TWI783429B - Apparatus for recycling photovoltaic module through thermal cracking of plasma - Google Patents

Apparatus for recycling photovoltaic module through thermal cracking of plasma Download PDF

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TWI783429B
TWI783429B TW110112384A TW110112384A TWI783429B TW I783429 B TWI783429 B TW I783429B TW 110112384 A TW110112384 A TW 110112384A TW 110112384 A TW110112384 A TW 110112384A TW I783429 B TWI783429 B TW I783429B
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vacuum
module
plasma
thermal cracking
recovery device
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TW202240927A (en
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楊昇府
王多美
陳俊良
簡光勵
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行政院原子能委員會核能研究所
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Abstract

An apparatus is provided for recycling photovoltaic module. The apparatus comprises a vacuum chamber, an automatic control module, a pumping and vacuum measurement module, and an inductively-coupled plasma module. The present invention puts a plasma torch in a vacuum state through thermal cracking of plasma. After heating, melting, and gasifying materials to be processed, a high-energy plasma source continuously applies energy to the materials to be processed for processing high-temperature decomposition of organic substances in the absence of oxygen. Thereby, the exposure to atmosphere is subsided for the materials to be processed. Not only the problem of air pollution treatment is solved for nitrogen oxides, sulfur oxides, suspended particles, etc. produced by pyrolysis; but also the problems of solvent volatilization and sewage treatment caused by EVA chemical treatment disappear. Through the control of the process parameters, organic matters are completely carbonized to avoid the problems of solvent volatilization and sewage treatment caused by wet chemical treatment of EVA. Thus, the present invention avoids the above problems regarding anaerobic thermal cracking of inductively-coupled plasma while collecting reduced carbon materials for reuse.

Description

太陽光電模組電漿熱裂解回收裝置 Plasma pyrolysis recovery device for solar photoelectric modules

本發明係有關於一種太陽光電模組電漿熱裂解回收裝置,尤指涉及一種可將太陽光電模組全循環再利用,且無氮氧化物、硫氧化物、懸浮微粒等空氣污染物處理問題,亦無污水處理問題者。 The invention relates to a solar photoelectric module plasma thermal cracking recovery device, especially relates to a solar photoelectric module that can be fully recycled and reused without nitrogen oxides, sulfur oxides, suspended particles and other air pollutants. , and no sewage treatment problems.

可再生能源係確保讓自然界能永續發展之替代能源,而其中太陽能係重要目標之一,因此世界各國無不推廣裝置太陽光電模組,促使太陽光電設置量成長快速,然成長趨勢亦反應未來廢棄太陽光電模組數量之增加,未來勢必將面臨龐大太陽光電模組廢棄物處理問題,惟目前國內並無適當廢棄太陽光電模組的處理技術,僅能以掩埋方式去化,不僅處理成本高且會造成環境負擔,若能將廢棄太陽電池模組進行回收處理,當回收處理費越低、回收資源物售價越高,太陽光電模組回收產業才能與太陽光電產業一起永續經營、發展。 Renewable energy is an alternative energy to ensure the sustainable development of nature, and solar energy is one of the important goals. Therefore, all countries in the world promote the installation of photovoltaic modules, which promotes the rapid growth of photovoltaic installations, and the growth trend also reflects the future. The increase in the number of waste solar photovoltaic modules will inevitably face a huge problem of solar photovoltaic module waste disposal in the future. However, there is currently no suitable treatment technology for waste solar photovoltaic modules in China. They can only be disposed of by landfill, which not only costs high And it will cause environmental burden. If the waste solar battery modules can be recycled, the lower the recycling fee and the higher the price of recycled resources, the solar photovoltaic module recycling industry can continue to operate and develop together with the photovoltaic industry .

目前的太陽光電模組90結構如第6圖所示,係由玻璃91、封裝材料(醋酸乙烯酯聚合物(Ethylene vinyl acetate,EVA))92、太陽能電池93、封裝材料(EVA)92以及背板94壓合組成的三明治結構,再於外側裝上鋁框95與接線盒96。其中EVA係將玻璃、太陽能電池以及背板緊密黏合在一起的材料,由於EVA耐候性佳,因此可提供太陽光電模組長達20年的使用壽命, 而也因此在回收分解太陽光電模組時,EVA成了難以處理的材料之一。 The structure of the current photovoltaic module 90 is shown in FIG. 6, which consists of glass 91, encapsulation material (Ethylene vinyl acetate, EVA) 92, solar cell 93, encapsulation material (EVA) 92 and back The sandwich structure formed by pressing the plates 94, and then the aluminum frame 95 and the junction box 96 are mounted on the outside. Among them, EVA is a material that tightly bonds glass, solar cells, and backplanes together. Because EVA has good weather resistance, it can provide solar photovoltaic modules with a service life of up to 20 years. Therefore, EVA has become one of the most difficult materials to process when recycling and decomposing solar photovoltaic modules.

廢棄太陽光電模組的回收流程通常都會先經過機械拆解將鋁框與接線盒去除,由於太陽能電池與有價金屬仍被玻璃、EVA與背板緊密包覆,因此必須再經過細部分解才能取得玻璃、太陽能電池晶片及金屬等回收材料,依目前主要的回收方式,可分為粉碎法(乾式回收)、溶液法(濕式回收)與熱處理法。 The recycling process of waste solar photovoltaic modules usually first undergoes mechanical dismantling to remove the aluminum frame and junction box. Since the solar cells and valuable metals are still tightly covered by glass, EVA and backplane, the glass must be disassembled in detail According to the current main recycling methods, recycling materials such as solar cell wafers and metals can be divided into crushing method (dry recycling), solution method (wet recycling) and heat treatment method.

該粉碎法係直接將模組(玻璃/EVA/太陽能電池/EVA/背板)以滾輪、錘式、離心式風力等方式進行粉碎,接著將粉碎的部分依不同顆粒大小進行篩分,最後依顏色或密度進行選別,顏色選別可以依透明度分出玻璃與金屬,而密度可以依大小分出無機物(玻璃、金屬、矽等)與有機物(EVA、背板等)。雖然粉碎法的設備投資較少,但處理後因為EVA仍會附著於玻璃、太陽能電池上,所以回收後之資源物售價較低。 The crushing method directly crushes the module (glass/EVA/solar cell/EVA/backboard) with rollers, hammers, centrifugal wind, etc., and then sieves the crushed parts according to different particle sizes, and finally Color or density sorting, color sorting can separate glass and metal according to transparency, and density can sort inorganic substances (glass, metal, silicon, etc.) and organic substances (EVA, backplane, etc.) according to size. Although the crushing method requires less investment in equipment, the price of recycled resources is lower because EVA will still adhere to glass and solar cells after treatment.

該溶液法主要係將玻璃與背板研削後,剩餘的部分(EVA/太陽能電池/EVA)利用溶液法將EVA溶解或使其黏度降低(通常是使其溶解),溶劑的選擇有酸、鹼與有機溶劑等,待EVA去除後,就可以收集電池片。然而,此溶液法之主要問題係使用化學溶液處理EVA,處理完模組後,需要多一程序處理廢棄溶液,雖然可以利用過濾、離心或蒸餾等回收再使用,但額外付出之時間或能源將造成處理成本的提高。 The solution method is mainly to use the solution method to dissolve the EVA or reduce its viscosity (usually to dissolve it) for the remaining part (EVA/solar cell/EVA) after the glass and the back plate are ground. The choice of solvent is acid or alkali. With organic solvents, etc., after the EVA is removed, the battery sheet can be collected. However, the main problem of this solution method is that it uses a chemical solution to process EVA. After the module is processed, an additional procedure is required to dispose of the waste solution. Although it can be recovered and reused by filtration, centrifugation, or distillation, the extra time or energy will be spent. resulting in increased processing costs.

在進行熱處理法前通常需要先去除太陽光電模組之背板,因為目前大部分之背板由含氟高分子組成,而含氟之高分子在熱處理過程中可能產生危害生物與環境之物質;去除背板之剩餘部分(玻璃/EVA/太陽能電池/EVA)就可置入熱處理爐中將EVA熱分解,待EVA分解後再分別收集玻璃與電池片。該熱 處理法係利用熱能裂解或燃燒太陽光電模組中之EVA,然而EVA被熱分解後可能會產生有機物廢氣、酸氣或戴奧辛等,且太陽光電模組中的金屬成份可能也會因高溫被排出,因此後續的尾氣需要謹慎處理。 Before heat treatment, it is usually necessary to remove the backsheet of solar photovoltaic modules, because most of the backsheets are composed of fluorine-containing polymers, and fluorine-containing polymers may produce substances that are harmful to biology and the environment during heat treatment; After removing the remaining part of the back sheet (glass/EVA/solar cell/EVA), it can be placed in a heat treatment furnace to thermally decompose the EVA. After the EVA is decomposed, the glass and cells are collected separately. the heat The treatment method uses thermal energy to crack or burn the EVA in the solar photovoltaic module. However, after the EVA is thermally decomposed, it may produce organic waste gas, acid gas or dioxin, etc., and the metal components in the solar photovoltaic module may also be discharged due to high temperature. , so the subsequent exhaust gas needs to be handled carefully.

有鑑於太陽光電模組的報廢數量日益增多,需要提前正視這個問題,屆時回收的技術與程序必須到達可執行廢棄物回收再利用的階段,予以妥善處理,若能提早規劃進行廢棄太陽光電模組回收,並提出有效的解決方案及技術對策,不僅能創造循環經濟效益,亦能減輕環境的負擔。因此發展一套可解決相關環境問題與前案技術缺點之發明實有必要。 In view of the increasing number of solar photovoltaic modules being scrapped, it is necessary to face up to this problem in advance. At that time, the recycling technology and procedures must reach the stage where waste can be recycled and reused. Recycling and proposing effective solutions and technical countermeasures can not only create circular economic benefits, but also reduce the burden on the environment. Therefore, it is necessary to develop a set of inventions that can solve the related environmental problems and the technical shortcomings of the prior art.

本發明之主要目的係在於,克服習知技藝所遭遇之上述問題並提供一種利用真空熱電漿熱裂解技術係把電漿火炬置於真空狀態下,將待處理物料加熱、熔融與氣化後,高能量電漿源持續對待處理物料施加能量,使有機物質於無氧氣存在下之高溫分解反應,除了可減少待處理物料曝露在大氣環境下高溫分解所產生氮氧化物、硫氧化物、懸浮微粒等空氣污染物處理問題外,亦無EVA化學處理法所產生之溶劑揮發及污水處理問題;並且,藉由製程參數的控制,可以將有機物完全碳化,避免化學濕式處理EVA產生溶劑揮發及污水處理問題,還可進一步收集還原碳物料再利用之太陽光電模組電漿熱裂解回收裝置。 The main purpose of the present invention is to overcome the above-mentioned problems encountered in the prior art and provide a vacuum thermal plasma pyrolysis technology that puts the plasma torch in a vacuum state and heats, melts and vaporizes the material to be treated. The high-energy plasma source continuously applies energy to the material to be treated to cause the pyrolysis reaction of the organic substance in the absence of oxygen, in addition to reducing the nitrogen oxides, sulfur oxides, and suspended particles produced by the pyrolysis of the material to be treated when it is exposed to the atmosphere In addition to the treatment of air pollutants, there are no solvent volatilization and sewage treatment problems caused by EVA chemical treatment; and, through the control of process parameters, organic matter can be completely carbonized to avoid solvent volatilization and sewage treatment caused by chemical wet treatment of EVA To deal with the problem, it can further collect the reduced carbon materials and reuse the solar photovoltaic module plasma pyrolysis recovery device.

為達以上之目的,本發明係一種太陽光電模組電漿熱裂解回收裝置,係包括:一真空腔體,其內用以進行感應耦合電漿無氧熱裂解反應,並設置於一第一箱體上,該真空腔體具有相對應的第一端及第二端,該第一端設有 一腔門,該腔門底端連結一滑軌,該滑軌設置於一第二箱體上,可供該真空腔體側向往復滑動以開啟或關閉該腔門,該腔門上具有一乘載平台,該乘載平台上係供至少一待處理物料放置,可自動傳輸承載該待處理物料至該真空腔體內,其中,該待處理物料係經拆除鋁框與接線盒後之廢棄或除役太陽光電模組(photovoltaic module);一自動控制模組,設置於該第二箱體內,其包含有一可程式邏輯控制器(Programmable Logic Controller,PLC)及一操控介面單元,該可程式邏輯控制器用以供使用者將該自動控制模組切換為自動操作模式或手動操作模式,該操控介面單元設有一即時異常與緊急停止之防呆機制,在整個運作期間,防止操作失誤安全保護;一抽氣與真空量測模組,包含設置在該真空腔體上之一真空閥、一腔體真空計、一製程真空計、一壓力調節閥及一抽氣控制電磁閥,而該真空腔體與該腔體真空計之間設有一進氣控制電磁閥,該真空腔體與該製程真空計之間設有一低真空抽氣管路自動洩壓電磁閥,用以快速且正確地控制設定壓力功能,並有定壓力製程控壓功能選擇;以及一感應耦合電漿模組,係包含一感應線圈及一射頻電漿電源產生器,該感應線圈圍繞該真空腔體周圍,該射頻電漿電源產生器設置於該第一箱體內,並通過一自動匹配控制器耦接到該感應線圈,以驅動該感應線圈產生感應耦合電漿(inductively coupled plasma,ICP),利用該感應耦合電漿無氧熱裂解反應,使高能量熱源集中該廢棄或除役太陽光電模組,裂解該廢棄或除役太陽光電模組之封裝材料及塑膠背板後,使矽、金屬、玻璃及碳達到初步分層,其中該封裝材料為醋酸乙烯酯聚合物(Ethylene vinyl acetate,EVA)。 To achieve the above purpose, the present invention is a solar photoelectric module plasma thermal cracking recovery device, which includes: a vacuum chamber, which is used for inductively coupled plasma anaerobic thermal cracking reaction, and is arranged in a first On the box body, the vacuum cavity has a corresponding first end and a second end, and the first end is provided with A chamber door, the bottom end of the chamber door is connected with a slide rail, the slide rail is arranged on a second box body, and can be used for the sideways reciprocating sliding of the vacuum chamber body to open or close the chamber door, and the chamber door has a The loading platform, on which at least one material to be processed is placed, can automatically transport and carry the material to be processed into the vacuum chamber, wherein the material to be processed is discarded or discarded after removing the aluminum frame and the junction box Decommissioned photovoltaic module (photovoltaic module); an automatic control module, set in the second box, which includes a programmable logic controller (Programmable Logic Controller, PLC) and a control interface unit, the programmable logic The controller is used for the user to switch the automatic control module to the automatic operation mode or the manual operation mode. The control interface unit is equipped with a fool-proof mechanism for immediate abnormality and emergency stop, so as to prevent misoperation and safety protection during the entire operation period; The air extraction and vacuum measurement module includes a vacuum valve, a cavity vacuum gauge, a process vacuum gauge, a pressure regulating valve and an air extraction control solenoid valve arranged on the vacuum chamber, and the vacuum chamber There is an air intake control solenoid valve between the cavity vacuum gauge and a low vacuum pumping line automatic pressure relief solenoid valve between the vacuum cavity and the process vacuum gauge to quickly and accurately control the set pressure function , and has a constant pressure process control pressure function option; and an inductively coupled plasma module, which includes an induction coil and a radio frequency plasma power generator, the induction coil surrounds the vacuum cavity, and the radio frequency plasma power supply generates The device is arranged in the first box, and is coupled to the induction coil through an automatic matching controller to drive the induction coil to generate inductively coupled plasma (ICP). The pyrolysis reaction concentrates the high-energy heat source on the waste or decommissioned solar photovoltaic module, cracks the packaging material and plastic backplane of the waste or decommissioned photovoltaic module, and makes the silicon, metal, glass and carbon achieve the initial layering, Wherein the packaging material is vinyl acetate polymer (Ethylene vinyl acetate, EVA).

於本發明上述實施例中,該真空腔體具有一直徑為420mm±20%及一長度為1000mm±20%之尺寸。 In the above embodiment of the present invention, the vacuum cavity has a diameter of 420mm±20% and a length of 1000mm±20%.

於本發明上述實施例中,該真空腔體之尺寸係設為可處理數個具有至少一尺寸以長度為600mm±20%及一寬度為300mm以下之廢棄或除役太陽光電模組。 In the above-mentioned embodiment of the present invention, the size of the vacuum chamber is set to be able to process several discarded or decommissioned solar photovoltaic modules having at least one dimension with a length of 600mm±20% and a width of 300mm or less.

於本發明上述實施例中,該乘載平台之材質係由氧化鋁、氧化鋯、再結晶碳化矽或其組合所製成之陶瓷材料者。 In the above embodiments of the present invention, the material of the loading platform is a ceramic material made of alumina, zirconia, recrystallized silicon carbide or a combination thereof.

於本發明上述實施例中,該操控介面單元包括一異常顯示燈及一緊急停止按鈕。 In the above embodiments of the present invention, the control interface unit includes an abnormal display light and an emergency stop button.

於本發明上述實施例中,更包括一電磁波遮蔽箱體,係用以罩覆該真空腔體、該乘載平台及該感應線圈,以防止該感應耦合電漿無氧熱裂解反應時射頻外洩。 In the above-mentioned embodiment of the present invention, it further includes an electromagnetic wave shielding box, which is used to cover the vacuum cavity, the loading platform and the induction coil, so as to prevent the radio frequency from being emitted during the anaerobic pyrolysis reaction of the inductively coupled plasma. vent.

於本發明上述實施例中,該感應線圈為銅材質水冷式感應耦合式線圈電極,其涵蓋面積係配合該廢棄或除役太陽光電模組之尺寸而設定者。 In the above embodiments of the present invention, the induction coil is a water-cooled inductive coupling coil electrode made of copper, and its covered area is set according to the size of the discarded or decommissioned photovoltaic module.

於本發明上述實施例中,更包括一碳粒收集器,係設置於該真空腔體第二端上,用以收集熱裂解產生之碳物料。 In the above-mentioned embodiment of the present invention, a carbon particle collector is further included, which is arranged on the second end of the vacuum chamber to collect the carbon material produced by thermal cracking.

於本發明上述實施例中,該腔體真空計與該製程真空計為數位式真空壓力計,其真空度範圍分別為5×10-4~1000Torr與1~1000Torr。 In the above-mentioned embodiments of the present invention, the chamber vacuum gauge and the process vacuum gauge are digital vacuum pressure gauges, and their vacuum degrees range from 5×10 −4 to 1000 Torr and 1 to 1000 Torr, respectively.

於本發明上述實施例中,該抽氣與真空量測模組係具有一大於1200L/min之抽氣量。 In the above embodiments of the present invention, the air extraction and vacuum measurement module has an air extraction capacity greater than 1200 L/min.

100:太陽光電模組電漿熱裂解回收裝置 100: Solar photoelectric module plasma pyrolysis recovery device

1:真空腔體 1: Vacuum cavity

10:第一箱體 10: The first box

101:視窗 101: Windows

11:腔門 11: cavity door

12:滑軌 12: slide rail

13:乘載平台 13: Riding platform

2:自動控制模組 2: Automatic control module

20:第二箱體 20: The second box

21:可程式邏輯控制器 21: Programmable logic controller

22:操控介面單元 22: Control interface unit

221:異常顯示燈 221: Abnormal display light

222:緊急停止按鈕 222: Emergency stop button

3:抽氣與真空量測模組 3: Air extraction and vacuum measurement module

30:電磁波遮蔽箱體 30: Electromagnetic wave shielding box

31:真空閥 31: Vacuum valve

32:腔體真空計 32:Cavity vacuum gauge

33:製程真空計 33: Process vacuum gauge

34:壓力調節閥 34: Pressure regulating valve

35:抽氣控制電磁閥 35: Air extraction control solenoid valve

36:進氣控制電磁閥 36: Air intake control solenoid valve

37:低真空抽氣管路自動洩壓電磁閥 37: Low vacuum pumping line automatic pressure relief solenoid valve

4:感應耦合電漿模組 4: Inductively coupled plasma module

41:感應線圈 41: induction coil

42:射頻電漿電源產生器 42: RF plasma power generator

43:自動匹配控制器 43: Automatic matching controller

5:廢棄或除役太陽光電模組 5: Abandoned or decommissioned solar photovoltaic modules

6:碳粒收集器 6: Carbon Particle Collector

(習用部分) (usual part)

90:太陽光電模組 90:Solar photoelectric module

91:玻璃 91: glass

92:封裝材料 92: Encapsulation material

93:太陽能電池 93: solar cell

94:背板 94: Backplane

95:鋁框 95: aluminum frame

96:接線盒 96: junction box

第1圖,係本發明之立體架構示意圖。 Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.

第2圖,係本發明之真空腔體與自動控制模組示意圖。 Figure 2 is a schematic diagram of the vacuum cavity and the automatic control module of the present invention.

第3圖,係本發明之抽氣與真空量測模組示意圖。 Figure 3 is a schematic diagram of the air extraction and vacuum measurement module of the present invention.

第4圖,係本發明之感應耦合電漿模組示意圖。 Figure 4 is a schematic diagram of the inductively coupled plasma module of the present invention.

第5圖,係本發明之碳粒收集器示意圖。 Fig. 5 is a schematic diagram of the carbon particle collector of the present invention.

第6圖,係目前太陽光電模組結構示意圖。 Figure 6 is a schematic diagram of the current solar photovoltaic module structure.

鑑於太陽能市場佔有率現況主要由單晶矽及多晶矽為主。其中最大宗的太陽能板為結晶矽太陽能板,標準化的結晶矽太陽能板主要成份比例依次為67.4~74.2%的玻璃、10.3~17.3%的鋁框、9.6~11.3%的EVA與塑膠背板、2.6~3.4%的矽、以及1%的其他金屬如銅、銀、鋅、鉛等。本發明主要針對經拆除鋁框與接線盒後之廢棄或除役太陽光電模組,因此,玻璃、EVA與塑膠背板、矽、及金屬(例如:銅、銀、鋅、鉛)將是主要的處理及材料循環應用之主要對象。 In view of the current market share of solar energy is mainly dominated by monocrystalline silicon and polycrystalline silicon. Among them, the largest solar panels are crystalline silicon solar panels. The main components of standardized crystalline silicon solar panels are 67.4~74.2% glass, 10.3~17.3% aluminum frame, 9.6~11.3% EVA and plastic backplane, 2.6% ~3.4% silicon, and 1% other metals such as copper, silver, zinc, lead, etc. This invention is mainly aimed at the discarded or decommissioned photovoltaic modules after removing the aluminum frame and junction box. Therefore, glass, EVA and plastic backplanes, silicon, and metals (such as copper, silver, zinc, lead) will be the main The main object of the processing and recycling of materials.

請參閱『第1圖~第5圖』所示,係分別為本發明之立體架構示意圖、本發明之真空腔體與自動控制模組示意圖、本發明之抽氣與真空量測模組示意圖、本發明之感應耦合電漿模組示意圖、及本發明之碳粒收集器示意圖。如圖所示:本發明係一種太陽光電模組電漿熱裂解回收裝置,所提真空熱電漿熱裂解技術係把電漿火炬置於真空狀態下,將待處理物料加熱、熔融與氣化後,高能量電漿源持續對待處理物料施加能量,使有機物質於無氧氣存在下之高溫分解反應。在真空環境下操作除了可減少待處理物料曝露在大氣環境下高溫分解所產生氮氧化物、硫氧化物、懸浮微粒等空氣污染物處理問題外,亦無EVA 化學處理法所產生之溶劑揮發及污水處理問題。藉由製程參數的控制,可以將有機物完全碳化,避免化學濕式處理EVA產生溶劑揮發及污水處理問題;因此,本發明所提感應耦合電漿無氧熱裂解技術無上述問題,且可收集還原碳物料再利用。目前已完成公斤級太陽光電模組電漿熱裂解回收裝置,其整體結構如第1圖所示,主要包括一真空腔體1、一自動控制模組2、一抽氣與真空量測模組3、以及一感應耦合電漿模組4所構成。 Please refer to "Fig. 1 ~ Fig. 5", which are schematic diagrams of the three-dimensional structure of the present invention, schematic diagrams of the vacuum chamber and automatic control module of the present invention, schematic diagrams of the air extraction and vacuum measurement module of the present invention, A schematic diagram of the inductively coupled plasma module of the present invention, and a schematic diagram of the carbon particle collector of the present invention. As shown in the figure: the present invention is a solar photoelectric module plasma thermal cracking recovery device. The proposed vacuum thermal plasma thermal cracking technology puts the plasma torch in a vacuum state, and heats, melts and gasifies the materials to be treated. , The high-energy plasma source continues to apply energy to the material to be treated, so that the organic material undergoes a pyrolysis reaction in the absence of oxygen. Operating in a vacuum environment can reduce the treatment of air pollutants such as nitrogen oxides, sulfur oxides, and suspended particles produced by pyrolysis of materials to be treated in the atmosphere, and there is no EVA Solvent volatilization and sewage treatment problems caused by chemical treatment. Through the control of the process parameters, the organic matter can be completely carbonized, and the problems of solvent volatilization and sewage treatment caused by chemical wet treatment of EVA can be avoided; therefore, the inductively coupled plasma anaerobic pyrolysis technology proposed in the present invention has no above-mentioned problems, and can be collected and restored. Carbon material reuse. At present, a kilogram-level solar photoelectric module plasma pyrolysis recovery device has been completed. Its overall structure is shown in Figure 1, which mainly includes a vacuum chamber 1, an automatic control module 2, and an air extraction and vacuum measurement module. 3, and an inductively coupled plasma module 4 constitutes.

上述所提之真空腔體1之實施型態結構如第2圖所示,係設置於一第一箱體10上,其內用以進行感應耦合電漿無氧熱裂解反應。該真空腔體1型式主要以石英管搭配陶瓷管進行替換,腔體尺寸直徑為420mm、長度為1000mm,規劃主要處理數個具有至少一尺寸以長度為600mm、寬度為300mm(含)以下之廢棄或除役太陽光電模組(photovoltaic module)5。該真空腔體1具有相對應的第一端及第二端,該第一端設有一腔門11,該腔門11底端連結一滑軌12,該滑軌12設置於一第二箱體20上,可供該真空腔體1側向往復滑動以開啟或關閉該腔門11,該腔門11上具有一乘載平台13,該乘載平台13材質為陶瓷材料,例如氧化鋁、氧化鋯、再結晶碳化矽或其組合等,該乘載平台13上係供至少一待處理物料放置,該待處理物料面積尺寸為長600mm、寬300mm、厚5mm,可自動傳輸承載該待處理物料至該真空腔體1內;其中,,該第一箱體10上設有一可活動開關之視窗101,該待處理物料係經拆除鋁框與接線盒後之廢棄或除役太陽光電模組5。 The implementation type structure of the above-mentioned vacuum chamber 1 is shown in FIG. 2. It is arranged on a first box 10, and it is used for inductively coupled plasma anaerobic pyrolysis reaction. The vacuum chamber 1 type is mainly replaced by quartz tubes and ceramic tubes. The diameter of the chamber is 420mm and the length is 1000mm. Or decommissioned photovoltaic modules (photovoltaic module)5. The vacuum chamber 1 has a corresponding first end and a second end, the first end is provided with a chamber door 11, the bottom end of the chamber door 11 is connected with a slide rail 12, and the slide rail 12 is arranged on a second box 20, the vacuum chamber 1 can be reciprocated sideways to open or close the chamber door 11. The chamber door 11 has a loading platform 13. The material of the loading platform 13 is ceramic materials, such as alumina, oxide Zirconium, recrystallized silicon carbide or combinations thereof, etc., the loading platform 13 is for placing at least one material to be processed. The size of the material to be processed is 600mm long, 300mm wide, and 5mm thick, and can be automatically transported to carry the material to be processed Into the vacuum chamber 1; wherein, the first box body 10 is provided with a movable switch window 101, and the material to be processed is the discarded or decommissioned solar photovoltaic module 5 after removing the aluminum frame and the junction box .

該自動控制模組2之實施型態結構如第2圖所示。該自動控制模組2設置於該第二箱體20內,其包含有一可程式邏輯控制器(Programmable Logic Controller,PLC)21及一操控介面單元22。該可程式邏輯控制器21用 以供使用者將該自動控制模組2切換為自動操作模式或手動操作模式,該操控介面單元22設有一即時異常與緊急停止之防呆機制,在整個運作期間,防止操作失誤安全保護;其中,該操控介面單元22包括一異常顯示燈221及一緊急停止按鈕222。 The implementation type structure of the automatic control module 2 is shown in FIG. 2 . The automatic control module 2 is disposed in the second box 20 and includes a Programmable Logic Controller (PLC) 21 and a control interface unit 22 . The programmable logic controller 21 is used For the user to switch the automatic control module 2 to automatic operation mode or manual operation mode, the control interface unit 22 is provided with a fool-proof mechanism for immediate abnormality and emergency stop, so as to prevent misoperation and safety protection during the entire operation period; , the control interface unit 22 includes an abnormal display light 221 and an emergency stop button 222 .

該抽氣與真空量測模組3之實施型態結構如第3圖所示。本裝置所搭載之真空抽氣系統的抽氣動力主要以機械真空泵浦為主,搭配分子式幫浦,抽氣量大於1200L/min。該抽氣與真空量測模組3包含設置在該真空腔體1上之一真空閥31、一腔體真空計32、一製程真空計33、一壓力調節閥34及一抽氣控制電磁閥35,且該抽氣控制電磁閥35為粗抽真空氣動式角閥。該腔體真空計32與該製程真空計33為數位式真空壓力計,其真空度範圍分別為5×10-4~1000Torr與1~1000Torr。在該真空腔體1與該腔體真空計32之間設有一進氣控制電磁閥36,該真空腔體1與該製程真空計33之間設有一低真空抽氣管路自動洩壓電磁閥37,用以快速且正確地控制設定壓力功能,並有定壓力製程控壓功能選擇。 The implementation type structure of the air extraction and vacuum measurement module 3 is shown in FIG. 3 . The pumping power of the vacuum pumping system equipped in this device is mainly mechanical vacuum pump, with molecular pump, the pumping capacity is greater than 1200L/min. The pumping and vacuum measurement module 3 includes a vacuum valve 31 arranged on the vacuum chamber 1, a cavity vacuum gauge 32, a process vacuum gauge 33, a pressure regulating valve 34 and a pumping control solenoid valve 35, and the suction control solenoid valve 35 is a rough vacuum pneumatic angle valve. The cavity vacuum gauge 32 and the process vacuum gauge 33 are digital vacuum pressure gauges, and their vacuum degrees range from 5×10 −4 to 1000 Torr and 1 to 1000 Torr respectively. An air intake control solenoid valve 36 is provided between the vacuum chamber 1 and the chamber vacuum gauge 32 , and a low-vacuum pumping line automatic pressure relief solenoid valve 37 is provided between the vacuum chamber 1 and the process vacuum gauge 33 , to quickly and accurately control the set pressure function, and there is a constant pressure process control function option.

該感應耦合電漿模組4之實施型態結構如第4圖所示。該感應耦合電漿模組4係包含一感應線圈41及一射頻電漿電源產生器42。該感應線圈41圍繞該真空腔體1周圍,為銅材質水冷式感應耦合式線圈電極,其涵蓋面積配合規劃太陽光電模組進料尺寸,設計該感應線圈41涵蓋面積為640mm×340mm(含)以下面積。該射頻電漿電源產生器42設置於該第一箱體10內,其最大輸出功率為5kW,輸出頻率為13.56MHz,輸出阻抗為50W,冷卻方式為水冷式,流量為6L/min,搭配一自動匹配控制器43,其輸入頻率為13.56MHz,額定功率為50W~5KW,冷卻方式為空冷加2L/min水冷。該射頻電漿電源產生 器42通過該自動匹配控制器43耦接到該感應線圈41,以驅動該感應線圈41產生感應耦合電漿(inductively coupled plasma,ICP)。如是,藉由上述揭露之流程構成一全新之太陽光電模組電漿熱裂解回收裝置100。 The implementation type structure of the inductively coupled plasma module 4 is shown in FIG. 4 . The ICP module 4 includes an induction coil 41 and a radio frequency plasma power generator 42 . The induction coil 41 surrounds the vacuum chamber 1 and is a water-cooled induction coupling coil electrode made of copper. The area covered by the induction coil 41 is designed to cover an area of 640mm×340mm (inclusive) in accordance with the planned solar photoelectric module feed size. The following area. The RF plasma power generator 42 is installed in the first box 10, its maximum output power is 5kW, the output frequency is 13.56MHz, the output impedance is 50W, the cooling method is water cooling, and the flow rate is 6L/min. The automatic matching controller 43 has an input frequency of 13.56MHz, a rated power of 50W~5KW, and a cooling method of air cooling plus 2L/min water cooling. The RF plasma power supply generates The device 42 is coupled to the induction coil 41 through the automatic matching controller 43 to drive the induction coil 41 to generate inductively coupled plasma (ICP). If so, a brand new solar photovoltaic module plasma pyrolysis recovery device 100 is formed through the above disclosed process.

上述太陽光電模組電漿熱裂解回收裝置100,更包括一電磁波遮蔽箱體30,係用以罩覆該真空腔體1、該乘載平台13及該感應線圈41,以防止該感應耦合電漿無氧熱裂解反應時射頻外洩。 The solar photoelectric module plasma thermal cracking recovery device 100 further includes an electromagnetic wave shielding box 30, which is used to cover the vacuum chamber 1, the loading platform 13 and the induction coil 41, so as to prevent the inductively coupled electrical Radio frequency leakage during the anaerobic pyrolysis reaction of pulp.

上述太陽光電模組電漿熱裂解回收裝置100,更包括一碳粒收集器6,係設置於該真空腔體1第二端上,用以收集熱裂解產生之碳物料,如第5圖所示。 The solar photoelectric module plasma thermal cracking recovery device 100 further includes a carbon particle collector 6, which is arranged on the second end of the vacuum chamber 1 to collect carbon materials generated by thermal cracking, as shown in Figure 5 Show.

當運用時,本發明之太陽光電模組電漿熱裂解回收裝置100,主要針對經拆除鋁框與接線盒後之廢棄或除役太陽光電模組5作為待處理物料,將其置入該太陽光電模組電漿熱裂解回收裝置100,利用感應耦合電漿無氧熱裂解反應,使高能量熱源集中該廢棄或除役太陽光電模組5,直接加熱,熱效率高,可有效裂解該廢棄或除役太陽光電模組5之封裝材料-EVA及塑膠背板後,使各材料如矽、銅金屬條、玻璃及碳達到初步分層,再藉由後續機械式浮力分選,收集各物料,純化及精煉回收有價金屬,熔融玻璃利用噴吹抽絲製作玻璃纖維原物料,EVA被熱裂解收集碳物料。 When in use, the solar photovoltaic module plasma thermal cracking recovery device 100 of the present invention is mainly aimed at disposing of the discarded or decommissioned solar photovoltaic module 5 after removing the aluminum frame and junction box as materials to be processed, and putting it into the solar photovoltaic module 5. Photoelectric module plasma thermal cracking recovery device 100 uses inductively coupled plasma anaerobic thermal cracking reaction to concentrate high-energy heat source on the waste or decommissioned solar photovoltaic module 5 for direct heating with high thermal efficiency and can effectively crack the waste or decommissioned photovoltaic module 5. After decommissioning the packaging materials of solar photovoltaic module 5 - EVA and plastic backplane, the materials such as silicon, copper metal strips, glass and carbon are initially layered, and then the materials are collected by subsequent mechanical buoyancy sorting, Purification and refining recover valuable metals, molten glass is blown and drawn to make glass fiber raw materials, EVA is pyrolyzed to collect carbon materials.

由上述可知,為使太陽光電模組能循環再利用且降低掩埋及不當棄置對環境造成的衝擊,本發明開發太陽光電模組創新循環再利用模式,針對廢棄或除役太陽光電模組發展電弧精煉循環技術,從廢棄模組中提煉純化有價金屬、模板玻璃則再利用高溫熔融噴吹抽絲製作玻璃纖維原物料。所開發模組封裝材料EVA感應耦合電漿無氧熱裂解技術,收集碳物料,可有利後續穩定化 處理再利用。因此,本發明可解決國內光電產業循環經濟之技術缺口,使無後顧之憂,建構光電半導體產業永續經營成長之規範。 From the above, it can be known that in order to enable solar photovoltaic modules to be recycled and reduce the impact of burial and improper disposal on the environment, the present invention develops an innovative recycling model for solar photovoltaic modules, and develops an arc for waste or decommissioned solar photovoltaic modules. Refining cycle technology, refining and purifying valuable metals from waste modules, template glass and then using high-temperature melt-blowing and spinning to make glass fiber raw materials. The developed module packaging material EVA inductively coupled plasma anaerobic pyrolysis technology can collect carbon materials, which can be beneficial to subsequent stabilization Disposal for reuse. Therefore, the present invention can solve the technological gap in the circular economy of the domestic optoelectronic industry, so that there is no need to worry about the future, and the norms for the sustainable growth of the optoelectronic semiconductor industry can be constructed.

綜上所述,本發明係一種太陽光電模組電漿熱裂解回收裝置,可有效改善習用之種種缺點,所提技術特點為,EVA及塑膠背板裂解產生碳物料、玻璃熔融噴吹製作纖維、貴金屬高溫精煉,可把太陽光電模組全循環再利用,且無氮氧化物、硫氧化物、懸浮微粒等空氣污染物處理問題,亦無污水處理問題,進而使本發明之產生能更進步、更實用、更符合使用者之所須,確已符合發明專利申請之要件,爰依法提出專利申請。 To sum up, the present invention is a solar photoelectric module plasma thermal cracking recovery device, which can effectively improve the various shortcomings of the conventional ones. The technical features of the proposed technology are: EVA and plastic backplanes are cracked to produce carbon materials, and glass is melted and blown to produce fibers. 1. High-temperature refining of precious metals can fully recycle solar photovoltaic modules, and there is no problem of air pollutants such as nitrogen oxides, sulfur oxides, and suspended particles, and there is no problem of sewage treatment, which makes the production of the present invention more advanced , more practical, more in line with the needs of users, and indeed meet the requirements for patent applications for inventions, and file patent applications according to law.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍;故,凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 But the above-mentioned ones are only preferred embodiments of the present invention, and should not limit the scope of the present invention; therefore, all simple equivalent changes and modifications made according to the patent scope of the present invention and the contents of the description of the invention , should still fall within the scope covered by the patent of the present invention.

100:太陽光電模組電漿熱裂解回收裝置 100: Solar photoelectric module plasma pyrolysis recovery device

1:真空腔體 1: Vacuum cavity

10:第一箱體 10: The first box

101:視窗 101: Windows

11:腔門 11: cavity door

12:滑軌 12: slide rail

13:乘載平台 13: Riding platform

2:自動控制模組 2: Automatic control module

20:第二箱體 20: The second box

21:可程式邏輯控制器 21: Programmable logic controller

22:操控介面單元 22: Control interface unit

221:異常顯示燈 221: Abnormal display light

222:緊急停止按鈕 222: Emergency stop button

3:抽氣與真空量測模組 3: Air extraction and vacuum measurement module

30:電磁波遮蔽箱體 30: Electromagnetic wave shielding box

31:真空閥 31: Vacuum valve

32:腔體真空計 32:Cavity vacuum gauge

33:製程真空計 33: Process vacuum gauge

34:壓力調節閥 34: Pressure regulating valve

35:抽氣控制電磁閥 35: Air extraction control solenoid valve

36:進氣控制電磁閥 36: Air intake control solenoid valve

37:低真空抽氣管路自動洩壓電磁閥 37: Low vacuum pumping line automatic pressure relief solenoid valve

4:感應耦合電漿模組 4: Inductively coupled plasma module

41:感應線圈 41: induction coil

42:射頻電漿電源產生器 42: RF plasma power generator

5:廢棄或除役太陽光電模組 5: Abandoned or decommissioned solar photovoltaic modules

Claims (10)

一種太陽光電模組電漿熱裂解回收裝置,係包括:一真空腔體,其內用以進行感應耦合電漿無氧熱裂解反應,並設置於一第一箱體上,該真空腔體具有相對應的第一端及第二端,該第一端設有一腔門,該腔門底端連結一滑軌,該滑軌設置於一第二箱體上,可供該真空腔體側向往復滑動以開啟或關閉該腔門,該腔門上具有一乘載平台,該乘載平台上係供至少一待處理物料放置,可自動傳輸承載該待處理物料至該真空腔體內,其中,該待處理物料係經拆除鋁框與接線盒後之廢棄或除役太陽光電模組(photovoltaic module);一自動控制模組,設置於該第二箱體內,其包含有一可程式邏輯控制器(Programmable Logic Controller,PLC)及一操控介面單元,該可程式邏輯控制器用以供使用者將該自動控制模組切換為自動操作模式或手動操作模式,該操控介面單元設有一即時異常與緊急停止之防呆機制,在整個運作期間,防止操作失誤安全保護;一抽氣與真空量測模組,包含設置在該真空腔體上之一真空閥、一腔體真空計、一製程真空計、一壓力調節閥及一抽氣控制電磁閥,而該真空腔體與該腔體真空計之間設有一進氣控制電磁閥,該真空腔體與該製程真空計之間設有一低真空抽氣管路自動洩壓電磁閥,用以快速且正確地控制設定壓力功能,並有定壓力製程控壓功能選擇;以及一感應耦合電漿模組,係包含一感應線圈及一射頻電漿電源產生器,該感應線圈圍繞該真空腔體周圍,該射頻電漿電源產生器設置於該第一箱體內,並通過一自動匹配控制器耦接到該感應線圈,以驅動該感應線圈產生感應耦合電漿(inductively coupled plasma,ICP),利用該感應耦合電漿無氧熱裂解反應,使 高能量熱源集中該廢棄或除役太陽光電模組,裂解該廢棄或除役太陽光電模組之封裝材料及塑膠背板後,使矽、金屬、玻璃及碳達到初步分層,其中該封裝材料為醋酸乙烯酯聚合物(Ethylene vinyl acetate,EVA)。 A solar photoelectric module plasma thermal cracking recovery device, comprising: a vacuum cavity, which is used for inductively coupled plasma anaerobic thermal cracking reaction, and is arranged on a first box, the vacuum cavity has Corresponding to the first end and the second end, the first end is provided with a chamber door, and the bottom end of the chamber door is connected with a slide rail, and the slide rail is arranged on a second box body, allowing the vacuum chamber body to laterally Sliding back and forth to open or close the chamber door, the chamber door has a loading platform on which at least one material to be processed can be placed, and the material to be processed can be automatically transported and carried into the vacuum chamber, wherein, The material to be processed is a waste or decommissioned solar photoelectric module (photovoltaic module) after the aluminum frame and junction box are removed; an automatic control module is set in the second box, which includes a programmable logic controller ( Programmable Logic Controller, PLC) and a control interface unit, the programmable logic controller is used for the user to switch the automatic control module to automatic operation mode or manual operation mode, the control interface unit is equipped with an immediate abnormality and emergency stop Foolproof mechanism, during the whole operation period, to prevent misoperation and safety protection; a pumping and vacuum measurement module, including a vacuum valve, a cavity vacuum gauge, a process vacuum gauge, a A pressure regulating valve and an air extraction control solenoid valve, and an air intake control electromagnetic valve is provided between the vacuum chamber and the chamber vacuum gauge, and a low vacuum air extraction pipeline is provided between the vacuum chamber and the process vacuum gauge The automatic pressure relief solenoid valve is used to quickly and accurately control the set pressure function, and has the option of constant pressure process control pressure function; and an inductively coupled plasma module, which includes an induction coil and a radio frequency plasma power generator, The induction coil surrounds the vacuum cavity, the radio frequency plasma power generator is arranged in the first box, and is coupled to the induction coil through an automatic matching controller to drive the induction coil to generate inductively coupled plasma ( inductively coupled plasma, ICP), using the inductively coupled plasma anaerobic pyrolysis reaction, so that The high-energy heat source concentrates the waste or decommissioned solar photovoltaic module, cracks the packaging material and plastic backplane of the waste or decommissioned photovoltaic module, and makes the silicon, metal, glass and carbon achieve preliminary layering, among which the packaging material It is vinyl acetate polymer (Ethylene vinyl acetate, EVA). 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該真空腔體具有一直徑為420mm±20%及一長度為1000mm±20%之尺寸。 According to the solar photoelectric module plasma thermal cracking recovery device described in item 1 of the scope of the patent application, the vacuum chamber has a diameter of 420mm±20% and a length of 1000mm±20%. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該真空腔體之尺寸係設為可處理數個具有至少一尺寸以長度為600mm±20%及一寬度為300mm以下之廢棄或除役太陽光電模組。 According to the solar photoelectric module plasma thermal cracking recovery device described in item 1 of the scope of the patent application, the size of the vacuum chamber is set to be able to handle several with at least one size with a length of 600mm ± 20% and a width It is a discarded or decommissioned photovoltaic module with a thickness of less than 300mm. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該乘載平台之材質係由氧化鋁、氧化鋯、再結晶碳化矽或其組合所製成之陶瓷材料者。 According to the solar photovoltaic module plasma thermal cracking recovery device described in item 1 of the scope of patent application, the material of the loading platform is a ceramic material made of alumina, zirconia, recrystallized silicon carbide or a combination thereof By. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該操控介面單元包括一異常顯示燈及一緊急停止按鈕。 According to the solar photovoltaic module plasma thermal cracking recovery device described in item 1 of the scope of the patent application, the control interface unit includes an abnormal display light and an emergency stop button. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,更包括一電磁波遮蔽箱體,係用以罩覆該真空腔體、該乘載平台及該感應線圈,以防止該感應耦合電漿無氧熱裂解反應時射頻外洩。 According to the solar photovoltaic module plasma thermal cracking recovery device described in item 1 of the scope of the patent application, it further includes an electromagnetic wave shielding box, which is used to cover the vacuum chamber, the loading platform and the induction coil, In order to prevent the leakage of radio frequency during the inductively coupled plasma anaerobic pyrolysis reaction. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該感應線圈為銅材質水冷式感應耦合式線圈電極,其涵蓋面積係配合該廢棄或除役太陽光電模組之尺寸而設定者。 According to the solar photovoltaic module plasma thermal cracking recovery device described in item 1 of the scope of patent application, the induction coil is a water-cooled inductively coupled coil electrode made of copper, and its covered area is suitable for the waste or decommissioned solar photovoltaic module. It is set by the size of the group. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,更包括一碳粒收集器,係設置於該真空腔體第二端上,用以收集熱裂解產生之碳物料。 The solar photoelectric module plasma thermal cracking recovery device described in item 1 of the scope of the patent application further includes a carbon particle collector, which is installed on the second end of the vacuum chamber to collect carbon materials generated by thermal cracking . 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該腔體真空計與該製程真空計為數位式真空壓力計,其真空度範圍分別為5×10-4~1000Torr與1~1000Torr。 According to the solar photoelectric module plasma thermal cracking recovery device described in item 1 of the scope of patent application, the chamber vacuum gauge and the process vacuum gauge are digital vacuum pressure gauges, and the vacuum degree ranges are 5×10 - 4 ~1000Torr and 1~1000Torr. 依申請專利範圍第1項所述之太陽光電模組電漿熱裂解回收裝置,其中,該抽氣與真空量測模組係具有一大於1200L/min之抽氣量。 According to the solar photoelectric module plasma thermal cracking recovery device described in item 1 of the scope of the patent application, the air extraction and vacuum measurement module has an air extraction capacity greater than 1200L/min.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010019767A1 (en) * 2008-08-13 2010-02-18 Calyxo Gmbh Photovoltaic module recycling
TWI722963B (en) * 2020-08-28 2021-03-21 曜能科技有限公司 Photoelectric panel glue processing system

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010019767A1 (en) * 2008-08-13 2010-02-18 Calyxo Gmbh Photovoltaic module recycling
TWI722963B (en) * 2020-08-28 2021-03-21 曜能科技有限公司 Photoelectric panel glue processing system

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