TWI787582B - Substrate processing method and substrate processing apparatus - Google Patents
Substrate processing method and substrate processing apparatus Download PDFInfo
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- TWI787582B TWI787582B TW109104616A TW109104616A TWI787582B TW I787582 B TWI787582 B TW I787582B TW 109104616 A TW109104616 A TW 109104616A TW 109104616 A TW109104616 A TW 109104616A TW I787582 B TWI787582 B TW I787582B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02082—Cleaning product to be cleaned
- H01L21/02087—Cleaning of wafer edges
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02057—Cleaning during device manufacture
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
Abstract
Description
本發明係有關於一種基板處理方法以及基板處理裝置。The invention relates to a substrate processing method and a substrate processing device.
以往,在半導體基板(以下簡稱為「基板」)的製造工序中對基板施予各種處理。例如,對已在表面上進行成膜之基板的周緣區域(亦即斜面(bevel)部)供給蝕刻液,進行用以去除該周緣區域的膜之蝕刻處理。在日本特開2010-93082號公報(文獻1)以及日本特開2017-59676號公報(文獻2)中,將基板中之已成膜的主表面朝向上側,從噴嘴朝上表面周緣區域噴出蝕刻液,藉此從基板去除周緣區域的膜。Conventionally, various treatments have been applied to the substrate in the manufacturing process of the semiconductor substrate (hereinafter simply referred to as "substrate"). For example, an etchant is supplied to a peripheral region (that is, a bevel portion) of a substrate on which a film has been formed on the surface, and an etching process for removing the film in the peripheral region is performed. In Japanese Patent Application Laid-Open No. 2010-93082 (Document 1) and Japanese Patent Laid-Open No. 2017-59676 (Document 2), the main surface of the substrate on which the film has been formed is directed upward, and the etching is sprayed from the nozzle toward the peripheral region of the upper surface. liquid, thereby removing the film in the peripheral region from the substrate.
此外,在日本特開2003-273063號公報(文獻3)中,將基板中之已成膜的主表面朝向下方,對基板上表面供給蝕刻液並使蝕刻液繞入至下表面周緣區域,藉此從基板去除周緣區域的膜。在日本特開2009-266951號公報(文獻4)以及日本特表2008-546184號公報(文獻5)中,進行周緣區域的蝕刻之基板的上下係與文獻3的揭示相反。In addition, in Japanese Patent Application Laid-Open No. 2003-273063 (Document 3), the main surface of the substrate on which the film has been formed is directed downward, and the etchant is supplied to the upper surface of the substrate and the etchant is wound into the peripheral region of the lower surface. This removes the film in the peripheral region from the substrate. In JP-A-2009-266951 (Document 4) and JP-A-2008-546184 (Document 5), the upper and lower systems of the substrate to be etched in the peripheral region are opposite to those disclosed in Document 3.
在文獻3中提案了一種技術:對基板的下表面中央部供給密封氣體(seal gas),從而形成沿著基板的下表面朝向徑方向外側方向之密封氣體的氣流,藉此控制基板的下表面周緣區域中之蝕刻液的繞入寬度(亦即蝕刻寬度)。在文獻4中提案了一種技術:在對基板的下表面供給蝕刻液之前,預先對基板的下表面供給DIW(de-ionized water;去離子水),藉此抑制蝕刻液的非等向性的擴展。Document 3 proposes a technique of supplying a seal gas to the center of the lower surface of the substrate to form an air flow of the seal gas toward the radially outer side along the lower surface of the substrate, thereby controlling the lower surface of the substrate. The width of the etching solution in the peripheral region (that is, the etching width).
此外,在對基板的上表面以及下表面中之一方的主表面供給藥液且將另一方的主表面的周緣區域予以藥液處理之情形中,當藥液的供給流量大時,會有從旋轉中的基板朝周圍飛散的藥液在罩(cup)部等濺回並附著於基板之虞。另一方面,在藥液的供給流量小之情形中,會有藥液朝向另一方的主表面的繞入寬度(亦即藥液處理寬度)不足之虞。此外,在藥液的供給流量小之情形中,亦會有被供給至另一方的主表面的氣體(所謂的密封氣體)與已繞入至另一方的主表面的藥液之間的界面不穩定從而藥液處理變得不穩定之虞。In addition, when the chemical solution is supplied to the main surface of one of the upper surface and the lower surface of the substrate and the peripheral region of the other main surface is treated with the chemical solution, when the supply flow rate of the chemical solution is large, there may be The chemical solution scattered around the rotating substrate may splash back on a cup or the like and adhere to the substrate. On the other hand, when the supply flow rate of the chemical solution is small, the winding width of the chemical solution toward the other main surface (that is, the chemical solution treatment width) may be insufficient. In addition, even when the supply flow rate of the chemical solution is small, the interface between the gas supplied to the other main surface (so-called sealing gas) and the chemical solution that has been wound into the other main surface may be inconsistent. There is a risk that the liquid treatment becomes unstable due to stability.
[發明所欲解決之課題][Problem to be Solved by the Invention]
本發明係著眼於一種基板處理方法,目的在於一邊抑制藥液的濺液一邊適當地進行基板的周緣區域的藥液處理。The present invention focuses on a substrate processing method, and aims to appropriately perform chemical treatment on the peripheral region of the substrate while suppressing splashing of the chemical solution.
本發明較佳的實施形態之一的基板處理方法係具備:工序(a),係以朝向上下方向之中心軸作為中心使被保持成水平狀態的基板旋轉;工序(b),係對旋轉中的前述基板的上表面以及下表面中之一方的主表面的中央部供給氣體,並以第一流量對前述基板的另一方的主表面的中央部供給清洗液並使前述清洗液繞入至前述一方的主表面的周緣區域,藉此在前述一方的主表面上形成前述氣體與前述清洗液的氣液界面;工序(c),係在前述工序(b)之後,以比前述第一流量還小流量的第二流量對旋轉中的前述基板的前述另一方的主表面的中央部供給藥液並使前述藥液繞入至前述一方的主表面的前述周緣區域,藉此在前述一方的主表面上供給前述藥液達至前述氣液界面並進行前述周緣區域的藥液處理。依據該基板處理方法,能一邊抑制藥液的濺液一邊適當地進行基板的周緣區域的藥液處理。A substrate processing method according to a preferred embodiment of the present invention includes: a step (a) of rotating the substrate held in a horizontal state around a central axis facing the up-and-down direction; Gas is supplied to the central portion of one of the main surfaces of the upper surface and the lower surface of the aforementioned substrate, and the cleaning liquid is supplied to the central portion of the other main surface of the aforementioned substrate at a first flow rate, and the aforementioned cleaning liquid is wound into the aforementioned The peripheral region of one main surface, thereby forming a gas-liquid interface between the aforementioned gas and the aforementioned cleaning liquid on the aforementioned one main surface; Step (c) is performed after the aforementioned step (b), at a rate less than the aforementioned first flow rate The second flow rate of a small flow rate supplies the chemical solution to the central portion of the other main surface of the rotating substrate and causes the chemical solution to wrap around the peripheral region of the one main surface, whereby the chemical solution on the one main surface The chemical solution is supplied on the surface up to the gas-liquid interface and the chemical solution treatment of the peripheral region is performed. According to this substrate processing method, it is possible to properly perform chemical processing on the peripheral region of the substrate while suppressing splashing of the chemical liquid.
較佳為,前述藥液為已使溶質溶解至前述清洗液而成的藥液。Preferably, the aforementioned medicinal solution is a medicinal solution obtained by dissolving a solute in the aforementioned cleaning solution.
較佳為,前述基板處理方法係在前述工序(b)與前述工序(c)之間進一步具備:工序(d),係以比前述第一流量還小流量的第三流量對旋轉中的前述基板的前述另一方的主表面的中央部供給前述清洗液並使前述清洗液繞入至前述一方的主表面的前述周緣區域,從而將前述清洗液供給達至前述氣液界面。Preferably, the aforementioned substrate processing method is further provided between the aforementioned step (b) and the aforementioned step (c): the step (d) is to use a third flow rate that is smaller than the aforementioned first flow rate to control the rotation of the aforementioned The cleaning solution is supplied to the central portion of the other main surface of the substrate, and the cleaning solution is drawn into the peripheral region of the one main surface, thereby supplying the cleaning solution to the air-liquid interface.
較佳為,前述工序(c)中的前述第二流量的前述藥液係藉由使溶質溶解至前述第三流量的前述清洗液而生成。Preferably, the second flow rate of the aforementioned chemical solution in the aforementioned step (c) is produced by dissolving the solute into the aforementioned third flow rate of the aforementioned cleaning solution.
較佳為,在前述工序(b)與前述工序(c)之間降低前述基板的旋轉速度,或者與前述工序(c)的開始並行地降低前述基板的旋轉速度。Preferably, the rotation speed of the substrate is reduced between the steps (b) and (c), or in parallel with the start of the step (c).
本發明亦著眼於一種基板處理裝置。本發明較佳的實施形態之一的基板處理裝置係具備:基板保持部,係以水平狀態保持基板;基板旋轉機構,係以朝向上下方向之中心軸作為中心旋轉前述基板保持部;氣體供給部,係對旋轉中的前述基板的上表面以及下表面中之一方的主表面的中央部供給氣體;清洗液供給部,係以第一流量對旋轉中的前述基板的另一方的主表面的中央部供給清洗液並使前述清洗液繞入至前述一方的主表面的周緣區域,藉此在前述一方的主表面上形成前述氣體與前述清洗液的氣液界面;以及藥液供給部,係以比前述第一流量還小流量的第二流量對旋轉中的前述基板的前述另一方的主表面的中央部供給藥液並使前述藥液繞入至前述一方的主表面的前述周緣區域,藉此在前述一方的主表面上供給前述藥液達至前述氣液界面並進行前述周緣區域的藥液處理。依據該基板處理裝置,能一邊抑制藥液的濺液一邊適當地進行基板的周緣區域的藥液處理。The present invention also focuses on a substrate processing device. A substrate processing apparatus according to one preferred embodiment of the present invention includes: a substrate holding unit that holds a substrate in a horizontal state; a substrate rotation mechanism that rotates the substrate holding unit around a central axis facing the vertical direction; and a gas supply unit. , is to supply gas to the central part of one main surface of the upper surface and the lower surface of the aforementioned substrate in rotation; The part supplies the cleaning liquid and makes the cleaning liquid go around to the peripheral region of the one main surface, thereby forming a gas-liquid interface between the gas and the cleaning liquid on the one main surface; and the liquid medicine supply part is The second flow rate, which is smaller than the first flow rate, supplies the chemical solution to the central portion of the other main surface of the rotating substrate and causes the chemical solution to wrap around the peripheral region of the one main surface. This supplies the chemical solution up to the air-liquid interface on the one main surface and performs chemical treatment of the peripheral region. According to this substrate processing apparatus, it is possible to appropriately perform chemical processing on the peripheral region of the substrate while suppressing splashing of the chemical liquid.
較佳為,在前述清洗液供給部以前述第一流量供給前述清洗液與前述藥液供給部供給前述藥液之間,前述清洗液供給部係以比前述第一流量還小流量的第三流量對旋轉中的前述基板的前述另一方的主表面的中央部供給前述清洗液並使前述清洗液繞入至前述一方的主表面的前述周緣區域,從而將前述清洗液供給達至前述氣液界面。Preferably, between the cleaning liquid supply unit supplying the cleaning solution at the first flow rate and the chemical solution supply unit supplying the chemical solution, the cleaning solution supply unit uses a third flow rate smaller than the first flow rate. The flow rate supplies the cleaning solution to the central portion of the other main surface of the rotating substrate and makes the cleaning solution go around to the peripheral region of the one main surface, thereby supplying the cleaning solution to the gas-liquid interface.
較佳為,前述藥液供給部係具備:藥液生成部,係使溶質溶解至前述第三流量的前述清洗液,藉此生成前述第二流量的前述藥液。Preferably, the chemical solution supply unit includes: a chemical solution generating unit that dissolves a solute in the cleaning solution at the third flow rate, thereby generating the chemical solution at the second flow rate.
上述目的以及其他的目的、特徵、態樣以及優點係參照隨附的圖式並藉由以下所進行之本發明的詳細說明而明瞭。The above object and other objects, features, aspects, and advantages will be clarified through the following detailed description of the present invention with reference to the accompanying drawings.
圖1係顯示本發明的實施形態之一的基板處理裝置1的構成之側視圖。基板處理裝置1係用以逐片地處理半導體基板9(以下簡稱為「基板9」)之葉片式的裝置。基板處理裝置1係對基板9供給處理液從而進行處理。在圖1中剖視地顯示基板處理裝置1的構成的一部分。FIG. 1 is a side view showing the structure of a
基板處理裝置1係具備基板保持部31、基板旋轉機構33、罩部4、處理液供給部5、氣體供給部6、控制部7以及殼體(housing)11。基板保持部31、基板旋轉機構33以及罩部4等係收容於殼體11的內部空間。在圖1中剖視地描繪殼體11。於殼體11的頂蓋部設置有氣流形成部12,氣流形成部12係對殼體11的內部空間供給氣體從而形成朝下方流動的氣流(所謂的降流(down flow))。作為氣流形成部12,例如利用FFU(fan filter unit;風扇過濾器單元)。The
控制部7係配置於殼體11的外部,控制基板保持部31、基板旋轉機構33、處理液供給部5以及氣體供給部6等。控制部7係例如為一般的電腦,該電腦係包含處理器、記憶體、輸入輸出部以及匯流排(bus)。匯流排為訊號電路,用以連接處理器、記憶體以及輸入輸出部。記憶體係記憶程式以及各種資訊。處理器係依循記憶於記憶體的程式等,一邊利用記憶體等一邊執行各種處理(例如數值計算)。輸入輸出部係具備:鍵盤與滑鼠,係受理來自操作者的輸入;顯示器,係顯示來自處理器的輸出等;以及發送部,係發送來自處理器的輸出等。The
控制部7係具備記憶部71以及供給控制部72。記憶部71係主要藉由記憶體所實現,記憶基板9的處理處方(processing recipe)等各種資訊。供給控制部72係主要藉由處理器所實現,依循儲存於記憶部71的處理處方等控制處理液供給部5等。The
基板保持部31係與水平狀態的基板9的下側的主表面(亦即下表面92)對向並從下側保持基板9。基板保持部31係例如為機械夾具(mechanical chuck),用以機械性地支撐基板9。基板保持部31係設置成可以朝向上下方向之中心軸J1作為中心旋轉。The
基板保持部31係具備保持部本體以及複數個(例如六個)夾具銷(chuck pin)。保持部本體係與基板9的下表面92對向之略圓板狀的構件。複數個夾具銷係略等角度間隔地配置於保持部本體的周緣部中之以中心軸J1作為中心之周方向(以下亦簡稱為「周方向」)。各個夾具銷係從保持部本體的上表面朝上方突出,接觸至基板9的下表面92的周緣附近的部位以及側面並支撐基板9。在基板處理裝置1中,例如在對於後述的基板9的周緣區域之藥液處理的前半處理中,藉由六個夾具銷中的三個夾具銷保持基板9;在對於後述的基板9的周緣區域之藥液處理的後半處理中,藉由六個夾具銷中的另外三個夾具銷保持基板9。藉此,能提升對於基板9的周緣區域之藥液處理的周方向中的均勻性。此外,在對基板9的周緣區域賦予清洗液時等亦同樣驅動複數個夾具銷。The
基板旋轉機構33係配置於基板保持部31的下方。基板旋轉機構33係以中心軸J1作為中心將基板9與基板保持部31一起旋轉。基板旋轉機構33係例如具備電動旋轉式馬達,該電動旋轉式馬達的旋轉軸係連接於基板保持部31的保持部本體。基板旋轉機構33亦可具有中空馬達等其他的構造。The
處理液供給部5係對基板9個別地供給複數種類的處理液。於複數種類的處理液包含有例如後述的藥液以及清洗液。處理液供給部5係具備第一噴嘴51以及第二噴嘴52。第一噴嘴51以及第二噴嘴52係分別從基板9的上方朝基板9的上側的主表面(以下稱為「上表面91」)的中央部供給處理液。第一噴嘴51以及第二噴嘴52係例如藉由鐵氟龍(Teflon)(註冊商標)等具有高耐藥品性的樹脂所形成。此外,第一噴嘴51以及第二噴嘴52亦可分別為一個共通噴嘴的一部分。The processing
罩部4係以中心軸J1作為中心之環狀的構件。罩部4係在基板9以及基板保持部31的周圍中配置成遍及基板9以及基板保持部31的全周,並覆蓋基板9以及基板保持部31的側方。罩部4為液體接住容器,用以接住從旋轉中的基板9朝周圍飛散的處理液等液體。罩部4的內側面係藉由例如撥水性材料所形成。罩部4係不論基板9為旋轉或者靜止皆在周方向中靜止。於罩部4的底部設置有排液埠(未圖示),該排液埠係用以將被罩部4接住的處理液等朝殼體11的外部排出。罩部4係藉由未圖示的升降機構而可在處理位置與退避位置之間於上下方向移動,該處理位置為圖1所示的基板9的周圍的位置,該退避位置為比該處理位置還下側的位置。The
罩部4亦可為與圖1所示的單層構造不同之層疊構造,該層疊構造係於以中心軸J1作為中心之徑方向(以下簡稱為「徑方向」)層疊有複數個罩。在罩部4具有層疊構造之情形中,複數個罩係分別獨立且可於上下方向移動,並配合從基板9飛散的處理液的種類而切換複數個罩,從而使用於接住處理液。The
氣體供給部6係對基板9供給氣體。氣體供給部6係具備第三噴嘴63。第三噴嘴63係從基板9的下方朝基板9的下表面92供給氣體。第三噴嘴63係配置於基板旋轉機構33的旋轉軸的內部,貫通基板保持部31的保持部本體並朝上方延伸。第三噴嘴63的上端的噴出口係於上下方向與基板9的下表面92的中央部對向。The
圖2係顯示基板處理裝置1的處理液供給部5以及氣體供給部6之方塊圖。在圖2中亦一併顯示處理液供給部5以及氣體供給部6以外的構成。處理液供給部5係具備藥液供給部54以及清洗液供給部55。FIG. 2 is a block diagram showing the processing
清洗液供給部55係具備第一噴嘴51、第二噴嘴52以及混合部545。第一噴嘴51係經由配管552連接於清洗液供給源551。第二噴嘴52係經由配管542、混合部545以及配管544連接於清洗液供給源551。第一噴嘴51以及第二噴嘴52係分別為清洗液噴出部,用以將從清洗液供給源551送出的清洗液朝基板9的上表面91噴出。作為清洗液,利用例如DIW、碳酸水、臭氧水或者氫水等水性處理液。此外,清洗液供給源551亦可包含於清洗液供給部55。The cleaning
藥液供給部54係具備第二噴嘴52以及混合部545。第二噴嘴52係被藥液供給部54與清洗液供給部55共有。第二噴嘴52係經由上述配管542連接於混合部545。混合部545係經由配管543連接於原液供給源546,並經由上述配管544連接於清洗液供給源551。The chemical
在混合部545中,使從原液供給源546送出的藥液原液(亦即溶質)溶解至從清洗液供給源551送出的清洗液(亦即溶媒)從而生成藥液。亦即,混合部545為藥液生成部,用以使藥液原液溶解至清洗液從而生成藥液。混合部545係例如具備:靜態混合機(static mixer),係用以混合清洗液與藥液原液。混合部545亦可具備其他各式各樣的液體混合裝置。藉由混合部545所生成的藥液係經由配管542供給至第二噴嘴52,並從第二噴嘴52朝基板9的上表面91噴出。此外,用以使藥液原液溶解之溶媒不一定需要為清洗液,亦可為與清洗液不同種類的液體。此外,在圖2所示的例子中,雖然於混合部545連接有一個原液供給源546,但亦可於混合部545連接有複數個原液供給源546並對混合部545供給複數種類的藥液原液。In the
在處理液供給部5中,在停止從原液供給源546供給藥液原液的狀態下從清洗液供給源551對混合部545送出清洗液,藉此從第二噴嘴52朝基板9的上表面91噴出清洗液。第二噴嘴52為用以朝基板9的上表面91噴出清洗液之清洗液噴出部,且亦為用以朝基板9的上表面91噴出藥液之藥液噴出部。此外,原液供給源546亦可包含於藥液供給部54。In the processing
從第二噴嘴52供給至基板9的上表面91之藥液以及清洗液係經由基板9的周緣繞入至下表面92並供給至下表面92的周緣區域93(參照後述的圖3)。該藥液係例如為蝕刻液,用以蝕刻並去除形成於遍及基板9的下表面92的略全面之薄膜中之周緣區域93上的部位。The chemical solution and the cleaning solution supplied from the
圖3係顯示基板9之仰視圖。為了容易理解圖式,在圖3中於基板9的下表面92中之屬於周緣區域93的徑方向內側的區域之內側區域94上附上平行斜線,並以二點鏈線顯示周緣區域93與內側區域94之間的交界。周緣區域93(亦即斜面部)為以中心軸J1作為中心之略圓環狀的區域。內側區域94為以中心軸J1作為中心之略圓形的區域。在基板9的下表面92中,於內側區域94預先形成有構造體(例如在製品中所使用的電路圖案),該構造體為多個細微的構造體要素的集合。於周緣區域93未形成有該構造體。在本實施形態中,基板9的直徑以及厚度係分別為300mm以及775μm。基板9的周緣的縱剖面為略圓弧狀,該基板9的周緣的半徑為300μm。周緣區域93的徑方向的寬度係在周方向中為略一定,例如為2mm至3mm。FIG. 3 shows a bottom view of the
在基板9的下表面92上的薄膜為多晶矽(polysilicon)膜之情形中,作為藥液係利用例如氫氟酸(HF;hydrofluoric acid)與硝酸(HNO3
)的混合液、濃氫氟酸、稀釋氫氟酸、氫氧化銨(ammonium hydroxide)(NH4
OH)、TMAH(tetramethyl ammonium hydroxide;氫氧化四甲銨)或者SC1(Standard clean-1;第一標準清洗液)(亦即氨(NH3
)與過氧化氫(H2
O2
)的混合水溶液)。在基板9的下表面92上的薄膜為氮化鈦(TiN)、鉭(Ta)、鈦(Ti)或者鎢(W)的膜之情形中,作為藥液係利用例如SC2(Standard clean-2;第二標準清洗液)(亦即氯化氫(HC1)與過氧化氫的混合水溶液)或者FPM(hydrofluoric acid hydrogen peroxide mixture;氫氟酸過氧化氫水混合物)(亦即氟化氫與過氧化氫的混合水溶液)。在基板9的下表面92上的薄膜為氧化矽膜(SiO2
) 膜之情形中,利用例如稀釋氫氟酸或者FPM作為藥液。In the case where the thin film on the
如圖2所示,氣體供給部6係具備第三噴嘴63。第三噴嘴63係經由配管64連接於氣體供給源65。第三噴嘴63為氣體噴出部,用以朝基板9的下表面92的中央部噴出從氣體供給源65送出的氣體。作為從氣體供給源65送出的氣體,例如氮(N2
)氣等惰性氣體或者乾燥氣體等。此外,氣體供給源65亦可包含於氣體供給部6。As shown in FIG. 2 , the
接著,參照圖4說明基板處理裝置1中的基板9的處理。在基板處理裝置1中,首先,於下表面92的略全面形成有膜的基板9係被基板保持部31保持成水平狀態。接著,藉由基板旋轉機構33開始旋轉基板9(步驟S11)。接著,藉由供給控制部72控制氣體供給部6,藉此從第三噴嘴63對旋轉中的基板9噴出氣體(例如氮氣)。來自第三噴嘴63的氣體係被供給至基板9的下表面92的中央部並沿著基板9的下表面92朝徑方向外側方向擴展(步驟S12)。藉此,在基板9的下表面92中遍及周方向的整體形成有從中央部朝向徑方向外側方向的上述氣體的氣流。Next, the processing of the
接著,藉由供給控制部72控制清洗液供給部55,藉此從第一噴嘴51以預定流量(例如為1000ml/min至2000ml/min,在以下的說明中亦稱為「第一流量」)對旋轉中的基板9噴出清洗液。在本實施形態中,使用DIW作為清洗液。此外,基板9的旋轉速度係例如為800rpm。如圖5所示,來自第一噴嘴51的清洗液81係被供給至基板9的上表面91的中央部,並藉由離心力於基板9的上表面91上朝徑方向外側方向擴展。已到達至基板9的周緣之清洗液81係經由基板9的周緣朝下表面92繞入而被供給至周緣區域93。在基板9上形成有清洗液81的液膜,清洗液81的液膜係從上表面91的中央部連續達至下表面92的周緣區域93。此外,在圖5中將基板9等的厚度描繪成比徑方向的大小還大。此外,將周緣區域93的徑方向的寬度描繪成比實際還大。在後述的圖6以及圖7中亦同樣。Next, the cleaning
已繞入至基板9的下表面92之清洗液81朝向徑方向內側方向之移動係藉由朝向上述徑方向外側方向的氣流82而停止。在基板9的下表面92中,於周緣區域93與內側區域94之間的交界(亦即周緣區域93的內周緣)上形成有清洗液81與氣流82(亦即上述氣體)之間的界面(以下亦稱為「氣液界面83」)(步驟S13)。俯視觀看時的氣液界面83的形狀為以中心軸J1作為中心之略圓形。以第一流量對基板9供給清洗液81持續預定時間(例如五秒),藉此能在基板9的下表面92中使氣液界面83的徑方向中的位置穩定。The movement of the
當結束步驟S13中的氣液界面83的形成時,藉由供給控制部72控制清洗液供給部55,藉此與停止從第一噴嘴51噴出清洗液81略同時地,從第二噴嘴52以比步驟S13中的清洗液81的流量還小流量的預定流量(例如為300ml/min至800ml/min,在以下的說明中亦稱為「第三流量」)對旋轉中的基板9噴出清洗液81。換言之,將從第一噴嘴51噴出清洗液81切換成從第二噴嘴52噴出小流量的清洗液81。如上所述,該清洗液81係從清洗液供給源551經由混合部545供給至第二噴嘴52。如上所述,在本實施形態中,使用DIW作為清洗液81。此外,基板9的旋轉速度係以變成比步驟S13還稍慢(例如700rpm)之方式降低。When the formation of the gas-
如圖6所示,來自第二噴嘴52的清洗液81係被供給至基板9的上表面91的中央部並匯流至在步驟S13中形成於基板9上的清洗液81的液膜(參照圖5),且藉由離心力於基板9的上表面91上朝徑方向外側方向擴展。已到達至基板9的周緣之清洗液81係經由基板9的周緣朝下表面92繞入並被供給至周緣區域93。已繞入至基板9的下表面92之清洗液81係到達至上述氣液界面83,並在氣液界面83中與氣流82接觸(步驟S14)。換言之,在步驟S14中,一邊維持氣液界面83的徑方向的位置一邊減少供給至基板9的上表面91之清洗液81的流量。As shown in FIG. 6 , the
在該基板處理方法中,由於在步驟S13中藉由較大流量的清洗液81穩定地形成氣液界面83,因此在步驟S14中即使減少清洗液81的流量亦能維持氣液界面83的徑方向的位置。接著,從第二噴嘴52對基板9供給清洗液持續預定時間(例如三秒),藉此即使在以較小流量的清洗液81供給至基板9的上表面91的狀態下亦能使氣液界面83的徑方向中的位置穩定。In this substrate processing method, since the gas-
接著,藉由供給控制部72控制藥液供給部54,藉此從原液供給源546對混合部545送出藥液原液。在混合部545中,該藥液原液係溶解至從清洗液供給源551被供給至混合部545的清洗液,藉此生成上述藥液。該藥液係從第二噴嘴52對旋轉中的基板9噴出。從清洗液供給源551被供給至混合部545之清洗液的流量係例如與步驟S14中的清洗液的流量相同。在此情形中,被供給至基板9之藥液的流量(在以下說明中亦稱為「第二流量」)為步驟S14中的清洗液的流量與來自原液供給源546的藥液原液的流量的合計。此外,在混合部545中被添加至清洗液之藥液原液的流量遠小於清洗液的上述流量之情形中,被供給至基板9之藥液的流量係與步驟S14中的清洗液的流量實質性地相同。藥液供給時的基板9的旋轉速度係例如與步驟S14相同。Next, the chemical
如圖7所示,來自第二噴嘴52的藥液84係被供給至基板9的上表面91的中央部並匯流至在步驟S14中形成於基板9上的清洗液81的液膜(參照圖6),且藉由離心力於基板9的上表面91上朝徑方向外側方向擴展。已到達至基板9的周緣之藥液84係經由基板9的周緣朝下表面92繞入並被供給至周緣區域93。已繞入至基板9的下表面92的藥液84係到達至上述氣液界面83,並在氣液界面83中與氣流82接觸(步驟S15)。換言之,在步驟S15中,一邊維持氣液界面83的徑方向的位置一邊將基板9的上表面91以及下表面92的清洗液81的液膜置換成藥液84。接著,對基板9供給藥液84持續預定時間,藉此對周緣區域93進行藥液處理(例如蝕刻液所為之蝕刻處理)。As shown in FIG. 7, the
當結束該藥液處理時,供給控制部72係控制藥液供給部54以及清洗液供給部55,藉此與停止從第二噴嘴52噴出藥液略同時地,從第一噴嘴51對旋轉中的基板9噴出清洗液。換言之,將從第二噴嘴52噴出藥液切換成從第一噴嘴51噴出清洗液。藉此,進行基板9的上表面91以及下表面92的清洗處理(步驟S16)。當結束清洗處理時,停止供給清洗液並進行基板9的乾燥處理(步驟S17)。在乾燥處理中,增大基板9的旋轉速度,殘留於基板9上的處理液係藉由離心力從基板9的邊緣朝徑方向外側方向飛散而從基板9上去除。在上述步驟S13至步驟S17中,從基板9上朝徑方向外側方向飛散的藥液以及清洗液等處理液係被罩部4接住並朝殼體11的外部排出。已結束乾燥處理的基板9係從基板處理裝置1被搬出。在基板處理裝置1中,依序對複數個基板9進行上述步驟S11至步驟S17的處理。When the chemical solution processing is finished, the
如上所述,在圖1所例示的基板處理裝置1中,對基板9的上表面91供給處理液(亦即清洗液以及藥液)且對基板9的下表面92供給氣體,藉此進行下表面92的周緣區域93的藥液處理,但對於基板9的處理亦可上下相反。具體而言,在基板處理裝置1中,第一噴嘴51以及第二噴嘴52係與基板9的下表面92對向地配置,第三噴嘴63係與基板9的上表面91對向地配置。此外,在步驟S12中對基板9的下表面92的中央部供給氣體,在步驟S13至步驟S16中對基板9的上表面91的中央部供給清洗液或者藥液。接著,於基板9的上表面91的周緣區域93與內側區域94之間的交界形成有氣液界面83,並對上表面91的周緣區域93進行藥液處理。As described above, in the
如上述所說明般,上述基板處理方法係具備下述工序:以朝向上下方向之中心軸J1作為中心使被保持成水平狀態的基板9旋轉(步驟S11);對旋轉中的基板9的上表面91以及下表面92中之一方的主表面(例如下表面92)的中央部供給氣體,並以第一流量對基板9的另一方的主表面(例如上表面91)的中央部供給清洗液且使清洗液繞入至上述一方的主表面的周緣區域93,藉此在上述一方的主表面上形成氣體與清洗液的氣液界面83(步驟S13);在步驟S13之後,以比第一流量還小流量的第二流量對旋轉中的基板9的上述另一方的主表面的中央部供給藥液且使藥液繞入至上述一方的主表面的周緣區域93,藉此在上述一方的主表面上供給藥液達至氣液界面83並進行周緣區域93的藥液處理(步驟S15)。As described above, the above-mentioned substrate processing method includes the following steps: rotating the
如此,在周緣區域93的藥液處理時,將供給至基板9之藥液的流量設定成較小流量(亦即第二流量),藉此能抑制從基板9朝周圍飛散的藥液在罩部4等濺回(亦即濺液)並附著於基板9等。此外,在對周緣區域93進行藥液處理之前,預先將較大流量(亦即第一流量)的清洗液供給至基板9並於周緣區域93的內周緣上形成氣液界面83,藉此即使藥液的流量為較小流量亦能使該藥液遍及全周地到達至周緣區域93的內周緣並附著於周緣區域93整體。因此,能一邊抑制藥液的濺液一邊適當地進行基板9的周緣區域93的藥液處理。此外,假設不進行步驟S13中的氣液界面83的形成而將第二流量的藥液供給至基板9的上表面91的中央部時,則藥液難以遍及全周地到達至周緣區域93的內周緣,且難以在周緣區域93的內周緣上穩定地形成氣液界面83。In this way, when the chemical solution is processed in the
如上所述,較佳為該藥液為已使溶質(例如藥液原液)溶解至清洗液而成的藥液。如此,使用於基板9的處理時所利用之清洗液進行藥液生成,藉此能容易地生成藥液。此外,能簡化上述基板處理裝置1中的處理液供給部5的構造。再者,由於藥液的溶媒為與在步驟S14中形成於基板9上的清洗液的液膜相同種類的液體,因此能在步驟S15中容易地進行將基板9上的清洗液置換成藥液。As mentioned above, it is preferable that the medicinal solution is a medicinal solution obtained by dissolving a solute (such as a stock solution of medicinal solution) in the cleaning solution. In this way, the chemical solution can be easily produced by using the cleaning solution used for processing the
較佳為,上述基板處理方法係在上述步驟S13與上述步驟S15之間進一步具備下述工序(步驟S14):以比第一流量還小流量的第三流量對旋轉中的基板9的上述另一方的主表面(例如上表面91)的中央部供給清洗液並使清洗液繞入至上述一方的主表面(例如下表面92)的周緣區域93,從而將清洗液供給達至氣液界面83。藉此,能減薄基板9上的清洗液的液膜。結果,能在步驟S15中藉由藥液置換清洗液時抑制藥液與清洗液的混合液在罩部4等濺回並附著於基板9等。Preferably, the above-mentioned substrate processing method further includes the following process (step S14) between the above-mentioned step S13 and the above-mentioned step S15: the above-mentioned other flow rate of the
如上所述,較佳為,上述步驟S15中的第二流量的藥液係藉由使溶質溶解至上述第三流量的清洗液而生成。藉此,由於在從步驟S14移行至步驟S15時無須變更清洗液的流量,因此能簡化基板9的處理。此外,能在基板處理裝置1中簡化供給控制部72所為之藥液供給部54的控制。As mentioned above, preferably, the second flow rate of the medical solution in the above step S15 is generated by dissolving the solute into the above-mentioned third flow rate of the cleaning solution. Thereby, since it is not necessary to change the flow rate of the cleaning liquid when moving from step S14 to step S15, the processing of the
較佳為,在上述基板處理方法中,在步驟S13與步驟S15之間降低基板9的旋轉速度。藉此,能在步驟S15中容易地進行基板9上的清洗液置換成藥液。此外,能在基板9的藥液處理時進一步地抑制藥液的濺液。如上所述,在步驟S13與步驟S14之間進行基板9的旋轉速度的降低之情形中,能在步驟S14中供給較小流量的清洗液時容易地將氣液界面83的徑方向的位置維持在周緣區域93的內周緣上。此外,基板9的旋轉速度的降低亦可與步驟S15的開始並行地進行。與上述說明同樣地,即使在此種情形中,亦能在步驟S15中容易地進行基板9上的清洗液置換成藥液。此外,能在基板9的藥液處理時進一步地抑制藥液的濺液。Preferably, in the above substrate processing method, the rotation speed of the
上述基板處理裝置1係具備基板保持部31、基板旋轉機構33、氣體供給部6、清洗液供給部55以及藥液供給部54。基板保持部31係以水平狀態保持基板9。基板旋轉機構33係以朝向上下方向之中心軸J1作為中心旋轉基板保持部31。氣體供給部6係對旋轉中的基板9的上表面91以及下表面92中之一方的主表面(例如下表面92)的中央部供給氣體。清洗液供給部55係以第一流量對旋轉中的基板9的另一方的主表面(例如上表面91)的中央部供給清洗液並使清洗液繞入至上述一方的主表面的周緣區域93,藉此在上述一方的主表面上形成氣體與清洗液的氣液界面83。藥液供給部54係以比第一流量還小流量的第二流量對旋轉中的基板9的上述另一方的主表面的中央部供給藥液且使藥液繞入至上述一方的主表面的周緣區域93,藉此在上述一方的主表面上供給藥液達至氣液界面83並進行周緣區域93的藥液處理。藉此,與上述說明同樣地,能一邊抑制藥液的濺液一邊適當地進行基板9的周緣區域93的藥液處理。The
在上述基板處理方法以及基板處理裝置1中可進行各種變更。Various changes can be made in the above-described substrate processing method and
例如,在步驟S15中,從清洗液供給源551供給至混合部545之清洗液的流量不一定需要與步驟S14中的清洗液的流量相同,亦可適當地變更。For example, in step S15, the flow rate of the cleaning liquid supplied from the cleaning
不一定需要進行步驟S13與步驟S15之間的基板9的旋轉速度的降低。例如,步驟S13至步驟S15中的基板9的旋轉速度亦可相同。It is not necessarily necessary to lower the rotation speed of the
不一定需要進行步驟S14中的清洗液的流量的降低,亦可在結束步驟S13後省略步驟S14並進行步驟S15。It is not necessarily necessary to decrease the flow rate of the washing liquid in step S14, and step S14 may be omitted after step S13 is completed and step S15 may be performed.
在基板處理裝置1中,不一定需要在混合部545中生成藥液,亦可從用以儲留預先生成的藥液之藥液供給源對第二噴嘴52送出藥液。在此情形中,亦可省略混合部545。In the
在基板處理裝置1中,步驟S14的清洗液噴出亦可藉由第一噴嘴51來進行。此外,步驟S13至步驟S14的清洗液噴出以及步驟S15的藥液噴出亦可藉由同一個噴嘴來進行。In the
上述基板處理裝置1係除了利用於半導體基板的處理之外,亦可利用於液晶顯示裝置或者有機EL(Electro Luminescence;電致發光)顯示裝置等平面顯示裝置(Flat Panel Display)所使用的玻璃基板之處理或者利用於其他的顯示裝置所使用的玻璃基板之處理。此外,上述基板處理裝置1亦可利用於光碟用基板、磁碟用基板、光磁碟用基板、光罩(photomask)用基板、陶瓷基板以及太陽電池用基板等之處理。The above-mentioned
上述實施形態以及各個變化例中的構成只要相互未矛盾則亦可適當地組合。The configurations in the above-described embodiments and respective modifications may be appropriately combined as long as they do not conflict with each other.
雖然已詳細地描繪並說明本發明,但上述說明為例示性而非是限定性。因此,只要未逸離本發明的範圍則能夠有多種變化以及態樣。While the invention has been drawn and described in detail, the foregoing description is illustrative and not restrictive. Therefore, various changes and aspects are possible as long as they do not depart from the scope of the present invention.
1:基板處理裝置 4:罩部 5:處理液供給部 6:氣體供給部 7:控制部 9:基板(半導體基板) 11:殼體 12:氣流形成部 31:基板保持部 33:基板旋轉機構 51:第一噴嘴 52:第二噴嘴 54:藥液供給部 55:清洗液供給部 63:第三噴嘴 64,542,543,544,552:配管 65:氣體供給源 71:記憶部 72:供給控制部 81:清洗液 82:氣流 83:氣液界面 84:藥液 91:上表面 92:下表面 93:周緣區域 94:內側區域 545:混合部 546:原液供給源 551:清洗液供給源 J1:中心軸1: Substrate processing device 4: cover part 5: Treatment liquid supply part 6: Gas supply part 7: Control Department 9: Substrate (semiconductor substrate) 11: Housing 12: Airflow forming part 31: Substrate holding part 33: Substrate rotation mechanism 51: The first nozzle 52: Second nozzle 54: Liquid medicine supply department 55:Cleaning solution supply part 63: The third nozzle 64,542,543,544,552: Piping 65: Gas supply source 71: memory department 72:Supply Control Department 81: cleaning fluid 82: Airflow 83: Gas-liquid interface 84: liquid medicine 91: upper surface 92: lower surface 93: Peripheral area 94: Inner area 545: mixed department 546: Original liquid supply source 551: Cleaning fluid supply source J1: central axis
[圖1]係顯示實施形態的基板處理裝置的構成之側視圖。 [圖2]係顯示處理液供給部以及氣體供給部之方塊圖。 [圖3]係顯示基板之仰視圖。 [圖4]係顯示基板的處理的流程的一例之圖。 [圖5]係顯示基板的一部分之剖視圖。 [圖6]係顯示基板的一部分之剖視圖。 [圖7]係顯示基板的一部分之剖視圖。[FIG. 1] It is a side view which shows the structure of the substrate processing apparatus of an embodiment. [ Fig. 2 ] is a block diagram showing a processing liquid supply unit and a gas supply unit. [Fig. 3] is a bottom view showing the substrate. [ Fig. 4] Fig. 4 is a diagram showing an example of a flow of processing a substrate. [ Fig. 5 ] is a cross-sectional view showing a part of the substrate. [ Fig. 6 ] is a cross-sectional view showing a part of the substrate. [ Fig. 7 ] is a cross-sectional view showing a part of the substrate.
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