TWI776529B - Mask manufacturing equipment - Google Patents
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Abstract
Description
本發明涉及一種口罩機裝置,特別是涉及一種能用以製造防護級口罩的口罩機裝置。The invention relates to a mask machine device, in particular to a mask machine device that can be used to manufacture protective-grade masks.
口罩能用以保護人體呼吸系統免於廢氣、粉塵、病菌等環境中的污染源,其中又以防護級口罩可提供較佳的防護效果。醫用防護口罩,常用的有標準外科口罩與N95類型口罩。外科口罩可用以防止飛沫進入、過濾微小顆粒與吸濕,大多用以保護病人免於口鼻飛沫感染。N95類型口罩之合格標準,仍經由臉龐之緊密配戴,確保可以阻隔95%以上之0.3微米氯化鈉微粒。現有的口罩大多以自動化機器設備製造,然而現有的口罩機結構較為複雜,產生噪音與機構壽命縮短,使得口罩生產速度及良率難以提升。Masks can be used to protect the human respiratory system from pollution sources such as exhaust gas, dust, and germs in the environment. Among them, protective-grade masks can provide better protection. Medical protective masks, commonly used standard surgical masks and N95 masks. Surgical masks can be used to prevent droplet entry, filter tiny particles and absorb moisture, and are mostly used to protect patients from nose and mouth droplet infection. The qualification standard of N95 type masks is still through the tight wearing of the face to ensure that more than 95% of 0.3 micron sodium chloride particles can be blocked. Most of the existing masks are manufactured by automated machinery and equipment. However, the structure of the existing mask machines is relatively complex, which generates noise and shortens the life of the mechanism, making it difficult to improve the production speed and yield of masks.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種口罩機裝置,使口罩生產速度及良率提升。The technical problem to be solved by the present invention is to provide a mask machine device for the deficiencies of the prior art, so that the mask production speed and yield are improved.
為了解決上述的技術問題,本發明提供一種口罩機裝置,包括:一輸送機構,能將多個口罩材料及一鼻樑條放置於該輸送機構上,並由該輸送機構帶動沿著一加工方向前進;一第一接合組,該第一接合組能用以接合該些口罩材料的兩外側邊,並將該鼻樑條結合於該些口罩材料;一泡棉鼻樑貼加工組,該泡棉鼻樑貼加工組位於該第一接合組的下游位置,該泡棉鼻樑貼加工組能將泡棉鼻樑貼材料輸入、剪斷並黏附於該些口罩材料上;一第一刀輪組,該第一刀輪組位於該泡棉鼻樑貼加工組的下游位置,該第一刀輪組能對該些口罩材料進行切邊,藉以形成口罩的外輪廓;一折邊機構,該折邊機構位於該第一刀輪組的下游位置,該折邊機構能對該些口罩材料進行折邊動作;一第二接合組,該第二接合組位於該折邊機構的下游位置,該第二接合組能用以接合該些口罩材料的兩內側邊;以及一第二刀輪組,該第二刀輪組位於該第二接合組的下游位置,該第二刀輪組能對該些口罩材料進行切邊,使形成獨立的口罩本體。In order to solve the above-mentioned technical problems, the present invention provides a mask machine device, comprising: a conveying mechanism, which can place a plurality of mask materials and a bridge of nose on the conveying mechanism, and is driven by the conveying mechanism to advance along a processing direction A first joint group, the first joint group can be used to join the two outer sides of these mask materials, and this bridge of the nose is combined with these mask materials; A foam nose bridge paste processing group, the foam nose bridge The sticking processing group is located at the downstream position of the first joint group, and the foam nose bridge sticking processing group can input, cut and adhere the foam nose bridge sticking material on the mask materials; a first cutter wheel group, the first The cutter wheel group is located at the downstream position of the foam nose bridge sticking processing group, and the first cutter wheel group can trim these mask materials, so as to form the outer contour of the mask; a folding mechanism, the folding mechanism is located in the first A downstream position of the cutter wheel set, the hemming mechanism can perform hemming action on the mask materials; a second engaging group, the second engaging group is located at the downstream position of the hemming mechanism, and the second engaging group can be used with To join the two inner sides of these mask materials; and a second cutter wheel group, the second cutter wheel group is located at the downstream position of the second joint group, and this second cutter wheel group can cut these mask materials. side to form an independent mask body.
本發明的有益效果在於,本發明所提供的口罩機裝置,包括輸送機構、第一接合組、泡棉鼻樑貼加工組、第一刀輪組、折邊機構、第二接合組及第二刀輪組。口罩材料及鼻樑條能放置於輸送機構上輸送前進,第一接合組能接合口罩材料的兩外側邊及鼻樑條,泡棉鼻樑貼加工組能將泡棉鼻樑貼黏附於口罩材料上,第一刀輪組能進行切邊,以將廢料切除,藉以形成口罩的外輪廓。折邊機構可使口罩材料形成預折線,以便於折邊。第二接合組能接合口罩材料的兩內側邊,第二刀輪組能進行切邊,使形成獨立的口罩本體。由此,可形成一較佳的生產動線,使整體結構簡化,可降低噪音與增加機構壽命,能快速的成型口罩本體,使口罩生產速度及良率提升。The beneficial effect of the present invention is that the mask machine device provided by the present invention includes a conveying mechanism, a first joint group, a foam nose bridge sticker processing group, a first cutter wheel group, a hemming mechanism, a second joint group and a second cutter Round Group. The mask material and the nose bridge strip can be placed on the conveying mechanism to be transported forward, the first joint group can join the two outer sides of the mask material and the nose bridge strip, and the foam nose bridge sticker processing group can adhere the foam nose bridge sticker to the mask material. A cutter wheel set can perform edge trimming to cut off the waste material to form the outer contour of the mask. The folding mechanism can make the mask material form a pre-folding line for easy folding. The second joint group can join the two inner sides of the mask material, and the second cutter wheel group can perform edge trimming to form an independent mask body. As a result, a better production line can be formed, the overall structure can be simplified, the noise can be reduced and the service life of the mechanism can be increased, the mask body can be rapidly formed, and the mask production speed and yield can be improved.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the embodiments disclosed in the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.
[實施例][Example]
請參閱圖1及圖2,本發明提供一種口罩機裝置,包括一輸送機構1、一第一接合組2、一泡棉鼻樑貼加工組3、一第一刀輪組4、一折邊機構5、一第二接合組6及一第二刀輪組7,所述輸送機構1、第一接合組2、泡棉鼻樑貼加工組3、第一刀輪組4、折邊機構5、第二接合組6及第二刀輪組7可適當的設置於一機體300上。Please refer to FIG. 1 and FIG. 2, the present invention provides a mask machine device, including a conveying mechanism 1, a first
該口罩機裝置的上游位置可設置多個滾輪組100、101、102、103及104,該些滾輪組100、101、102、103及104上分別安裝有可做為防水層、中間層(包含熔噴材、PP材)及親水層的多個口罩材料200(如圖9所示),能將該些口罩材料200疊置輸入口罩機裝置,且將一鼻樑條由一鼻樑條置入區105輸入,惟該些口罩材料200的層數及材質並不限制,可因應需要加以變化。A plurality of
該輸送機構1可為輸送輪等機構,該些口罩材料200及鼻樑條能放置於輸送機構1上,並利用該輸送機構1帶動沿著一加工方向A前進,使該些口罩材料200及鼻樑條能依序通過第一接合組2、泡棉鼻樑貼加工組3、第一刀輪組4、折邊機構5、第二接合組6及第二刀輪組7。在本實施例中,該輸送機構1僅簡單的示意表示。The conveying mechanism 1 can be a mechanism such as a conveying wheel. The
該第一接合組2能利用超音波等方式接合該些口罩材料200的兩外側邊,並將鼻樑條接合於該口罩材料200。如圖3所示,該第一接合組2可包含一第一焊接裝置21及一第一花輪22,該第一焊接裝置21可為超音波熔接機,第一焊接裝置21及第一花輪22相對設置,第一焊接裝置21可位於第一花輪22的下方,該第一花輪22具有多個第一接合花紋221,該第一花輪22可以馬達(圖略)等動力源驅動轉動,能將位於第一焊接裝置21及第一花輪22之間的該些口罩材料200的兩外側邊及鼻樑條接合。該些口罩材料200的兩外側邊,是指對應於使用者的鼻樑及下巴的兩側邊400(如圖8所示)。在本實施例中,第一接合組2設置有兩組,兩第一接合組2分別用以接合該些口罩材料200的兩外側邊。所述的第一花輪22亦可連接一第一升降機構23,該第一升降機構23可為汽缸等,藉以調整適當的高度。在本實施例中,亦可利用第一花輪22壓置於該些口罩材料200上形成兩條點斷線201(如圖2所示),該兩條點斷線201沿著該加工方向A延伸且相互平行,以便於後續可較容易進行折邊的動作。The first joining
該泡棉鼻樑貼加工組3位於第一接合組2的下游位置,該泡棉鼻樑貼加工組3能將泡棉鼻樑貼黏附於口罩材料200上(親水層)。由於該泡棉鼻樑貼加工組3並非本發明訴求的重點,且本發明並不限制該泡棉鼻樑貼加工組3的結構,故不再加以贅述。The foam nose bridge
該第一刀輪組4位於泡棉鼻樑貼加工組3的下游位置,該第一刀輪組4能進行切邊,以將廢料切除,藉以形成口罩的外輪廓。如圖4所示,該第一刀輪組4可包含一第一刀輪41及一第一砧板輪42,第一刀輪41及第一砧板輪42相對的設置,第一砧板輪42可位於第一刀輪41的下方,可以馬達(圖略)等動力源驅動第一刀輪41及第一砧板輪42轉動,進而將位於第一刀輪41及第一砧板輪42之間的該些口罩材料200邊緣的廢料切除。在本實施例中,第一刀輪組4設置有兩組,且兩第一刀輪組4的第一砧板輪42可連接為一體,可達到較穩定的輸送及切邊效果,兩第一刀輪組4可分別用以切除鼻樑及下巴的兩側邊的廢料。所述的第一刀輪41亦可連接一第二升降機構43,藉以調整適當的高度。The first
該折邊機構5位於第一刀輪組4的下游位置,該折邊機構5能使該些口罩材料200進行折邊動作。該折邊機構5可包含兩第一錐輪51、兩第二錐輪52及一壓輪53(如圖5及圖6所示),第一錐輪51、第二錐輪52及壓輪53可轉動的設置於機體300上,兩第一錐輪51各形成有一第一錐面54,兩第一錐面54相向且間隔的設置,兩第一錐輪51可位於同一第一軸心線B上。兩第二錐輪52各形成有一第二錐面55,兩第二錐輪52可位於同一第二軸心線C上,第一軸心線B及第二軸心線C可相互平行。兩第二錐面55分別位於兩第一錐面54的上方,且兩第二錐面55分別靠近兩第一錐面54。該壓輪53設置於兩第二錐輪52之間,較佳的,該壓輪53設置於兩第二錐輪52之間的中間處。是以,該些第一錐輪51、第二錐輪52及壓輪53之間可形成一梯形導槽56,該梯形導槽56可用以容納及導引該些口罩材料200形成預折線,使該些口罩材料200可順利的進行折邊(彎折)動作。The
該第二接合組6位於折邊機構5的下游位置,該第二接合組6能利用超音波等方式接合該些口罩材料200的兩內側邊。如圖7所示,該第二接合組6可包含一第二焊接裝置61及一第二花輪62,該第二焊接裝置61可為超音波熔接機,第二焊接裝置61及第二花輪62相對設置,第二焊接裝置61可位於第二花輪62的下方,該第二花輪62具有多個第二接合花紋621,該第二花輪62可以馬達(圖略)等動力源驅動轉動,能將位於第二焊接裝置61及第二花輪62之間的該些口罩材料200的兩內側邊接合。該些口罩材料200的兩內側邊,是指對應於使用者的口部上下的兩側邊500(如圖8所示)。所述的第二花輪62亦可連接一第三升降機構63,該第三升降機構63可為汽缸等,藉以調整適當的高度。The second
該第二刀輪組7位於該第二接合組6的下游位置,該第二刀輪組7能對該些口罩材料200進行切邊,使形成獨立的口罩本體。如圖7所示,該第二刀輪組7可包含一第二刀輪71及一第二砧板輪72,第二刀輪71及第二砧板輪72相對的設置,第二砧板輪72可位於第二刀輪71的下方,可以馬達(圖略)等動力源驅動第二刀輪71及第二砧板輪72轉動,進而將位於第二刀輪71及第二砧板輪72之間的該些口罩材料200進行切邊。所述的第二刀輪71亦可連接一第四升降機構73,藉以調整適當的高度。The second
[實施例的有益效果][Advantageous effects of the embodiment]
本發明的有益效果在於,本發明所提供的口罩機裝置,包括輸送機構、第一接合組、泡棉鼻樑貼加工組、第一刀輪組、折邊機構、第二接合組及第二刀輪組。口罩材料及鼻樑條能放置於輸送機構上輸送前進,第一接合組能接合口罩材料的兩外側邊及鼻樑條,泡棉鼻樑貼加工組能將泡棉鼻樑貼黏附於口罩材料上,第一刀輪組能進行切邊,以將廢料切除,藉以形成口罩的外輪廓。折邊機構可使口罩材料形成預折線,以便於折邊。第二接合組能接合口罩材料的兩內側邊,第二刀輪組能進行切邊,使形成獨立的口罩本體。由此,可形成一較佳的生產動線,使整體結構簡化,可降低噪音與增加機構壽命,能快速的成型口罩本體,使口罩生產速度及良率提升。The beneficial effect of the present invention is that the mask machine device provided by the present invention includes a conveying mechanism, a first joint group, a foam nose bridge sticker processing group, a first cutter wheel group, a hemming mechanism, a second joint group and a second cutter Round Group. The mask material and the nose bridge strip can be placed on the conveying mechanism to be transported forward, the first joint group can join the two outer sides of the mask material and the nose bridge strip, and the foam nose bridge sticker processing group can adhere the foam nose bridge sticker to the mask material. A cutter wheel set can perform edge trimming to cut off the waste material to form the outer contour of the mask. The folding mechanism can make the mask material form a pre-folding line for easy folding. The second joint group can join the two inner sides of the mask material, and the second cutter wheel group can perform edge trimming to form an independent mask body. As a result, a better production line can be formed, the overall structure can be simplified, the noise can be reduced and the service life of the mechanism can be increased, the mask body can be rapidly formed, and the mask production speed and yield can be improved.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
1:輸送機構1: Conveying mechanism
2:第一接合組2: The first engagement group
21:第一焊接裝置21: The first welding device
22:第一花輪22: The first flower wheel
221:第一接合花紋221: The first joint pattern
23:第一升降機構23: The first lifting mechanism
3:泡棉鼻樑貼加工組3: Foam nose bridge sticker processing group
4:第一刀輪組4: The first cutter wheel set
41:第一刀輪41: The first knife wheel
42:第一砧板輪42: First chopping block wheel
43:第二升降機構43: The second lifting mechanism
5:折邊機構5: Folding mechanism
51:第一錐輪51: The first cone wheel
52:第二錐輪52: The second cone wheel
53:壓輪53: Press wheel
54:第一錐面54: The first cone
55:第二錐面55: The second cone
56:梯形導槽56: Trapezoidal guide groove
6:第二接合組6: Second Engagement Group
61:第二焊接裝置61: Second welding device
62:第二花輪62: Second flower wheel
621:第二接合花紋621: Second joint pattern
63:第三升降機構63: The third lifting mechanism
7:第二刀輪組7: The second cutter wheel set
71:第二刀輪71: The second cutter wheel
72:第二砧板輪72: Second chopping block wheel
73:第四升降機構73: Fourth lifting mechanism
A:加工方向A: Processing direction
B:第一軸心線B: The first axis
C:第二軸心線C: the second axis
100:滾輪組100: Roller set
101:滾輪組101: Roller set
102:滾輪組102: Roller set
103滾輪組103 roller set
104:滾輪組104: Roller set
105:鼻樑條置入區105: Nose bridge strip placement area
200:口罩材料200: mask material
201:點斷線201: point break
300:機體300: Body
400:側邊400: side
500:側邊500: Side
圖1為本發明口罩機裝置的立體圖。Fig. 1 is the perspective view of the mask machine device of the present invention.
圖2為本發明口罩機裝置的俯視示意圖。Fig. 2 is the top view schematic diagram of the mask machine device of the present invention.
圖3為本發明第一接合組的立體圖。FIG. 3 is a perspective view of the first joint group of the present invention.
圖4為本發明第一刀輪組的立體圖。FIG. 4 is a perspective view of the first cutter wheel set of the present invention.
圖5為本發明折邊機構的立體圖。FIG. 5 is a perspective view of the hemming mechanism of the present invention.
圖6為圖5的Ⅵ-Ⅵ剖視圖。FIG. 6 is a VI-VI cross-sectional view of FIG. 5 .
圖7為本發明第二接合組及第二刀輪組的立體圖。7 is a perspective view of the second engagement group and the second cutter wheel group of the present invention.
圖8為本發明口罩產品的示意圖。Fig. 8 is the schematic diagram of the mask product of the present invention.
圖9為本發明多層口罩材料的示意圖。Fig. 9 is the schematic diagram of the multilayer mask material of the present invention.
1:輸送機構 1: Conveying mechanism
2:第一接合組 2: The first engagement group
3:泡棉鼻樑貼加工組 3: Foam nose bridge sticker processing group
4:第一刀輪組 4: The first cutter wheel set
5:折邊機構 5: Folding mechanism
6:第二接合組 6: Second Engagement Group
7:第二刀輪組 7: The second cutter wheel set
A:加工方向 A: Processing direction
100:滾輪組 100: Roller set
101:滾輪組 101: Roller set
102:滾輪組 102: Roller set
103:滾輪組 103: Roller set
104:滾輪組 104: Roller set
200:口罩材料 200: mask material
300:機體 300: Body
Claims (9)
Priority Applications (1)
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TW110119441A TWI776529B (en) | 2021-05-28 | 2021-05-28 | Mask manufacturing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW110119441A TWI776529B (en) | 2021-05-28 | 2021-05-28 | Mask manufacturing equipment |
Publications (2)
Publication Number | Publication Date |
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TWI776529B true TWI776529B (en) | 2022-09-01 |
TW202246043A TW202246043A (en) | 2022-12-01 |
Family
ID=84957886
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TW110119441A TWI776529B (en) | 2021-05-28 | 2021-05-28 | Mask manufacturing equipment |
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TW (1) | TWI776529B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM287686U (en) * | 2005-11-02 | 2006-02-21 | Hung-He Chen | Manufacturing equipment for leaf-shaped respirator |
US9770058B2 (en) * | 2006-07-17 | 2017-09-26 | 3M Innovative Properties Company | Flat-fold respirator with monocomponent filtration/stiffening monolayer |
US10744351B2 (en) * | 2009-09-30 | 2020-08-18 | Nbc Meshtec, Inc. | Mask |
CN111703087A (en) * | 2020-06-29 | 2020-09-25 | 浙江田中精机股份有限公司 | Quick automatic folding mask production line |
CN212139421U (en) * | 2020-02-28 | 2020-12-15 | 安庆市恒昌机械制造有限责任公司 | Online bandeau making device and mask making machine |
-
2021
- 2021-05-28 TW TW110119441A patent/TWI776529B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM287686U (en) * | 2005-11-02 | 2006-02-21 | Hung-He Chen | Manufacturing equipment for leaf-shaped respirator |
US9770058B2 (en) * | 2006-07-17 | 2017-09-26 | 3M Innovative Properties Company | Flat-fold respirator with monocomponent filtration/stiffening monolayer |
US10744351B2 (en) * | 2009-09-30 | 2020-08-18 | Nbc Meshtec, Inc. | Mask |
CN212139421U (en) * | 2020-02-28 | 2020-12-15 | 安庆市恒昌机械制造有限责任公司 | Online bandeau making device and mask making machine |
CN111703087A (en) * | 2020-06-29 | 2020-09-25 | 浙江田中精机股份有限公司 | Quick automatic folding mask production line |
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TW202246043A (en) | 2022-12-01 |
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