TWI779647B - Floor slab construction method and device with sound insulation and heat protection - Google Patents

Floor slab construction method and device with sound insulation and heat protection Download PDF

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TWI779647B
TWI779647B TW110120552A TW110120552A TWI779647B TW I779647 B TWI779647 B TW I779647B TW 110120552 A TW110120552 A TW 110120552A TW 110120552 A TW110120552 A TW 110120552A TW I779647 B TWI779647 B TW I779647B
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vacuum
panel
concrete
sound insulation
hollow
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TW202248509A (en
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賴建成
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賴建成
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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Abstract

本發明係有關一種具有隔音防熱之樓層板工法及裝置,其工法係包括下列步驟:A、鋪設一模板及二鋼筋層,B、灌設混凝土掩設至二鋼筋層沒,C、鋪設真空板層於混凝土上,D、再灌設一層混凝土於中空板層上,藉以上述之施工步驟而完成樓層板隔音防熱之目的;上述該真空板層係以上、下板塊相合形成一中空板體;上述該上板塊之內表面設有立柱,而外表面設有中空管;上述該下板塊之外表面設有中空錐體,作以可插置定位於混凝土內。 The present invention relates to a sound-insulating and heat-proof floor slab construction method and device. The construction method includes the following steps: A. laying a formwork and a second reinforcement layer, B. pouring concrete to cover the second reinforcement layer, C. laying a vacuum board Layer on the concrete, D, pour another layer of concrete on the hollow slab, and complete the purpose of sound insulation and heat protection of the floor slab by the above construction steps; the above-mentioned vacuum slab is combined with the upper and lower plates to form a hollow slab; The inner surface of the upper plate is provided with a column, and the outer surface is provided with a hollow tube; the outer surface of the lower plate is provided with a hollow cone, which can be inserted and positioned in the concrete.

Description

具有隔音防熱之樓層板工法及裝置 Floor board construction method and device with sound insulation and heat protection

本發明係提供一種具有隔音防熱之樓層板工法及裝置,尤指一種利用簡易步驟及真空的結構體,使其樓板層達到隔音防熱及快速施工之方法者。 The present invention provides a floor slab construction method and device with sound insulation and heat protection, especially a method of using simple steps and a vacuum structure to achieve sound insulation, heat protection and rapid construction of the floor slab.

目前常見之鋼筋混泥土建築物的樓層板大多為單一層,住戶通常會鋪設一層木板材作一隔音作用,但其效果仍然有限,其震動及音量的傳遞僅以單一層樓板或加裝的木質地板難以阻隔的,尤其是公寓建築為甚;而根據現今法規,往後的樓層建築皆需具有隔音效果之樓層板,藉以提高住宅品質,儘管立意良好,但施作過程將會有意想不到的成本及繁複工法,例如有隔音效果之施作方式種類繁多,但通常工序普遍複雜,尤其是混凝土的灌注,通常需二次施工者甚多,或是等待材料、黏著劑發酵等時間原因,因此綜上情況大樓住宅建設時期必將再拉長,除去隔音材料成本,其工程時間成本必將再落於消費者身上,對於房價成本而言,此為不利業者及消費者雙方的情況,實是有必要提出更具體的施工方法,以提供業界更多的選擇。 Most of the floor slabs of the common reinforced concrete buildings are single-layer at present. Residents usually lay a layer of wooden boards for sound insulation, but the effect is still limited. The floor is difficult to block, especially in apartment buildings; according to the current regulations, all future floor buildings need to have floor panels with sound insulation effects to improve the quality of housing. Although the intention is good, the construction process will have unexpected costs. and complicated construction methods, for example, there are many types of construction methods with sound insulation effect, but the process is generally complicated, especially the pouring of concrete, which usually requires a lot of secondary construction, or waiting for materials and adhesives to ferment and other reasons, so comprehensive In the above situation, the construction period of the residential buildings will be extended again. After removing the cost of sound insulation materials, the cost of construction time will fall on the consumers again. As for the cost of house prices, this is a situation that is unfavorable to both the industry and consumers. It is true. It is necessary to propose more specific construction methods to provide more choices for the industry.

本發明之主要目的係在提供一種具有隔音防熱之樓層板工 法及裝置,其係藉由利用一真空板結構與其混凝土作同步施工,作以避免二次工期的施工程序,藉以達到快速建設之目的。 The main purpose of the present invention is to provide a floor panel with sound insulation and heat protection The method and device, which use a vacuum panel structure and its concrete for simultaneous construction, avoid the construction procedure of the second construction period, so as to achieve the purpose of rapid construction.

本發明為求達成上述目的,所採行的技術手段及方案如下: The present invention is for seeking to reach above-mentioned purpose, adopted technical means and scheme are as follows:

本發明所揭露一種具有隔音防熱之樓層板工法,其係包括下列步驟:A鋪設模板層及二鋼筋層、B灌設混凝土以掩設至二鋼筋層沒、C混凝土未乾時將真空板鋪設其上、D立刻再灌設一層混凝土於真空板上。 The present invention discloses a sound-insulating and heat-proof floor slab construction method, which includes the following steps: A. laying the formwork layer and the second reinforcement layer, B. pouring concrete to cover the second reinforcement layer, and C. laying the vacuum board when the concrete is still wet On it, D pours one deck concrete again immediately on the vacuum plate.

發明所揭露一種具有隔音防熱之樓層板裝置,其係包括有一下板塊及一上板塊,該下板塊底部係佈設有複數中空錐體,該上板塊上佈設有複數中空管,該該上板塊下佈設有複數中空立柱,該上板塊係蓋設於該下板塊上,該上板塊之中空立柱便抵於該下板塊上,使其形成中空狀並將其抽取成真空狀態,以形成一真空板。 The invention discloses a floor panel device with sound insulation and heat protection, which includes a lower panel and an upper panel, a plurality of hollow cones are arranged at the bottom of the lower panel, and a plurality of hollow tubes are arranged on the upper panel. A plurality of hollow columns are arranged on the lower plate, and the upper plate is covered on the lower plate, and the hollow columns of the upper plate are pressed against the lower plate to form a hollow shape and be pumped into a vacuum state to form a vacuum plate.

綜上所述,該上板塊下設有嵌槽,該下板塊外緣可嵌設於該嵌槽內。 To sum up, the upper plate is provided with an embedding groove, and the outer edge of the lower plate can be embedded in the embedding groove.

綜上所述,該下板塊上佈設有複數凸體,係與該上板塊之中空立柱對應設置。 To sum up, the lower plate is provided with a plurality of convex bodies corresponding to the hollow columns in the upper plate.

綜上所述,該上板塊下設有複數肋條,藉以加強上板塊面之強度。 To sum up, there are multiple ribs under the upper plate to strengthen the strength of the upper plate.

綜上所述,該下板塊上設有複數肋條,藉以加強下板塊面之強度。 To sum up, the lower plate is provided with a plurality of ribs to enhance the strength of the lower plate surface.

(1):模板層 (1): template layer

(2):鋼筋層 (2): reinforcement layer

(3):混凝土 (3): Concrete

(4):真空板 (4): Vacuum board

(41):下板塊 (41): Lower plate

(411):中空錐體 (411): hollow cone

(412):凸體 (412): convex body

(413,424):肋條 (413, 424): Ribs

(42):上板塊 (42): upper plate

(421):中空管 (421):Hollow tube

(422):中空立柱 (422):Hollow column

(423):嵌槽 (423): slotting

(A):鋪設模板及二鋼筋層 (A): laying formwork and second reinforcement layer

(B):灌設混凝土以掩設至二鋼筋層沒 (B): Pour concrete to cover until the second reinforcement layer is not covered

(C):混凝土未乾時將真空板鋪設其上 (C): Lay the vacuum board on the concrete when it is not dry

(D):立刻再灌設一層混凝土於真空板上 (D): Immediately pour another layer of concrete on the vacuum board

第一圖:本發明樓層板施工方法之流程示意圖。 Figure 1: A schematic flow chart of the floor slab construction method of the present invention.

第二圖:本發明樓層板施工方法之側視剖面示意圖。 The second figure: a side view sectional schematic diagram of the floor slab construction method of the present invention.

第三圖:本發明樓層板裝置之立體分解示意圖(一)。 Figure 3: A three-dimensional exploded schematic diagram (1) of the floor panel device of the present invention.

第四圖:本發明樓層板裝置之立體分解示意圖(二)。 Figure 4: A three-dimensional exploded schematic diagram (2) of the floor panel device of the present invention.

第五圖:本發明樓層板裝置之側視剖面示意圖。 Figure 5: A schematic side view of the floor panel device of the present invention.

以下將以圖示及詳細解說,說明本發明之精神及方式,任何所屬技術領域中具有通常知識者在瞭解本發明之最佳實施例後,當可由本發明所教示之技術,加以改變及修飾,其並不脫離本發明之精神與範圍。 The spirit and method of the present invention will be illustrated and described in detail below. Anyone with ordinary knowledge in the technical field can change and modify it by the technology taught by the present invention after understanding the best embodiment of the present invention. , which does not depart from the spirit and scope of the present invention.

請參閱第一至二圖所示,本發明一種具有隔音防熱之樓層板工法,該施工方法包括下列步驟: Please refer to Figures 1 to 2, the present invention has a sound-insulating and heat-proof floor slab construction method, and the construction method includes the following steps:

A、鋪設模板層及二鋼筋層;設置一模板層(1),並在模板層(1)上搭設二層鋼筋層(2)。 A. Lay a formwork layer and a second reinforcement layer; set a formwork layer (1), and set up a second reinforcement layer (2) on the formwork layer (1).

B、灌設混凝土以掩設至二鋼筋層沒;將混凝土(3)灌至模板層(1),並使其掩沒至二鋼筋層(2)。 B. Pour concrete to cover the second reinforcement layer; pour concrete (3) into the formwork layer (1) and cover it to the second reinforcement layer (2).

C、混凝土未乾時將真空板鋪設其上;混凝土(3)掩沒鋼筋層(2)後立即鋪設真空板(4)。 C. Lay the vacuum board on the concrete when it is not dry; lay the vacuum board (4) immediately after the concrete (3) covers the reinforcement layer (2).

D、立刻再灌設一層混凝土於真空板上;最後在平鋪的真空板(4)上,再灌設一層混凝土(3)。 D. Immediately pour another layer of concrete on the vacuum board; finally, pour another layer of concrete (3) on the tiled vacuum board (4).

請參閱第三至五圖所示,本發明一種具有隔音防熱之樓層板裝置,係包括有: Please refer to Figures 3 to 5, a floor panel device with sound insulation and heat protection of the present invention includes:

一下板塊(41),其底部係佈設有複數中空錐體(411); The bottom plate (41) is provided with a plurality of hollow cones (411);

一上板塊(42),其上佈設有複數中空管(421),其底部佈 設有複數中空立柱(422),該上板塊(42)係蓋設於該下板塊(41)上,該上板塊(42)之中空立柱(422)便抵於該下板塊(41)上,使其形成中空簍空狀並將其抽取成真空狀態,以形成一真空板(4)。 An upper plate (42), on which a plurality of hollow pipes (421) are arranged, and the bottom of which is arranged A plurality of hollow columns (422) are provided, the upper plate (42) is covered on the lower plate (41), and the hollow column (422) of the upper plate (42) is just against the lower plate (41), It is formed into a hollow basket shape and extracted into a vacuum state to form a vacuum plate (4).

綜上所述,該上板塊(42)下設有嵌槽(423),該下板塊(41)外緣可嵌設於該嵌槽(423)內;該嵌槽(423)內可塗抹膠體或化學原料,使其下板塊(41)可與上板塊(42)緊密結合。 In summary, the upper plate (42) is provided with a slot (423), the outer edge of the lower plate (41) can be embedded in the slot (423); the slot (423) can be coated with colloid Or chemical raw material, make its lower plate (41) can closely combine with last plate (42).

綜上所述,該下板塊(41)上佈設有複數凸體(412),係與該上板塊(42)之中空立柱(422)對應設置;使其上板塊(42)與下板塊(41)結合時可利用凸體(412)與中空立柱(422)作快速對應組裝。 In summary, the lower plate (41) is provided with a plurality of convex bodies (412), which are set corresponding to the hollow column (422) of the upper plate (42); so that the upper plate (42) and the lower plate (41) ) can be combined with the convex body (412) and the hollow column (422) for rapid corresponding assembly.

綜上所述,該上板塊(42)下設有複數肋條(424),藉以加強上板塊(42)面之強度。 In summary, a plurality of ribs (424) are arranged under the upper plate (42) to strengthen the strength of the upper plate (42).

綜上所述,該下板塊(41)上設有複數肋條(413),藉以加強下板塊(41)面之強度。 In summary, the lower plate (41) is provided with a plurality of ribs (413), so as to strengthen the strength of the lower plate (41) surface.

請參閱全部圖式所示,其係藉由步驟A:鋪設模板(1)及二鋼筋層(2),係為樓層間的線路配置層,係在模板(1)上設置上下二層鋼筋層(2),其鋼筋層(2)間便可設置管路等前置施工;實施步驟B:灌設混凝土(3)以掩設至二鋼筋層(2)沒,係將其混凝土(3)灌注於模板(1)上,並逐漸掩埋至上下二層鋼筋層(2),於掩沒最上層鋼筋層(2)即停止;實施步驟C:混凝土(3)未乾時將真空板(4)鋪設其上,混凝土(3)掩沒鋼筋層(2)後即可將真空板(4)鋪設其上;最後步驟D:立刻再灌設一層混凝土(3)於真空板(4)上,即在排列完成的真空板(4)上灌注一混凝土(3)層,便完成樓層隔音板之施工;其過程中混凝土(3) 作業,可在步驟B時暫時等待,待執行完步驟C後便可持續作業步驟D,混凝土(3)灌注無需二次工序,且真空板(4)所形成的中空空間,使其可隔絕大部份音量、熱能之傳遞,因此藉由簡易的建設程序,可大幅縮短傳統隔音效果之組建,以達到縮短工序、降低成本之目的。 Please refer to all the drawings, it is through step A: laying the formwork (1) and the second reinforcement layer (2), which is the line configuration layer between the floors, and the upper and lower layers of reinforcement are set on the formwork (1) (2), pre-constructions such as pipelines can be arranged between its reinforcing bar layer (2); implementation step B: pour concrete (3) to cover until the second reinforcing bar layer (2) is gone, tie its concrete (3) Pour it on the formwork (1), and gradually bury it to the upper and lower layers of reinforcement (2), and stop when the uppermost layer of reinforcement (2) is covered; implementation step C: when the concrete (3) is not dry, place the vacuum board (4) ) on it, the concrete (3) can be laid on it after covering the reinforcement layer (2); the final step D: pouring a layer of concrete (3) on the vacuum plate (4) immediately, That is, a layer of concrete (3) is poured on the vacuum panels (4) that have been arranged, and the construction of the floor sound insulation panels is completed; during the process, the concrete (3) For operation, you can temporarily wait in step B, and continue to work in step D after step C is executed. Concrete (3) pouring does not require a secondary process, and the hollow space formed by the vacuum plate (4) makes it possible to isolate large Part of the volume and heat transfer, so through simple construction procedures, the construction of traditional sound insulation effects can be greatly shortened, so as to achieve the purpose of shortening the process and reducing costs.

而上述之真空板(4)係在步驟A執行前組裝完成,並達到真空狀態,當步驟A、B施行後,在實施步驟C時,可在混凝土(3)未乾中將其下板塊(41)下的中空錐體(411),直接插設至混凝土(3)中,最後實施步驟D,在真空板(4)鋪設後,便直接於真空板(4)上灌注混凝土(3),而混凝土(3)則掩沒上板塊(42)上的中空管(421),待後續整體凝固後混凝土(3)便可與真空板(4)下的中空錐體(411)固定,以及真空板(4)上的中空管(421)固定,可避免混凝土(3)造成龜裂的狀況;而真空板(4)間的中空立柱(422)可支撐上方混凝土(3)之壓力,以避免真空板(4)造成凹陷現象。 And above-mentioned vacuum panel (4) is assembled before step A is carried out, and reaches vacuum state, after steps A, B are carried out, when implementing step C, can its lower plate (3) is not dry in concrete (3) The hollow cone (411) under 41) is directly inserted into the concrete (3), and finally step D is implemented. After the vacuum plate (4) is laid, the concrete (3) is directly poured on the vacuum plate (4), The concrete (3) covers the hollow pipe (421) on the upper plate (42), and after the subsequent overall solidification, the concrete (3) can be fixed with the hollow cone (411) under the vacuum plate (4), and The hollow tubes (421) on the vacuum panels (4) are fixed to prevent the concrete (3) from cracking; and the hollow columns (422) between the vacuum panels (4) can support the pressure of the concrete (3) above, In order to avoid the concave phenomenon caused by the vacuum plate (4).

(A):鋪設模板及二鋼筋層 (A): laying formwork and second reinforcement layer

(B):灌設混凝土以掩設至二鋼筋層沒 (B): Pour concrete to cover until the second reinforcement layer is not covered

(C):混凝土未乾時將真空板鋪設其上 (C): Lay the vacuum board on the concrete when it is not dry

(D):立刻再灌設一層混凝土於真空板上 (D): Immediately pour another layer of concrete on the vacuum plate

Claims (6)

一種具有隔音防熱之樓層板工法,係包括下列步驟: A floor board construction method with sound insulation and heat protection, which includes the following steps: A、鋪設模板及二鋼筋層; A. Laying formwork and second reinforcement layer; B、灌設混凝土以掩設至二鋼筋層沒; B. Pour concrete to cover up to the second reinforcement layer; C、混凝土未乾時將真空板鋪設其上; C. Lay the vacuum board on the concrete when it is not dry; D、立刻再灌設一層混凝土於真空板上,完成整體樓層板之施工。 D. Immediately pour another layer of concrete on the vacuum slab to complete the construction of the whole floor slab. 一種具有隔音防熱之樓層板裝置,其中上述之真空板係由上、下板塊作以相互組合一內部呈中空狀之板體,且將其抽取呈真空狀之型態;其中該上板塊之內表面設有立柱,而外表面設有中空管,且該下板塊之外表面設有中空錐體,上述,使其形成中空狀並將其抽取成真空狀態,以形成一真空板。 A floor board device with sound insulation and heat protection, wherein the above-mentioned vacuum board is made of upper and lower boards to combine with each other to form a hollow board body inside, and it is extracted into a vacuum state; wherein the inside of the upper board Columns are arranged on the surface, hollow tubes are arranged on the outer surface, and hollow cones are arranged on the outer surface of the lower plate. The above-mentioned makes it hollow and pumps it into a vacuum state to form a vacuum plate. 如申請專利範圍第2項所述之具有隔音防熱之樓層板裝置,其中該真空板之上板塊內表面設有嵌槽,而下板塊外緣可嵌設於該上板塊之嵌槽內。 The floor panel device with sound insulation and heat protection as described in item 2 of the scope of the patent application, wherein the inner surface of the upper panel of the vacuum panel is provided with a slot, and the outer edge of the lower panel can be embedded in the slot of the upper panel. 如申請專利範圍第2項所述之具有隔音防熱之樓層板裝置,其中該真空板之下板塊內表面上佈設有複數凸體,與該上板塊之中空立柱對應設置。 The floor panel device with sound insulation and heat protection as described in item 2 of the scope of the patent application, wherein a plurality of convex bodies are arranged on the inner surface of the lower panel of the vacuum panel, corresponding to the hollow column of the upper panel. 如申請專利範圍第2項所述之具有隔音防熱之樓層板裝置,其中該真空板之上板塊表面設有複數肋條,藉以加強上板塊面之強度。 The floor panel device with sound insulation and heat protection as described in item 2 of the scope of the patent application, wherein the surface of the upper panel of the vacuum panel is provided with a plurality of ribs, so as to strengthen the strength of the upper panel surface. 如申請專利範圍第2項所述之具有隔音防熱之樓層板裝置,其中該真空板之下板塊表面設有複數肋條,藉以加強下板塊面之強度。 The floor panel device with sound insulation and heat protection as described in item 2 of the scope of the patent application, wherein a plurality of ribs are provided on the surface of the lower panel of the vacuum panel to strengthen the strength of the lower panel surface.
TW110120552A 2021-06-02 2021-06-02 Floor slab construction method and device with sound insulation and heat protection TWI779647B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9771714B2 (en) * 2010-06-17 2017-09-26 Jerry Castelle Vacuum insulation panel
TWM581614U (en) * 2019-02-26 2019-08-01 郭浩崳 Heat preservation and sound insulation system for floor
TW202144656A (en) * 2020-05-28 2021-12-01 賴建成 Hollow floor slab layer with ventilation, smoke exhaust, sound insulation and waterproofing effects laying a plurality of lower hollow plates and corresponding upper hollow plates within a range defined by the frame body

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9771714B2 (en) * 2010-06-17 2017-09-26 Jerry Castelle Vacuum insulation panel
TWM581614U (en) * 2019-02-26 2019-08-01 郭浩崳 Heat preservation and sound insulation system for floor
TW202144656A (en) * 2020-05-28 2021-12-01 賴建成 Hollow floor slab layer with ventilation, smoke exhaust, sound insulation and waterproofing effects laying a plurality of lower hollow plates and corresponding upper hollow plates within a range defined by the frame body

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