogen atom or a carboxyl group (-COOH), wherein when R 4 is a hydrogen atom, R 5 is -COOR' or -CONR"H, and when the above-mentioned R 4 is a carboxyl group, R 5 can be, for example, a cationic group (For example, it can be N,N-dimethylammonio-ethylene-1-amino-vinyl (N,N-dimethylammonio-ethylene-1-amino-vinyl), N,N-dimethylammonio-propylidene-aminovinyl (N,N-dimethylammnio-propylene-1-amino-vinyl), N,N-dimethylammonium butylamino vinyl (N,N-dimethylammnio-butylene-1-amino-vinyl) and N,N -N,N-dimethylammonio-pentylene-1-amino-vinyl.
接著,如步驟S130所示,混合塑料原料以及雙離子高分子,獲得混合物。Next, as shown in step S130, the plastic raw material and the diionic polymer are mixed to obtain a mixture.
在一些實施方式中,在混合塑料原料以及雙離子高分子的步驟中,若反應物總和 (例如塑料原料以及雙離子高分子的總和;若有添加助劑,則是塑料原料、雙離子高分子以及助劑的總和) 的重量百分比以100%計,則雙離子高分子所添加的重量百分比 (weight percentage;wt) 為0.1%至3%之間 (例如0.1%、0.5%、1%、1.5%、2%、2.5%、3%或前述區間中的任意數值)。在一些實施方式中,雙離子高分子添加的重量百分比至少為0.1%時,相對於未添加雙離子高分子,可顯著降低生物分子 (例如蛋白質) 沾黏,進而降低生物沾黏 (例如細胞或細菌)。具體而言,將未添加雙離子高分子之條件下的細菌、蛋白質、以及細胞的相對貼附比率分別計為100%,則添加重量百分比為0.5%的雙離子高分子,相對於未添加雙離子高分子時,可避免96%以上的細菌貼附 (相對貼附比率小於4%)、避免66%以上的蛋白質貼附 (相對貼附比率小於34%)、以及避免91%以上的人體細胞貼附 (相對貼附比率小於9%)。需注意的是,若前述雙離子高分子的重量百分比低於下限值,則所製成的終產物之塑料膠粒的抗沾黏效果不彰 (本揭示內容所稱之塑料膠粒的「抗沾黏」,是指防止生物分子非特異性沾黏之特性。若將未添加雙離子高分子的組別的相對貼附比率視為100%,則塑料膠粒的相對貼附比率不大於40%),若重量百分比高於上限值,則不僅增加成本,且抗沾黏效果的增加幅度有限。In some embodiments, in the step of mixing plastic raw materials and diionic polymers, if the sum of reactants (such as the sum of plastic raw materials and diionic polymers; if additives are added, it is the plastic raw materials, diionic polymers and the sum of additives) weight percentage is based on 100%, then the weight percentage (weight percentage; wt) added by the diionic polymer is between 0.1% and 3% (such as 0.1%, 0.5%, 1%, 1.5% %, 2%, 2.5%, 3%, or any value within the preceding range). In some embodiments, when the weight percentage of the diionic polymer added is at least 0.1%, compared with no added diionic polymer, it can significantly reduce the adhesion of biomolecules (such as proteins), thereby reducing the adhesion of biomolecules (such as cells or bacteria). Specifically, if the relative attachment ratios of bacteria, proteins, and cells were counted as 100% under the condition of no addition of diionic polymers, then the addition of 0.5% of diionic polymers by weight, relative to the ratio of no addition of diionic polymers When using ionic polymers, it can avoid more than 96% of bacterial attachment (relative attachment ratio is less than 4%), avoid more than 66% of protein attachment (relative attachment ratio is less than 34%), and avoid more than 91% of human cells Attached (relative attachment ratio less than 9%). It should be noted that if the weight percentage of the above-mentioned diionic polymer is lower than the lower limit value, the anti-adhesion effect of the plastic particles of the final product made will not be obvious (the "plastic particles" of the plastic particles referred to in this disclosure "Anti-adhesion" refers to the property of preventing non-specific adhesion of biomolecules. If the relative adhesion ratio of the group without diionic polymers is regarded as 100%, the relative adhesion ratio of plastic particles is not greater than 40%), if the weight percentage is higher than the upper limit, it will not only increase the cost, but also the increase of the anti-sticking effect is limited.
在一些實施方式中,可以選擇具有合適熔點的雙離子高分子搭配混煉溫度,例如熔點可為150°C至280°C,以利後續混煉時,雙離子高分子可均勻分散於塑料原料中,提升雙離子高分子於終產物的分散均勻度。In some embodiments, a diionic polymer with a suitable melting point can be selected to match the kneading temperature, for example, the melting point can be 150°C to 280°C, so that the diionic polymer can be uniformly dispersed in the plastic raw material during subsequent mixing In the process, the dispersion uniformity of the diionic polymer in the final product is improved.
在一些實施方式中,可以在混合塑料原料以及雙離子高分子的步驟中進行初步加熱,提升混合效率。例如以溫度低於150°C的條件,加熱塑料原料以及雙離子高分子,以提升塑料原料以及雙離子高分子的混合效率,使雙離子高分子均勻分布於雙離子高分子之間。然而,本揭示內容的混合方法並不以此為限,其他有助於提升塑料原料以及雙離子高分子混合效率的方法 (例如攪拌條件) 亦涵括於本揭示內容的範圍中。In some embodiments, preliminary heating can be performed during the step of mixing plastic raw materials and diionic polymers to improve mixing efficiency. For example, the plastic raw material and the diionic polymer are heated at a temperature lower than 150° C. to improve the mixing efficiency of the plastic raw material and the diionic polymer, so that the diionic polymer is evenly distributed among the diionic polymers. However, the mixing method of the present disclosure is not limited thereto, and other methods (such as stirring conditions) that help to improve the mixing efficiency of plastic raw materials and diionic polymers are also included in the scope of the present disclosure.
在一些實施方式中,在混合塑料原料以及雙離子高分子的步驟中,也可以依製程需求,添加合適的助劑 (例如前述之塑化劑、安定劑、滑劑等),以助於提升混合效率、加速後續製程反應的速度,或是助於調整終產物之塑料膠粒的物化性質。In some embodiments, in the step of mixing plastic raw materials and dual ionic polymers, it is also possible to add suitable additives (such as the aforementioned plasticizers, stabilizers, lubricants, etc.) Mixing efficiency, accelerating the speed of subsequent process reactions, or helping to adjust the physical and chemical properties of plastic particles in the final product.
接著,如步驟S140所示,在溫度為150°C至280°C之間 (例如150°C、160°C、170°C、180°C、190°C、200°C、210°C、220°C、230°C、240°C、250°C、260°C、270°C,280°C或前述區間中的任意數值),對混合物執行混煉加工步驟,獲得塑料膠粒。Next, as shown in step S140, when the temperature is between 150°C and 280°C (such as 150°C, 160°C, 170°C, 180°C, 190°C, 200°C, 210°C, 220°C, 230°C, 240°C, 250°C, 260°C, 270°C, 280°C or any value in the aforementioned range), perform a mixing process on the mixture to obtain plastic granules.
在一些實施方式中,在溫度為150°C至280°C之間,對混合物執行混煉加工步驟的步驟,包含將混合物在190°C中均勻熔煉。接著,將混合物經由雙螺桿押出機塑化並冷卻後,產出塑料膠粒。In some embodiments, the step of performing the mixing processing step on the mixture at a temperature between 150°C and 280°C comprises homogenizing the mixture at 190°C. Next, the mixture is plasticized and cooled through a twin-screw extruder to produce plastic pellets.
在一些實施方式中,塑料膠粒所塑化成形的形狀以及尺寸不限,舉例而言,塑料膠粒可以形成為長度120毫米、寬度70毫米以及厚度0.5毫米的長條狀試片。In some embodiments, the shape and size of the plastic pellets are not limited. For example, the plastic pellets can be formed into a strip-shaped test piece with a length of 120 mm, a width of 70 mm, and a thickness of 0.5 mm.
在一些實施方式中,可以考量助劑 (如果有添加的話)、塑料原料、以及雙離子高分子的熔點,對應調整合適的混煉加工溫度,以避免因三者的熔點差異太大,造成混合不均勻。也可以根據前述因素,調整混煉加工的次數 (例如單次的混煉加工或是兩次以上的階段式混煉加工等),以提升混煉的均勻性。舉例而言,混煉加工溫度的溫度不可低於150°C,以免塑料塑化不完全,導致雙離子高分子的混合不均勻,分散性不佳,甚至使得終產物之塑料膠粒出現肉眼可見的白點,降低其透明度,影響視覺觀感,而限制塑料膠粒所製得的下游產品的應用領域。此外,若雙離子高分子分散性不佳,則製得之塑料膠粒也可能無法有效抗沾黏。In some implementations, the melting points of additives (if added), plastic raw materials, and diionic polymers can be considered, and the appropriate mixing and processing temperature can be adjusted accordingly to avoid mixing due to the large difference in the melting points of the three uneven. It is also possible to adjust the number of kneading processes (for example, a single kneading process or two or more staged kneading processes, etc.) according to the aforementioned factors, so as to improve the uniformity of kneading. For example, the mixing processing temperature should not be lower than 150°C to avoid incomplete plasticization of the plastic, resulting in uneven mixing of diionic polymers, poor dispersion, and even the appearance of plastic particles in the final product visible to the naked eye. The white point reduces its transparency, affects the visual perception, and limits the application fields of downstream products made of plastic granules. In addition, if the dispersibility of the diionic polymer is not good, the prepared plastic particles may not be able to effectively resist sticking.
在一些實施方式中,混煉加工步驟的時間不限,例如可以為20分鐘至30分鐘或是更長時間,以使助劑 (如果有添加的話)、塑料原料、以及雙離子高分子均勻混合。In some embodiments, the time of the mixing processing step is not limited, for example, it can be 20 minutes to 30 minutes or longer, so that the additives (if added), plastic raw materials, and diionic polymers are uniformly mixed .
以下利用數個實施例以說明本揭示內容之應用,然其並非用以限定本揭示內容,本揭示內容技術領域中具有通常知識者,在不脫離本揭示內容之精神和範圍內,當可作各種之更動與潤飾。The following uses several embodiments to illustrate the application of the present disclosure, but it is not intended to limit the present disclosure. Those with ordinary knowledge in the technical field of the present disclosure can use it without departing from the spirit and scope of the present disclosure. Various changes and embellishments.
實施例1、製備聚丙烯膠粒
首先,使用聚丙烯作為塑料原料,將聚丙烯分別與不同重量百分比的雙離子材料預先於攪拌機 (僑隆機械有限公司),以不低於50 rpm (每分鐘轉速;Revolution(s) Per Minute) 的轉速,進行充分攪拌 (若將雙離子高分子以及聚丙烯的總和的重量百分比視為100%,則雙離子高分子的重量百分比分別為0.5%、1%、2%),形成混合物。接著,將混合物投入雙螺桿押出機 (Leistritz公司,型號ZSE27MAXX) 進行熔融混煉加工,螺桿轉速為230rpm,作用溫度190 oC,產出聚丙烯膠粒。最後,將聚丙烯膠粒置於熱壓成型機中成型,獲得聚丙烯試片。上述雙離子高分子大致上根據上述台灣專利公告號TW I496819 B所揭示之方法製造 (由普瑞博生技有限公司提供)。為比對添加雙離子高分子的聚丙烯試片,是否能抗生物分子沾黏以及抗沾黏程度,遂使用本實施例所獲得之聚丙烯試片,進行後續實施例。 First, using polypropylene as the plastic material, the polypropylene and different weight percentages of dual ion materials are pre-mixed in a mixer (Qiaolong Machinery Co., Ltd.) at a speed of not less than 50 rpm (Revolution(s) Per Minute) The rotational speed is high, fully stirred (if the weight percentage of the sum of the diionic polymer and polypropylene is regarded as 100%, the weight percentage of the diionic polymer is respectively 0.5%, 1%, and 2%) to form a mixture. Next, the mixture was put into a twin-screw extruder (Leistritz company, model ZSE27MAXX) for melt kneading processing, the screw speed was 230 rpm, and the action temperature was 190 o C to produce polypropylene granules. Finally, the polypropylene granules were molded in a thermocompression molding machine to obtain polypropylene test pieces. The above-mentioned diionic polymers are generally manufactured according to the method disclosed in the above-mentioned Taiwan Patent Publication No. TW I496819 B (provided by Prebo Biotechnology Co., Ltd.). In order to compare whether the polypropylene test piece added with diionic polymers can resist the adhesion of biomolecules and the degree of anti-adhesion, the polypropylene test piece obtained in this example was used to carry out the subsequent examples.
實施例2、聚丙烯試片的抗細菌沾黏效果
本實施例利用大腸桿菌 ( Escherichia coli) 貼附試驗評估聚丙烯試片對細菌之抗沾黏效果。 In this example, the Escherichia coli ( Escherichia coli ) adhesion test was used to evaluate the anti-adhesion effect of the polypropylene test piece on bacteria.
首先,以LB (Lysogeny Broth) 培養液培養大腸桿菌,以獲得波長660 奈米之OD值為1的菌液。接著,以1 毫升菌液覆蓋聚丙烯試片,再於37°C、150 rpm的培養箱中培養24小時。接著,以磷酸鹽 (Phosphate buffered saline;PBS) 緩衝液洗去聚丙烯試片上未貼附的大腸桿菌,再浸泡聚丙烯試片於戊二醛中24小時,以固定聚丙烯試片上的大腸桿菌。接著,以雷射掃瞄式共軛焦電子顯微鏡觀察貼附於聚丙烯試片上大腸桿菌,計算各組中每單位面積的大腸桿菌貼附量。接著,將未添加雙離子高分子的聚丙烯試片的貼附量換算為100% (即,相對貼附比率),並以未添加雙離子高分子的聚丙烯試片做為相對貼附比率的比對基準,同時將添加雙離子高分子的聚丙烯試片組別的貼附量換算為相對貼附比率,並將比較結果例示於第2圖。First, culture Escherichia coli with LB (Lysogeny Broth) medium to obtain a bacterial solution with an OD value of 1 at a wavelength of 660 nm. Next, cover the polypropylene test piece with 1 ml of bacterial solution, and incubate in an incubator at 37°C and 150 rpm for 24 hours. Next, wash away the unattached Escherichia coli on the polypropylene test piece with phosphate buffered saline (PBS) buffer solution, and then soak the polypropylene test piece in glutaraldehyde for 24 hours to fix the Escherichia coli on the polypropylene test piece . Next, the Escherichia coli attached to the polypropylene test piece was observed with a laser scanning conjugate focal electron microscope, and the amount of Escherichia coli attached per unit area in each group was calculated. Next, convert the adhesion amount of the polypropylene test piece without adding diionic polymers to 100% (that is, the relative adhesion ratio), and use the polypropylene test piece without adding diionic polymers as the relative adhesion ratio At the same time, the adhesion amount of the polypropylene test piece group added with diionic polymers was converted into a relative adhesion ratio, and the comparison results are shown in Figure 2.
第2圖中,橫軸表示雙離子高分子的不同添加含量,縱軸為每單位面積的大腸桿菌相對貼附比率。In Figure 2, the horizontal axis represents the different addition contents of diionic polymers, and the vertical axis represents the relative attachment ratio of E. coli per unit area.
第2圖例示,雙離子高分子的重量百分比為0.5% 時,相對貼附比率為3.41%;雙離子高分子的重量百分比為1% 時,相對貼附比率為1.32%;雙離子高分子的重量百分比為2%時,相對貼附比率為0.73%。也就是,雙離子高分子的重量百分比為0.5%時,相對於未添加雙離子高分子的組別,可降低96%以上的細菌貼附量,並且,隨著重量百分比逐步提升至2%時,可以降低99%以上的細菌貼附量,隨著雙離子高分子添加量增加,抗細菌沾黏效果隨之提升。Figure 2 illustrates that when the weight percentage of diionic polymer is 0.5%, the relative attachment ratio is 3.41%; when the weight percentage of diionic polymer is 1%, the relative attachment ratio is 1.32%; When the weight percentage is 2%, the relative attachment ratio is 0.73%. That is, when the weight percentage of diionic polymer is 0.5%, compared with the group without adding diionic polymer, the amount of bacterial attachment can be reduced by more than 96%, and, as the weight percentage is gradually increased to 2%. , can reduce the amount of bacteria attached by more than 99%. As the amount of diionic polymers increases, the anti-bacterial adhesion effect will increase.
實施例3、聚丙烯試片的抗蛋白質沾黏效果Embodiment 3, the anti-protein sticking effect of polypropylene test piece
本實施例使用纖維蛋白原 (fibrinogen)作為待測蛋白質,利用酵素結合免疫吸附分析法(enzyme-linked immunosorbent assay;ELISA)評估聚丙烯試片對蛋白質之抗沾黏效果。In this example, fibrinogen was used as the protein to be tested, and enzyme-linked immunosorbent assay (ELISA) was used to evaluate the anti-adhesion effect of the polypropylene test piece on the protein.
首先,將聚丙烯試片浸泡於PBS緩衝液30分鐘後,吸乾聚丙烯試片上的液體。接著,於聚丙烯試片上添加濃度為1毫克/毫升的纖維蛋白原溶液,並將聚丙烯試片靜置於37°C的烘箱30分鐘烘乾處理,使纖維蛋白原貼附於聚丙烯試片上。接著,以PBS緩衝液清洗聚丙烯試片3次後,再移除聚丙烯試片上的液體,以移除未結合的纖維蛋白原溶液中的纖維蛋白原及雜質。First, soak the polypropylene test piece in PBS buffer for 30 minutes, then blot the liquid on the polypropylene test piece. Next, add a fibrinogen solution with a concentration of 1 mg/ml to the polypropylene test piece, and place the polypropylene test piece in an oven at 37°C for 30 minutes to dry, so that the fibrinogen is attached to the polypropylene test piece. Chip. Next, after washing the polypropylene test piece with PBS buffer solution for 3 times, the liquid on the polypropylene test piece was removed to remove fibrinogen and impurities in the unbound fibrinogen solution.
接著,進行封閉 (blocking) 步驟,以填補聚丙烯試片上未吸附纖維蛋白原的部分,其中封閉步驟是於聚丙烯試片上施加1毫升的濃度為1 毫克/ 毫升之胎牛血清白蛋白 (bovine serum albmin;BSA) 溶液,於37°C的烘箱靜置30分鐘後,以PBS緩衝液清洗聚丙烯試片3次,再移除聚丙烯試片上的液體。Then, a blocking (blocking) step was carried out to fill the portion of the polypropylene test piece that did not absorb fibrinogen. The blocking step was to apply 1 ml of fetal bovine serum albumin (bovine serum albmin; BSA) solution, after standing in an oven at 37°C for 30 minutes, the polypropylene test piece was washed 3 times with PBS buffer solution, and then the liquid on the polypropylene test piece was removed.
接著,在聚丙烯試片上施加可鍵結纖維蛋白原的第一抗體,再進行烘乾處理,並以PBS緩衝液清洗聚丙烯試片3次,接著移除聚丙烯試片上的液體。接著,再進行一次上述的封閉步驟。Next, the primary antibody that can bind to fibrinogen was applied on the polypropylene test piece, and then dried, and the polypropylene test piece was washed with PBS buffer solution for 3 times, and then the liquid on the polypropylene test piece was removed. Then, perform the above-mentioned sealing step again.
接續在聚丙烯試片上施加1毫升的濃度為1 毫克/ 毫升的第二抗體 (第二抗體對第一抗體具有專一性,並且第二抗體上標記有用於後續呈色的基團 (例如辣根過氧化物酶 (horseradish peroxidase;HRP),並於進行烘乾處理後,再以PBS緩衝液清洗聚丙烯試片5次後,移除聚丙烯試片上的液體。Then apply 1 ml of secondary antibody with a concentration of 1 mg/ml on the polypropylene test strip (the second antibody has specificity for the first antibody, and the second antibody is labeled with a group for subsequent color development (such as horseradish) Peroxidase (horseradish peroxidase; HRP), and after drying, the polypropylene test piece was washed 5 times with PBS buffer solution, and the liquid on the polypropylene test piece was removed.
接著,將聚丙烯試片移至24孔盤中,並於聚丙烯試片上施加0.5毫升的顯色劑3,3’,5,5’-四甲基聯苯胺(3,3',5,5’-Tetramethylbenzidine;TMB),靜待反應6分鐘,待其顯色,再於聚丙烯試片上施加0.5毫升的1 M硫酸,以終止顯色反應。最後,吸取200 微升 (μL) 的反應溶液至96孔盤,再利用微量盤分光光度計(microplate absorbance reader),測量樣品溶液於波長450奈米時的吸光值,藉以回推聚丙烯試片上的纖維蛋白原貼附量。接著,將未添加雙離子高分子的聚丙烯試片的貼附量換算為相對貼附比率100%,做為相對貼附比率的換算基準,再將添加雙離子高分子的聚丙烯試片組別的貼附量換算為相對貼附比率,並將各組相對貼附比率的比較結果例示於第3圖。Next, move the polypropylene test piece to a 24-well plate, and apply 0.5 ml of chromogen 3,3',5,5'-tetramethylbenzidine (3,3',5, 5'-Tetramethylbenzidine; TMB), wait for the reaction for 6 minutes, wait for the color to develop, and then apply 0.5 ml of 1 M sulfuric acid to the polypropylene test piece to terminate the color reaction. Finally, pipette 200 microliters (μL) of the reaction solution into a 96-well plate, and then use a microplate absorbance reader to measure the absorbance of the sample solution at a wavelength of 450 nm, so as to push back onto the polypropylene test piece The amount of fibrinogen attached. Next, convert the adhesion amount of the polypropylene test piece without adding diionic polymers to the relative adhesion ratio of 100%, as the conversion basis for the relative adhesion ratio, and then add the polypropylene test piece group with diionic polymers The other adhesion amounts were converted into relative adhesion ratios, and the comparison results of the relative adhesion ratios of each group are shown in Fig. 3 as an example.
第3圖中,橫軸表示雙離子高分子的不同添加含量,縱軸為每單位面積的大腸桿菌相對貼附比率。In Figure 3, the horizontal axis represents the different addition contents of diionic polymers, and the vertical axis represents the relative attachment ratio of E. coli per unit area.
第3圖例示,雙離子高分子的重量百分比為0.5% 時,相對貼附比率為34%;雙離子高分子的重量百分比為1% 時,相對貼附比率為30%;雙離子高分子的重量百分比為2%時,相對貼附比率為32%。也就是,雙離子高分子的重量百分比為0.5%時,相對於未添加雙離子高分子的組別,可至少降低65%以上的蛋白質貼附量。Figure 3 illustrates that when the weight percentage of the diionic polymer is 0.5%, the relative attachment ratio is 34%; when the weight percentage of the diionic polymer is 1%, the relative attachment ratio is 30%; When the weight percentage is 2%, the relative attachment ratio is 32%. That is, when the weight percentage of the diionic polymer is 0.5%, the amount of protein attachment can be reduced by at least 65% compared with the group without the added diionic polymer.
實施例4、聚丙烯試片的抗細胞沾黏效果Embodiment 4, the anti-cell adhesion effect of polypropylene test piece
本實施例利用人類纖維肉瘤細胞 (HT-1080細胞株,為本領域技術人員所易於取得的細胞株),執行細胞貼附試驗,評估聚丙烯試片對細胞之抗沾黏效果。In this example, human fibrosarcoma cells (HT-1080 cell line, a cell line easily obtained by those skilled in the art) were used to perform a cell attachment test to evaluate the anti-adhesion effect of polypropylene test pieces on cells.
首先,將HT-1080細胞置於細胞培養盤中,培養於含10% 胎牛血清的DMEM (Dulbecco's modified Minimal Essential Medium) 培養液中,於37°C、並且含有5% CO 2之細胞培養箱中培養7天,再移除培養液。接著以PBS緩衝液清洗細胞三次。接著加入胰蛋白酶,等待六分鐘,輕拍使細胞脫離培養盤後,加入含10%胎牛血清的DMEM培養液均勻混合後,離心移除多餘的胰蛋白酶後並沉澱細胞,再將細胞懸浮為細胞密度為 1.0x 10 4細胞/毫升的細胞懸浮液。 First, place HT-1080 cells in a cell culture dish and culture them in DMEM (Dulbecco's modified Minimal Essential Medium) medium containing 10% fetal bovine serum at 37°C in a cell culture incubator containing 5% CO 2 Cultured in medium for 7 days, and then removed the medium. Cells were then washed three times with PBS buffer. Then add trypsin, wait for six minutes, pat the cells out of the culture plate, add DMEM culture medium containing 10% fetal bovine serum, mix evenly, centrifuge to remove excess trypsin and pellet the cells, and then suspend the cells Cell suspension at a cell density of 1.0x 104 cells/ml.
取1毫升的細胞懸浮液覆蓋於聚丙烯試片表面,置於細胞培養箱中培養24小時後,以PBS緩衝液沖洗聚丙烯試片表面未貼附之細胞,以倒立式顯微鏡拍攝細胞於塑膠片表面的貼附情形。計算各組中每單位面積的細胞貼附量。接著,以前述實施例2相似的方法,將未添加雙離子高分子的聚丙烯試片的貼附量換算為100%相對貼附比率,據以將添加雙離子高分子的聚丙烯試片組別的貼附量換算為相對貼附比率,並將各組相對貼附比率的比較結果例示於第4圖。Take 1 ml of cell suspension to cover the surface of the polypropylene test piece, place it in the cell culture incubator for 24 hours, wash the unattached cells on the surface of the polypropylene test piece with PBS buffer, and take pictures of the cells on the plastic with an inverted microscope Attachment to the surface of the sheet. The amount of cell attachment per unit area in each group was calculated. Then, in a similar manner to the aforementioned Example 2, the amount of attachment of the polypropylene test piece without the addition of the diionic polymer was converted into a 100% relative attachment ratio, and the polypropylene test piece group with the addition of the diionic polymer The other adhesion amounts were converted into relative adhesion ratios, and the comparison results of the relative adhesion ratios of each group are shown in Fig. 4 as an example.
第4圖例示,雙離子高分子的重量百分比為0.5% 時,相對貼附比率為8.57%;雙離子高分子的重量百分比為1% 時,相對貼附比率為15.73%;雙離子高分子的重量百分比為2%時,相對貼附比率為1.40%。也就是,雙離子高分子的重量百分比為0.5%時,相對於未添加雙離子高分子的組別,可降低91%以上的細胞貼附量。雙離子高分子的重量百分比為2%時,相對於未添加雙離子高分子的組別,可降低98%以上的細胞貼附量。Figure 4 illustrates that when the weight percentage of the diionic polymer is 0.5%, the relative attachment ratio is 8.57%; when the weight percentage of the diionic polymer is 1%, the relative attachment ratio is 15.73%; When the weight percentage is 2%, the relative attachment ratio is 1.40%. That is, when the weight percentage of the diionic polymer is 0.5%, the amount of cell attachment can be reduced by more than 91% compared with the group without the added diionic polymer. When the weight percentage of diionic polymer is 2%, compared with the group without diionic polymer, the amount of cell attachment can be reduced by more than 98%.
實施例5、聚丙烯試片的細胞毒性The cytotoxicity of embodiment 5, polypropylene test piece
本實施例利用小鼠纖維母細胞 (L929細胞株,為本領域技術人員所易於取得的細胞株)執行體外細胞毒性試驗,評估聚丙烯試片是否具有細胞毒性。In this example, mouse fibroblasts (L929 cell line, a cell line easily obtained by those skilled in the art) were used to perform an in vitro cytotoxicity test to evaluate whether the polypropylene test piece has cytotoxicity.
首先,利用培養皿培養L929細胞株,其中培養基為含有10%馬血清的最低限度必需培養基(minimal essential medium;MEM;後續簡稱MEM培養液),且L929細胞株是於37°C、5% CO 2下培養7天。然後,移除MEM培養液,再以PBS緩衝液清洗細胞3次。接著,在培養皿中加入胰蛋白酶,靜置6分鐘後,輕拍培養皿,使L929細胞株脫離培養皿,再於培養皿中加入MEM培養液,使L929細胞株懸浮於MEM培養液中。接著,轉移MEM培養液至離心管中進行離心,收集細胞沉澱物。接下來,利用MEM培養液懸浮細胞沉澱物,獲得細胞液,再以適量的MEM培養液調整細胞液至每毫升細胞液含有1.0×10 5細胞或1.5×10 5細胞的L929細胞株(1.0×10 5細胞/毫升或1.5×10 5細胞/毫升)。 First, the L929 cell line was cultured in a petri dish, in which the medium was minimal essential medium (minimal essential medium; MEM; hereinafter referred to as MEM medium) containing 10% horse serum, and the L929 cell line was grown at 37°C, 5% CO 2 for 7 days. Then, the MEM medium was removed, and the cells were washed 3 times with PBS buffer. Next, trypsin was added to the culture dish, and after standing for 6 minutes, the culture dish was patted lightly to make the L929 cell line detach from the culture dish, and then MEM culture solution was added to the culture dish to suspend the L929 cell line in the MEM culture solution. Next, transfer the MEM culture solution to a centrifuge tube for centrifugation to collect the cell pellet. Next, use the MEM culture medium to suspend the cell pellet to obtain the cell liquid, and then adjust the cell liquid with an appropriate amount of MEM culture liquid to the L929 cell line containing 1.0×10 5 cells or 1.5×10 5 cells per milliliter of the cell liquid (1.0× 10 5 cells/ml or 1.5×10 5 cells/ml).
接著,萃取聚丙烯試片中的物質。具體而言,利用MEM培養液覆蓋聚丙烯試片上,其中萃取是於37°C、150 rpm下進行24小時,以獲得各組萃取液 (實驗組、陽性對照組、陰性對照組)。具體而言,聚丙烯試片面積:MEM培養液體積的比例是為6平方公分:1毫升,並且分別利用MEM培養液萃取二乙基二硫代氨基甲酸鋅 (zinc diethyl-dithiocarbamate;ZDEC) 及高密度聚乙烯 (high density polyethylene,HDPE),將兩者依序作為陽性對照組及陰性對照組,其中ZDEC質量:MEM培養液體積的比例是0.1公克:1毫升, HDPE質量:MEM培養液體積的比例是0.2公克:1毫升。Next, extract the substance in the polypropylene test piece. Specifically, the polypropylene test piece was covered with MEM culture solution, and the extraction was carried out at 37°C and 150 rpm for 24 hours to obtain extracts of each group (experimental group, positive control group, and negative control group). Specifically, the area of the polypropylene test piece: the ratio of the volume of the MEM culture solution is 6 cm2: 1 ml, and the MEM culture solution is used to extract zinc diethyl-dithiocarbamate (ZDEC) and High-density polyethylene (high density polyethylene, HDPE), the two are used as the positive control group and the negative control group in sequence, wherein the ratio of ZDEC mass: MEM culture medium volume is 0.1 g: 1 ml, HDPE mass: MEM culture medium volume The ratio is 0.2 grams: 1 ml.
接著,加入0.1毫升的1.0×10 5細胞/毫升的細胞液至96孔培養盤中,並於37°C、5% CO 2中培養24小時。接著,移出培養盤中的培養液後,再分別加入0.1毫升的實驗組萃取液、MEM培養液、陽性對照組萃取液及陰性對照組萃取液至96孔培養盤中,於37°C、5% CO 2中繼續培養24小時。接著,加入0.1毫升的2,3-雙(2-甲氧基-4-硝基-5-磺苯基)-2氫-四唑-5-甲醯胺內鹽 (2,3-bis(2-methoxy-4-nitro-5-sulfophenyl)-5-[(phenylamino)carbonyl] -2H-tetrazolium hydroxide;以下簡稱為XTT試劑) 至96孔培養盤中,並於37°C、5% CO 2下培養3小時。隨後,取出96孔培養盤,並以微量盤分光光度計檢測波長450奈米的OD值,以分別獲得實驗組吸光值、空白組吸光值、陽性對照組吸光值及陰性對照組吸光值,再藉由下列公式 (式 (3)) 計算細胞存活率。 Next, add 0.1 ml of 1.0×10 5 cells/ml cell solution to the 96-well culture plate, and culture at 37°C, 5% CO 2 for 24 hours. Then, after removing the culture solution in the culture dish, add 0.1 ml of the experimental group extract, the MEM culture solution, the positive control group extract and the negative control group extract respectively to the 96-well culture dish, at 37 ° C, 5 The culture was continued for 24 hours in % CO 2 . Next, 0.1 ml of 2,3-bis(2-methoxy-4-nitro-5-sulfophenyl)-2hydro-tetrazole-5-carboxamide inner salt (2,3-bis( 2-methoxy-4-nitro-5-sulfophenyl)-5-[(phenylamino)carbonyl] -2H-tetrazolium hydroxide; hereinafter abbreviated as XTT reagent) into a 96-well culture plate, and kept at 37°C, 5% CO 2 Incubate for 3 hours. Subsequently, the 96-well culture plate was taken out, and the OD value at a wavelength of 450 nm was detected by a microplate spectrophotometer to obtain the absorbance values of the experimental group, the blank group, the positive control group and the negative control group respectively, and then The cell viability was calculated by the following formula (Equation (3)).
式 (3) Formula (3)
為方便觀察細胞外觀變化,在將細胞加入96孔盤時,可同時取1.5×10 5細胞/毫升的細胞液至12孔盤中,同樣經24小時培養後,去除培養液,再添加1毫升的實驗組萃取液、MEM培養液、陽性對照組萃取液及陰性對照組萃取液至12孔培養盤中,同樣培養24小時,進行觀察。 In order to facilitate the observation of changes in cell appearance, when adding cells to a 96-well plate, take 1.5×10 5 cells/ml of cell fluid into a 12-well plate at the same time, and after 24 hours of cultivation, remove the culture medium and add 1 ml The extracts of the experimental group, the MEM culture solution, the extracts of the positive control group and the extracts of the negative control group were placed in a 12-well culture plate, and they were also cultured for 24 hours for observation.
下表1的細胞變化程度評估表的標準,評估各組的細胞外觀變化、細胞密度變化以及細胞毒性等級,並將各組的評估結果整合於下表2。According to the criteria of the cell change evaluation table in Table 1 below, the cell appearance changes, cell density changes and cytotoxicity grades of each group were evaluated, and the evaluation results of each group were integrated in Table 2 below.
表1、細胞變化程度評估表
表2、各組的細胞變化比較表
表2結果呈現,添加重量百分比為0.5%的雙離子高分子的聚丙烯試片,細胞毒性為0;而若將聚丙烯試片的雙離子高分子的重量百分比增加至1%以及2%,細胞毒性也僅微幅提升為1,幾乎不具有細胞毒性,對人體幾乎無危害。因此,添加0.5%至2%範圍內的雙離子高分子的聚丙烯試片,對人體幾乎無危害,可廣泛應用於各種生活用品中。The results in Table 2 show that the polypropylene test piece with 0.5% by weight of diionic polymer added has a cytotoxicity of 0; and if the weight percentage of diionic polymer in the polypropylene test piece is increased to 1% and 2%, The cytotoxicity is only slightly increased to 1, almost no cytotoxicity, and almost no harm to the human body. Therefore, adding 0.5% to 2% of the diionic polymer polypropylene test piece has almost no harm to the human body and can be widely used in various daily necessities.
由上述實施例可知,本揭示內容之抗沾黏塑料膠粒以及製造方法,將雙離子高分子與塑料原料共同熔煉為抗沾黏的塑料膠粒,不僅具有優異的抗沾黏效果,且雙離子高分子分散於塑料膠粒中,可避免將雙離子高分子塗覆於塑料表面時,雙離子高分子層的剝離風險,可延長塑料膠粒的抗沾黏效果,並且相較於直接塗覆法,可以降低雙離子高分子的使用量。此外,還可簡化其他將雙離子高分子加工至塑料原料中時 (例如表面接枝、表面分離、仿生黏附或表面塗層等方法) 的繁瑣步驟,並且降低有機溶劑的應用,對於環境更為友善,具有較佳的環保價值。It can be seen from the above examples that the anti-adhesion plastic granules and the manufacturing method of the present disclosure, the dual ionic polymer and plastic raw materials are smelted together to form anti-adhesion plastic granules, which not only have excellent anti-adhesion effect, but also double The ionic polymer is dispersed in the plastic particles, which can avoid the peeling risk of the dual ionic polymer layer when the dual ionic polymer is coated on the plastic surface, and can prolong the anti-adhesion effect of the plastic particles, and compared with direct coating Covering method can reduce the usage of diionic polymers. In addition, it can also simplify other cumbersome steps when processing diionic polymers into plastic raw materials (such as surface grafting, surface separation, bionic adhesion or surface coating, etc.), and reduce the application of organic solvents, which is more environmentally friendly. Friendly, with better environmental protection value.
雖然本揭示內容已以數個特定實施例揭露如上,但可對前述揭露內容進行各種潤飾、各種更動及替換,而且應可理解的是,在不脫離本揭示內容之精神和範圍內,某些情況將採用本揭示內容實施例之某些特徵但不對應使用其他特徵。因此,本揭示內容的精神和權利要求範圍不應限於以上例示實施例所述。Although the present disclosure has been disclosed above with several specific embodiments, various modifications, changes and substitutions can be made to the foregoing disclosure, and it should be understood that, without departing from the spirit and scope of the present disclosure, some Circumstances will employ certain features of embodiments of the present disclosure but not correspondingly others. Therefore, the spirit of the present disclosure and the scope of claims should not be limited to that described in the above exemplary embodiments.
100:方法100: method
S110、S120、S130、S140:步驟S110, S120, S130, S140: steps
為讓本揭示內容之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之詳細說明如下: 第1圖繪示根據本揭示內容之一些實施例的塑料膠粒之製造方法的流程圖。 第2圖繪示根據本揭示內容之一實施例的大腸桿菌貼附試驗中的大腸桿菌相對貼附比率比較圖。 第3圖繪示根據本揭示內容之一實施例的纖維蛋白原貼附試驗中的纖維蛋白原相對貼附比率比較圖。 第4圖繪示根據本揭示內容之一實施例的細胞貼附試驗中的細胞相對貼附比率比較圖。In order to make the above and other purposes, features, advantages and embodiments of the present disclosure more obvious and understandable, the detailed descriptions of the attached drawings are as follows: Figure 1 shows plastic particles according to some embodiments of the present disclosure Flowchart of the fabrication method. FIG. 2 shows a comparison chart of relative attachment ratios of E. coli in an E. coli attachment test according to an embodiment of the present disclosure. FIG. 3 is a comparison chart of the relative attachment ratio of fibrinogen in the fibrinogen attachment test according to an embodiment of the present disclosure. FIG. 4 is a graph showing a comparison of relative cell attachment ratios in a cell attachment assay according to an embodiment of the present disclosure.
100:方法 100: method
S110、S120、S130、S140:步驟 S110, S120, S130, S140: steps
Claims (7)
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TW202000242A (en) * | 2018-06-22 | 2020-01-01 | 中原大學 | Wound care dressing and manufacturing method thereof |
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TW201420642A (en) * | 2012-11-29 | 2014-06-01 | 中原大學 | Biomimetic agent for anti-biofouling coating and method for making the same |
TW202000242A (en) * | 2018-06-22 | 2020-01-01 | 中原大學 | Wound care dressing and manufacturing method thereof |
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