TWI778517B - Printed circuit board and method for manufacturing the same - Google Patents
Printed circuit board and method for manufacturing the same Download PDFInfo
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- TWI778517B TWI778517B TW110104835A TW110104835A TWI778517B TW I778517 B TWI778517 B TW I778517B TW 110104835 A TW110104835 A TW 110104835A TW 110104835 A TW110104835 A TW 110104835A TW I778517 B TWI778517 B TW I778517B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
- H05K1/0204—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate
- H05K1/0206—Cooling of mounted components using means for thermal conduction connection in the thickness direction of the substrate by printed thermal vias
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2039—Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
- H05K7/205—Heat-dissipating body thermally connected to heat generating element via thermal paths through printed circuit board [PCB]
Abstract
Description
本申請涉及電路板技術領域,尤其涉及一種電路板以及電路板的製作方法。 The present application relates to the technical field of circuit boards, and in particular, to a circuit board and a manufacturing method of the circuit board.
電子產品因需求的不斷進步,導致了電路板上電子元件的集成度(Integration)的提高以符合高頻、高速運行的需求,同時也致使電子產品的功耗越來越大,使得電子元件在運行過程中產生大量的熱量。 Due to the continuous improvement of demand for electronic products, the integration of electronic components on the circuit board has been improved to meet the needs of high-frequency and high-speed operation. A lot of heat is generated during operation.
現有的散熱技術,通常在電子產品上設置連接外殼的散熱元件,以將熱量傳遞至外殼從而散發至空氣中;或者在電路板中內埋銅塊,以增加散熱通道實現快速散熱。但將熱量集中傳遞至外殼上,導致外殼溫度過高,使用者體驗不佳(例如手持電子產品時的不適感);內埋銅塊導致電路板的重量增加,不符合電子產品薄型化與輕量化的特性。 In the existing heat dissipation technology, a heat dissipation element connected to the casing is usually provided on the electronic product to transfer heat to the casing and dissipate into the air; or a copper block is embedded in the circuit board to increase the heat dissipation channel to achieve rapid heat dissipation. However, the heat is concentrated on the casing, resulting in high casing temperature and poor user experience (such as discomfort when holding electronic products); embedded copper blocks increase the weight of the circuit board, which is not in line with the thinning and lightness of electronic products. quantified properties.
因此,有必要提供一種能夠避免集中散熱的電路板以及上述電路板的製作方法,以解決上述技術問題。 Therefore, it is necessary to provide a circuit board capable of avoiding centralized heat dissipation and a manufacturing method of the above-mentioned circuit board, so as to solve the above-mentioned technical problems.
一種電路板,包括內層線路基板、電子元件、儲熱組件、第一外層線路基板以及第二外層線路基板。內層線路基板包括層疊設置的第一內層線 路層、內層介質層以及第二內層線路層,還包括貫穿內層介質層並與第一內層線路層以及第二內層線路層連接的第一導熱體;電子元件位於內層線路基板的表面並與第一內層線路層連接;儲熱組件位於內層線路基板背離電子元件的表面並與第二內層線路層連接;第一外層線路基板位於內層線路基板具有電子元件的表面並覆蓋電子元件;第二外層線路基板位於內層線路基板具有儲熱組件的表面並覆蓋儲熱組件。 A circuit board includes an inner layer circuit substrate, an electronic component, a heat storage component, a first outer layer circuit substrate and a second outer layer circuit substrate. The inner layer circuit substrate includes the first inner layer wires arranged in layers The circuit layer, the inner layer dielectric layer and the second inner layer circuit layer also include a first heat conductor penetrating the inner layer dielectric layer and connected with the first inner layer circuit layer and the second inner layer circuit layer; the electronic components are located in the inner layer circuit layer. The surface of the substrate is connected with the first inner layer circuit layer; the heat storage component is located on the surface of the inner layer circuit substrate away from the electronic components and is connected with the second inner layer circuit layer; the first outer layer circuit substrate is located on the inner layer circuit substrate with electronic components. the surface and cover the electronic components; the second outer layer circuit substrate is located on the surface of the inner layer circuit substrate with the heat storage component and covers the heat storage component.
在一些實施方式中,儲熱組件包括封裝體、儲熱材料以及第一連接體,封裝體具有一容納腔;儲熱材料容置於容納腔中;第一連接體與封裝體形成密閉的容納腔;其中,第一連接體與第二內層線路層連接。 In some embodiments, the heat storage assembly includes a packaging body, a heat storage material and a first connecting body, the packaging body has a accommodating cavity; the heat storage material is accommodated in the accommodating cavity; the first connecting body and the packaging body form a closed accommodating body cavity; wherein, the first connecting body is connected with the second inner layer circuit layer.
在一些實施方式中,儲熱材料選自石蠟、有機酸、無機鹽、鹽水化合物以及高分子材料中的至少一種。 In some embodiments, the heat storage material is selected from at least one of paraffin, organic acids, inorganic salts, brine compounds and polymer materials.
在一些實施方式中,第一連接體的材料選自銅膏、銀膏、氮化鋁、碳納米管以及石墨烯中的至少一種。 In some embodiments, the material of the first connector is selected from at least one of copper paste, silver paste, aluminum nitride, carbon nanotubes and graphene.
在一些實施方式中,儲熱組件的數量為多個,其中,距離電子元件的距離越近,儲熱能力越高。 In some embodiments, the number of heat storage components is multiple, wherein the closer the distance to the electronic components, the higher the heat storage capacity.
在一些實施方式中,電路板還包括第二連接體,第二連接體貫穿第二外層線路基板以及臨近第二外層線路基板的封裝體。 In some embodiments, the circuit board further includes a second connecting body, and the second connecting body penetrates the second outer layer circuit substrate and the package body adjacent to the second outer layer circuit substrate.
在一些實施方式中,儲熱組件與第二外層線路基板通過第三連接體連接,第三連接體的材料選自銅膏、銀膏、氮化鋁、碳納米管以及石墨烯中的至少一種。 In some embodiments, the heat storage component is connected to the second outer circuit substrate through a third connector, and the material of the third connector is selected from at least one of copper paste, silver paste, aluminum nitride, carbon nanotubes and graphene .
在一些實施方式中,電路板還包括第二導熱體,第二導熱體位於第一內層線路層的局部間隙中。 In some embodiments, the circuit board further includes a second thermal conductor located in the partial gap of the first inner wiring layer.
一種電路板的製作方法,包括步驟:提供一內層線路基板,包括層疊設置的第一內層線路層、內層介質層以及第二內層線路層,還包括貫穿內 層介質層並與第一內層線路層以及第二內層線路層連接的第一導熱體;在第一內層線路層上連接電子元件,在第二內層線路層上連接儲熱組件;在內層線路基板相對兩表面分別形成第一外層線路基板以及第二外層線路基板,第一外層線路基板還覆蓋電子元件,第二外層線路基板還覆蓋儲熱組件,以形成電路板。 A method for manufacturing a circuit board, comprising the steps of: providing an inner-layer circuit substrate, comprising a first inner-layer circuit layer, an inner-layer dielectric layer and a second inner-layer circuit layer arranged in layers, and further comprising a penetrating inner layer. a first heat conductor connected to the first inner layer circuit layer and the second inner layer circuit layer; the electronic components are connected to the first inner layer circuit layer, and the heat storage component is connected to the second inner layer circuit layer; A first outer layer circuit substrate and a second outer layer circuit substrate are respectively formed on opposite surfaces of the inner layer circuit substrate, the first outer layer circuit substrate also covers electronic components, and the second outer layer circuit substrate also covers heat storage components to form a circuit board.
在一些實施方式中,形成內層線路基板的步驟包括:提供第一覆銅板,包括第一介質層以及位於第一介質層相對兩表面的第一銅層與第二銅層;形成貫穿第一銅層、第一介質層以及第二銅層的通孔;在通孔中填充第一導熱體;對第一銅層進行線路製作形成第一內層線路層,對第二銅層進行線路製作形成第二內層線路層。 In some embodiments, the step of forming the inner layer circuit substrate includes: providing a first copper clad laminate including a first dielectric layer and a first copper layer and a second copper layer on opposite surfaces of the first dielectric layer; The through holes of the copper layer, the first dielectric layer and the second copper layer; the first thermal conductor is filled in the through holes; the first inner layer circuit layer is formed by wiring the first copper layer, and the circuit is formed on the second copper layer A second inner wiring layer is formed.
在一些實施方式中,在第一內層線路層上連接電子元件的步驟之前,還包括在第一內層線路層的局部間隙填充第二導熱體。 In some embodiments, before the step of connecting the electronic components on the first inner wiring layer, the method further includes filling a second thermal conductor in a partial gap of the first inner wiring layer.
在一些實施方式中,在第二內層線路層上連接儲熱組件的步驟包括:提供一具有容納腔的封裝體;在容納腔中置入儲熱材料;密封容納腔;在封裝體上形成連接儲熱材料的第一開口,在第一開口中填充第一連接體,以形成儲熱組件;將第一連接體與第二內層線路層連接。 In some embodiments, the step of connecting the heat storage component on the second inner circuit layer includes: providing a package body with a receiving cavity; placing a heat storage material in the receiving cavity; sealing the receiving cavity; forming on the package body The first opening of the heat storage material is connected, and the first connection body is filled in the first opening to form a heat storage component; the first connection body is connected with the second inner layer circuit layer.
在一些實施方式中,在內層線路基板相對兩表面分別形成第一外層線路基板以及第二外層線路基板的步驟包括:覆蓋第二覆銅板於內層線路基板具有電子元件的表面,覆蓋第三覆銅板於內層線路基板具有儲熱組件的表面,第二覆銅板包括疊設的第二介質層以及第三銅層,第三覆銅板包括疊設的第三介質層以及第四銅層;對第三銅層進行線路製作形成第一外層線路層,對第四銅層進行線路製作形成第二外層線路層;其中,第一外層線路基板包括第二介質層以及第一外層線路層,第二外層線路基板包括第三介質層以及第二外層線路層。 In some embodiments, the step of forming the first outer layer circuit substrate and the second outer layer circuit substrate respectively on opposite surfaces of the inner layer circuit substrate includes: covering the surface of the second copper clad laminate with electronic components on the inner layer circuit substrate, covering the third outer layer circuit substrate The copper clad laminate has a surface of the heat storage component on the inner layer circuit substrate, the second copper clad laminate includes a stacked second dielectric layer and a third copper layer, and the third copper clad laminate includes a stacked third dielectric layer and a fourth copper layer; The third copper layer is fabricated to form a first outer layer circuit layer, and the fourth copper layer is fabricated to form a second outer layer circuit layer; wherein, the first outer layer circuit substrate includes a second dielectric layer and a first outer layer circuit layer, the first outer layer circuit layer. The second outer layer circuit substrate includes a third dielectric layer and a second outer layer circuit layer.
在一些實施方式中,在對第四銅層進行線路製作形成第二外層線路層的步驟之前,還包括步驟:在儲熱組件背離電子元件的表面上形成第二開口,第二開口貫穿第四銅層以及鄰近第四銅層的封裝體,第二開口與儲熱材料連接;在形成第二外層線路層之前或同時,在第二開口中填充第二連接體,第二外層線路層連接第二連接體。 In some embodiments, before the step of forming the second outer layer of the fourth copper layer by circuit fabrication, the method further includes the step of: forming a second opening on the surface of the heat storage component facing away from the electronic components, the second opening passing through the fourth copper layer. The copper layer and the package body adjacent to the fourth copper layer, the second opening is connected with the heat storage material; before or at the same time as the second outer circuit layer is formed, a second connection body is filled in the second opening, and the second outer circuit layer is connected to the first circuit layer. Two linkers.
在一些實施方式中,所述儲熱組件的數量為多個,其中,距離所述電子元件的距離越近,儲熱能力越高。 In some embodiments, the number of the heat storage components is plural, wherein the closer the distance to the electronic component, the higher the heat storage capacity.
本申請提供的具有儲熱組件的電路板,在電子元件高負荷運行過程中,先將電子元件產生的熱量部分存儲於儲熱組件中,以維持電子元件運行時的合理溫度;當電子元件不運行或低負荷運行時,再將存儲於儲熱組件中的熱量緩慢散發。上述電路板既防止電子元件高負荷運行時產生的熱量集中散熱導致電子元件周圍的溫度過高而影響電子元件的工作狀態;又避免集中將熱量傳遞至電子產品的外殼而引起使用者體驗不佳;同時,組成儲熱組件的材料的品質小,對電路板整體的品質影響較小。 In the circuit board with the heat storage component provided by the application, during the high load operation of the electronic component, the heat generated by the electronic component is first stored in the heat storage component to maintain a reasonable temperature when the electronic component is running; when the electronic component is not running During operation or low load operation, the heat stored in the heat storage component is slowly dissipated. The above circuit board not only prevents the heat generated by the electronic components from being concentrated and dissipated during high-load operation, causing the temperature around the electronic components to be too high and affecting the working state of the electronic components; At the same time, the quality of the materials composing the heat storage component is small, and the impact on the overall quality of the circuit board is small.
100:電路板 100: circuit board
10:內層線路基板 10: Inner layer circuit substrate
11:內層介質層 11: inner dielectric layer
12:第一內層線路層 12: The first inner circuit layer
13:第二內層線路層 13: Second inner circuit layer
14:第一導熱體 14: The first heat conductor
15:第二導熱體 15: Second heat conductor
16:第一覆銅板 16: The first copper clad laminate
162:第一銅層 162: First copper layer
164:第二銅層 164: Second copper layer
166:通孔 166: Through hole
20:電子元件 20: Electronic Components
30:儲熱組件 30: Heat storage components
301:第一子組件 301: First subcomponent
302:第二子組件 302: Second child component
303:第三子組件 303: Third child component
31:封裝體 31: Package body
312:容納腔 312: accommodating cavity
33:第一開口 33: The first opening
34:第二開口 34: Second Opening
35:儲熱材料 35: Thermal Storage Materials
36:第一連接體 36: The first connector
37:第三連接體 37: The third linker
38:第二連接體 38: Second connector
40:第一外層線路基板 40: The first outer layer circuit substrate
41:第二介質層 41: Second dielectric layer
42:第一外層線路層 42: The first outer circuit layer
43:第二覆銅板 43: Second CCL
432:第三銅層 432: Third copper layer
50:第二外層線路基板 50: Second outer circuit substrate
51:第三介質層 51: The third dielectric layer
52:第二外層線路層 52: Second outer circuit layer
53:第三覆銅板 53: The third copper clad laminate
532:第四銅層 532: Fourth copper layer
60:防焊層 60: Solder mask
圖1為本申請實施例提供的第一覆銅板的截面示意圖。 FIG. 1 is a schematic cross-sectional view of a first copper clad laminate provided in an embodiment of the present application.
圖2為在圖1所示的第一覆銅板上形成多個通孔後的截面示意圖。 FIG. 2 is a schematic cross-sectional view after forming a plurality of through holes on the first copper clad plate shown in FIG. 1 .
圖3為在圖2的通孔中填充第一導熱體並在第一導熱體的兩端形成銅層後的截面示意圖。 FIG. 3 is a schematic cross-sectional view after filling the first thermal conductor in the through hole of FIG. 2 and forming copper layers on both ends of the first thermal conductor.
圖4為將圖3所示的第一銅層以及第二銅層分別製作形成第一內層線路層以及第二內層線路層後,並在第一線路層的局部間隙中填充第二導熱體後形成的內層線路基板的截面示意圖。 FIG. 4 shows that after the first copper layer and the second copper layer shown in FIG. 3 are fabricated to form the first inner layer circuit layer and the second inner layer circuit layer, respectively, a second thermal conductivity is filled in the local gap of the first circuit layer. A schematic cross-sectional view of the inner layer circuit substrate formed after the body.
圖5為在圖4所示的內層線路基板的相對兩表面分別連接電子元件以及儲熱組件後的截面示意圖。 FIG. 5 is a schematic cross-sectional view of the inner-layer circuit substrate shown in FIG. 4 after connecting the electronic components and the heat storage components on two opposite surfaces respectively.
圖6為本申請一實施方式提供的封裝體的截面示意圖。 FIG. 6 is a schematic cross-sectional view of a package provided by an embodiment of the present application.
圖7為在圖6所示的封裝體中填充儲熱材料後的截面示意圖。 FIG. 7 is a schematic cross-sectional view of the package shown in FIG. 6 after the heat storage material is filled.
圖8為將圖7中的儲熱材料密封於封裝體後的截面示意圖。 FIG. 8 is a schematic cross-sectional view of the heat storage material in FIG. 7 after being sealed in a package.
圖9為在圖8所示的封裝體上形成第一開口後的截面示意圖。 FIG. 9 is a schematic cross-sectional view after forming a first opening on the package body shown in FIG. 8 .
圖10為在圖9所示的第一開口中形成第一連接體後的截面示意圖。 FIG. 10 is a schematic cross-sectional view after the first connecting body is formed in the first opening shown in FIG. 9 .
圖11為在圖5所示的內層線路基板具有電子元件的表面覆蓋第二覆銅板、具有儲熱組件的表面覆蓋第三覆銅板後的截面示意圖。 11 is a schematic cross-sectional view of the inner layer circuit substrate shown in FIG. 5 after the surface with electronic components is covered with a second copper clad laminate, and the surface with heat storage components is covered with a third copper clad laminate.
圖12為在圖11所示的第三覆銅板以及相變元件的封裝提上形成第二開口後的截面示意圖。 FIG. 12 is a schematic cross-sectional view after a second opening is formed on the package of the third copper clad laminate and the phase change element shown in FIG. 11 .
圖13為在圖12所示的第二開口中填充第二連接體後的截面示意圖。 FIG. 13 is a schematic cross-sectional view after filling the second connecting body in the second opening shown in FIG. 12 .
圖14為將圖13所示的第三銅層以及第四銅層分別製作形成第一外層線路層以及第二外層線路層,並形成防焊層後的截面示意圖。 14 is a schematic cross-sectional view after the third copper layer and the fourth copper layer shown in FIG. 13 are fabricated to form a first outer circuit layer and a second outer circuit layer, respectively, and a solder resist layer is formed.
為了能夠更清楚地理解本申請的上述目的、特徵和優點,下面結合附圖和具體實施方式對本申請進行詳細描述。需要說明的是,在不衝突的情況下,本申請的實施方式及實施方式中的特徵可以相互組合。在下面的描述中闡述了很多具體細節以便於充分理解本申請,所描述的實施方式僅僅是本申請一部分實施方式,而不是全部的實施方式。 In order to more clearly understand the above objects, features and advantages of the present application, the present application will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features of the embodiments may be combined with each other unless there is conflict. Many specific details are set forth in the following description to facilitate a full understanding of the present application, and the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments.
除非另有定義,本文所使用的所有的技術和科學術語與屬於本申請的技術領域的技術人員通常理解的含義相同。本文中在本申請的說明書中所使用的術語只是為了描述具體的實施方式的目的,不是旨在於限制本申請。本 文所使用的術語“和/或”包括一個或多個相關的所列項目的所有的和任意的組合。 Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the present application are for the purpose of describing particular embodiments only, and are not intended to limit the present application. Book As used herein, the term "and/or" includes all and any combinations of one or more of the associated listed items.
請參閱圖1至圖14,本申請實施例提供一種電路板100的製作方法,包括步驟S1-S7。
Referring to FIGS. 1 to 14 , an embodiment of the present application provides a method for fabricating a
步驟S1:請參閱圖1,提供第一覆銅板16,包括內層介質層11以及位於內層介質層11相對兩表面的第一銅層162與第二銅層164。
Step S1 : Referring to FIG. 1 , a first copper clad laminate 16 is provided, which includes an
內層介質層11可以包括聚丙烯、環氧樹脂、聚氨酯、酚醛樹脂、脲醛樹脂、三聚氰胺-甲醛樹脂、不飽和樹脂、聚醯亞胺等材料中的至少一種。
The
步驟S2:請參閱圖2,形成貫穿第一覆銅板16的通孔166。
Step S2 : referring to FIG. 2 , a through
通孔166沿第一覆銅板16層疊方向貫穿第一覆銅板16,即通孔166貫穿第一銅層162、內層介質層11以及第二銅層164。
The through
通孔166的數量可以為一個,也可以為多個,通孔166的數量可以根據後續連接的儲熱組件30的數量設置。在本實施方式中,通孔166的數量為多個。
The number of the through
在一些實施方式中,通孔166包括用於後續填充第一導熱體14的通孔166,還可以包括用於形成導電孔(圖未示)的通孔166。
In some embodiments, the through
步驟S3:請參閱圖3,在通孔166中填充第一導熱體14。
Step S3 : referring to FIG. 3 , fill the first
第一導熱體14的材料選自導熱性能好的材料,以提高熱傳遞的效率,第一導熱體14的材料包括但不限於銅膏、銀膏、氮化鋁、碳納米管、石墨烯等。其中,第一導熱體14的材料可以選自導電材料,也可以是絕緣材料。
The material of the first
步驟S4:請參閱圖4,對第一銅層162進行線路製作形成第一內層線路層12,對第二銅層164進行線路製作形成第二內層線路層13,以形成內層線路基板10。
Step S4 : Referring to FIG. 4 , the first inner
第一內層線路層12以及第二內層線路層13覆蓋位於通孔166中的第一導熱體14,有利於位於內層介質層11相對兩表面的熱量的傳遞。
The first inner
在一些實施方式中,可以先將填充於通孔166中的第一導熱體14的兩端填充銅層後再製作形成第一內層線路層12與第二內層線路層13,也可以在形成第一內層線路層12與第二內層線路層13的同時,將第一導熱體14與第一內層線路層12和第二內層線路層13連接。
In some embodiments, both ends of the first
在一些實施方式中,還包括在第一內層線路層12上的局部間隙填充第二導熱體15。其中,局部填充第二導熱體15,既有利於熱量第二導熱體15傳遞第一內層線路層12上,以傳遞至通孔166中的第一導熱體14並傳遞至其他儲熱組件30,即,電子元件20產生的熱量能夠多通道的傳遞,提高熱傳導速率;又可以避免全部填充具有導電性能的第一導熱體14而導致線路層短路。
In some embodiments, a local gap filling second
在另一些實施方式中,還可以包括形成導電孔(圖未示)的步驟,以電性連接第一內層線路層12與第二內層線路層13。第一內層線路層12與第二內層線路層13可以僅通過具有導電性能的第一導熱體14進行電連接,也可以通過連接第一內層線路層12與第二內層線路層13的導電孔進行電連接。
In other embodiments, the step of forming a conductive hole (not shown in the figure) may also be included to electrically connect the first inner
可以理解地,內層線路基板10的線路層的層數並不限於兩層,介質層的層數並不限於一層。在其他實施方式中,線路層與介質層的層數可以根據需要進行設置。
Understandably, the number of circuit layers of the inner-
步驟S5:請參閱圖5,在第一內層線路層12上連接電子元件20,在第二內層線路層13上連接儲熱組件30。
Step S5 : Referring to FIG. 5 , the
電子元件20與第一內層線路層12電連接。電子元件20在工作過程中會產生一定的熱量,儲熱組件30用於將熱量吸收並存儲,在電子元件20不工作或者低負荷運作時將存儲的熱量釋放並散發,從而在電路板100用於電子產品
中時,保持電子產品工作時的溫度穩定,防止過熱影響電子產品的工作狀態,還可以防止電子產品過熱導致使用者體驗不佳。
The
請參閱圖6至圖10,在一些實施方式中,在第二內層線路層13上連接儲熱組件30的步驟可以包括S511-S515:
Referring to FIGS. 6 to 10 , in some embodiments, the step of connecting the
步驟S511:請參閱圖6,提供一具有容納腔312的封裝體31。
Step S511 : Please refer to FIG. 6 , provide a
封裝體31具有一缺口(圖未標),缺口與容納腔312連通,缺口可以設置於封裝體31的上方或者側邊等,缺口用於後續注入儲熱材料35。
The
封裝體31為絕緣材料且需要具有一定的機械強度以用於容置儲熱材料35,防止儲熱材料35融化後流出。封裝體31的材料可以選自聚乙烯(Density Polyethylene,DP)、聚苯乙烯(Polystyrene,PS)、聚丙烯(Polypropylene,PP)、丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile Butadiene Sytrene copolymers,ABS)等材料中的至少一種。
The
步驟S512:請參閱圖7,在容納腔312中置入儲熱材料35。
Step S512 : Referring to FIG. 7 , the
儲熱材料35為絕緣材料。
The
在一些實施方式中,儲熱材料35比熱容高,在儲熱材料35的熔點時可以通過融化吸熱、凝固放熱的原理實現熱量的吸收與釋放。例如儲熱材料35可以選自石蠟、有機酸、無機鹽以及鹽水化合物等能夠進行固相和液相相互轉換的材料。在另一些實施方式中,儲熱材料35也可以選自高分子材料,包括但不限於酯類(例如聚胺脂)、聚乙烯、新戊二醇等,其中,高分子材料沒有固定的熔點。
In some embodiments, the
步驟S513:請參閱圖8,密封容納腔312。
Step S513 : referring to FIG. 8 , the
將缺口進行封口處理,以使儲熱材料35密封於容納腔312中,防止儲熱材料35融化後流出。
The gap is sealed so that the
步驟S514:請參閱圖9和圖10,在封裝體31上形成連接儲熱材料35的第一連接體36,以形成儲熱組件30。
Step S514 : Referring to FIG. 9 and FIG. 10 , a first connecting
在封裝體31上形成第一開口33(請參閱圖9),在第一開口33中填充第一連接體36(請參閱圖10),第一連接體36的材料選自導熱性能好的材料,包括但不限於銅膏、銀膏、氮化鋁、碳納米管、石墨烯等,以便於快速傳導熱量。
A first opening 33 (refer to FIG. 9 ) is formed on the
在一些實施方式中,第一開口33與容納腔312連通,以使在第一開口33中形成的第一連接體36與容置於容納腔312中的儲熱材料35連接,從而增加熱傳導效率。
In some embodiments, the
步驟S515:請一併參閱圖5,將儲熱組件30與內層線路基板10連接,第一連接體36與第二內層線路層13連接。
Step S515 : Please also refer to FIG. 5 , connect the
在一些實施方式中,第二內層線路層13與儲熱組件30通過第三連接體37連接,第三連接體37與第一連接體36連接,第三連接體37的材質可以選自導熱性能好的材料,包括但不限於銅膏、銀膏、氮化鋁、碳納米管、石墨烯等,以便於快速傳導熱量。在本實施方式中,第三連接體37的材質選自銅。
In some embodiments, the second
可以理解地,由於儲熱組件30包括封裝體31以及密封於封裝體31中的儲熱材料35,封裝體31與儲熱材料35均為絕緣材料,第一連接體36的材料可以是絕緣材料,也可以是導電材料。即使第一連接體36為導電材料時,由於封裝體31與儲熱材料35的絕緣性,儲熱組件30不能與第二內層線路層13形成導電回路,即儲熱組件30與電路板100中的線路層電絕緣。
It can be understood that since the
儲熱組件30的數量可以是一個或多個。
The number of
在本實施方式中,儲熱組件30的數量為5個,包括一個第一子組件301、兩個第二子組件302以及兩個第三子組件303。其中,兩個第二子組件302與電子元件20的距離相等,兩個第三子組件303與電子元件20的距離相等;第一
子組件301與電子元件20的距離最近,第二子組件302與電子元件20的距離居中,第三子組件303與電子元件20的距離最遠。第一子組件301、第二子組件302以及第三子組件303中的儲熱材料35的儲熱能力不同,其中,距離電子元件20的距離越近,儲熱組件30的儲熱能力越大,即第一子組件301、第二子組件302以及第三子組件303的儲熱能力依次減小。
In this embodiment, the number of
由於距離電子元件20最近的第一子組件301相較於第二子組件302與第三子組件303能夠吸收和傳遞的熱量最多,第一子組件301在儲存熱量的同時將部分熱量朝向第二子組件302與第三子組件303傳遞,即距離電子元件20越遠,能夠吸收的熱量更少。設置具有多重儲熱能力的儲熱組件30,有利於避免距離電子元件20較近的儲熱組件30無法及時吸收熱量而導致電子元件20周圍升溫過快的現象;同時能夠避免距離較遠的儲熱組件30沒有足夠的熱量吸收而導致資源的浪費。
Compared with the
當電子元件20不工作或者低負荷運作時,電子元件20的發熱量減小,儲熱組件30中的儲熱材料35逐漸釋放熱量,儲存的熱量通過與儲熱組件30連接的線路層散發至空氣中,從而避免電子元件20在高負荷運作時熱量難以及時散發而導致的缺陷。
When the
儲熱組件30的儲熱能力與密封於封裝體31中的儲熱材料35的品質、儲熱材料35的種類有關。其中,儲熱材料35的品質越大,儲熱組件30的儲熱能力越大;儲熱材料35的種類不同,儲熱材料35的比熱容以及熔點也不同,均會對儲熱能力有一定的影響。例如,在一些實施方式中,可以設置具有相同品質的儲熱材料35的儲熱組件30,通過改變儲熱材料35的種類來改變儲熱組件30的儲熱能力;在另一些實施方式中,可以設置具有相同種類的儲熱材料35的儲熱組件30,通過改變儲熱材料35的品質來改變儲熱組件30的儲熱能力。
The heat storage capacity of the
步驟S6:請參閱圖11至圖14,在內層線路基板10相對兩表面分別形成第一外層線路基板40以及第二外層線路基板50,第一外層線路基板40還覆蓋電子元件20,第二外層線路基板50還覆蓋儲熱組件30,以形成電路板100。
Step S6 : referring to FIGS. 11 to 14 , a first outer
形成第一外層線路基板40與第二外層線路基板50的步驟可以包括步驟S611-S612。
The step of forming the first outer
步驟S611:請參閱圖11,覆蓋第二覆銅板43於內層線路基板10具有電子元件20的表面,覆蓋第三覆銅板53於內層線路基板10具有儲熱組件30的表面。
Step S611 : Please refer to FIG. 11 , cover the surface of the
第二覆銅板43包括第二介質層41和位於第二介質層41表面的第三銅層432,第二介質層41與第一內層線路層12和電子元件20連接;第三覆銅板53包括第三介質層51和位於第三介質層51表面的第四銅層532,第三介質層51與第二內層線路層13和儲熱組件30連接。
The second copper clad
步驟S612:請參閱圖14,對第三銅層432進行線路製作形成第一外層線路層42,對第四銅層532進行線路製作形成第二外層線路層52。
Step S612 : Referring to FIG. 14 , wiring is performed on the
第一外層線路層42與第二介質層41形成第一外層線路基板40,第二外層線路層52與第三介質層51形成第二外層線路基板50。
The first
可以理解地,在形成第一外層線路層42與第二外層線路層52之前,還包括形成分別穿設於第二介質層41以及第三介質層51並連接內層線路基板10的導電孔,以使第一外層線路層42與第二外層線路層52與內層線路基板10電連接。
It can be understood that, before forming the first
在一些實施方式中,形成第一外層線路基板40與第二外層線路基板50的步驟也可以包括步驟S621-S623。
In some embodiments, the step of forming the first outer
步驟S621:將第二介質層41覆蓋於內層線路基板10具有電子元件20的表面,電子元件20容置於第二介質層41中並露出第二介質層41的一表面;
將第三介質層51覆蓋於內層線路基板10具有儲熱組件30的表面,儲熱組件30容置於第三介質層51中並露出第三介質層51的一表面。
Step S621 : covering the
步驟S622:覆蓋第三銅層432於第二介質層41的表面,第三銅層432還覆蓋電子元件20;覆蓋第四銅層532於第三介質層51的表面,第四銅層532還覆蓋儲熱組件30,以減小儲熱組件30與第四銅層532局部區域之間的距離,從而縮短傳熱路徑。
Step S622 : covering the
步驟S623:對第三銅層432進行線路製作形成第一外層線路層42,對第四銅層532進行線路製作形成第二外層線路層52。
Step S623 : performing wiring on the
在一些實施方式中,在形成第一外層線路層42以及第二外層線路層52之前,還包括以下步驟:
In some embodiments, before forming the first
步驟S6221:請參閱圖12,在儲熱組件30背離電子元件20的表面上形成第二開口34,第二開口34貫穿第四銅層532以及臨近第四銅層532的封裝體31,第二開口34與儲熱材料35連接,即密封於封裝體31中的儲熱材料35暴露於第二開口34。
Step S6221 : Referring to FIG. 12 , a
在一些實施方式中,第二開口34還貫穿位於第四銅層532與封裝體31之間的第三介質層51。
In some embodiments, the
步驟S6222:請參閱圖13,在第二開口34中填充第二連接體38。第二連接體38的材質可以選自導熱性能好的材料,包括但不限於銅膏、銀膏、氮化鋁、碳納米管、石墨烯等,以便於快速傳導熱量。
Step S6222 : Referring to FIG. 13 , fill the second connecting
在一些實施方式中,在形成第二外層線路層52的同時,可以在第二開口34中形成第二連接體38,即步驟S6222與形成第二外層線路層52的步驟可以同時進行。儲熱組件30與位於電路板100外層的第二外層線路層52通過導熱性能好的第二連接體38連接,更加有利於熱量的散發。
In some embodiments, when the second
在一些實施方式中,電路板100的製作方法還可以包括步驟S7:請參閱圖14,在第一外層線路基板40以及第二外層線路基板50背離內層線路基板10的表面形成防焊層60,以形成電路板100。防焊層60分別覆蓋第一外層線路層42以及第二外層線路層52。
In some embodiments, the manufacturing method of the
請參閱圖14,本申請還提供一種電路板100,電路板100包括內層線路基板10、位於內層線路基板10相對兩表面的電子元件20以及儲熱組件30、第一外層線路基板40以及第二外層線路基板50。第一外層線路基板40、第二外層線路基板50與內層線路基板10電連接。第一外層線路基板40位於內層線路基板10連接有電子元件20的表面並覆蓋電子元件20,第二外層線路基板50位於內層線路基板10連接有儲熱組件30的表面並覆蓋儲熱組件30。
Referring to FIG. 14 , the present application also provides a
內層線路基板10包括內層介質層11、第一內層線路層12、第二內層線路層13以及第一導熱體14。第一內層線路層12與第二內層線路層13位於內層介質層11相對兩表面並相互電連接;第一導熱體14貫穿內層介質層11並與第一內層線路層12和第二內層線路層13連接,以增加導熱效率。
The inner
第一導熱體14的材料可以選自銅膏、銀膏、氮化鋁、碳納米管以及石墨烯中的至少一種。在一些實施方式中,第一導熱體14還可以起到導電作用。
The material of the first
在一些實施方式中,第一內層線路層12的局部間隙還填充有第二導熱體15,有利於熱量的多通道傳遞,以提升傳熱效率。
In some embodiments, the partial gaps of the first
電子元件20位於內層線路基板10具有第一內層線路層12的表面並與第一內層線路層12電連接。電子元件20在運行過程中會產生一定的熱量。
The
儲熱組件30位於內層線路基板10具有第二內層線路層13的表面並與第二內層線路層13通過第三連接體37連接。第三連接體37材質可以選自導熱
性能好的材料,包括但不限於銅膏、銀膏、氮化鋁、碳納米管、石墨烯等,以便於快速傳導熱量。
The
請參閱圖10,儲熱組件30包括封裝體31、儲熱材料35以及第一連接體36。封裝體31與第一連接體36形成一密閉的容納槽,儲熱材料35容置於容納槽中,第一連接體36貫穿封裝體31並與儲熱材料35連接。
Referring to FIG. 10 , the
請參閱圖14,第一外層線路基板40包括第二介質層41以及位於第二介質層41表面的第一外層線路層42。第二介質層41與內層線路基板10連接,第一外層線路層42位於第二介質層41背離內層線路基板10的表面;第一外層線路基板40還覆蓋電子元件20。
Referring to FIG. 14 , the first
第二外層線路基板50包括第三介質層51以及位於第三介質層51表面的第二外層線路層52。第三介質層51與內層線路基板10連接,第二外層線路層52位於第三介質層51背離內層線路基板10的表面;第二外層線路基板50還覆蓋儲熱組件30。
The second
在一些實施方式中,電路板100還可以包括第二連接體38,第二連接體38貫穿第二外層線路基板50以及臨近第二外層線路基板50的封裝體31,第二連接體38連接封裝體31中的儲熱材料35以及第二外層線路層52,以提高熱傳導速率。
In some embodiments, the
在一些實施方式中,電路板100還可以包括防焊層60,防焊層60分別覆蓋第一外層線路基板40以及第二外層線路基板50背離內層線路基板10的表面。
In some embodiments, the
本申請提供的具有儲熱組件30的電路板100,在電子元件20高負荷運行過程中,先將電子元件20產生的熱量部分存儲於儲熱組件30中,以維持電子元件20運行時的合理溫度;當電子元件20不運行或低負荷運行時,再將存儲於儲熱組件30中的熱量緩慢散發。上述電路板100既防止電子元件20高負荷運行
時產生的熱量難以散發導致電子元件20周圍的溫度過高而影響電子元件20的工作狀態;又避免集中將熱量傳遞至電子產品的外殼而引起使用者體驗不佳;同時,組成儲熱組件30的材料的品質小,對電路板100整體的品質影響較小。
In the
以上實施方式僅用以說明本申請的技術方案而非限制,儘管參照以上較佳實施方式對本申請進行了詳細說明,本領域的普通技術人員應當理解,可以對本申請的技術方案進行修改或等同替換都不應脫離本申請技術方案的精神和範圍。 The above embodiments are only used to illustrate the technical solutions of the present application rather than limitations. Although the present application has been described in detail with reference to the above preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present application can be modified or equivalently replaced. Neither should depart from the spirit and scope of the technical solutions of the present application.
100:電路板 100: circuit board
11:內層介質層 11: inner dielectric layer
12:第一內層線路層 12: The first inner circuit layer
13:第二內層線路層 13: Second inner circuit layer
14:第一導熱體 14: The first heat conductor
15:第二導熱體 15: Second heat conductor
20:電子元件 20: Electronic Components
30:儲熱組件 30: Heat storage components
301:第一子組件 301: First subcomponent
37:第三連接體 37: The third linker
38:第二連接體 38: Second connector
40:第一外層線路基板 40: The first outer layer circuit substrate
41:第二介質層 41: Second dielectric layer
42:第一外層線路層 42: The first outer circuit layer
50:第二外層線路基板 50: Second outer circuit substrate
51:第三介質層 51: The third dielectric layer
52:第二外層線路層 52: Second outer circuit layer
60:防焊層 60: Solder mask
Claims (13)
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TW201630224A (en) * | 2015-02-04 | 2016-08-16 | 欣興電子股份有限公司 | Circuit board and method for manufacturing the same |
CN106416433A (en) * | 2014-05-22 | 2017-02-15 | 松下知识产权经营株式会社 | Circuit board |
CN106817880A (en) * | 2015-11-27 | 2017-06-09 | 小米科技有限责任公司 | Can heat accumulation radiating device and electronic equipment, heat accumulation radiating implementation method |
CN109417847A (en) * | 2016-04-27 | 2019-03-01 | At&S奥地利科技与系统技术股份公司 | The method of heat accumulation parts carrier and the production parts carrier |
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CN106416433A (en) * | 2014-05-22 | 2017-02-15 | 松下知识产权经营株式会社 | Circuit board |
TW201630224A (en) * | 2015-02-04 | 2016-08-16 | 欣興電子股份有限公司 | Circuit board and method for manufacturing the same |
CN106817880A (en) * | 2015-11-27 | 2017-06-09 | 小米科技有限责任公司 | Can heat accumulation radiating device and electronic equipment, heat accumulation radiating implementation method |
CN109417847A (en) * | 2016-04-27 | 2019-03-01 | At&S奥地利科技与系统技术股份公司 | The method of heat accumulation parts carrier and the production parts carrier |
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