TWI780976B - A parallelism detection method and a parallelism detection device - Google Patents
A parallelism detection method and a parallelism detection device Download PDFInfo
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Abstract
Description
本發明涉及檢測及校準技術領域,尤其涉及一種平行度檢測方法及平行度檢測裝置。The invention relates to the technical field of detection and calibration, in particular to a parallelism detection method and a parallelism detection device.
在半導體製造以及應用技術中,經常需要對兩個平面之間的平行度進行檢測,以確保後續製程工藝的順利實施或者確保半導體器件的正常使用。例如,在機械部件安裝過程中,需要確保兩個部件的接觸面平行,以確保安裝後機械結構的穩定性;再例如,在晶圓鍵合工藝中,需要確保待鍵合的兩片晶圓相對的表面平行,以確保鍵合工藝的順利實施以及鍵合後兩片晶圓之間的鍵合強度。然而,當前只能通過工程師主觀目測的方式來確認兩個平面之間是否平行,這不可避免的會帶來人為主觀因素的影響。人為目測的方式不僅費時費力、效率低下,而且準確度較低。In semiconductor manufacturing and application technology, it is often necessary to detect the parallelism between two planes to ensure the smooth implementation of subsequent manufacturing processes or normal use of semiconductor devices. For example, during the installation of mechanical components, it is necessary to ensure that the contact surfaces of the two components are parallel to ensure the stability of the mechanical structure after installation; another example, in the wafer bonding process, it is necessary to ensure that the two wafers to be bonded The opposite surfaces are parallel to ensure the smooth implementation of the bonding process and the bonding strength between the two wafers after bonding. However, at present, it is only possible to confirm whether the two planes are parallel through subjective visual inspection by engineers, which will inevitably bring about the influence of human subjective factors. The way of human visual inspection is not only time-consuming, laborious, inefficient, but also less accurate.
因此,如何提高兩個平面之間平行度檢測的準確度,避免人為主觀因素對平行度檢測結果的影響,是當前極待解決的技術問題。Therefore, how to improve the accuracy of the parallelism detection between two planes and avoid the influence of human subjective factors on the parallelism detection result is currently a technical problem to be solved.
本發明提供一種平行度檢測方法及平行度檢測裝置,用於解決現有技術在檢測兩個平面的平行度時準確度較低的問題,避免人為主觀因素對平行度檢測結果的影響。The invention provides a parallelism detection method and a parallelism detection device, which are used to solve the problem of low accuracy in detecting the parallelism of two planes in the prior art, and avoid the influence of human subjective factors on the parallelism detection result.
為了解決上述問題,本發明提供了一種平行度檢測方法,包括如下步驟:In order to solve the above problems, the invention provides a parallelism detection method, comprising the following steps:
提供一標準平面;Provide a standard plane;
於待測平面上選取一目標位置,並進行多次循環步驟,獲取多個所述目標位置與所述標準平面之間的測試距離;Selecting a target position on the plane to be measured, and performing multiple loop steps to obtain a plurality of test distances between the target position and the standard plane;
判斷多個所述測試距離是否均相等,若否,則確認所述待測平面與所述標準平面不平行;judging whether a plurality of the test distances are equal, if not, confirming that the plane to be measured is not parallel to the standard plane;
所述循環步驟包括:The cycle steps include:
旋轉所述待測平面一預設角度,獲取旋轉後的所述目標位置與所述標準平面之間的測試距離。The plane to be measured is rotated by a preset angle, and the test distance between the rotated target position and the standard plane is obtained.
可選的,在沿所述標準平面指向所述待測平面的方向上,所述待測平面的投影完全位於所述標準平面內。Optionally, in a direction along the standard plane pointing to the plane to be measured, the projection of the plane to be measured is completely located in the standard plane.
可選的,進行多次循環步驟之前,還包括如下步驟:Optionally, before performing the multiple cycle steps, the following steps are also included:
於所述目標位置固定一感測器,所述感測器用於檢測所述目標位置與所述標準平面之間的距離。A sensor is fixed at the target position, and the sensor is used to detect the distance between the target position and the standard plane.
可選的,所述感測器為鐳射感測器。Optionally, the sensor is a laser sensor.
可選的,所述感測器沿垂直於所述待測平面的方向向所述標準平面發射檢測光線;或者,Optionally, the sensor emits detection light to the standard plane along a direction perpendicular to the plane to be measured; or,
所述感測器沿相對於所述待測平面傾斜一閾值角度的方向向所述標準平面發射檢測光線,所述閾值角度大於90度。The sensor emits detection light to the standard plane along a direction inclined by a threshold angle relative to the plane to be measured, and the threshold angle is greater than 90 degrees.
可選的,所述循環步驟包括:Optionally, the cyclic steps include:
旋轉所述待測平面一預設角度,獲取旋轉後的所述目標位置與所述標準平面之間的測試距離;Rotate the plane to be measured by a preset angle, and obtain the test distance between the rotated target position and the standard plane;
統計所述待測平面已旋轉的總的角度值;Counting the total angle value of the rotated plane to be measured;
判斷所述總的角度值是否大於或者等於360度,若是,則結束所述循環步驟。Judging whether the total angle value is greater than or equal to 360 degrees, if yes, ending the loop step.
為了解決上述問題,本發明還提供了一種平行度檢測裝置,包括:In order to solve the above problems, the present invention also provides a parallelism detection device, comprising:
標準平面;standard plane;
支架,所述支架的第一端用於固定一待測平面;A bracket, the first end of which is used to fix a plane to be measured;
驅動模組,連接所述支架的第二端,用於驅動所述支架旋轉;a driving module, connected to the second end of the bracket, for driving the bracket to rotate;
處理模組,用於控制所述驅動模組多次旋轉所述支架,並獲取每次旋轉後的所述待測平面上一目標位置與所述標準平面之間的測試距離;The processing module is used to control the driving module to rotate the bracket multiple times, and obtain the test distance between a target position on the plane to be measured and the standard plane after each rotation;
判斷模組,用於判斷多個所述測試距離是否均相等,若否,則確認所述待測平面與所述標準平面不平行。The judging module is used to judge whether the plurality of test distances are equal, and if not, confirm that the plane to be tested is not parallel to the standard plane.
可選的,在沿所述標準平面指向所述待測平面的方向上,所述待測平面的投影完全位於所述標準平面內。Optionally, in a direction along the standard plane pointing to the plane to be measured, the projection of the plane to be measured is completely located in the standard plane.
可選的,所述處理模組包括:Optionally, the processing module includes:
感測器,用於固定於所述待測平面上的所述目標位置。The sensor is used to fix the target position on the plane to be measured.
可選的,所述感測器為鐳射感測器。Optionally, the sensor is a laser sensor.
可選的,所述感測器沿垂直於所述待測平面的方向向所述標準平面發射檢測光線;或者,Optionally, the sensor emits detection light to the standard plane along a direction perpendicular to the plane to be measured; or,
所述感測器沿相對於所述待測平面傾斜一閾值角度的方向向所述標準平面發射檢測光線,所述閾值角度大於90度。The sensor emits detection light to the standard plane along a direction inclined by a threshold angle relative to the plane to be measured, and the threshold angle is greater than 90 degrees.
可選的,所述處理模組還用於在每次控制所述驅動模組旋轉所述支架之後,統計所述待測平面已旋轉的總的角度值,並判斷所述總的角度值是否大於或者等於360度,若是,則結束所述循環步驟。Optionally, the processing module is further configured to count the total angle value of the rotated plane to be measured after controlling the driving module to rotate the bracket each time, and determine whether the total angle value is greater than or equal to 360 degrees, if so, then end the cycle step.
本發明提供的平行度檢測方法及平行度檢測裝置,通過多次旋轉待測平面,在每次旋轉後獲取所述待測平面上同一目標位置與所述標準平面之間的測試距離,並通過判斷多次獲取的測試距離是否相等來檢測所述待測平面與所述標準平面是否平行,提高了兩個平面之間平行度檢測的準確性,避免了人為主觀因素對檢測結果的影響,而且操作簡單,檢測效率高。In the parallelism detection method and parallelism detection device provided by the present invention, by rotating the plane to be measured multiple times, the test distance between the same target position on the plane to be measured and the standard plane is obtained after each rotation, and passed Judging whether the test distances acquired multiple times are equal to detect whether the plane to be measured is parallel to the standard plane, improves the accuracy of parallelism detection between the two planes, avoids the influence of human subjective factors on the detection results, and Simple operation and high detection efficiency.
下面結合圖式對本發明提供的平行度檢測方法及平行度檢測裝置的具體實施方式做詳細說明。The specific implementations of the parallelism detection method and the parallelism detection device provided by the present invention will be described in detail below in conjunction with the drawings.
本具體實施方式提供了一種平行度檢測方法,圖1是本發明具體實施方式中平行度檢測方法的流程圖,圖2A至2F是本發明具體實施方式在檢測平行度的過程中的示意圖。如圖1、圖2A至圖2F所示,本具體實施方式提供的平行度檢測方法,包括如下步驟:This specific embodiment provides a parallelism detection method. FIG. 1 is a flow chart of the parallelism detection method in the specific embodiment of the present invention, and FIGS. 2A to 2F are schematic diagrams of the parallelism detection process in the specific embodiment of the present invention. As shown in Fig. 1 and Fig. 2A to Fig. 2F, the parallelism detection method provided in this specific embodiment includes the following steps:
步驟S11,提供一標準平面20。Step S11 , providing a
具體來說,所述標準平面20應具有平坦的表面,以便於後續測定所述標準平面20與待測平面21之間的距離。為了簡化操作步驟,本具體實施方式中以一牆面作為所述標準平面20。在進行平行度檢測的過程中,所述標準平面20的位置是固定不變的。Specifically, the
步驟S12,於待測平面21上選取一目標位置211,並進行多次循環步驟,獲取多個所述目標位置211與所述標準平面20之間的測試距離;所述循環步驟包括:Step S12, selecting a
旋轉所述待測平面21一預設角度,獲取旋轉後的所述目標位置211與所述標準平面20之間的測試距離。Rotate the
可選的,在沿所述標準平面20指向所述待測平面21的方向上,所述待測平面21的投影24完全位於所述標準平面20內。Optionally, in a direction along the
圖2A是表明所述標準平面20與所述待測平面21之間相對位置關係的側視圖,圖2B是表明所述標準平面20與所述待測平面21之間相對尺寸大小的俯視圖。圖2C至圖2F是在對所述待測平面21與所述標準平面20之間的平行度檢測時的示意圖。具體來說,如圖2C所示,所述待測平面21位於所述標準平面20外部,且所述待測平面21與所述標準平面20之間間隔一定距離,即所述待測平面21與所述標準平面20不接觸。所述標準平面20的尺寸應大於所述待測平面21的尺寸,使得所述待測平面21沿所述標準平面20指向所述待測平面21方向上的投影24完全位於所述標準平面20內。所述標準平面20與所述待測平面21之間的相對尺寸關係,所屬技術領域中具有通常知識者可以根據實際需要進行設置,舉例來說,所述標準平面20的尺寸可以為所述待測平面21尺寸的2倍~10倍。FIG. 2A is a side view showing the relative positional relationship between the
本具體實施方式中所述的待測平面21可以任何需要進行平行度校準的平面。所述目標位置211可以是所述待測平面21上的任意位置,因為當所述待測平面21與所述標準平面20平行時,所述待測平面21上任意位置的點到所述標準平面20的距離(即所述待測平面21上任意位置的點與所述標準平面20之間的垂直距離)都是相等的。在本具體實施方式中,為了便於測量,可以將所述目標位置211選擇在所述待測平面21的拐角處,例如當所述待測平面21為矩形時,所述目標位置211可以為所述待測平面21的四個角中任一個角所在的位置。The plane to be measured 21 described in this specific embodiment may be any plane that requires parallelism calibration. The
可選的,進行多次循環步驟之前,還包括如下步驟:Optionally, before performing the multiple cycle steps, the following steps are also included:
於所述目標位置211固定一感測器,所述感測器用於檢測所述目標位置211與所述標準平面20之間的距離。A sensor is fixed at the
可選的,所述感測器為鐳射感測器。Optionally, the sensor is a laser sensor.
具體來說,在整個檢測過程中,所述感測器發射測試信號的方向固定不變,所述測試信號用於檢測所述目標位置211與所述標準平面20之間的距離。為了簡化所述待測平面21與所述標準平面20之間距離的測量步驟,可以在所述待測平面21的所述目標位置211固定一鐳射感測器,通過所述鐳射感測器向所述標準平面20發射檢測光線,來獲取所述標準平面20與所述目標位置211之間的距離。為了進一步提高平行度檢測的準確度,所述鐳射感測器的精度至少應為±5mm,例如所述鐳射感測器的精度為±3mm。Specifically, during the entire detection process, the direction in which the sensor emits a test signal is fixed, and the test signal is used to detect the distance between the
可選的,所述感測器沿垂直於所述待測平面21的方向向所述標準平面20發射檢測光線;或者Optionally, the sensor emits detection light to the
所述感測器沿相對於所述待測平面21傾斜一閾值角度的方向向所述標準平面20發射檢測光線,所述閾值角度大於90度。The sensor emits detection light to the
舉例來說,如圖2C所示,固定於所述目標位置211的所述感測器可以沿垂直於所述待測平面21的方向向所述標準平面20發射檢測光線,圖2C中的虛直線表示位於所述待測平面21上不同位置的所述感測器發射的所述檢測光線。再例如,如圖2E所示,固定於所述目標位置211的所述感測器可以相對於所述待測平面21傾斜的向所述標準平面20發射檢測光線,圖2E中的虛直線表示位於所述待測平面21上不同位置的所述感測器發射的所述檢測光線,所述檢測光線與所述待測平面之間的閾值角度β可以為大於90度且小於或者等於135度。即只要確保所述感測器在整個平行度檢測的過程中發射的檢測光線的方向相對於所述待測平面保持固定不變即可。For example, as shown in FIG. 2C, the sensor fixed at the
可選的,所述循環步驟包括:Optionally, the cyclic steps include:
旋轉所述待測平面21一預設角度,獲取旋轉後的所述目標位置211與所述標準平面20之間的測試距離;Rotate the
統計所述待測平面21已旋轉的總的角度值;Counting the total angle value that the plane to be measured 21 has rotated;
判斷所述總的角度值是否大於或者等於360度,若是,則結束所述循環步驟。Judging whether the total angle value is greater than or equal to 360 degrees, if yes, ending the loop step.
旋轉所述待測平面21一預設角度是指,所述待測平面21沿所述標準平面20指向所述待測平面21的方向穿過所述待測平面21中心的軸線自轉一預設角度。具體來說,首先,獲取未旋轉之前所述目標位置211與所述標準平面20之間的測試距離(此時所述預設角度為0度),作為第一測試距離。進行第一次循環步驟:旋轉所述待測平面21一預設角度,所述待測平面21中的旋轉方向可以如圖2D或者圖2F中箭頭所示的方向,並獲取旋轉一預設角度之後所述目標位置211與所述標準平面20之間的測試距離,作為第二測試距離;並判斷所述第一次循環步驟旋轉的所述待測平面21的總角度是否大於或者等於360度,若否,則進行第二次循環步驟;若是,則結束所述循環步驟。進行第二次循環步驟:從第一次循環步驟旋轉後的位置開始繼續旋轉所述待測平面21一預設角度,旋轉方向與所述第一次循環步驟的旋轉方向相同,並獲取旋轉一預設角度之後所述目標位置211與所述標準平面20之間的測試距離,作為第三測試距離;並判斷所述第一次循環步驟和第二次循環步驟旋轉的所述待測平面21的總角度(即所述第一次循環步驟旋轉和第二次循環步驟旋轉的角度之和)是否大於或者等於360度,若否,則進行第三次循環步驟;若是,則結束所述循環步驟。進行第三次循環步驟:從第二次循環步驟旋轉後的位置開始繼續旋轉所述待測平面21一預設角度,旋轉方向與所述第一次循環步驟的旋轉方向相同,並獲取旋轉一預設角度之後所述目標位置211與所述標準平面20之間的測試距離,作為第四測試距離;並判斷所述第一次循環步驟、第二次循環步驟和第三次循環步驟旋轉的所述待測平面21的總角度(即所述第一次循環步驟旋轉、第二次循環步驟旋轉和第三次循環步驟旋轉的角度之和)是否大於或者等於360度,若否,則進行第四次循環步驟;若是,則結束所述循環步驟。以此類推,直至所述待測平面21旋轉滿一圈,即所述待測平面21的旋轉軌跡能夠形成一個完整的圓形。圖2D和圖2F中位於所述標準平面20上的虛線圓圈表示所述待測平面21在所述標準平面20上的投影24的旋轉軌跡。Rotating the plane to be measured 21 at a predetermined angle means that the plane to be measured 21 passes through the axis of the center of the plane to be measured 21 along the direction of the
在執行所述循環步驟的過程中,每次旋轉的角度可以相同,也可以不同,所屬技術領域中具有通常知識者可以根據實際需要進行設置,例如對平行的精確度要求越高,單次旋轉的角度越小。In the process of performing the cyclic steps, the angle of each rotation can be the same or different, and those with ordinary knowledge in the technical field can set it according to actual needs, for example, the higher the accuracy of parallelism, the higher the accuracy of a single rotation. the smaller the angle.
步驟S13,判斷多個所述測試距離是否均相等,若否,則確認所述待測平面21與所述標準平面20不平行。Step S13 , judging whether the plurality of test distances are equal, if not, confirming that the
在執行的所有所述循環步驟中,都是沿同一方向獲取旋轉後的所述目標位置211與所述標準平面20之間的所述測試距離。例如,都是沿所述目標位置211垂直所述標準平面20的方向,或者都是沿所述目標位置211相對於所述待測平面21傾斜一閾值角度的方向。In all the cyclic steps performed, the test distance between the rotated
具體來說,通過執行多次所述循環步驟,獲取多個所述測試距離,若多個所述測試距離中存在兩個所述測試距離的數值不相等,則認為所述待測平面21與所述標準平面20不平行。Specifically, a plurality of test distances are obtained by executing the loop step multiple times, and if there are two test distances among the plurality of test distances whose values are not equal, it is considered that the plane to be tested 21 and The standard planes 20 are not parallel.
不僅如此,本具體實施方式還提供了一種平行度檢測裝置。圖3是本發明具體實施方式中平行度檢測裝置的結構框圖。本具體實施方式提供的平行度檢測裝置可以採用如圖1、圖2A至圖2F所示平行度檢測方法對一待測平面與標準平面之間的平行度進行檢測。如圖1、圖2A至圖2F和圖3所示,本具體實施方式提供的平行度檢測裝置,包括:Not only that, but this specific embodiment also provides a parallelism detection device. Fig. 3 is a structural block diagram of a parallelism detection device in a specific embodiment of the present invention. The parallelism detection device provided in this specific embodiment can detect the parallelism between a plane to be measured and a standard plane by using the parallelism detection method shown in FIG. 1 , FIG. 2A to FIG. 2F . As shown in Fig. 1, Fig. 2A to Fig. 2F and Fig. 3, the parallelism detection device provided in this specific embodiment includes:
標準平面20;
支架22,所述支架22的第一端用於固定一待測平面21;
驅動模組23,連接所述支架22的第二端,用於驅動所述支架22旋轉;A driving
處理模組30,用於控制所述驅動模組23多次旋轉所述支架22,並獲取每次旋轉後的所述待測平面21上一目標位置211與所述標準平面20之間的測試距離;The
判斷模組31,用於判斷多個所述測試距離是否均相等,若否,則確認所述待測平面21與所述標準平面20不平行。The judging
具體來說,所述驅動模組23可以包括一多軸向機械手臂,所述驅動模組23根據所述處理模組30的控制指令,驅動所述支架22自轉,所述支架22的自轉帶動所述待測平面21的自轉,從而實現對多個所述測試距離的獲取。所述多軸向機械手臂的精度越高,平行度檢測的準確度越高。舉例來說,所述多軸向機械手臂的精度至少應為±3mm。通過採用多軸向機械手臂,當檢測得到所述待測平面21與所述標準平面20不平行時,還可以根據測得的多個所述測試距離對所述待測平面21的位置進行調整。Specifically, the driving
可選的,在沿所述標準平面20指向所述待測平面21的方向上,所述待測平面21的投影24完全位於所述標準平面20內。Optionally, in a direction along the
可選的,所述處理模組30包括:Optionally, the
感測器,用於固定於所述待測平面21上的所述目標位置211。The sensor is used to fix the
可選的,所述感測器為鐳射感測器。Optionally, the sensor is a laser sensor.
可選的,所述感測器沿垂直於所述待測平面21的方向向所述標準平面20發射檢測光線;或者,Optionally, the sensor emits detection light to the
所述感測器沿相對於所述待測平面21傾斜一閾值角度的方向向所述標準平面20發射檢測光線,所述閾值角度大於90度。The sensor emits detection light to the
可選的,所述處理模組30還用於在每次控制所述驅動模組23旋轉所述支架22之後,統計所述待測平面21已旋轉的總的角度值,並判斷所述總的角度值是否大於或者等於360度,若是,則結束所述循環步驟。Optionally, the
本具體實施方式提供的平行度檢測方法及平行度檢測裝置,通過多次旋轉待測平面,在每次旋轉後獲取所述待測平面上同一目標位置與所述標準平面之間的測試距離,並通過判斷多次獲取的測試距離是否相等來檢測所述待測平面與所述標準平面是否平行,提高了兩個平面之間平行度檢測的準確性,避免了人為主觀因素對檢測結果的影響,而且操作簡單,檢測效率高。The parallelism detection method and the parallelism detection device provided in this specific embodiment obtain the test distance between the same target position on the plane to be measured and the standard plane after each rotation by rotating the plane to be measured multiple times, And by judging whether the test distances obtained multiple times are equal to detect whether the plane to be tested is parallel to the standard plane, the accuracy of parallelism detection between the two planes is improved, and the influence of human subjective factors on the detection results is avoided. , and the operation is simple and the detection efficiency is high.
以上所述僅是本發明的優選實施方式,應當指出,對於所屬技術領域中具有通常知識者,在不脫離本發明原理的前提下,還可以做出若干改進和潤飾,這些改進和潤飾也應視為本發明的保護範圍。The above description is only the preferred embodiment of the present invention, and it should be pointed out that for those with ordinary knowledge in the technical field, some improvements and modifications can also be made without departing from the principles of the present invention, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.
S11: 提供一標準平面 S12: 於待測平面上選取一目標位置,並進行多次循環步驟,獲取多個所述目標位置與所述標準平面之間的測試距離;所述循環步驟包括:旋轉所述待測平面一預設角度,獲取旋轉後的所述目標位置與所述標準平面之間的測試距離。 S13: 判斷多個所述測試距離是否均相等,若否,則確認所述待測平面與所述標準平面不平行 20: 標準平面 21: 待測平面 211: 目標位置 22: 支架 23: 驅動模組 24: 投影 30: 處理模組 31: 判斷模組 S11: Provide a standard plane S12: Select a target position on the plane to be measured, and perform multiple loop steps to obtain a plurality of test distances between the target position and the standard plane; the loop step includes: rotating the plane to be measured by one The angle is preset to obtain the test distance between the rotated target position and the standard plane. S13: judging whether a plurality of the test distances are equal, if not, confirming that the plane to be measured is not parallel to the standard plane 20: Standard plane 21: Plane to be measured 211: target location 22: Bracket 23: Driver module 24: projection 30: Processing Modules 31: Judgment module
圖1是本發明具體實施方式中平行度檢測方法的流程圖; 圖2A至2F是本發明具體實施方式在檢測平行度的過程中的示意圖; 圖3是本發明具體實施方式中平行度檢測裝置的結構框圖。 Fig. 1 is the flowchart of parallelism detection method in the specific embodiment of the present invention; 2A to 2F are schematic diagrams of a specific embodiment of the present invention in the process of detecting parallelism; Fig. 3 is a structural block diagram of a parallelism detection device in a specific embodiment of the present invention.
S11: 提供一標準平面 S12: 於待測平面上選取一目標位置,並進行多次循環步驟,獲取多個所述目標位置與所述標準平面之間的測試距離;所述循環步驟包括:旋轉所述待測平面一預設角度,獲取旋轉後的所述目標位置與所述標準平面之間的測試距離。 S13: 判斷多個所述測試距離是否均相等,若否,則確認所述待測平面與所述標準平面不平行 S11: Provide a standard plane S12: Select a target position on the plane to be measured, and perform multiple loop steps to obtain a plurality of test distances between the target position and the standard plane; the loop step includes: rotating the plane to be measured by one The angle is preset to obtain the test distance between the rotated target position and the standard plane. S13: judging whether a plurality of the test distances are equal, if not, confirming that the plane to be measured is not parallel to the standard plane
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