TWI775366B - Package carrier and the manufacture method - Google Patents
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Abstract
Description
本發明涉及一種適用於IC或晶片封裝製程中所使用的載具及其製造方法,特別是指一種用於在封裝製程中,在不抽氣的狀況下透過真空吸附原理來固定IC載板或晶片進行印刷/置件(smt或diebond)/打線(wirebond)/水洗/Molding/點膠/curing等製程生產,防止載IC板在生產過程中位移,受熱膨脹變形,精密印刷錯位空焊,wirebond零件移位斷線,水洗製程,一條龍全製程生產所使用的載具。 The present invention relates to a carrier suitable for use in IC or chip packaging process and a manufacturing method thereof, in particular to a carrier used in the packaging process to fix an IC carrier board or an IC carrier through the principle of vacuum adsorption without air extraction in the packaging process. The wafer is produced by processes such as printing/placement (smt or diebond)/wirebond/washing/Molding/dispensing/curing to prevent the IC board from shifting during the production process, thermal expansion and deformation, precision printing, dislocation, air welding, wirebond Parts displacement and disconnection, washing process, the carrier used in the one-stop full-process production.
IC基板在目前產業界已發展成熟,隨著封裝技術日趨微型化及輕薄,各種IC產品常使用的封裝技術提升,使得載板厚度越來越薄,且加上材料多元材質特性複雜,進而需要發展出IC基板薄型化全製程封裝技術或自動化等製程來因應。 IC substrates have matured in the current industry. With the increasing miniaturization and thinning of packaging technology, the packaging technology commonly used in various IC products has improved, making the thickness of the carrier board thinner and thinner, and the multi-material characteristics of materials are complex, which requires Developed IC substrate thinning full-process packaging technology or automated processes to respond.
針對封裝製程的加工流程,從固定載板/印刷/打件/reflow/diebond/水洗/wirebond/點膠/curing/bonding,習知的其中一種的IC基板固定方式係用膠帶先將IC基板固定於載具上,但以膠帶將IC基板固定於載具時,膠帶會覆蓋於IC基板上,因此在進行生產作業時,膠帶的厚度會使IC基板的印刷表面會形成厚度不均的印刷層,進而影響IC封裝整體良率。 For the processing flow of the packaging process, from fixing the carrier board/printing/printing/reflow/diebond/water washing/wirebond/dispensing/curing/bonding, one of the known IC substrate fixing methods is to use tape to fix the IC substrate first. On the carrier, but when the IC substrate is fixed to the carrier with tape, the tape will cover the IC substrate, so during production operations, the thickness of the tape will cause the printed surface of the IC substrate to form a printed layer with uneven thickness , which in turn affects the overall yield of IC packaging.
此外,在進行加工的過程中,膠帶可能會因為作業環境的溫度過高而導致融化以形成會四處流竄的膠帶液體,並因為沾黏到IC基板與載具而影 響印刷品質;若未將膠帶液體清理乾淨,膠帶液體更可能會縮短載具的使用壽命。 In addition, during the processing, the tape may be melted due to the high temperature of the operating environment to form tape liquid that flows around, and may be affected by sticking to the IC substrate and the carrier. affect the printing quality; if the tape liquid is not cleaned up, the tape liquid is more likely to shorten the life of the carrier.
另外,在加工後而需要去除膠帶時,一旦撕除膠帶的力量過大或不正確,則會導致部分的膠帶殘留於IC基板或載具的表面上,進而就需要花費額外多餘的時間來進行清除作業,此外,完成相關生產作業之後而被撕除的膠帶並不能被再次使用,不但提高材料成本,更需要額外的人力清除成本。 In addition, when the tape needs to be removed after processing, once the force to remove the tape is too large or incorrect, part of the tape will remain on the surface of the IC substrate or carrier, and it will take extra time to remove the tape. In addition, the tapes that are torn off after completing the relevant production operations cannot be reused, which not only increases the material cost, but also requires additional labor to remove the cost.
在其他方式上,習知採用磁吸蓋板的方式也因為載板多元內容,需要不斷重覆製作不同載具,提高成本及管理上的問題,且因蓋板增加固定裝置的厚度,無法滿足從頭到尾的全製程需求。 In other ways, the conventional method of using a magnetic cover plate also needs to repeatedly manufacture different carriers because of the multiple contents of the carrier plate, which increases the cost and management problems, and because the cover plate increases the thickness of the fixing device, it cannot meet the Full process requirements from start to finish.
又,雖然目前亦有透過真空抽氣,而不用透過膠帶固定IC基板的載具,但這樣的載具需要另外配備真空抽氣設備,在使用上較為不便。 In addition, although there are also carriers for fixing IC substrates through vacuum evacuation instead of using adhesive tapes, such carriers require additional vacuum evacuation equipment, which is inconvenient to use.
本發明之主要目的在於提供一種進行封裝作業時所用的載具,採用可耐熱材料以真空吸附的方式來固定IC基板以避免使用膠帶或磁吸上蓋,且在排氣方面係透過載具上所設置的排氣通道排出載具與IC基板之間的空氣而不需要額外的抽氣設備即可真空吸附於載具上進行高溫及其他製程的生產。 The main purpose of the present invention is to provide a carrier for packaging operation, which adopts heat-resistant material to fix the IC substrate by vacuum adsorption to avoid the use of adhesive tape or magnetic suction top cover, and the exhaust is passed through the carrier on the carrier. The provided exhaust channel exhausts the air between the carrier and the IC substrate without the need for additional air extraction equipment, so that the carrier can be vacuum adsorbed on the carrier for high temperature and other process production.
本發明之次要目的在於提供一種加工IC基板時所用的載具,其中,該載具上設有一用以防止髒汙,並於使用時需要去除的保護層,且該保護層上形成有加工載具上的排氣通道時產生的切痕,透過切痕的設計,能讓使用者由任一處撕起該保護層時,能將載具表面上的整個保護層去除。 A secondary object of the present invention is to provide a carrier for processing an IC substrate, wherein the carrier is provided with a protective layer to prevent contamination and needs to be removed during use, and the protective layer is formed with processing The cut marks generated during the exhaust passage on the carrier, through the design of the cut marks, can allow the user to remove the entire protective layer on the surface of the carrier when tearing the protective layer from any place.
為達到上述目的,本發明封裝載具,能重複性吸附與分離一電路基板包含:一載具本體及一真空貼片。 In order to achieve the above object, the packaging carrier of the present invention can repeatedly adsorb and separate a circuit substrate comprising: a carrier body and a vacuum patch.
該真空貼片以耐熱材料製成,設置於該載具本體上,包含:一黏貼層、一吸附層及一離型層;該黏貼層黏貼於該載具本體;該吸附層於遠離該黏貼層的一面具有複數個間隔排列的排氣溝槽,且每一該排氣溝槽的其中一端形成有一與真空貼片的邊緣間隔的封閉端,另一端形成一連接該真空貼片的邊緣的開口端,該吸附層透過該等排氣溝槽區分為一能與該電路基板接觸的吸附區域以及多個位於該等排氣溝槽內的排氣區域;而該離型層連接於該吸附層,具有對應該等排氣溝槽的位置的複數個切痕。 The vacuum patch is made of heat-resistant material and is disposed on the carrier body, including: an adhesive layer, an adsorption layer and a release layer; the adhesive layer is adhered to the carrier body; the adsorption layer is away from the adhesive layer One side of the layer has a plurality of spaced exhaust grooves, and one end of each of the exhaust grooves is formed with a closed end spaced from the edge of the vacuum patch, and the other end forms a closed end connected to the edge of the vacuum patch. At the open end, the adsorption layer is divided into an adsorption area that can contact the circuit substrate and a plurality of exhaust areas located in the exhaust grooves through the exhaust grooves; and the release layer is connected to the adsorption area layer, with a plurality of incisions corresponding to the positions of the vent grooves.
其中,前段落中的耐熱材料為能承受封裝加工的耐高溫材料。 The heat-resistant material in the preceding paragraph is a high-temperature-resistant material that can withstand packaging processing.
於一類的實施例中,該載具本體的表面形成有一容置凹槽,該容置凹槽具有一底部以及至少一壁部,該壁部設置於該底部至少一側的邊緣,該真空貼片設置於該容置凹槽中;且該真空貼片的該吸附層形成有一切齊於該載具本體的表面的吸附面;藉此結構來承受Molding模具的下壓,保護產品。 In one type of embodiment, an accommodating groove is formed on the surface of the carrier body, and the accommodating groove has a bottom and at least one wall portion, the wall portion is disposed on the edge of at least one side of the bottom, and the vacuum paste The sheet is arranged in the accommodating groove; and the suction layer of the vacuum patch is formed with all suction surfaces aligned with the surface of the carrier body; this structure can withstand the pressing of the Molding mold and protect the product.
於一實施例中,該真空貼片於包含一第一側邊以及一位於該第一側邊的相反側邊的第二側邊,該等排氣溝槽包含複數個該排氣區段鄰接該第一側邊的第一區段及複數個該排氣區段鄰接該第二側邊的第二區段,且該第一區段與該第二區段彼此間隔排設,使該真空貼片的表面形成一呈現S字排列的吸附區域。 In one embodiment, the vacuum patch includes a first side and a second side opposite to the first side, and the exhaust grooves include a plurality of the exhaust sections adjacent to each other The first section of the first side and the plurality of exhaust sections are adjacent to the second section of the second side, and the first section and the second section are spaced apart from each other, so that the vacuum The surface of the patch forms an adsorption area in an S-shaped arrangement.
於一較佳實施例中,該排氣溝槽包含朝向該排氣溝槽的延伸方向延伸的第一區段以及一不同於該排氣溝槽延伸方向的第二區段;且該排氣溝槽包含複數個該第一區段及複數個該第二區段,且該第一區段與該第二區段彼此間隔排設。 In a preferred embodiment, the exhaust groove includes a first section extending toward the extension direction of the exhaust groove and a second section different from the extension direction of the exhaust groove; and the exhaust The groove includes a plurality of the first sections and a plurality of the second sections, and the first sections and the second sections are arranged at intervals from each other.
於一實施例中,該真空貼片的該吸附層形成有一切齊於該載具本體的表面的吸附面。 In one embodiment, the suction layer of the vacuum patch is formed with all suction surfaces aligned with the surface of the carrier body.
於一實施例中,該黏貼層與該吸附層之間設有一耐熱層,該耐熱層具有兩連接介面層;該吸附層具有一與連接介面層相連接的第一介面層;該黏貼層具有一與該連接介面層相連接的第二介面層,該第二介面層與第一介面層兩者分別位在上述耐熱層的相對兩側。 In one embodiment, a heat-resistant layer is disposed between the adhesive layer and the adsorption layer, the heat-resistant layer has two connection interface layers; the adsorption layer has a first interface layer connected with the connection interface layer; the adhesive layer has A second interface layer connected with the connection interface layer, the second interface layer and the first interface layer are respectively located on opposite sides of the heat-resistant layer.
本發明亦提供另一種封裝載具,能重複性吸附與分離一電路基板,其與前述封裝載具的差別在於沒有該離型層,故在此不加以贅述。 The present invention also provides another packaging carrier, which can repeatedly adsorb and separate a circuit substrate. The difference from the aforementioned packaging carrier is that it does not have the release layer, so it will not be repeated here.
本發明還提供一種製造前述封裝載具的製造方法,包含:一第一成形步驟:將一基板加工為一載具本體,該載具本體,包含一底板;一第二成形步驟:製造一真空貼片,該真空貼片,以耐熱材料製成,依序包含一黏貼層、一吸附層以及一離型層;一結合步驟:透過該黏貼層將該真空貼片黏貼於該底板上;一第三成形步驟:對該真空貼片進行加工,使該吸附層於遠離該黏貼層的一面形成複數個間隔排列的排氣溝槽,每一該排氣溝槽的其中一端形成有一與該壁部間隔的封閉端,另一端形成一連接該壁部的開口端,並透過該等排氣溝槽區分為一能與該電路基板接觸的吸附區域以及多個位於該等排氣溝槽內的排氣區域,然後於該離型層產生複數個對應該等排氣溝槽的位置的切痕。 The present invention also provides a manufacturing method for manufacturing the aforementioned packaging carrier, comprising: a first forming step: processing a substrate into a carrier body, the carrier body including a bottom plate; a second forming step: manufacturing a vacuum A patch, the vacuum patch is made of heat-resistant material, and includes an adhesive layer, an adsorption layer and a release layer in sequence; a combining step: pasting the vacuum patch on the bottom plate through the adhesive layer; a The third forming step: the vacuum patch is processed, so that the adsorption layer forms a plurality of spaced exhaust grooves on the side away from the adhesive layer, and one end of each exhaust groove is formed with the wall The other end forms an open end connected to the wall, and is divided into an adsorption area that can be in contact with the circuit substrate through the exhaust grooves and a plurality of suction areas located in the exhaust grooves. The exhaust area, and then a plurality of incisions corresponding to the positions of the exhaust grooves are generated on the release layer.
於一較佳實施例中,於該本體成形步驟中,將一至少一增厚件連接於該底板至少一側的邊緣,而於該載具本體的中央內陷形成一容置凹槽,且該黏貼層及該吸附層的總和厚度等同於該容置凹槽的深度;於不同實施例中,該增厚件可以是一圍繞該底板的邊緣的框體,或是位於該底板兩相對側邊緣的邊條。 In a preferred embodiment, in the body forming step, at least one thickening piece is connected to the edge of at least one side of the bottom plate, and a accommodating groove is formed in the center of the carrier body, and The total thickness of the adhesive layer and the adsorption layer is equal to the depth of the accommodating groove; in different embodiments, the thickening member may be a frame surrounding the edge of the bottom plate, or located on two opposite sides of the bottom plate Edge strips.
由以上說明可知,本發明的特點在於,以耐熱材料製成的真空貼片,其吸附層上設有用以排氣的排氣溝槽能在製造過程中應用真空吸附原理及空氣對流原理來固定IC基板,且為了兼具排氣及去除離型層上的方便,該排氣溝槽的樣態經過設計,其一端形成有一與真空貼片的邊緣(在設置於載具本體時為凹槽的壁部)間隔的封閉端,另一端形成一連接該壁部的開口端,讓使用者由任一處撕起做為保護層的該離型層時皆能將載具表面上的整個離型層去除,透過載具的輕薄化及真空貼片的設計搭配,能在不使用金屬上蓋板,耐熱膠帶,磁鐵吸板等習之方式,透過簡易的先放置,再利用製程中滾輪壓製即可進行生產。 As can be seen from the above description, the feature of the present invention is that the vacuum patch made of heat-resistant material has an exhaust groove for exhausting on its adsorption layer, which can be fixed by applying the principle of vacuum adsorption and the principle of air convection during the manufacturing process. IC substrate, and in order to have both the convenience of exhausting and removing the release layer, the shape of the exhaust groove is designed, and one end of the exhaust groove is formed with an edge (a groove when it is installed on the carrier body) that is connected to the vacuum patch. The other end forms an open end connected to the wall, so that the user can tear up the release layer as a protective layer from any place. To remove the mold layer, through the thinning of the carrier and the design of the vacuum patch, it can be easily placed first, and then pressed by the roller during the process without the use of metal upper cover, heat-resistant tape, magnet suction plate, etc. Production is ready.
10:封裝載具 10: Packaging the carrier
2:載具本體 2: Vehicle body
21:底板 21: Bottom plate
22a:框體 22a: Frame
22b:邊條 22b: Edges
23:容置凹槽 23: accommodating groove
231:底部 231: Bottom
232:壁部 232: Wall
3:真空貼片 3: Vacuum patch
3a:第一側邊 3a: first side
3b:第二側邊 3b: Second side
3c:延伸方向 3c: extension direction
31:黏貼層 31: Adhesive layer
31a:黏貼面 31a: Adhesive side
31b:第二介面層 31b: Second interface layer
32:耐熱層 32: Heat-resistant layer
32a:連接介面層 32a: Connection interface layer
33:吸附層 33: Adsorption layer
33a:吸附面 33a: adsorption surface
33b:第一介面層 33b: The first interface layer
34:離型層 34: release layer
341:切痕 341: Cuts
4:排氣溝槽 4: Exhaust groove
4a:封閉端 4a: closed end
4b:開口端 4b: Open end
41:第一區段 41: The first section
42:第二區段 42: Second Section
5:吸附區域 5: Adsorption area
6:排氣區域 6: Exhaust area
7:基板 7: Substrate
71:組裝面 71: Assembly surface
72:印刷面 72: Printing side
8:基準面 8: Datum plane
9:氣泡 9: Bubbles
S1:第一成形步驟 S1: First forming step
S2:第二成形步驟 S2: Second forming step
S3:結合步驟 S3: Combination step
S4:第三成形步驟 S4: Third forming step
圖1為本發明封裝載具於一較佳實施例中的分解示意圖;圖2為圖1的正面示意圖;圖3為圖1的剖面示意圖;圖4A~圖4D為圖1實施例中的封裝載具的製造示意圖;圖5A~圖5D為圖1的實施例,於使用時的示意圖;圖6A~圖6F為本發明封裝載具於其他實施例的示意圖。 1 is an exploded schematic view of the packaging carrier of the present invention in a preferred embodiment; FIG. 2 is a schematic front view of FIG. 1 ; FIG. 3 is a schematic cross-sectional view of FIG. 1 ; Schematic diagrams of the manufacturing of the carrier; FIGS. 5A to 5D are schematic diagrams of the embodiment of FIG. 1 when in use; FIGS. 6A to 6F are schematic diagrams of the packaging carrier of the present invention in other embodiments.
茲為便於更進一步對本發明之構造、使用及其特徵有更深一層明確、詳實的認識與瞭解,爰舉出較佳實施例,配合圖式詳細說明如下:請參照圖1~圖3示,本發明封裝載具10,用於在加工電路基板的製程中,固定一將被作為IC基板材料的基板7,並能重複性的吸附與分離基板7,
於一實施例中,封裝載具10包含一載具本體2及一真空貼片3;其中,基板7可以為一種可撓性的薄型電路基板。
For the convenience of further understanding and understanding of the structure, use and features of the present invention, a preferred embodiment is given, and the detailed description is as follows: please refer to Fig. 1~Fig. The
如圖所示,在本實施例中,載具本體2由一底板21及一框體22a組合而成,並呈現薄片狀,其表面的中央位置透過框體22a的厚度形成有一用以容納真空貼片3的容置凹槽23;容置凹槽23具有一位於底板21上的底部231以及一透過框體22a所形成,圍繞於底部231的邊緣的壁部232,且容置凹槽23的尺寸與真空貼片3相同。其中,該框體22a的主要用途係用於承受Molding模具的下壓,作為增厚件以便在製造時保護產品。
As shown in the figure, in this embodiment, the
補充說明,圖中真空貼片3所呈現之方形外觀僅方便說明之用,在其他實施例中,亦即能將真空貼片3的外觀可設為圓形、梯形、橢圓形、三角形或其他特殊形狀,並配合真空貼片3的形狀改變容置凹槽23的形狀;此外,本發明沒有特別限制載具本體2或樣態,可採用前述說明中由底板21、框體22a所組合出來的方式製造,在其他實施例中可採用其他方式製造,例如將一板體的周緣朝向板體的中央反摺的方式,或是透過衝壓使板體型變,進而於板體上形成容置凹槽23的方式製造。
Supplementary description, the square appearance of the
在材料方面,真空貼片3以能承受封裝加工的耐高溫材料製成,設置於容置凹槽23中;在結構上,在本實施例中真空貼片3依序包含:一黏貼層31、一耐熱層32、一吸附層33及一離型層34。
In terms of material, the
如圖所示,耐熱層32的一側連接吸附層33,並於其相對側連接黏貼層31,其中,吸附層33於遠離耐熱層32的一側形成一吸附面33a,而黏貼層31於遠離耐熱層32的一側形成一輪廓相同於吸附面33a的黏貼面31a;如圖所示,當真空貼面位於容置凹槽23內時,黏貼面31a黏貼於容置凹槽23的底面,使得吸附
層33與黏貼層31兩者分別位在容置凹槽23的上、下半部,進而使得吸附面33a切齊於載具本體2的一基準面8(同框體22a的表面)。
As shown in the figure, one side of the heat-
耐熱層32由具有撓性材料所組成而能進行彎折,其具有一位在耐熱層32兩側的連接介面層32a,耐熱層32可由玻纖布以及環氧樹脂所製成。
The heat-
吸附層33具有一材質相同於連接介面層32a的第一介面層33b,第一介面層33b連接於連接介面層32a,於此實施例中,吸附層33由矽膠、硬化劑、色膠以及黏著劑所製成。
The
而為了防止吸附層33在封裝載具10被生產後且尚未使用時接觸到空氣中的髒汙,並讓吸附層33附上能影響吸附功能的汙染物,在產品使用前,離型層34覆蓋於吸附層33遠離耐熱層32的一側表面以隔絕外界髒汙。
In order to prevent the
黏貼層31具有一材質相同於前述連接介面層32a的第二介面層31b以及一連接於第二介面層31b,用以與載具本體2連接的黏貼表層,黏貼面31a形成於黏貼表層上,在一實施例中,黏貼層31與吸附層33的材料可以相同。
The
於此實施例中,由於吸附層33經由連接介面層32a與第一介面層33b貼固於耐熱層32,並進行高溫高壓處理來緊密貼合於耐熱層32,進而呈現平整平滑的樣態,藉此,讓電路基板黏貼於吸附層33的吸附面33a時,排除電路基板與吸附面33a之間的空氣,讓電路基板透過大氣壓力與吸附面33a結合。
In this embodiment, since the
其中,為了防止電路基板與吸附層33之間留有空氣而影響封裝載具10固定能力,於吸附層33上,遠離黏貼層31的一面具有複數個間隔排列的排氣溝槽4,且每一排氣溝槽4的其中一端形成有一與真空貼片3的邊緣(在本實施例中亦為載具本體1的壁部232)間隔的封閉端4a,另一端形成一連接真空貼片3的邊緣(在本實施例中亦為載具本體1的壁部232)的開口端4b,吸附層33透過等排
氣溝槽4區分為一能與電路基板接觸的吸附區域5以及多個位於等排氣溝槽4內的排氣區段6。
Among them, in order to prevent air remaining between the circuit substrate and the
其中,由圖2、3可知,排氣溝槽4的寬度小於個排氣溝槽4之間的距離,本發明並沒有限制排氣溝槽4的寬度,可以依照真空貼片3的材料或是排氣需求進行調整。另外,由圖可知,透過排氣溝槽4的形狀排列,真空貼片3的吸附層33僅形成有一單一連續的吸附區域5,這使得使用者在去除離型層34時,可以由真空貼片3的任何一處撕起並去除整個離型層34;甚至由特定角落撕起時,可以形成連續的S字形的餘留物;另外,在深度上,由圖3可知,排氣通道在本實施例中僅位於吸附層33上,而未接觸到耐熱層32。
Among them, it can be seen from FIGS. 2 and 3 that the width of the
在排氣溝槽4的詳細樣態上,在本實施例中,真空貼片3於包含一第一側邊3a以及一位於第一側邊3a的相反側邊的第二側邊3b,等排氣溝槽4包含複數個鄰接第一側邊3a的第一區段41及複數個鄰接第二側邊3b的第二區段42,且第一區段41與第二區段42彼此間隔排設,使真空貼片3的表面形成呈現S字排列的吸附區域5,且其中,排氣溝槽4包含複數個朝向排氣溝槽4的延伸方向3c延伸的第一區段41以及複數個不同於排氣溝槽4延伸方向3c的第二區段42,且第一區段41與第二區段42彼此間隔排設,繼而在真空貼片3的表面上形成由方波所構成的鋸齒圖案。
In the detailed state of the
其中,由圖3可知,在本實施例中,所有排氣溝槽4的第一區段41及第二區段42沿著排氣溝槽4的排列方向上的彼此互相平行,且在整個真空貼面的表面上具有相同的間隔距離,繼而將整個真空貼面3的表面區分為複數個由方塊所構成的吸附區域5以及用以連接兩吸附區域5之間,寬度想於吸附區域5的連接區域。
3 , in this embodiment, the
關於前述封裝載具的製造方法,請參考圖4A至圖4D所示:首先於一第一成形步驟S1中:將一基板(圖未示)加工為底板21,並將框體22a連接於底板21的邊緣,形成中央具有容置凹槽23的載具本體2;接著,在一第二成形步驟S2:利用前述的耐熱材料製造真空貼片3,真空貼片3依序包含黏貼層31、吸附層33以及離型層34,其中,黏貼層31及吸附層33的總和厚度等同於容置凹槽23的深度;其中,由於作為成品的元件彼此獨立,本發明並沒有限制第一成形步驟S1及第二成型步驟S2之間的順序;其中,本發明並沒有限制加工出底板21的方法,可為習知的裁切或沖壓等方式進行。
Regarding the manufacturing method of the aforementioned packaging carrier, please refer to FIG. 4A to FIG. 4D : first, in a first forming step S1 : a substrate (not shown) is processed into the
然後,於一結合步驟S3中,透過黏貼層31將真空貼片3黏貼於容置凹槽23中(可配合滾輪壓製);最後在於一第三成形步驟S4中對真空貼片3進行加工,使吸附層33於遠離黏貼層31的一面形成前述的排氣溝槽4,其中,由於離型層34尚未與吸附層33分離,在加工排氣通道時,將於離型層34產生複數個對應等排氣溝槽4的位置的切痕341;此外,本發明對於加工排氣溝槽4的方式沒有限制,只要不影響到真空貼面的性能表現即可。
Then, in a combining step S3, the
請參閱圖5A所示,封裝載具10於具體應用時,首先,先將離型層34去除,然後將一面積尺寸小於容置凹槽23(或真空貼面3)的面積的基板7設置於去除離型層34的真空貼片3的中央位置上,其中,基板7的一側具有一呈現光滑平整的組裝面71,並於相對於組裝面71的一側形成一用以被加工的印刷面72。
Please refer to FIG. 5A , when the
如圖5B所示,當基板7的組裝面71貼合於真空貼片3的吸附面33a時,能透過由一側朝向另一側逐漸結合於真空貼片3的方式來排出空氣,繼而產生受到真空貼片3的固定吸附,使基板7與載具本體2之間不會產生相對移動。
As shown in FIG. 5B , when the
請參考圖5C、圖5D所示,在過程中,如果在結合的過程中意外於吸附面33a與組裝面71殘留空氣而產生氣泡9時,可以透過朝向排氣溝槽4擠壓IC基板7,讓氣泡9中的氣體透過排氣溝槽4兩端(或至少一端)不受到基板7覆蓋的部分將氣體排出,讓基板7穩固貼合於真空貼片3;其中,在一些實施例中,可以另外透過由印刷面72加壓的方式,將氣體擠入等排氣溝槽4中以排氣。
Please refer to FIG. 5C and FIG. 5D . During the process, if air bubbles 9 are generated by accidental air remaining on the
請參考圖6A至圖6D所示,本發明並沒有限制排氣溝槽4的圖案樣態,可以如前述實施例中,透過複數方塊形成如鋸齒般的造型外,亦可如圖6B中,將排氣溝槽4設為複數直線,並將排氣區段設於真空貼片3的同一側;或是如圖6B中,將排氣溝槽4設為波浪狀,並使兩相鄰排氣溝槽4上任一處的間距差異減少(指相對於圖2中的樣態),或改變相鄰兩排氣溝槽4之不同區段的相對位置(如圖6C中由不同排氣溝槽4所構成的圖型差半個週期),又或是如圖6D中,透過複數分支增加排氣溝槽4的面積。
Referring to FIGS. 6A to 6D , the present invention does not limit the pattern of the
請參考圖6E所示,前述載具本體2之形狀以及圖中真空貼片3所呈現之方形外觀僅方便說明之用,在其他實施例中,依據產品所需的加工種類的不同,載具本體2可以僅具有底板21,並將真空貼片3的面積與底板21面積相同;或者,可以如圖6F,於該底板21的兩相對側的邊緣各自設有一邊條22b,以便於兩邊條22b之間形成用以設置真空貼片3的容置凹槽23(圖6F未示)。
Please refer to FIG. 6E , the shape of the
上述所舉實施例,僅用為方便說明本發明並非加以限制,在不離本發明精神範疇,熟悉此一行業技藝人士依本發明申請專利範圍及發明說明所作之各種簡易變形與修飾,均仍應含括於以下申請專利範圍中。 The above-mentioned embodiments are only for the convenience of illustrating the present invention and are not intended to limit it. Without departing from the spirit and scope of the present invention, various simple deformations and modifications made by those skilled in the industry according to the scope of the patent application of the present invention and the description of the invention should still be used. Included in the following claims.
10:封裝載具 10: Packaging the carrier
2:載具本體 2: Vehicle body
3:真空貼片 3: Vacuum patch
3a:第一側邊 3a: first side
3b:第二側邊 3b: Second side
3c:延伸方向 3c: extension direction
4:排氣溝槽 4: Exhaust groove
4a:封閉端 4a: closed end
4b:開口端 4b: open end
41:第一區段 41: The first section
42:第二區段 42: Second Section
5:吸附區域 5: Adsorption area
6:排氣區域 6: Exhaust area
Claims (9)
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TW201806778A (en) * | 2016-08-16 | 2018-03-01 | 程陽有限公司 | Vacuum patch |
TWM579591U (en) * | 2019-01-09 | 2019-06-21 | 程陽有限公司 | Printing carrier |
TWM603016U (en) * | 2020-07-07 | 2020-10-21 | 程陽有限公司 | Substrate sucking carrier |
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TW201806778A (en) * | 2016-08-16 | 2018-03-01 | 程陽有限公司 | Vacuum patch |
TWM579591U (en) * | 2019-01-09 | 2019-06-21 | 程陽有限公司 | Printing carrier |
TWM603016U (en) * | 2020-07-07 | 2020-10-21 | 程陽有限公司 | Substrate sucking carrier |
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