TWI772098B - Linear led and application apparatus thereof - Google Patents

Linear led and application apparatus thereof Download PDF

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TWI772098B
TWI772098B TW110125216A TW110125216A TWI772098B TW I772098 B TWI772098 B TW I772098B TW 110125216 A TW110125216 A TW 110125216A TW 110125216 A TW110125216 A TW 110125216A TW I772098 B TWI772098 B TW I772098B
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light
emitting diode
lateral groove
die
electrical connection
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TW202303036A (en
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陳炎成
張志強
黃文星
蔡增光
黃國欣
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聯嘉光電股份有限公司
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Abstract

This invention discloses a linear light-emitting diode and a slim linear LED light-emitting apparatus. The linear light-emitting diode comprising a substrate, plurality of the light-emitting diode chips, bonding wires connecting the anode or cathode of each light-emitting diode chip, and a packaging colloid. The plurality of the light-emitting diode chips are linearly arranged, embedded in the packaging colloid, and the packaging colloid has a horizontal fine trench between two certain adjacent light-emitting diode chips.

Description

長條狀發光二極體及其應用裝置 Strip light-emitting diode and its application device

本發明涉及一種長條狀發光二極體及其應用裝置,特別是涉及一種在封裝膠體具有橫向細橫向溝槽的長條狀發光二極體,可改善長條狀發光二極體的抗冷熱溫度循環或冷熱衝擊的信賴性。 The invention relates to a long strip light emitting diode and an application device thereof, in particular to a long strip light emitting diode with lateral thin lateral grooves in the encapsulation colloid, which can improve the cold and heat resistance of the strip light emitting diode Reliability for temperature cycling or thermal shock.

發光二極體(Light Emitting Diode,簡稱LED)具有高亮度、節能、多色彩及快速變化的諸多特性,已廣泛應用于各種需要光源的照明領域,包括汽車車燈領域。一般市面上的LED大都是採用單一顆晶粒封裝,故點亮時都是呈現點狀的光源。早期的LED車燈也以多點式光源為特徵,以分辨跟白熾燈泡之不同。 Light Emitting Diode (LED for short) has many characteristics of high brightness, energy saving, multi-color and rapid change, and has been widely used in various lighting fields that require light sources, including the field of automotive lights. In general, most of the LEDs on the market are packaged with a single die, so they are all point-shaped light sources when lit. Early LED headlights also featured multi-point light sources to distinguish them from incandescent bulbs.

日本專利(JPA特開2012-59736、JPA特開2016-167518)分別利用多顆LED晶粒排成一列,灌膠封裝成一長條狀的LED燈條或LED燈管,應用在室內照明。有業者利用多顆LED晶粒排成一列,灌膠封裝成一長條狀的LED水管燈,應用在戶外的裝飾燈。以上多顆LED晶粒封裝的長條LED,其抗冷熱溫度循環或冷熱衝擊的信賴性均不佳,但因使用環境大多是在戶內的室溫,或戶外的-30℃到50℃之間,不是溫度變化範圍很大的嚴苛環境,短時間應用尚不致有失效的問題。相對上,LED應用在汽車外部燈具的環境就極為嚴苛。因此,汽車界對LED的品質及可靠度要求也特別嚴苛,例如業界熟知的AEC-Q102測試規範及USCAR 33測試規範等。其中USCAR 33的Thermal Shock測項的測試溫度範圍從-55℃到150 ℃,遠比前述的戶外LED裝飾燈的使用環境嚴苛。 Japanese Patents (JPA No. 2012-59736, JPA No. 2016-167518) use a plurality of LED dies to line up and encapsulate them into a long strip of LED strips or LED tubes, which are used in indoor lighting. Some manufacturers use multiple LED dies to line up and encapsulate them into a long strip of LED water pipe lights, which are used in outdoor decorative lights. The above-mentioned long LEDs packaged with multiple LED dies have poor reliability against cold and hot temperature cycles or cold and thermal shocks. However, because the operating environment is mostly indoor room temperature, or outdoor temperature between -30°C and 50°C It is not a harsh environment with a large temperature change range, and there is no problem of failure in short-term application. Relatively speaking, the environment in which LEDs are used in automotive exterior lamps is extremely harsh. Therefore, the automotive industry has very strict requirements on the quality and reliability of LEDs, such as the well-known AEC-Q102 test specifications and USCAR 33 test specifications. Among them, the thermal shock test item of USCAR 33 has a test temperature range from -55℃ to 150℃ ℃, which is far more severe than the use environment of the aforementioned outdoor LED decorative lights.

為了開發均勻無顆粒狀亮點的線形LED車燈,專利前案TWI708908,專利名稱:纖細線型LED發光裝置,其提出了一種纖細線型LED發光裝置的構造及製作技術,是利用多個同類LED晶粒(plurality LED chips)封裝體LED Bar(或稱LED條)當光源,該LED Bar本身是一段連續且視覺上發光均勻的線光源,有別於一般採用個粒狀LED封裝體當光源的設計,特別適合應用於高質感線形車燈。該纖細線型LED發光裝置應用在具薄形導光片的線條形燈具,特別是車燈,能夠有效解決現有LED光源應用在高質感車燈燈具的諸多問題,包括在視覺上看到發光不連續、明暗不均、呈現顆粒狀亮點等先前LED線型車燈常發生的問題。 In order to develop a linear LED vehicle lamp with uniform and granular bright spots, the former patent case TWI708908, patent name: slim line LED light-emitting device, proposes a structure and manufacturing technology of a slim line LED light-emitting device, which uses a plurality of similar LED chips (plurality LED chips) packaged LED Bar (or LED strip) is used as a light source. The LED Bar itself is a continuous and visually uniform line light source, which is different from the general use of a granular LED package as the light source design. Especially suitable for high-quality linear lights. The slender linear LED lighting device is applied to linear lamps with thin light guides, especially car lamps, and can effectively solve many problems of existing LED light sources applied to high-quality vehicle lamps, including visually seeing discontinuous lighting. , uneven light and dark, granular bright spots and other problems that often occurred in previous LED linear lights.

然而,含有多個晶粒的長條形發光二極體(LED),當其內部發光二極體晶粒上電極的連接是採用金線時(wire bonding),因金線跟封裝膠體之間的線膨脹係數(Coefficient of Linear Thermal Expansion,簡稱CLTE)差異很大,在溫度變化下,膠體對金線產生擠壓或拉扯的熱應力,隨溫度的下降或上升而來回變化。基本上,這熱應力的大小跟膠體的剛性或體模數(Bulk Modulus)及溫度變化的範圍成正比。此外,當發光二極體膠體的長度越長,對發光二極體內那些離膠膠中心越遠的金線,上述膠體施加給金線的熱應力也會越大。換句話說,當一長條狀發光二極體的長度因包含越多顆晶粒而增長,在溫度大幅變化時,其內部金線遭受的變形量或熱應力也隨之增大。這熱應力的大小跟發光二極體膠體材質息息相關,詳述如下。 However, for a strip-shaped light-emitting diode (LED) with multiple dies, when the electrodes on the inner LED dies are connected by wire bonding, the connection between the gold wire and the encapsulant is The Coefficient of Linear Thermal Expansion (CLTE) varies greatly. Under the temperature change, the colloid produces thermal stress of extrusion or pulling on the gold wire, which changes back and forth as the temperature drops or rises. Basically, the magnitude of this thermal stress is proportional to the stiffness or bulk modulus of the colloid and the range of temperature changes. In addition, when the length of the light-emitting diode colloid is longer, for those gold wires in the light-emitting diode that are farther from the center of the colloid, the thermal stress exerted by the colloid on the gold wires will be greater. In other words, when the length of a strip-shaped light-emitting diode increases due to the inclusion of more crystal grains, when the temperature changes greatly, the deformation or thermal stress of the inner gold wire also increases accordingly. The magnitude of this thermal stress is closely related to the colloidal material of the light-emitting diode, as detailed below.

一般發光二極體封裝(Encapsulation)所用的膠材以環氧樹脂(Epoxy)或矽膠(Silicone)為主。其中,環氧樹脂為熱固型樹脂,封裝後即成為固體,其點型的線熱膨脹係數(CLTE)在玻璃轉換溫度(Tg)以下大約 為20-40ppm;在玻璃轉換溫度(Tg)以上則上升為約3-4倍,均大於金線的線熱膨脹係數(CLTE)14ppm/℃(室溫下,但其值對溫度變化不大)。一般汽車用LED的Tg溫度要求較高,約80-120℃,以提升其高溫下的可靠度性能。至於環氧樹脂的體模數(Bulk Modulus)也是隨溫度而變,在Tg點以下約1-3Gpa;從Tg點到150℃則逐漸下降到0.1-1Gpa。 Generally, the glue used in the encapsulation of light-emitting diodes is mainly epoxy or silicon. Among them, epoxy resin is a thermosetting resin, which becomes solid after encapsulation, and its point-type coefficient of linear thermal expansion (CLTE) is approximately below the glass transition temperature (Tg). It is 20-40ppm; above the glass transition temperature (Tg), it rises to about 3-4 times, which is greater than the coefficient of linear thermal expansion (CLTE) of the gold wire 14ppm/℃ (at room temperature, but its value does not change much with temperature) . Generally, the Tg temperature requirements of automotive LEDs are relatively high, about 80-120 °C, in order to improve their reliability performance at high temperatures. As for the bulk modulus (Bulk Modulus) of epoxy resin, it also changes with temperature, about 1-3Gpa below the Tg point; it gradually decreases to 0.1-1Gpa from the Tg point to 150°C.

發光二極體封裝(Encapsulation)所用的矽膠主要有兩種;分別是甲基(Methyl Base)矽膠及苯基(Phenyl Base)矽膠。前者的Tg溫度較低(低於-50℃),故在汽車要求的使用環境(-50℃到150℃)下,甲基矽膠的體模數相對較低,以Dow-Corning的OE-6351為例,其體模數在-50℃到150℃間都小於0.01Gpa。當溫度變化時,甲基矽膠對發光二極體內金線產生的熱應力也因之較低。在-50℃到150℃間,Dow-Corning OE-6351的線熱膨脹係數(CLTE)大約為290ppm/℃,大約是金線線熱膨脹係數(CLTE)的20倍。至於苯基(Phenyl Base)矽膠,因其光折射係數(Refractive Index)相對較高(1.5-1.6),主要應用於高亮度及高功率發光二極體的封裝。但苯基(Phenyl Base)矽膠的Tg溫度相對較高,以Dow-Corning的多種苯基矽膠的Tg為例,大部分落在-10℃到50℃之間。故這些苯基矽膠的體模數在汽車要求的使用環境(-50℃到150℃間)變化很大,以Dow-Corning的OE-7662為例,其體模數在-50℃高達1GPa,是Dow-Corning甲基矽膠OE-6351的100倍,在Tg點附近快速下降,到50℃以上則為3.0MPa以下。當溫度變化到0到-50℃時,苯基矽膠對發光二極體內金線產生的熱應力也相對較高。苯基矽膠的線熱膨脹係數(CLTE)也是隨Tg點溫度的上下有明顯的變化,以Dow-Corning OE-7662為例,其線熱膨脹係數(CLTE)在0到-50℃間約為81ppm/℃,約是甲基矽膠OE-6351的三分之一,在50到150℃間則升高為181ppm/℃,接近甲基矽膠OE-6351,也都遠大於金線的14 ppm/℃。 There are two main types of silicones used in LED encapsulation: Methyl Base silicone and Phenyl Base silicone. The Tg temperature of the former is relatively low (below -50℃), so the bulk modulus of methyl silicone gel is relatively low in the environment required by automobiles (-50℃ to 150℃), with Dow-Corning's OE-6351 For example, its bulk modulus is less than 0.01Gpa between -50℃ and 150℃. When the temperature changes, the thermal stress generated by the methyl silicone gel on the gold wires in the light-emitting diode is also lower. Between -50°C and 150°C, the coefficient of linear thermal expansion (CLTE) of Dow-Corning OE-6351 is about 290ppm/°C, which is about 20 times the coefficient of linear thermal expansion (CLTE) of gold wire. As for Phenyl Base silicone, because of its relatively high Refractive Index (1.5-1.6), it is mainly used in the packaging of high-brightness and high-power light-emitting diodes. However, the Tg temperature of Phenyl Base silica gel is relatively high. Taking the Tg of various phenyl silica gels from Dow-Corning as an example, most of them fall between -10°C and 50°C. Therefore, the bulk modulus of these phenyl silicone rubbers varies greatly in the environment required by automobiles (-50°C to 150°C). Taking Dow-Corning's OE-7662 as an example, its bulk modulus is as high as 1GPa at -50°C. It is 100 times that of Dow-Corning methyl silica gel OE-6351, and it drops rapidly around the Tg point, and it is below 3.0MPa when it is above 50°C. When the temperature changes from 0 to -50 °C, the thermal stress generated by the phenyl silicone gel on the gold wire in the light-emitting diode is also relatively high. The coefficient of linear thermal expansion (CLTE) of phenyl silicone also varies significantly with the temperature of the Tg point. Taking Dow-Corning OE-7662 as an example, its coefficient of linear thermal expansion (CLTE) is about 81ppm/ between 0 and -50℃. ℃, which is about one-third of methyl silicone OE-6351, and rises to 181ppm/℃ between 50 and 150 ℃, which is close to methyl silicone OE-6351, and is far greater than 14% of gold wire. ppm/°C.

在彈性變形的範圍內,材料的變形(應變,Strain)跟應力(Stress)呈線性關係,即應力=彈性係數(或剛性係數)x應變。針對樹脂類材料的剛性係數大都以體積彈性係數(Bulk Modulus,又稱體積模數,簡稱體模數)表示,即壓力=體模數x體積變形比。換句話說,當封裝所用膠材的體模數越高,在相同的變形量下,產生的應力也越大。從以上發光二極體封裝常用膠材的特性來看,環氧樹脂的體模數在-50℃到150℃都在1GPa上下,故對金線產生的熱應力最大,這也是習知環氧樹脂封裝的發光二極體無法通過前述汽車規範的主要原因。苯基矽膠的體模數在-50℃到Tg點間也在1GPa上下,在此低溫範圍,甲基矽膠的體模數才約0.01Gpa,故在熱變形量差異不大的情況,苯基矽膠對發光二極體內金線產生的熱應力也比甲基矽膠來得大很多。 In the range of elastic deformation, the deformation (strain, Strain) of the material has a linear relationship with the stress (Stress), that is, stress = elastic coefficient (or rigidity coefficient) x strain. For resin materials, the stiffness coefficient is mostly expressed by the bulk modulus (Bulk Modulus, also known as bulk modulus, referred to as bulk modulus), that is, pressure = bulk modulus x volume deformation ratio. In other words, the higher the bulk modulus of the adhesive used in the package, the greater the stress generated under the same amount of deformation. Judging from the characteristics of the commonly used adhesive materials for light-emitting diode packaging above, the bulk modulus of epoxy resin is around 1GPa from -50°C to 150°C, so the thermal stress on the gold wire is the largest, which is also the conventional epoxy resin packaging. The main reason why the LEDs fail to pass the aforementioned automotive specifications. The bulk modulus of phenyl silica gel is also around 1GPa between -50℃ and Tg point. In this low temperature range, the bulk modulus of methyl silica gel is only about 0.01Gpa. The thermal stress generated by silica gel on the gold wire in the light-emitting diode is also much larger than that of methyl silica gel.

大部分材料都是熱脹冷縮,發光二極體中的膠體及金線也不例外。當溫度下降時,因膠體的線熱膨脹係數大於金線的線熱膨脹係數,金線會受到膠體收縮的擠壓而變形。反之當溫度上升時,因膠體的線熱膨脹係數大於金線的線熱膨脹係數,金線會受到膠體較大膨脹量的拉扯而朝反方向變形。換句話說,在溫度上下變化過程中,發光二極體內的金線受到不同方向的熱應力而來回變形,形成所謂的熱疲勞(Thermal Fatigue)。當這種溫度上下變化的循環次數持續增加時,發光二極體內的金線會因疲勞破壞機制而發生斷裂。習知的金線疲勞壽命(即造成斷裂的疲勞次數)隨疲勞的應力增加而遞減,換句話說,熱疲勞(Thermal Fatigue)的熱應力越大,金線能承受熱疲勞的次數越少。當發光二極體在做汽車規範測試時,在相同的溫度循環或冷熱衝擊測試,膠體產生熱應力越大者,發生金線斷裂的時間也較早。 Most materials expand and contract with heat, and colloids and gold wires in light-emitting diodes are no exception. When the temperature drops, because the linear thermal expansion coefficient of the colloid is greater than that of the gold wire, the gold wire will be squeezed by the shrinkage of the colloid and deformed. On the contrary, when the temperature rises, because the linear thermal expansion coefficient of the colloid is greater than that of the gold wire, the gold wire will be pulled by the larger expansion amount of the colloid and deform in the opposite direction. In other words, during the temperature change up and down, the gold wire in the light-emitting diode is subjected to thermal stress in different directions and deforms back and forth, resulting in so-called thermal fatigue. When the number of cycles of this temperature change continues to increase, the gold wire inside the LED will break due to the fatigue failure mechanism. The known fatigue life of gold wire (that is, the number of times of fatigue caused by fracture) decreases with the increase of fatigue stress. In other words, the greater the thermal stress of thermal fatigue (Thermal Fatigue), the less times the gold wire can withstand thermal fatigue. When the light-emitting diode is being tested for automobile specifications, under the same temperature cycle or thermal shock test, the greater the thermal stress generated by the colloid, the earlier the gold wire fracture occurs.

另,當溫度變化時,在一般的長條形的發光二極體內,各金線所受的熱應力會不同位置而異。因發光二極體膠體的熱變形量從膠體中心到膠體外緣呈線性增加,離膠體中心越遠的金線承受的熱應力及變形量也越大。故,當發光二極體膠體長度越長時,接近膠體外緣的金線的熱應力也越大。 In addition, when the temperature changes, the thermal stress on each gold wire in a general elongated light-emitting diode varies from position to position. Because the thermal deformation of the light-emitting diode colloid increases linearly from the center of the colloid to the outer edge of the colloid, the farther the gold wire is from the center of the colloid, the greater the thermal stress and deformation. Therefore, when the length of the light-emitting diode colloid is longer, the thermal stress of the gold wire near the outer edge of the colloid is also greater.

以實際案例說明,當一含4顆晶粒,長約5mm的發光二極體,採用金線連接(Wire Bonding)工藝封裝,而封裝膠材為苯基矽膠,包括信越的LPS-3435、KER-2460或Dow-Corning的OE-6631、OE-6636,在進行上述汽車規範USCAR 33要求的測試時,因膠體熱應力過大,導致發光二極體內部分金線斷裂,最終絕大部分發光二極體均測試失敗。進一步分析發現,所有測試失敗發光二極體的失效模式,都是最靠近封裝膠體邊緣的金線斷裂,且金線斷裂位置都發生在靠近第一銲點,也就是靠近LED晶粒上表面的銲線點。印證上述,離膠體中心越遠的金線承受的熱應力及變形量也越大。本發明針對發光二極體膠體結構設計的創新,克服上述的問題,使一含多顆晶粒的長條狀發光二極體,即使是採用金線連接(Wire Bonding)工藝封裝,且其封裝膠材為高硬度膠材,例如苯基矽膠,也能通過符合汽車規範要求的測試,使其能應用在汽車的外部車燈上。 An actual case is used to illustrate that when a light-emitting diode with 4 dies and a length of about 5mm is encapsulated by a wire bonding process, and the encapsulation material is phenyl silicone, including Shin-Etsu's LPS-3435, KER -2460 or Dow-Corning's OE-6631, OE-6636, when the test required by the above automotive specification USCAR 33, due to the excessive thermal stress of the colloid, some gold wires in the light-emitting diode are broken, and most of the light-emitting diodes are finally broken. Average body test failed. Further analysis found that the failure mode of all test failed light-emitting diodes is that the gold wire closest to the edge of the encapsulation colloid breaks, and the gold wire breakage occurs near the first solder joint, that is, close to the upper surface of the LED die. Weld point. Proving the above, the farther the gold wire is from the center of the colloid, the greater the thermal stress and deformation. The present invention aims at the innovation of light-emitting diode colloidal structure design, overcomes the above-mentioned problems, and enables a long strip-shaped light-emitting diode containing multiple crystal grains, even if it is packaged by the wire bonding process, and its packaging Adhesives are high-hardness adhesives, such as phenyl silicone, which can also pass the tests required by automotive specifications, making them suitable for use in automotive exterior lights.

本發明所要解決的技術問題在於,針對一含多顆晶粒的長條狀發光二極體,即使是採用金線連接(Wire Bonding)工藝封裝,且其封裝膠材為高硬度膠材,例如苯基矽膠的長條狀發光二極體,提供一種創新封裝結構及膠體結構設計,使發光二極體內金線的熱應力降低,改善其抗冷熱溫度循環或冷熱衝擊的信賴性,以達到符合汽車要求USCAR 33規範中的 冷熱衝擊測試。而本發明的另一特徵是此結構同時能保有線型發光的均勻性,不會因膠體的特殊結構而造成亮點或暗區,在組裝成纖細線形發光裝置的應用時,亦不會造成組裝上或配光設計上的困難。 The technical problem to be solved by the present invention is that, for an elongated light-emitting diode containing multiple crystal grains, even if it is packaged by a wire bonding process, and the packaging adhesive is a high-hardness adhesive, such as The long strip-shaped light-emitting diode of phenyl silicone rubber provides an innovative packaging structure and colloidal structure design, which reduces the thermal stress of the gold wire in the light-emitting diode and improves its reliability against cold and hot temperature cycles or cold and heat shocks. Automotive Requirements in USCAR 33 Specifications Thermal shock test. Another feature of the present invention is that the structure can maintain the uniformity of linear light emission at the same time, and will not cause bright spots or dark areas due to the special structure of the colloid. or difficulty in light distribution design.

本發明的長條狀發光二極體可以應用在專利前案TWI708908,專利名稱:纖細線型LED發光裝置上,提供一種纖細線型發光二極體發光裝置,使應用在汽車車燈上。本發明的長條狀發光二極體包括一基板、多條電性連接導線(例如:金線、鋁線或銅線)、多個同類發光二極體晶粒以及一封裝膠體。基板上設置多個導電墊(Electric Conducting Pad),多個發光二極體晶粒依適當間距線性排列,利用固晶(Die Bonding)工藝,使每一發光二極體晶粒固著在對應的導電墊上。依發光二極體晶粒的特性及電性連接要求,利用導線連接(Wire Bonding)工藝,使一導線的一端連接其中一發光二極體晶粒,另一端連接晶粒旁的導電墊。利用封裝(Encapsulation)工藝,使封裝膠體設置在基板上,且封裝膠體包覆每一發光二極體晶粒、每一條電性連接導線、以及基板上的每一導電墊,特殊之處是封裝膠體在特定相鄰的兩個發光二極體晶粒之間存在一細寬度的橫向溝槽。 The strip-shaped light-emitting diode of the present invention can be applied to the former patent case TWI708908, patent name: slender line-type LED light-emitting device, to provide a slender line-type light-emitting diode light-emitting device, which can be used in automobile lamps. The elongated light-emitting diode of the present invention includes a substrate, a plurality of electrical connection wires (eg, gold wires, aluminum wires or copper wires), a plurality of similar light-emitting diode chips, and an encapsulation colloid. A plurality of conductive pads (Electric Conducting Pads) are arranged on the substrate, and a plurality of light-emitting diode grains are arranged linearly with appropriate spacing, and each light-emitting diode grain is fixed on the corresponding on the conductive pad. According to the characteristics of the LED die and electrical connection requirements, a wire bonding process is used to connect one end of a wire to one of the LED die, and the other end to connect to the conductive pad beside the die. Using the encapsulation process, the encapsulation colloid is arranged on the substrate, and the encapsulation colloid covers each light-emitting diode die, each electrical connection wire, and each conductive pad on the substrate. The special feature is the encapsulation. The colloid has a lateral groove with a narrow width between two specific adjacent light-emitting diode crystal grains.

本發明的長條狀發光二極體,其封裝膠體存在至少一細寬度的橫向溝槽,使發光二極體內包覆電性連接導線的等效膠體長度變短,以有效降低膠體對電性連接導線(例:金線)的熱應力,進而降低電性連接導線因熱疲勞而斷裂的風險。 In the long strip light-emitting diode of the present invention, the encapsulation colloid has at least one lateral groove with a narrow width, so that the length of the equivalent colloid covering the electrical connection wires in the light-emitting diode body is shortened, so as to effectively reduce the electrical properties of the colloid. Thermal stress on connecting wires (eg gold wires), thereby reducing the risk of electrical connecting wires breaking due to thermal fatigue.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。 For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.

Z:長條狀發光二極體發光裝置 Z: strip-shaped light-emitting diode light-emitting device

U:長條狀發光二極體 U: long strip light-emitting diode

W:橫向溝槽寬度 W: Lateral groove width

H:橫向溝槽底部高度 H: Height of the bottom of the lateral groove

B:印刷電路板 B: printed circuit board

C:電性連接器 C: electrical connector

1:基板 1: Substrate

11、11a、11b、11c、11d、11e、11f:導電墊 11, 11a, 11b, 11c, 11d, 11e, 11f: Conductive pads

12:導電墊 12: Conductive pad

2:電性連接導線 2: Electrical connection wires

3a、3b、3c、3d、3e、3f:發光二極體晶粒 3a, 3b, 3c, 3d, 3e, 3f: LED grains

4:封裝膠體 4: Encapsulating colloid

5:橫向溝槽 5: Lateral grooves

51:第一橫向溝槽 51: First lateral groove

52:第二橫向溝槽 52: Second lateral groove

501:橫向溝槽底部 501: Bottom of lateral groove

6:固晶膠 6: solid crystal glue

圖1為本發明第一實施例的長條狀發光二極體的立體示意圖。 FIG. 1 is a three-dimensional schematic diagram of a strip-shaped light-emitting diode according to a first embodiment of the present invention.

圖2為本發明第一實施例的長條狀發光二極體的側視示意圖。 FIG. 2 is a schematic side view of a strip-shaped light-emitting diode according to the first embodiment of the present invention.

圖3為本發明第二實施例的長條狀發光二極體的立體示意圖。 FIG. 3 is a schematic three-dimensional view of a strip-shaped light-emitting diode according to a second embodiment of the present invention.

圖4為本發明第二實施例的長條狀發光二極體的側視示意圖。 FIG. 4 is a schematic side view of an elongated light-emitting diode according to a second embodiment of the present invention.

圖5為本發明多個長條狀發光二極體應用在一長條狀發光二極體發光裝置的立體示意圖。 FIG. 5 is a three-dimensional schematic diagram of a plurality of strip-shaped light-emitting diodes of the present invention applied to a strip-shaped LED light-emitting device.

以下是通過特定的具體實施例來說明本發明所公開有關“長條狀發光二極體及其應用裝置”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件,但這些元件不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 The following are specific specific examples to illustrate the embodiments of the “strip light-emitting diode and its application device” disclosed in the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. . The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention. Additionally, it should be understood that, although the terms "first," "second," "third," etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are primarily used to distinguish one element from another. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.

參閱圖1及圖2所示,圖1為本發明實施例一長條狀發光二極體(U)的立體示意圖,圖2為本發明實施例一長條狀發光二極體(U)的側視示意圖。圖1中,長條狀發光二極體(U)包括一基板(1)、12條電性連接導線(2)、6個發光二極體晶粒(3a、3b、3c、3d、3e、3f)、及一封裝膠體(4)。 其中,該封裝膠體(4)存在一橫向溝槽(5),即該橫向溝槽的方向跟該6個發光二極體晶粒(3a、3b、3c、3d、3e、3f)排列方向垂直。該6個發光二極體晶粒(3a、3b、3c、3d、3e、3f)皆屬於水平型發光二極體晶粒,其正電極(P)跟負電極(N)都在晶粒的上表面,也因此每個發光二極體晶粒各需要2條分開的電性連接導線(2)做電性連接。基板(1)包括對應6個發光二極體晶粒(3a、3b、3c、3d、3e、3f)的6個導電墊(11,包括11a、11b、11c、11d、11e、11f)及1個不設置發光二極體晶粒的導電墊(12)。其中導電墊(12)的面積因無需設置發光二極體晶粒而相較導電墊(11)小。6個發光二極體晶粒(3a、3b、3c、3d、3e、3f)呈等間距線性排列,利用固晶(Die Bonding)工藝,使每一發光二極體晶粒藉固晶膠(6)固著在對應的導電墊(11)上。利用打線(Wire Bonding)工藝,使每一電性連接導線(2)的一端連接至其中一發光二極體晶粒,另一端連接至相鄰的導電墊(11)或導電墊(12)。本實施例的電性連接導線(2)係採用線徑為1.2mil的金線。利用封膠(Encapsulation)工藝,使封裝膠體(4)設置在基板1的上面並且包覆每一個發光二極體晶粒、每一條電性連接導線(2)、以及基板(1)上的每一個導電墊(11、12)。本發明案的特徵之一是封裝膠體(4)在特定相鄰的兩個發光二極體晶粒之間存在一橫向溝槽(5)。本實施例中,封裝膠體(4)中的橫向溝槽(5)是設置在第三個發光二極體晶粒(3c)及第四個發光二極體晶粒(3d)之間,該橫向溝槽(5)的方向跟該6個發光二極體晶粒排列方向垂直。 Referring to FIG. 1 and FIG. 2 , FIG. 1 is a three-dimensional schematic diagram of a long strip light emitting diode (U) according to an embodiment of the present invention, and FIG. 2 is a long strip light emitting diode (U) according to an embodiment of the present invention. Schematic side view. In FIG. 1, the elongated light-emitting diode (U) includes a substrate (1), 12 electrical connection wires (2), 6 light-emitting diode die (3a, 3b, 3c, 3d, 3e, 3f), and an encapsulating colloid (4). Wherein, the encapsulant (4) has a lateral groove (5), that is, the direction of the lateral groove is perpendicular to the arrangement direction of the six light-emitting diode die (3a, 3b, 3c, 3d, 3e, 3f) . The six light-emitting diode dies (3a, 3b, 3c, 3d, 3e, 3f) are all horizontal light-emitting diode dies, and the positive electrode (P) and the negative electrode (N) are both located on the side of the die. On the upper surface, each light-emitting diode die needs two separate electrical connection wires (2) for electrical connection. The substrate (1) includes six conductive pads (11, including 11a, 11b, 11c, 11d, 11e, 11f) and 1 a conductive pad (12) not provided with light-emitting diode die. Wherein, the area of the conductive pad (12) is smaller than that of the conductive pad (11) because there is no need to arrange light emitting diode crystal grains. The 6 light-emitting diode grains (3a, 3b, 3c, 3d, 3e, 3f) are linearly arranged at equal intervals, and the die bonding process is used to make each light-emitting diode grain by the bonding glue ( 6) Fixed on the corresponding conductive pad (11). Using a wire bonding process, one end of each electrical connection wire (2) is connected to one of the light emitting diode chips, and the other end is connected to the adjacent conductive pad (11) or conductive pad (12). The electrical connection wire (2) in this embodiment is a gold wire with a wire diameter of 1.2 mil. Using an encapsulation process, the encapsulation compound (4) is disposed on the substrate 1 and covers each light-emitting diode die, each electrical connection wire (2), and each of the substrates (1). A conductive pad (11, 12). One of the features of the present invention is that the encapsulating colloid (4) has a lateral groove (5) between two specific adjacent light-emitting diode crystal grains. In this embodiment, the lateral grooves (5) in the encapsulating colloid (4) are arranged between the third light-emitting diode die (3c) and the fourth light-emitting diode die (3d). The direction of the lateral groove (5) is perpendicular to the arrangement direction of the six light-emitting diode crystal grains.

本實施例中,該橫向溝槽(5)係在發光二極體的封膠預形體(未在圖中顯示)上,利用鑽石切割片切割封膠預形體而成。故圖2中,該橫向溝槽(5)寬度(W)係由選用鑽石切割片的厚度而定。基本上,橫向溝槽(5)寬度(W)不宜過大,以免影響發光二極體的光形,或造成視覺上不均勻。故,受限鑽石切割片的厚度極限,本發明案的較佳橫向溝槽(5)寬度(W)為 0.1-0.3mm。圖2中,橫向溝槽(5)的深度由橫向溝槽底部(501)跟基板(1)上層導電墊層表面的垂直距離或橫向溝槽底部高度(H)而定,以盡量接近發光二極體晶粒(3c、3d)的上表面為控制原則。本發明案的較佳實施例是控制橫向溝槽底部高度(H)介於100微米(μm)到500微米(μm)之間,使膠體仍可以完整包覆每一發光二極體晶粒及基板上的每一導電墊,且能有效降低膠體對電性連接導線的熱應力。 In this embodiment, the lateral grooves (5) are formed on a preform of the sealing compound (not shown in the figure) of the light-emitting diode, and the pre-shape of the sealing compound is cut by a diamond cutting sheet. Therefore, in FIG. 2, the width (W) of the transverse groove (5) is determined by the thickness of the selected diamond cutting sheet. Basically, the width (W) of the lateral groove (5) should not be too large, so as not to affect the light shape of the light emitting diode, or cause visual unevenness. Therefore, limited by the thickness limit of the diamond cut sheet, the preferred width (W) of the transverse groove (5) of the present invention is 0.1-0.3mm. In FIG. 2, the depth of the lateral groove (5) is determined by the vertical distance between the bottom of the lateral groove (501) and the surface of the upper conductive pad layer of the substrate (1) or the height (H) of the bottom of the lateral groove, so as to be as close as possible to the light-emitting two The upper surface of the polar body grains (3c, 3d) is the control principle. The preferred embodiment of the present invention is to control the height (H) of the bottom of the lateral trench to be between 100 micrometers (μm) and 500 micrometers (μm), so that the colloid can still completely cover each light-emitting diode die and Each conductive pad on the substrate can effectively reduce the thermal stress of the colloid on the electrical connection wires.

至於,如何選定特定相鄰的兩個發光二極體晶粒設置橫向溝槽(5),或要設置幾個橫向溝槽(5),依封裝膠體的總長度,封裝膠體材料,電性連接導線(2)的拉力強度及冷熱循環(或冷熱衝擊)的溫度範圍有關。整個來說,發光二極體膠體上橫向溝槽數量越多,發光二極體內電性連接導線承受的熱應力就越小,其抗冷熱溫度循環或冷熱衝擊的信賴性也就越高。相對的,當發光二極體膠體上橫向溝槽數量越多,製造困難度或成本也相對的增高。 As for how to select two specific adjacent light-emitting diode dies to set lateral grooves (5), or to set several lateral grooves (5), it depends on the total length of the encapsulation colloid, the encapsulation colloid material, and the electrical connection. The tensile strength of the wire (2) is related to the temperature range of the thermal cycle (or thermal shock). In general, the greater the number of lateral grooves on the light-emitting diode colloid, the smaller the thermal stress on the electrical connection wires in the light-emitting diode, and the higher the reliability against thermal cycling or thermal shock. On the contrary, when the number of lateral grooves on the light-emitting diode colloid increases, the difficulty or cost of manufacturing is also relatively increased.

本發明案的功效說明如下:本實施例中的長條狀發光二極體,其封裝膠體中間存在一深度接近發光二極體表面的橫向溝槽,效果上如同將原先膠體分成兩個長度減半的封裝膠體,即形成兩個分開的新膠體中心。這對位於發光二極體最右邊緣的金線來說,等同其離右邊包覆膠體的中心距離減半。當包覆膠體對該金線產生熱應力的有效長度變短,膠體對金線的熱應力相對減小,因而降低金線因熱疲勞而斷裂的風險,提升發光二極體承受冷熱循環或冷熱衝壓的壽命及信賴性。承上述,本發明不以基板(1)的材質及型態為限。舉例來說,基板(1)是上下層(正背面)都有導電層的兩層(2-layer)基板(Substrate),可以是BT(Bismaleimide Triazine)板、陶瓷基板,也可以是分離金屬塊鑲埋于樹脂的複合基板(Composite Substrate)。或者,基板(1)也可以是兩層導電層以上的BT板或陶瓷基板, 藉以增加電路走線設計彈性。另外,本發明亦不以導電墊(11)、(12)的形狀為限制。 The effect of the present invention is described as follows: In the strip-shaped light-emitting diode in this embodiment, there is a transverse groove in the middle of the encapsulating colloid whose depth is close to the surface of the light-emitting diode. Half of the encapsulating colloid, i.e. forming two separate new colloid centers. For the gold wire located at the rightmost edge of the light-emitting diode, it is equivalent to halving the distance from the center of the right cladding colloid. When the effective length of the coating colloid to generate thermal stress on the gold wire is shortened, the thermal stress of the colloid on the gold wire is relatively reduced, thus reducing the risk of the gold wire breaking due to thermal fatigue, and improving the light-emitting diode to withstand cold and heat cycles or cold and heat. Stamping life and reliability. Based on the above, the present invention is not limited to the material and type of the substrate (1). For example, the substrate (1) is a two-layer (2-layer) substrate (Substrate) with conductive layers on the upper and lower layers (front and back), which can be a BT (Bismaleimide Triazine) board, a ceramic substrate, or a separate metal block A composite substrate embedded in resin. Alternatively, the substrate (1) may also be a BT board or a ceramic substrate with two or more conductive layers, In order to increase the flexibility of circuit routing design. In addition, the present invention is not limited by the shape of the conductive pads (11) and (12).

本發明可適用於不同實施樣態的發光二極體晶粒,包括垂直型的發光二極體晶粒(指LED晶粒的正極(P)或負極(N)分開在LED晶粒的不同面,即一在正面另一在底面)、水平型的發光二極體晶粒(指LED晶粒的正極(P)及負極(N)都在LED晶粒的正面或上表面)等。其中,垂直型的發光二極體晶粒及水平型的發光二極體晶粒都需經由固晶及打線製程完成封裝,因而有前述的金線受熱疲勞而斷裂的問題。 The present invention can be applied to light-emitting diode die of different implementations, including vertical light-emitting diode die (referring to the positive electrode (P) or negative electrode (N) of the LED die being separated on different sides of the LED die , that is, one is on the front and the other is on the bottom), horizontal light-emitting diode die (meaning that the positive (P) and negative (N) of the LED die are on the front or upper surface of the LED die), etc. Among them, both the vertical LED die and the horizontal LED die need to be packaged through die bonding and wire bonding processes, so there is the aforementioned problem that the gold wire is broken due to thermal fatigue.

圖3及圖4所示為本發明案的第二實施例,圖中顯示的發光二極體晶粒是垂直型的發光二極體晶粒。垂直型的發光二極體晶粒的其中一電極(例如正極(P))位在晶粒上表面,另一電極(例如負極(N))位在晶粒下表面。本實施例中,發光二極體晶粒(3a、3b、3c、3d、3e、3f)先以具導電性的固晶膠(6)(例如銀膠)固著在對應的導電墊(11,包括11a、11b、11c、11d、11e、11f),接著再分別以電性連接導線(2)經由打線(Wire Bonding)工藝分別連接每一發光二極體晶粒上表面的電極(P)及旁邊的另一導電墊(11)或導電墊(12)。本實施例中,發光二極體晶粒(3a)固著在對應的導電墊(11a),連接發光二極體晶粒(3a)表面上電極(P)的電性連接導線(2)打在導電墊(11b),以此類推,惟有連接發光二極體晶粒(3f)表面上電極(P)的電性連接導線(2)是打在導電墊(12)。 FIG. 3 and FIG. 4 show the second embodiment of the present invention, and the LED die shown in the figures is a vertical LED die. One of the electrodes (eg, the positive electrode (P)) of the vertical light-emitting diode die is located on the upper surface of the die, and the other electrode (eg, the negative electrode (N)) is located on the lower surface of the die. In this embodiment, the light-emitting diode chips (3a, 3b, 3c, 3d, 3e, 3f) are first fixed on the corresponding conductive pads (11) with a conductive die-bonding glue (6) (such as silver glue). , including 11a, 11b, 11c, 11d, 11e, 11f), and then respectively connect the electrodes (P) on the upper surface of each light-emitting diode die by electrically connecting wires (2) through a wire bonding process. and another conductive pad (11) or conductive pad (12) next to it. In this embodiment, the light-emitting diode die (3a) is fixed on the corresponding conductive pad (11a), and the electrical connection wire (2) connecting the electrode (P) on the surface of the light-emitting diode die (3a) is connected to In the conductive pad (11b), and so on, only the electrical connection wire (2) connecting the electrode (P) on the surface of the light-emitting diode die (3f) is hit on the conductive pad (12).

本實施例中,封裝膠體(4)中包含兩個橫向溝槽(51、52),其中第一橫向溝槽(51)是設置在第二個發光二極體晶粒(3b)及第三個發光二極體晶粒(3c)之間,第二橫向溝槽(52)是設置在第四個發光二極體晶粒(3d)及第五個發光二極體晶粒(3e)之間,該橫向溝槽(51、52)的方向跟該6個發光二極體晶粒(3a、3b、3c、3d、3e、3f)排列方向垂直。如前所述, 本實施例的發光二極體膠體上橫向溝槽數增加,因而其抗冷熱溫度循環或冷熱衝擊的信賴性也隨之增高。 In this embodiment, the encapsulant (4) includes two lateral grooves (51, 52), wherein the first lateral groove (51) is disposed on the second light-emitting diode die (3b) and the third Between the LED die (3c), the second lateral trench (52) is disposed between the fourth LED die (3d) and the fifth LED die (3e). During this time, the direction of the lateral trenches (51, 52) is perpendicular to the arrangement direction of the six light-emitting diode crystal grains (3a, 3b, 3c, 3d, 3e, 3f). As mentioned earlier, The number of lateral grooves on the light-emitting diode colloid of this embodiment increases, so the reliability of the anti-cold-heat temperature cycle or thermal shock also increases accordingly.

本發明的長條狀發光二極體,其封裝膠體存在至少一細寬度的橫向溝槽,使膠體對電性連接導線產生熱應力的有效長度變短,包括位以有效降低膠體對導線的熱應力,進而降低導線因熱疲勞而斷裂的風險。 In the long strip light-emitting diode of the present invention, the encapsulation colloid has at least one lateral groove with a narrow width, so that the effective length of the colloid to generate thermal stress on the electrical connection wire is shortened, and the inclusion of a bit can effectively reduce the thermal effect of the colloid on the wire. stress, thereby reducing the risk of wire breakage due to thermal fatigue.

須進一步說明的是,本發明並不對發光二極體的電性連接導線的打線方向做出限制,惟在每一膠體橫向溝槽兩旁的電性連接導線的打線方向需使盡量平行橫向溝槽的方向,以避免影響膠體橫向溝槽的形成,或膠體無法包覆每一電性連接導線。 It should be further explained that the present invention does not limit the wire bonding direction of the electrical connection wires of the light-emitting diodes, but the wire bonding direction of the electrical connection wires on both sides of each colloidal lateral groove should be parallel to the lateral grooves as much as possible. direction, so as to avoid affecting the formation of the lateral groove of the colloid, or the colloid cannot cover each electrical connection wire.

另外,需說明的是,本發明不以發光二極體晶粒的數量為限制。本發明也不以發光二極體膠體上橫向溝槽的數量為限制。本發明發光二極體膠體上橫向溝槽的形成,也不侷限以利用鑽石切割片切割封膠預形體而成,也可以利用模製成型(Molding)工藝,例如直接模製成型、轉送模製成型(Transfer Molding)或射出成形(Injection Molding)等工藝,進行膠體包覆,同時在膠體上形成橫向溝槽。惟膠體橫向溝槽採用模製成型(Molding)工藝成形時,受限脫模條件,膠體橫向溝槽要有拔模斜度,橫向溝槽寬度也需相對較寬,即發光二極體晶粒設置間距相對要較大,且膠體中能設置的橫向溝槽數也相對較少。 In addition, it should be noted that the present invention is not limited by the number of light-emitting diode crystal grains. The present invention is also not limited by the number of lateral grooves on the light emitting diode colloid. The formation of the lateral grooves on the light-emitting diode colloid of the present invention is not limited to using a diamond cutting sheet to cut the encapsulant preform, but also can use a molding process, such as direct molding, transfer Molding (Transfer Molding) or injection molding (Injection Molding) and other processes, carry out colloid coating, and at the same time form lateral grooves on the colloid. However, when the colloidal lateral groove is formed by the molding process, the demolding conditions are limited. The colloidal lateral groove must have a draft angle and a relatively wide width of the lateral groove, that is, the light-emitting diode crystal. The spacing between particles is relatively large, and the number of transverse grooves that can be provided in the colloid is relatively small.

本發明案的一實際樣品功能測試中,發光二極體封膠選用的樹脂是Dow Corning的一種苯基矽膠。將相同長度且內部設置的發光二極體晶粒也相同的兩種不同發光二極體,一著為膠體有橫向溝槽及另一者為膠體無橫向溝槽的發光二極體,做車規LED的USCAR 33中Thermal Shock測試,測試條件為低溫-55℃高溫150℃間冷熱衝擊,測試時間為1512小時(等同3000cycle)。測試結果顯示,在測試時間為1344小時後,膠體無橫 向溝槽的發光二極體樣品失效率是80/80,即80個測試樣品全部失效。而膠體有橫向溝槽的發光二極體樣品,在測試時間為1512小時後,測試樣品失效率為0/80,即無一失效。測試結果充分證實本發明案的具體功效及進步性。 In the functional test of an actual sample of the present invention, the resin selected for the light-emitting diode encapsulant is a phenyl silica gel from Dow Corning. Two different light-emitting diodes with the same length and the same light-emitting diode crystal grains arranged inside, one is a colloidal light-emitting diode with lateral grooves and the other is a colloidal light-emitting diode without lateral grooves, to make a car. The thermal shock test in USCAR 33 of the standard LED, the test conditions are cold and thermal shock between low temperature -55 ℃ and high temperature 150 ℃, and the test time is 1512 hours (equivalent to 3000 cycles). The test results show that after the test time is 1344 hours, the colloid has no transverse The failure rate of the light emitting diode samples to the trench was 80/80, ie all 80 test samples failed. For the light-emitting diode samples with lateral grooves in the colloid, after the test time is 1512 hours, the failure rate of the test samples is 0/80, that is, there is no failure. The test results fully confirm the specific efficacy and progress of the present invention.

圖5所示為利用本發明案的長條狀發光二極體應用在一長條狀發光二極體發光裝置(Z)的立體示意圖。該實施例中,該長條狀發光二極體發光裝置(Z)包括一印刷電路板(B)、多數個本發明案的長條狀發光二極體(U)、至少一電性連接器(C)。該長條狀發光二極體(U)及電性連接器(C)是利用SMT工藝設置在印刷電路板(B)上,製成該長條狀發光二極體發光裝置(Z)。本發明不以長條狀發光二極體(U)的數量為限制。 FIG. 5 is a schematic three-dimensional view of applying the strip-shaped light-emitting diode of the present invention to a strip-shaped LED light-emitting device (Z). In this embodiment, the strip-shaped light-emitting diode light-emitting device (Z) includes a printed circuit board (B), a plurality of strip-shaped LEDs (U) of the present invention, and at least one electrical connector (C). The strip-shaped light-emitting diode (U) and the electrical connector (C) are arranged on the printed circuit board (B) by the SMT process to form the strip-shaped LED light-emitting device (Z). The present invention is not limited by the number of strip-shaped light-emitting diodes (U).

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

U:長條狀發光二極體 U: long strip light-emitting diode

1:基板 1: Substrate

11:導電墊 11: Conductive pad

2:電性連接導線 2: Electrical connection wires

3a、3b、3c、3d、3e、3f:發光二極體晶粒 3a, 3b, 3c, 3d, 3e, 3f: LED grains

4:封裝膠體 4: Encapsulating colloid

5:橫向溝槽 5: Lateral grooves

501:橫向溝槽底部 501: Bottom of lateral groove

6:固晶膠 6: solid crystal glue

W:橫向溝槽寬度 W: Lateral groove width

H:橫向溝槽底部高度 H: Height of the bottom of the lateral groove

Claims (6)

一種長條狀發光二極體,其包括:一基板,包括多個導電墊;多個發光二極體晶粒,所述多個發光二極體晶粒呈線性排列,且每一所述發光二極體晶粒設置在對應的所述導電墊上;多條電性連接導線,每一所述電性連接導線的一端連接至其中一所述發光二極體晶粒,另一端連接至相鄰的所述導電墊;以及一封裝膠體,設置在所述基板上,所述封裝膠體包覆每一所述發光二極體晶粒、每一所述電性連接導線以及所述基板上的每一所述導電墊,所述封裝膠體在相鄰的其中兩個所述發光二極體晶粒之間存在一橫向溝槽,所述橫向溝槽的方向大致垂直多個所述發光二極體晶粒的排列方向,且所述橫向溝槽的底部介於其兩旁所述發光二極體晶粒的上表面及底面之間,且所述橫向溝槽兩旁所述發光二極體晶粒的所述電性連接導線的方向大致平行所述橫向溝槽的方向。 An elongated light-emitting diode, comprising: a substrate, including a plurality of conductive pads; a plurality of light-emitting diode crystal grains, the plurality of light-emitting diode crystal grains are linearly arranged, and each of the light-emitting diodes The diode die is arranged on the corresponding conductive pad; a plurality of electrical connection wires, one end of each of the electrical connection wires is connected to one of the light-emitting diode die, and the other end is connected to the adjacent the conductive pad; and an encapsulant disposed on the substrate, the encapsulant coats each of the light-emitting diode die, each of the electrical connection wires and each of the one of the conductive pads, the encapsulant has a lateral groove between two adjacent light-emitting diode dies, and the direction of the lateral groove is substantially perpendicular to the plurality of light-emitting diodes The arrangement direction of the die, and the bottom of the lateral groove is between the upper surface and the bottom surface of the light-emitting diode die on both sides of the lateral groove, and the light-emitting diode die on both sides of the lateral groove. The direction of the electrical connection wires is substantially parallel to the direction of the lateral grooves. 如請求項1所述的長條狀發光二極體,其中,所述橫向溝槽是在所述發光二極體晶粒經過封膠製程後,再以切割所述封裝膠體的方式形成,且所述橫向溝槽寬度介於0.1毫米至0.3毫米之間。 The strip-shaped light-emitting diode according to claim 1, wherein the lateral groove is formed by cutting the packaging compound after the light-emitting diode die is subjected to an encapsulation process, and The width of the lateral groove is between 0.1 mm and 0.3 mm. 如請求項1所述的長條狀發光二極體,其中,所述橫向溝槽底部與其兩旁所述導電墊的上表面之間的垂直距離介於0.1毫米至0.5毫米之間。 The strip-shaped light-emitting diode according to claim 1, wherein the vertical distance between the bottom of the lateral groove and the upper surfaces of the conductive pads on both sides thereof is between 0.1 mm and 0.5 mm. 如請求項1所述的長條狀發光二極體,其中,所述橫向溝槽是在所述發光二極體晶粒的封膠製程中,以模製成型的方式 形成。 The strip-shaped light-emitting diode according to claim 1, wherein the lateral grooves are formed by molding during the encapsulation process of the light-emitting diode die form. 一種長條狀發光二極體,其包括:一基板,包括多個導電墊;六個垂直型的發光二極體晶粒,所述六個發光二極體晶粒呈等間距線性排列,每一所述發光二極體晶粒設置在對應的所述導電墊上;六條電性連接導線,每一所述電性連接導線的一端連接至其中一所述發光二極體晶粒,另一端連接至相鄰的所述導電墊;以及一封裝膠體,設置在所述基板上,所述封裝膠體包覆每一所述發光二極體晶粒、每一所述電性連接導線以及所述基板上的每一所述導電墊;其中,所述封裝膠體在第二個所述發光二極體晶粒與第三個所述發光二極體晶粒之間存在一第一橫向溝槽,所述第一橫向溝槽的方向垂直所述六個發光二極體晶粒的排列方向,所述封裝膠體在第四個所述發光二極體晶粒與第五個所述發光二極體晶粒之間存在一第二橫向溝槽,所述第二橫向溝槽的方向垂直所述六個發光二極體晶粒的排列方向,所述第一橫向溝槽及所述第二橫向溝槽的底部介於其兩旁所述發光二極體晶粒的上表面及底面之間,所述第一橫向溝槽及所述第二橫向溝槽兩旁所述發光二極體晶粒的所述電性連接導線的方向分別平行其旁邊的所述第一橫向溝槽或所述第二橫向溝槽的方向。 An elongated light-emitting diode, comprising: a substrate including a plurality of conductive pads; six vertical light-emitting diode crystal grains, the six light-emitting diode crystal grains are linearly arranged at equal intervals, and each One of the light-emitting diode die is disposed on the corresponding conductive pad; six electrical connection wires, one end of each of the electrical connection wires is connected to one of the light-emitting diode die, and the other end is connected to one of the light-emitting diode die. connected to the adjacent conductive pads; and an encapsulant disposed on the substrate, the encapsulant wraps each of the light-emitting diode chips, each of the electrical connection wires and the each of the conductive pads on the substrate; wherein, the encapsulant has a first lateral groove between the second LED die and the third LED die, The direction of the first lateral groove is perpendicular to the arrangement direction of the six light-emitting diode crystal grains, and the encapsulation colloid is located between the fourth light-emitting diode crystal grain and the fifth light-emitting diode crystal grain. There is a second lateral groove between the die, the direction of the second lateral groove is perpendicular to the arrangement direction of the six light-emitting diode die, the first lateral groove and the second lateral groove The bottom of the groove is between the upper surface and the bottom surface of the light-emitting diode die on both sides of the groove, and the light-emitting diode die on both sides of the first lateral groove and the second lateral groove The directions of the electrical connection wires are respectively parallel to the directions of the first lateral groove or the second lateral groove beside it. 一種長條狀發光二極體發光裝置,其包括:一印刷電路板,其包括至少一電性連接器以及多個長條狀發光二極體,每一所述長條狀發光二極體包括:一基板,包括多個導電墊; 多個發光二極體晶粒,所述多個發光二極體晶粒呈線性排列,且每一所述發光二極體晶粒設置在對應的所述導電墊上;多條電性連接導線,每一所述電性連接導線的一端連接至其中一所述發光二極體晶粒,另一端連接至相鄰的所述導電墊;以及一封裝膠體,設置在所述基板上,所述封裝膠體包覆每一所述發光二極體晶粒、每一所述電性連接導線以及所述基板上的每一所述導電墊,所述封裝膠體在相鄰的其中兩個所述發光二極體晶粒之間存在一橫向溝槽,所述橫向溝槽的方向大致垂直所述多個發光二極體晶粒的排列方向,且所述橫向溝槽的底部介於其兩旁所述發光二極體晶粒的上表面及底面之間,所述橫向溝槽兩旁所述發光二極體晶粒的所述電性連接導線的方向大致平行所述橫向溝槽的方向。 A strip-shaped light-emitting diode light-emitting device, comprising: a printed circuit board, which includes at least one electrical connector and a plurality of strip-shaped light-emitting diodes, each of the strip-shaped light-emitting diodes includes : a substrate, including a plurality of conductive pads; a plurality of light-emitting diode crystal grains, the plurality of light-emitting diode crystal grains are linearly arranged, and each of the light-emitting diode crystal grains is disposed on the corresponding conductive pad; a plurality of electrical connection wires, One end of each of the electrical connection wires is connected to one of the light-emitting diode die, and the other end is connected to the adjacent conductive pad; Glue covers each of the light-emitting diode die, each of the electrical connection wires and each of the conductive pads on the substrate, and the encapsulant is in two adjacent ones of the light-emitting diodes. There is a lateral groove between the polar body crystal grains, the direction of the lateral groove is substantially perpendicular to the arrangement direction of the plurality of light-emitting diode crystal grains, and the bottom of the lateral groove is between the two sides of the lateral groove. Between the upper surface and the bottom surface of the diode die, the direction of the electrical connection wires of the light emitting diode die on both sides of the lateral groove is substantially parallel to the direction of the lateral groove.
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CN1529914A (en) * 2001-04-26 2004-09-15 森山产业株式会社 Light source coupler, illuninant device, patterned conductor and method for manufacturing light source coupler
JP2012059736A (en) * 2010-09-03 2012-03-22 Panasonic Corp Light-emitting device, backlight unit, liquid crystal display device, and illumination device
TWM478102U (en) * 2013-07-11 2014-05-11 Gem Weltronics Twn Corp Modular of integrated multi-layer LED light tube
CN104456249A (en) * 2014-12-01 2015-03-25 朱耀 LED (Light Emitting Diode) light source module
TW202045856A (en) * 2019-06-10 2020-12-16 聯嘉光電股份有限公司 Slim linear led lighting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1529914A (en) * 2001-04-26 2004-09-15 森山产业株式会社 Light source coupler, illuninant device, patterned conductor and method for manufacturing light source coupler
JP2012059736A (en) * 2010-09-03 2012-03-22 Panasonic Corp Light-emitting device, backlight unit, liquid crystal display device, and illumination device
TWM478102U (en) * 2013-07-11 2014-05-11 Gem Weltronics Twn Corp Modular of integrated multi-layer LED light tube
CN104456249A (en) * 2014-12-01 2015-03-25 朱耀 LED (Light Emitting Diode) light source module
TW202045856A (en) * 2019-06-10 2020-12-16 聯嘉光電股份有限公司 Slim linear led lighting device

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