TWI573578B - A manufacturing apparatus for an absorbent article, and a method for producing - Google Patents
A manufacturing apparatus for an absorbent article, and a method for producing Download PDFInfo
- Publication number
- TWI573578B TWI573578B TW102119413A TW102119413A TWI573578B TW I573578 B TWI573578 B TW I573578B TW 102119413 A TW102119413 A TW 102119413A TW 102119413 A TW102119413 A TW 102119413A TW I573578 B TWI573578 B TW I573578B
- Authority
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- Taiwan
- Prior art keywords
- workpiece
- strip
- absorbent article
- absorbent
- disposed
- Prior art date
Links
- 230000002745 absorbent Effects 0.000 title claims description 192
- 239000002250 absorbent Substances 0.000 title claims description 192
- 238000004519 manufacturing process Methods 0.000 title claims description 58
- 238000001179 sorption measurement Methods 0.000 claims description 78
- 238000000034 method Methods 0.000 claims description 47
- 238000011144 upstream manufacturing Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 239000013013 elastic material Substances 0.000 description 18
- 210000002414 leg Anatomy 0.000 description 16
- 210000001624 hip Anatomy 0.000 description 14
- 230000002093 peripheral effect Effects 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 239000006096 absorbing agent Substances 0.000 description 6
- 210000001364 upper extremity Anatomy 0.000 description 5
- 230000037303 wrinkles Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 210000001217 buttock Anatomy 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000005304 joining Methods 0.000 description 4
- 210000000689 upper leg Anatomy 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000004013 groin Anatomy 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 241000555745 Sciuridae Species 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920000247 superabsorbent polymer Polymers 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15772—Control
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15585—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers
- A61F13/15593—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers having elastic ribbons fixed thereto; Devices for applying the ribbons
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15764—Transferring, feeding or handling devices; Drives
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Description
本發明,是關於吸收性物品的製造裝置及吸收性物品的製造方法,其具備設置有吸附部的旋轉滾筒,且該吸附部是用以吸附構成吸收性物品之一部分的構成部件所作為的加工件。 The present invention relates to an apparatus for producing an absorbent article and a method for producing an absorbent article, comprising: a rotating drum provided with an adsorption unit, wherein the adsorption unit is a member for adsorbing a component constituting one of the absorbent articles. Pieces.
作為吸收性物品的製造方法,例如是對構成用後即棄型紙尿褲之外裝體的帶材以呈連續的狀態下予以搬運,並進行將構成大腿褶邊的彈性構件在拉長狀態下配置於該帶材,且將作為具有可吸收體液之吸收體之吸收性本體的加工件,接合於帶材的方法(例如,請參照專利文獻1)。 In the method for producing an absorbent article, for example, the tape which is a packaged disposable diaper outer casing is conveyed in a continuous state, and the elastic member constituting the thigh hem is arranged in an elongated state. In the tape, a processed material which is an absorbent body having an absorber capable of absorbing a body fluid is bonded to the tape (for example, refer to Patent Document 1).
又,考量製造的便利性上,構成外裝體的帶材,是在吸收性物品的寬度方向呈連續的狀態下被搬運。另一方面,加工件,是在吸收性物品的長邊方向呈連續的狀態下進行製造,在被切斷成一個個的產品長度之後,配置於帶材上。此時,為了使加工件與帶材的方向可以配合,故將加工件旋轉90度後,再將加工件配置在帶材上(例如,請參照專利文獻2)。 Moreover, in consideration of the convenience of manufacture, the tape constituting the exterior body is conveyed in a state in which the width direction of the absorbent article is continuous. On the other hand, the workpiece is manufactured in a state in which the longitudinal direction of the absorbent article is continuous, and is placed on the tape after being cut into individual product lengths. At this time, in order to match the direction of the workpiece and the strip, the workpiece is rotated by 90 degrees, and then the workpiece is placed on the strip (for example, refer to Patent Document 2).
於專利文獻2所記載之加工件的旋轉機構,係具備:旋轉滾筒、以及設置在旋轉滾筒之外周上的複數個吸附部。吸附部,是在逐一吸附每一片加工件的狀態下,一邊旋轉加工件同時將之搬運至帶材上方,再將加工件配置於帶材的預定位置。在旋轉滾筒的外周上進行旋轉之吸附部的吸附面,為了抑制接受加工件時的周速差,故儘可能使吸附面距離旋轉滾筒之旋轉軸的距離保持於一定為佳。因此,吸附面,相較於吸附面的中央部,係形成為至少使吸附面的外緣部向旋轉滾筒的旋轉軸側呈傾斜的形狀。 The rotating mechanism of the workpiece described in Patent Document 2 includes a rotating drum and a plurality of adsorption portions provided on the outer circumference of the rotating drum. In the adsorption unit, the workpiece is rotated and conveyed to the upper side of the strip while the workpiece is being sucked one by one, and the workpiece is placed at a predetermined position of the strip. In order to suppress the difference in the peripheral speed at the time of receiving the workpiece, the adsorption surface of the adsorption portion that rotates on the outer circumference of the rotary drum is preferably kept at a distance from the rotation axis of the rotary drum as much as possible. Therefore, the adsorption surface is formed such that at least the outer edge portion of the adsorption surface is inclined toward the rotation axis side of the rotary drum, compared to the central portion of the adsorption surface.
但是,當吸附部之吸附面的外緣部朝向旋轉滾筒的旋轉軸側呈傾斜,在對帶材遞交加工件時,加工件的外緣部與帶材間就會產生出間隙。因此,專利文獻2的製造裝置,在將加工件遞交於帶材的位置處,係具備有:以使帶材之交叉方向的兩端部比帶材的交叉方向中心更接近加工件之方式進行引導的帶材位置引導機構。 However, when the outer edge portion of the adsorption surface of the adsorption portion is inclined toward the rotation axis side of the rotary drum, a gap is formed between the outer edge portion of the workpiece and the tape when the workpiece is delivered to the tape. Therefore, the manufacturing apparatus of the patent document 2 is provided so that the both ends of the strip direction may be closer to the workpiece than the center of the intersection direction of the strip in the position where the workpiece is delivered to the strip. Guided strip position guiding mechanism.
[專利文獻1]日本特開2010-30804號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-30804
[專利文獻2]日本特開2010-115427號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2010-115427
然而,於上述之以往的製造方法中,存在有如下的問題。 However, in the above conventional manufacturing method, there are the following problems.
於專利文獻1所記載的製造方法,是一邊搬運已配置有彈性構件之呈連續的帶材,同時將加工件配置於帶材上。於連續體中,位移在與搬運方向呈交叉之交叉方向上的彈性構件是被配置成波浪狀。因而於連續體中,存在有受彈性構件影響而收縮的部分以及受彈性構件影響而沒有收縮的部分,使得整體沒有均等地收縮。因此,使得連續體之交叉方向的位置局部性地偏移,而恐有加工件之安裝位置亦造成偏移之虞。 In the manufacturing method described in Patent Document 1, a continuous strip in which an elastic member is disposed is conveyed, and the workpiece is placed on the strip. In the continuous body, the elastic members whose displacement is in the intersecting direction intersecting the conveying direction are arranged in a wave shape. Therefore, in the continuous body, there are a portion which is contracted by the elastic member and a portion which is affected by the elastic member without contracting, so that the whole does not shrink uniformly. Therefore, the position in the intersecting direction of the continuous body is locally shifted, and the mounting position of the workpiece is also caused to be offset.
特別是,如專利文獻2所記載的製造裝置,當定位在比加工件的中央部更靠近加工件的外緣部時,受加工件之外緣部的位置所影響會有加工件整體位置偏移的情形。再者,當加工件之外緣部當中的一方位置偏移時,就會在位於加工件之中央部位置的帶材上產生皺紋或縐褶之情形。 In particular, when the manufacturing apparatus described in Patent Document 2 is positioned closer to the outer edge portion of the workpiece than the central portion of the workpiece, the overall position of the workpiece is affected by the position of the outer edge portion of the workpiece. The situation of the move. Further, when one of the outer edge portions of the workpiece is displaced, wrinkles or creases are generated on the strip at the central portion of the workpiece.
於是,本發明,是有鑑於如此之狀況所研創出來,其目的是在於提供一種在被連續地進行搬運的帶材上貼附吸收性本體等之加工件時,可以一邊抑制皺紋或縐褶的產生,同時可以將加工件確實地轉貼之吸收性物品的製造裝置及吸收性物品的製造方法。 Then, the present invention has been made in view of such circumstances, and an object of the present invention is to provide a method of suppressing wrinkles or creases when a workpiece such as an absorbent body is attached to a tape which is continuously conveyed. An apparatus for producing an absorbent article and a method for producing an absorbent article which are capable of reliably transferring the workpiece at the same time.
為了解決上述之問題,本發明所揭示之吸收性物品的製造裝置,是具備加工件配置機構及帶材位置引導機構,該加工件配置機構,是將構成吸收性物品之一部分的構成部件作為加工件並將之配置在:被連續地進行搬運之薄片 狀呈連續的帶材,且配置有伸長於上述帶材的搬運方向以及與上述搬運方向呈交叉之交叉方向之彈性構件的帶材上;該帶材位置引導機構,是用以引導上述帶材的位置,如此所構成之吸收性物品的製造裝置,其特徵為:上述加工件配置機構,係具備:設有用以吸附上述加工件之吸附部的旋轉滾筒;上述吸附部,是於上述加工件的接受點吸附上述加工件,並於使上述旋轉滾筒旋轉之期間,以將上述加工件的配置方向從位於上述接受點之上述加工件的第1配置方向轉換成對上述帶材上進行遞交之位於上述加工件之遞交點的上述加工件的第2配置方向,來將被上述吸附部所吸附的上述加工件配置在上述帶材上之方式而構成:沿著位於上述遞交點之上述吸附部的上述第2配置方向的斷面中,被上述吸附部所吸附之上述加工件的外形,是使上述加工件的外緣部比上述加工件的中央部更接近上述旋轉滾筒的旋轉軸側;上述帶材位置引導機構,於比上述遞交點更靠近搬運方向上游側的抵接點,是以使上述加工件的外緣部與上述帶材呈間離(分離),且上述加工件的中央部與上述帶材呈接觸之方式,來配置上述帶材,並且於上述遞交點,是以使上述加工件的外緣部與上述帶材呈接觸之方式,來配置上述帶材。 In order to solve the above problems, the apparatus for producing an absorbent article according to the present invention includes a workpiece positioning mechanism and a tape position guiding mechanism for processing a component constituting one part of the absorbent article. And arrange it in: a sheet that is continuously transported a strip having a continuous strip and being disposed in an elastic member extending in a conveying direction of the strip and intersecting the conveying direction; the strip position guiding mechanism is for guiding the strip The apparatus for manufacturing an absorbent article according to the present invention is characterized in that the workpiece positioning mechanism includes a rotary drum provided with an adsorption portion for adsorbing the workpiece, and the adsorption portion is the workpiece The receiving point adsorbs the workpiece, and converts the arrangement direction of the workpiece from the first arrangement direction of the workpiece located at the receiving point to the delivery of the strip during the rotation of the rotating drum. a second arrangement direction of the workpiece located at a delivery point of the workpiece, wherein the workpiece sucked by the adsorption unit is disposed on the strip, and the adsorption unit is located along the delivery point In the cross section of the second arrangement direction, the outer shape of the workpiece that is adsorbed by the adsorption unit is such that the outer edge portion of the workpiece is larger than The center portion of the workpiece is closer to the rotation axis side of the rotary drum, and the strip position guide mechanism is closer to the upstream side in the conveyance direction than the delivery point, so that the outer edge portion of the workpiece is The strip is separated (separated), and the strip is disposed in contact with the strip at a central portion of the workpiece, and the outer edge of the workpiece is formed at the delivery point The strip is placed in contact to configure the strip.
又,本發明所揭示之吸收性物品的製造方法,係具有加工件配置製程,其是以構成吸收性物品之一部分的構成部件作為加工件,藉由設有用以吸附上述加工件之吸附部的旋轉滾筒,將該加工件配置在:被連續地進行搬運之薄 片狀呈連續的帶材,且配置有伸長於上述帶材的搬運方向以及與上述搬運方向呈交叉之交叉方向之彈性構件的帶材上,如此所構成之吸收性物品的製造方法,其特徵為:上述加工件配置製程,係具備加工件旋轉製程以及加工件遞交製程,在該加工件旋轉製程中,上述旋轉滾筒在接受加工件之上述加工件的接受點吸附上述加工件,且將上述加工件之配置方向從位於上述接受點之上述加工件的第1配置方向,轉換成對帶材上進行遞交之位於上述加工件之遞交點的上述加工件的第2配置方向;在該加工件遞交製程中,於上述遞交點將上述吸附部所吸附的上述加工件遞交至上述帶材上;且上述加工件旋轉製程,是使在沿著位於上述遞交點之上述第2配置方向的斷面上之被上述吸附部所吸附之上述加工件的外緣部,以比上述加工件的中央部更接近上述旋轉滾筒之旋轉軸側之方式來搬運上述加工件,並具有:於上述遞交點,以使上述加工件的外緣部與上述帶材接觸之方式來配置上述帶材的第1引導製程、以及於比上述遞交點更位於搬運方向上游側的抵接點,使上述加工件的外緣部從上述帶材間離(分離),且使上述加工件的中央部與上述帶材接觸之方式,來配置上述帶材的第2引導製程。 Moreover, the method for producing an absorbent article according to the present invention includes a workpiece arranging process in which a component constituting a part of the absorbent article is used as a workpiece, and an adsorption section for adsorbing the workpiece is provided. Rotating the drum to arrange the workpiece in: thinly carried continuously The strip-shaped continuous strip and the strip of the elastic member extending in the direction in which the strip is conveyed and the direction intersecting the transport direction are arranged, and the method for producing the absorbent article thus constituted is characterized The processing part configuration process includes a workpiece rotating process and a workpiece delivery process, and in the rotating process of the workpiece, the rotating drum adsorbs the workpiece at a receiving point of the workpiece receiving the workpiece, and the above The arrangement direction of the workpiece is converted from a first arrangement direction of the workpiece located at the receiving point to a second arrangement direction of the workpiece at a delivery point of the workpiece to be delivered on the strip; In the delivery process, the workpiece processed by the adsorption unit is delivered to the strip at the delivery point; and the workpiece rotation process is performed along a section along the second arrangement direction of the delivery point. The outer edge portion of the workpiece sucked by the adsorption portion is closer to the rotary drum than the central portion of the workpiece Transmitting the workpiece on the side of the rotating shaft, and having a first guiding process for arranging the strip at the delivery point so that an outer edge portion of the workpiece contacts the strip, and delivering the strip The point is located at an abutment point on the upstream side in the conveyance direction, and the outer edge portion of the workpiece is separated (separated) from the strip, and the center portion of the workpiece is brought into contact with the strip to arrange the strip. The second guiding process of the material.
在被連續地進行搬運的帶材上貼附吸收性本體等之加工件時,本發明可以提供一邊抑制皺紋或縐褶的產生,同 時將加工件確實地進行轉貼之吸收性物品的製造裝置及吸收性物品的製造方法。 When a workpiece such as an absorbent body is attached to a tape which is continuously conveyed, the present invention can provide the same as suppressing generation of wrinkles or creases. The apparatus for manufacturing an absorbent article and the method for producing the absorbent article in which the workpiece is reliably transferred.
CD‧‧‧交叉方向 CD‧‧‧ cross direction
MD‧‧‧搬運方向 MD‧‧‧Transportation direction
L‧‧‧前後方向 L‧‧‧ direction
W‧‧‧寬度方向 W‧‧‧Width direction
S1‧‧‧前胴圍區域 S1‧‧‧ front area
S2‧‧‧後胴圍區域 S2‧‧‧ rear enclosure area
S3‧‧‧臀下區域 S3‧‧‧ Under the hip area
1‧‧‧吸收性物品 1‧‧‧Absorbables
1A‧‧‧吸收性本體 1A‧‧‧Absorbable ontology
1B‧‧‧外裝體 1B‧‧‧Outer body
3‧‧‧腰圍褶邊 3‧‧‧ Waist hem
3A‧‧‧腰圍彈性材 3A‧‧‧Waist elastic material
5‧‧‧齒輪 5‧‧‧ Gears
5F‧‧‧前腿圍彈性材 5F‧‧‧Front leg elastic material
5R‧‧‧後腿圍彈性材 5R‧‧‧ rear leg elastic material
10‧‧‧表面薄片 10‧‧‧Surface
11‧‧‧接合部 11‧‧‧ joints
15‧‧‧第二薄片 15‧‧‧Second sheet
32‧‧‧防漏側邊薄片 32‧‧‧Leak-proof side sheets
33‧‧‧防漏彈性材 33‧‧‧Leakproof elastic material
40‧‧‧吸收體 40‧‧‧ absorber
41‧‧‧第1吸收層 41‧‧‧1st absorption layer
42‧‧‧第2吸收層 42‧‧‧2nd absorption layer
45‧‧‧中央切縫 45‧‧‧Central slitting
46‧‧‧側邊切縫 46‧‧‧ Side slit
70F‧‧‧前側外裝表面薄片 70F‧‧‧ front side outer surface sheet
70R‧‧‧後側外裝表面薄片 70R‧‧‧ rear side outer surface sheet
75F‧‧‧前側連續體 75F‧‧‧ front continuum
75R‧‧‧後側連續體 75R‧‧‧Back side continuum
80F‧‧‧前側外裝背面薄片 80F‧‧‧Front side exterior sheet
80R‧‧‧後側外裝背面薄片 80R‧‧‧ rear side exterior back sheet
85‧‧‧中間外裝薄片 85‧‧‧Intermediate outer sheet
90‧‧‧外裝連續體 90‧‧‧Outer continuum
100‧‧‧製造裝置 100‧‧‧ manufacturing equipment
104‧‧‧壓整機構 104‧‧‧Completing mechanism
104A‧‧‧上側輥子 104A‧‧‧Upper roller
104B‧‧‧下側輥子 104B‧‧‧lower roller
105‧‧‧裁切機構(切斷機構) 105‧‧‧ Cutting mechanism (cutting mechanism)
120‧‧‧加工件配置機構 120‧‧‧Processing parts configuration mechanism
121‧‧‧旋轉滾筒 121‧‧‧Rotating drum
121A‧‧‧旋轉軸 121A‧‧‧Rotary axis
122‧‧‧吸附墊 122‧‧‧Adsorption pad
123‧‧‧吸附面 123‧‧‧Adsorption surface
123A‧‧‧中央部 123A‧‧‧Central Department
123B‧‧‧端部 123B‧‧‧End
130‧‧‧帶材位置引導機構 130‧‧‧Strip position guiding mechanism
131‧‧‧第1引導部 131‧‧‧1st Guide
132‧‧‧第2引導部 132‧‧‧2nd Guide
133‧‧‧中央滾輪 133‧‧‧Center wheel
134‧‧‧外側滾輪 134‧‧‧Outer roller
134S‧‧‧外周面 134S‧‧‧ outer perimeter
140‧‧‧帶材位置調整機構 140‧‧‧Strip position adjustment mechanism
141‧‧‧感測器 141‧‧‧ sensor
142‧‧‧調整機構 142‧‧‧Adjustment agency
P1‧‧‧接受點 P1‧‧‧Acceptance Point
P2‧‧‧遞交點 P2‧‧‧ delivery point
P3‧‧‧抵接點 P3‧‧‧ Abutment point
第1圖是本發明於實施形態中之吸收性物品的展開平面圖。 Fig. 1 is a developed plan view of an absorbent article according to an embodiment of the present invention.
第2圖是用以說明本發明於實施形態中之吸收性物品之製造製程的圖。 Fig. 2 is a view for explaining a manufacturing process of the absorbent article according to the embodiment of the present invention.
第3圖是顯示本發明於實施形態中之吸收性物品的製造裝置的正面圖。 Fig. 3 is a front elevational view showing the apparatus for manufacturing an absorbent article according to the embodiment of the present invention.
第4圖是顯示本發明於實施形態中之吸收性物品的製造裝置的立體圖。 Fig. 4 is a perspective view showing the apparatus for manufacturing an absorbent article according to the embodiment of the present invention.
第5圖是顯示本發明於實施形態中之吸收性物品的製造裝置的立體圖。 Fig. 5 is a perspective view showing the apparatus for manufacturing an absorbent article according to the embodiment of the present invention.
第6圖是由第4圖所示之A箭頭方向所觀察之旋轉滾筒的正面圖。 Fig. 6 is a front elevational view of the rotary drum as viewed in the direction of the arrow A shown in Fig. 4.
第7圖是由第4圖所示之B箭頭方向所觀察之位於接受點之加工件的側面圖。 Fig. 7 is a side view of the workpiece at the receiving point as viewed in the direction of the arrow B shown in Fig. 4.
第8圖是由第5圖所示之C箭頭方向所觀察之位於抵接點之加工件的側面圖。 Fig. 8 is a side view of the workpiece at the abutment point as viewed in the direction of the arrow C shown in Fig. 5.
第9圖是以模式性顯示接受點P2與抵接點P3之帶材的位置關係的圖。 Fig. 9 is a view schematically showing the positional relationship of the tape of the receiving point P2 and the abutting point P3.
於以下,係對於本發明之吸收性物品的製造裝置及吸收性物品的製造方法,一面參照圖面一面進行說明。具體而言,是對於(1)吸收性物品之構成、(2)吸收性物品的製造方法、(3)吸收性物品的製造裝置之構成、(4)吸收性物品的製造裝置之動作、(5)作用效果、以及(6)其他的實施形態,來進行說明。 Hereinafter, the apparatus for producing an absorbent article and the method for producing an absorbent article according to the present invention will be described with reference to the drawings. Specifically, (1) the structure of the absorbent article, (2) the method of producing the absorbent article, (3) the configuration of the apparatus for manufacturing the absorbent article, and (4) the operation of the apparatus for manufacturing the absorbent article, ( 5) The effect and (6) other embodiments will be described.
又,於以下之圖面的記載中,於相同或是類似的部分,標示相同或是類似的符號。不過,應注意圖面僅為模式性表示,各尺寸的比率等是與現實物件不同。因此,具體的尺寸等應參酌以下的說明來判斷。又,圖面相互之間亦包含有相互不同的尺寸關係或比率關係的部分。 In the description of the drawings below, the same or similar symbols are designated in the same or similar parts. However, it should be noted that the drawing is only a mode representation, and the ratio of each size is different from the actual object. Therefore, the specific dimensions and the like should be judged by considering the following description. Further, the drawings also include portions having mutually different dimensional relationships or ratio relationships.
首先,對本實施形態中之吸收性物品1之構成,一面參照圖面一面進行說明。第1圖,是顯示將本實施形態中之吸收性物品1予以展開後之狀態的展開平面圖。於本實施形態中,吸收性物品1,為短褲型之用後即棄型紙尿褲。 First, the configuration of the absorbent article 1 of the present embodiment will be described with reference to the drawings. Fig. 1 is a developed plan view showing a state in which the absorbent article 1 of the present embodiment is unfolded. In the present embodiment, the absorbent article 1 is a disposable diaper for use in a pants type.
於本實施形態中,短褲型之用後即棄型紙尿褲,是預先成形為短褲型的紙尿褲。又,本實施形態,雖是以用來製造短褲型之用後即棄型紙尿褲之方式所構成,不過亦可以以製造開放型之用後即棄型紙尿褲之方式所構成。開放型之用後即棄型紙尿褲,是指在使用前的狀態是呈展開的 狀態,利用黏著帶等將產品的預定部分彼此予以固定,藉此裝著於使用者的紙尿褲。 In the present embodiment, the disposable diaper for the pants type is a diaper which is formed into a pants type in advance. Further, although the present embodiment is configured to produce a disposable diaper for a pants type, it may be constructed by a disposable diaper. Disposable diapers after the open type means that the state before use is unfolded. In the state, the predetermined portions of the product are fixed to each other by an adhesive tape or the like, thereby being attached to the diaper of the user.
吸收性物品1,係具備有:朝向穿著者之身體前側與身體後側延伸的前後方向L、以及與前後方向L正交的寬度方向W。 The absorbent article 1 includes a front-rear direction L extending toward the front side of the wearer and the rear side of the body, and a width direction W orthogonal to the front-rear direction L.
吸收性物品1,於吸收性物品1的前後方向L,係具備有:對應於穿著者之前胴圍的前胴圍區域S1、及對應於穿著者之後胴圍的後胴圍區域S2、及對應於穿著者之臀下,且位在前胴圍區域S1與後胴圍區域S2之間的臀下區域S3。 In the front-rear direction L of the absorbent article 1, the absorbent article 1 includes a front outer peripheral region S1 corresponding to the front of the wearer and a rear rear peripheral region S2 corresponding to the rear of the wearer, and corresponding Under the buttocks of the wearer, and located in the sub-hip area S3 between the front circumference area S1 and the posterior circumference area S2.
位在前胴圍區域S1之吸收性物品1之一方的寬度方向外側位置的前胴圍緣部4,是與位在後胴圍區域S2之一方的寬度方向外側位置的後胴圍緣部6接合,且位在另一方之寬度方向外側位置的前胴圍緣部4’,是與位在另一方之寬度方向外側位置的後胴圍緣部6’接合,藉此,使吸收性物品1形成短褲型。在短褲型之用後即棄型紙尿褲的前胴圍區域S1及後胴圍區域S2中,形成有接合彼此之緣部的接合部11,而臀下區域S3,是比接合部11更靠近前後方向內側的區域。 The front rim edge portion 4 located at the outer side in the width direction of one of the absorbent articles 1 in the front sill region S1 is the sill edge portion 6 located at the outer side in the width direction of one of the rear sill regions S2. The front rim edge portion 4' which is joined and positioned at the outer side in the width direction of the other side is joined to the sill edge portion 6' located at the outer position in the width direction of the other side, whereby the absorbent article 1 is made Form a shorts type. In the front sill area S1 and the rear squat area S2 of the disposable diaper after the pants type, the joint portion 11 that joins the edge portions of each other is formed, and the gluteal region S3 is closer to the front and rear than the joint portion 11. The area inside the direction.
於吸收性物品1,在形成為短褲型的狀態下,係形成:圍繞穿著者之腰圍而配置的腰圍開口部、及圍繞穿著者之腿圍而配置的一對腿圍開口部。腿圍開口部,於臀下區域S3中,是比前胴圍區域的寬度方向外側端部及後胴圍區域的寬度方向外側端部更朝向寬度方向內側凹入的部 分。腿圍開口部的周圍是相當於腿圍部。 In the state in which the absorbent article 1 is formed into a pants type, a waist opening portion that is disposed around the waist of the wearer and a pair of leg-opening portions that are disposed around the leg circumference of the wearer are formed. The leg-opening portion is a portion that is recessed toward the inner side in the width direction from the outer end portion in the width direction of the outer-side end portion and the rear-rear region of the front-rear region in the inferior sulcus region S3. Minute. The circumference of the leg opening is equivalent to the leg circumference.
吸收性物品1,是由:包含表面薄片10、吸收性本體1A等的吸收性本體1A、以及包含前側外裝表面薄片70F、後側外裝表面薄片70R、前側外裝背面薄片80F、和後側外裝背面薄片80R等的外裝體1B所構成,此等其相互之間是藉由接著劑或熱熔接等所接合。 The absorbent article 1 is composed of an absorbent body 1A including a surface sheet 10, an absorbent body 1A, and the like, and a front outer surface sheet 70F, a rear outer surface sheet 70R, a front outer surface sheet 80F, and the like. The exterior body 1B such as the side exterior back sheet 80R is formed, and these are joined to each other by an adhesive or heat welding.
外裝體1B,是構成吸收性物品1的外裝部分。外裝體1B,是配置在比吸收性本體1A更靠近非肌膚抵接面側。前側外裝表面薄片70F及前側外裝背面薄片80F,是跨及前胴圍區域S1與臀下區域S3而配置。後側外裝表面薄片70R及後側外裝背面薄片80R,是跨於後胴圍區域S2及臀下區域S3而配置。前側外裝表面薄片70F及前側外裝背面薄片80F,與後側外裝表面薄片70R及後側外裝背面薄片80R,是間離(分離)於前後方向所配置,並藉由中間外裝薄片85而連結著。 The exterior body 1B is an exterior part constituting the absorbent article 1. The exterior body 1B is disposed closer to the non-skin contact surface than the absorbent body 1A. The front outer surface sheet 70F and the front outer surface back sheet 80F are disposed across the front outer region S1 and the lower hip region S3. The rear outer surface sheet 70R and the rear outer surface back sheet 80R are disposed across the rear sill region S2 and the gluteal region S3. The front outer surface sheet 70F and the front outer surface sheet 80F are disposed apart from the rear outer surface sheet 70R and the rear outer surface sheet 80R in the front-rear direction, and are disposed by the intermediate outer sheet. 85 and connected.
吸收性本體1A,係包含:表面薄片10、第二薄片15、吸收體背面薄片、及防漏部,並配置在比外裝體1B更靠近穿著者側。 The absorbent body 1A includes a surface sheet 10, a second sheet 15, an absorber back sheet, and a leakage preventing portion, and is disposed closer to the wearer side than the exterior body 1B.
表面薄片10,是用以形成能夠直接接觸穿著者肌膚之肌膚抵接面的薄片。表面薄片10,是配置在比吸收性本體1A更靠近肌膚抵接面側。表面薄片10,是由:親水性不織布或紡織物、開孔塑膠薄膜、開孔疏水性不織布等之透液性的薄片所形成。 The surface sheet 10 is a sheet for forming a skin contact surface that can directly contact the wearer's skin. The surface sheet 10 is disposed closer to the skin contact surface than the absorbent body 1A. The surface sheet 10 is formed of a liquid-permeable sheet such as a hydrophilic nonwoven fabric or a woven fabric, an apertured plastic film, or an open-cell hydrophobic nonwoven fabric.
於表面薄片10之非肌膚抵接面側,接合有第二薄片 15。第二薄片15,是配置在表面薄片10與吸收性本體1A之間。 On the non-skin abutting side of the surface sheet 10, a second sheet is joined 15. The second sheet 15 is disposed between the surface sheet 10 and the absorbent body 1A.
吸收性本體1A,是配置在:由表面薄片10與第二薄片15所接合的複合薄片與吸收體背面薄片(圖示省略)之間。吸收性本體1A,至少配置於臀下區域S3的寬度方向中央。吸收性本體1A,是由粉碎紙漿或高吸收性聚合物等之混合粉體所形成。吸收性本體1A,是由:位在穿著者之非肌膚抵接面側的第1吸收層41,以及與第1吸收層41重疊且位在穿著者之肌膚抵接面側的第2吸收層42所構成。 The absorbent body 1A is disposed between the composite sheet joined by the surface sheet 10 and the second sheet 15 and the absorber back sheet (not shown). The absorptive main body 1A is disposed at least in the center in the width direction of the inferior gluteal region S3. The absorbent body 1A is formed of a mixed powder of pulverized pulp or a superabsorbent polymer. The absorbent main body 1A is composed of a first absorbent layer 41 positioned on the non-skin contact surface side of the wearer and a second absorbent layer that overlaps the first absorbent layer 41 and is positioned on the skin contact surface side of the wearer. 42 constitutes.
於第1吸收層41,形成有延伸於前後方向的中央切縫45及側邊切縫46。側邊切縫46,是形成在比中央切縫45更靠近寬度方向外側。藉由形成在吸收性本體1A的中央切縫或側邊切縫等,使吸收性物品1構成為在被穿著時可以使吸收性本體1A產生變形。 The first absorbent layer 41 is formed with a central slit 45 and a side slit 46 extending in the front-rear direction. The side slit 46 is formed on the outer side in the width direction from the center slit 45. The absorbent article 1 is configured to deform the absorbent body 1A when worn by the central slit or the side slit formed in the absorbent body 1A.
防漏部,係具有防漏側邊薄片32及防漏彈性材33,並於吸收性本體1A的寬度方向端部中,沿著前後方向而配置。防漏側邊薄片32,係於吸收性本體1A之寬度方向W的兩側端中,設成可將表面薄片10、吸收體背面薄片包覆成一體。防漏側邊薄片32,是由不透液性之不織布等的薄片所形成。防漏側邊薄片32之寬度方向之一方的端部,是接合在吸收體背面薄片之非肌膚面側的面;防漏側邊薄片32之寬度方向之另一方的端部,是從吸收性本體1A的寬度方向側緣翻折至表面薄片側,然後接合在表 面薄片10之肌膚抵接面側的面。 The leakage preventing portion has a leakage preventing side sheet 32 and a leakage preventing elastic member 33, and is disposed in the front-rear direction of the end portion in the width direction of the absorbent main body 1A. The leakage preventing side sheets 32 are formed on both side ends of the absorbent body 1A in the width direction W, and are provided so as to cover the surface sheet 10 and the back sheet of the absorbent body integrally. The leakage preventing side sheet 32 is formed of a sheet such as a liquid-impermeable non-woven fabric. One end of the leakage preventing side sheet 32 in the width direction is a surface joined to the non-skin surface side of the sheet of the back surface of the absorbent body, and the other end portion of the leakage preventing side sheet 32 in the width direction is absorbent. The side edge of the body 1A in the width direction is folded to the side of the surface sheet, and then joined to the table The skin of the face sheet 10 abuts the surface on the side of the face.
防漏側邊薄片32,是藉由熱熔接著劑而接合於表面薄片等。防漏彈性材33,是以伸長狀態被貼合在吸收體背面薄片與防漏側邊薄片32之間。防漏彈性材33,使位在吸收體之寬度方向的兩端部分別收縮於前後方向。 The leakage preventing side sheet 32 is joined to a surface sheet or the like by a hot melt adhesive. The leakage preventing elastic member 33 is bonded between the absorber back sheet and the leakage preventing side sheet 32 in an extended state. The leakage preventing elastic member 33 shrinks both end portions in the width direction of the absorbent body in the front-rear direction.
於前胴圍區域S1及後胴圍區域S2中,設有腰圍褶邊3。腰圍褶邊3,係具有以沿著寬度方向W伸縮之方式所配設之合成橡膠等的細長腰圍彈性材3A。腰圍褶邊3,是從位在前胴圍區域S1之吸收性物品1之寬度方向W外側位置之一方的前胴圍緣部4至另一方的前胴圍緣部4’呈連續,並從位在後胴圍區域S2之吸收性物品1之寬度方向W外側之一方的後胴圍緣部6至另一方的後胴圍緣部6’呈連續。 A waist hem 3 is provided in the front sill area S1 and the rear sill area S2. The waist hem 3 has an elongated waist elastic material 3A such as synthetic rubber that is stretched in the width direction W. The waist pleats 3 are continuous from the front rim edge portion 4 to the other front rim edge portion 4' of one of the outer positions in the width direction W of the absorbent article 1 located in the front sill region S1, and The rear crotch edge portion 6 to the other rear crotch edge portion 6' of the absorbent article 1 in the posterior contemporaneous region S2 in the width direction W is continuous.
於腿圍開口部的周圍,設置有大腿褶邊5。大腿褶邊5之至少一部分,是沿著腿圍開口部而配置。大腿褶邊5,是由:配置在前胴圍區域S1的前腿圍彈性材5F、以及跨及後胴圍區域S2及臀下區域S3所配置的後腿圍彈性材5R所形成。 A thigh hem 5 is provided around the leg opening. At least a part of the thigh hem 5 is disposed along the leg opening. The thigh hem 5 is formed by a front leg elastic material 5F disposed in the front sill area S1, and a rear leg elastic material 5R disposed across the rear sill area S2 and the gluteal area S3.
前腿圍彈性材5F及腰圍彈性材3A,是配置在前側外裝表面薄片70F與前側外裝背面薄片80F之間;後腿圍彈性材5R及腰圍彈性材3A,是配置在後側外裝表面薄片70R與後側外裝背面薄片80R之間。 The front leg elastic material 5F and the waist elastic material 3A are disposed between the front outer surface sheet 70F and the front outer surface back sheet 80F; the rear leg elastic material 5R and the waist elastic material 3A are disposed on the rear side outer casing. Between the surface sheet 70R and the rear exterior back sheet 80R.
其次,依據第2圖,對於本實施形態之吸收性物品的製造方法之一例進行說明。第2圖,是用以說明吸收性物品的製造方法的圖面,其顯示吸收性物品在製造過程中的一部分。第2圖,是將在製造過程中之構成部件的搬運方向作為搬運方向MD來表示,並將與該搬運方向交叉的方向作為交叉方向CD來表示。吸收性物品的製造方法,是吸收性物品1在寬度方向上呈連續的狀態下進行製造。 Next, an example of a method for producing an absorbent article according to the present embodiment will be described based on Fig. 2 . Fig. 2 is a view for explaining a method of manufacturing an absorbent article, which shows a part of the absorbent article in the manufacturing process. In the second drawing, the conveying direction of the constituent members in the manufacturing process is indicated as the conveying direction MD, and the direction intersecting the conveying direction is indicated as the intersecting direction CD. In the method for producing an absorbent article, the absorbent article 1 is produced in a state in which it is continuous in the width direction.
又,對於在本實施形態中所沒有說明的方法,是可以使用既有的方法。又,以下所說明的製造方法,僅為一例,亦可以藉由其他的製造方法來進行製造。 Further, as for the method not described in the embodiment, an existing method can be used. Further, the production method described below is merely an example, and it may be manufactured by another manufacturing method.
吸收性物品的製造方法,係至少包含有:吸收性本體形成製程S1、外裝體形成製程S2、腿圍形成製程S3、構成部件接合製程S4、折疊製程S5、接合製程S6、以及裁切製程S7。 The manufacturing method of the absorbent article includes at least an absorbent body forming process S1, an exterior body forming process S2, a leg forming process S3, a component joining process S4, a folding process S5, a bonding process S6, and a cutting process. S7.
在吸收性本體形成製程S1中,是用以形成吸收性本體1A。具體而言,例如,是執行:將吸收材料予以積層來成型吸收性本體1A、或是將吸收性本體1A配置在用以構成表面薄片10之呈連續的帶材上、或是形成防漏部。 In the absorptive body forming process S1, it is used to form the absorptive body 1A. Specifically, for example, it is performed by laminating an absorbent material to form the absorbent body 1A, or by disposing the absorbent body 1A on a continuous strip for forming the surface sheet 10, or forming a leak-proof portion. .
在外裝體形成製程S2中,是用以形成外裝體1B。在本實施形態中,其構成是分別形成由配置於穿著者之腹側的外裝薄片所連續的前側連續體75F、以及由配置於穿著者之背側的外裝薄片所連續的後側連續體75R,並經由中間外裝薄片將前側連續體75F與後側連續體75R予以連結,來製造外裝體1B。 In the exterior body forming process S2, the exterior body 1B is formed. In the present embodiment, the front side continuous body 75F which is continuous by the outer sheet disposed on the ventral side of the wearer, and the rear side continuous by the outer sheet disposed on the back side of the wearer are formed. The body 75R is connected to the rear side continuous body 75R via the intermediate exterior sheet to produce the exterior body 1B.
具體而言,是在構成前側外裝表面薄片70F的帶材與構成前側外裝背面薄片80F的帶材之間,配置腰圍彈性材3A及前腿圍彈性材5F而形成前側連續體75F,並且,在構成後側外裝表面薄片70R的帶材與構成後側外裝背面薄片80R的帶材之間,配置腰圍彈性材3A及後腿圍彈性材5R而形成後側連續體75R。 Specifically, the waist elastic material 3A and the front leg elastic material 5F are disposed between the tape constituting the front outer surface sheet 70F and the tape constituting the front outer surface back sheet 80F to form the front side continuous body 75F, and The waist elastic material 3A and the rear leg elastic material 5R are disposed between the tape constituting the rear exterior surface sheet 70R and the tape constituting the rear exterior exterior back sheet 80R to form a rear side continuous body 75R.
接著,將前腿圍彈性材5F與後腿圍彈性材5R的不要部分(從前側連續體75F及後側連續體75R偏離至外側的部分)予以裁切之後,藉由中間外裝薄片85來接合前側連續體75F與後側連續體75R。藉此而形成:各個製品之外裝體1B於寬度方向呈連續的外裝連續體90。 Then, the unnecessary portion of the front leg elastic material 5F and the rear leg elastic material 5R (the portion that is offset from the front side continuous body 75F and the rear side continuous body 75R to the outer side) is cut, and then the intermediate outer sheet 85 is used. The front side continuous body 75F and the rear side continuous body 75R are joined. Thereby, each of the product exterior bodies 1B is continuous in the width direction of the exterior continuum 90.
腿圍形成製程S3,是沿著腿圍開口部將外裝體1B予以裁切。藉此而形成配置於穿著者之腿圍的腿圍開口部。 The leg circumference forming process S3 cuts the exterior body 1B along the leg opening portion. Thereby, a leg-opening portion that is disposed around the leg of the wearer is formed.
構成部件接合製程S4,為加工件配置製程,是藉由設有吸附加工件之吸附部的旋轉滾筒,將作為構成吸收性物品之一部分的構成部件,也就是作為加工件的吸收性本體1A,配置在被連續進行搬運之薄片狀呈連續的帶材上,且也是配置有伸長於帶材的搬運方向以及與上述搬運方向呈交叉之交叉方向之彈性構件的帶材(連續體)上,然後再將外裝體1B與吸收性本體1A接合。 The component joining process S4 is a workpiece arranging process, and is a component which constitutes a part of the absorbent article, that is, an absorbent body 1A as a workpiece, by a rotating drum provided with an adsorption section for adsorbing the workpiece. And disposed on a continuous strip of sheet material that is continuously conveyed, and is also disposed on a strip (continuous body) of an elastic member that is elongated in a conveying direction of the strip and intersecting with the conveying direction, and then The outer casing 1B is joined to the absorbent body 1A.
加工件配置製程,係具備有加工件旋轉製程、以及加工件遞交製程,其中,加工件旋轉製程,是在旋轉滾筒接受加工件之加工件接受點處吸附加工件,然後將上述加工件的配置方向從位在接受點之加工件第1配置方向轉換成 對帶材上進行遞交之位於上述加工件遞交點處之上述加工件第2配置方向;加工件遞交製程,是於上述遞交點,將上述吸附部所吸附的上述加工件遞交於上述帶材上。 The processing part configuration process is provided with a processing part rotation process and a workpiece delivery process, wherein the workpiece rotation process is to adsorb the workpiece at the receiving point of the workpiece of the rotating drum receiving the workpiece, and then the configuration of the workpiece is performed. The direction is converted from the first configuration direction of the workpiece at the receiving point to a second arrangement direction of the workpieces at the delivery point of the workpieces delivered on the strip; the workpiece delivery process is performed at the delivery point, and the workpieces adsorbed by the adsorption unit are delivered to the strip .
具體而言,是在形成有腿圍開口部之外裝體1B的連續體上配置吸收性本體1A,然後藉由接著劑將吸收性本體1A與外裝體1B接合。 Specifically, the absorbent main body 1A is placed on the continuous body on which the legged opening portion is formed, and the absorbent main body 1A is joined to the outer casing 1B by an adhesive.
又,本實施形態中之吸收性物品的製造方法,係具有:於遞交點,使加工件的外緣部與帶材得以接觸之方式來配置帶材的第1引導製程、以及在比遞交點更靠近搬運方向上游側的抵接點,使加工件的外緣部間離於帶材,且使加工件的中央部與帶材得以接觸之方式來配置帶材的第2引導製程。 Further, in the method for producing an absorbent article according to the present embodiment, the first guiding process for arranging the tape and the delivery point at the delivery point so that the outer edge portion of the workpiece is brought into contact with the tape The second guiding process of the tape is disposed so that the outer edge portion of the workpiece is separated from the strip and the center portion of the workpiece is brought into contact with the strip so as to be closer to the contact point on the upstream side in the transport direction.
在折疊製程S5中,是將吸收性本體1A與外裝體1B所接合之吸收性物品的連續體,以包含交叉方向的中心,且以沿著搬運方向的折線為基點進行折疊。 In the folding process S5, a continuous body of the absorbent article in which the absorbent main body 1A and the exterior body 1B are joined is included in the center in the intersecting direction, and is folded at a folding line along the conveyance direction.
在接合製程S6中,是將折疊後之吸收性物品之寬度方向的端部予以接合。具體而言,是接合前胴圍緣部4與後胴圍緣部6,且接合前胴圍緣部4’與後胴圍緣部6’。 In the joining process S6, the end portions in the width direction of the folded absorbent article are joined. Specifically, the front bead edge portion 4 and the rear crotch edge portion 6 are joined, and the front crotch edge portion 4' and the rear crotch edge portion 6' are joined.
在裁切製程S7中,是沿著吸收性物品的前後方向(交叉方向)將吸收性物品之連續體裁切出一個製品的大小。藉此來製造吸收性物品1。 In the cutting process S7, the continuous body of the absorbent article is cut into the size of one product along the front-rear direction (cross direction) of the absorbent article. Thereby, the absorbent article 1 is manufactured.
其次,對於在上述之構成部件接合製程S4中所使用 之吸收性物品的製造裝置之整體構成,一面參照圖面一面進行說明。第3圖是顯示本實施形態中之吸收性物品的製造裝置的整體構成的正面圖。第4圖及第5圖,是顯示本實施形態中之吸收性物品的製造裝置的立體圖。第6圖是由第4圖所示之A箭頭方向所觀察之旋轉滾筒的正面圖。第7圖是由第4圖所示之B箭頭方向所觀察之加工件的側面圖。第8圖是由第5圖所示之C箭頭方向所觀察之加工件的側面圖。第9圖是以模式性顯示接受點P2與抵接點P3之帶材的位置關係的圖。 Next, it is used in the above-described constituent member joining process S4. The overall configuration of the apparatus for manufacturing an absorbent article will be described with reference to the drawings. Fig. 3 is a front elevational view showing the overall configuration of an apparatus for manufacturing an absorbent article according to the present embodiment. Fig. 4 and Fig. 5 are perspective views showing the manufacturing apparatus of the absorbent article in the embodiment. Fig. 6 is a front elevational view of the rotary drum as viewed in the direction of the arrow A shown in Fig. 4. Fig. 7 is a side view of the workpiece viewed from the direction of the arrow B shown in Fig. 4. Fig. 8 is a side view of the workpiece viewed from the direction of the arrow C shown in Fig. 5. Fig. 9 is a view schematically showing the positional relationship of the tape of the receiving point P2 and the abutting point P3.
吸收性物品的製造裝置100,是構成為:用以使構成吸收性本體1A之加工件旋轉90度,然後將該加工件,配置在構成外裝體1B之作為帶材的連續體上。吸收性物品的製造裝置100,係具有:加工件配置機構120、帶材位置引導機構130、及帶材位置調整機構140。 The manufacturing apparatus 100 for an absorbent article is configured to rotate the workpiece constituting the absorbent main body 1A by 90 degrees, and then arrange the workpiece in a continuous body as a tape constituting the exterior body 1B. The absorbent article manufacturing apparatus 100 includes a workpiece positioning mechanism 120, a strip position guiding mechanism 130, and a strip position adjusting mechanism 140.
又,於吸收性物品的製造裝置100,是從第4圖所示之右側供給連續體90,並從第4圖所示之上側供給吸收性本體1A。連續體90,係接合有前側連續體75F、後側連續體75R、以及中間外裝薄片85,且於連續體90,藉由配置在吸收性物品的製造裝置100之上游側的裁切機構105而形成有腿圍開口部。 Moreover, in the apparatus 100 for manufacturing an absorbent article, the continuous body 90 is supplied from the right side shown in FIG. 4, and the absorbent main body 1A is supplied from the upper side shown in FIG. The continuous body 90 is joined to the front side continuous body 75F, the rear side continuous body 75R, and the intermediate exterior sheet 85, and is disposed on the continuous body 90 by the cutting mechanism 105 disposed on the upstream side of the absorbent article manufacturing apparatus 100. The leg opening portion is formed.
加工件配置機構120,係具備:旋轉滾筒121、設於旋轉滾筒121之外周上的複數個吸附部(以下稱吸附墊122)。加工件配置機構120,於接受點P1將加工件接受於吸附墊122上,隨著旋轉滾筒的旋轉而沿著旋轉滾筒的周 方向一邊搬運加工件,同時沿著旋轉滾筒的徑向以旋轉軸122A為中心使吸附墊122旋轉來使轉換加工件的方向。然後,將已轉換方向的加工件配置於帶材上,將加工件與帶材接合。 The workpiece placement mechanism 120 includes a rotary drum 121 and a plurality of adsorption portions (hereinafter referred to as adsorption pads 122) provided on the outer circumference of the rotary drum 121. The workpiece positioning mechanism 120 receives the workpiece on the adsorption pad 122 at the receiving point P1, and follows the circumference of the rotating drum as the rotating drum rotates. The workpiece is conveyed while moving, and the adsorption pad 122 is rotated around the rotation axis 122A in the radial direction of the rotary drum to change the direction of the workpiece. Then, the machined member whose direction has been converted is placed on the tape to join the workpiece to the tape.
帶材位置引導機構130,係具備:中介帶材而設於旋轉滾筒相反側的第1引導部131、以及第2引導部132。帶材位置引導機構130,是用以引導位在:使加工件遞交於帶材上的遞交點P2、以及比遞交點P2更靠近搬運方向上游側的抵接點P3之帶材的位置。並藉由第1引導部131執行第1引導製程,且藉由第2引導部131執行第2引導製程。 The strip position guiding mechanism 130 includes a first guiding portion 131 provided on the opposite side of the rotating drum, and a second guiding portion 132. The strip position guiding mechanism 130 is for guiding the position of the strip at the delivery point P2 where the workpiece is delivered onto the strip and the strip P3 closer to the upstream side in the transport direction than the delivery point P2. The first guiding process is executed by the first guiding unit 131, and the second guiding process is executed by the second guiding unit 131.
帶材位置調整機構140,是用以檢測出連續體90之交叉方向之端部的位置,並依據該位置資訊調整帶材之交叉方向的位置。 The strip position adjusting mechanism 140 is for detecting the position of the end portion of the continuous body 90 in the intersecting direction, and adjusts the position of the strip in the intersecting direction based on the position information.
其次,對構成吸收性物品的製造裝置100的各部位說明其細部。具體而言,是針對(3.1)加工件配置機構、(3.2)帶材位置引導機構、以及(3.3)帶材位置調整機構加以說明。 Next, the details of each part of the manufacturing apparatus 100 constituting the absorbent article will be described. Specifically, the description will be given for (3.1) the workpiece positioning mechanism, (3.2) the strip position guiding mechanism, and (3.3) the strip position adjusting mechanism.
構成加工件配置機構120的旋轉滾筒121,係具有用以吸附加工件的吸附墊122,而該加工件是作為構成吸收性物品1之一部分的構成部件。旋轉滾筒121,是以旋轉軸121A為基準進行旋轉,藉此將被吸附墊122所吸附的 加工件(於本實施形態中為吸收性本體1A)配置在:使吸收性物品之構成部件被呈連續之狀態進行搬運的連續體90上。 The rotary drum 121 constituting the workpiece positioning mechanism 120 has an adsorption pad 122 for adsorbing a workpiece, and the workpiece is a constituent member constituting a part of the absorbent article 1. The rotary drum 121 is rotated based on the rotation shaft 121A, thereby adsorbing the suction pad 122. The workpiece (the absorbent main body 1A in the present embodiment) is disposed on the continuous body 90 in which the constituent members of the absorbent article are conveyed in a continuous state.
旋轉滾筒121,於旋轉滾筒121內,具有旋轉機構。具體而言,旋轉滾筒121,是在將吸附墊122搬運至連續體90之上方為止之間,藉由旋轉機構將吸附墊122旋轉90度。 The rotary drum 121 has a rotating mechanism in the rotary drum 121. Specifically, the rotating drum 121 rotates the adsorption pad 122 by 90 degrees by the rotation mechanism between the adsorption pads 122 and the upper side of the continuous body 90.
構成加工件配置機構的吸附墊122,為每次一片逐一吸附吸收性本體1A。吸附墊122,是藉由旋轉滾筒121而被搬運至:配置在比吸收性本體1A更外側之外裝體1B所連續形成之連續體90的上方。 The adsorption pad 122 constituting the processing member arranging mechanism adsorbs the absorbent body 1A one by one. The adsorption pad 122 is conveyed by the rotary drum 121 so as to be disposed above the continuous body 90 in which the package 1B is continuously formed outside the absorbent body 1A.
吸附墊122,將吸收性本體1A予以吸附,並在使旋轉滾筒121旋轉的期間,藉由設置於旋轉滾筒121內的旋轉機構,將吸收性本體1A之位在接受點P1的配置方向,變更為吸收性本體1A之位在遞交點P2的配置方向。遞交點P2,是位在旋轉滾筒121之旋轉軸121A的正下方位置。 The adsorption pad 122 adsorbs the absorbent main body 1A, and changes the position of the absorbent main body 1A at the receiving point P1 by the rotation mechanism provided in the rotary drum 121 while rotating the rotary drum 121. The position of the absorptive body 1A is at the delivery direction of the delivery point P2. The delivery point P2 is located directly below the rotation axis 121A of the rotary drum 121.
如第4圖所示,在沿著位於接受點P1之吸附墊122的第1配置方向D1的斷面中,吸附墊122之吸附面123的中央部123A,是被配置在:相較於位在吸附面123之中央部123A的外側位置的外緣部(端部123B)為更接近旋轉滾筒121的旋轉軸121A。 As shown in Fig. 4, in the cross section along the first arrangement direction D1 of the adsorption pad 122 at the receiving point P1, the central portion 123A of the adsorption surface 123 of the adsorption pad 122 is disposed in comparison with the position The outer edge portion (end portion 123B) at the outer position of the central portion 123A of the adsorption surface 123 is closer to the rotation shaft 121A of the rotary drum 121.
如第4圖所示,位在遞交點P2之吸附墊122之吸附面123的形狀,係使位在吸附面123之第2配置方向D2 的外緣部(端部123B)朝向旋轉滾筒121的旋轉軸121A側呈傾斜。具體上,從位於遞交點P2之旋轉滾筒121之旋轉軸121A的延長方向之視點而言,位於吸附面123之第2配置方向D2的端部123B,是相較於中央部123A朝向旋轉軸121A側呈傾斜。 As shown in Fig. 4, the shape of the adsorption surface 123 of the adsorption pad 122 at the delivery point P2 is such that it is located in the second arrangement direction D2 of the adsorption surface 123. The outer edge portion (end portion 123B) is inclined toward the rotation shaft 121A side of the rotary drum 121. Specifically, from the viewpoint of the direction in which the rotation shaft 121A of the rotary drum 121 located at the delivery point P2 extends, the end portion 123B located in the second arrangement direction D2 of the adsorption surface 123 is oriented toward the rotation axis 121A with respect to the central portion 123A. The side is inclined.
位在遞交點P2的吸附墊122,其吸附面123的外緣部(端部123B),相較於吸附面123的中央部123A,為更接近旋轉滾筒121的旋轉軸121A側。又,本實施形態之吸收性本體1A的厚度,是配置有吸收體的區域和沒有配置吸收體的區域有所不同,配置有吸收體之區域者較厚。又,在沿著位於遞交點P2之吸附墊122的第2配置方向D2的斷面中,被吸附墊122所吸附之加工件的外形,其位在加工件之中央部之外側位置的外緣部,相較於加工件的中央部,為更接近旋轉滾筒121之旋轉軸121A側。沒有配置吸收性本體1A之吸收體的區域,是位在外緣部位置,並藉由吸附墊122的外形以接近旋轉滾筒121之旋轉軸121A側的方式來配置。 The adsorption pad 122 located at the delivery point P2 has an outer edge portion (end portion 123B) of the adsorption surface 123 that is closer to the rotation axis 121A side of the rotary drum 121 than the central portion 123A of the adsorption surface 123. Further, the thickness of the absorbent main body 1A of the present embodiment is different between the region in which the absorbent body is disposed and the region in which the absorbent body is not disposed, and the region in which the absorbent body is disposed is thick. Further, in the cross section along the second arrangement direction D2 of the adsorption pad 122 located at the delivery point P2, the outer shape of the workpiece sucked by the adsorption pad 122 is located at the outer edge of the outer side of the central portion of the workpiece. The portion is closer to the side of the rotating shaft 121A of the rotary drum 121 than the central portion of the workpiece. The region where the absorber of the absorbent main body 1A is not disposed is located at the outer edge portion, and is disposed so as to approach the side of the rotating shaft 121A of the rotary drum 121 by the outer shape of the suction pad 122.
又,加工件,如本實施形態般地,使外緣部的厚度相較於中央部等為較薄之方式來構成亦可,也可以使加工件的厚度在整體上為均等。 Further, the workpiece may be configured such that the thickness of the outer edge portion is thinner than the central portion as in the present embodiment, and the thickness of the workpiece may be uniform as a whole.
帶材位置引導機構130,是對連續體90的位置進行引導。帶材位置引導機構,係具備:於遞交點P2中,以 使加工件的外緣部與帶材能夠抵接之方式來配置帶材的第1引導部131、以及比遞交點更位於搬運方向上游側,以使加工件的中央部與帶材能夠抵接之方式來配置帶材的第2引導部132。第4圖及第7圖,顯示出吸附墊122位於遞交點P2位置的狀態;第5圖及第8圖,顯示出吸附墊122位於抵接點P3位置的狀態。 The strip position guiding mechanism 130 guides the position of the continuous body 90. The strip position guiding mechanism is provided at: at the delivery point P2, The first guide portion 131 of the tape is placed so that the outer edge portion of the workpiece can be brought into contact with the tape, and the upstream side of the conveyance direction is positioned closer to the delivery point so that the center portion of the workpiece can be brought into contact with the tape. The second guide portion 132 of the strip is disposed in such a manner. 4 and 7 show the state in which the adsorption pad 122 is located at the delivery point P2; and Figs. 5 and 8 show the state in which the adsorption pad 122 is located at the contact point P3.
第1引導部131,是將作為與遞交點P2之吸收性本體1A的外緣部相對應的部分,即連續體90的外緣部,配置在比連續體90之位於寬度方向的中央部更靠近旋轉滾筒121的旋轉軸121A側。亦即,於本實施形態中,第1引導部131,是將位在連續體90之寬度方向上的連續體90的外緣部,配置在比連續體90之位在寬度方向的中央部更靠近吸附墊122側。 The first guide portion 131 is a portion corresponding to the outer edge portion of the absorbent body 1A at the delivery point P2, that is, the outer edge portion of the continuous body 90 is disposed more than the central portion of the continuous body 90 in the width direction. It is near the rotating shaft 121A side of the rotary drum 121. In the present embodiment, the first guide portion 131 is disposed at the outer edge portion of the continuous body 90 positioned in the width direction of the continuous body 90, and is disposed at the center portion in the width direction from the position of the continuous body 90. Near the side of the adsorption pad 122.
第2引導部132,是使連續體90的交叉方向端部與交叉方向中央部以成為大致水平狀態之方式來引導連續體90。第2引導部132,是被配置在比帶材位置調整機構140更靠近搬運方向上游側,用以調節位於鉛直方向之帶材的搬運路徑。第2引導部132的帶材搬運面,是位在比遞交點P2更上方。因此,比遞交點P2更位於搬運方向上游側之帶材的搬運路徑,是隨著愈往搬運方向上游就位於愈上方,而接近旋轉滾筒121的外周面側。因此,抵接點P3,是位在比遞交點P2更上方的位置。 In the second guiding portion 132, the continuous body 90 is guided such that the end portion in the intersecting direction of the continuous body 90 and the central portion in the intersecting direction are substantially horizontal. The second guide portion 132 is disposed on the upstream side of the tape position adjusting mechanism 140 in the conveyance direction to adjust the conveyance path of the tape in the vertical direction. The tape conveying surface of the second guiding portion 132 is positioned above the delivery point P2. Therefore, the conveyance path of the tape which is located on the upstream side in the conveyance direction from the delivery point P2 is located above the upstream of the conveyance direction, and is closer to the outer circumferential surface side of the rotary drum 121. Therefore, the abutment point P3 is located above the delivery point P2.
在抵接點P3中,連續體90於交叉方向為水平的狀態,加工件的中央部是位於比連續體90的外緣部更靠近 旋轉體的徑向外側(帶材側)位置。因此,於抵接點中,加工件的中央部與連續體90為抵接,加工件的外緣部與連續體90為間離(分離)。 In the contact point P3, the continuous body 90 is horizontal in the intersecting direction, and the central portion of the workpiece is located closer to the outer edge of the continuous body 90. The radially outer (tape side) position of the rotating body. Therefore, at the contact point, the central portion of the workpiece is in contact with the continuous body 90, and the outer edge portion of the workpiece is separated from the continuous body 90 (separated).
又,所謂連續體90的外緣部,於遞交點P2及抵接點P3中,是表示比位於連續體90之寬度方向上之連續體90的中央部更靠近外側位置的區域。於本實施形態中,所謂吸收性本體1A的外緣部,於遞交點P2中,是與吸附墊122的外緣部(端部123B)相對應的部分,也就是位於吸收性物品之長邊方向上之吸收性本體1A的長邊方向端部。 In addition, the outer edge portion of the continuous body 90 is a region which is located closer to the outer side than the central portion of the continuous body 90 located in the width direction of the continuous body 90 at the delivery point P2 and the contact point P3. In the present embodiment, the outer edge portion of the absorbent main body 1A is a portion corresponding to the outer edge portion (end portion 123B) of the adsorption pad 122 at the delivery point P2, that is, at the long side of the absorbent article. The end portion of the absorbent body 1A in the longitudinal direction.
位於連續體90之寬度方向中的外緣部,於遞交點P2中,不一定表示為位於連續體90之寬度方向上的端部。是意味著例如,連續體90,於寬度方向更加寬廣之情形時,位於連續體90之寬度方向上的端部,亦可以是比位於連續體90之寬度方向上之中央部離吸附墊122更遠的狀態。 The outer edge portion located in the width direction of the continuous body 90 is not necessarily expressed as an end portion in the width direction of the continuous body 90 at the delivery point P2. It means that, for example, in the case where the continuous body 90 is wider in the width direction, the end portion in the width direction of the continuous body 90 may be more than the suction pad 122 in the central portion in the width direction of the continuous body 90. Far state.
對於第1引導部131之詳細構成,參照第7圖詳加說明。第1引導部131,是沿著連續體90的搬運方向MD能夠旋轉的滾輪機構。第1引導部131,是由中央滾輪133、以及配置在中央滾輪133之交叉方向兩側的外側滾輪134所構成。中央滾輪133,是設置在:在吸附墊122沿著第2配置方向D2之狀態下之與吸附墊的中央部123A相對應的位置。外側滾輪134,是設置在:在吸附墊122沿著第2配置方向D2之狀態下之與吸附墊122的端部123B相對應的位置。兩個外側滾輪134,是設在中央滾輪 133之連續體90的寬度方向外側。 The detailed configuration of the first guiding unit 131 will be described in detail with reference to FIG. The first guiding portion 131 is a roller mechanism that is rotatable along the conveying direction MD of the continuous body 90. The first guide portion 131 is composed of a center roller 133 and outer rollers 134 disposed on both sides in the intersecting direction of the center roller 133. The center roller 133 is disposed at a position corresponding to the central portion 123A of the adsorption pad in a state where the adsorption pad 122 is along the second arrangement direction D2. The outer roller 134 is disposed at a position corresponding to the end portion 123B of the adsorption pad 122 in a state where the adsorption pad 122 is along the second arrangement direction D2. Two outer rollers 134 are provided on the central roller The continuum of 133 is outward in the width direction of the body 90.
又,於以下的說明中,兩個外側滾輪134,由於皆具有同樣的特徵,所以僅說明其一方的外側滾輪,而省略另一方之外側滾輪的說明。 Further, in the following description, since the two outer rollers 134 have the same features, only one of the outer rollers will be described, and the description of the other outer roller will be omitted.
於第1引導部131所使用的滾輪,是由彈性構件所形成。具體而言,第1引導部131所使用的滾輪,是藉由:以矽膠、氨基甲酸乙酯等形成海綿狀的橡膠、氨基甲酸乙酯橡膠、矽膠橡膠等所形成。 The roller used in the first guiding portion 131 is formed of an elastic member. Specifically, the roller used in the first guiding portion 131 is formed by forming a sponge-like rubber, urethane rubber, silicone rubber or the like with silicone rubber or urethane.
第1引導部131,是設置在比抵接點P3更靠近位於連續體90之搬運方向MD的下游側。第1引導部131的外周部,從旋轉滾筒121之旋轉軸121A的延長方向的觀察視點而言,是設置在:位於遞交點P2之比吸附面123之中心之旋轉軌跡的接線L1更靠近旋轉滾筒121的旋轉軸121A側。 The first guiding portion 131 is provided on the downstream side of the conveying direction MD of the continuous body 90 closer to the contact point P3. The outer peripheral portion of the first guide portion 131 is disposed closer to the rotation of the wire L1 at the delivery point P2 than the center of the adsorption surface 123 in the direction in which the rotation axis 121A of the rotary drum 121 extends. The rotating shaft 121A side of the drum 121.
從連續體90之搬運方向MD的觀察視點而言,外側滾輪134的外周面134S,是與沿著吸附面123之外緣部(端部123B)的線大致平行。外側滾輪134,其外徑是隨著愈往連續體90的寬度方向外側而愈增大。外側滾輪134的表面,亦可以含有某些程度的凹凸。 The outer peripheral surface 134S of the outer roller 134 is substantially parallel to the line along the outer edge portion (end portion 123B) of the adsorption surface 123 from the observation point of the conveyance direction MD of the continuous body 90. The outer roller 134 has an outer diameter which increases as it goes to the outer side in the width direction of the continuous body 90. The surface of the outer roller 134 may also contain some degree of irregularities.
帶材位置調整機構,是在比裁切機構105更靠近搬運方向下游側,且比抵接點P3更靠近搬運方向上游側,用以調整帶材之交叉方向的位置。 The strip position adjusting mechanism is a position closer to the downstream side in the conveyance direction than the cutting mechanism 105, and closer to the upstream side in the conveyance direction than the contact point P3, for adjusting the position in the intersecting direction of the strip.
帶材位置調整機構140,如第3圖所示,具有:將設定在帶材上之各檢測對象部分之交叉方向的位置資訊予以輸出的感測器141、以及依據位置資訊調整帶材之交叉方向的位置的調整機構142。 As shown in FIG. 3, the strip position adjusting mechanism 140 has a sensor 141 that outputs position information in the intersecting direction of each of the detection target portions set on the strip, and an intersection of the strips adjusted according to the position information. Adjustment mechanism 142 for the position of the direction.
連續體90,係具有:在交叉方向CD呈對向並朝向搬運方向MD平行地延伸之一對的側緣以及第2側緣。調整機構142,是用以將第1側緣附近及第2側緣附近之中之至少一方引導至位在交叉方向CD上的預定位置,來將連續體90調整至所需之寬幅之對連續體90進行調整的控制手段。感測器141及調整機構142,是可以採用各種構成,例如,可以使用日本特開2004-262556所揭示的感測器及調整機構。 The continuous body 90 has a side edge and a second side edge which are opposed to each other in the intersecting direction CD and extend in parallel in the conveyance direction MD. The adjustment mechanism 142 is configured to guide at least one of the vicinity of the first side edge and the vicinity of the second side edge to a predetermined position in the intersecting direction CD to adjust the continuous body 90 to the desired width. The control means for adjusting the continuum 90. The sensor 141 and the adjustment mechanism 142 can be configured in various configurations. For example, the sensor and the adjustment mechanism disclosed in Japanese Laid-Open Patent Publication No. 2004-262556 can be used.
藉由在比吸收性本體與連續體90之抵接點P3更靠近搬運方向上游側來進行連續體90的位置調整,可藉由彈性構件使連續體局部性地收縮,即使其交叉方向的位置有所偏移時,也可以迅速地修正連續體之位置的變化。其結果,可以在正確的位置搬運連續體,並在連續體之正確的位置接合吸收性本體,而可以防止連續體與吸收性本體1A的位置偏移。 By adjusting the position of the continuous body 90 closer to the upstream side in the conveying direction than the abutting point P3 of the absorbent body and the continuous body 90, the continuous body can be locally contracted by the elastic member even if the position in the intersecting direction When there is an offset, the change in the position of the continuum can also be quickly corrected. As a result, the continuous body can be conveyed at the correct position, and the absorbent body can be joined at the correct position of the continuous body, and the positional displacement of the continuous body and the absorbent body 1A can be prevented.
其次,對於本實施形態之吸收性物品的製造裝置(以下稱吸收性物品的製造裝置100)之動作,進行說明。 Next, the operation of the apparatus for manufacturing an absorbent article (hereinafter referred to as the apparatus for manufacturing an absorbent article) of the present embodiment will be described.
吸收性本體1A,是從吸收性物品的製造裝置100之 上方所供給。 The absorbent body 1A is from the manufacturing apparatus 100 of the absorbent article Supplyed above.
於呈連續之帶狀體所形成的吸收性本體1A中,吸收性本體1A的長邊方向,是沿著帶狀體的長邊方向,也就是沿著帶狀體的搬運方向。 In the absorbent main body 1A formed by the continuous strip-shaped body, the longitudinal direction of the absorbent main body 1A is along the longitudinal direction of the strip-shaped body, that is, along the conveyance direction of the strip-shaped body.
吸附墊122,是於吸收性本體1A的接受點P1,吸附吸收性本體1A。 The adsorption pad 122 is a receiving point P1 of the absorbent body 1A, and adsorbs the absorbent body 1A.
旋轉滾筒121,在將吸附墊122搬運至連續體90之上方為止之間,將吸附墊122旋轉90度。具體而言,旋轉滾筒121,在將吸附墊122從接受點P1搬運至吸收性本體1A之遞交點P2之間,是藉由旋轉滾筒121內所存在的旋轉機構將吸附墊122大致旋轉90度。 The rotating drum 121 rotates the adsorption pad 122 by 90 degrees between when the adsorption pad 122 is conveyed above the continuous body 90. Specifically, the rotating drum 121 rotates the adsorption pad 122 substantially by 90 degrees by the rotation mechanism existing in the rotary drum 121 between the delivery point P2 and the delivery point P2 of the absorbent body 1A. .
藉此,吸附墊122,是將吸收性本體1A的配置方向,從吸收性本體1A的第1配置方向D1變更為吸收性本體1A的第2配置方向D2。 Thereby, the adsorption pad 122 changes the arrangement direction of the absorbent main body 1A from the first arrangement direction D1 of the absorbent main body 1A to the second arrangement direction D2 of the absorbent main body 1A.
又,在被吸附墊122所吸附之狀態下被進行搬運的吸收性本體1A,是在比接受點P2更靠近位於搬運方向上游側位置的抵接點P3,抵接於塗佈有接著劑的連續體90。抵接點P3,是作為加工件之吸收性本體1A與構成外裝體1B之連續體90最先抵接的點。在本實施形態中,吸收性本體1A的外緣部相較於吸收性本體1A的中央部,是更接近旋轉滾筒的旋轉軸側。因此,與吸附面123的中央部相對應之吸收性本體1A的中央部,是比吸收性本體1A的外緣部先抵接於連續體90。抵接點P3,是吸收性本體1A的中央部與連續體90抵接的點。 In addition, the absorbent main body 1A that is transported in a state of being adsorbed by the adsorption pad 122 is abutting on the contact point P3 located closer to the upstream side in the conveyance direction than the receiving point P2, and is in contact with the adhesive coated with the adhesive. Continuum 90. The abutment point P3 is a point at which the absorbent body 1A as a workpiece and the continuous body 90 constituting the exterior body 1B abut first. In the present embodiment, the outer edge portion of the absorbent main body 1A is closer to the rotation axis side of the rotary drum than the central portion of the absorbent main body 1A. Therefore, the central portion of the absorbent main body 1A corresponding to the central portion of the adsorption surface 123 abuts against the continuous body 90 before the outer edge portion of the absorbent main body 1A. The contact point P3 is a point at which the central portion of the absorbent body 1A abuts against the continuous body 90.
然後,加工件,在被吸附墊所吸附的狀態下,從抵接點P3被搬運至遞交點P2。吸附墊122,於吸收性本體1A的遞交點P2,解除對吸收性本體1A的吸附,而釋開吸收性本體1A。 Then, the workpiece is transported from the abutment point P3 to the delivery point P2 in a state of being adsorbed by the adsorption pad. The adsorption pad 122 releases the adsorption to the absorbent body 1A at the delivery point P2 of the absorbent body 1A, and releases the absorbent body 1A.
第1引導部131,於遞交點P2,係使連續體90位於吸附墊122側。具體而言,第1引導部131,是將位在連續體90之寬度方向上的外緣部(與外側滾輪的外周面134S相對應的連續體90),配置在比位於連續體90之寬度方向上的中央部更靠近旋轉滾筒121的旋轉軸側,來引導連續體90。 At the delivery point P2, the first guiding portion 131 is such that the continuous body 90 is located on the side of the adsorption pad 122. Specifically, the first guide portion 131 is disposed at an outer edge portion (a continuous body 90 corresponding to the outer peripheral surface 134S of the outer roller) in the width direction of the continuous body 90, and is disposed at a width larger than the width of the continuous body 90. The central portion in the direction is closer to the rotating shaft side of the rotary drum 121 to guide the continuous body 90.
藉此,吸收性本體1A,被配置在搬運中的連續體90上。 Thereby, the absorbent body 1A is placed on the continuous body 90 being conveyed.
再者,於比遞交點P2更靠近搬運方向下游側,設置有壓整機構104。壓整機構104,係具備有中介連續體90而相對向配置的一對上側輥子104A及下側輥子104B,用以將通過該輥子間之構件於厚度方向進行壓縮。連續體90與被接合在連續體90上的吸收性本體1A,藉由壓整機構104於厚度方向被按壓而緊密貼合。 Further, the pressing mechanism 104 is provided closer to the downstream side in the conveyance direction than the delivery point P2. The pressing mechanism 104 is provided with a pair of upper roller 104A and lower roller 104B which are disposed to face each other with the intermediate body 90 for compressing the member passing between the rollers in the thickness direction. The continuous body 90 and the absorbent body 1A joined to the continuous body 90 are pressed by the pressing mechanism 104 in the thickness direction to be in close contact with each other.
如以上所說明,依據本實施形態,在比遞交點P2更靠近搬運方向上游側,使水平狀態的連續體90抵接於吸收性本體1A。因此,吸收性本體1A的中央部,比吸收性本體1A的外緣部先接觸於連續體90,接著,吸收性本體 1A的外緣部才與連續體90抵接。然後,藉由第1引導部131,使連續體90的外緣部被推升,於比抵接點P3更靠近搬運方向下游側,使吸收性本體1A的外緣部與連續體90接觸,且使吸收性本體1A的中央部與連續體90接觸。 As described above, according to the present embodiment, the continuum 90 in the horizontal state is brought into contact with the absorbent main body 1A closer to the upstream side in the conveyance direction than the delivery point P2. Therefore, the central portion of the absorbent body 1A is in contact with the continuous body 90 before the outer edge portion of the absorbent body 1A, and then the absorbent body The outer edge portion of 1A abuts against the continuous body 90. Then, the outer edge portion of the continuous body 90 is pushed up by the first guide portion 131, and is closer to the downstream side in the conveyance direction than the contact point P3, and the outer edge portion of the absorbent main body 1A is brought into contact with the continuous body 90. The central portion of the absorbent body 1A is brought into contact with the continuous body 90.
如此藉由搬運連續體90,吸收性本體1A,是從中央部朝向外緣部慢慢地與帶材接觸。因此,可以一邊使連續體90與吸收性本體1A之間的皺紋從中央部移往外緣側,同時在連續體90上配置吸收性本體1A,而得以相互接合。 By carrying the continuous body 90 as described above, the absorbent body 1A is gradually brought into contact with the tape from the central portion toward the outer edge portion. Therefore, the wrinkles between the continuous body 90 and the absorbent body 1A can be moved from the central portion to the outer edge side, and the absorbent body 1A can be disposed on the continuous body 90 to be joined to each other.
再者,將吸收性本體1A的中央部與連續體90的中央部予以定位,由於是從該已定位的中央朝向兩端的外緣部進行定位,所以即使是彈性構件為波浪狀地被配置於連續體90,而使連續體90的收縮狀態不均等的情形時,亦能夠抑制連續體90與吸收性本體1A的位置偏移。 Further, since the central portion of the absorbent body 1A and the central portion of the continuous body 90 are positioned, the positioning is performed from the center of the positioned center toward the outer edge of both ends, so that the elastic member is disposed in a wave shape. When the continuous body 90 is not uniform in the contraction state of the continuous body 90, the positional deviation of the continuous body 90 and the absorbent body 1A can be suppressed.
又,第1引導部131的外側滾輪134,係具有設置在與吸附墊122之端部123B相對應之位置的外周面134S。亦即,由於第1引導部131,可以將連續體90引導至更加接近吸收性本體1A的中央部及外緣部之形狀的位置,因此可以更加強固地將連續體90貼附於吸收性本體1A。 Further, the outer roller 134 of the first guide portion 131 has an outer peripheral surface 134S provided at a position corresponding to the end portion 123B of the adsorption pad 122. In other words, since the first guiding portion 131 can guide the continuous body 90 to a position closer to the shape of the central portion and the outer edge portion of the absorbent body 1A, the continuous body 90 can be attached to the absorbent body more firmly. 1A.
第1引導部131,更進一步含有:設置在與吸附墊122的中央部相對應之位置的中央滾輪133,可以將連續體90引導至配合吸收性本體1A的中央部及外緣部之形狀的位置。因此,可以更加強固地將連續體90貼附於吸收 性本體1A。 The first guiding portion 131 further includes a center roller 133 provided at a position corresponding to the central portion of the adsorption pad 122, and can guide the continuous body 90 to the shape of the central portion and the outer edge portion of the absorbent body 1A. position. Therefore, it is possible to strengthen the solid body and attach the continuous body 90 to the absorption. Sexual ontology 1A.
第1引導部131所使用的滾輪,由於是藉由彈性構件所形成,所以可以配合吸收性本體1A的形狀,使在引導連續體90時變形。藉此,可以抑制不必要的應力等施加於連續體90。又,外側滾輪134的外徑,由於是隨著愈往連續體90之寬度方向的外側愈增大,所以於外側滾輪134,相應於外徑,會產生周速的差異(所謂周速差)。相對於此,依據由彈性構件所形成的滾輪,由於藉由彈性構件的變形可以緩和轉印貼附時的上述周速差,故第1引導部131,可以更進一步抑制皺紋的產生或轉印貼附不良。 Since the roller used in the first guiding portion 131 is formed of an elastic member, the shape of the absorbent main body 1A can be matched to deform the guiding body 90. Thereby, it is possible to suppress unnecessary stress or the like from being applied to the continuous body 90. Further, since the outer diameter of the outer roller 134 is increased toward the outer side in the width direction of the continuous body 90, the outer roller 134 has a difference in the peripheral speed corresponding to the outer diameter (so-called peripheral speed difference). . On the other hand, according to the roller formed of the elastic member, the circumferential speed difference at the time of transfer attachment can be alleviated by the deformation of the elastic member, so that the first guide portion 131 can further suppress the generation or transfer of wrinkles. Poor attachment.
又,配置在連續體上的吸收性本體1A在沒有固定貼著的狀態下,當搬運連續體及吸收性本體1A時,則吸收性本體1A的位置恐有偏移之虞。不過,由於藉由壓整機構104來按壓連續體90及吸收性本體1A,所以吸收性本體1A可以固定貼著於連續體上,而可以抑制位置偏移。 Further, when the absorbent body 1A disposed on the continuous body is not fixedly attached, when the continuous body and the absorbent main body 1A are conveyed, the position of the absorbent main body 1A may be shifted. However, since the continuous body 90 and the absorbent body 1A are pressed by the pressing mechanism 104, the absorbent body 1A can be fixedly attached to the continuous body, and positional displacement can be suppressed.
再者,在比吸收性本體與連續體90的抵接點P3更靠近搬運方向上游側,藉由進行連續體90的位置調整,即使因彈性構件而使得連續體有局部性收縮,而使其交叉方向的位置產生偏移之情形時,也可以快速地修正連續體的位置變化。其結果,可以將連續體在正確的位置進行搬運,並將吸收性本體接合在連續體的正確位置,而可以防止連續體與吸收性本體1A的位置偏移。 Further, by making the position adjustment of the continuous body 90 closer to the upstream side in the conveyance direction than the contact point P3 of the absorbent main body and the continuous body 90, even if the continuous body is locally contracted by the elastic member, the continuous body is locally contracted. When the position in the intersecting direction is shifted, the positional change of the continuum can also be quickly corrected. As a result, the continuous body can be conveyed at the correct position, and the absorbent body can be joined to the correct position of the continuous body, and the positional displacement of the continuous body and the absorbent body 1A can be prevented.
如上所述地,雖是透過本發明的實施形態來揭示本發明的內容,但對於成為該所揭示之一部分的論述及圖面,不應理解成是用來限定本發明之技術內容。對於本業業者明顯可由該揭示而思及各樣的替代實施形態、實施例、以及運用技術。 As described above, the description of the present invention is not intended to limit the technical scope of the present invention. Alternative embodiments, embodiments, and techniques of operation will be apparent to those skilled in the art from this disclosure.
在本實施形態中,第1引導部131,雖具備有:中央滾輪133與外側滾輪134,不過本發明的製造裝置,並不限定於此構成。例如,第1引導部131,只要至少可使帶材的外緣部與加工件的外緣部抵接之方式來配置帶材即可,故僅藉由外側滾輪來構成亦可。 In the present embodiment, the first guide portion 131 includes the center roller 133 and the outer roller 134. However, the manufacturing apparatus of the present invention is not limited to this configuration. For example, the first guide portion 131 may be disposed so that at least the outer edge portion of the strip can be brought into contact with the outer edge portion of the workpiece. Therefore, the first guide portion 131 may be configured only by the outer roller.
又,本實施形態中之吸收性物品的製造裝置,雖具備帶材位置調整機構,不過本發明之吸收性物品的製造裝置,亦可以未必非得具備有帶材位置調整機構不可。 Moreover, although the apparatus for manufacturing an absorbent article according to the present embodiment includes a strip position adjusting mechanism, the apparatus for manufacturing an absorbent article of the present invention may not necessarily have a strip position adjusting mechanism.
再者,帶材位置調整機構,並不受實施形態之構成所限定,而可以採用各種的構成。例如,帶材位置調整機構,係具備有:用以對檢測對象部分進行攝影而對帶材上所設定的各檢測對象部分進行攝像的攝像手段、以及依據藉由攝像手段所攝像的影像資料,來輸出各檢測對象部分之交叉方向的位置資訊的感測器;調整機構,亦可以依據位置資訊以調整帶材之交叉方向的位置之方式來構成。 Further, the strip position adjusting mechanism is not limited to the configuration of the embodiment, and various configurations can be employed. For example, the strip position adjustment mechanism includes an imaging means for imaging each of the detection target portions set on the strip for photographing the detection target portion, and image data captured by the imaging means. The sensor for outputting the positional information in the intersecting direction of each of the detection target portions; the adjustment mechanism may be configured to adjust the position of the strip in the intersecting direction according to the position information.
又,在本實施形態中,雖是以檢測出作為連續體90之交叉方向之端部的第1側緣及第2側緣的位置來調整帶材的位置之方式而構成,不過也可以以檢測出吸收性物品之其他部分的位置來調整帶材的位置之方式而構成。 Further, in the present embodiment, the position of the strip is adjusted by detecting the positions of the first side edge and the second side edge which are the end portions of the continuous body 90 in the intersecting direction, but the position of the strip may be adjusted. The position of the other part of the absorbent article is detected to adjust the position of the strip.
例如,帶材位置調整機構,亦可以以根據外裝體之腿圍開口部的位置資訊,來調整帶材之交叉方向的位置之方式來構成。於腿圍開口部的附近,配置有腿圍彈性材,可能會有因彈性構件的收縮而使帶材的位置偏移之情形。但是,藉由根據腿圍開口部的位置資訊,來調整帶材的位置,可以迅速地調整腿圍開口部的位置偏移,防止吸收性本體1A與外裝體1B的位置偏移。 For example, the strip position adjusting mechanism may be configured to adjust the position of the strip in the intersecting direction based on the positional information of the leg-opening portion of the outer casing. A leg-surrounding elastic material is disposed in the vicinity of the leg-opening portion, and the position of the tape may be displaced due to contraction of the elastic member. However, by adjusting the position of the strip according to the positional information of the leg-opening portion, the positional deviation of the leg-opening portion can be quickly adjusted to prevent the position of the absorbent main body 1A from being displaced from the outer casing 1B.
又,帶材位置調整機構,也可以是根據腿圍開口部與位於吸收性本體之寬度方向上的端部相交之交叉點的位置資訊,來調整帶材之交叉方向的位置之方式來構成。腿圍開口部與位於吸收性本體之寬度方向上的端部相交之交叉點,是對應於穿著者的鼠蹊部之處,且是應與身體緊密貼合的部分。於該部分,若是外裝體與吸收性本體1A的位置關係不適當時,吸收性本體1A相對於外裝體會產生浮動,恐造成吸收性物品不會合貼於身體。然而,藉由根據腿圍開口部與位於吸收性本體之寬度方向上的端部相交之交叉點的位置資訊,來調整帶材的位置,便可以調整位在抵接於鼠蹊部之部分中的吸收性本體1A與外裝體1B的位置關係,而可以提升位於鼠蹊部的貼合性。 Further, the strip position adjusting mechanism may be configured to adjust the position of the strip in the intersecting direction based on the positional information of the intersection of the leg-opening portion and the end portion in the width direction of the absorbent body. The intersection of the leg-opening portion and the end portion in the width direction of the absorbent body corresponds to the squirrel portion of the wearer and is a portion to be closely attached to the body. In this portion, if the positional relationship between the outer casing and the absorbent body 1A is not appropriate, the absorbent body 1A may float relative to the outer casing, and the absorbent article may not adhere to the body. However, by adjusting the position of the strip according to the positional information of the intersection of the leg opening portion and the end portion in the width direction of the absorbent body, the position of the strip can be adjusted in the portion abutting the groin portion. The positional relationship between the absorbent body 1A and the exterior body 1B can improve the fit at the groin portion.
又,本實施形態中之第1引導部,雖是使限制交叉方向中央部之位置的中央滾輪133,與限制交叉方向端部之位置的外側滾輪134成一體化,但也可以例如,使中央滾輪133與外側滾輪144分離而構成,在搬運方向上游側配置中央滾輪,在搬運方向下游側配置外側滾輪,以將帶材 的中央部朝向加工件側按壓之後,再將帶材的外緣部朝向加工件側按壓之方式來實施。 Further, the first guide portion in the present embodiment is such that the center roller 133 that restricts the position of the center portion in the intersecting direction is integrated with the outer roller 134 that restricts the position of the end portion in the intersecting direction. The roller 133 is separated from the outer roller 144, and a center roller is disposed on the upstream side in the conveyance direction, and an outer roller is disposed on the downstream side in the conveyance direction to carry the tape. After the central portion is pressed toward the workpiece side, the outer edge portion of the strip is pressed toward the workpiece side.
如此地,本發明,毋庸置疑包含在此沒有記載的各種實施形態等。因此,本發明之技術性的特徵範圍,是依上述所說明而藉由適當的申請專利範圍所記載的發明特定事項來加以限定的。 As described above, the present invention is undoubtedly included in various embodiments and the like which are not described herein. Therefore, the technical scope of the present invention is defined by the specific matters of the invention described in the appropriate patent claims as described above.
MD‧‧‧搬運方向 MD‧‧‧Transportation direction
90‧‧‧外裝連續體 90‧‧‧Outer continuum
100‧‧‧製造裝置 100‧‧‧ manufacturing equipment
104‧‧‧壓整機構 104‧‧‧Completing mechanism
104A‧‧‧上側輥子 104A‧‧‧Upper roller
104B‧‧‧下側輥子 104B‧‧‧lower roller
105‧‧‧裁切機構 105‧‧‧ cutting mechanism
120‧‧‧加工件配置機構 120‧‧‧Processing parts configuration mechanism
121‧‧‧旋轉滾筒 121‧‧‧Rotating drum
122‧‧‧吸附墊 122‧‧‧Adsorption pad
131‧‧‧第1引導部 131‧‧‧1st Guide
132‧‧‧第2引導部 132‧‧‧2nd Guide
140‧‧‧帶材位置調整機構 140‧‧‧Strip position adjustment mechanism
141‧‧‧感測器 141‧‧‧ sensor
142‧‧‧調整機構 142‧‧‧Adjustment agency
P1‧‧‧接受點 P1‧‧‧Acceptance Point
P2‧‧‧遞交點 P2‧‧‧ delivery point
P3‧‧‧抵接點 P3‧‧‧ Abutment point
Claims (8)
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JP2012124896A JP5859918B2 (en) | 2012-05-31 | 2012-05-31 | Absorbent article manufacturing apparatus and absorbent article manufacturing method |
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EP (1) | EP2856988B1 (en) |
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US9763836B2 (en) | 2014-03-04 | 2017-09-19 | The Procter & Gamble Company | Apparatuses and methods for making absorbent articles |
JP5760110B1 (en) * | 2014-03-27 | 2015-08-05 | ユニ・チャーム株式会社 | Composite sheet manufacturing apparatus and manufacturing method for absorbent article |
CN106236387A (en) * | 2016-08-31 | 2016-12-21 | 泉州创达实业有限公司 | Elastic waistline becomes straight-bar machines structure |
CN114786894B (en) * | 2019-12-26 | 2023-12-29 | 松下控股株式会社 | Cutting device and laminated electrode body manufacturing device |
CN112603656A (en) * | 2020-12-28 | 2021-04-06 | 广州市兴世机械制造有限公司 | Absorption body forming die and absorption body forming device with adjustable adsorption capacity |
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US9681995B2 (en) | 2017-06-20 |
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