TWI784130B - Additives for hydraulic compositions - Google Patents

Additives for hydraulic compositions Download PDF

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TWI784130B
TWI784130B TW108104843A TW108104843A TWI784130B TW I784130 B TWI784130 B TW I784130B TW 108104843 A TW108104843 A TW 108104843A TW 108104843 A TW108104843 A TW 108104843A TW I784130 B TWI784130 B TW I784130B
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TW202000627A (en
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菅沼勇輝
大石卓哉
中嶋洸平
齊藤和秀
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日商竹本油脂股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/08Fats; Fatty oils; Ester type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/12Nitrogen containing compounds organic derivatives of hydrazine
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/28Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/32Polyethers, e.g. alkylphenol polyglycolether

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Abstract

發明提供一種水硬性組合物用添加劑是以包含了含有不飽和脂肪酸及飽和脂肪酸之高級脂肪酸的第一成分以及包含有機胺的第二成分所構成。且除此之外,亦可更具有第三成分,該第三成分包含有至少一種以上的脂肪醇磷酸酯。 The present invention provides an additive for a hydraulic composition comprising a first component including higher fatty acids including unsaturated fatty acids and saturated fatty acids, and a second component including organic amines. In addition, it may further have a third component, and the third component includes at least one fatty alcohol phosphate.

Description

水硬性組合物用添加劑 Additives for hydraulic compositions

本發明是關於一種水硬性組合物用添加劑。詳細而言,是關於一種具高空氣保持率,且可提高其自身水溶液的穩定性,與已知的水硬性組合物用添加劑的相容性優異,且可提高自水硬性組合物所得之混凝土硬化體等的抗凍融性的水硬性組合物用添加劑。 The invention relates to an additive for a hydraulic composition. In detail, it relates to a high air retention rate, which can improve the stability of its own aqueous solution, has excellent compatibility with known additives for hydraulic compositions, and can improve the concrete obtained from hydraulic compositions. Freeze-thaw resistance additive for hydraulic compositions such as hardened bodies.

近年來,大多要求自水硬性組合物所得到的硬化體,像是混凝土硬化體需對高耐久性的要求越來越高。已知有「抗凍融性」為顯示混凝土硬化體之高耐久性的指標之一。因此,以謀求提高混凝土硬化體的抗凍融性為其目的,製造了在混凝土硬化體內部混入細微氣泡而形成的AE混凝土。但是,隨著混凝土硬化體中所使用的各種材料或者各種材料的混合比例等各種條件的不同,即使是AE混凝土有時也會無法具有充分的抗凍融性。因此,會因應製造條件進行空氣量的增加或配方的修改等各種調整作業。 In recent years, hardened bodies obtained from hydraulic compositions, such as concrete hardened bodies, have been increasingly required to have high durability. It is known that "freeze-thaw resistance" is one of the indicators showing the high durability of hardened concrete. Therefore, for the purpose of improving the freeze-thaw resistance of hardened concrete, AE concrete in which fine air cells are mixed inside hardened concrete has been manufactured. However, depending on various conditions such as various materials used in hardened concrete or the mixing ratio of various materials, even AE concrete may not have sufficient freeze-thaw resistance. Therefore, various adjustments such as increasing the amount of air or modifying the recipe are performed according to the manufacturing conditions.

例如,在製造AE混凝土的過程中,使用添加劑以調整空氣量。此時,因應所使用的添加劑的種類,所得到的混凝土硬化體的抗凍融性個別不同。在此,已有提案將使用了磷酸酯類的添加劑的AE改質劑做為抗凍融性優異的添加劑來使用的文獻(參考專利文獻1、2)。 For example, in the process of making AE concrete, additives are used to adjust the amount of air. At this time, the freeze-thaw resistance of the obtained hardened concrete varies depending on the type of additives used. Here, there are documents that propose the use of an AE modifier using a phosphate-based additive as an additive excellent in freeze-thaw resistance (refer to Patent Documents 1 and 2).

[先前技術文獻] [Prior Art Literature]

專利文獻 patent documents

專利文獻1:日本發明公開2010-100478號公報 Patent Document 1: Japanese Invention Publication No. 2010-100478

專利文獻2:日本發明公開2010-285291號公報 Patent Document 2: Japanese Invention Publication No. 2010-285291

但是,上述專利文獻1、2所示之磷酸酯類的添加劑,在運用方面尚有水或已知的水硬性組合物用添加劑之間缺乏相容性的課題,導致只能對上述添加劑限定使用方法。又,使用上述添加劑時,因應混凝土的材料條件等有時會發生混凝土中的空氣保持率不足的情況,另外,也會發生隨著時間經過混凝土的加工性質降低,且鋪設混凝土時的施工特性降低的情況。 However, the phosphate-based additives shown in the above-mentioned Patent Documents 1 and 2 still have a problem of lack of compatibility between water and known additives for hydraulic compositions in terms of application, so that they can only be used limitedly to the above-mentioned additives. method. In addition, when the above-mentioned additives are used, the air retention rate in the concrete may be insufficient due to the material conditions of the concrete, etc. In addition, the processing properties of the concrete may decrease over time, and the workability of the concrete during laying may also decrease. Case.

因此,有鑑於上述事實,提供一種具有高空氣保持率,本身安定性佳且與已知的水硬性組合物用添加劑間的相容性優異,且所得到的混凝土硬化體等可顯示良好的抗凍融性的水硬性組合物用添加劑,為本發明的水硬性組合物用添加劑的主要課題。 Therefore, in view of the above facts, there is provided a high air retention rate, good stability itself and excellent compatibility with known additives for hydraulic compositions, and the resulting hardened concrete can show good resistance. Freeze-thaw additives for hydraulic compositions are the main subject of the additives for hydraulic compositions of the present invention.

本案的發明者們,為了解決上述課題,經過深入研究的結果,發現含有特定的高級脂肪酸與特定的有機胺的水硬性組合物用添加劑,或者於上述組成更包含脂肪醇磷酸酯的水硬性組合物用添加劑特別優選。 In order to solve the above-mentioned problems, the inventors of the present case, as a result of intensive research, found an additive for a hydraulic composition containing a specific higher fatty acid and a specific organic amine, or a hydraulic composition that further includes a fatty alcohol phosphate in the above composition. Additives for food are particularly preferred.

亦即,本發明是關於一種以下述成分所構成的水硬性組合物用添加劑:包含下述化學式1所示包含有不飽和脂肪酸及飽和脂肪酸之高級脂肪酸的第一成分;以及包含以下述化學式2所示的有機胺的第二成分。 That is, the present invention relates to an additive for a hydraulic composition composed of the following components: the first component comprising a higher fatty acid comprising unsaturated fatty acid and saturated fatty acid represented by the following chemical formula 1; and comprising the following chemical formula 2 The second component of the organic amine shown.

化學式1 R1COOM1 Chemical formula 1 R 1 COOM 1

唯,上述化學式1中,R1COO是代表自碳數10~24的脂肪酸中除去羧基中的氫的殘基,M1代表氫、鹼金屬或鹼土金屬。 However, in the above chemical formula 1, R 1 COO represents a residue obtained by removing the hydrogen in the carboxyl group from a fatty acid having 10 to 24 carbons, and M 1 represents hydrogen, an alkali metal or an alkaline earth metal.

化學式1中,R1COO是自碳數10~24的脂肪酸中除去羧 基中的氫的殘基,M1代表氫、鹼金屬及鹼土金屬。作為相關的R1COO,可舉例有從癸酸、月桂酸、十四酸、十五酸、棕櫚酸、棕櫚油酸、十七酸、十八酸、異硬脂酸、十八烯酸、反11-十八烯酸、亞麻油酸、次亞麻油酸、油硬脂酸、二十酸、米德酸、二十碳四烯酸、二十二酸、芥酸、二十四酸等碳數10至24的脂肪酸中除去羧基中的氫而得到的殘基。 In Chemical Formula 1, R 1 COO is a residue obtained by removing hydrogen in the carboxyl group from a fatty acid having 10 to 24 carbon atoms, and M 1 represents hydrogen, an alkali metal, and an alkaline earth metal. As related R 1 COO, capric acid, lauric acid, myristic acid, pentadecanoic acid, palmitic acid, palmitoleic acid, margaric acid, octadecanoic acid, isostearic acid, octadecenoic acid, Trans-11-octadecenoic acid, linolenic acid, sublinolenic acid, oleostearic acid, eicosic acid, meadic acid, eicosatetraenoic acid, behenic acid, erucic acid, lignoceric acid, etc. A residue obtained by removing hydrogen from a carboxyl group in a fatty acid having 10 to 24 carbon atoms.

化學式1中,R1COO是由碳數10~24的脂肪酸中除去羧基中的氫的殘基,但R1COO優選為由碳數12~20的脂肪酸中除去羧基中的氫的殘基。 In Chemical Formula 1, R 1 COO is a residue obtained by removing the hydrogen in the carboxyl group from a fatty acid with 10 to 24 carbon atoms, but R 1 COO is preferably a residue obtained by removing the hydrogen in the carboxyl group from a fatty acid with 12 to 20 carbon atoms.

另外,第一成分中的不飽和脂肪酸及飽和脂肪酸的比率雖然未特別限定,但優選為不飽和脂肪酸50~99質量%,飽和脂肪酸1~50質量%,更優選為不飽和脂肪酸70~99質量%,飽和脂肪酸1~30質量% In addition, the ratio of unsaturated fatty acid and saturated fatty acid in the first component is not particularly limited, but preferably 50 to 99% by mass of unsaturated fatty acid, 1 to 50% by mass of saturated fatty acid, more preferably 70 to 99% by mass of unsaturated fatty acid %, saturated fatty acid 1~30% by mass

Figure 108104843-A0202-12-0003-1
Figure 108104843-A0202-12-0003-1

但是,在上述化學式2中,R2表示碳數1至30的烷基或碳數2至30的烯基,AO和BO分別表示碳數2至4的氧化烯基,a、b為0以上的整數,且滿足a+b

Figure 108104843-A0202-12-0003-24
100的條件。 However, in the above chemical formula 2 , R2 represents an alkyl group having 1 to 30 carbons or an alkenyl group having 2 to 30 carbons, AO and BO represent an oxyalkylene group having 2 to 4 carbons, respectively, and a and b are 0 or more An integer that satisfies a+b
Figure 108104843-A0202-12-0003-24
100 conditions.

在化學式2中,R2是碳數1至30的烷基或碳數2至30的烯基。R2的實例包括有甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基、十九烷基、二十 烷基、二十一烷基、二十二烷基、三十二烷基、十四烷基、十八烯基或十八碳二烯基等。R2可以是通過從例如牛脂胺、氫化牛脂胺、椰子油胺、棕櫚油胺或大豆油胺等胺中除去氨基而獲得的基團。 In Chemical Formula 2, R 2 is an alkyl group having 1 to 30 carbons or an alkenyl group having 2 to 30 carbons. Examples of R include methyl, ethyl, propyl , butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, Tetradecyl, Pentadecyl, Hexadecyl, Heptadecyl, Octadecyl, Nonadecyl, Eicosyl, Eicosyl, Docosyl, Thirty-two Alkyl, tetradecyl, octadecenyl or octadecadienyl, etc. R2 may be a group obtained by removing an amino group from an amine such as tallow amine, hydrogenated tallow amine, coconut amine, palm amine or soy amine.

R2可以由直鍊或支鏈的結構所構成。R2的碳數為1至30,且最優選為6至22。當R2的碳數大於30時,這種有機胺可增加疏水性。 R 2 may consist of a linear or branched structure. R 2 has a carbon number of 1 to 30, and most preferably 6 to 22. When the carbon number of R2 is greater than 30, this organic amine can increase hydrophobicity.

在化學式2中,AO及BO是碳數2至4的氧化烯基,優選為氧化乙烯基或氧化丙烯基,更優選為氧化乙烯。a、b表示氧化烯基的加成莫耳數。 In Chemical Formula 2, AO and BO are oxyalkylene groups having 2 to 4 carbon atoms, preferably oxyethylene groups or oxypropylene groups, more preferably oxyethylene groups. a and b represent the addition moles of oxyalkylene groups.

在化學式2中,a、b為0以上的整數,且是滿足a+b

Figure 108104843-A0202-12-0004-26
100的整數。a、b優選為滿足1
Figure 108104843-A0202-12-0004-27
a+b
Figure 108104843-A0202-12-0004-28
50的整數,更優選為滿足2
Figure 108104843-A0202-12-0004-29
a+b
Figure 108104843-A0202-12-0004-30
50的整數,特別優選是滿足2
Figure 108104843-A0202-12-0004-31
a+b
Figure 108104843-A0202-12-0004-32
35的整數,最優選為滿足3
Figure 108104843-A0202-12-0004-33
a+b
Figure 108104843-A0202-12-0004-34
35的整數。 In Chemical Formula 2, a and b are integers greater than or equal to 0, and satisfy a+b
Figure 108104843-A0202-12-0004-26
An integer of 100. a, b preferably satisfy 1
Figure 108104843-A0202-12-0004-27
a+b
Figure 108104843-A0202-12-0004-28
An integer of 50, more preferably satisfying 2
Figure 108104843-A0202-12-0004-29
a+b
Figure 108104843-A0202-12-0004-30
An integer of 50, particularly preferably satisfying 2
Figure 108104843-A0202-12-0004-31
a+b
Figure 108104843-A0202-12-0004-32
An integer of 35, most preferably satisfying 3
Figure 108104843-A0202-12-0004-33
a+b
Figure 108104843-A0202-12-0004-34
An integer of 35.

此外,本發明還可以含有第三組分,其含有至少一種分別如下面的化學式3、4及5所示的脂族醇磷酸酯。 In addition, the present invention may further contain a third component containing at least one aliphatic alcohol phosphate ester shown in Chemical Formulas 3, 4, and 5 below, respectively.

Figure 108104843-A0202-12-0004-2
Figure 108104843-A0202-12-0004-2

化學式4

Figure 108104843-A0202-12-0005-3
chemical formula 4
Figure 108104843-A0202-12-0005-3

Figure 108104843-A0202-12-0005-4
Figure 108104843-A0202-12-0005-4

唯,在上述化學式3至5中,R3至R7是表示從碳數6至24的脂族醇中除去羥基而得到的殘基,或者從每1莫耳碳數6至24的脂族醇加入總量為1至10莫耳的環氧乙烷及/或環氧丙烷所得到的產物中除去羥基得到的殘基。N表示2或3的整數,M2至M5表示氫原子、鹼金屬或鹼土金屬,總加入1至10莫耳的環氧丙烷,並且M2至M5中的至少一個是包含鹼金屬或鹼土金屬。 However, in the above chemical formulas 3 to 5, R 3 to R 7 represent residues obtained by removing hydroxyl groups from aliphatic alcohols having 6 to 24 carbon atoms, or residues obtained by removing hydroxyl groups from aliphatic alcohols having 6 to 24 carbon atoms per mol. Alcohol is the residue obtained by removing hydroxyl groups from the product obtained by adding ethylene oxide and/or propylene oxide in a total amount of 1 to 10 moles. N represents an integer of 2 or 3, M2 to M5 represent hydrogen atoms, alkali metals or alkaline earth metals, 1 to 10 moles of propylene oxide are added in total, and at least one of M2 to M5 contains alkali metals or alkaline earth metals.

R3的實例包括(1)藉由從己醇、庚醇、辛醇、2-乙基-己醇、壬醇、癸醇、2-丙基-庚醇、十一烷醇、十二烷醇、2-丁基辛醇、十三烷醇、肉荳蔻醇、十六醇、硬脂醇、異硬脂醇、油醇、二十烷醇、二十二烷醇、二十四烷醇等碳數6至24的脂族醇中除去羥基而得到的殘基,或者(2)藉由從每1莫耳的己醇、庚醇、辛醇、2-乙基己醇、壬醇、癸醇、2-丙基-庚醇、十一烷醇、十二烷醇、2-丁基辛醇、十三烷醇、肉荳蔻醇、十六醇、硬脂醇、異硬脂醇、油醇、二十烷醇、二十二烷醇、二十四烷醇等碳數6至24的脂族醇 加入總量為1至10莫耳的環氧乙烷及/或環氧丙烷所得到的產物中除去羥基得到的殘基等。其中,R3優選為從辛醇、2-乙基己醇、壬醇、十二烷醇、2-丁基辛醇、十三烷醇、肉荳蔻醇、十六醇、硬脂醇、異硬脂醇、油醇、二十烷醇、二十二烷醇等碳數8至22的脂族醇中除去羥基而得到的殘基。 Examples of R 3 include (1) obtained from hexanol, heptanol, octanol, 2-ethyl-hexanol, nonanol, decanol, 2-propyl-heptanol, undecyl alcohol, dodecyl alcohol, Alcohol, 2-Butyloctanol, Tridecyl Alcohol, Myristyl Alcohol, Cetyl Alcohol, Stearyl Alcohol, Isostearyl Alcohol, Oleyl Alcohol, Eicosanol, Docosanol, Myristyl Alcohol The residue obtained by removing the hydroxyl group from an aliphatic alcohol having 6 to 24 carbon atoms, or (2) by removing the hydroxyl group from every 1 mole of hexanol, heptanol, octanol, 2-ethylhexanol, nonanol, Decyl Alcohol, 2-Propyl-Heptyl Alcohol, Undecyl Alcohol, Dodecyl Alcohol, 2-Butyl Octyl Alcohol, Tridecyl Alcohol, Myristyl Alcohol, Cetyl Alcohol, Stearyl Alcohol, Isostearyl Alcohol, Oleyl alcohol, eicosanol, docosanol, tetracosanol and other aliphatic alcohols with carbon numbers of 6 to 24 are added with a total of 1 to 10 moles of ethylene oxide and/or propylene oxide. The residue obtained by removing the hydroxyl group from the obtained product, etc. Wherein, R is preferably selected from octanol, 2-ethylhexanol, nonanol, dodecanol, 2-butyl octanol, tridecyl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, iso A residue obtained by removing a hydroxyl group from an aliphatic alcohol having 8 to 22 carbon atoms such as stearyl alcohol, oleyl alcohol, eicosanol, and docosanol.

以化學式3所表示的脂族醇磷酸酯的實例包括磷酸單己酯、磷酸單辛酯、單-2-乙基-己基磷酸酯、磷酸單壬酯、磷酸單癸酯、單十二烷基磷酸酯、單丁基辛基磷酸酯、磷酸單十四烷基酯、單肉荳蔻酸磷酸酯、磷酸單辛酯、單硬脂基磷酸酯、單異硬脂基磷酸酯、單油基磷酸酯、單二十烷基磷酸酯、單磷酸磷酸酯、單磷酸二十四烷基酯等。 Examples of the aliphatic alcohol phosphate represented by Chemical Formula 3 include monohexyl phosphate, monooctyl phosphate, mono-2-ethyl-hexyl phosphate, monononyl phosphate, monodecyl phosphate, monododecyl Phosphate, Monobutyl Octyl Phosphate, Monotetradecyl Phosphate, Monomyristate Phosphate, Monooctyl Phosphate, Monostearyl Phosphate, Monoisostearyl Phosphate, Monooleyl Phosphate Ester, monoeicosyl phosphate, monophosphate phosphate, monotetradecyl monophosphate, etc.

在化學式4中,R4和R5與化學式3中所述的R3相同。因此,省略其詳細說明。 In Chemical Formula 4, R 4 and R 5 are the same as R 3 described in Chemical Formula 3. Therefore, its detailed description is omitted.

由化學式4表示的脂族醇磷酸酯,可舉例為三異辛基磷酸酯、磷酸二辛酯、磷酸二-2-乙基己酯、磷酸二壬酯、磷酸二癸酯、十二烷基磷酸酯、磷酸二-2-丁基辛酯、十三烷基磷酸酯、磷酸二肉荳蔻酯、磷酸二十六烷基酯、磷酸二硬脂基酯、二異硬脂基磷酸酯、二油基磷酸酯、二癸基油基磷酸酯、癸二磷酸鹽、二十二烷基磷酸酯、二十四烷基磷酸酯等。 The aliphatic alcohol phosphate represented by Chemical Formula 4 can be exemplified by triisooctyl phosphate, dioctyl phosphate, di-2-ethylhexyl phosphate, dinonyl phosphate, didecyl phosphate, dodecyl Phosphate, di-2-butyloctyl phosphate, tridecyl phosphate, dimyristyl phosphate, hexadecyl phosphate, distearyl phosphate, diisostearyl phosphate, di Oleyl phosphate, didecyl oleyl phosphate, sebasyl phosphate, behenyl phosphate, tetracosyl phosphate, etc.

在化學式5中,R6和R7與化學式3中所述的R3相同。因此,省略其詳細說明。此外,n為2或3的整數。 In Chemical Formula 5, R 6 and R 7 are the same as R 3 described in Chemical Formula 3. Therefore, its detailed description is omitted. In addition, n is an integer of 2 or 3.

由化學式5表示的脂族醇磷酸酯可舉例為焦磷酸單己酯、二己基焦磷酸鹽、焦磷酸單辛酯、焦磷酸二辛酯、單-2-乙基己基焦磷酸鹽、二-2-乙基-己基焦磷酸鹽、單壬基焦磷酸鹽、二壬基焦磷酸鹽、單十二烷基焦磷酸鹽、二十二烷基焦磷酸鹽、單油基焦磷酸鹽、二油基焦磷酸鹽、十二烷基油基焦磷酸鹽、二油基多磷酸鹽等。 The aliphatic alcohol phosphate represented by Chemical Formula 5 can be exemplified by monohexyl pyrophosphate, dihexyl pyrophosphate, monooctyl pyrophosphate, dioctyl pyrophosphate, mono-2-ethylhexyl pyrophosphate, di- 2-Ethyl-hexyl pyrophosphate, monononyl pyrophosphate, dinonyl pyrophosphate, monododecyl pyrophosphate, behenyl pyrophosphate, monooleyl pyrophosphate, di Oleyl pyrophosphate, lauryl oleyl pyrophosphate, dioleyl polyphosphate, etc.

此外,第一成分的高級脂肪酸亦可為上述化學式1中 R1COO為由碳數12至20的脂肪酸中除去羧基中的氫的殘基。 In addition, the higher fatty acid of the first component may also be a residue in which R 1 COO in the above chemical formula 1 is obtained by removing hydrogen in the carboxyl group from a fatty acid with 12 to 20 carbons.

此外,第二成分的有機胺亦可為上述化學式2中R2為碳數6至22個碳原子的烷基或鏈烯基。 In addition, the organic amine of the second component may also be an alkyl group or an alkenyl group having 6 to 22 carbon atoms in the above chemical formula 2 .

又,雖然第一成分的高級脂肪酸以及第三成分的脂肪醇磷酸酯的合計酸價並未特別限制,但可例如為0.1mg/g至500mg/g的範圍。優選為10mg/g至400mg/g的範圍,更優選為50mg/g至250mg/g的範圍,最優選為100mg/g至250mg/g的範圍。 Also, the total acid value of the higher fatty acid of the first component and the fatty alcohol phosphate of the third component is not particularly limited, but may be, for example, within a range of 0.1 mg/g to 500 mg/g. Preferably it is in the range of 10 mg/g to 400 mg/g, more preferably in the range of 50 mg/g to 250 mg/g, most preferably in the range of 100 mg/g to 250 mg/g.

在此,酸價是例如通過下述方式計算出來的值。該方式為將異丙醇和二甲苯/異丙醇的混合物(容積比1/1)或者溶解在水等溶劑的樣品與0.1N氫氧化鉀之乙二醇/異丙醇(容積比1/1)的混合溶液,使用電位差自動滴定装置進行電位差自動滴定,並以下述算式1計算中和1g樣品中所含的高級脂肪酸以及磷酸酯的酸性基團所需的氫氧化鉀的mg數而得到的值。 Here, the acid value is, for example, a value calculated as follows. The method is to mix a mixture of isopropanol and xylene/isopropanol (volume ratio 1/1) or a sample dissolved in a solvent such as water with 0.1N potassium hydroxide ethylene glycol/isopropanol (volume ratio 1/1). ) mixed solution, using a potentiometric automatic titration device to carry out potentiometric automatic titration, and using the following formula 1 to calculate the mg number of potassium hydroxide required to neutralize the acidic groups of higher fatty acids and phosphate esters contained in 1g of the sample and obtain value.

算式1酸價(KOH mg/g)=(A1×f1×5.61)/W1 Formula 1 acid value (KOH mg/g)=(A1×f1×5.61)/W1

在上面的算式1中的各符號分別表示: The symbols in the above formula 1 represent respectively:

A1:滴定量(ml) A1: Titration (ml)

f1:0.1N氫氧化鉀溶液的滴定度 f1: titer of 0.1N potassium hydroxide solution

W1:樣品量(g) W1: Sample amount (g)

另外,第二成分的有機胺的胺價雖無特別限制,但可為20mg/g至200mg/g的範圍。優選為30mg/g至150mg/g的範圍,最優選為30mg/g至100mg/g的範圍。 In addition, the amine value of the organic amine of the second component is not particularly limited, but may be in the range of 20 mg/g to 200 mg/g. Preferably it is in the range of 30 mg/g to 150 mg/g, most preferably in the range of 30 mg/g to 100 mg/g.

胺價是例如以下述方式計算出來的值,以異丙醇、二甲苯/異丙醇的混合溶液(容積比1/1),或者溶解在水等溶劑之樣品與0.1N乙二醇鹽酸鹽/異丙醇(容積比1/1)的混合容液,使用電位差自動滴定裝置進行電位滴定,並測量終點滴定量(ml),再以下述算式2計算中和1g樣品中所含有機胺的氨基所需的相當於鹽酸的氫氧化鉀的mg數所算出的值。 The amine value is, for example, the value calculated in the following manner, using isopropanol, a mixed solution of xylene/isopropanol (volume ratio 1/1), or a sample dissolved in a solvent such as water and 0.1N ethylene glycol hydrochloric acid For the mixed solution of salt/isopropanol (volume ratio 1/1), use the potentiometric automatic titration device to perform potentiometric titration, and measure the end point titration (ml), and then use the following formula 2 to calculate and neutralize the organic amine contained in 1g of the sample The value calculated from the mg of potassium hydroxide equivalent to hydrochloric acid required for the amino group.

算式2胺價(KOH mg/g)=(A2×f2×5.61)/W2 Formula 2 Amine value (KOH mg/g)=(A2×f2×5.61)/W2

在上面的算式2中的各符號分別表示: The symbols in the above formula 2 represent respectively:

A2:滴定量(ml) A2: Titration (ml)

f2:0.1N鹽酸溶液的滴定度 f2: titer of 0.1N hydrochloric acid solution

W2:樣品量(g) W2: Sample amount (g)

進而,可以下述方程式所求得的數值X(%)在10~300的範圍。 Furthermore, the numerical value X (%) obtained by the following equation is in the range of 10 to 300.

[第二成分的胺價×第二成分的質量)/{(第一成分的酸價加上第三成分的酸價的合計酸價)×(第一成分的質量加上第三成分的質量的合計質量}]×100, [The amine value of the second component × the mass of the second component)/{(the total acid value of the acid value of the first component plus the acid value of the third component)×(the mass of the first component plus the mass of the third component The total quality of}]×100,

在此,上述數值X(%)優選為30~250,更優選為40~200,最優選為50~150之範圍。 Here, the above-mentioned numerical value X (%) is preferably 30-250, more preferably 40-200, and most preferably 50-150.

構成本發明之水硬性組合物用添加劑的脂肪醇磷酸酯的有機胺鹽,是通過下術方式得到:對碳數6至24的脂族醇或者每1莫耳碳數6至24的脂族醇以合計1至10莫耳的比例添加了環氧乙烷及/或環氧丙烷而得的產物,使例如五氧化二磷反應而得到脂肪醇磷酸酯後,將該脂肪醇磷酸酯以如氫氧化鉀等鹼性成分及化學式2所示的有機胺中和所得到。前述脂肪醇磷酸酯通常是化學式3所示之脂肪醇磷酸酯與化學式4所示之脂肪醇磷酸酯的混合物,但是根據情況更可為包含有化學式5所示之脂肪醇磷酸酯的混合物。 The organic amine salt of fatty alcohol phosphate constituting the additive for the hydraulic composition of the present invention is obtained by the following method: aliphatic alcohol with 6 to 24 carbons or aliphatic alcohol with 6 to 24 carbons per mol A product obtained by adding ethylene oxide and/or propylene oxide to an alcohol in a total ratio of 1 to 10 moles, reacting, for example, phosphorus pentoxide to obtain a fatty alcohol phosphate, and then using the fatty alcohol phosphate as It is obtained by neutralizing alkaline components such as potassium hydroxide and an organic amine shown in Chemical Formula 2. The aforementioned fatty alcohol phosphate is usually a mixture of the fatty alcohol phosphate shown in Chemical Formula 3 and the fatty alcohol phosphate shown in Chemical Formula 4, but it may be a mixture containing the fatty alcohol phosphate shown in Chemical Formula 5 according to circumstances.

本發明的水硬性組合物用添加劑用於含有如土木工程、建築或二次產品等水硬性粘合劑的水硬性組合物中。該水硬性組合物的實例包括糊劑、砂漿、混凝土等。 The additive for hydraulic compositions of the present invention is used in hydraulic compositions containing hydraulic binders such as civil engineering, construction or secondary products. Examples of the hydraulic composition include paste, mortar, concrete and the like.

本發明的水硬性組合物用添加劑可與現有的水硬性組合物用添加劑合併使用。該水硬性組合物用添加劑的實例包括AE減水劑、高性能AE減水劑、作為空氣量改值劑之AE劑、消泡劑、減縮劑、增稠劑、固化促進劑等。 The additive for hydraulic compositions of the present invention can be used in combination with existing additives for hydraulic compositions. Examples of the additive for the hydraulic composition include AE water reducer, high performance AE water reducer, AE agent as an air volume modifier, defoamer, shrinkage reducer, thickener, curing accelerator and the like.

作為用於製備成為本發明水硬性組合物用添加劑的水硬性組合物的水硬性粘合劑,除普通矽酸鹽水泥、早強矽酸鹽水泥以及中熱水泥等各種矽酸鹽水泥外,還可舉例有如高爐水泥、粉煤灰水泥及矽粉水泥等各種混合水泥。如高爐礦渣細粉、粉煤灰、矽灰等各種混合材料亦可與上述各種水泥合併使用。 As the hydraulic binder used to prepare the hydraulic composition used as the additive for the hydraulic composition of the present invention, in addition to various Portland cements such as ordinary Portland cement, early-strength Portland cement, and medium-heat cement, Various mixed cements such as blast furnace cement, fly ash cement, and silica fume cement can also be exemplified. Various mixed materials such as blast furnace slag fine powder, fly ash, silica fume, etc. can also be used in combination with the above-mentioned various cements.

另外,當將骨材使用於製備水硬性組合物時,骨材的實例包含細骨材與粗骨材,細骨材的實例包括河砂、山砂、海砂、碎砂、礦渣細骨材等。粗骨材的實例包括河礫石、碎石、輕質骨材等。 In addition, when aggregates are used to prepare hydraulic compositions, examples of aggregates include fine aggregates and coarse aggregates, and examples of fine aggregates include river sand, mountain sand, sea sand, crushed sand, slag fine aggregates Wait. Examples of coarse aggregate include river gravel, crushed stone, lightweight aggregate, and the like.

此外,水硬性組合物的水膠比通常為70%以下,但優選為20%至60%,更優選為30%至55%,特別優選為35%至55%。一般而言水膠比增大時水硬性組合物的抗凍融性會降低,當期超過70%時常常無法得到所期望的抗凍融性。 In addition, the water-binder ratio of the hydraulic composition is usually 70% or less, preferably 20% to 60%, more preferably 30% to 55%, particularly preferably 35% to 55%. Generally speaking, when the water-binder ratio increases, the freeze-thaw resistance of the hydraulic composition will decrease, and when the current ratio exceeds 70%, the desired freeze-thaw resistance often cannot be obtained.

本發明的水硬性組合物用添加劑可實現的效果除了具有較高的空氣保持率,其自身水溶液的穩定性高,且與習知的水硬性組合物用添加劑間的溶解性(互溶性)高,其結果所得之硬化體具有優異之抗凍融性。 The achievable effect of the additive for hydraulic composition of the present invention is that in addition to having a higher air retention rate, the stability of its own aqueous solution is high, and the solubility (miscibility) between known additives for hydraulic composition is high. , As a result, the hardened body obtained has excellent freeze-thaw resistance.

以下,為了使本發明的構成及效果更加具體而列舉各實施例,但本發明不限於該等實施例。而以下的實施例與比較例中除非有特別說明,否則「份」表示質量份,而「%」表示質量%。 Hereinafter, in order to make the structure and effect of this invention more concrete, each Example is enumerated, but this invention is not limited to these Examples. In the following examples and comparative examples, unless otherwise specified, "part" means parts by mass, and "%" means % by mass.

1.實施例1(AE-1)(製備水硬性組合物用添加劑的水溶液) 1. Example 1 (AE-1) (preparation of aqueous solution of additive for hydraulic composition)

將810.5份離子交換水、42.5份油酸、7.5份硬脂酸,加入至反應容器,一邊攪拌一邊滴加3.1份的48%氫氧化鉀水溶液進行中和。自所得到的混合物採樣一部分,使混合物所含水分乾燥後,並透過電位滴定進行酸價測量的結果為172mg/g。於其中滴加十二烷 基-聚氧乙烯20莫耳加合物(胺價55mg/g)136.4份進行中和而製備完成水硬性組合物用添加劑的水溶液(實施例1(AE-1))。 810.5 parts of ion-exchanged water, 42.5 parts of oleic acid, and 7.5 parts of stearic acid were added to the reaction vessel, and 3.1 parts of 48% potassium hydroxide aqueous solution was added dropwise while stirring to neutralize. A part of the obtained mixture was sampled, and the water contained in the mixture was dried, and the acid value was measured by potentiometric titration, and the result was 172 mg/g. 136.4 parts of dodecyl-polyoxyethylene 20 molar adduct (amine value 55 mg/g) was added dropwise therein for neutralization to prepare an aqueous solution of an additive for a hydraulic composition (Example 1 (AE-1) ).

2.實施例2~11((AE-2)~(AE-11))、實施例20(AE-20)、實施例27(AE-27)以及實施例28(AE-28)。 2. Examples 2-11 ((AE-2)-(AE-11)), Example 20 (AE-20), Example 27 (AE-27) and Example 28 (AE-28).

與上述實施例1同樣地分別製備完成水硬性組合物用添加劑的水溶液的實施例2~11((AE-2)~(AE-11))、實施例20(AE-20)、實施例27(AE-27)以及實施例28(AE-28)。其等備製方式係使水硬性組合物用添加劑的水溶液中,M1為氫時化學式1的量成為5質量%。 Examples 2 to 11 ((AE-2) to (AE-11)), Example 20 (AE-20), and Example 27 in which aqueous solutions of additives for hydraulic compositions were prepared in the same manner as in Example 1 above were prepared. (AE-27) and Example 28 (AE-28). They are prepared in such a way that the amount of Chemical Formula 1 is 5% by mass when M 1 is hydrogen in an aqueous solution of additives for hydraulic compositions.

3.實施例12(AE-12) 3. Example 12 (AE-12)

將25.6份的1-辛醇加入至反應容器,並在120℃且0.05MPa的條件下進行兩小時脫水處理後,回復至大氣壓,一邊攪拌一邊在60±5℃下將11.1份的五氧化二磷花費0.5小時加入。在80℃下老化3小時候加入0.8份的離子交換水並老化0.5小時。對其添加10.6份之油酸及1.9份之硬脂酸後,將13.6份之48%氫氧化鉀水溶液在50℃下滴加以進行中和。自所得到的混合物採樣一部分,使混合物中所含水分乾燥後,透過電位滴定測量酸價為221mg/g。在50℃下對其滴入119.1份的十二烷基-聚氧乙烯20莫耳加合物(胺價55mg/g)以進行中和,並加入離子交換水以使水硬性組合物用添加劑的水溶液中,M1~M5均為氫時化學式1及化學式3~化學式5的量成為5質量%,而製備完成水硬性組合物用添加劑的水溶液(實施例12(AE-12))。 Add 25.6 parts of 1-octanol to the reaction vessel, and carry out dehydration treatment at 120°C and 0.05MPa for two hours. Phosphorus was added over 0.5 hours. After aging at 80° C. for 3 hours, 0.8 parts of ion-exchanged water was added and aged for 0.5 hours. After adding 10.6 parts of oleic acid and 1.9 parts of stearic acid to this, 13.6 parts of 48% potassium hydroxide aqueous solution was dripped and neutralized at 50 degreeC. A part of the obtained mixture was sampled, and the water contained in the mixture was dried, and the acid value was measured by potentiometric titration to be 221 mg/g. 119.1 parts of dodecyl-polyoxyethylene 20 molar adduct (amine value 55 mg/g) was added dropwise at 50°C to neutralize it, and ion-exchanged water was added to make the hydraulic composition an additive. In the aqueous solution, when M 1 ~ M 5 are all hydrogen, the amount of Chemical Formula 1 and Chemical Formula 3 ~ Chemical Formula 5 becomes 5% by mass, and the aqueous solution of the additive for the hydraulic composition is prepared (Example 12 (AE-12)).

4.實施例13~19((AE-13)~(AE-19))、實施例21~26((AE-21)~(AE-26))、實施例29~31((AE-29)~(AE-31))及比較例2(RAE-2) 4. Examples 13 to 19 ((AE-13) to (AE-19)), Examples 21 to 26 ((AE-21) to (AE-26)), Examples 29 to 31 ((AE-29 )~(AE-31)) and Comparative Example 2 (RAE-2)

與上述實施例12同樣地,分別製備水硬性組合物用添加劑的水溶液的實施例13~19((AE-13)~(AE-19))、實施例21~26((AE-21)~(AE-26))、實施例29~31((實施例29)~(實施例31))以及比較例2(RAE-2)。製備之方式係使水硬性組合物用添加劑的水溶液中,M1~M5均為氫時化學式1以及化學式3~化學式5的量成為5 質量%。 In the same manner as above-mentioned Example 12, Examples 13 to 19 ((AE-13) to (AE-19) ), Examples 21 to 26 ((AE-21) to (AE-26)), Examples 29-31 ((Example 29)-(Example 31)) and Comparative Example 2 (RAE-2). The method of preparation is such that in the aqueous solution of additives for hydraulic compositions, when M 1 to M 5 are all hydrogen, the amount of Chemical Formula 1 and Chemical Formula 3 to Chemical Formula 5 becomes 5% by mass.

5.比較例1(RAE-1) 5. Comparative example 1 (RAE-1)

將929.2份之離子交換水、42.5份之油酸及7.5份之硬脂酸加入至反應容器,一邊攪拌一邊滴加20.8份的48%氫氧化鉀水溶液以進行中和,製備完成水硬性組合物用添加劑的水溶液((比較例1(RAE-1))。自所得到的混合物取樣一部分,並使混合物中所含水分乾燥後,透過電位滴定測量酸價為0mg/g。 Add 929.2 parts of ion-exchanged water, 42.5 parts of oleic acid and 7.5 parts of stearic acid into the reaction vessel, and dropwise add 20.8 parts of 48% potassium hydroxide aqueous solution to neutralize while stirring, and prepare the hydraulic composition An aqueous solution of the additive ((Comparative Example 1 (RAE-1)) was used. A part of the resulting mixture was sampled, and after drying the water contained in the mixture, the acid value was measured by potentiometric titration to be 0 mg/g.

6.比較例3(RAE-3) 6. Comparative example 3 (RAE-3)

將25.6份的1-辛醇加入反應容器,在120℃且0.05MPa的條件下進行兩小時的脫水處理後,回復至大氣壓,一邊攪拌一邊在60±5℃下花費0.5小時滴加11.1份之五氧化二磷。在80℃下老化3小時候,加入0.8份之離子交換水並老化0.5小時。對其添加10.6份之油酸、1.9份之硬脂酸後,在50℃下滴加34.1份的48%氫氧化鉀水溶液以進行中和。自所得到的混合物採樣一部分,使混合物中所含水分乾燥後,透過電位滴定測量酸價為0mg/g。對其加入離子交換水,以使水硬性組合物用添加劑的水溶液中,M1~M5均為氫時化學式1及化學式3~化學式5的量成為5質量%,而製備完成水硬性組合物用添加劑的水溶液(比較例3(RAE-3))。 Add 25.6 parts of 1-octanol into the reaction vessel, dehydrate at 120°C and 0.05MPa for two hours, return to atmospheric pressure, and add 11.1 parts of 1-octanol dropwise at 60±5°C for 0.5 hours while stirring. Phosphorus pentoxide. After aging at 80° C. for 3 hours, add 0.8 parts of ion-exchanged water and age for 0.5 hours. After adding 10.6 parts of oleic acid and 1.9 parts of stearic acid to this, 34.1 parts of 48% potassium hydroxide aqueous solutions were dripped and neutralized at 50 degreeC. A part of the obtained mixture was sampled, and the water contained in the mixture was dried, and the acid value was measured by potentiometric titration to be 0 mg/g. Add ion-exchanged water to it, so that in the aqueous solution of the additive for the hydraulic composition, when M 1 ~ M 5 are all hydrogen, the amount of Chemical formula 1 and Chemical formula 3 ~ Chemical formula 5 becomes 5% by mass, and the hydraulic composition is prepared. An aqueous solution of the additive was used (Comparative Example 3 (RAE-3)).

7.比較例4(RAE-4) 7. Comparative example 4 (RAE-4)

與上述比較例1同樣地製備了水硬性組合物用添加劑的水溶液的比較例4(RAE-4)。該製備方式係使水硬性組合物用添加劑的水溶液中,M1為氫時化學式1的量成為5質量%。 The comparative example 4 (RAE-4) of the aqueous solution of the additive for hydraulic compositions was prepared similarly to the said comparative example 1. In this preparation method, in the aqueous solution of the additive for hydraulic compositions, when M 1 is hydrogen, the amount of the chemical formula 1 becomes 5% by mass.

8.比較例5(RAE-5) 8. Comparative example 5 (RAE-5)

將34.1份1-辛醇加入反應容器,在120℃且0.05MPa的調劑下進行兩小時的脫水處理後,回復至大氣壓,一邊攪拌一邊在60±5℃下花費0.5小時加入14.8份的五氧化二磷。在80℃下老化3小時後,加入1.0份的離子交換水並老化0.5小時。在50℃下對其滴加38.5份之48%氫氧化鉀水溶液以進行中和。自所得到的混合物採樣一部 分,使混合物中所含水分乾燥後,透過電位滴定測量酸價為0mg/g。對其添加離子交換水,使水硬性組合物用添加劑的水溶液中,M2~M5均為氫時化學式3~化學式5的量成為5質量%,而製備完成水硬性組合物用添加劑的水溶液(比較例5(RAE-5))。 Add 34.1 parts of 1-octanol into the reaction vessel, dehydrate at 120°C and 0.05MPa for two hours, return to atmospheric pressure, and add 14.8 parts of pentoxide at 60±5°C for 0.5 hours while stirring diphosphorus. After aging at 80° C. for 3 hours, 1.0 parts of ion-exchanged water was added and aged for 0.5 hours. 38.5 parts of a 48% potassium hydroxide aqueous solution was added dropwise thereto at 50° C. for neutralization. A part of the obtained mixture was sampled, and the water contained in the mixture was dried, and the acid value was measured by potentiometric titration to be 0 mg/g. Ion-exchanged water was added thereto so that in the aqueous solution of the additive for the hydraulic composition, when M2 to M5 were all hydrogen, the amount of the chemical formula 3 to the chemical formula 5 became 5% by mass, and the aqueous solution of the additive for the hydraulic composition (compared to Example 5 (RAE-5)).

9.比較例6 9. Comparative example 6

將932.8份離子交換水和17.2份48%氫氧化鉀水溶液裝入反應容器中,然後加熱至90℃。一邊攪拌一邊向其中加入50.0份松香(由和光純藥公司製造)。並於添加後,進行老化1小時,而製備完成松香鉀鹽(松香K)水溶液。 932.8 parts of ion-exchanged water and 17.2 parts of 48% potassium hydroxide aqueous solution were charged into the reaction vessel, and then heated to 90°C. Thereto was added 50.0 parts of rosin (manufactured by Wako Pure Chemical Industries, Ltd.) while stirring. After the addition, aging was carried out for 1 hour to prepare an aqueous solution of rosin potassium salt (rosin K).

以上1.~9.所製備完成的各實施例及比較例的水硬性組合物用添加劑的內容綜合表示於下述表1。而P核積分比(P nuclear integration ratio)是以下述方式算出:對表1所示之水硬性組合物用添加劑中含有為第三成份之脂肪醇磷酸酯者,添加過剩之KOH而使pH值為12以上的條件下,供給至31P-NMR(VALIAN公司製造之商品名稱MERCURY plus NMR Spectrometor System、300MHz)時的測量值,由下述算式3至算式5所算出。溶劑是使用重水/四氫呋喃=8/2(容積比)的混合容液。 The contents of the additives for the hydraulic compositions of the examples and comparative examples prepared in 1. to 9. above are comprehensively shown in Table 1 below. The P nuclear integral ratio (P nuclear integration ratio) is calculated in the following manner: For the hydraulic composition additives shown in Table 1 that contain fatty alcohol phosphate as the third component, excess KOH is added to make the pH value The measured values when supplied to 31 P-NMR (MERCURY plus NMR Spectrometer System, 300 MHz, trade name manufactured by VALIAN Co., Ltd.) under the condition of 12 or more were calculated from the following formulas 3 to 5. As a solvent, a mixed solution of heavy water/tetrahydrofuran=8/2 (volume ratio) was used.

Figure 108104843-A0202-12-0012-5
Figure 108104843-A0202-12-0012-5
Figure 108104843-A0202-12-0013-6
Figure 108104843-A0202-12-0013-6
Figure 108104843-A0202-12-0014-7
Figure 108104843-A0202-12-0014-7

*1)C:碳數、F:不飽和鍵的數量、E:氧乙烯的加成莫耳數 *1) C: carbon number , F: number of unsaturated bonds , E: addition mole number of oxyethylene

*2)X=[第二成分的胺價×第二成分的質量)/{(第一成分的酸價加上第三成分的酸價的合計酸價)×(第一成分的質量加上第三成分的質量的合計質量}]×100 *2) X= [Amine value of the second component × mass of the second component) / {(acid value of the first component plus the acid value of the third component, the total acid value) × (mass of the first component plus The total mass of the mass of the third component}]×100

Figure 108104843-A0202-12-0015-8
Figure 108104843-A0202-12-0015-8

Figure 108104843-A0202-12-0015-9
Figure 108104843-A0202-12-0015-9

Figure 108104843-A0202-12-0015-10
Figure 108104843-A0202-12-0015-10

在此,上述算式3至算式5中「P化學式3是表示:歸因於以化學式3所表示的脂肪醇磷酸酯的有機胺鹽等之P核NMR積分值」、「P化學式4是表示:歸因於以化學式4所表示的脂肪醇磷酸酯的有機胺鹽等的P核NMR積分值」以及「P化學式5是表示:歸因於以化學式5所表示的脂肪醇磷酸酯的有機胺鹽等的P核NMR積分值」。 Here, in the above-mentioned formula 3 to formula 5, "P chemical formula 3 represents: the P core NMR integral value attributed to the organic amine salt of the fatty alcohol phosphate represented by chemical formula 3", "P chemical formula 4 represents: P nuclear NMR integral value attributed to the organic amine salt of the fatty alcohol phosphate represented by chemical formula 4" and "P chemical formula 5 means: attributed to the organic amine salt of the fatty alcohol phosphate represented by chemical formula 5 and other P-nuclear NMR integral values".

另外,上述表1中「化學式3是表示:自算式3算出的P核積分比」、「化學式4是表示:自算數4算出來的P核積分比」及「化學式5是表示:自算式5算出來的P核積分比」。 In addition, in the above-mentioned Table 1, "Chemical formula 3 represents: P core integral ratio calculated by self-calculation formula 3", "Chemical formula 4 represents: P core integral ratio calculated by self-calculation formula 4" and "Chemical formula 5 represents: self-calculation formula 5 The calculated P core integral ratio".

此外,第一成分(不飽和脂肪酸)中,C16F1表示棕櫚油酸,C18F1表示油酸(唯,只有AE-10的C18F2表示亞油酸,只有AE-11的C18F3表示:亞麻酸),且C22F1表示芥酸,而第一成分(飽和脂肪酸)中,C10表示癸酸,C12表示月桂酸,C14表示肉荳蔻酸, C16表示棕櫚酸,C18表示硬脂酸(唯,只有AE-7的iso-C18表示異硬脂酸。在第三成份(脂肪醇磷酸酯)R3-R7中分別表示自C8:辛醇,C9:壬醇,C12:月桂醇,且C18F1:油醇(唯,僅AE-21和AE-25的C18F1E4表示油醇-聚氧乙烯4莫耳加合物)中除去羧基中的氫的殘基。第二成分(有機胺)的R2中C8表示辛基,C12表示月桂基,且C18表示硬脂基,而其他,K表示鉀鹽,Na表示鈉鹽,EO表示氧乙烯。在此,上述係簡化表示第一成分、第二成份及第三成分的構造,跟在C後面的數字表示「碳數」,跟在F後面的數字表示「不飽和鍵的數量」。進而,E表示氧乙烯,而跟在E後面的數字表示「氧乙烯」的加成莫耳數。 In addition, in the first component (unsaturated fatty acid), C16F1 represents palmitoleic acid, C18F1 represents oleic acid (only C18F2 of AE-10 represents linoleic acid, only C18F3 of AE-11 represents: linolenic acid), and C22F1 Indicates erucic acid, and in the first component (saturated fatty acid), C10 represents capric acid, C12 represents lauric acid, C14 represents myristic acid, C16 represents palmitic acid, and C18 represents stearic acid (only AE-7 iso- C18 represents isostearic acid. In the third component (fatty alcohol phosphate) R3-R7 respectively represents from C8: octanol, C9: nonanol, C12: lauryl alcohol, and C18F1: oleyl alcohol (only, only AE- C18F1E4 of 21 and AE-25 represent oleyl alcohol-polyoxyethylene 4 molar adducts) residues in which the hydrogen in the carboxyl group is removed. In R2 of the second component (organic amine), C8 represents octyl, and C12 represents lauryl base, and C18 represents a stearyl group, and others, K represents a potassium salt, Na represents a sodium salt, and EO represents oxyethylene. Here, the above is a simplified representation of the structure of the first component, the second component and the third component, followed by The number following C indicates "carbon number", and the number following F indicates "number of unsaturated bonds". Furthermore, E indicates oxyethylene, and the number following E indicates the added mole number of "oxyethylene" .

10.多元羧酸型減水劑的合成 10. Synthesis of polycarboxylic acid type water reducer

將368.3g聚(平均加成莫耳數:53mol)乙二醇單(3-甲基-3-丁烯基)醚加入244.3g離子交換水製備於反應容器,並將氛圍氣體置換為氮氣,一邊攪拌一邊逐漸加熱。將反應系統的溫度在溫水浴中保持在70℃,並將23.5g、3.5%的過氧化氫水溶液花費3小時滴入,同時將23.5g丙烯酸溶解在117.5g離子交換水中的水溶液花費3小時滴入,同時,將在15.0g離子交換水中溶解了1.9g的L-抗壞血酸及1.9g的3-巰基丙酸而形成的的水溶液花費4小時滴入,並使其反應。於所得共聚物中加入45.5g的30%氫氧化鈉水溶液和離子交換水,得到水溶性乙烯基共聚物的40%水溶液(減水劑B溶液)。對該水溶性乙烯基共聚物進行分析的結果,質量平均分子量為45,000。而共聚物的質量平均分子量是通過凝膠滲透色譜法所測量。 Add 368.3g of poly(average added moles: 53mol) ethylene glycol mono(3-methyl-3-butenyl) ether to 244.3g of ion-exchanged water to prepare in a reaction vessel, and replace the atmosphere gas with nitrogen, Heat gradually while stirring. The temperature of the reaction system was kept at 70° C. in a warm water bath, and 23.5 g of a 3.5% hydrogen peroxide aqueous solution was added dropwise over 3 hours, while an aqueous solution of 23.5 g of acrylic acid dissolved in 117.5 g of ion-exchanged water was dropped over 3 hours. At the same time, an aqueous solution obtained by dissolving 1.9 g of L-ascorbic acid and 1.9 g of 3-mercaptopropionic acid in 15.0 g of ion-exchanged water was dripped over 4 hours and allowed to react. 45.5 g of 30% aqueous sodium hydroxide solution and ion-exchanged water were added to the obtained copolymer to obtain a 40% aqueous solution of a water-soluble vinyl copolymer (water reducer B solution). As a result of analyzing this water-soluble vinyl copolymer, the mass average molecular weight was 45,000. The mass average molecular weight of the copolymer is measured by gel permeation chromatography.

11.測量條件 11. Measurement conditions

裝置:Shodex GPC-101(昭和電工製造) Device: Shodex GPC-101 (manufactured by Showa Denko)

管柱:OHpak SB-G+SB-806 M HQ+SB-806 M HQ(昭和電工製造) Column: OHpak SB-G+SB-806 M HQ+SB-806 M HQ (manufactured by Showa Denko)

檢測器:差示折光儀(RI) Detector: Differential Refractometer (RI)

溶析液:50mM硝酸鈉水溶液 Eluent: 50mM sodium nitrate aqueous solution

流速:0.7mL/min Flow rate: 0.7mL/min

管柱溫度:40℃ Column temperature: 40°C

樣品濃度:樣品濃度為0.5質量%的溶析液溶液 Sample concentration: eluate solution with a sample concentration of 0.5% by mass

標準物質:PEG/PEO(安捷倫公司生產) Standard substance: PEG/PEO (manufactured by Agilent)

12.水硬性組合物用添加劑的水溶液的穩定性及與減水劑(習知的水硬性組合物用添加劑)的相容性 12. Stability of aqueous solution of additives for hydraulic compositions and compatibility with water reducing agents (known additives for hydraulic compositions)

12-1.水硬性組合物用添加劑的水溶液的穩定性 12-1. Stability of aqueous solution of additive for hydraulic composition

將以表1所製備的水硬性組合物用添加劑的水溶液充分搖晃混合後放入透明容器,並在5℃、20℃、40℃下靜置1週,並以目視確認溶解度,而以後述的評價基準評價。其結果整理如下述表2所示。 The aqueous solution of the additive for the hydraulic composition prepared in Table 1 was shaken and mixed sufficiently, put into a transparent container, and left to stand at 5°C, 20°C, and 40°C for 1 week, and the solubility was checked visually, and the following Evaluation benchmark evaluation. The results are summarized in Table 2 below.

12-2.水硬性組合物用添加劑的水溶液與減水劑的相容性 12-2. Compatibility of aqueous solution of additives for hydraulic composition and water reducer

對聚羧酸型高性能AE減水劑TUPOL HP-11(Takemoto Oil&Fat Co.,Ltd製造-減水劑A溶液)、減水劑B溶液、改性木質素磺酸與多元羧酸類化合物的AE複合劑TUPOL EX60(Takemoto Oil&Fat Co.,Ltd製造-減水劑C溶液)、萘系高效減水劑(Mighty 150(Kao製造-減水劑D溶液))以及丙烯酸酯100(日產化學工業股份公司製造-減水劑E的溶液),以水硬性組合物用添加劑的水溶液成為1質量%的方式添加水硬性組合物用添加劑,並將混合物在20℃下放置1週,並以目視確認溶解度,而以後述記載的評價基準評價。其結果整理如下述表2所示。 TUPOL is an AE composite agent for polycarboxylic acid type high-performance AE superplasticizer TUPOL HP-11 (manufactured by Takemoto Oil & Fat Co., Ltd - superplasticizer A solution), superplasticizer B solution, modified lignosulfonic acid and polycarboxylic acid compounds EX60 (manufactured by Takemoto Oil & Fat Co., Ltd - superplasticizer C solution), naphthalene superplasticizer (Mighty 150 (manufactured by Kao - superplasticizer D solution)), and acrylate 100 (manufactured by Nissan Chemical Industry Co., Ltd. - superplasticizer E) Solution), add the additive for the hydraulic composition so that the aqueous solution of the additive for the hydraulic composition becomes 1% by mass, and leave the mixture at 20° C. for 1 week, and confirm the solubility visually, and evaluate the standard described below Evaluation. The results are summarized in Table 2 below.

12-3.穩定性及相容性的評價標準 12-3. Evaluation criteria for stability and compatibility

A:溶解1週以上 A: Dissolve for more than 1 week

B:溶解1天以上,但1周以內會分離 B: Dissolved for more than 1 day, but separated within 1 week

C:1天以內分離 C: Separation within 1 day

Figure 108104843-A0202-12-0017-11
Figure 108104843-A0202-12-0017-11
Figure 108104843-A0202-12-0018-12
Figure 108104843-A0202-12-0018-12

13. AE混凝土組合物的製備與評價 13. Preparation and Evaluation of AE Concrete Composition

13-1. AE混凝土組合物的製備 13-1. Preparation of AE concrete composition

在表3所述的配方條件下,在50L盤式強力捏合混合器中分別投 入固定量的普通矽酸鹽水泥(太平洋水泥製造、宇部三菱水泥製造、住友大阪水泥製造的普通波特蘭水泥的等量混合物,密度=3.16g/cm3)、陸地砂(大井川水系產,密度=2.58g/cm3)、碎石(岡崎產碎石,密度=2.66g/cm3)、減水劑A溶液或減水劑B溶液、水硬性組合物用添加劑的水溶液,並將混凝土質量的0.0005%的消泡劑AFK-2(竹本油脂公司製造)與揉合水(自來水)一起投入並揉合90秒,製備假定坍落度為18±1cm且假定空氣量為4.5±0.5%的AE混凝土組合物,並獲得凍融耐久度指數獲得凍融試驗中的耐久性指數(300次循環)作為坍落度、空氣量及抗凍融性的指標(請參後述詳細說明),將結果總結於表4。此外,在使用減水劑C溶液的情況下,以表5中所示的配方條件進行相同的試驗。結果總結在表6中。 Under the formula condition described in table 3, in the 50L disc type strong kneading mixer, drop into the ordinary Portland cement of fixed amount respectively (the ordinary Portland cement that Pacific Ocean cement manufactures, Ube Mitsubishi cement manufactures, Sumitomo Osaka cement manufactures) Equal mixture, density=3.16g/cm 3 ), land sand (produced in the Oigawa River system, density=2.58g/cm 3 ), gravel (crushed stone produced in Okazaki, density=2.66g/cm 3 ), superplasticizer A solution Or water reducer B solution, aqueous solution of additives for hydraulic compositions, and 0.0005% of the concrete mass defoamer AFK-2 (manufactured by Takemoto Oil Co., Ltd.) and kneading water (tap water) are dropped into and kneaded for 90 seconds, An AE concrete composition with an assumed slump of 18 ± 1 cm and an assumed air volume of 4.5 ± 0.5% was prepared, and the freeze-thaw durability index was obtained. The durability index (300 cycles) in the freeze-thaw test was obtained as the slump, The index of air volume and freeze-thaw resistance (please refer to the detailed description below), the results are summarized in Table 4. In addition, in the case of using the water reducer C solution, the same test was performed under the formulation conditions shown in Table 5. The results are summarized in Table 6.

13-2. 空氣量、坍落度及凍融試驗中的耐久度指數的測量 13-2. Measurement of air volume, slump and durability index in freeze-thaw test

空氣量(體積%):遵循JIS A 1128測量剛捏合完成的AE混凝土組合物。 Air content (volume %): The AE concrete composition immediately after kneading was measured in accordance with JIS A 1128.

坍落度(cm):遵循JIS A 1101與空氣量的測量同時測量。 Slump (cm): Measured simultaneously with the measurement of the air volume in accordance with JIS A 1101.

凍融試驗中的耐久度指數:對於使用各實施例的水硬性組合物用添加劑的水溶液製備的AE混凝土組合物的固化體,遵循JIS A 1148來求得耐久性指數。該數值的最大值為100,且越接近100所表示的抗凍融性越好。 Durability index in freeze-thaw test: The durability index was obtained according to JIS A 1148 for the cured body of the AE concrete composition prepared using the aqueous solution of the additive for hydraulic composition of each Example. The maximum value of this value is 100, and the closer to 100, the better the freeze-thaw resistance is.

Figure 108104843-A0202-12-0019-13
Figure 108104843-A0202-12-0019-13

Figure 108104843-A0202-12-0019-14
Figure 108104843-A0202-12-0019-14
Figure 108104843-A0202-12-0020-15
Figure 108104843-A0202-12-0020-15

Figure 108104843-A0202-12-0020-16
Figure 108104843-A0202-12-0020-16
Figure 108104843-A0202-12-0021-17
Figure 108104843-A0202-12-0021-17

Figure 108104843-A0202-12-0021-18
Figure 108104843-A0202-12-0021-18
Figure 108104843-A0202-12-0022-19
Figure 108104843-A0202-12-0022-19

在此,表4和表6中,減水劑的用量和水硬性組合物用添加劑的水溶液的用量是表示相對於混凝土(C)的質量百分比。 Here, in Table 4 and Table 6, the usage-amount of the water reducing agent and the usage-amount of the aqueous solution of the additive for hydraulic compositions represent the mass percentage with respect to concrete (C).

13-3. 抗凍融度的評價標準 13-3. Evaluation criteria for freeze-thaw resistance

基於以下評價標準評價抗凍融度。亦即,令凍融試驗中的耐久度指數的為80%以上為A,而令耐久度指數低於80%為B。 The degree of freeze-thaw resistance was evaluated based on the following evaluation criteria. That is, the durability index in the freeze-thaw test is 80% or more as A, and the durability index as lower than 80% is B.

從表2、表4及表6中顯示的結果可以看出,本發明之水硬性組合物用添加劑,具有高空氣保持率,其自身的穩定性優異,且與習知的水硬性組合物用添加劑間的溶解度(相容性)良好,結果,可確認所得到的結果混凝土硬化體等的抗凍融性優異。 From the results shown in Table 2, Table 4 and Table 6, it can be seen that the additive for hydraulic compositions of the present invention has a high air retention rate, and its own stability is excellent, and it is comparable to conventional hydraulic compositions. The solubility (compatibility) between the additives was good, and as a result, it was confirmed that the resulting hardened concrete and the like were excellent in freeze-thaw resistance.

Claims (7)

一種水硬性組合物用添加劑,用於含有水硬性粘合劑的水硬性組合物中,所述水硬性組合物用添加劑是以下述成分所構成:第一成分,包含下述化學式1所示的含有不飽和脂肪酸及飽和脂肪酸之高級脂肪酸;及第二成分,包含下述化學式2所示的有機胺;化學式1 R 1 COOM 1
Figure 108104843-A0305-02-0025-1
其中,R1COO表示自碳數10-24的脂肪酸中除去羧基中的氫的殘基,M1表示氫、鹼金屬或鹼土金屬;且,其中R2表示碳數1至30的烷基或碳數2至30的烯基,AO、BO分別表示碳數2至4的氧化烯基,a、b表示0以上的整數,且滿足a+b
Figure 108104843-A0305-02-0025-6
100的條件,其中所述第一成分的不飽和脂肪酸為50~99質量%,飽和脂肪酸為1~50質量%, 其中所述水硬性粘合劑不含粉煤灰水泥。
An additive for a hydraulic composition, used in a hydraulic composition containing a hydraulic binder, the additive for the hydraulic composition is composed of the following components: the first component includes the following chemical formula 1 Higher fatty acids containing unsaturated fatty acids and saturated fatty acids; and the second component, including organic amines shown in the following chemical formula 2; chemical formula 1 R 1 COOM 1
Figure 108104843-A0305-02-0025-1
Wherein, R 1 COO represents the residue that removes the hydrogen in the carboxyl group from the fatty acid of carbon number 10-24, M 1 represents hydrogen, alkali metal or alkaline earth metal; And, wherein R 2 represents the alkyl group of carbon number 1 to 30 or Alkenyl groups with 2 to 30 carbons, AO and BO respectively represent oxyalkylene groups with 2 to 4 carbons, a and b represent integers of 0 or more, and satisfy a+b
Figure 108104843-A0305-02-0025-6
The condition of 100, wherein the unsaturated fatty acid of the first component is 50-99% by mass, and the saturated fatty acid is 1-50% by mass, wherein the hydraulic binder does not contain fly ash cement.
如請求項1所記載的水硬性組合物用添加劑,其中前述第一成分的不飽和脂肪酸為70~99質量%,飽和脂肪酸為1~30質量%。 The additive for a hydraulic composition according to claim 1, wherein the unsaturated fatty acid of the first component is 70 to 99% by mass, and the saturated fatty acid is 1 to 30% by mass. 如請求項1所記載的水硬性組合物用添加劑,且更含有第三成分,該第三成分至少包含有選自下述化學式3、化學式4或化學式5分別表示之脂肪醇磷酸酯中的至少一種以上的脂肪醇磷酸酯;
Figure 108104843-A0305-02-0026-2
Figure 108104843-A0305-02-0026-3
Figure 108104843-A0305-02-0026-4
其中,R3至R7表示下述殘基:從具有碳數6~24的脂族醇中除去羥基而得到的殘基;或從每1莫耳碳數6-24的脂族醇以總量成為1至10莫耳之比例添加環氧乙烷及/或環氧丙烷的產物中除去羥基得到的殘基,又,n表示2或3的整數,M2至M5表示氫、鹼金屬或鹼土金屬,且M2至M5中的至少1者包含鹼金屬或鹼土金屬。
The additive for hydraulic composition as described in Claim 1, and further contains a third component, the third component at least contains at least More than one fatty alcohol phosphate;
Figure 108104843-A0305-02-0026-2
Figure 108104843-A0305-02-0026-3
Figure 108104843-A0305-02-0026-4
Among them, R 3 to R 7 represent the following residues: residues obtained by removing hydroxyl groups from aliphatic alcohols with carbon numbers of 6 to 24; The residue obtained by removing the hydroxyl group from the product of adding ethylene oxide and/or propylene oxide in a ratio of 1 to 10 moles, n represents an integer of 2 or 3, and M2 to M5 represent hydrogen, alkali metal or an alkaline earth metal, and at least one of M2 to M5 contains an alkali metal or an alkaline earth metal.
如請求項1所記載的水硬性組合物用添加劑,其中前述第一成分的高級脂肪酸是上述化學式1中R1COO為自碳數12~20的脂肪酸中除去羧基中的氫的殘基。 The additive for a hydraulic composition as described in claim 1, wherein the higher fatty acid of the first component is a residue obtained by removing hydrogen in the carboxyl group from a fatty acid having 12 to 20 carbon atoms in the above chemical formula 1 . 如請求項1所記載的水硬性組合物用添加劑,其中前述第二成分的有機胺是上述化學式2中R2為碳數6~22的烷基或鏈烯基。 As the additive for the hydraulic composition as described in claim 1, wherein the organic amine of the aforementioned second component is R in the above chemical formula 2 2 is an alkyl or alkenyl group with 6 to 22 carbon atoms. 如請求項3所記載的水硬性組合物用添加劑,其中前述第一成分的酸價以及第三成分的酸價合計的合計酸價是在0.1至500mg/g的範圍,前述第二成分的胺價是在20至200mg/g的範圍。 The additive for hydraulic compositions as described in claim 3, wherein the total acid value of the acid value of the first component and the acid value of the third component is in the range of 0.1 to 500 mg/g, and the amine of the second component is The valency is in the range of 20 to 200 mg/g. 如請求項6所記載的水硬性組合物用添加劑,其中下述方程式所求得的數值在10~300的範圍,[(前述第二成分的胺價×前述第二成分的質量)/{(前述第一成分的酸價加上前述第三成分的酸價的合計酸價)×(前述第一成分的質量加上前述第三成分的質量的合計質量}]×100。 The hydraulic composition additive as described in claim 6, wherein the numerical value obtained by the following equation is in the range of 10 to 300, [(the amine value of the aforementioned second component×the quality of the aforementioned second component)/{( The total acid value of the acid value of the first component plus the acid value of the third component)×(the total mass of the mass of the first component plus the mass of the third component}]×100.
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