TWI770587B - Horizontal fermentation tank - Google Patents
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- TWI770587B TWI770587B TW109128474A TW109128474A TWI770587B TW I770587 B TWI770587 B TW I770587B TW 109128474 A TW109128474 A TW 109128474A TW 109128474 A TW109128474 A TW 109128474A TW I770587 B TWI770587 B TW I770587B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
一種橫式發酵槽,係包含至少一兩端分別設有至少一進料口及出料口的發酵圓筒、一設置於該發酵圓筒內且設有複數吹氣孔之中空狀攪料蝸桿、至少一分別設於發酵圓筒一端及底部之驅動馬達及鼓風機,其中,該發酵圓筒之進料口及出料口分別供待發酵原料投入該發酵圓筒內與該發酵圓筒內之待發酵原料經發酵成有機肥後輸出,該攪料蝸桿中所形成複數填料間隙,以供該發酵圓筒內之待發酵原料填入,該驅動馬達連結該攪料蝸桿之一端,以驅動該攪料蝸桿以定時、定格轉動及帶動該待發酵原料向該發酵圓筒之出料口方向定格前進,該鼓風機連結該攪料蝸桿一端,以提供吹氣氣源給該攪料蝸桿之各吹氣孔,使該吹氣孔得以向各填料間隙間之待發酵原料吹氣,藉以幫助該待發酵原料進行好氣性發酵(aerobic fermentation),以構成一具高溫好氧性發酵及有機肥輸出之橫式發酵槽。 A horizontal fermentation tank, comprising at least one fermentation cylinder with at least one feeding port and one discharging port at both ends, a hollow stirring worm disposed in the fermentation cylinder and provided with a plurality of air blowing holes, At least one drive motor and blower are respectively arranged at one end and bottom of the fermentation cylinder, wherein, the feeding port and the discharging port of the fermentation cylinder are respectively used for the raw materials to be fermented into the fermentation cylinder and the fermentation cylinder. The fermented raw materials are fermented into organic fertilizers and then output. The plurality of filler gaps are formed in the stirring worm for filling the raw materials to be fermented in the fermentation cylinder. The driving motor is connected to one end of the stirring worm to drive the stirring. The worm rotates at a fixed time and drives the raw material to be fermented to advance in the direction of the discharge port of the fermentation cylinder. The blower is connected to one end of the stirring worm to provide a blowing air source to each blowing hole of the stirring worm. The air blowing hole can blow air to the raw material to be fermented between the gaps of the fillers, so as to help the raw material to be fermented for aerobic fermentation, so as to form a horizontal fermentation tank with high temperature aerobic fermentation and organic fertilizer output .
Description
本發明係有關一種橫式發酵槽,特別是用於好氧性發酵,並具有一攪料蝸桿以定時、定格旋轉控制待發酵原料進料、發酵物出料之好氧性發酵之橫式發酵槽結構。 The invention relates to a horizontal fermentation tank, which is especially used for aerobic fermentation, and has a horizontal fermentation with a stirring worm to control the feeding of raw materials to be fermented and the discharging of fermented materials to control the aerobic fermentation by timing and fixed rotation. slot structure.
按,習知之廚餘、雞糞、牛糞、果菜殘貨、中藥殘渣等殘餘物,經常被當作垃圾或廢棄物棄置,造成大量垃圾堆積與環境衛生之土壤、水源污染之問題,特別是如家庭或餐廳每日所產生之大量廚餘或果菜市場交易所產生之大量廢棄果菜殘貨,或者農牧業所產生之大量如雞糞、牛糞之動物糞便或動物糞便中未消化之雜草種子,又或者製藥業者熬製中藥所殘留之大量中藥殘渣,經常被當作大量垃圾或廢棄物處理,除了需耗費較高之清運及掩埋或焚化成本外,並且,該廚餘、果菜殘貨、動物糞便或動物糞便中之雜草種子如大量掩埋至土壤中,將造成不良或有毒的污染物被滲透到土地及水源中,以及雜草種子發芽而致使雜草叢生,造成人類環境污染不可逆的浩劫,實乃目前習知之廚餘、雞糞、牛糞、果菜殘貨、中藥殘渣廢棄處理所需極待解決之課題。 According to the conventional wisdom, such residues as kitchen waste, chicken dung, cow dung, fruit and vegetable residues, and traditional Chinese medicine residues are often discarded as garbage or waste, causing a large amount of garbage accumulation and environmental sanitation and soil and water pollution problems. A large amount of kitchen waste produced by households or restaurants every day or a large amount of waste fruit and vegetable residues produced by fruit and vegetable market transactions, or a large amount of animal manure such as chicken manure, cow manure, or undigested weed seeds in animal manure produced by agriculture and animal husbandry. , or the large amount of traditional Chinese medicine residues left by the pharmaceutical manufacturers in the preparation of traditional Chinese medicines are often treated as a large amount of garbage or waste. If the weed seeds in the feces or animal feces are buried in the soil in large quantities, it will cause harmful or toxic pollutants to penetrate into the land and water sources, and the weed seeds will germinate and cause weeds to grow, causing irreversible catastrophe of human environmental pollution. In fact, it is a problem that needs to be solved in the disposal of kitchen waste, chicken manure, cow manure, fruit and vegetable residues, and traditional Chinese medicine residues.
因此,或有因而萌生改良者,如中華民國專利公報第I680183號「複合式厭氧生物發酵槽」發明專利案、第I662124號「畜牧廢水處理之厭氧發酵永續節能系統」發明專利案、第I535669號「厭氧處理裝置」及第M565201號「複合式厭氧生物發酵槽」新型專利案,皆揭示以厭氧槽或厭氧系統來處理上述廢棄物質之發酵操作,但以此些專利前案之厭氧槽或厭氧系統而言,為了保持發酵溫度條件,必需加設複雜的加熱系統,並且,必需監測維持發酵槽內之厭氧狀態,而需加設複雜的監測系統,成本偏高,且發酵時間較長,並不符合產業利用之經濟效益。 Therefore, there may be improved ones, such as the invention patent case of the Republic of China Patent Gazette No. I680183 "Composite Anaerobic Biological Fermentation Tank", the invention patent case No. I662124 "Anaerobic Fermentation Sustainable Energy-saving System for Animal Husbandry Wastewater Treatment", No. I535669 "Anaerobic Treatment Device" and No. M565201 "Composite Anaerobic Biological Fermentation Tank" new patent cases both disclose the fermentation operation of treating the above waste materials with anaerobic tank or anaerobic system, but these patents For the anaerobic tank or anaerobic system of the previous case, in order to maintain the fermentation temperature conditions, a complex heating system must be added, and it is necessary to monitor and maintain the anaerobic state in the fermentation tank, and a complex monitoring system needs to be added. On the high side, and the fermentation time is long, it is not in line with the economic benefits of industrial utilization.
上述習知或各專利前案中之厭氧槽或厭氧系統技術,均存在有必需加設複雜的加熱系統,並且,必需監測維持發酵槽內之厭氧狀態,而需加設複雜的監測系統,成本偏高,且發酵時間較長,並不符合產業利用之經濟效益等問題及缺點。 The anaerobic tank or anaerobic system technology in the above-mentioned conventional or previous patent cases requires the addition of a complex heating system, and it is necessary to monitor and maintain the anaerobic state in the fermentation tank, and complex monitoring needs to be added. The system, the cost is high, and the fermentation time is long, which is not in line with the economic benefits of industrial utilization and other problems and shortcomings.
緣此,本發明之一種橫式發酵槽,係包含:至少一發酵圓筒,於一端上方設有至少一進料口,於另一端下方設有至少出料口,該發酵圓筒之進料口及出料口分別供待發酵原料投入該發酵圓筒內與該發酵圓筒內之待發酵原料經發酵成有機肥料後輸出;一攪料蝸桿,為中空狀,該攪料蝸桿納置於該發酵圓筒內部,且該攪料蝸桿兩端分別樞連連結至該發酵圓筒之兩端,該攪料蝸桿中所形成複數填料間隙,以供該發酵圓筒內之待發酵原料填入,並且,該攪料蝸桿之各填料間隙中設有至少一吹氣孔;至少一驅動馬達,設於該發酵圓筒之一端,且該驅動馬達連結該攪料蝸桿,以驅動該攪料蝸桿以定時、定格轉動及帶動該攪料蝸桿之各待發酵原料逐步向該發酵圓筒之出料口方向定格前進;以及至少一鼓風機,設於該發酵圓筒底部,該鼓風機連結該中空狀之攪料蝸桿一端,以提供吹氣氣源輸入該攪料蝸桿內與該攪料蝸桿之各填料間隙中之各吹氣孔,使該吹氣孔得以向各填料間隙間之待發酵原料吹氣,藉以幫助該待發酵原料進行好氧性發酵。 Therefore, a horizontal fermentation tank of the present invention comprises: at least one fermentation cylinder, at least one feeding port is provided above one end, and at least one discharging port is provided below the other end. The port and the discharge port are respectively for the raw materials to be fermented into the fermentation cylinder and the raw materials to be fermented in the fermentation cylinder are fermented into organic fertilizers and then output; a stirring worm is hollow, and the stirring worm is placed in the Inside the fermentation cylinder, the two ends of the stirring worm are pivotally connected to the two ends of the fermentation cylinder, and a plurality of filler gaps are formed in the stirring worm for filling the raw materials to be fermented in the fermentation cylinder. , and at least one blowing hole is arranged in each packing gap of the stirring worm; at least one driving motor is arranged at one end of the fermentation cylinder, and the driving motor is connected with the stirring worm to drive the stirring worm to Timing, fixed rotation and driving the raw materials to be fermented of the stirring worm to gradually advance to the direction of the discharge port of the fermentation cylinder; One end of the feeding worm to provide a blowing air source to be input into the blowing holes in the stirring worm and the filling gaps of the stirring worm, so that the blowing holes can blow air to the raw materials to be fermented between the filling gaps, so as to help The raw material to be fermented is subjected to aerobic fermentation.
進一步地,上述本發明之橫式發酵槽,其中,該發酵圓筒底部結合一固定架,以提供該發酵圓筒底部固定,以及,該驅動馬達和鼓風機設置固定於該固定架中。 Further, in the above-mentioned horizontal fermentation tank of the present invention, a fixing frame is combined with the bottom of the fermentation cylinder to provide fixing of the bottom of the fermentation cylinder, and the driving motor and the blower are arranged and fixed in the fixing frame.
上述本發明之橫式發酵槽,其中,該發酵圓筒一端上方設有至少一阻旋式料位計,以感測發酵圓筒內部之待發酵原料之上限位置。 In the above-mentioned horizontal fermentation tank of the present invention, at least one resistance-rotating material level gauge is arranged above one end of the fermentation cylinder to sense the upper limit position of the raw material to be fermented inside the fermentation cylinder.
上述本發明之橫式發酵槽,其中,該發酵圓筒內壁設有至少一保溫層,以確保保持該發酵圓筒內部之待發酵原料之發酵溫度。 In the above-mentioned horizontal fermentation tank of the present invention, the inner wall of the fermentation cylinder is provided with at least one thermal insulation layer to ensure that the fermentation temperature of the raw material to be fermented inside the fermentation cylinder is maintained.
上述本發明之橫式發酵槽,其中,該發酵圓筒外部設有複數取樣測試口,該取樣測試口與該發酵圓筒內部連通,以供至少一採樣計插入, 以供發酵圓筒內容置之待發酵原料進行不同位置之溫度或含水量量測採樣。 In the above-mentioned horizontal fermentation tank of the present invention, a plurality of sampling test ports are provided outside the fermentation cylinder, and the sampling test ports are communicated with the interior of the fermentation cylinder for insertion of at least one sampling meter, The temperature or water content of the raw material to be fermented in the fermentation cylinder is measured and sampled at different positions.
上述本發明之橫式發酵槽,其中,該取樣測試口分別設置於該發酵圓筒外部之前、中及後部位,以供發酵圓筒內容置之待發酵原料進行前、中或後部位不同位置之溫度或含水量量測採樣。 In the above-mentioned horizontal fermentation tank of the present invention, the sampling and testing ports are respectively arranged at the front, middle and rear parts of the outside of the fermentation cylinder, so that the raw materials to be fermented in the fermentation cylinder are placed in different positions before, in the middle or at the rear. temperature or water content measurement samples.
上述本發明之橫式發酵槽,其中,該發酵圓筒之進料口設有至少一對旋轉箱蓋,以藉該旋轉箱蓋開啟時,提供該待發酵原料進行進料。 In the above-mentioned horizontal fermentation tank of the present invention, the feeding port of the fermentation cylinder is provided with at least a pair of rotating cover, so that when the rotating cover is opened, the raw material to be fermented is supplied for feeding.
上述本發明之橫式發酵槽,其中,該發酵圓筒之出料口設有至少一手動蝶閥,以供旋轉開啟或關閉而控制該出料口出料與否。 In the above-mentioned horizontal fermentation tank of the present invention, the discharge port of the fermentation cylinder is provided with at least one manual butterfly valve, which can be rotated to open or close to control whether the discharge port is discharged or not.
上述本發明之橫式發酵槽,其中,該發酵圓筒兩端分別設有一軸承,以供該攪料蝸桿兩端連結。 In the above-mentioned horizontal fermentation tank of the present invention, two ends of the fermentation cylinder are respectively provided with a bearing for connecting the two ends of the stirring worm.
上述本發明之橫式發酵槽,其中,該發酵圓筒周邊設有至少一熱交換器,該熱交換器係設有至少一第一氣體輸入端、第二氣體輸入端、第一氣體輸出端及第二氣體輸出端,其中,該第一氣體輸入端連結該發酵圓筒,以輸入該發酵圓筒內之待發酵原料發酵所產生之氣體,該第二氣體輸入端供以輸入外界冷空氣至該熱交換器內,以供進行冷空氣之空氣熱交換,該第一氣體輸出端連結至一氣泵裝置,該氣泵裝置連結至少一除臭裝置,以將經該熱交換器熱交換輸出之待發酵原料發酵所產生之氣體輸入該除臭裝置中,以及,該第二氣體輸出端係連結至該鼓風機,以提供經熱交換之空氣給該鼓風機。 In the above-mentioned horizontal fermentation tank of the present invention, at least one heat exchanger is provided around the fermentation cylinder, and the heat exchanger is provided with at least one first gas input end, second gas input end, and first gas output end and a second gas output end, wherein the first gas input end is connected to the fermentation cylinder to input the gas produced by the fermentation of the raw material to be fermented in the fermentation cylinder, and the second gas input end is used for inputting outside cold air into the heat exchanger for air heat exchange of cold air, the first gas output end is connected to an air pump device, and the air pump device is connected to at least one deodorizing device, so as to transfer the heat exchange output through the heat exchanger. The gas produced by the fermentation of the raw material to be fermented is input into the deodorizing device, and the second gas output end is connected to the blower to provide heat-exchanged air to the blower.
上述本發明之橫式發酵槽,其中,該發酵圓筒上方之熱交換器之第一氣體輸出端所連結之氣泵裝置為一鼓風機所構成。 In the above-mentioned horizontal fermentation tank of the present invention, the air pump device connected to the first gas output end of the heat exchanger above the fermentation cylinder is constituted by a blower.
上述本發明之橫式發酵槽,其中,該發酵圓筒之進料口所輸入之待發酵原料為廚餘、雞糞、牛糞、果菜殘貨或中藥殘渣之其中至少一種所構成。 In the above-mentioned horizontal fermentation tank of the present invention, the raw material to be fermented inputted into the feed port of the fermentation cylinder is composed of at least one of kitchen waste, chicken manure, cow manure, fruit and vegetable residues or traditional Chinese medicine residues.
上述本發明之橫式發酵槽,其中,該發酵圓筒之出料口所輸出之有機肥料為PH值7.4,且含水分(moisture)、全氧化鉀(Total potassium oxide)、全磷酐(Phosphoric oxide)、有機質(organic substance)及碳氮比(Carbon-nitrogen ratio)為12之有機肥料。 In the above-mentioned horizontal fermentation tank of the present invention, the organic fertilizer output from the outlet of the fermentation cylinder is 7.4 in pH value, and contains moisture, total potassium oxide, and total phosphoric anhydride. oxide), organic substance and an organic fertilizer with a carbon-nitrogen ratio of 12.
上述本發明之橫式發酵槽,其中,該攪料蝸桿係包含: 一中空軸,該中空軸兩端樞連連結於該發酵圓筒兩端,且該中空軸一端與該驅動馬達連結,以使該中空軸受驅動馬達驅動旋轉,該中空軸一端與該鼓風機相連結,以引入該吹氣氣源,以及;複數螺旋葉片,該螺旋葉片分別等距結合於該中空軸上,各螺旋葉片間並分別形成該填料間隙,以供該待發酵原料填入,該螺旋葉片之一面設有至少一吹氣孔,該吹氣孔與該中空軸相連通。 The above-mentioned horizontal fermentation tank of the present invention, wherein, the stirring worm system comprises: A hollow shaft, two ends of the hollow shaft are pivotally connected to both ends of the fermentation cylinder, and one end of the hollow shaft is connected to the driving motor, so that the hollow shaft is driven to rotate by the driving motor, and one end of the hollow shaft is connected to the blower , to introduce the blowing air source, and; a plurality of helical blades, the helical blades are respectively equidistantly combined on the hollow shaft, and the filling gap is formed between the helical blades for the raw material to be fermented. One surface of the blade is provided with at least one blowing hole, and the blowing hole is communicated with the hollow shaft.
上述本發明之橫式發酵槽,其中,該攪料蝸桿之中空軸一端係以一旋轉接頭與該鼓風機相連結,以輸入吹氣氣源。 In the above-mentioned horizontal fermentation tank of the present invention, one end of the hollow shaft of the stirring worm is connected with the blower by a rotary joint, so as to input the blowing air source.
上述本發明之橫式發酵槽,其中,該攪料蝸桿之中空軸一端之旋轉接頭係以至少一管路與該鼓風機相連結。 In the above-mentioned horizontal fermentation tank of the present invention, the rotary joint at one end of the hollow shaft of the stirring worm is connected with the blower by at least one pipeline.
上述本發明之橫式發酵槽,其中,該攪料蝸桿之中空軸一端設有至少一皮帶輪,係透過至少一皮帶與該驅動馬達之轉軸連結。 In the above-mentioned horizontal fermentation tank of the present invention, one end of the hollow shaft of the stirring worm is provided with at least one pulley, which is connected with the rotating shaft of the driving motor through at least one belt.
上述本發明之橫式發酵槽,其中,該攪料蝸桿之中空軸一端結合至少一護蓋,以透過該護蓋覆蓋於該皮帶輪、皮帶與該驅動馬達之轉軸間。 In the above-mentioned horizontal fermentation tank of the present invention, one end of the hollow shaft of the stirring worm is coupled with at least one protective cover, so as to cover between the pulley, the belt and the rotating shaft of the driving motor through the protective cover.
上述本發明之橫式發酵槽,其中,該各螺旋葉片一端係相互連結,使該螺旋葉片連結形成連續螺旋形狀。 In the above-mentioned horizontal fermentation tank of the present invention, one end of each of the spiral blades is connected to each other, and the spiral blades are connected to form a continuous spiral shape.
上述本發明之橫式發酵槽,其中,該各螺旋葉片之至少一面上設有至少一吹氣管,該吹氣管一端與該中空軸相連結與連通,以引入該吹氣氣源,且該吹氣管末端設置該吹氣孔。 The above-mentioned horizontal fermentation tank of the present invention, wherein, at least one air blowing pipe is provided on at least one side of each spiral blade, and one end of the air blowing pipe is connected and communicated with the hollow shaft to introduce the air blowing air source, and the blowing air The blow hole is provided at the end of the trachea.
上述本發明之橫式發酵槽,其中,該驅動馬達係為一伺服馬達所構成。 In the above-mentioned horizontal fermentation tank of the present invention, the drive motor is constituted by a servo motor.
本發明之橫式發酵槽功效,係在於藉由上述發酵圓筒、攪料蝸桿、驅動馬達及鼓風機所構成之好氧性發酵系統,可讓該置入於發酵圓筒中及攪料蝸桿之各填料間隙之如廚餘、雞糞、牛糞、果菜殘貨或中藥殘渣之其中至少一種待發酵原料,透過該驅動馬達以如每日半格進度之定時、定格方式旋轉驅動該待發酵原料向出料口方向前進,使該待發酵原料可以用好氧性(aerobic)方式逐日發酵,最終於發酵圓筒之出料口可以輸出已發酵完成之有機肥料輸出,並且,該發酵圓筒內部之保溫層提供該待發酵原料之好氧 發酵之溫度確保保持於如攝氏50℃~67℃之間高溫,而得以在該待發酵原料之好氧性發酵期間,可針對該待發酵原料中之如大腸桿菌群(coliform bacteria)、沙門氏桿菌(Salmonella)、葡萄球菌(Staphylococcus)及隱孢子蟲(Cryptosporidium)予以高溫殺死,以及,讓該雜草種子不會發芽,另外,該待發酵原料在於該發酵圓筒內於好氧性發酵過程中,透過該設置於發酵圓筒周邊之熱交換器,可以將該發酵圓筒內好氧性發酵之待發酵原料所產生之如氨氣(阿摩尼亞,Ammonia)臭氣輸出,除可保持及控制該發酵圓筒內之溫度維持於適合好氧性發酵之高溫範圍條件內,而不需複雜及昂貴成本的加熱或加溫設備,而得以加快發酵該待發酵原料之發酵速度及確保該發酵品質,並且,該發酵圓筒內之好氧性發酵所產生之氨氣並直接導入一除臭裝置加以除臭處理,可有效降低本發明之橫式發酵槽所產生之臭味及環境衛生影響,並完全消弭習知及專利前案之厭氧發酵方式的複雜操作過程及需輔助以成本偏高的加熱、溫控或加溫設備之問題與缺點,進而提昇本發明之產業利用價值及經濟效益。 The effect of the horizontal fermentation tank of the present invention lies in the aerobic fermentation system composed of the fermentation cylinder, the stirring worm, the driving motor and the blower, so that the different parts of the fermentation cylinder and the stirring worm can be placed in the fermentation cylinder. At least one of the raw materials to be fermented, such as kitchen waste, chicken dung, cow dung, fruit and vegetable residues or traditional Chinese medicine residues in the filling gap, is driven by the drive motor to rotate the raw materials to be fermented in a fixed-frame manner such as the daily half-frame progress. The direction of the feed port advances, so that the raw material to be fermented can be fermented day by day in an aerobic manner, and finally the fermented organic fertilizer can be output from the discharge port of the fermentation cylinder, and the heat preservation inside the fermentation cylinder layer provides the aerobic The temperature of the fermentation is ensured to be maintained at a high temperature such as 50°C to 67°C, so that during the aerobic fermentation of the raw material to be fermented, it is possible to target bacteria such as coliform bacteria and Salmonella in the raw material to be fermented. Bacillus (Salmonella), Staphylococcus (Staphylococcus) and Cryptosporidium (Cryptosporidium) are killed by high temperature, and the weed seeds will not germinate, in addition, the raw material to be fermented is aerobic fermentation in the fermentation cylinder During the process, through the heat exchanger arranged around the fermentation cylinder, the odor such as ammonia (Ammonia) produced by the aerobic fermentation of the raw material to be fermented in the fermentation cylinder can be output, in addition to The temperature in the fermentation cylinder can be maintained and controlled within a high temperature range suitable for aerobic fermentation, without the need for complicated and expensive heating or heating equipment, so as to speed up the fermentation speed of the raw material to be fermented and The fermentation quality is ensured, and the ammonia gas produced by the aerobic fermentation in the fermentation cylinder is directly introduced into a deodorizing device for deodorization treatment, which can effectively reduce the odor generated by the horizontal fermentation tank of the present invention. Environmental sanitation impact, and completely eliminate the complex operation process of the conventional and patented anaerobic fermentation method and the problems and shortcomings that need to be supplemented with high-cost heating, temperature control or heating equipment, thereby improving the industrial utilization of the present invention value and economic benefits.
100:橫式發酵槽 100: Horizontal fermentation tank
10:發酵圓筒 10: Fermentation cylinder
11:進料口 11: Feed port
111:旋轉箱蓋 111: Rotary box cover
12:出料口 12: Outlet
121:手動蝶閥 121: Manual butterfly valve
13:阻旋式料位計 13: Resistance rotary material level meter
14A~14C:取樣測試口 14A~14C: Sampling test port
15:軸承 15: Bearings
16:固定架 16: Fixed frame
20:攪料蝸桿 20: Stirring worm
21:中空軸 21: Hollow shaft
211:旋轉接頭 211: Rotary joint
212:皮帶輪 212: pulley
22:螺旋葉片 22: Spiral blade
221:填料間隙 221: Filler gap
222:吹氣管 222: blowpipe
222A:吹氣孔 222A: Blow hole
30:驅動馬達 30: drive motor
31:轉軸 31: Spindle
311:皮帶 311: Belt
32:護蓋 32: cover
40:鼓風機 40: Blower
41:管路 41: Pipeline
50:熱交換器 50: heat exchanger
51:第一氣體輸入端 51: The first gas input end
511:管路 511: Pipeline
52:第二氣體輸入端 52: The second gas input end
53:第一氣體輸出端 53: The first gas output
531:管路 531: Pipeline
532:氣泵裝置 532: Air pump device
533:除臭裝置 533: Deodorizer
54:第二氣體輸出端 54: The second gas output
541:管路 541: Pipeline
200:待發酵原料 200: Raw materials to be fermented
300:有機肥料 300: Organic Fertilizer
10A:保溫層 10A: Insulation layer
532A:管路 532A: Pipeline
第一圖為本發明第一實施例之橫式發酵槽之立體外觀結構圖; The first figure is a three-dimensional appearance structure diagram of the horizontal fermentation tank according to the first embodiment of the present invention;
第二圖為本發明第一實施例之橫式發酵槽之另一角度的立體外觀結構圖; The second figure is a three-dimensional appearance structure diagram of another angle of the horizontal fermentation tank according to the first embodiment of the present invention;
第三圖為一剖視圖,顯示本發明中之發酵圓筒、攪料蝸桿及驅動馬達間之結構; The third figure is a cross-sectional view showing the structure between the fermentation cylinder, the stirring worm and the driving motor in the present invention;
第四圖為本發明之橫式發酵槽中之攪料蝸桿的立體外觀結構圖; The fourth figure is the three-dimensional appearance structure diagram of the stirring worm in the horizontal fermentation tank of the present invention;
第五圖為本發明之橫式發酵槽之較佳應用例圖; The fifth figure is a preferred application example of the horizontal fermentation tank of the present invention;
第六圖為一剖視圖,其中顯示該攪料蝸桿旋轉以帶動該填料間隙之待發酵原料向發酵圓筒之出料口前進與出料之狀態; The sixth figure is a cross-sectional view, which shows the state that the stirring worm rotates to drive the raw material to be fermented in the filler gap to advance and discharge to the discharge port of the fermentation cylinder;
第七圖為本發明之橫式發酵槽之第二實施例圖; The seventh figure is the second embodiment of the horizontal fermentation tank of the present invention;
第八圖為一局部放大視圖,係顯示第七圖中之氣泵裝置與除臭裝置之連結結構。 The eighth figure is a partial enlarged view showing the connection structure of the air pump device and the deodorizing device in the seventh figure.
首先請參閱第一圖、第二圖、第三圖及第四圖所示,為本發明之橫式發酵槽100的第一實施例,該橫式發酵槽100係包含至少一發酵圓筒10,於一端上方設有至少一進料口11,於另一端下方設有至少出料口12,該進料口11設有至少一對旋轉箱蓋111,以藉該旋轉箱蓋111開啟時,提供該待發酵原料200(如第五圖所示)進行進料、該發酵圓筒10之出料口12分設有至少一手動蝶閥121,以供旋轉開啟或關閉而控制該出料口12之經發酵形成之有機肥料300(如第五圖所示)出料與否,該發酵圓筒10內壁設有至少一保溫層10A,以提供該發酵圓筒10內部保溫之用。
First, please refer to the first, second, third and fourth figures, which are the first embodiment of the
上述之發酵圓筒10並於一端上方設有至少一阻旋式料位計13,以感測發酵圓筒10內部之待發酵原料200之上限位置,並且,該發酵圓筒10外部設有複數取樣測試口14A、14B及14C,該取樣測試口14A、14B及14C與該發酵圓筒10內部連通,以供至少一採樣計(圖未顯示)插入,且該取樣測試口14A、14B及14C之設置位置不限,在本發明中係列舉分別設置於該發酵圓筒10之前、中及後的部位,以供該發酵圓筒10內部容置之待發酵原料200進行前、中及後不同位置之溫度或含水率量測採樣,例如:在本發明之實際採樣例中,該取樣測試口14A、14B及14C之溫度採樣結果為取樣測試口14B之溫度高於取樣測試口14A之溫度,而該取樣測試口14A之溫度高於取樣測試口14C之溫度,換言之,該位於發酵圓筒10內部後段部位之待發酵原料200之溫度最低,並且,該取樣測試口14A、14B及14C之含水分採樣結果之數值比例約為1:2/3:1/3,換言之,該位於發酵圓筒10內部後段部位之待發酵原料200之含水量最低,以及,該發酵圓筒10兩端分別設有一軸承15,該發酵圓筒10底部結合一固定架16。
The above-mentioned
一攪料蝸桿20,為中空狀,且該攪料蝸桿20之型式不限,在本發明中係列舉包含一中空軸21及複數螺旋葉片22構成為例,其中,該中空軸21兩端樞連連結於該發酵圓筒兩端之軸承15,使該中空軸21納置於該發酵圓筒10內部,且該中空軸21一端設有至少一旋轉接頭211及皮帶
輪212,該旋轉接頭211連通該中空軸21內部,該螺旋葉片22分別等距結合於該中空軸21上,各螺旋葉片22間並分別形成一填料間隙221,以供該待發酵原料200分別填入,該螺旋葉片22之至少一面設有至少一吹氣管222,該吹氣管222一端與該中空軸21相連結與連通,且該吹氣管222上設有至少一吹氣孔222A,上述之各螺旋葉片22與中空軸21間之連結型式與結構不限,在本發明中係列舉該各螺旋葉片22一端係相互連結,使各螺旋葉片22連結形成連續螺旋形狀於該中空軸21上。
A stirring
至少一驅動馬達30,設於該發酵圓筒10之固定架16一端,且該驅動馬達30之轉軸31係透過一皮帶311連結該攪料蝸桿20之中空軸21一端之皮帶輪212,使該中空軸21受該連結驅動馬達30之帶動而作定時、定格旋轉轉動,並帶動該攪料蝸桿20之中空軸21上的螺旋葉片22間之各填料間隙221中之各待發酵原料200逐步向該發酵圓筒10之出料口12方向前進,以提供該各填料間隙221中之各待發酵原料200攪動輔助發酵與出料之動力,其實施操作之情形在以下將有詳細之說明,容後陳明,該攪料蝸桿20之中空軸21一端並結合至少一護蓋32,以透過該護蓋32覆蓋於該皮帶輪212、皮帶311與該驅動馬達30之轉軸31間,該驅動馬達30之型式不限,在本發明中係列舉以一伺服馬達構成為例,其他等效之馬達驅動系統當不脫本發明之範疇。
At least one driving
至少一鼓風機40,設於該發酵圓筒10之固定架16底部,該鼓風機40係以至少一管路41連結該攪料蝸桿20之中空軸21一端之旋轉接頭211,以藉該旋轉接頭211可隨該中空軸21轉動時,以同步提供吹氣氣源輸入該攪料蝸桿20之中空軸21內與該攪料蝸桿20之各螺旋葉片22之吹氣管222的各吹氣孔222A,使該吹氣孔222A得以向各填料間隙間221之待發酵原料200吹氣(如第四圖之箭頭方向所示),藉以幫助該各填料間隙間221內之待發酵原料200進行好氧性發酵。
At least one
請再配合第五圖及第六圖所示,為本發明之橫式發酵槽100中之較佳應用例,其中,第五圖顯示該待發酵原料200每日通過該進料口11填入該容納於該發酵圓筒10內之攪料蝸桿20之填料間隙221之一半,換言之,即半格的填料間隙221,並且該驅動馬達30以定時、定格方式帶動該
攪料蝸桿20之中空軸21與螺旋葉片22旋轉,該定時、定格之型態不限,在本發明中係列舉每轉5分鐘則暫停30分鐘,每日旋轉的量為半格的填料間隙221,而該第一天所填入第一個半格之填料間隙221之待發酵原料200,會在該第二天後因上述驅動馬達30的每日定時定格旋轉操作模式而以螺旋前進方式填入第二個半格之填料間隙221中,而使該第一半格之填料間隙221被空出來,而在第二日則同樣地將半格之填料間隙221量的待發酵原料200再上述程序經由該進料口11填入該第一半格之填料間隙221中,而依此類推反覆每日以該驅動馬達30以定時、定格驅動該中空軸21與螺旋葉片22旋轉半格的填料間隙221的量,使該第一日填入該填料間隙221的待發酵原料200逐步往該發酵圓筒10之出料口12前進靠近,在此期間該位於各填料間隙221內之各待發酵原料200也一直在進行好氧性發酵,並藉由該發酵圓筒10內壁之保溫層10A提供該發酵圓筒10內部溫度維持在攝氏50℃以上之高溫溫度,以讓該待發酵原料200中所含之如大腸桿菌群、沙門氏桿菌、葡萄球菌及隱孢子蟲予以高溫殺死,以及,讓該雜草種子不會發芽,在本發明實際操作的試驗中,該大腸桿菌群在攝氏60℃以上之溫度環境中,約20分鐘即會死滅;該沙門桿菌在攝氏56℃以上之溫度環境中,約60分鐘即會死滅;該葡萄球菌在攝氏50℃以上之溫度環境中,約10分鐘即會死滅;該隱孢子蟲在攝氏55℃以上之溫度環境中,約10分鐘即會死滅,以及,該雜草種子在攝氏60℃以上之溫度環境中,約2天,該雜草種子即不會發芽。
Please cooperate with Figures 5 and 6, which are a preferred application example of the
當使用者每日反覆操作上述之每日進料半格填料間隙221量之待發酵原料200,以及,該驅動馬達30以定時、定格帶動該攪料蝸桿20之中空軸21與螺旋葉片22旋轉半格填料間隙221,直至14日後,則如第六圖所示,原先在第一天填入該填料間隙221之待發酵原料200已經已在於該發酵圓筒10之出料口12之位置,並且,已經14日之完全好氧性發酵後,已形成為一有機肥料300,此時,則可透過操作該出料口12之手動蝶閥121開啟,讓該經過完全好氧性發酵之有機肥料300經該出料口12輸出至發酵圓筒10之外,而在輸出半格填料間隙221量之有機肥料300後,同樣地可以再由該發酵圓筒10的進料口11再填入半格填料間隙221量之
待發酵原料200至該第一半格之填料間隙221中,而上述之待發酵原料200之型式不限,在本發明中係列舉為廚餘、雞糞、牛糞、果菜殘貨或中藥殘渣之其中至少一種所構成為例,其他等效之可發酵原料,當不脫本發明之範疇,上述之有機肥料300之型式不限,在本發明中係以有機氮肥為例,如以該待發酵原料200為廚餘之例,該待發酵原料200的好氧性發酵的碳水化合物之分解化學反應式為Cm(H2O)n+mO2→mCO2+nH2O,C6H12O6→3CH3COOH,以及,該待發酵原料200的好氧性發酵的蛋白質與脂肪之分解化學反應式為CxHyNzOp+aO2→CuHyNwOq+bCO2+dH2O+eNH3,NH4 ++OH-→NH3↑+H2O,即該有機肥料300為PH值7.4,且含水分、全氧化鉀、全磷酐、有機質及碳氮比為12之有機肥料,此有台灣檢驗科技股份有限公司(SGS台灣公司)西元2019年5月16日之測試報告號碼:AO/2019/20002之測試報告可加以佐證,亦即透過上述第五圖及第六圖所示之本發明橫式發酵槽100之較佳應用例操作下,可以讓該原本需廢棄掩埋或焚燒之廚餘、雞糞、牛糞、果菜殘貨或中藥殘渣等廢棄物質,可以重新經本發明之分解效率快、操作溫度高的每日反覆好氧性發酵操作而得到可循環利用且可滋養土壤、改善農耕地土質的安心、安全的有機肥料300。
When the user repeatedly operates the above-mentioned daily feeding half
請再參閱第七圖及第八圖所示,為本發明之橫式發酵槽100的第二實施例,其中,顯示該發酵圓筒10上方設有至少一熱交換器50,該熱交換器50係設有至少一第一氣體輸入端51、第二氣體輸入端52、第一氣體輸出端53及第二氣體輸出端54,其中,該第一氣體輸入端51以一管路511連結該發酵圓筒10,以輸入該發酵圓筒10內之待發酵原料200發酵所產生之如氨氣之臭氣或其他含氨類之臭氣氣體,該第二氣體輸入端52供以輸入外界冷空氣至該熱交換器50內部,以供進行冷空氣之空氣熱交換,該第一氣體輸出口53以一管路531連結至一氣泵裝置532,該氣泵裝置532之型式不限,在本發明中係列舉以鼓風機構成為例,該氣泵裝置532以一管路532A連結至至少一除臭裝置533,以將經該熱交換器50熱交換輸出之待發酵原料200發酵所產生之氣體輸入該除臭裝置533中,以及,該第二氣體輸出端54係以一管路541連結至該鼓風機40中,以提供經熱交換之空氣給該鼓風機40,讓該鼓風機40再將該熱交換之空氣經該旋轉接頭211輸入該攪
料蝸桿20之中空軸21,藉由上述熱交換器50之熱交換操作,使該發酵圓筒10內之待發酵原料200之發酵溫度可以保持在攝氏50℃~67℃之間,換言之,藉該熱交換器50連結發酵圓筒10內部,以供該發酵圓筒10內之待發酵原料200發酵所產生之如氨氣臭氣氣體除可經由該熱交換器50排出至該除臭裝置533,並且,不需再另設置任何精密加熱器或溫控器來控制該發酵圓筒10內之待發酵原料200之溫度,可以大幅精簡設備及降低裝置設備成本,並且,又具快速與高效率的循環環保之有機肥料300輸出之功效。
Please refer to Figures 7 and 8, which are the second embodiment of the
在以上第一圖~第八圖所示本發明之橫式發酵槽100,其中所揭示的相關說明及圖式,係僅為便於闡明本發明的技術內容及技術手段,所揭示較佳實施例之一隅,並不而限制其範疇,並且,舉凡針對本發明之細部結構修飾或元件之等效替代修飾,皆不脫本發明之創作精神及範疇,其範圍將由以下的申請專利範圍來界定之。
In the
100:橫式發酵槽 100: Horizontal fermentation tank
10:發酵圓筒 10: Fermentation cylinder
11:進料口 11: Feed port
111:旋轉箱蓋 111: Rotary box cover
14A~14C:取樣測試口 14A~14C: Sampling test port
15:軸承 15: Bearings
16:固定架 16: Fixed frame
21:中空軸 21: Hollow shaft
211:旋轉接頭 211: Rotary joint
30:驅動馬達 30: drive motor
32:護蓋 32: cover
41:管路 41: Pipeline
10A:保溫層 10A: Insulation layer
Claims (18)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1131652A (en) * | 1995-12-21 | 1996-09-25 | 三浦明美 | Fermentation decomposition device for organics |
CN210916054U (en) * | 2019-10-22 | 2020-07-03 | 江苏明轩环保科技有限公司 | Kitchen garbage fermentation foul smell comprehensive utilization economizer system |
TWM604322U (en) * | 2020-08-20 | 2020-11-21 | 廖本泉 | Horizontal fermentation tank |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1131652A (en) * | 1995-12-21 | 1996-09-25 | 三浦明美 | Fermentation decomposition device for organics |
CN210916054U (en) * | 2019-10-22 | 2020-07-03 | 江苏明轩环保科技有限公司 | Kitchen garbage fermentation foul smell comprehensive utilization economizer system |
TWM604322U (en) * | 2020-08-20 | 2020-11-21 | 廖本泉 | Horizontal fermentation tank |
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