TWI772084B - light-emitting device - Google Patents
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- TWI772084B TWI772084B TW110124151A TW110124151A TWI772084B TW I772084 B TWI772084 B TW I772084B TW 110124151 A TW110124151 A TW 110124151A TW 110124151 A TW110124151 A TW 110124151A TW I772084 B TWI772084 B TW I772084B
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Abstract
一種發光裝置,包含一透光管體,及一發光模組。該發光模組包括一設置在該透光管體中的軟性電路板,及數個電連接設置在該軟性電路板的發光件。該軟性電路板包括一基層,及一佈設在該基層其中一側面上的導電層。該導電層具有一供該等發光件電連接設置的導線部,及數個支撐部。每一該支撐部具有數個孔洞。透過該導電層具有該等支撐部,以及每一該支撐部具有該等孔洞之設計,能夠降低該軟性電路板整體的結構強度,使得該軟性電路板在捲曲時能平順地彎曲,以利於組裝,且同時能避免在該軟性電路板上產生凹摺而影響使用壽命。A light-emitting device includes a light-transmitting tube body and a light-emitting module. The light-emitting module includes a flexible circuit board disposed in the light-transmitting tube body, and a plurality of light-emitting components electrically connected to the flexible circuit board. The flexible circuit board includes a base layer and a conductive layer arranged on one side of the base layer. The conductive layer has a lead portion for electrically connecting the light-emitting elements, and a plurality of support portions. Each of the supporting parts has several holes. Through the design that the conductive layer has the support parts and each support part has the holes, the overall structural strength of the flexible circuit board can be reduced, so that the flexible circuit board can be smoothly bent when it is curled, so as to facilitate assembly , and at the same time, it can avoid concave folds on the flexible circuit board and affect the service life.
Description
本發明是有關於一種發光裝置,特別是指一種用於照明的發光裝置。The present invention relates to a light-emitting device, in particular to a light-emitting device for lighting.
已知發光裝置包含一透光管體、一設置在該透光管體內的發光模組,及二分別設置在該透光管體兩端的端蓋。該發光模組包括一軟性電路板,及數個設置在該軟性電路板上的發光件。A known light-emitting device includes a light-transmitting tube body, a light-emitting module disposed in the light-transmitting tube body, and two end caps respectively disposed at both ends of the light-transmitting tube body. The light-emitting module includes a flexible circuit board and a plurality of light-emitting elements arranged on the flexible circuit board.
已知發光裝置之該軟性電路板可透過自身材料之彈性捲成管狀而靠抵在該透光管體內,此種設計簡化了已知發光裝置的組裝作業,相當方便。雖然相較於傳統的印刷電路板,該軟性電路板已具有彈性以利於捲曲,然而,該軟性電路板仍具有相當的硬度,在彎曲的過程中,可能會因不夠柔軟而導致在該軟性電路板上產生凹摺,此情況除了導致該軟性電路板無法貼合在該透光管體內,也會影響該軟性電路板的使用壽命。因此如何研發出更富有彈性以利於捲曲的該軟性電路板的發光裝置,實為業者努力的目標之一。The flexible circuit board of the known light-emitting device can be rolled into a tube shape through the elasticity of its own material and abut against the light-transmitting tube body. This design simplifies the assembly operation of the known light-emitting device and is quite convenient. Although compared with the traditional printed circuit board, the flexible circuit board has elasticity to facilitate curling, however, the flexible circuit board still has considerable hardness. During the bending process, the flexible circuit may not be flexible enough to cause the flexible circuit There are concave folds on the board, which not only prevents the flexible circuit board from being fitted into the light-transmitting tube body, but also affects the service life of the flexible circuit board. Therefore, how to develop a light-emitting device for the flexible printed circuit board that is more flexible to facilitate curling is one of the goals of the industry.
因此,本發明的目的,即在提供一種能改善先前技術的至少一個缺點的發光裝置。Accordingly, it is an object of the present invention to provide a light emitting device that ameliorates at least one of the disadvantages of the prior art.
於是,本發明發光裝置,包含一透光管體,及一發光模組。該發光模組包括一設置在該透光管體中的軟性電路板,及數個電連接設置在該軟性電路板的發光件。該軟性電路板包括一基層,及一佈設在該基層其中一側面上的導電層。該導電層具有一供該等發光件電連接設置的導線部,及數個支撐部。每一該支撐部具有數個孔洞。Therefore, the light-emitting device of the present invention includes a light-transmitting tube body and a light-emitting module. The light-emitting module includes a flexible circuit board disposed in the light-transmitting tube body, and a plurality of light-emitting components electrically connected to the flexible circuit board. The flexible circuit board includes a base layer and a conductive layer arranged on one side of the base layer. The conductive layer has a lead portion for electrically connecting the light-emitting elements, and a plurality of support portions. Each of the supporting parts has several holes.
本發明的功效在於:透過該導電層具有該等支撐部,以及每一該支撐部具有該等孔洞之設計,能夠降低該軟性電路板整體的結構強度,使得該軟性電路板在捲曲時能平順地彎曲,以利於組裝,且同時能避免在該軟性電路板上產生凹摺而影響使用壽命。The effect of the present invention is: through the design that the conductive layer has the supporting portions and each of the supporting portions has the holes, the overall structural strength of the flexible circuit board can be reduced, so that the flexible circuit board can be rolled smoothly The flexible circuit board is bent to facilitate assembly, and at the same time, concave folds on the flexible circuit board can be avoided to affect the service life.
在本發明被詳細描述前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are designated by the same reference numerals.
參閱圖1、2、3,本發明發光裝置的一第一實施例,並包含一中空管狀的透光管體1、一發光模組2,及兩端蓋3。Referring to FIGS. 1 , 2 and 3 , a first embodiment of the light-emitting device of the present invention includes a hollow tubular light-transmitting tube body 1 , a light-
該透光管體1包括一左右延伸並具有一內周面13的管體部11,及兩分別自該管體部11左右兩端同軸相背往外延伸且相對於該管體部11逐漸徑縮的管口部12。該透光管體1是由透光材料製成,例如但不限於玻璃。The light-transmitting tube body 1 includes a
該發光模組2包括一彎曲設置在該透光管體1中且朝該內周面13彈性外張的軟性電路板21、數個電連接設置在該軟性電路板21之弧彎外側面且靠抵在該內周面13的發光件22、一電連接該軟性電路板21一端並能控制該等發光件22的控制電路板23,及二條電連接該控制電路板23的電源線24。The light-
參閱圖2、3、4,在本第一實施例中,該等發光件22是沿該透光管體1長向呈多排地間隔設置,且各排間相互交錯,但實施時,該等發光件22之排列方式可依實際需求進行佈設,不以所述方式為限制。再者,該控制電路板23是設置在該透光管體1內,但實施時,也可以設置在該透光管體1外,並不以所述方式為限制。Referring to FIGS. 2 , 3 and 4 , in the first embodiment, the light-emitting
值得一提的是,該等發光件22設置在該軟性電路板21之弧彎外側面,能使設置在該透光管體1內的該控制電路板23不會遮蔽該等發光件22,進而使該控制電路板23對應的該透光管體1區段部位亦能提供照明。而且,該等發光件22發光時產生之熱能,亦能直接經由該透光管體1傳導至外界,有助於散熱。It is worth mentioning that the light-
參閱圖4、5、6,該軟性電路板21包括一基層211、一佈設在該基層211其中一側面上的導電層212,及一佈設在該導電層212相反於該基層211之側面上的保護層213。該基層211是由絕緣材料製成且具有良好的彎曲特性,例如但不限於聚醯亞胺(Polyimide,PI)。該導電層212是由導電材料製成,例如但不限於銅。該保護層213是由絕緣材料製成,用於保護該導電層212,使該導電層212與外界隔絕。4 , 5 and 6 , the
該導電層212具有一呈縱橫排列且供該等發光件22電連接設置的導線部214,及數個呈矩陣排列的支撐部215。每一該支撐部215是呈矩形,並與該導線部214間隔設置以與該導線部214絕緣,且具有數個呈網格排列的孔洞216。The
詳細地說,每一該支撐部215具有該等孔洞216的結構,能降低該軟性電路板21整體的結構強度,但又不會造成該軟性電路板21支撐力不足而無法朝該透光管體1之該內周面13彈性外張,進而使該軟性電路板21具有良好的可彎曲性。In detail, each of the supporting
需特別說明的是,在本第一實施例中,該導線部214是呈縱橫排列的佈設方式,但實施時,只要能達到電連接該等發光件22的目的,該導電層212的佈設方式眾多,並不以本第一實施例之所述態樣為限制。此外,只要能達到均勻降低該軟性電路板21整體之結構強度的目的,該等支撐部215例如但不限於矩陣排列,每一該支撐部215的形狀例如但不限於矩形,該等孔洞216例如但不限於呈網格排列,也可以是其他幾何線條或是花紋。It should be noted that, in the first embodiment, the
該軟性電路板21並包括兩沿該透光管體1周緣方向相背的側邊219,且該軟性電路板21是以該等側邊219相向靠抵,而呈現彈性外張在該內周面13之管狀(如圖7所示)。The
參閱圖1、2、3,該等端蓋3是可拆離地分別嵌卡定位在該等管口部12,且是由彈性軟質材料製成,例如但不限於矽膠與橡膠等。每一該端蓋3包括一氣密套蓋在對應之該管口部12外而封閉該管口部12的蓋部31,及一與該蓋部31連接並能被該管口部12縮束而氣密塞裝在對應之該管口部12內的塞部32。其中一蓋部31具有二間隔設置且軸向貫穿,並供該等電源線24穿設通過的穿孔33。Referring to FIGS. 1 , 2 and 3 , the
本發明發光裝置組裝時,組裝人員是將該軟性電路板21捲曲後,再插裝設置在該透光管體1中。當組裝人員鬆開該軟性電路板21,該軟性電路板21會受到自體的彈力而外張,進而使該等發光件22靠抵在該內周面13(如圖7所示)。接著,將該控制電路板23置入在該軟性電路板21之弧彎內側面界定之空間中,再將該等電源線24穿設通過其中一端蓋3之該等穿孔33後,最後,將該等端蓋3套合在該等管口部12,即可完成組裝。When assembling the light-emitting device of the present invention, the assembler curls the
需補充說明的是,在本第一實施例中,該軟性電路板21是彎曲成以該等側邊219相向靠抵之管狀,但在本發明其它實施態樣中,該軟性電路板21也可以依實際應用需求而設計成該等側邊219未相互靠抵之弧片狀(如圖8所示),或是設計成以該軟性電路板21沿該透光管體1周緣方向相背的兩側部相互疊置靠抵之管狀(如圖9、10所示)。It should be added that in the first embodiment, the
參閱圖11、12,本發明發光裝置的一第二實施例與該第一實施例的結構大致相同,不同處在於:本發明發光裝置還包含二分別套束在該等管口部12外且分別套束在該等端蓋3外的熱收縮套管4,並用以達到更佳的防水功效。為方便說明,以下將僅針對各實施例間之差異處進行描述。Referring to FIGS. 11 and 12 , the structure of a second embodiment of the light-emitting device of the present invention is substantially the same as that of the first embodiment, and the difference is that the light-emitting device of the present invention further includes two sets of two respectively sleeved outside the
本第二實施例的組裝步驟與該第一實施例大致相同,惟需在該第一實施例組裝步驟完成後,將每一該熱收縮套管4包覆在對應的該端蓋3與該管口部12外,最後透過加熱處理,使每一該熱收縮套管4縮束包覆在對應的該端蓋3與該管口部12外,即完成組裝。The assembly steps of the second embodiment are substantially the same as those of the first embodiment, except that after the assembly steps of the first embodiment are completed, each of the
參閱圖5、6、13,本發明發光裝置的一第三實施例與該第一實施例的結構大致相同,不同處在於:該軟性電路板21的結構設計。為方便說明,以下將僅針對各實施例間之差異處進行描述。Referring to FIGS. 5 , 6 and 13 , the structure of a third embodiment of the light-emitting device of the present invention is substantially the same as that of the first embodiment, and the difference lies in the structure design of the
在本第三實施例中,該軟性電路板21包括一基層211、一佈設在該基層211其中一側面上的導電層212,及一佈設在該導電層212相反於該基層211之側面上的保護層213。該導電層212具有一呈縱橫排列且供該等發光件22電連接設置的導線部214,及數個呈矩陣排列的支撐部215。每一該支撐部215是呈矩形並與該導線部214間隔設置,且具有數個呈網格排列的孔洞216。In the third embodiment, the
該軟性電路板21並包括一具有二沿該透光管體1周緣方向相背之側邊219的板體部217,及二分別自該等側邊219沿該透光管體1徑向往內突伸的靠抵部218,每一該靠抵部218是沿各別之側邊219長向延伸呈長條狀。該板體部217是供該等發光件22電連接設置,該等靠抵部218是沿該透光管體1周緣方向相向靠抵,以確保該板體部217呈管狀地彈性外張(如圖14、15所示)。The
綜上所述,透過該導電層212具有該等支撐部215,以及每一該支撐部215具有該等孔洞216之設計,能夠降低該軟性電路板21整體的結構強度,使得該軟性電路板21在捲曲時能平順地彎曲,以利於組裝,且同時能避免在該軟性電路板21上產生凹摺而影響使用壽命。再者,透過該軟性電路板21是彈性外張地設置在該透光管體1之設計,使得本發明發光裝置整體結構簡單且方便組拆,且當該發光模組2損壞時,可以直接從該透光管體1中進行抽換,較符合環保,同時也能降低更換成本。此外,透過該透光管體1包括自該管體部11兩端同軸相背往外延伸且逐漸徑縮的該等管口部12之設計,使該等端蓋3之該等塞部32可分別被該等管口部12嵌卡定位,大幅增加緊固性而不容易脫落,是一種相當創新實用的創作,因此,確實可達到本發明之目的。In conclusion, through the design that the
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention, and should not limit the scope of implementation of the present invention. Any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the patent specification are still included in the scope of the present invention. within the scope of the invention patent.
1:透光管體 11:管體部 12:管口部 13:內周面 2:發光模組 21:軟性電路板 211:基層 212:導電層 213:保護層 214:導線部 215:支撐部 216:孔洞 217:板體部 218:靠抵部 219:側邊 22:發光件 23:控制電路板 24:電源線 3:端蓋 31:蓋部 32:塞部 33:穿孔 4:熱收縮套管 1: Light-transmitting tube body 11: Tube body 12: Nozzle 13: Inner peripheral surface 2: Lighting module 21: Flexible circuit board 211: Grassroots 212: Conductive layer 213: Protective Layer 214: Lead wire 215: Support Department 216: Hole 217: Board Body 218: Abutment 219: Side 22: Lighting pieces 23: Control circuit board 24: Power cord 3: End cap 31: Cover 32: Plug Department 33: Perforation 4: Heat shrinkable sleeve
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一不完整的立體圖,說明本發明發光裝置之一第一實施例; 圖2是一不完整的立體分解圖,說明該第一實施例; 圖3是一不完整的側視剖視圖,說明該第一實施例之一端蓋套塞在一管口部的情形; 圖4是一不完整的立體圖,說明該第一實施例之一發光模組尚未組裝在一透光管體中之狀態; 圖5是一不完整的剖視圖,說明該第一實施例之一軟性電路板的結構; 圖6是一不完整的俯視圖,說明該第一實施例之該軟性電路板之一導電層與數個發光件; 圖7是一剖面圖,說明該第一實施例之該軟性電路板呈管狀地朝該透光管體之一內周面彈性外張的狀態; 圖8是一剖面圖,說明該第一實施例之該軟性電路板呈弧片狀地朝該內周面彈性外張的狀態; 圖9是一剖面圖,說明該第一實施例之該軟性電路板之兩側部相互疊置而呈管狀地朝該內周面彈性外張的狀態; 圖10是一不完整的剖面圖,說明該第一實施例之該軟性電路板之該等側部相互疊置的狀態; 圖11是一不完整的立體圖,說明本發明發光裝置之一第二實施例; 圖12是一不完整的側視剖視圖,說明該第二實施例之一端蓋套塞在一管口部,並被一熱收縮套管包覆的情形; 圖13是一不完整的立體圖,說明本發明發光裝置之一第三實施例之一發光模組尚未組裝在一透光管體中之狀態; 圖14是一剖面圖,說明該第三實施例之一軟性電路板呈管狀地朝該透光管體之一內周面彈性外張的狀態;及 圖15是一不完整的剖面圖,說明該第三實施例之兩靠抵部相向靠抵的狀態。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: FIG. 1 is an incomplete perspective view illustrating a first embodiment of a light-emitting device of the present invention; Figure 2 is a fragmentary exploded perspective view illustrating the first embodiment; Fig. 3 is an incomplete side sectional view illustrating a situation in which an end cap of the first embodiment is plugged at a nozzle; 4 is an incomplete perspective view illustrating a state in which a light-emitting module of the first embodiment has not been assembled into a light-transmitting tube body; FIG. 5 is an incomplete cross-sectional view illustrating the structure of a flexible circuit board of the first embodiment; 6 is an incomplete top view illustrating a conductive layer and a plurality of light-emitting elements of the flexible circuit board of the first embodiment; 7 is a cross-sectional view illustrating a state in which the flexible circuit board of the first embodiment is elastically outwardly stretched toward an inner peripheral surface of the light-transmitting tube body in a tubular shape; FIG. 8 is a cross-sectional view illustrating a state in which the flexible printed circuit board of the first embodiment is elastically stretched out toward the inner peripheral surface in an arc shape; 9 is a cross-sectional view illustrating a state in which the two sides of the flexible circuit board of the first embodiment are superimposed on each other and are elastically outwardly stretched toward the inner peripheral surface in a tubular shape; 10 is an incomplete cross-sectional view illustrating a state in which the side portions of the flexible circuit board of the first embodiment are stacked on each other; FIG. 11 is an incomplete perspective view illustrating a second embodiment of the light-emitting device of the present invention; Fig. 12 is an incomplete side sectional view illustrating the situation in which an end cap of the second embodiment is plugged at a nozzle portion and covered by a heat shrinkable sleeve; 13 is an incomplete perspective view illustrating a state in which a light-emitting module of a third embodiment of the light-emitting device of the present invention has not been assembled into a light-transmitting tube body; 14 is a cross-sectional view illustrating a state in which a flexible circuit board of the third embodiment is elastically outwardly stretched toward an inner peripheral surface of the light-transmitting tube body in a tubular shape; and FIG. 15 is an incomplete cross-sectional view illustrating a state in which the two abutting portions of the third embodiment abut against each other.
21:軟性電路板 212:導電層 214:導線部 215:支撐部 216:孔洞 22:發光件 21: Flexible circuit board 212: Conductive layer 214: Lead wire 215: Support Department 216: Hole 22: Lighting pieces
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TW109146304A TWI741922B (en) | 2020-09-21 | 2020-12-25 | Light-emitting device |
TW110124151A TWI772084B (en) | 2020-09-21 | 2021-06-30 | light-emitting device |
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CN101858501A (en) * | 2009-04-09 | 2010-10-13 | 亚钿股份有限公司 | Energy-saving environmental protection lamp |
TWM470916U (en) * | 2013-06-07 | 2014-01-21 | Giantbright Technology Co Ltd | Flexible light-emitting device |
TWM514543U (en) * | 2015-08-24 | 2015-12-21 | Sin Fai Technology Co Ltd | 360 degree full illumination type diode lamp |
TWM518752U (en) * | 2015-11-16 | 2016-03-11 | Sin Fai Technology Co Ltd | Low-power light diffusing glass tube |
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TW201348639A (en) * | 2012-05-17 | 2013-12-01 | Yadent Co Ltd | Energy-saving lamp |
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---|---|---|---|---|
CN101858501A (en) * | 2009-04-09 | 2010-10-13 | 亚钿股份有限公司 | Energy-saving environmental protection lamp |
TWM470916U (en) * | 2013-06-07 | 2014-01-21 | Giantbright Technology Co Ltd | Flexible light-emitting device |
TWM514543U (en) * | 2015-08-24 | 2015-12-21 | Sin Fai Technology Co Ltd | 360 degree full illumination type diode lamp |
TWM518752U (en) * | 2015-11-16 | 2016-03-11 | Sin Fai Technology Co Ltd | Low-power light diffusing glass tube |
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TWI741922B (en) | 2021-10-01 |
TW202212732A (en) | 2022-04-01 |
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