TWI780625B - Liquid supply system and an auxiliary judgment method of liquid amount - Google Patents

Liquid supply system and an auxiliary judgment method of liquid amount Download PDF

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TWI780625B
TWI780625B TW110109268A TW110109268A TWI780625B TW I780625 B TWI780625 B TW I780625B TW 110109268 A TW110109268 A TW 110109268A TW 110109268 A TW110109268 A TW 110109268A TW I780625 B TWI780625 B TW I780625B
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liquid
storage tank
liquid storage
weighing pan
hydraulic pressure
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TW110109268A
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TW202238081A (en
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吳嘉鴻
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力晶積成電子製造股份有限公司
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Abstract

A liquid supply system including a weighing pan, a liquid storage tank, a liquid outlet pipeline, a gas inlet pipeline, a liquid inlet pipeline and a control apparatus is provided. The liquid storage tank is placed on the weighing pan and is suitable for storing liquid. The liquid outlet pipeline is connected to the liquid storage tank and includes a hydraulic sensor. The gas inlet pipeline is connected to the liquid storage tank and includes an gas valve. The liquid inlet pipeline is connected to the liquid storage tank, and the liquid is suitable for flowing into the liquid storage tank through the liquid inlet pipeline. The the control device is signal connected to the weighing pan, the gas valve and the hydraulic sensor. The control device is adapted to calibrate the weighing pan by the value corresponding to the hydraulic sensor.

Description

液體供應系統及液量輔助判斷方法Liquid supply system and liquid volume auxiliary judgment method

本發明是有關於一種流體供應模組及流體量輔助判斷方法,且特別是有關於一種液體供應系統及液量輔助判斷方法。The present invention relates to a fluid supply module and a fluid quantity auxiliary judgment method, and in particular relates to a liquid supply system and a liquid quantity auxiliary judgment method.

液體供應系統在工業或研究上都可以被廣泛的使用。舉例而言,在半導體製程中,常需要藉由液體供應系統供應製程所需的液體(如:濕蝕刻液、洗劑等,但不限)。Liquid supply systems can be widely used in industry or research. For example, in the semiconductor manufacturing process, it is often necessary to supply liquids (such as wet etching solution, lotion, etc., but not limited) required by the manufacturing process through the liquid supply system.

在一般的液體供應系統,會將液體儲存在儲液槽內。一般而言,基於設備的潔淨度、安裝、使用及/或拆卸難度的考量,用於儲存液體的儲液槽不會輕易地拆卸。因此,為了確認儲液槽內的液體量,可以將用於儲存液體的儲液槽置於秤重盤上,以藉由秤重盤秤重的方式確認儲液槽內的液體量。然而,在長時間的使用下,秤重盤可能會有失準問題。因此,如何判斷秤重盤是否失準,實已成目前亟欲解決的課題。In a general liquid supply system, the liquid is stored in a liquid storage tank. Generally speaking, due to the cleanliness of the equipment, the difficulty of installation, use and/or disassembly, the liquid storage tank for storing liquid will not be easily disassembled. Therefore, in order to confirm the amount of liquid in the liquid storage tank, the liquid storage tank for storing liquid can be placed on the weighing pan, and the liquid amount in the liquid storage tank can be confirmed by weighing the weighing pan. However, under prolonged use, the weighing pan may become out of alignment. Therefore, how to judge whether the weighing pan is inaccurate has become an urgent problem to be solved at present.

本發明提供一種液體供應系統及液量輔助判斷方法,其可以使液體供應系統在使用上更方便且/或更具有效率。The invention provides a liquid supply system and a method for judging auxiliary liquid volume, which can make the liquid supply system more convenient and/or more efficient in use.

本發明的液體供應系統包括秤重盤、第一儲液槽、出液管路、進氣管路、進液管路以及操控裝置。第一儲液槽置於秤重盤上且適於儲放液體。出液管路連通於第一儲液槽且包括液壓感測器。進氣管路連通於第一儲液槽且包括氣閥。進液管路連通於第一儲液槽,且液體適於經由進液管路流入第一儲液槽。操控裝置訊號連接於秤重盤、氣閥及液壓感測器。操控裝置適於藉由液壓感測器所對應的數值校正秤重盤。The liquid supply system of the present invention includes a weighing pan, a first liquid storage tank, a liquid outlet pipeline, an air inlet pipeline, a liquid inlet pipeline and a control device. The first liquid storage tank is placed on the weighing pan and is suitable for storing liquid. The liquid outlet pipeline communicates with the first liquid storage tank and includes a hydraulic pressure sensor. The air intake pipeline communicates with the first liquid storage tank and includes an air valve. The liquid inlet pipeline communicates with the first liquid storage tank, and the liquid is suitable to flow into the first liquid storage tank through the liquid inlet pipeline. The signal of the control device is connected to the weighing pan, air valve and hydraulic pressure sensor. The control device is suitable for calibrating the weighing pan by the value corresponding to the hydraulic pressure sensor.

在本發明的一實施例中,操控裝置適於藉由儲存單元所存放的多組的液量資訊中的液壓感測器所對應的數值校正秤重盤。In an embodiment of the present invention, the control device is adapted to calibrate the weighing pan by using the values corresponding to the hydraulic pressure sensors in the multiple sets of liquid volume information stored in the storage unit.

在本發明的一實施例中,液體供應系統更包括第二儲液槽。第一儲液槽為固定式儲液槽。第二儲液槽為可動式儲液槽。進液管路更連通於第二儲液槽。液體適於自第二儲液槽經由進液管路流入第一儲液槽。In an embodiment of the invention, the liquid supply system further includes a second liquid storage tank. The first liquid storage tank is a fixed liquid storage tank. The second liquid storage tank is a movable type liquid storage tank. The liquid inlet pipeline is further connected to the second liquid storage tank. The liquid is adapted to flow from the second liquid storage tank into the first liquid storage tank through the liquid inlet pipeline.

本發明的液體供應系統包括以下步驟:提供液體供應系統,其包括:秤重盤,置於秤重盤上且適於儲放液體的第一儲液槽,連通於第一儲液槽且包括液壓感測器的出液管路,連通於第一儲液槽且包括氣閥的進氣管路,連通於第一儲液槽且使液體適於經由進液管路流入第一儲液槽的進液管路,以及訊號連接於秤重盤、氣閥及液壓感測器的操控裝置;判斷液壓感測器所對應的數值是否於參考範圍內;以及藉由液壓感測器所對應的數值校正秤重盤。The liquid supply system of the present invention includes the following steps: providing a liquid supply system, which includes: a weighing pan, a first liquid storage tank placed on the weighing pan and suitable for storing liquid, communicated with the first liquid storage tank and comprising: The liquid outlet pipeline of the hydraulic sensor is connected to the first liquid storage tank and includes an air intake pipeline of the air valve, which is connected to the first liquid storage tank and is suitable for liquid to flow into the first liquid storage tank through the liquid inlet pipeline The liquid inlet pipeline, and the control device whose signal is connected to the weighing pan, air valve and hydraulic sensor; judge whether the value corresponding to the hydraulic sensor is within the reference range; and use the corresponding hydraulic sensor Numerically corrected weighing pan.

在本發明的一實施例中,藉由液壓感測器所對應的數值校正秤重盤的方式包括以下步驟:蒐集多組的液量資訊,其中各組的液量資訊包括:液壓感測器所對應的數值;以及第一儲液槽內的液體的對應量或秤重盤所對應的數值。In an embodiment of the present invention, the way of calibrating the weighing pan by the value corresponding to the hydraulic pressure sensor includes the following steps: collecting multiple sets of liquid volume information, wherein each set of liquid volume information includes: hydraulic pressure sensor The corresponding numerical value; and the corresponding amount of liquid in the first liquid storage tank or the corresponding numerical value of the weighing pan.

在本發明的一實施例中,蒐集各組的液量資訊的方式包括以下步驟:於第一時間範圍內開啟氣閥,以使氣體經由進氣管路流入第一儲液槽;以及於第二時間範圍內紀錄液壓感測器所對應的數值,其中第二時間範圍於第一時間範圍內,且第二時間範圍短於第一時間範圍。In one embodiment of the present invention, the method of collecting the liquid volume information of each group includes the following steps: opening the gas valve within the first time range, so that the gas flows into the first liquid storage tank through the intake pipeline; and The values corresponding to the hydraulic pressure sensor are recorded in two time ranges, wherein the second time range is within the first time range, and the second time range is shorter than the first time range.

在本發明的一實施例中,第二時間範圍的起始值相同於第一時間範圍的起始值。In an embodiment of the present invention, the initial value of the second time range is the same as the initial value of the first time range.

在本發明的一實施例中,藉由液壓感測器所對應的數值校正秤重盤的方式更包括以下步驟:藉由儲存單元所存放的多組的液量資訊中的液壓感測器所對應的數值校正秤重盤。In an embodiment of the present invention, the method of calibrating the weighing pan by the value corresponding to the hydraulic sensor further includes the following steps: using the hydraulic sensor in the multiple sets of liquid volume information stored in the storage unit The corresponding value corrects the weighing pan.

在本發明的一實施例中,藉由液壓感測器所對應的數值校正秤重盤的方式更包括以下步驟:藉由儲存單元所存放的多組的液量資訊中的液壓感測器所對應的數值的中位數校正秤重盤。In an embodiment of the present invention, the method of calibrating the weighing pan by the value corresponding to the hydraulic sensor further includes the following steps: using the hydraulic sensor in the multiple sets of liquid volume information stored in the storage unit The median of the corresponding values corrects the weighing pan.

基於上述,在本發明的液體供應系統中,可以藉由第一儲液槽進行液體的供應。並且,第一儲液槽內的液體量除了可以藉由第一秤重盤進行量測之外,更可以藉由上述的液量輔助判斷方法進行判斷、確認或校正。如此一來,可以使液體供應系統在使用上更方便且/或更具有效率。Based on the above, in the liquid supply system of the present invention, the liquid can be supplied through the first liquid storage tank. Moreover, besides being measured by the first weighing pan, the amount of liquid in the first liquid storage tank can also be judged, confirmed or corrected by the above-mentioned auxiliary judgment method for liquid amount. In this way, the liquid supply system can be more convenient and/or more efficient in use.

下文列舉一些實施例並配合所附圖式來進行詳細地說明,但所提供的實施例並非用以限制本發明所涵蓋的範圍。此外,圖式僅以說明為目的,並未依照原尺寸作圖。為了方便理解,下述說明中相同的元件將以相同之符號標示來說明。Some embodiments are listed below and described in detail with the accompanying drawings, but the provided embodiments are not intended to limit the scope of the present invention. In addition, the drawings are for illustrative purposes only and are not drawn to original scale. In order to facilitate understanding, the same components in the following description will be described with the same symbols.

圖1是依照本發明的一實施例的一種液體91供應系統的系統外觀示意圖。FIG. 1 is a schematic diagram of a system appearance of a liquid 91 supply system according to an embodiment of the present invention.

請參照圖1,液體供應系統100包括第一秤重盤111、第一儲液槽121、出液管路130、進液管路140、進氣管路150以及操控裝置160。第一儲液槽121置於第一秤重盤111上。第一儲液槽121置適於儲放液體91。出液管路130連通於第一儲液槽121。出液管路130包括適於使液體91流通的管件133及可偵測前述管件133中的液體91液壓的液壓感測器134。進液管路140連通於第一儲液槽121。液體91適於經由進液管路140流入第一儲液槽121。進氣管路150連通於第一儲液槽121。進氣管路150包括適於使氣體流通的管件153及可控制前述管件153中的氣體流通的氣閥154。操控裝置160訊號連接於第一秤重盤111、氣閥154及液壓感測器134。操控裝置160適於藉由液壓感測器134所對應的數值校正第一秤重盤111。Referring to FIG. 1 , the liquid supply system 100 includes a first weighing pan 111 , a first liquid storage tank 121 , a liquid outlet pipeline 130 , a liquid inlet pipeline 140 , an air inlet pipeline 150 and a control device 160 . The first liquid storage tank 121 is placed on the first weighing pan 111 . The first liquid storage tank 121 is suitable for storing the liquid 91 . The liquid outlet pipeline 130 communicates with the first liquid storage tank 121 . The liquid outlet pipeline 130 includes a pipe 133 suitable for passing the liquid 91 and a hydraulic sensor 134 capable of detecting the hydraulic pressure of the liquid 91 in the pipe 133 . The liquid inlet pipeline 140 communicates with the first liquid storage tank 121 . The liquid 91 is suitable to flow into the first liquid storage tank 121 through the liquid inlet pipe 140 . The intake pipeline 150 communicates with the first liquid storage tank 121 . The air intake pipeline 150 includes a pipe 153 suitable for allowing gas to flow through and an air valve 154 capable of controlling the flow of gas in the pipe 153 . The control device 160 is signal-connected to the first weighing pan 111 , the air valve 154 and the hydraulic pressure sensor 134 . The control device 160 is suitable for calibrating the first weighing pan 111 according to the value corresponding to the hydraulic pressure sensor 134 .

在本實施例中,可以藉由氣閥154的控制,而使氣體可以經由管件153流入第一儲液槽121。如此一來,可以使第一儲液槽121內的液體91可以經由管件133流至對應的其他處(如:反應腔體,但不限)。也就是說,第一儲液槽121可以被視為封閉式槽體。並且,在開啟氣閥154而使氣體流入第一儲液槽121時,可以藉由液壓感測器134加以判斷或估算第一儲液槽121內的液體量(如:液體91的體積)。In this embodiment, the gas can flow into the first liquid storage tank 121 through the pipe 153 through the control of the gas valve 154 . In this way, the liquid 91 in the first liquid storage tank 121 can flow to other corresponding places (such as: the reaction chamber, but not limited to) via the tube 133 . That is to say, the first liquid storage tank 121 can be regarded as a closed tank. Moreover, when the air valve 154 is opened to allow gas to flow into the first liquid storage tank 121 , the liquid volume in the first liquid storage tank 121 (such as the volume of the liquid 91 ) can be judged or estimated by the hydraulic pressure sensor 134 .

在本實施例中,液體供應系統100可以更包括第二儲液槽122。進液管路140可以更連通於第二儲液槽122。如此一來,可以使液體91適於自第二儲液槽122經由進液管路140流入第一儲液槽121。In this embodiment, the liquid supply system 100 may further include a second liquid storage tank 122 . The liquid inlet pipeline 140 may further communicate with the second liquid storage tank 122 . In this way, the liquid 91 can flow into the first liquid storage tank 121 from the second liquid storage tank 122 through the liquid inlet pipeline 140 .

舉例而言,若(但,不限)當第一儲液槽121內的液體量較少或不足時,可以藉由進液管路140中的幫浦144以將第二儲液槽122內的液體91經由進液管路140管件143汲取至第一儲液槽121,但本發明不限於此。又舉例而言,可以藉由氣動閥(未繪示)以將第二儲液槽122內的液體91經由進液管路140管件143汲取至第一儲液槽121。For example, if (but not limited to) when the amount of liquid in the first liquid storage tank 121 is less or insufficient, the pump 144 in the liquid inlet pipeline 140 can be used to pump the liquid in the second liquid storage tank 122 The liquid 91 is pumped to the first liquid storage tank 121 through the liquid inlet pipeline 140 and the pipe member 143, but the present invention is not limited thereto. For another example, a pneumatic valve (not shown) can be used to pump the liquid 91 in the second liquid storage tank 122 to the first liquid storage tank 121 through the pipe fitting 143 of the liquid inlet pipeline 140 .

在一實施例中,第一儲液槽121及/或第二儲液槽122可以被放置於對應的架體181內,但本發明不限於此。In one embodiment, the first liquid storage tank 121 and/or the second liquid storage tank 122 may be placed in the corresponding frame body 181 , but the invention is not limited thereto.

在本實施例中,液體供應系統100可以更包括第二秤重盤112。第二儲液槽122可以置於第二秤重盤112上。In this embodiment, the liquid supply system 100 may further include a second weighing pan 112 . The second liquid storage tank 122 may be placed on the second weighing pan 112 .

在一實施例中,第一儲液槽121可以為固定式儲液槽,且第二儲液槽122可以為可動式儲液槽。In one embodiment, the first liquid storage tank 121 may be a fixed liquid storage tank, and the second liquid storage tank 122 may be a movable liquid storage tank.

舉例而言,若(但,不限)當第二儲液槽122內的液體量較少或不足時,可以將第二儲液槽122拆卸、取出及/或進行填充,以使第二儲液槽122內的液體量較多或足夠。相較於具有較多管件(如:管件133或管件153)連通的第一儲液槽121,上述的方式較為簡單。For example, if (but not limited to) when the amount of liquid in the second liquid storage tank 122 is less or insufficient, the second liquid storage tank 122 can be disassembled, taken out and/or filled, so that the second liquid storage tank 122 The amount of liquid in the liquid tank 122 is more or sufficient. Compared with the first liquid storage tank 121 with more pipes (such as the pipe 133 or the pipe 153 ), the above method is simpler.

在本實施例中,操控裝置160可以藉由訊號線198而以有線訊號傳輸(wired signal transmission)的方式訊號連接於對應的元件或對應的單元(如:第一秤重盤111、第二秤重盤112、氣閥154、液壓感測器134及/或幫浦144,但不限),但本發明不限於此。在一實施例中,操控裝置160可以藉由無線訊號傳輸(wireless signal transmission)的方式訊號連接於對應的元件或對應的單元。換句話說,本發明中所提到的訊號連接可以泛指有線訊號傳輸或無線訊號傳輸的連接方式。另外,本發明並未限定所有的訊號連接方式需為相同或不同。In this embodiment, the control device 160 can be connected to the corresponding components or units (such as: the first weighing pan 111, the second weighing pan 111, weight plate 112, air valve 154, hydraulic sensor 134 and/or pump 144, but not limited), but the present invention is not limited thereto. In one embodiment, the control device 160 may be connected to corresponding components or corresponding units by way of wireless signal transmission. In other words, the signal connection mentioned in the present invention can generally refer to the connection mode of wired signal transmission or wireless signal transmission. In addition, the present invention does not limit all signal connection methods to be the same or different.

在本實施例中,操控裝置160可以包含對應的硬體或軟體。In this embodiment, the control device 160 may include corresponding hardware or software.

在一實施例中,操控裝置160例如包括輸入單元165、輸出單元166、運算單元167及/或儲存單元168。輸入單元165例如包括鍵盤、滑鼠、觸控螢幕、訊號接收端(如:對應的資料埠(data port)或天線)及/或其他適於資料輸入的類似單元。輸出單元166例如包括螢幕、印表機、訊號輸出端(如:對應的資料埠(data port)或天線)及/或其他適於資料輸出的類似單元。運算單元167例如包括中央處理器(Central Processing Unit;CPU)、圖形處理器(Graphics Processing Unit)、物理處理器(Physics Processing Unit;PPU)或其他適於進行運算、邏輯判斷及/或資料處理的類似單元。儲存單元168例如包括記憶體、硬碟、磁碟陣列、資料庫及/或其他適於進行永久性或暫時性資料儲存的類似單元。In one embodiment, the control device 160 includes, for example, an input unit 165 , an output unit 166 , a computing unit 167 and/or a storage unit 168 . The input unit 165 includes, for example, a keyboard, a mouse, a touch screen, a signal receiving terminal (such as a corresponding data port or an antenna) and/or other similar units suitable for data input. The output unit 166 includes, for example, a screen, a printer, a signal output terminal (such as a corresponding data port or an antenna) and/or other similar units suitable for data output. The computing unit 167 includes, for example, a central processing unit (Central Processing Unit; CPU), a graphics processing unit (Graphics Processing Unit), a physical processor (Physics Processing Unit; PPU), or other devices suitable for computing, logical judgment, and/or data processing. similar unit. The storage unit 168 includes, for example, a memory, a hard disk, a disk array, a database, and/or other similar units suitable for permanent or temporary data storage.

在一實施例中,操控裝置160也可以訊號連接於雲端系統170。雲端系統170可以藉由遠端控制(remote control)的方式,而經由操控裝置160進行輸入、輸出、運算、儲存、監控、資料蒐集、統計及/或其他適宜的操控。前述的雲端系統170例如包括失效偵測與分類系統(Fault Detection and Classification system;FDC system)、廠務監控系統(Facility Monitoring Control System;FMCS)或其他適宜的工業控制系統(Industrial control system;ICS),但本發明不限於此。In an embodiment, the control device 160 can also be connected to the cloud system 170 with a signal. The cloud system 170 can perform input, output, calculation, storage, monitoring, data collection, statistics and/or other appropriate control via the control device 160 by way of remote control. The aforementioned cloud system 170 includes, for example, a failure detection and classification system (Fault Detection and Classification system; FDC system), a factory monitoring system (Facility Monitoring Control System; FMCS), or other suitable industrial control systems (Industrial control system; ICS). , but the present invention is not limited thereto.

在一實施例中,操控裝置160例如包括適於進行邏輯判斷的軟體或適於進行先進製程控制(Advanced Process Control;APC)的平台(platform)及/或可程式化邏輯控制器(programmable logic controller;PLC)。In one embodiment, the control device 160 includes, for example, software suitable for logic judgment or a platform (platform) and/or programmable logic controller (programmable logic controller) suitable for advanced process control (Advanced Process Control; APC). ; PLC).

圖2是依照本發明的一實施例的一種液體供應系統內的液量輔助判斷方法的流程示意圖。FIG. 2 is a schematic flow chart of a method for assisting determination of liquid volume in a liquid supply system according to an embodiment of the present invention.

請參照圖2,在開始流程(如:步驟S510)之前,可以先提供液體供應系統。值得注意的是,在圖2所繪示的流程中,所使用的液體供應系統是以前述實施例的液體供應系統100為例。因此,在後續的說明中或對應符號中,是以液體供應系統100為例。但是,本發明也可以使用其他類似於液體供應系統100的液體供應系統。Please refer to FIG. 2 , before starting the process (for example: step S510 ), a liquid supply system may be provided first. It should be noted that, in the process shown in FIG. 2 , the liquid supply system used is the liquid supply system 100 of the aforementioned embodiment as an example. Therefore, in the following description or corresponding symbols, the liquid supply system 100 is taken as an example. However, other liquid supply systems similar to liquid supply system 100 may also be used with the present invention.

請參照圖2,在步驟S520中,判斷液壓感測器134所對應的數值是否於參考範圍內。前述的參考範圍可以是一預設的數值區間。舉例而言,前述的參考範圍可以是標準壓力的±10%。Referring to FIG. 2 , in step S520 , it is determined whether the value corresponding to the hydraulic pressure sensor 134 is within a reference range. The aforementioned reference range may be a preset numerical range. For example, the aforementioned reference range may be ±10% of the standard pressure.

在本實施例中,擷取液壓感測器134所對應的數值的方式可以如下。In this embodiment, the manner of acquiring the value corresponding to the hydraulic pressure sensor 134 may be as follows.

請參照圖3A,在T0至Ty的時間區間,可以藉由操控裝置160開啟氣閥154,以使氣體經由進氣管路150流入第一儲液槽121。Please refer to FIG. 3A , during the time interval from T0 to Ty, the gas valve 154 can be opened by the control device 160 , so that the gas flows into the first liquid storage tank 121 through the intake pipeline 150 .

請參照圖3A至圖3C,在T0至Ty的時間區間內,可以藉由氣體流入第一儲液槽121,而使液體91對應地經由出液管路130流出第一儲液槽121。並且,在液體91流經出液管路130時,液壓感測器134所測得的液壓值基本上會對應地升高。Referring to FIG. 3A to FIG. 3C , during the time interval from T0 to Ty, the gas can flow into the first liquid storage tank 121 , so that the liquid 91 can flow out of the first liquid storage tank 121 through the liquid outlet pipeline 130 correspondingly. Moreover, when the liquid 91 flows through the liquid outlet pipeline 130 , the hydraulic pressure value measured by the hydraulic pressure sensor 134 will basically increase correspondingly.

如圖3B所示,在一實施例中,若流入第一儲液槽121的氣體具有相對穩定地流量或流速,則液壓感測器134所測得的液壓值會在進氣初始時(如:T0至Tx的時間區間內,其中T0至Tx的時間區間較T0至Ty的時間區間短)會相對地較高;然後,可以因為氣體或液體91的趨於穩定,而時液壓感測器134所測得的液壓值略為地下降或趨於穩定。As shown in FIG. 3B , in one embodiment, if the gas flowing into the first liquid storage tank 121 has a relatively stable flow rate or flow rate, the hydraulic pressure value measured by the hydraulic pressure sensor 134 will be at the beginning of air intake (such as : In the time interval from T0 to Tx, where the time interval from T0 to Tx is shorter than the time interval from T0 to Ty) will be relatively high; then, because the gas or liquid 91 tends to be stable, the hydraulic pressure sensor The measured hydraulic pressure value at 134 drops slightly or tends to be stable.

一般而言,由於氣體的可壓縮性大於液體的可壓縮性。因此,在一實施例中,可以藉由進氣初始時(如:T0至Tx的時間區間內)液壓感測器134所測得的液壓值,來判斷或估算第一儲液槽121內的液體量。舉例而言,若第一儲液槽121內的液體量較多,則在進氣初始時液壓感測器134所測得的液壓值可以相對應地較高;若第一儲液槽121內的液體量較少,則在進氣初始時液壓感測器134所測得的液壓值可以相對應地較低。In general, the compressibility of gases is greater than that of liquids. Therefore, in one embodiment, the hydraulic pressure value measured by the hydraulic pressure sensor 134 at the beginning of the air intake (for example: in the time interval from T0 to Tx) can be used to judge or estimate the pressure in the first liquid storage tank 121 liquid volume. For example, if the amount of liquid in the first liquid storage tank 121 is large, the hydraulic pressure value measured by the hydraulic pressure sensor 134 may be correspondingly high at the beginning of air intake; if the liquid in the first liquid storage tank 121 If the amount of liquid is small, the hydraulic pressure value measured by the hydraulic sensor 134 may be correspondingly low at the beginning of air intake.

在一實施例中,T0至Ty的時間區間可以為T0至Tx的時間區間的50倍至200倍。舉例而言,若將氣閥154開啟的一瞬間定義為第0秒(即,T0),則T0至Tx的時間區間可以為1秒,且T0至Ty的時間區間可以為100秒,但本發明不限於此。In an embodiment, the time interval from T0 to Ty may be 50 times to 200 times the time interval from T0 to Tx. For example, if the moment when the air valve 154 is opened is defined as the 0th second (that is, T0), then the time interval from T0 to Tx can be 1 second, and the time interval from T0 to Ty can be 100 seconds, but this The invention is not limited thereto.

在步驟S520中,若認為液壓感測器134所對應的數值於參考範圍內,則可以如步驟S560所示地確認其他裝置或系統是否正常(normal)。舉例而言,可以經由操控裝置160確認第一秤重盤111的讀取狀態或讀數是否正常,但本發明不限於此。In step S520, if it is considered that the value corresponding to the hydraulic pressure sensor 134 is within the reference range, it may be confirmed whether other devices or systems are normal as shown in step S560. For example, it may be confirmed via the control device 160 whether the read status of the first weighing pan 111 or whether the reading is normal, but the invention is not limited thereto.

在步驟S520中,若認為液壓感測器134所對應的數值不在參考範圍內;且/或,在步驟S560中,若其他裝置為異常或系統為異常,則可以藉由藉由顯示單元或將異常資訊傳送至控制端(如:前述的雲端系統170),以顯示控制系統異常(如:步驟S521)。然後,如步驟S522所示,可以藉由液壓感測器134所測得的液壓值校正第一秤重盤111。In step S520, if it is considered that the value corresponding to the hydraulic pressure sensor 134 is not within the reference range; and/or, in step S560, if other devices or the system is abnormal, the display unit or the The abnormality information is sent to the control terminal (such as: the aforementioned cloud system 170 ) to display the abnormality of the control system (such as: step S521 ). Then, as shown in step S522 , the first weighing pan 111 can be calibrated by the hydraulic pressure value measured by the hydraulic pressure sensor 134 .

在本實施例中,藉由液壓感測器134所測得的液壓值校正第一秤重盤111的方式可以如下。In this embodiment, the method of correcting the first weighing pan 111 by using the hydraulic pressure value measured by the hydraulic pressure sensor 134 may be as follows.

請參照圖3A至圖3C,可以藉由前述的方式,於進氣初始時(如:T0至Tx的時間區間內),紀錄液壓感測器134所測得的液壓值以及第一秤重盤111所對應測得的重量值。Please refer to FIG. 3A to FIG. 3C , the aforementioned method can be used to record the hydraulic pressure value measured by the hydraulic pressure sensor 134 and the first weighing pan at the beginning of air intake (for example: in the time interval from T0 to Tx). 111 corresponds to the measured weight value.

如圖4所示,可以藉由操控裝置160的運算單元167,以將液壓感測器134所測得的液壓值推算或估算為第一儲液槽121內的液體對應量。在一實施例中,若液壓感測器134所測得的液壓值越高,則第一儲液槽121內所對應的液體對應量基本上也越多。在一實施例中,可以藉由對應的數學方程式(如:線性涵數,但不限)以藉由液壓感測器134所測得的液壓值推算出第一儲液槽121內的液體對應量。在一實施例中,可以藉由既有的資訊(如:既有的對應表),以藉由液壓感測器134所測得的液壓值估算出第一儲液槽121內的液體對應量(如:內插法估算,但不限)。As shown in FIG. 4 , the calculation unit 167 of the control device 160 can be used to calculate or estimate the hydraulic pressure value measured by the hydraulic pressure sensor 134 as the corresponding amount of liquid in the first liquid storage tank 121 . In one embodiment, if the hydraulic pressure value measured by the hydraulic pressure sensor 134 is higher, the corresponding amount of liquid in the first liquid storage tank 121 is substantially larger. In one embodiment, the corresponding mathematical equation (such as: linear function, but not limited) can be used to calculate the corresponding liquid level in the first liquid storage tank 121 from the hydraulic pressure value measured by the hydraulic pressure sensor 134. quantity. In one embodiment, the corresponding amount of liquid in the first liquid storage tank 121 can be estimated from the hydraulic pressure value measured by the hydraulic pressure sensor 134 by using the existing information (such as: the existing corresponding table). (eg: estimated by interpolation, but not limited to).

如圖4所示,液壓感測器134所對應的數值(如:液壓感測器134所測得的液壓及/或藉由前述的液壓所獲的第一儲液槽121內的液體對應量)以及第一秤重盤111所對應的數值(如:第一秤重盤111測得的重量值)可以被儲存為一組的液量資訊。前述的液量資訊可以被儲存於儲存單元168中。As shown in FIG. 4, the value corresponding to the hydraulic pressure sensor 134 (such as: the hydraulic pressure measured by the hydraulic pressure sensor 134 and/or the corresponding amount of liquid in the first liquid storage tank 121 obtained by the aforementioned hydraulic pressure ) and the value corresponding to the first weighing pan 111 (for example: the weight value measured by the first weighing pan 111 ) can be stored as a set of liquid volume information. The aforementioned liquid volume information can be stored in the storage unit 168 .

在本實施例中,可以進行多次的上述步驟,以獲得且儲存為多組的液量資訊。在圖4中,為示例性地表示第1組至第2n-1組的液量資訊,其中f(1)至f(2n-1)為各組中液壓感測器134所對應的數值,g(1)至g(2n-1)為各組中第一儲液槽121內的液體對應量,且w(1)至w(2n-1)為各組中第一秤重盤111所對應的數值。但本發明對於組數並不加以限制。In this embodiment, the above steps may be performed multiple times to obtain and store multiple sets of liquid volume information. In FIG. 4 , it is an exemplary representation of the liquid quantity information of the first group to the 2n-1 group, wherein f(1) to f(2n-1) are values corresponding to the hydraulic pressure sensor 134 in each group, g(1) to g(2n-1) are the corresponding amounts of liquid in the first liquid storage tank 121 in each group, and w(1) to w(2n-1) are the corresponding amounts of liquid in the first weighing pan 111 in each group the corresponding value. However, the present invention does not limit the number of groups.

請參照圖4及圖5,可以藉由多組的液量資訊以校正第一秤重盤111。Referring to FIG. 4 and FIG. 5 , the first weighing pan 111 can be calibrated by using multiple sets of liquid volume information.

在本實施例中,可以將多組的液壓感測器134所對應的數值(如:圖4中所示的f(1)至f(2n-1))及/或多組的第一儲液槽121內的液體對應量(如:圖4中所示的g(1)至g(2n-1)),藉由一般常用的統計方式或換算方式,以獲得其應對應的第一秤重盤111的參考數值(如:圖5中所示的R(m))及/或校正前第一秤重盤111所對應的數值(如:圖5中所示的w(m))。並且,可以藉由前述的第一秤重盤111的參考數值(如:圖5中所示的R(m))與校正前第一秤重盤111所對應的數值(如:圖5中所示的w(m))比較,以校正第一秤重盤111,而使其具有對應的校正後數值(如:圖5中所示的w’(m))。校正的方式例如為偏移校正(offset correction),但本發明不限於此。In this embodiment, multiple sets of values corresponding to the hydraulic pressure sensors 134 (such as: f(1) to f(2n-1) shown in FIG. 4 ) and/or multiple sets of the first storage The corresponding amount of liquid in the liquid tank 121 (such as: g(1) to g(2n-1) shown in Figure 4) is obtained by the commonly used statistical method or conversion method to obtain the corresponding first scale The reference value of the weighing pan 111 (such as: R(m) shown in FIG. 5 ) and/or the value corresponding to the first weighing pan 111 before correction (such as: w(m) shown in FIG. 5 ). Moreover, the aforementioned reference value of the first weighing pan 111 (such as R(m) shown in FIG. 5 ) and the value corresponding to the first weighing pan 111 before correction (such as: R(m) shown in FIG. 5 Shown w(m)) to calibrate the first weighing pan 111 to have a corresponding corrected value (eg w'(m) shown in FIG. 5 ). The way of correction is, for example, offset correction (offset correction), but the present invention is not limited thereto.

在本實施例中,前述的統計方式例如為取多組的液量資訊的中位數,但本發明不限於此。在一般常用的統計方式中,若數據的個數為奇數,則中間的數據可以是這群數據的中位數;若數據的個數為偶數,則中間二個數據的算術平均值可以是這群數據的中位數。In this embodiment, the aforementioned statistical method is, for example, taking the median of multiple sets of fluid volume information, but the present invention is not limited thereto. In the commonly used statistical methods, if the number of data is odd, the middle data can be the median of this group of data; if the number of data is even, the arithmetic mean of the middle two data can be this The median of the group data.

在本實施例中,在對第一秤重盤111進行校正之後,可以再藉由相同或相似於步驟S520或步驟S560中所敘及的方式,以判斷檢測是否正常。若前述的檢測仍為異常,則可進行對應的故障排除(troubleshooting)。舉例而言,故障排除可以包括第一秤重盤111、第二秤重盤112、液壓感測器134及/或其他元件或設備的檢修或更換。In this embodiment, after the first weighing pan 111 is calibrated, it may be determined whether the detection is normal by the same or similar method as described in step S520 or step S560. If the aforementioned detection is still abnormal, corresponding troubleshooting (troubleshooting) can be performed. For example, troubleshooting may include repairing or replacing the first weighing pan 111 , the second weighing pan 112 , the hydraulic sensor 134 , and/or other components or devices.

在本實施例中,液量輔助判斷方法可以藉由全自動或半自動化的排程模式進行。如此一來,也可以藉此紀錄儲液槽(如:第一儲液槽121或第二儲液槽122)內的液體量,而可以進一步地追蹤、了解或確認液體91的使用量及/或充填時間。In this embodiment, the liquid volume auxiliary judging method can be performed in a fully automatic or semi-automatic scheduling mode. In this way, the amount of liquid in the liquid storage tank (such as: the first liquid storage tank 121 or the second liquid storage tank 122) can also be recorded, so as to further track, understand or confirm the usage amount of the liquid 91 and/or or fill time.

綜上所述,在本發明的液體供應系統中,可以藉由第一儲液槽進行液體的供應。並且,第一儲液槽內的液體量除了可以藉由第一秤重盤進行量測之外,更可以藉由上述的液量輔助判斷方法進行判斷、確認或校正。如此一來,可以使液體供應系統在使用上更方便且/或更具有效率。To sum up, in the liquid supply system of the present invention, the liquid can be supplied through the first liquid storage tank. Moreover, in addition to being measured by the first weighing pan, the liquid volume in the first liquid storage tank can also be judged, confirmed or corrected by the above-mentioned liquid volume auxiliary judging method. In this way, the liquid supply system can be more convenient and/or more efficient in use.

100:液體供應系統 111:第一秤重盤 121:第一儲液槽 112:第二秤重盤 122:第二儲液槽 130:出液管路 133:管件 134:液壓感測器 140:進液管路 143:管件 144:幫浦 150:進氣管路 153:管件 154:氣閥 160:操控裝置 165:輸入單元 166:輸出單元 167:運算單元 168:儲存單元 170:雲端系統 181:架體 198:訊號線 91:液體 S510、S520、S521、S522、S530、S531、S560、S591、S592:步驟 T0、Tx、Ty:時間點 100: Liquid supply system 111: The first weighing pan 121: the first liquid storage tank 112: Second weighing pan 122: Second liquid storage tank 130: Outlet pipeline 133: pipe fittings 134: Hydraulic pressure sensor 140: Inlet pipeline 143: pipe fittings 144: pump 150: Intake pipeline 153: pipe fittings 154: air valve 160: Control device 165: input unit 166: output unit 167: Operation unit 168: storage unit 170:Cloud system 181: frame body 198: Signal line 91: liquid S510, S520, S521, S522, S530, S531, S560, S591, S592: steps T0, Tx, Ty: time point

圖1是依照本發明的一實施例的一種液體供應系統的系統外觀示意圖。 圖2是依照本發明的一實施例的一種液體供應系統內的液量輔助判斷方法的流程示意圖。 圖3A至圖3C是依照本發明的一實施例的一種液體供應系統內的部分元件或裝置的部分時序圖。 圖4是依照本發明的一實施例的一種數值表圖。 圖5是依照本發明的一實施例的一種校正方式示意圖。 FIG. 1 is a schematic diagram of a system appearance of a liquid supply system according to an embodiment of the present invention. FIG. 2 is a schematic flow chart of a method for assisting determination of liquid volume in a liquid supply system according to an embodiment of the present invention. 3A to 3C are partial timing diagrams of some components or devices in a liquid supply system according to an embodiment of the present invention. Fig. 4 is a numerical table diagram according to an embodiment of the present invention. FIG. 5 is a schematic diagram of a calibration method according to an embodiment of the present invention.

100:液體供應系統 111:第一秤重盤 121:第一儲液槽 112:第二秤重盤 122:第二儲液槽 130:出液管路 133:管件 134:液壓感測器 140:進液管路 143:管件 144:幫浦 150:進氣管路 153:管件 154:氣閥 160:操控裝置 165:輸入單元 166:輸出單元 167:運算單元 168:儲存單元 170:雲端系統 181:架體 198:訊號線 91:液體 100: Liquid supply system 111: The first weighing pan 121: the first liquid storage tank 112: Second weighing pan 122: Second liquid storage tank 130: Outlet pipeline 133: pipe fittings 134: Hydraulic pressure sensor 140: Inlet pipeline 143: pipe fittings 144: pump 150: Intake pipeline 153: pipe fittings 154: air valve 160: Control device 165: input unit 166: output unit 167: Operation unit 168: storage unit 170:Cloud system 181: frame body 198: Signal line 91: liquid

Claims (10)

一種液體供應系統,包括:秤重盤;第一儲液槽,置於所述秤重盤上且適於儲放液體;出液管路,連通於所述第一儲液槽且包括液壓感測器;進氣管路,連通於所述第一儲液槽且包括氣閥;進液管路,連通於所述第一儲液槽,且所述液體適於經由所述進液管路流入所述第一儲液槽;以及操控裝置,訊號連接於所述秤重盤、所述氣閥及所述液壓感測器,且所述操控裝置適於藉由所述液壓感測器所對應的數值校正所述秤重盤。 A liquid supply system, comprising: a weighing pan; a first liquid storage tank, placed on the weighing pan and suitable for storing liquid; a liquid outlet pipeline, connected to the first liquid storage tank and including a hydraulic pressure sensor detector; an air inlet pipeline, connected to the first liquid storage tank and including an air valve; a liquid inlet pipeline, connected to the first liquid storage tank, and the liquid is suitable for passing through the liquid inlet pipeline flow into the first liquid storage tank; and a control device, which is signal-connected to the weighing pan, the gas valve and the hydraulic pressure sensor, and the control device is adapted to be controlled by the hydraulic pressure sensor The corresponding value corrects the weighing pan. 如請求項1所述的液體供應系統,其中所述操控裝置包括:儲存單元,用於存放多組的液量資訊,其中各組的所述液量資訊包括:所述液壓感測器所對應的數值;以及所述第一儲液槽內的所述液體的對應量或所述秤重盤所對應的數值。 The liquid supply system according to claim 1, wherein the control device includes: a storage unit for storing multiple sets of liquid amount information, wherein each set of liquid amount information includes: the hydraulic pressure sensor corresponding and the corresponding amount of the liquid in the first liquid storage tank or the corresponding value of the weighing pan. 如請求項2所述的液體供應系統,其中所述操控裝置適於藉由所述儲存單元所存放的多組的所述液量資訊中的所述液壓感測器所對應的數值校正所述秤重盤。 The liquid supply system according to claim 2, wherein the control device is suitable for correcting the weighing pan. 如請求項1所述的液體供應系統,更包括: 第二儲液槽,其中所述第一儲液槽為固定式儲液槽,所述第二儲液槽為可動式儲液槽,所述進液管路更連通於所述第二儲液槽,且所述液體適於自所述第二儲液槽經由所述進液管路流入所述第一儲液槽。 The liquid supply system as described in Claim 1, further comprising: The second liquid storage tank, wherein the first liquid storage tank is a fixed liquid storage tank, the second liquid storage tank is a movable liquid storage tank, and the liquid inlet pipeline is further connected to the second liquid storage tank tank, and the liquid is adapted to flow from the second liquid storage tank into the first liquid storage tank through the liquid inlet pipeline. 一種液量輔助判斷方法,包括:提供液體供應系統,其包括:秤重盤;第一儲液槽,置於所述秤重盤上且適於儲放液體;出液管路,連通於所述第一儲液槽且包括液壓感測器;進氣管路,連通於所述第一儲液槽且包括氣閥;進液管路,連通於所述第一儲液槽,且所述液體適於經由所述進液管路流入所述第一儲液槽;以及操控裝置,訊號連接於所述秤重盤、所述氣閥及所述液壓感測器;使所述液體被儲放於所述第一儲液槽;判斷所述液壓感測器所對應的數值是否於參考範圍內;於所述液體被儲放於所述第一儲液槽之後,及對所述秤重盤進行校正前,藉由所述秤重盤獲得對應於儲放於所述第一儲液槽內的所述液體的參考數值;於所述液體被儲放於所述第一儲液槽之後,及對所述秤重盤進行校正前,使所述液體流經所述出液管路,以藉由所述液壓感測器獲得對應於儲放於所述第一儲液槽內的所述液體的液壓數 值;以及藉由所述液壓數值及所述參考數值校正所述秤重盤。 A liquid volume auxiliary judging method, comprising: providing a liquid supply system, which includes: a weighing pan; a first liquid storage tank, placed on the weighing pan and suitable for storing liquid; a liquid outlet pipeline, connected to the The first liquid storage tank and includes a hydraulic pressure sensor; the air inlet pipeline is connected to the first liquid storage tank and includes an air valve; the liquid inlet pipeline is connected to the first liquid storage tank, and the The liquid is suitable for flowing into the first liquid storage tank through the liquid inlet pipeline; and a control device, which is signally connected to the weighing pan, the air valve and the hydraulic pressure sensor; enables the liquid to be stored Put it in the first liquid storage tank; judge whether the value corresponding to the hydraulic pressure sensor is within the reference range; after the liquid is stored in the first liquid storage tank, and weigh the Before the pan is calibrated, a reference value corresponding to the liquid stored in the first liquid storage tank is obtained by the weighing pan; after the liquid is stored in the first liquid storage tank , and before correcting the weighing pan, make the liquid flow through the liquid outlet pipeline, so as to use the hydraulic pressure sensor to obtain the liquid corresponding to the liquid stored in the first liquid storage tank The hydraulic pressure of the liquid value; and correcting the weighing pan by the hydraulic value and the reference value. 如請求項5所述的液量輔助判斷方法,其中藉由所述液壓數值及所述參考數值校正所述秤重盤的方式包括:蒐集多組的液量資訊,其中各組的所述液量資訊包括於不同時間點所獲得的以下數值:所述液壓數值;以及所述參考數值,其包括所述第一儲液槽內的所述液體的對應量或所述秤重盤所對應的數值。 The liquid volume assistant judging method as described in claim item 5, wherein the method of correcting the weighing pan by the hydraulic pressure value and the reference value includes: collecting multiple sets of liquid volume information, wherein the liquid volume information of each set The volume information includes the following values obtained at different points in time: the hydraulic pressure value; and the reference value, which includes the corresponding amount of the liquid in the first liquid storage tank or the corresponding amount of the weighing pan value. 如請求項6所述的液量輔助判斷方法,其中蒐集各組的所述液量資訊的方式包括:於第一時間範圍內開啟所述氣閥,以使氣體經由所述進氣管路流入所述第一儲液槽;以及於第二時間範圍內紀錄所述液壓感測器所對應的數值,其中所述第二時間範圍於所述第一時間範圍內,且所述第二時間範圍短於所述第一時間範圍。 The liquid volume auxiliary judging method as described in claim item 6, wherein the method of collecting the liquid volume information of each group includes: opening the gas valve within the first time range to allow gas to flow in through the intake pipeline the first liquid storage tank; and record the value corresponding to the hydraulic pressure sensor within a second time range, wherein the second time range is within the first time range, and the second time range shorter than the first time frame. 如請求項7所述的液量輔助判斷方法,其中所述第二時間範圍的起始值相同於所述第一時間範圍的起始值。 The liquid volume auxiliary judging method according to claim 7, wherein the initial value of the second time range is the same as the initial value of the first time range. 如請求項6所述的液量輔助判斷方法,其中藉由所述液壓數值及所述參考數值校正所述秤重盤的方式更包括:藉由所述儲存單元所存放的多組的所述液量資訊中的所述液壓數值校正所述秤重盤。 The liquid volume auxiliary judging method as described in claim 6, wherein the method of correcting the weighing pan by using the hydraulic pressure value and the reference value further includes: using multiple sets of the The hydraulic pressure value in the liquid volume information corrects the weighing pan. 如請求項9所述的液量輔助判斷方法,其中藉由所述液壓數值及所述參考數值校正所述秤重盤的方式更包括:藉由所述儲存單元所存放的多組的所述液量資訊中的所述液壓數值的中位數校正所述秤重盤。 The liquid volume auxiliary judging method as described in claim 9, wherein the method of correcting the weighing pan by the hydraulic pressure value and the reference value further includes: using multiple sets of the The median of the hydraulic values in the volume information corrects the weighing pan.
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Citations (3)

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US20050224523A1 (en) * 2004-04-13 2005-10-13 Advanced Technology Materials, Inc. Liquid dispensing method and system with headspace gas removal
EP2388233B1 (en) * 2005-06-06 2017-02-08 Advanced Technology Materials, Inc. Fluid storage and dispensing systems and processes
US10578634B2 (en) * 2015-02-06 2020-03-03 Labminds Ltd Automated solution dispenser

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050224523A1 (en) * 2004-04-13 2005-10-13 Advanced Technology Materials, Inc. Liquid dispensing method and system with headspace gas removal
EP2388233B1 (en) * 2005-06-06 2017-02-08 Advanced Technology Materials, Inc. Fluid storage and dispensing systems and processes
US10578634B2 (en) * 2015-02-06 2020-03-03 Labminds Ltd Automated solution dispenser

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