TWI769211B - Adhesive composition, laminate, packaging material for electric storage device, container for electric storage device and electric storage device - Google Patents
Adhesive composition, laminate, packaging material for electric storage device, container for electric storage device and electric storage device Download PDFInfo
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- TWI769211B TWI769211B TW107100838A TW107100838A TWI769211B TW I769211 B TWI769211 B TW I769211B TW 107100838 A TW107100838 A TW 107100838A TW 107100838 A TW107100838 A TW 107100838A TW I769211 B TWI769211 B TW I769211B
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- Prior art keywords
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- polymer
- polyolefin resin
- adhesive
- electric storage
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- 239000000853 adhesive Substances 0.000 title claims abstract description 125
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 120
- 238000003860 storage Methods 0.000 title claims abstract description 78
- 239000000203 mixture Substances 0.000 title claims abstract description 57
- 239000005022 packaging material Substances 0.000 title claims abstract description 37
- -1 laminate Substances 0.000 title claims description 52
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 101
- 229920000642 polymer Polymers 0.000 claims abstract description 99
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 41
- 238000002844 melting Methods 0.000 claims abstract description 40
- 230000008018 melting Effects 0.000 claims abstract description 40
- 125000004018 acid anhydride group Chemical group 0.000 claims abstract description 34
- 239000004848 polyfunctional curative Substances 0.000 claims abstract description 26
- 125000004069 aziridinyl group Chemical group 0.000 claims abstract description 9
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims description 86
- 239000011347 resin Substances 0.000 claims description 86
- 239000011888 foil Substances 0.000 claims description 58
- 239000010410 layer Substances 0.000 claims description 55
- 229910052751 metal Inorganic materials 0.000 claims description 53
- 239000002184 metal Substances 0.000 claims description 53
- 239000012790 adhesive layer Substances 0.000 claims description 47
- 239000003795 chemical substances by application Substances 0.000 claims description 36
- 239000002253 acid Substances 0.000 claims description 33
- 230000004927 fusion Effects 0.000 claims description 29
- 125000000524 functional group Chemical group 0.000 claims description 23
- 238000007789 sealing Methods 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 20
- 238000011282 treatment Methods 0.000 claims description 18
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 13
- 125000003700 epoxy group Chemical group 0.000 claims description 13
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 11
- 239000004711 α-olefin Substances 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 9
- 150000008064 anhydrides Chemical class 0.000 claims description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- 229920001519 homopolymer Polymers 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
- LYWVNPSVLAFTFX-UHFFFAOYSA-N 4-methylbenzenesulfonate;morpholin-4-ium Chemical compound C1COCCN1.CC1=CC=C(S(O)(=O)=O)C=C1 LYWVNPSVLAFTFX-UHFFFAOYSA-N 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 4
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 abstract 1
- 239000008151 electrolyte solution Substances 0.000 description 71
- 229940021013 electrolyte solution Drugs 0.000 description 61
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 33
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 31
- 239000000178 monomer Substances 0.000 description 31
- 229920000098 polyolefin Polymers 0.000 description 29
- 229910052782 aluminium Inorganic materials 0.000 description 28
- 239000000243 solution Substances 0.000 description 27
- 238000004519 manufacturing process Methods 0.000 description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 24
- 238000007654 immersion Methods 0.000 description 23
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 18
- 238000000034 method Methods 0.000 description 18
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 18
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 17
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 16
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 15
- 239000003822 epoxy resin Substances 0.000 description 15
- 229920000647 polyepoxide Polymers 0.000 description 15
- 229920001577 copolymer Polymers 0.000 description 14
- 239000007787 solid Substances 0.000 description 14
- 150000001336 alkenes Chemical class 0.000 description 13
- 239000005001 laminate film Substances 0.000 description 13
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 11
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 150000008065 acid anhydrides Chemical class 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
- 239000003960 organic solvent Substances 0.000 description 9
- 239000004593 Epoxy Substances 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 8
- 125000002723 alicyclic group Chemical group 0.000 description 8
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 8
- 235000011007 phosphoric acid Nutrition 0.000 description 8
- 229920001155 polypropylene Polymers 0.000 description 8
- 150000003254 radicals Chemical class 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000007334 copolymerization reaction Methods 0.000 description 7
- 125000005442 diisocyanate group Chemical group 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- 239000003999 initiator Substances 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 229910052698 phosphorus Inorganic materials 0.000 description 7
- 239000011574 phosphorus Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 7
- 229910019142 PO4 Inorganic materials 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 150000004715 keto acids Chemical class 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 230000007774 longterm Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 239000010452 phosphate Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- YKTNISGZEGZHIS-UHFFFAOYSA-N 2-$l^{1}-oxidanyloxy-2-methylpropane Chemical group CC(C)(C)O[O] YKTNISGZEGZHIS-UHFFFAOYSA-N 0.000 description 5
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical compound CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 239000003990 capacitor Substances 0.000 description 5
- SHZIWNPUGXLXDT-UHFFFAOYSA-N caproic acid ethyl ester Natural products CCCCCC(=O)OCC SHZIWNPUGXLXDT-UHFFFAOYSA-N 0.000 description 5
- 239000003792 electrolyte Substances 0.000 description 5
- 238000007667 floating Methods 0.000 description 5
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 150000001451 organic peroxides Chemical class 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 238000010992 reflux Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000002335 surface treatment layer Substances 0.000 description 5
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- 229910052726 zirconium Inorganic materials 0.000 description 5
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 4
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- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
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- 150000002513 isocyanates Chemical class 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- HCZKYJDFEPMADG-TXEJJXNPSA-N masoprocol Chemical compound C([C@H](C)[C@H](C)CC=1C=C(O)C(O)=CC=1)C1=CC=C(O)C(O)=C1 HCZKYJDFEPMADG-TXEJJXNPSA-N 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 4
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- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 3
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- 238000005481 NMR spectroscopy Methods 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
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- 150000001412 amines Chemical class 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
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- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 3
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
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- 101000644279 Homo sapiens Putative 2-oxo-4-hydroxy-4-carboxy-5-ureidoimidazoline decarboxylase Proteins 0.000 description 2
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- 102100020935 Putative 2-oxo-4-hydroxy-4-carboxy-5-ureidoimidazoline decarboxylase Human genes 0.000 description 2
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- SEAZOECJMOZWTD-UHFFFAOYSA-N trimethoxy(oxiran-2-ylmethyl)silane Chemical compound CO[Si](OC)(OC)CC1CO1 SEAZOECJMOZWTD-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
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- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
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- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
Images
Classifications
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
- C09J201/02—Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09J201/06—Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
- C09J201/08—Carboxyl groups
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/06—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/16—Capacitors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Adhesives Or Adhesive Processes (AREA)
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Abstract
提供一種在成形部中也不會產生外觀不良,可維持高接著強度的層疊體的接著劑組合物、蓄電元件用包裝材、蓄電元件用容器及蓄電元件。接著劑組合物含聚烯烴樹脂成分與硬化劑,聚烯烴樹脂成分包含聚烯烴樹脂,具有羧基或酸酐基,熔點為55℃~100℃,重量平均分子量為4萬~40萬;及聚合物,具有羧基或酸酐基,重量平均分子量為200~13000;相對於聚烯烴樹脂與聚合物的和100重量%的聚合物的含量為0.2重量%~5.0重量%,硬化劑具有選自異氰酸酯基、環氧基、碳二醯亞胺基、氮丙啶基中的至少一種。To provide an adhesive composition, a packaging material for an electric storage element, a container for an electric storage element, and an electric storage element which can maintain a high adhesive strength without causing appearance defects in the molded part. The adhesive composition contains a polyolefin resin component and a hardener, the polyolefin resin component contains a polyolefin resin, has a carboxyl group or an acid anhydride group, has a melting point of 55°C to 100°C, and a weight average molecular weight of 40,000 to 400,000; and a polymer, It has a carboxyl group or an acid anhydride group, and the weight average molecular weight is 200 to 13000; the content of the polymer relative to the polyolefin resin and the polymer and 100% by weight of the polymer is 0.2% by weight to 5.0% by weight. At least one of an oxy group, a carbodiimide group, and an aziridine group.
Description
本發明涉及一種接著劑組合物。另外,本發明涉及一種使用所述接著劑組合物將金屬箔與熱熔接樹脂膜層疊而成的層疊體及蓄電元件用包裝材。進而,本發明涉及一種以所述熱熔接樹脂膜成為內面的方式將所述蓄電元件用包裝材加工而成的蓄電元件用容器、及使用所述蓄電元件用容器而成的蓄電元件。The present invention relates to an adhesive composition. Moreover, this invention relates to the laminated body which laminated|stacked the metal foil and the thermal fusion resin film using the said adhesive composition, and the packaging material for electrical storage elements. Furthermore, this invention relates to the container for electric storage elements which processed the said packaging material for electric storage elements so that the said thermal fusion resin film may become an inner surface, and the electric storage element using the said container for electric storage elements.
二次電池為具代表性的蓄電元件。由於手機、可擕式個人電腦等電子設備的急速發展,輕量且小型的鋰離子電池等二次電池的需求不斷增大。作為二次電池的外包體,之前一直使用金屬制罐,但就輕量化或生產性的觀點而言,層疊塑膠膜或金屬箔等而成的包裝材逐漸成為主流。 作為最簡單的蓄電元件用包裝材(以下,也稱為包裝材),可列舉如圖1般自外層側起依次包含外層側樹脂膜(11)、外層側接著劑層(12)、金屬箔(13)、內層側接著劑層(14)及熱熔接樹脂膜(15)的層疊體。如圖2所示,電池用容器是以外層側樹脂膜(11)構成凸面、熱熔接樹脂膜(15)構成凹面的方式將所述包裝材成型(深拉伸成型加工、拉延成型加工等)而成。然後,在電池用容器的凹面側封入電極或電解質溶液等並進行密封,由此製造電池。 另外,電容器(capacitor)也為蓄電元件之一,其中,預計今後鋰離子電容器將於市場上增長。A secondary battery is a typical power storage element. Due to the rapid development of electronic devices such as mobile phones and portable personal computers, the demand for secondary batteries such as light-weight and small lithium-ion batteries is increasing. As the outer body of the secondary battery, metal cans have been used until now, but from the viewpoints of weight reduction and productivity, packaging materials in which plastic films, metal foils, etc. are laminated are becoming mainstream. As the simplest packaging material for electrical storage elements (hereinafter, also referred to as packaging material), an outer layer side resin film ( 11 ), an outer layer side adhesive layer ( 12 ), and a metal foil are included in this order from the outer layer side as shown in FIG. 1 . (13), a laminate of an inner layer side adhesive layer (14) and a thermal fusion resin film (15). As shown in FIG. 2 , the battery container is formed by molding the packaging material (deep-drawing molding, drawing molding, etc. ) is made. Then, an electrode, an electrolyte solution, etc. are enclosed in the concave surface side of the container for a battery, and a battery is manufactured by sealing. In addition, capacitors (capacitors) are also one of power storage elements, and among them, lithium-ion capacitors are expected to grow in the market in the future.
蓄電元件用包裝材中,對用以將金屬箔與熱熔接樹脂膜貼合的內層側接著劑層主要要求以下性能。 (1)金屬箔 與熱熔接樹脂膜的接著強度大。 (2)所述內層側接著劑層具有耐電解質溶液性。即,即便將電解質密封在電池容器內,也可維持金屬箔與熱熔接樹脂膜的接著強度。 例如,鋰電池的電解質溶液包含六氟磷酸鋰之類的鋰鹽(電解質)與碳酸丙二酯(propylene carbonate)、碳酸乙二酯(ethylene carbonate)、碳酸二乙酯、碳酸二甲酯等溶劑。 若放入蓄電元件用容器中的電解質溶液穿過熱熔接樹脂膜而到達接著劑層,則引起熱熔接樹脂膜與金屬箔的接著強度降低。另外,若水分自電池容器的外部滲入至電解質溶液中,則六氟磷酸鋰之類的鋰鹽與水反應而產生氫氟酸。所產生的氫氟酸成為使熱熔接樹脂膜及接著劑層劣化的因素,若穿過熱熔接樹脂膜及接著劑層而到達金屬箔,則金屬箔會發生腐蝕。在發生金屬腐蝕的情況下,熱熔接樹脂膜與金屬箔的接著強度明顯降低。 因此,對於將熱熔接樹脂膜與金屬箔貼合的內層側接著劑層,除了要求對電解質本身的耐受性以外,也要求對來自蓄電元件外部的進入物作用於電解質而產生的物質的耐受性。In the packaging material for electrical storage elements, the following performances are mainly required for the inner layer side adhesive layer for bonding the metal foil and the thermal fusion resin film together. (1) The bonding strength between the metal foil and the thermal fusion resin film is high. (2) The adhesive layer on the inner layer side has electrolyte solution resistance. That is, even when the electrolyte is sealed in the battery container, the adhesive strength between the metal foil and the thermal fusion resin film can be maintained. For example, the electrolyte solution of the lithium battery includes a lithium salt (electrolyte) such as lithium hexafluorophosphate and a solvent such as propylene carbonate (propylene carbonate), ethylene carbonate (ethylene carbonate), diethyl carbonate, and dimethyl carbonate. When the electrolyte solution put in the container for storage elements passes through the thermal fusion resin film and reaches the adhesive layer, the adhesive strength between the thermal fusion resin film and the metal foil is lowered. In addition, when moisture penetrates into the electrolyte solution from the outside of the battery container, a lithium salt such as lithium hexafluorophosphate reacts with water to generate hydrofluoric acid. The generated hydrofluoric acid becomes a factor for deteriorating the thermal fusion resin film and the adhesive layer, and when the metal foil passes through the thermal fusion resin film and the adhesive layer and reaches the metal foil, the metal foil corrodes. When metal corrosion occurs, the adhesive strength between the thermal fusion resin film and the metal foil is significantly reduced. Therefore, the inner layer side adhesive layer in which the thermal fusion resin film and the metal foil are bonded together is required not only to be resistant to the electrolyte itself, but also to be resistant to substances generated by ingress from the outside of the storage element acting on the electrolyte. tolerance.
為了達成作為內層側接著劑而所需的性能,專利文獻1(日本專利特開2003-123708號公報)中公開一種含有酸改性熱塑性彈性體(A)及偶合劑(B)的接著劑組合物。且公開一種將層疊體設為包裝材的二次電池,所述層疊體中將該接著劑組合物用於未延伸聚丙烯膜、與將尼龍膜層壓而成的鋁箔的貼合,且包含未延伸聚丙烯膜/接著劑層/鋁箔/尼龍膜。進而,也公開可在接著劑組合物中包含粘合賦予劑。In order to achieve the performance required as an adhesive on the inner layer side, Patent Document 1 (Japanese Patent Laid-Open No. 2003-123708 ) discloses an adhesive containing an acid-modified thermoplastic elastomer (A) and a coupling agent (B). combination. Also disclosed is a secondary battery using a laminate as a packaging material in which the adhesive composition is used for bonding an unstretched polypropylene film and an aluminum foil formed by laminating a nylon film, and comprising: Unstretched polypropylene film/adhesive layer/aluminum foil/nylon film. Furthermore, it is also disclosed that an adhesion imparting agent may be contained in the adhesive composition.
專利文獻2(WO2004/041954號)中公開一種接著劑組合物,其包含含羧基的熱塑性彈性體(A)、聚烯烴多元醇(B)、粘合賦予劑(C)及多官能異氰酸酯(D)。而且,公開一種層疊體,其是使用所述接著劑將鋁箔或聚對苯二甲酸乙二酯膜與未延伸聚丙烯膜貼合而成。 另外,專利文獻3(日本專利特開2005-063685號公報)中公開一種接著劑,其將聚烯烴多元醇與多官能異氰酸酯硬化劑作為必需成分,並記載一種電池殼體用包裝材料,其使用該接著劑將鋁箔與熱塑性樹脂膜貼合,並將所述熱塑性樹脂膜設為內層。Patent Document 2 (WO2004/041954) discloses an adhesive composition comprising a carboxyl group-containing thermoplastic elastomer (A), a polyolefin polyol (B), an adhesion imparting agent (C) and a polyfunctional isocyanate (D) ). Furthermore, there is disclosed a laminate obtained by bonding an aluminum foil or a polyethylene terephthalate film to an unstretched polypropylene film using the adhesive. In addition, Patent Document 3 (Japanese Unexamined Patent Application Publication No. 2005-063685 ) discloses an adhesive containing a polyolefin polyol and a polyfunctional isocyanate hardener as essential components, and describes a packaging material for a battery case, which uses In this adhesive agent, an aluminum foil and a thermoplastic resin film are bonded together, and the thermoplastic resin film is used as an inner layer.
專利文獻4(WO2009/087776號)中公開一種接著劑組合物,其具有熔解能為5 mJ/mg~15 mJ/mg且具有羧基的聚烯烴樹脂、以及多官能異氰酸酯。 另外,專利文獻5(日本專利特開2010-092703號公報)中公開一種接著劑,其是含有具有羧基的聚烯烴樹脂與多官能異氰酸酯化合物而成,且記載如下主旨:可用作使用所述接著劑而將鋁箔與熱塑性樹脂膜貼合,並將所述熱塑性樹脂膜設為內層的電池殼體用包裝材料。Patent Document 4 (WO2009/087776) discloses an adhesive composition having a polyolefin resin having a carboxyl group and a polyfunctional isocyanate having a melting energy of 5 mJ/mg to 15 mJ/mg. In addition, Patent Document 5 (Japanese Unexamined Patent Application Publication No. 2010-092703 ) discloses an adhesive comprising a polyolefin resin having a carboxyl group and a polyfunctional isocyanate compound, and describes the gist that it can be used as a An aluminum foil and a thermoplastic resin film are bonded together with the adhesive, and the thermoplastic resin film is used as a packaging material for a battery case of an inner layer.
[發明所要解決的課題] 伴隨在車載或家庭蓄電等中的用途擴大,要求蓄電元件大容量化、長期的耐久性及安全性。特別是在車載用途中,要求即便於暴露在電解質溶液中的條件下也維持優異的接著力、耐久性。尤其,在經成形加工的包裝材中,在成形時膜或接著劑被拉伸,因此需要在浸漬於電解質溶液中時不會產生浮起等更高水準的耐久性。[Problem to be Solved by the Invention] With the expansion of applications in vehicle-mounted or home power storage, etc., the power storage element is required to have a larger capacity, long-term durability, and safety. Especially in automotive applications, it is required to maintain excellent adhesion and durability even under conditions of exposure to an electrolyte solution. In particular, in the molded packaging material, the film or the adhesive is stretched during molding, and therefore higher-level durability such as no floating when immersed in an electrolyte solution is required.
專利文獻1~專利文獻3中所記載的接著劑表現出充分的接著強度,但存在因長期浸漬於電解質溶液中而導致接著劑的交聯結構劣化,無法維持充分的接著強度的課題。 另外,與專利文獻1~專利文獻3相比,專利文獻4、專利文獻5中所記載的接著劑中提高交聯結構的耐久性,因此長期的耐電解質溶液性提高,但仍不充分。特別是在將包裝材成形加工時,存在因長時間浸漬於電解質溶液中而產生成形部的外觀不良或浮起的課題。The adhesives described in Patent Documents 1 to 3 exhibit sufficient adhesive strength, but there is a problem that the crosslinked structure of the adhesive deteriorates due to long-term immersion in an electrolytic solution, and sufficient adhesive strength cannot be maintained. In addition, compared with Patent Documents 1 to 3, the adhesives described in Patent Documents 4 and 5 improve the durability of the cross-linked structure, so that the long-term electrolyte solution resistance is improved, but it is still insufficient. In particular, when the packaging material is molded, there is a problem that appearance defects or floating of the molded portion occur due to immersion in the electrolyte solution for a long time.
本發明是鑒於所述背景而成,其課題在於提供一種可形成即便長時間浸漬於電解質溶液中,在成形部中也不會產生外觀不良,且可以高水準維持接著強度的層疊體的接著劑組合物。另外,本發明的課題在於提供一種耐電解質溶液性較之前更優異的蓄電元件用包裝材、蓄電元件用容器及蓄電元件。 [解決課題的技術手段]The present invention has been made in view of the above-mentioned background, and an object of the present invention is to provide an adhesive which can form a laminate that can maintain a high level of adhesive strength without causing poor appearance in the molded part even if it is immersed in an electrolyte solution for a long time. combination. Moreover, the subject of this invention is to provide the packaging material for electrical storage elements, the container for electrical storage elements, and the electrical storage element which are more excellent in electrolyte solution resistance than before. [Technical means to solve the problem]
本發明者等人努力反覆研究,結果發現,在以下的實施方式中可解決本發明的課題,從而完成了本發明。 [1]:一種接著劑組合物,其特徵在於:含有聚烯烴樹脂成分與硬化劑(C), 所述聚烯烴樹脂成分包含:聚烯烴樹脂(A),具有羧基或酸酐基,熔點為55℃~100℃,重量平均分子量為4萬~40萬;以及聚合物(B),具有羧基或酸酐基,重量平均分子量為200~13000; 在所述聚烯烴樹脂(A)與聚合物(B)的合計100重量%中包含0.2重量%~5.0重量%的所述聚合物(B), 硬化劑(C)具有選自由異氰酸酯基、環氧基、碳二醯亞胺基、及氮丙啶基所組成的群組中的至少一種官能基。The inventors of the present invention, as a result of repeated studies, found that the problems of the present invention can be solved by the following embodiments, and completed the present invention. [1]: An adhesive composition comprising a polyolefin resin component and a curing agent (C), wherein the polyolefin resin component includes a polyolefin resin (A), having a carboxyl group or an acid anhydride group, and having a melting point of 55 ℃~100℃, the weight-average molecular weight is 40,000-400,000; and the polymer (B) has a carboxyl group or an acid anhydride group, and the weight-average molecular weight is 200-13,000; in the polyolefin resin (A) and the polymer (B) ) contains 0.2 to 5.0 wt % of the polymer (B) in a total of 100 wt %, and the curing agent (C) has an isocyanate group, an epoxy group, a carbodiimide group, and an aziridine group selected from the group consisting of At least one functional group in the group consisting of radicals.
[2]:根據[1]所述的接著劑組合物,其特徵在於:所述聚合物(B)的酸價X(mmol/g)為1.2~20。 [3]:根據[1]或[2]所述的接著劑組合物,其特徵在於:所述聚烯烴樹脂(A)的酸價P(mmol/g)為0.02~1.2。 [4]:根據[1]至[3]中任一項所述的接著劑組合物,其特徵在於:在將所述聚烯烴樹脂(A)設為i(g)、將所述聚合物(B)設為j(g)、將所述硬化劑的官能基設為Z(mmol)的情況下,Z/(P*i+X*j)為0.3~10。[2]: The adhesive composition according to [1], wherein the acid value X (mmol/g) of the polymer (B) is 1.2 to 20. [3]: The adhesive composition according to [1] or [2], wherein the acid value P (mmol/g) of the polyolefin resin (A) is 0.02 to 1.2. [4]: The adhesive composition according to any one of [1] to [3], wherein the polyolefin resin (A) is i(g), the polymer is When (B) is set to j(g) and the functional group of the hardening agent is set to Z (mmol), Z/(P*i+X*j) is 0.3 to 10.
[5]:根據[1]至[4]中任一項所述的接著劑組合物,其特徵在於:所述聚合物(B)為不飽和羧酸或其酸酐的均聚物(b-1),或者不飽和羧酸或其酸酐、與選自由芳香族乙烯化合物、脂肪族α-烯烴化合物、及共軛二烯化合物所組成的群組中的至少一種的聚合物(b-2)。 [6]:根據[1]至[5]中任一項所述的接著劑組合物,其特徵在於:所述聚烯烴樹脂(A)的熔點為65℃~90℃,且重量平均分子量為10萬~30萬。[5]: The adhesive composition according to any one of [1] to [4], wherein the polymer (B) is a homopolymer (b- 1), or an unsaturated carboxylic acid or its anhydride, and at least one polymer (b-2) selected from the group consisting of aromatic vinyl compounds, aliphatic α-olefin compounds, and conjugated diene compounds . [6]: The adhesive composition according to any one of [1] to [5], wherein the polyolefin resin (A) has a melting point of 65°C to 90°C and a weight average molecular weight of 100,000 to 300,000.
[7]:一種層疊體,其特徵在於:在金屬箔與熱熔接樹脂膜層之間具有接著劑層,所述接著劑層是由根據[1]至[6]中任一項所述的接著劑組合物形成。 [8]:根據[7]所述的層疊體,其特徵在於: 在所述金屬箔與所述接著劑層之間具有表面處理層, 所述表面處理層是由與硬化劑(C)進行反應的處理劑形成。 [9]:根據[8]所述的層疊體,其特徵在於: 所述處理劑包含選自由羧基、羥基、及氨基所組成的群組中的至少一種。[7]: A laminate characterized by having an adhesive layer between a metal foil and a heat-sealing resin film layer, the adhesive layer being made of any one of [1] to [6] Then a dosage composition is formed. [8]: The laminate according to [7], wherein a surface-treated layer is provided between the metal foil and the adhesive layer, and the surface-treated layer is treated with a curing agent (C). The reactant is formed. [9]: The laminate according to [8], wherein the treatment agent contains at least one selected from the group consisting of a carboxyl group, a hydroxyl group, and an amino group.
[10]:一種蓄電元件用包裝材,其自外側起依次需要外層側樹脂膜、外層側接著劑層、金屬箔、內層側接著劑層、熱熔接樹脂膜,所述蓄電元件用包裝材的特徵在於: 所述內層側接著劑層是由根據[1]至[6]中任一項所述的接著劑組合物形成。[10]: A packaging material for an electric storage element, which requires an outer layer side resin film, an outer layer side adhesive layer, a metal foil, an inner layer side adhesive layer, and a thermal fusion resin film in this order from the outside, the electric storage element packaging material is characterized in that: the inner layer side adhesive layer is formed of the adhesive composition according to any one of [1] to [6].
[11]:一種蓄電元件用容器,其是由根據[10]所述的蓄電元件用包裝材形成而成,所述蓄電元件用容器中熱熔接樹脂膜構成內面。 [12]:一種蓄電元件,其特徵在於: 其是使用根據[11]所述的蓄電元件用容器而成。[11]: A container for an electric storage element formed of the packaging material for an electric storage element according to [10], wherein the inner surface of the container for an electric storage element is formed by a thermally fused resin film. [12]: An electric storage element using the container for an electric storage element according to [11].
[發明的效果] 根據本發明,可提供一種可形成即便長時間浸漬於電解質溶液中,在成形部中也不會產生外觀不良,且可以高水準維持接著強度的層疊體的接著劑組合物。另外,本發明可提供一種耐電解質溶液性較之前更優異的蓄電元件用包裝材、蓄電元件用容器及蓄電元件。ADVANTAGE OF THE INVENTION According to this invention, even if it is immersed in an electrolyte solution for a long time, it does not generate|occur|produce an appearance defect in a molded part, and can provide the adhesive composition which can maintain the adhesive strength of a high level of a laminated body. In addition, the present invention can provide a packaging material for an electric storage element, a container for an electric storage element, and an electric storage element which are more excellent in the electrolyte solution resistance than before.
以下,對本發明的實施形態進行詳細說明。此外,本說明書中“任意的數A~任意的數B”的記載是指數A及大於數A、且數B及小於數B的範圍。 如圖1所示,本實施形態的蓄電元件用包裝材是將外層側樹脂膜(11)、外層側接著劑層(12)、金屬箔(13)、內層側接著劑層(14)及熱熔接樹脂膜(15)依次層疊而成者。外層側接著劑層(12)發揮將外層側樹脂膜(11)與金屬箔(13)層疊(貼合)的功能。內層側接著劑層(14)發揮將金屬箔(13)與熱熔接樹脂膜(15)層疊(貼合)的功能。Hereinafter, embodiments of the present invention will be described in detail. In addition, the description of "arbitrary number A - arbitrary number B" in this specification is an index A and the range larger than number A, and number B and less than number B. As shown in FIG. 1 , the packaging material for an electric storage element of the present embodiment is composed of an outer layer side resin film ( 11 ), an outer layer side adhesive layer ( 12 ), a metal foil ( 13 ), an inner layer side adhesive layer ( 14 ) and The thermal fusion resin film (15) is laminated in sequence. The outer layer side adhesive layer ( 12 ) has a function of laminating (bonding) the outer layer side resin film ( 11 ) and the metal foil ( 13 ). The inner layer side adhesive layer ( 14 ) functions to laminate (bond) the metal foil ( 13 ) and the thermal fusion resin film ( 15 ).
本實施形態的蓄電元件用容器是使用本實施形態的蓄電元件用包裝材而形成,其形態並無特別限制。作為優選例,可列舉如圖2所示之類的托盤狀的蓄電元件用容器。圖2的例子中,在托盤的內部、即形成用以收納電極或電解質溶液等的空間的凹面側配置有熱熔接樹脂膜(15),在托盤的外側、即凸面側配置有外層側樹脂膜(11)。除托盤狀以外,也優選為筒狀(圓筒、四方筒、橢圓筒等)的蓄電元件用容器。這些蓄電元件用容器通常是將平坦狀態的蓄電元件用包裝材進行成型加工而獲得。 蓄電元件用容器的內側、即與電解質溶液等相接的面為熱熔接樹脂膜(15)。使熱熔接樹脂膜(15)的凸緣(flange)部、與構成其他蓄電元件用包裝材的熱熔接樹脂膜(15)的凸緣部或其他蓄電元件用容器的熱熔接樹脂膜(15)的凸緣部相向、接觸並進行加熱,由此使熱熔接樹脂膜(15)彼此熔接,封入電解質溶液或電極等蓄電元件構件。 除托盤狀以外,本實施形態的蓄電元件用的容器也包含袋狀用的容器(軟袋(pouch)型)。The container for electrical storage elements of this embodiment is formed using the packaging material for electrical storage elements of this embodiment, and its form is not particularly limited. As a preferable example, the container for electric storage elements in the shape of a tray as shown in FIG. 2 is mentioned. In the example of FIG. 2 , a heat-sealing resin film ( 15 ) is arranged inside the tray, that is, on the concave surface side forming a space for accommodating electrodes, electrolyte solutions, etc., and an outer layer side resin film is arranged outside the tray, that is, on the convex surface side. (11). In addition to the tray shape, a cylindrical (cylindrical, square, elliptical, etc.) container for an electrical storage element is also preferable. These containers for electrical storage elements are usually obtained by molding a packaging material for electrical storage elements in a flat state. The inner side of the container for an electric storage element, that is, the surface in contact with the electrolyte solution or the like is a thermal fusion resin film ( 15 ). A flange portion of a thermally fused resin film (15), a flange portion of a thermally fused resin film (15) constituting a packaging material for other electrical storage elements, or a thermally fused resin film (15) of a container for other electrical storage elements The flange portions of the heat-sealing resin films ( 15 ) face each other, are in contact with each other, and are heated, so that the heat-sealing resin films ( 15 ) are welded to each other, and an electrolytic solution or an electric storage element member such as an electrode is encapsulated. In addition to the tray shape, the container for an electrical storage element according to the present embodiment also includes a bag-shaped container (pouch type).
蓄電元件用容器中,通常以金屬箔(13)為界而將靠近電解質溶液的一側稱為“內側”、“內層”,將遠離電解質溶液的一側稱為“外側”、“外層”。因此,在形成蓄電元件用容器的預定的蓄電元件用包裝材中,也以金屬箔(13)為界而將靠近電解質溶液的預定一側稱為“內側”、“內層”,將遠離電解質溶液的預定一側稱為“外側”、“外層”。In the container for electric storage element, the metal foil (13) is usually used as a boundary, and the side close to the electrolyte solution is referred to as the "inner layer" and the "inner layer", and the side away from the electrolyte solution is referred to as the "outer layer" and "outer layer". . Therefore, in the intended packaging material for electrical storage elements forming the container for electrical storage elements, the predetermined side close to the electrolyte solution is also referred to as "inner side" and "inner layer" with the metal foil ( 13 ) as a boundary, and is far from the electrolyte. The predetermined side of the solution is referred to as the "outside", "outer layer".
本實施形態的接著劑組合物可優選地用於形成內層側接著劑層(14)。 在將本實施形態的接著劑組合物夾持於金屬箔(13)與熱熔接樹脂膜(15)之間的狀態下,使聚烯烴樹脂(A)中的羧基或酸酐基與聚合物(B)中的羧基或酸酐基、以及與這些羧基或酸酐基具有反應性的硬化劑(C)中的官能基反應,由此可形成細密且牢固的交聯結構。結果,可表現出充分的接著強度,即便長期間浸漬在高溫的電解質溶液中也可將其接著強度維持於高水準。The adhesive composition of the present embodiment can be preferably used for forming the inner layer side adhesive layer ( 14 ). In a state where the adhesive composition of the present embodiment is sandwiched between the metal foil ( 13 ) and the heat-sealing resin film ( 15 ), the carboxyl group or acid anhydride group in the polyolefin resin (A) and the polymer (B) ) in the carboxyl group or acid anhydride group, and the functional group in the hardener (C) reactive with these carboxyl group or acid anhydride group react, whereby a fine and strong cross-linked structure can be formed. As a result, sufficient adhesive strength can be expressed, and the adhesive strength can be maintained at a high level even when immersed in a high-temperature electrolyte solution for a long period of time.
<聚烯烴樹脂成分> 聚烯烴樹脂成分包含:聚烯烴樹脂(A),具有羧基或酸酐基,熔點為55℃~100℃,重量平均分子量為4萬~40萬;以及聚合物(B),具有羧基或酸酐基,重量平均分子量為200~13000。將相對於聚烯烴樹脂(A)與聚合物(B)的和100重量%的聚合物(B)的含量設為0.2重量%~5.0重量%。<Polyolefin resin component> The polyolefin resin component includes: a polyolefin resin (A) having a carboxyl group or an acid anhydride group, a melting point of 55°C to 100°C, and a weight average molecular weight of 40,000 to 400,000; and a polymer (B), It has a carboxyl group or an acid anhydride group, and the weight average molecular weight is 200-13,000. The content of the polymer (B) relative to 100% by weight of the polyolefin resin (A) and the polymer (B) is set to be 0.2% by weight to 5.0% by weight.
<聚烯烴樹脂(A)> 為了在用於接著劑組合物的溶劑中的溶解性、或其溶解的溶液的保存穩定性(不沉澱而可穩定地保管),聚烯烴樹脂(A)優選為具有非晶性部位。另一方面,為了提高層疊體中的接著劑層的耐電解質溶液性,優選為也具有結晶性部位,且非晶性部位與結晶性部位的平衡變重要。 本實施形態中使用的聚烯烴樹脂(A)的重量平均分子量為4萬~40萬,熔點為55℃~100℃。<Polyolefin resin (A)> The polyolefin resin (A) is preferably a polyolefin resin (A) in view of the solubility in the solvent used for the adhesive composition and the storage stability of the dissolved solution thereof (stable storage without precipitation) Has an amorphous part. On the other hand, in order to improve the electrolyte solution resistance of the adhesive layer in the laminate, it is preferable to also have a crystalline site, and the balance between the amorphous site and the crystalline site is important. The polyolefin resin (A) used in the present embodiment has a weight average molecular weight of 40,000 to 400,000, and a melting point of 55°C to 100°C.
聚烯烴樹脂(A)的重量平均分子量為4萬~40萬,由此容易兼具構成接著劑組合物的聚烯烴樹脂(A)的溶液的保存穩定性與蓄電元件用包裝材的耐電解質溶液性、熱封性、塗敷性。更優選為聚烯烴樹脂(A)的Mw為10萬~40萬,進而優選為10萬~30萬。 換言之,若聚烯烴樹脂(A)的Mw未滿4萬,則有可能聚烯烴樹脂(A)的聚合物鏈的交聯不足,因此接著劑層的膜強度變低而耐電解質溶液性不足。另外,若Mw大於40萬,則有可能聚烯烴樹脂(A)溶液的25℃下的保存穩定性降低,或接著劑溶液的粘度過高而塗敷性惡化。The weight-average molecular weight of the polyolefin resin (A) is 40,000 to 400,000, so that the storage stability of the solution of the polyolefin resin (A) constituting the adhesive composition and the electrolyte solution resistance of the packaging material for electrical storage elements can be easily achieved. properties, heat sealing properties, and coating properties. More preferably, Mw of the polyolefin resin (A) is 100,000 to 400,000, and still more preferably 100,000 to 300,000. In other words, when the Mw of the polyolefin resin (A) is less than 40,000, the crosslinking of the polymer chains of the polyolefin resin (A) may be insufficient, so that the film strength of the adhesive layer may be lowered and the electrolyte solution resistance may be insufficient. Moreover, when Mw exceeds 400,000, the storage stability at 25 degreeC of a polyolefin resin (A) solution may fall, or the viscosity of an adhesive agent solution may become too high, and there exists a possibility that coatability may deteriorate.
聚烯烴樹脂(A)的熔點為55℃~100℃,由此可平衡性良好地滿足電池用包裝材的接著強度(初期、電解質溶液浸漬後)或熱封性。 換言之,若聚烯烴樹脂(A)的熔點未滿55℃,則有可能電解質溶液浸漬後的接著強度或熱封性降低。若熔點大於100℃,則有可能接著強度(初期、電解質溶液浸漬後)降低。更優選為聚烯烴樹脂(A)的熔點為60℃~90℃,進而優選為65℃~85℃。The melting point of the polyolefin resin (A) is 55° C. to 100° C., whereby the adhesive strength (initial stage, after immersion in the electrolyte solution) and heat sealability of the battery packaging material can be satisfied in a well-balanced manner. In other words, when the melting point of the polyolefin resin (A) is lower than 55° C., there is a possibility that the adhesive strength or heat sealability after immersion in the electrolyte solution may decrease. When the melting point is higher than 100° C., there is a possibility that the adhesive strength (initial stage, after immersion in an electrolyte solution) may decrease. More preferably, the melting point of the polyolefin resin (A) is 60°C to 90°C, and still more preferably 65°C to 85°C.
另外,聚烯烴樹脂(A)的熔解能(ΔE)優選為15(mJ/mg)~50(mJ/mg)。若為所述範圍內,則電解質溶液浸漬後的接著強度或熱封性優異,聚烯烴樹脂(A)溶液的保存穩定性也優異。更優選為聚烯烴樹脂(A)的熔解能(ΔE)為20(mJ/mg)~50(mJ/mg),進而優選為20(mJ/mg)~40(mJ/mg)。In addition, the melting energy (ΔE) of the polyolefin resin (A) is preferably 15 (mJ/mg) to 50 (mJ/mg). Within this range, the adhesive strength and heat sealability after immersion in the electrolyte solution are excellent, and the storage stability of the polyolefin resin (A) solution is also excellent. More preferably, the melting energy (ΔE) of the polyolefin resin (A) is 20 (mJ/mg) to 50 (mJ/mg), and still more preferably 20 (mJ/mg) to 40 (mJ/mg).
本說明書中所謂“具有保存穩定性”,是指如下:向甲苯40 g、甲基環己烷40 g、甲基乙基酮10 g的混合溶媒中加入樹脂10 g,將樹脂加熱溶解並獲得透明的溶液後,在4℃下靜置1天,再次在25℃下靜置1天,此時無凝膠化或沉澱等外觀變化地保持流動性。The term "having storage stability" in this specification means that 10 g of resin is added to a mixed solvent of 40 g of toluene, 40 g of methylcyclohexane, and 10 g of methyl ethyl ketone, and the resin is heated and dissolved to obtain After the transparent solution, it was left to stand at 4°C for 1 day, and again at 25°C for 1 day. At this time, the fluidity was maintained without any change in appearance such as gelation or precipitation.
此處,對熱封性進行說明。 對於蓄電元件用包裝材而言,除接著強度及耐電解質溶液性以外,也進一步要求熱封性優異。 熱熔接樹脂膜(15)(熱封層)發揮在蓄電元件用容器內封入電解質溶液或電極等蓄電元件構件的功能。具體而言,使構成蓄電元件用容器的熱熔接樹脂膜(15)與相同或其他蓄電元件用容器(蓄電元件用包裝材)的熱熔接樹脂膜(15)對向配置,並利用熱使彼此熔接,由此將蓄電元件用容器密閉。就確保熱封強度(熱熔接樹脂膜(15)彼此的剝離強度)的觀點而言,優選為高溫、高壓下的熱封。 但是,若由熱封時的熱與壓力引起將熱熔接樹脂膜(15)與金屬箔(13)貼合的接著劑層(14)熔融或變形,則有可能導致電極端子與金屬箔(13)導通。在導通的情況下,不作為蓄電元件而發揮功能。因此,要求電極端子與金屬箔(13)的絕緣性不因熱封而受損,不會由熱封時的熱與壓力引起接著劑層(14)熔融或變形。通過使用熔點或熔解能(ΔE)在所述範圍內的聚烯烴樹脂(A),容易抑制、防止熱封時的接著劑層(14)的熔融或變形,因此優選。Here, the heat sealability will be described. The packaging material for electrical storage elements is also required to be excellent in heat sealability in addition to adhesive strength and electrolyte solution resistance. The heat-sealing resin film ( 15 ) (heat-seal layer) functions to encapsulate an electric storage element member such as an electrolytic solution or an electrode in the container for an electric storage element. Specifically, the heat-sealing resin film ( 15 ) constituting the container for electric storage elements and the heat-sealing resin film ( 15 ) of the same or other container for electric storage elements (packaging material for electric storage elements) are arranged to face each other, and they are heated to each other. By welding, the container for the electric storage element is hermetically sealed. From the viewpoint of securing the heat-sealing strength (peeling strength between the heat-sealing resin films ( 15 )), heat-sealing under high temperature and high pressure is preferable. However, if the adhesive layer (14) for bonding the heat-sealing resin film (15) to the metal foil (13) is melted or deformed due to heat and pressure during heat sealing, there is a possibility that the electrode terminal and the metal foil (13) ) is turned on. When turned on, it does not function as a power storage element. Therefore, it is required that the insulation between the electrode terminal and the metal foil (13) is not damaged by heat sealing, and that the adhesive layer (14) is not melted or deformed by heat and pressure during heat sealing. It is preferable to use a polyolefin resin (A) having a melting point or fusion energy (ΔE) within the above-mentioned range, since it is easy to suppress and prevent melting or deformation of the adhesive layer ( 14 ) during heat sealing.
聚烯烴樹脂(A)需要具有羧基或酸酐基,通過羧基或酸酐基與後述的硬化劑(C)的反應而形成牢固的交聯結構,由此可表現出充分的接著強度、耐電解質溶液性。 就接著性及溶解性優異的觀點而言,聚烯烴樹脂(A)優選為酸價P(mmol/g)為0.02~1.2。若為所述範圍內,則通過交聯反應而接著強度或在電解質溶液中的耐久性優異。另外,不易產生因過度的交聯而引起的塗膜的交聯收縮,接著強度或在溶劑中的溶解性優異。The polyolefin resin (A) needs to have a carboxyl group or an acid anhydride group, and a strong cross-linked structure is formed by the reaction of the carboxyl group or the acid anhydride group with the curing agent (C) described later, whereby sufficient adhesive strength and electrolyte solution resistance can be exhibited. . From the viewpoint of being excellent in adhesiveness and solubility, the polyolefin resin (A) preferably has an acid value P (mmol/g) of 0.02 to 1.2. Within this range, adhesive strength and durability in an electrolytic solution are excellent due to the cross-linking reaction. In addition, crosslinking shrinkage of the coating film due to excessive crosslinking is less likely to occur, and adhesive strength and solubility in solvents are excellent.
作為導入羧基或酸酐基的方法,例如可列舉:使乙烯性不飽和羧基或其酸酐接枝聚合在不具有羧基或酸酐基的聚烯烴樹脂(A1)上的方法,或使烯烴單體與乙烯性不飽和羧酸或其酸酐進行共聚合的方法等。另外,也可通過使具有酸酐基的聚烯烴的酸酐基與水或醇等反應而獲得具有羧基的聚烯烴。其中,優選為使乙烯性不飽和羧基或其酸酐接枝聚合在不具有羧基或酸酐基的聚烯烴樹脂(A1)上而成的改性聚烯烴樹脂。聚烯烴樹脂(A)可單獨使用,也可任意地組合使用兩種以上。As a method of introducing a carboxyl group or an acid anhydride group, for example, a method of graft-polymerizing an ethylenically unsaturated carboxyl group or an acid anhydride thereof to a polyolefin resin (A1) not having a carboxyl group or an acid anhydride group, or a method of combining an olefin monomer with ethylene A method of copolymerizing an unsaturated carboxylic acid or its anhydride, etc. In addition, a polyolefin having a carboxyl group can also be obtained by reacting an acid anhydride group of a polyolefin having an acid anhydride group with water, an alcohol, or the like. Among them, a modified polyolefin resin obtained by graft-polymerizing an ethylenically unsaturated carboxyl group or an acid anhydride thereof to a polyolefin resin (A1) not having a carboxyl group or an acid anhydride group is preferable. The polyolefin resin (A) may be used alone or in any combination of two or more.
聚烯烴的接枝聚合方法並無特別限定,例如可使用日本專利特開平11-293216中公開的方法。The graft polymerization method of polyolefin is not particularly limited, and for example, the method disclosed in Japanese Patent Laid-Open No. 11-293216 can be used.
作為可在聚烯烴的接枝聚合時使用的自由基引發劑,例如可使用過氧化苯甲醯、過氧化二碳酸二異丙酯、過氧化二碳酸二正丙酯、過氧化二枯基、過氧化二-叔丁基、過氧化新癸酸叔丁酯、過氧化2-乙基己酸叔丁酯、過氧化三甲基乙酸叔丁酯、2,5-二甲基-2,5-二(過氧化叔丁基)己烷等公知的有機過氧化物,可根據反應條件選擇最優選的有機過氧化物。這些可單獨使用,也可並用兩種以上。As a radical initiator that can be used in the graft polymerization of polyolefin, for example, benzyl peroxide, diisopropyl peroxydicarbonate, di-n-propyl peroxydicarbonate, dicumyl peroxide, Di-tert-butyl peroxide, tert-butyl peroxyneodecanoate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxytrimethyl acetate, 2,5-dimethyl-2,5 - Well-known organic peroxides, such as bis (tert-butyl peroxide) hexane, can select the most preferable organic peroxide according to reaction conditions. These may be used alone or in combination of two or more.
所述聚烯烴樹脂(A1)並無特別限定,例如可列舉乙烯、丙烯、1-丁烯、丁二烯、異戊二烯、1-己烯、1-辛烯等烯烴單體的均聚物,烯烴單體彼此的共聚物或與其他單體的共聚物,以及所獲得的聚合物的氫化物或鹵化物等以烴骨架為主體的聚合物。優選為烯烴單體彼此的共聚物。The polyolefin resin (A1) is not particularly limited, and examples thereof include homopolymerization of olefin monomers such as ethylene, propylene, 1-butene, butadiene, isoprene, 1-hexene, and 1-octene. polymers, copolymers of olefin monomers with each other or copolymers with other monomers, and polymers mainly composed of hydrocarbon skeletons, such as hydrides or halides of the obtained polymers. A copolymer of olefin monomers is preferable.
烯烴單體彼此的共聚物優選為1-丁烯與其他烯烴單體的共聚物。其他烯烴優選為乙烯、丙烯,作為1-丁烯與其他烯烴單體的共聚物,可列舉:乙烯與1-丁烯的二元共聚物、丙烯與1-丁烯的二元共聚物、乙烯與丙烯與1-丁烯的三元共聚物,更優選為丙烯與1-丁烯的二元共聚物。共聚合比優選為丙烯:1-丁烯=10:90~90:10(莫耳比),更優選為40:60~80:20(莫耳比)。丙烯與1-丁烯的共聚物中,丙烯未滿10莫耳%的情況下有時熔點低於55℃,丙烯多於90莫耳%的情況下有時熔點高於100℃。The copolymer of olefin monomers is preferably a copolymer of 1-butene and other olefin monomers. The other olefins are preferably ethylene and propylene, and examples of the copolymers of 1-butene and other olefin monomers include binary copolymers of ethylene and 1-butene, binary copolymers of propylene and 1-butene, ethylene A terpolymer with propylene and 1-butene, more preferably a binary copolymer of propylene and 1-butene. The copolymerization ratio is preferably propylene:1-butene=10:90 to 90:10 (mol ratio), and more preferably 40:60 to 80:20 (mol ratio). In the copolymer of propylene and 1-butene, the melting point may be lower than 55°C when propylene is less than 10 mol%, and the melting point may be higher than 100°C when propylene is more than 90 mol%.
可與烯烴單體共聚合的其他單體並無特別限定,例如可列舉: 苯乙烯、α-甲基苯乙烯、茚等芳香族乙烯化合物; (甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸山崳酯等(甲基)丙烯酸烷基酯化合物; (甲基)丙烯酸環己酯、(甲基)丙烯酸異冰片酯等具有脂環結構的(甲基)丙烯酸酯化合物; (甲基)丙烯酸苄酯等具有芳香環的(甲基)丙烯酸酯化合物; (甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯等含羥基的(甲基)丙烯酸酯化合物; (甲基)丙烯酸二甲基氨基乙酯、(甲基)丙烯酸二乙基氨基乙酯、(甲基)丙烯酸叔丁基氨基乙酯等具有氨基的(甲基)丙烯酸酯化合物; (甲基)丙烯醯胺、二甲基(甲基)丙烯醯胺、二甲基氨基丙基(甲基)丙烯醯胺、異丙基(甲基)丙烯醯胺、二乙基(甲基)丙烯醯胺、羥基乙基(甲基)丙烯醯胺等丙烯醯胺類; (甲基)丙烯腈、丙烯醯基嗎啉等。 就接枝聚合性的方面及與聚烯烴的相容性的方面而言,優選為苯乙烯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸硬脂酯。 所述乙烯性不飽和羧酸並無特別限定,例如可列舉:丙烯酸、甲基丙烯酸、馬來酸、富馬酸、丁烯酸、衣康酸等。這些乙烯性不飽和羧酸或其酸酐可僅使用一種,也可並用兩種以上。The other monomers that can be copolymerized with the olefin monomer are not particularly limited, and examples thereof include aromatic vinyl compounds such as styrene, α-methylstyrene, and indene; methyl (meth)acrylate and (meth)acrylic acid. ethyl ester, butyl (meth)acrylate, hexyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, dodecyl (meth)acrylate, Alkyl (meth)acrylate compounds such as stearyl (meth)acrylate and behenyl (meth)acrylate; cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, etc. have alicyclic structures (meth)acrylate compounds; (meth)acrylate compounds with aromatic rings such as benzyl (meth)acrylate; 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate , 4-hydroxybutyl (meth)acrylate and other hydroxyl-containing (meth)acrylate compounds; (meth)acrylate dimethylaminoethyl, (meth)acrylate diethylaminoethyl, (methyl) ) (meth)acrylate compounds with amino groups such as tert-butylaminoethyl acrylate; (meth)acrylamide, dimethyl (meth)acrylamide, dimethylaminopropyl (meth)propylene Acrylic amides such as amide, isopropyl (meth) acrylamide, diethyl (meth) acrylamide, hydroxyethyl (meth) acrylamide; (meth)acrylonitrile, acrylamide Morpholine, etc. In terms of graft polymerizability and compatibility with polyolefins, styrene, dodecyl (meth)acrylate, and stearyl (meth)acrylate are preferred. The ethylenically unsaturated carboxylic acid is not particularly limited, and examples thereof include acrylic acid, methacrylic acid, maleic acid, fumaric acid, crotonic acid, itaconic acid, and the like. Only one kind of these ethylenically unsaturated carboxylic acids or their acid anhydrides may be used, or two or more kinds thereof may be used in combination.
烯烴單體的聚合方法並無特別限定,例如可利用日本專利特公平07-080948號中公開的方法等添加齊格勒-納塔催化劑(Ziegler-Natta catalysis)或茂金屬催化劑等金屬催化劑、或視需要的(甲基)鋁氧烷((methyl)aluminoxane)等催化助劑進行聚合。The polymerization method of the olefin monomer is not particularly limited. For example, a metal catalyst such as a Ziegler-Natta catalyst or a metallocene catalyst can be added by the method disclosed in Japanese Patent Publication No. 07-080948, or the like. The polymerization is carried out with a catalyst promoter such as (methyl)aluminoxane as needed.
此外,聚烯烴樹脂(A)的重量平均分子量(Mw)是如以下般求出。 利用將TSKgel superHZM-N的管柱連接2根所得的東曹(Tosoh)股份有限公司製造的HLC-8220GPC系統,在管柱溫度40℃、洗脫液使用四氫呋喃、流量為每分鐘0.35 mL的條件下進行測定。樣品是將2 mg的聚烯烴樹脂(A)溶解在5 mL的四氫呋喃中而調整。另外,Mw是通過標準聚苯乙烯換算而算出。 在並用兩種以上的聚烯烴樹脂(A)的情況下,是指其混合物整體的重量平均分子量。In addition, the weight average molecular weight (Mw) of the polyolefin resin (A) was calculated|required as follows. Using the HLC-8220GPC system manufactured by Tosoh Co., Ltd. obtained by connecting two TSKgel superHZM-N columns, the column temperature was 40°C, the eluent was tetrahydrofuran, and the flow rate was 0.35 mL per minute. measurement below. The sample was prepared by dissolving 2 mg of polyolefin resin (A) in 5 mL of tetrahydrofuran. In addition, Mw was calculated by standard polystyrene conversion. When two or more types of polyolefin resins (A) are used in combination, it means the weight average molecular weight of the whole mixture.
另外,熔點及熔解能(ΔE)可依據日本工業標準(Japanese Industrial Standard,JIS)K7121並通過差示掃描量熱法(Differential Scanning Calorimetry,DSC)測定來求出。具體而言如以下般求出。 直接使用直徑或各邊為0.5 mm以下的聚烯烴樹脂(A),對於超過0.5 mm的聚烯烴樹脂(A)而言,將聚烯烴樹脂(A)切斷為0.5 mm以下後,在容器中放入約10 mg的聚烯烴樹脂(A)。 以每分鐘10℃加熱至較熔點高約30℃的溫度,然後以每分鐘10℃冷卻至較Tg低約50℃的溫度為止。在無法觀測到明確的Tg的情況下,冷卻至較熔點低約50℃的溫度為止。然後,以每分鐘10℃加熱至較熔點高約30℃的溫度為止時,根據此時所顯示的與熔解相對應的峰值的峰頂來求出熔點。另外,ΔE是根據與熔解相對應的峰值從基線(base line)離開起直至再次回到基線為止的部分的面積而求出。 在並用兩種以上的聚烯烴樹脂(A)的情況下,熔點是根據高溫側的峰值的峰頂而求出,ΔE是根據由熔解所得的所有峰值面積的合計而算出。In addition, the melting point and the melting energy (ΔE) can be determined by measuring by differential scanning calorimetry (Differential Scanning Calorimetry, DSC) in accordance with Japanese Industrial Standard (JIS) K7121. Specifically, it is calculated|required as follows. Use the polyolefin resin (A) with a diameter or each side of 0.5 mm or less as it is, and for polyolefin resin (A) exceeding 0.5 mm, cut the polyolefin resin (A) to 0.5 mm or less, and put it in a container Put about 10 mg of polyolefin resin (A). Heating at 10°C per minute to a temperature about 30°C above the melting point, and then cooling at 10°C per minute to a temperature about 50°C lower than Tg. When a clear Tg could not be observed, it was cooled to a temperature lower than the melting point by about 50°C. Then, when heating at 10°C per minute to a temperature approximately 30°C higher than the melting point, the melting point was determined from the peak top of the peak corresponding to melting displayed at that time. In addition, ΔE was obtained from the area of the portion where the peak corresponding to melting was separated from the base line and returned to the base line again. When two or more types of polyolefin resins (A) are used in combination, the melting point is calculated from the peak top of the peak on the high temperature side, and ΔE is calculated from the total of all the peak areas obtained by melting.
<聚合物(B)> 聚合物(B)具有羧基或酸酐基,重量平均分子量為200~13000。聚合物(B)與硬化劑(C)進行反應而形成細密的交聯結構,抑制電解質溶液的膨潤、滲透,與僅包含不含聚合物(B)的聚烯烴樹脂成分及硬化劑(C)的接著劑層相比,可飛躍性地提高在電解質溶液中的耐受性。<Polymer (B)> The polymer (B) has a carboxyl group or an acid anhydride group, and has a weight average molecular weight of 200 to 13,000. The polymer (B) reacts with the hardener (C) to form a fine cross-linked structure, suppresses the swelling and penetration of the electrolyte solution, and contains only the polyolefin resin component and the hardener (C) that do not contain the polymer (B) Compared with the adhesive layer of , it can dramatically improve the resistance in electrolyte solution.
聚合物(B)例如可通過使具有不飽和羧酸或其酸酐的單量體進行聚合,或者使該單量體與其他單量體進行共聚合而獲得。The polymer (B) can be obtained, for example, by polymerizing a monomer having an unsaturated carboxylic acid or an acid anhydride thereof, or by copolymerizing the monomer and another monomer.
本發明中所使用的具有不飽和羧酸或其酸酐的單量體並無特別限定,例如作為具有羧基的例子,可列舉:丙烯酸、甲基丙烯酸、馬來酸、富馬酸、丁烯酸、衣康酸、及油酸或亞油酸等不飽和脂肪酸等。作為具有酸酐基的例子,可列舉馬來酸酐、衣康酸酐等。這些可僅使用一種,也可並用兩種以上。The monomer having an unsaturated carboxylic acid or an anhydride thereof used in the present invention is not particularly limited, and examples having a carboxyl group include acrylic acid, methacrylic acid, maleic acid, fumaric acid, and crotonic acid. , itaconic acid, and unsaturated fatty acids such as oleic acid or linoleic acid. As an example which has an acid anhydride group, maleic anhydride, itaconic anhydride, etc. are mentioned. Only one of these may be used, or two or more of them may be used in combination.
可與不飽和羧酸或其酸酐進行共聚合的其他單量體並無特別限定,例如可列舉: 苯乙烯、α-甲基苯乙烯、茚等芳香族乙烯化合物; 丁烯、1-己烯、1-辛烯等脂肪族α-烯烴化合物; 丁二烯、異戊二烯、異丁烯等共軛二烯化合物; (甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸山崳酯等(甲基)丙烯酸烷基酯化合物; (甲基)丙烯酸環己酯、(甲基)丙烯酸異冰片酯等具有脂環結構的(甲基)丙烯酸酯化合物; (甲基)丙烯酸苄酯等具有芳香環的(甲基)丙烯酸酯化合物; (甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯等含羥基的(甲基)丙烯酸酯化合物; (甲基)丙烯酸二甲基氨基乙酯、(甲基)丙烯酸二乙基氨基乙酯、(甲基)丙烯酸叔丁基氨基乙酯等具有氨基的(甲基)丙烯酸酯化合物; (甲基)丙烯醯胺、二甲基(甲基)丙烯醯胺、二甲基氨基丙基(甲基)丙烯醯胺、異丙基(甲基)丙烯醯胺、二乙基(甲基)丙烯醯胺、羥基乙基(甲基)丙烯醯胺等丙烯醯胺類; (甲基)丙烯腈、丙烯醯基嗎啉等。 這些單量體可僅使用一種,也可並用兩種以上。Other monomers that can be copolymerized with unsaturated carboxylic acids or their acid anhydrides are not particularly limited, and examples include: aromatic vinyl compounds such as styrene, α-methylstyrene, and indene; butene and 1-hexene , Aliphatic α-olefin compounds such as 1-octene; Conjugated diene compounds such as butadiene, isoprene, isobutylene; Methyl (meth)acrylate, ethyl (meth)acrylate, (methyl) Butyl acrylate, hexyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, dodecyl (meth)acrylate, stearyl (meth)acrylate Alkyl (meth)acrylate compounds such as behenyl (meth)acrylate; (meth)acrylates having an alicyclic structure such as cyclohexyl (meth)acrylate and isobornyl (meth)acrylate Compounds; (meth)acrylate compounds having aromatic rings such as benzyl (meth)acrylate; 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4 (meth)acrylate -Hydroxybutyl and other hydroxyl-containing (meth)acrylate compounds; dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, tert-butylaminoethyl (meth)acrylate (meth)acrylate compounds having amino groups such as esters; (meth)acrylamide, dimethyl (meth)acrylamide, dimethylaminopropyl (meth)acrylamide, isopropyl ( Meth)acrylamide, diethyl (meth)acrylamide, hydroxyethyl (meth)acrylamide and other acrylamides; (meth)acrylonitrile, acrylyl morpholine and the like. Only one of these monomers may be used, or two or more of them may be used in combination.
聚合物(B)並無特別限定,可為無規聚合物、嵌段聚合物、接枝聚合物的任一種,這些聚合物中的酸酐基的至少一部分也可進行半酯化或半醯胺化。半酯化改性物可通過使用公知的半酯化反應法並使酸酐與公知的醇進行反應而獲得。半醯胺化改性物可通過使用公知的半醯胺化反應法並使酸酐與公知的胺進行反應而獲得。The polymer (B) is not particularly limited, and may be any of a random polymer, a block polymer, and a graft polymer, and at least a part of the acid anhydride groups in these polymers may be half-esterified or half-amide change. The half-esterified modified product can be obtained by reacting an acid anhydride with a known alcohol using a known half-esterification method. The hemiamidation-modified product can be obtained by reacting an acid anhydride with a known amine using a known hemiamidation reaction method.
另外,聚合物(B)也可為不飽和脂肪酸的二聚體或三聚體,這些也稱為二聚物酸。另外,其不飽和鍵也可進行氫化。氫化改性物可通過使用公知的氫化法並使聚合物(B)的不飽和基與氫進行反應而獲得。In addition, the polymer (B) may be a dimer or trimer of an unsaturated fatty acid, and these are also called dimer acids. In addition, its unsaturated bond can also be hydrogenated. The hydrogenated modified product can be obtained by reacting the unsaturated group of the polymer (B) with hydrogen using a known hydrogenation method.
作為聚合物(B)的優選例,可列舉不飽和羧酸或其酸酐的均聚物(b-1)。另外,作為聚合物(B),也優選為不飽和羧酸或其酸酐、與選自由芳香族乙烯化合物、脂肪族α-烯烴化合物、及共軛二烯化合物所組成的群組中的至少一種的聚合物(b-2)。通過使用聚合物(b-1)、(b-2),不易引起長時間浸漬於電解質溶液中時的成形部的外觀不良。脂肪族α-烯烴化合物優選為碳鏈數為6~30的α-烯烴。As a preferable example of a polymer (B), the homopolymer (b-1) of an unsaturated carboxylic acid or its acid anhydride is mentioned. In addition, the polymer (B) is also preferably unsaturated carboxylic acid or its anhydride, and at least one selected from the group consisting of aromatic vinyl compounds, aliphatic α-olefin compounds, and conjugated diene compounds. the polymer (b-2). By using the polymers (b-1) and (b-2), it is difficult to cause poor appearance of the molded part when immersed in the electrolyte solution for a long time. The aliphatic α-olefin compound is preferably an α-olefin having 6 to 30 carbon chains.
作為不飽和羧酸或其酸酐的均聚物(b-1),可列舉:馬來酸聚合物、聚丙烯酸、不飽和脂肪酸的聚合物或者二聚物酸或其氫化物、馬來酸酐聚合物或其半酯化物或者半醯胺化物等。As the homopolymer (b-1) of unsaturated carboxylic acid or its anhydride, maleic acid polymer, polyacrylic acid, polymer of unsaturated fatty acid or dimer acid or its hydrogenated product, maleic anhydride polymerized compounds or their half-esters or half-amides, etc.
作為不飽和羧酸或其酸酐與選自由芳香族乙烯化合物、脂肪族α-烯烴化合物、及共軛二烯化合物所組成的群組中的至少一種聚合物(b-2),可列舉:馬來酸酐/苯乙烯共聚物、馬來酸酐/α-烯烴共聚物、馬來酸酐/異丁烯共聚物、聚丁二烯/馬來酸酐接枝聚合物、或者這些聚合物的半酯化物或半醯胺化物等。As the unsaturated carboxylic acid or its anhydride, and at least one polymer (b-2) selected from the group consisting of an aromatic vinyl compound, an aliphatic α-olefin compound, and a conjugated diene compound, there may be mentioned: Maleic anhydride/styrene copolymers, maleic anhydride/α-olefin copolymers, maleic anhydride/isobutylene copolymers, polybutadiene/maleic anhydride graft polymers, or hemiesters or hemiamines of these polymers Amines, etc.
作為通過自由基反應製造聚合物(B)時所使用的自由基引發劑,可使用公知的偶氮系化合物或有機過氧化物。 作為偶氮系化合物的例子,例如可列舉:2,2'-偶氮雙(異丁腈)、2,2'-偶氮雙-2,4-二甲基戊腈、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、1,1'-偶氮雙-環己烷-1-甲腈等。作為所述有機過氧化物,可列舉:過氧化苯甲醯、過氧化二碳酸二異丙酯、過氧化二碳酸二正丙酯、過氧化二枯基、過氧化二-叔丁基、過氧化新癸酸叔丁酯、過氧化2-乙基己酸叔丁酯、過氧化三甲基乙酸叔丁酯、2,5-二甲基-2,5-二(過氧化叔丁基)己烷。這些可單獨使用,也可並用兩種以上。就反應性優異的觀點而言,優選為使用有機過氧化物。As a radical initiator used when producing a polymer (B) by a radical reaction, a well-known azo type compound and an organic peroxide can be used. As an example of an azo type compound, 2,2'-azobis(isobutyronitrile), 2,2'-azobis-2,4-dimethylvaleronitrile, 2,2'- Azobis(4-methoxy-2,4-dimethylvaleronitrile), 1,1'-azobis-cyclohexane-1-carbonitrile, etc. Examples of the organic peroxide include benzyl peroxide, diisopropyl peroxydicarbonate, di-n-propyl peroxydicarbonate, dicumyl peroxide, di-tert-butyl peroxide, peroxydicarbonate Tert-butyl neodecanoate, tert-butyl 2-ethylhexanoate peroxy, tert-butyl peroxytrimethyl acetate, 2,5-dimethyl-2,5-di(tert-butyl peroxide) Hexane. These may be used alone or in combination of two or more. From the viewpoint of being excellent in reactivity, it is preferable to use an organic peroxide.
聚合物(B)通過重量平均分子量為200~13000,與聚烯烴樹脂(A)的相容性優異,可獲得溶液的保存穩定性或接著劑的硬化性優異的接著劑。更優選為具有羧基或酸酐基的聚合物(B)的重量平均分子量為300~10000。 換言之,若聚合物(B)的重量平均分子量未滿200,則有可能接著劑層的機械強度變低而在電解質溶液中的耐受性不足。另外,若重量平均分子量大於13000,則有可能與聚烯烴樹脂(A)的相容性惡化,接著劑溶液的保存穩定性惡化,或接著劑膜白化而導致接著力惡化。The polymer (B) has a weight average molecular weight of 200 to 13,000, has excellent compatibility with the polyolefin resin (A), and can obtain an adhesive excellent in the storage stability of the solution and the curability of the adhesive. More preferably, the polymer (B) having a carboxyl group or an acid anhydride group has a weight average molecular weight of 300 to 10,000. In other words, when the weight average molecular weight of the polymer (B) is less than 200, there is a possibility that the mechanical strength of the adhesive layer becomes low and the resistance to the electrolyte solution is insufficient. On the other hand, when the weight average molecular weight exceeds 13,000, the compatibility with the polyolefin resin (A) may deteriorate, the storage stability of the adhesive solution may deteriorate, or the adhesive film may become white and the adhesive force may deteriorate.
就可獲得在電解質溶液中的耐久性優異的接著劑的觀點而言,聚合物(B)優選為酸價X(mmol/g)為1.2~20。 若為所述範圍內,則通過交聯反應而在電解質溶液中的耐久性優異。另外,與聚烯烴樹脂(A)的相容性優異,接著強度得到優化。The polymer (B) preferably has an acid value X (mmol/g) of 1.2 to 20 from the viewpoint of obtaining an adhesive excellent in durability in an electrolytic solution. Within this range, durability in an electrolytic solution due to a crosslinking reaction is excellent. In addition, the compatibility with the polyolefin resin (A) is excellent, and then the strength is optimized.
聚合物(B)通過相對於聚烯烴樹脂(A)與具有羧基或酸酐基的聚合物(B)的和100重量%而含有0.2重量%~5重量%,可獲得在電解質溶液中的優異的耐久性。更優選為0.5重量%~4重量%。 換言之,若聚合物(B)的含量未滿0.2重量%,則有可能在長期的電解質溶液浸漬時引起接著強度的降低,或產生成形加工部的外觀不良。另外,若含量多於5重量%,則有可能接著劑膜變得過硬而導致接著力惡化,或在電解質溶液中的耐久性惡化。The polymer (B) contains 0.2% by weight to 5% by weight with respect to 100% by weight of the sum of the polyolefin resin (A) and the polymer (B) having a carboxyl group or an acid anhydride group, and an excellent electrolyte solution can be obtained. Durability. More preferably, it is 0.5 to 4 weight%. In other words, when the content of the polymer (B) is less than 0.2 wt %, there is a possibility that the adhesive strength decreases during long-term immersion in the electrolytic solution, or the appearance of the molded part may be defective. In addition, when the content exceeds 5% by weight, the adhesive film may become too hard, and the adhesive force may be deteriorated, or the durability in the electrolyte solution may be deteriorated.
<其他聚烯烴樹脂> 在本實施形態中,在不損及發明的效果的範圍中,除具有羧基或酸酐基的聚烯烴樹脂(A)以外,也可並用不具有羧基或酸酐基的聚烯烴樹脂作為聚烯烴樹脂成分。其他聚烯烴樹脂的含量並無特別限定,在所述聚烯烴樹脂成分100重量%中,優選為未滿70重量%,更優選為未滿50重量%,進而優選為未滿30重量%。<Other polyolefin resins> In the present embodiment, in addition to the polyolefin resin (A) having a carboxyl group or an acid anhydride group, a polyolefin not having a carboxyl group or an acid anhydride group may be used in combination within a range that does not impair the effects of the invention. The resin is used as the polyolefin resin component. The content of other polyolefin resins is not particularly limited, but is preferably less than 70% by weight, more preferably less than 50% by weight, and still more preferably less than 30% by weight in 100% by weight of the polyolefin resin component.
<硬化劑(C)> 其次,對本發明中使用的硬化劑(C)進行說明。 硬化劑(C)可通過與所述聚烯烴樹脂(A)及聚合物(B)的羧基或酸酐基進行反應而表現出充分的接著強度,即便長時間浸漬於電解質溶液中,也可抑制成形部的外觀不良,並將接著強度維持為高水準。<Curing agent (C)> Next, the curing agent (C) used in the present invention will be described. The curing agent (C) can exhibit sufficient adhesive strength by reacting with the carboxyl groups or acid anhydride groups of the polyolefin resin (A) and the polymer (B), and can suppress molding even when immersed in an electrolyte solution for a long time. The appearance of the part was poor, and the adhesive strength was maintained at a high level.
硬化劑(C)優選為具有選自異氰酸酯基、環氧基、碳二醯亞胺基、氮丙啶基中的至少一種以上的官能基,更優選為選自異氰酸酯基、環氧基中。 通過所述官能基與聚烯烴樹脂(A)及所述聚合物(B)的羧基或酸酐基進行反應,可獲得在電解質溶液中具有高的耐久性的交聯結構。The curing agent (C) preferably has at least one functional group selected from the group consisting of an isocyanate group, an epoxy group, a carbodiimide group, and an aziridine group, and more preferably selected from an isocyanate group and an epoxy group. By reacting the functional group with the carboxyl group or acid anhydride group of the polyolefin resin (A) and the polymer (B), a crosslinked structure having high durability in an electrolytic solution can be obtained.
具有異氰酸酯基的硬化劑(C)並無限定,可優選地使用眾所周知的二異氰酸酯及由這些衍生出的化合物。 例如可例示:2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、亞二甲苯基二異氰酸酯、二苯基甲烷二異氰酸酯、異佛爾酮二異氰酸酯、1,5-萘二異氰酸酯、六亞甲基二異氰酸酯、雙(4-異氰酸酯基環己基)甲烷、或氫化二苯基甲烷二異氰酸酯等二異氰酸酯及由這些二異氰酸酯衍生出的化合物。作為由二異氰酸酯衍生出的化合物,可列舉:所述二異氰酸酯的異氰脲酸酯體、加合物體、縮二尿素型體、脲二酮體、脲基甲酸酯體、具有異氰酸酯殘基的預聚物(由二異氰酸酯與多元醇獲得的低聚合物)、或者這些的複合體等。這些可單獨使用,也可任意地組合使用兩種以上。其中,就在電解質溶液中的耐久性優異的觀點而言,優選為含有選自縮二脲體、異氰脲酸酯體、尿素二酮體中的結構的硬化劑(C)。The hardener (C) having an isocyanate group is not limited, and well-known diisocyanates and compounds derived from these can be preferably used. For example, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, 1,5-naphthalene diisocyanate, Diisocyanates such as methylene diisocyanate, bis(4-isocyanatocyclohexyl)methane, or hydrogenated diphenylmethane diisocyanate, and compounds derived from these diisocyanates. Examples of compounds derived from diisocyanates include isocyanurate compounds, adduct compounds, diurea acetal compounds, uretdione compounds, allophanate compounds, and isocyanate residue-containing compounds of the above-mentioned diisocyanates. prepolymers (oligomers obtained from diisocyanates and polyols), or composites of these. These may be used alone or in any combination of two or more. Among them, the curing agent (C) containing a structure selected from a biuret body, an isocyanurate body, and a urea diketone body is preferable from the viewpoint of excellent durability in an electrolyte solution.
作為具有異氰酸酯基的硬化劑(C)的市售品,例如可列舉:日本聚氨酯股份有限公司製造的克羅奈特(Coronate)HX、HL、L、2770,旭化成化學股份有限公司製造的多耐德(Duranate)24A-100、TPA-100、P301-75E、TSE-100、MFA-75B、MHG80-B,三井化學股份有限公司製造的塔克奈特(Takenate)D-110N、D-120N、D-127N、D-160N、D-170N、D-165N、D-178N等。As a commercial item of the hardener (C) having an isocyanate group, for example, Coronate HX, HL, L, and 2770 manufactured by Nippon Polyurethane Co., Ltd., and Polyurethane manufactured by Asahi Kasei Chemical Co., Ltd. Duranate 24A-100, TPA-100, P301-75E, TSE-100, MFA-75B, MHG80-B, Takenate D-110N, D-120N, D-127N, D-160N, D-170N, D-165N, D-178N, etc.
具有環氧基的硬化劑(C)並無限定,可優選地使用眾所周知的環氧化合物。 例如可列舉:雙酚A二縮水甘油醚、改性雙酚A二縮水甘油醚、酚醛清漆縮水甘油醚、甘油聚縮水甘油醚、聚甘油聚縮水甘油醚、N,N-雙(2,3-環氧基丙基)苯胺、2-甲基-N,N-雙(2,3-環氧基丙基)苯胺、N,N-二縮水甘油基苯胺、N,N-二縮水甘油基-2-甲基苯胺、N,N,N',N'-四(2,3-環氧基丙基)-1,4-苯二胺、N,N,N',N'-四(氧雜環丙烷-2-基甲基)-4,4'-亞甲基雙苯胺、N,N-二縮水甘油基-4-(縮水甘油氧基)苯胺等具有芳香族氨基的環氧化合物、2,4,6-三(縮水甘油氧基)-1,3,5-三嗪等具有三嗪骨架的環氧化合物等。這些可單獨使用,也可任意地組合使用兩種以上。The hardener (C) having an epoxy group is not limited, and a well-known epoxy compound can be preferably used. For example, bisphenol A diglycidyl ether, modified bisphenol A diglycidyl ether, novolak glycidyl ether, glycerol polyglycidyl ether, polyglycerol polyglycidyl ether, N,N-bis(2,3 - Epoxypropyl)aniline, 2-methyl-N,N-bis(2,3-epoxypropyl)aniline, N,N-diglycidylaniline, N,N-diglycidyl -2-methylaniline, N,N,N',N'-tetrakis(2,3-epoxypropyl)-1,4-phenylenediamine, N,N,N',N'-tetrakis(2,3-epoxypropyl)-1,4-phenylenediamine Epoxy compounds having aromatic amino groups such as oxiran-2-ylmethyl)-4,4'-methylenedianiline, N,N-diglycidyl-4-(glycidyloxy)aniline , 2,4,6-tris(glycidyloxy)-1,3,5-triazine and other epoxy compounds having a triazine skeleton, etc. These may be used alone or in any combination of two or more.
作为具有环氧基的硬化剂(C)的市售品,例如可列舉:三菱化学股份有限公司製造的jER-828、jER-834、jER-1001、jER-1002、jER-1004、jER-604、jER-630,艾迪科(ADEKA)股份有限公司製造的艾迪科樹脂(Adeka resin)EP-4100、EP-4340、EP-4901、EP-4950、EP-4000、EP-4005、EP-3950S、EP-3980S,長瀨化成(Nagase ChemteX)股份有限公司製造的丹納考爾(Denacol)EX-611、EX614、EX-411、EX-211、R-45EPT,日產化學股份有限公司製造的TEPIC-G、TEPIC-S、TEPIC-SP、TEPIC-SS、TEPIC-HP、TEPIC-L、TEPIC-PAS、TEPIC-VL,三菱氣體化學股份有限公司製造的特拉德(TETRAD)-X、特拉德(TETRAD)-C等。As a commercial item of the hardener (C) which has an epoxy group, for example, the Mitsubishi Chemical Corporation make jER-828, jER-834, jER-1001, jER-1002, jER-1004, jER-604 are mentioned. , jER-630, Adeka resin EP-4100, EP-4340, EP-4901, EP-4950, EP-4000, EP-4005, EP- 3950S, EP-3980S, Denacol EX-611, EX614, EX-411, EX-211, R-45EPT manufactured by Nagase ChemteX Co., Ltd., manufactured by Nissan Chemical Co., Ltd. TEPIC-G, TEPIC-S, TEPIC-SP, TEPIC-SS, TEPIC-HP, TEPIC-L, TEPIC-PAS, TEPIC-VL, TETRAD-X, special Rad (TETRAD)-C et al.
具有碳二醯亞胺基的硬化劑(C)並無限定,但可優選地使用眾所周知的碳二醯亞胺化合物。例如可列舉具有異氰酸酯基的硬化劑中例示的眾所周知的二異氰酸酯及衍生物的縮聚物。這些可單獨使用,也可任意地組合使用兩種以上。The hardener (C) having a carbodiimide group is not limited, but a well-known carbodiimide compound can be preferably used. For example, the well-known diisocyanate and the polycondensate of a derivative|guide_body exemplified in the hardener which have an isocyanate group are mentioned. These may be used alone or in any combination of two or more.
作為具有碳二醯亞胺基的硬化劑(C)的市售品,例如可列舉日清紡化學股份有限公司製造的卡保迪萊(Carbodilite)V-01、V-03、V-05、V-07、V-09等。As a commercial item of the hardener (C) which has a carbodiimide group, for example, Nisshinbo Chemical Co., Ltd. Carbodilite V-01, V-03, V-05, V- 07, V-09, etc.
具有氮丙啶基的硬化劑(C)並無限定,但可優選地使用眾所周知的氮丙啶化合物。例如可列舉:N,N'-六亞甲基-1,6-雙(1-氮丙啶羧基醯胺)、N,N'-二苯基甲烷-4,4'-雙(1-氮丙啶羧基醯胺)、三羥甲基丙烷-三-β-氮丙啶基丙酸酯、N,N'-甲苯-2,4-雙(1-氮丙啶羧基醯胺)、三亞乙基三聚氰胺、三羥甲基丙烷-三-β-(2-甲基氮丙啶)丙酸酯、雙異鄰苯二甲醯基-1,2-甲基氮丙啶、三(1-氮丙啶基)氧化膦、三(2-甲基-1-氮丙啶基)氧化膦等。這些可單獨使用,也可任意地組合使用兩種以上。The hardener (C) having an aziridine group is not limited, but a well-known aziridine compound can be preferably used. For example, N,N'-hexamethylene-1,6-bis(1-aziridinecarboxyamide), N,N'-diphenylmethane-4,4'-bis(1-nitrogen) Propylene carboxyamide), trimethylolpropane-tri-beta-aziridinyl propionate, N,N'-toluene-2,4-bis(1-aziridinecarboxyamide), triethylene melamine, trimethylolpropane-tris-beta-(2-methylaziridine) propionate, bisisophthaloyl-1,2-methylaziridine, tris(1-nitrogen) propidyl) phosphine oxide, tris(2-methyl-1-aziridinyl) phosphine oxide, and the like. These may be used alone or in any combination of two or more.
作為具有氮丙啶基的硬化劑(C)的市售品,例如可列舉日本催化劑股份有限公司製造的凱米塔特(chemitite)PZ-33、相互藥工股份有限公司製造的庫勞斯林科(CROSSLINKER)CL-427等。As a commercial item of the hardener (C) which has an aziridine group, for example, Chemitite PZ-33 manufactured by Nippon Catalyst Co., Ltd., and Kurauslinco manufactured by Mutual Pharmaceutical Co., Ltd. (CROSSLINKER) CL-427 et al.
在將接著劑組合物中所含的聚烯烴樹脂(A)設為i克(g)、將具有羧基或酸酐基的聚合物(B)設為j克(g)、將硬化劑(C)的官能基設為Z毫莫耳(mmol)的情況下,以Z/(P*i+X*j)(P:聚烯烴樹脂(A)的酸價,X:聚合物(B)的酸價)成為0.3~10的範圍而包含硬化劑(C),更優選為以0.5~7的範圍包含。此外,本說明書中“*”表示乘算記號。 若為0.3~10的範圍內,則相對於源自聚烯烴樹脂(A)中的羧基的活性氫的環氧基的量適合,因此通過交聯結構而凝聚力、接著強度、在電解質溶液中的耐久性優異。另外,難以過量地存在未反應的硬化劑(C),因此在電解質溶液中的耐久性也優化。Let the polyolefin resin (A) contained in the adhesive composition be i g (g), the polymer (B) having a carboxyl group or an acid anhydride group be j g (g), and the curing agent (C) When the functional group is set to Z mmol (mmol), Z/(P*i+X*j) (P: acid value of polyolefin resin (A), X: acid value of polymer (B) valence) in the range of 0.3 to 10 to contain the curing agent (C), more preferably in the range of 0.5 to 7. In addition, in this specification, "*" represents a multiplication symbol. If it is in the range of 0.3 to 10, the amount of the epoxy group with respect to the active hydrogen derived from the carboxyl group in the polyolefin resin (A) is suitable, so that the cohesion force, the adhesive strength, and the adhesion in the electrolyte solution are improved by the cross-linked structure. Excellent durability. In addition, unreacted hardener (C) is difficult to exist in excess, so durability in an electrolytic solution is also optimized.
本實施形態的接著劑可進一步含有矽烷偶合劑。作為矽烷偶合劑,例如可列舉:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷等具有乙烯基的三烷氧基矽烷,3-氨基丙基三乙氧基矽烷、N-(2-氨基乙基)3-氨基丙基三甲氧基矽烷等具有氨基的三烷氧基矽烷,3-縮水甘油氧基丙基三甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷等具有縮水甘油基的三烷氧基矽烷等。以接著劑的固體成分為基準,矽烷偶合劑的添加量優選為0.1質量%~5質量%,更優選為0.5質量%~3質量%。由此,可提高與金屬箔的接著強度。The adhesive of this embodiment may further contain a silane coupling agent. Examples of the silane coupling agent include trialkoxysilanes having a vinyl group such as vinyltrimethoxysilane and vinyltriethoxysilane, 3-aminopropyltriethoxysilane, N-(2- Aminoethyl) 3-aminopropyltrimethoxysilane and other trialkoxysilanes having amino groups, 3-glycidoxypropyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyl Trimethoxysilane having a glycidyl group, such as glycidyl trimethoxysilane, 3-glycidoxypropyl triethoxysilane, and the like. The addition amount of the silane coupling agent is preferably 0.1% by mass to 5% by mass, and more preferably 0.5% by mass to 3% by mass, based on the solid content of the adhesive. Thereby, the bonding strength with the metal foil can be improved.
另外,本實施形態的接著劑可進一步含有磷的含氧酸或其衍生物。磷的含氧酸或其衍生物中,磷的含氧酸只要具有至少一個游離的含氧酸即可,例如可列舉:次亞磷酸(hypophosphorus acid)、亞磷酸、正磷酸、次磷酸等磷酸類,偏磷酸、焦磷酸、三聚磷酸、多磷酸、超磷酸等縮合磷酸類。另外,作為磷的含氧酸的衍生物,可列舉使所述磷的含氧酸以殘留至少一個游離的含氧酸的狀態與醇類局部地酯化而成的化合物等。作為這些醇,可列舉:甲醇、乙醇、乙二醇、甘油等脂肪族醇,苯酚、二甲苯酚、對苯二酚、鄰苯二酚、間苯三酚等芳香族醇等。磷的含氧酸或其衍生物也可組合使用兩種以上。以接著劑的固體成分為基準,磷的含氧酸或其衍生物的添加量優選為0.01質量%~10質量%,更優選為0.05質量%~5質量%,特別優選為0.1質量%~1質量%。由此,可提高電解質溶液浸漬後的接著強度。Moreover, the adhesive agent of this embodiment may further contain the oxo acid of phosphorus, or its derivative(s). Among phosphorus oxoacids or derivatives thereof, phosphorus oxoacids only need to have at least one free oxoacid, and examples thereof include phosphoric acids such as hypophosphorus acid, phosphorous acid, orthophosphoric acid, and hypophosphorous acid. Condensed phosphoric acid such as metaphosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, polyphosphoric acid, superphosphoric acid, etc. Moreover, as a derivative of the oxoacid of phosphorus, the compound etc. which partially esterified the oxoacid of phosphorus with alcohols in the state which left at least one free oxoacid are mentioned. Examples of these alcohols include aliphatic alcohols such as methanol, ethanol, ethylene glycol, and glycerin, and aromatic alcohols such as phenol, xylenol, hydroquinone, catechol, and phloroglucinol. The oxoacid of phosphorus or its derivative(s) may be used in combination of 2 or more types. The addition amount of the phosphorus oxo acid or its derivative is preferably 0.01% by mass to 10% by mass, more preferably 0.05% by mass to 5% by mass, and particularly preferably 0.1% by mass to 1% based on the solid content of the adhesive. quality%. Thereby, the adhesive strength after immersion in the electrolyte solution can be improved.
本發明的接著劑可進一步含有環氧磷酸酯樹脂。所述環氧磷酸酯樹脂為環氧樹脂的環氧基與磷酸反應,環氧基開環,利用磷酸酯鍵將環氧樹脂部分與磷酸部分鍵合而成的樹脂。由此,可提高電解質溶液浸漬後的接著強度。The adhesive of the present invention may further contain epoxy phosphate resin. The epoxy phosphate resin is a resin formed by reacting the epoxy group of the epoxy resin with phosphoric acid, the epoxy group is ring-opened, and the epoxy resin part and the phosphoric acid part are bonded by a phosphate bond. Thereby, the adhesive strength after immersion in the electrolyte solution can be improved.
優選的環氧磷酸酯樹脂為下述通式(1)、通式(2)所表示的化合物。Preferred epoxy phosphate resins are compounds represented by the following general formula (1) and (2).
通式(1) [化1] General formula (1) [Chemical 1]
通式(2) [化2] General formula (2) [Chemical 2]
作為與磷酸反應的環氧樹脂,例如可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂、雙酚AD型環氧樹脂、聯苯型環氧樹脂、萘型環氧樹脂、脂環式環氧樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧樹脂、雜環式環氧樹脂、二芳基碸型環氧樹脂、對苯二酚型環氧樹脂及這些的改性物等。Examples of epoxy resins reacted with phosphoric acid include bisphenol A-type epoxy resins, bisphenol F-type epoxy resins, phenol novolak-type epoxy resins, bisphenol AD-type epoxy resins, and biphenyl-type epoxy resins. Resin, naphthalene-type epoxy resin, alicyclic epoxy resin, glycidyl ester-type epoxy resin, glycidylamine-type epoxy resin, heterocyclic epoxy resin, diarylidene epoxy resin, terephthalene Phenolic epoxy resins and modified products thereof, etc.
作為環氧磷酸酯樹脂,也可使用市售品。具體而言,優選為烏拉德(URAD)-DD79(日本DSM公司製造)。進而,也優選為具有與所述烏拉德(URAD)-DD79同等的特性值的環氧磷酸酯樹脂。As epoxy phosphate resin, a commercial item can also be used. Specifically, URAD-DD79 (manufactured by DSM, Japan) is preferable. Furthermore, epoxy phosphate resin which has characteristic values equivalent to the said URAD (URAD)-DD79 is also preferable.
本實施形態的接著劑可含有鄰苯二酚或其衍生物。具體可列舉:鄰苯二酚、叔丁基鄰苯二酚、腎上腺素(adrenaline)、去甲腎上腺素(noradrenaline)、多巴胺(dopamine)、去甲二氫愈創木酸(nordihydroguaiaretic acid)等。由此,可提高與金屬箔的接著強度。The adhesive of this embodiment may contain catechol or a derivative thereof. Specifically, catechol, tert-butylcatechol, epinephrine (adrenaline), noradrenaline (noradrenaline), dopamine (dopamine), nordihydroguaiaretic acid (nordihydroguaiaretic acid), etc. are mentioned. Thereby, the bonding strength with the metal foil can be improved.
本實施形態的接著劑組合物也可包含有機溶劑。有機溶劑並無特別限定,優選為可以單獨溶劑或混合溶劑的形式將本接著劑組合物中使用的材料溶解、與硬化劑(C)的反應性為非活性、且可通過接著劑塗敷時的乾燥步驟的過熱揮發而加以去除者。作為這些溶劑的具體例,例如可列舉:甲苯、二甲苯等芳香族系有機溶劑; 正己烷、正庚烷等脂肪族系有機溶劑; 環己烷、甲基環己烷等脂環族系有機溶劑; 甲基乙基酮、甲基異丁基酮、環己酮等酮系溶劑; 乙酸乙酯、乙酸丁酯等酯系溶劑; 乙醇、甲醇、正丙醇、2-丙醇、丁醇、己醇等醇系溶劑; 二異丙醚、丁基溶纖劑、四氫呋喃、二噁烷、丁基卡必醇等醚系溶劑; 二乙二醇單甲醚、三乙二醇單甲醚、丙二醇單甲醚等二醇醚系溶劑; 乙二醇單甲醚乙酸酯、丙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯等二醇酯系溶劑等,這些溶劑可單獨使用,也可並用兩種以上。 這些溶劑中,就聚烯烴樹脂(A)的溶液的保存穩定性的方面而言,優選為芳香族系有機溶劑與酮系溶劑並用、芳香族系有機溶劑與醇系溶劑並用、脂環族系有機溶劑與酮系溶劑並用、脂環族系有機溶劑與醇系溶劑並用。The adhesive composition of this embodiment may contain an organic solvent. The organic solvent is not particularly limited, but it is preferable that the material used in the adhesive composition can be dissolved in a single solvent or a mixed solvent, the reactivity with the curing agent (C) is inactive, and the adhesive can be applied. It is removed by overheating volatilization in the drying step. Specific examples of these solvents include aromatic organic solvents such as toluene and xylene; aliphatic organic solvents such as n-hexane and n-heptane; alicyclic organic solvents such as cyclohexane and methylcyclohexane. Solvents; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.; ester solvents such as ethyl acetate and butyl acetate; ethanol, methanol, n-propanol, 2-propanol, butanol , alcohol solvents such as hexanol; diisopropyl ether, butyl cellosolve, tetrahydrofuran, dioxane, butyl carbitol and other ether solvents; diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, propylene glycol Glycol ether solvents such as monomethyl ether; glycol ester solvents such as ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, etc. These solvents can be used alone , and two or more of them may be used in combination. Among these solvents, from the viewpoint of the storage stability of the solution of the polyolefin resin (A), the combined use of an aromatic-based organic solvent and a ketone-based solvent, the combined use of an aromatic-based organic solvent and an alcohol-based solvent, and the combined use of an alicyclic organic solvent and an alicyclic solvent are preferred. An organic solvent and a ketone-based solvent are used in combination, and an alicyclic organic solvent is used in combination with an alcohol-based solvent.
本實施形態的接著劑組合物中,也可在不損及發明的效果的範圍內,視需要調配粘合賦予劑、塑化劑等公知的添加劑。 作為本實施形態中可使用的粘合賦予劑,可列舉:聚萜烯樹脂、松香系樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、共聚合系石油樹脂、苯乙烯樹脂及氫化石油樹脂等,所述粘合賦予劑是出於提高接著強度的目的而使用。這些粘合賦予劑可單獨使用,也可任意地組合使用兩種以上。 另外,作为本實施形態中使用的塑化剂,可列舉:聚異戊二烯、聚丁烯等液狀橡膠或工藝油等。In the adhesive composition of this embodiment, well-known additives, such as an adhesion-imparting agent and a plasticizer, may be mix|blended as needed in the range which does not impair the effect of this invention. Examples of the tackifier that can be used in the present embodiment include polyterpene resins, rosin-based resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymerized petroleum resins, styrene resins, and hydrogenated petroleum resins. Resins, etc., the adhesion imparting agent is used for the purpose of improving the adhesive strength. These adhesion-imparting agents may be used alone, or two or more of them may be arbitrarily used in combination. Moreover, as a plasticizer used in this embodiment, liquid rubber, process oil, etc., such as polyisoprene and polybutene, are mentioned.
本實施形態的接著劑組合物適合用於金屬箔(13)與熱熔接樹脂膜(15)的層疊。The adhesive composition of this embodiment is suitable for lamination|stacking of a metal foil (13) and a thermal fusion resin film (15).
<金屬箔> 作為金屬箔(13)的金屬,可列舉:鋁、銅、鎳、鋼、不銹鋼材(SUS)等。這些金屬箔也可為實施了各種表面處理的金屬箔。作為表面處理的例子,例如有噴砂(sand blast)處理、研磨處理等物理處理或利用蒸鍍的脫脂處理、蝕刻處理、塗布偶合劑或塗劑的底漆處理等表面處理。用以形成表面處理層的處理劑優選為包含與硬化劑(C)中的官能基反應的官能基,更優選為以包含選自由羧酸基、羥基及氨基所組成的群組中的至少一種官能基為宜。此處所謂的氨基,是一級胺與二級胺、及亞氨基。通過在金屬箔(13)表面上設置包含此種官能基的表面處理層,在使接著劑組合物熱硬化時,接著劑層中的環氧基與表面處理層中的所述官能基反應,由此可獲得初期接著強度大、耐電解質溶液性優異的層疊體,故優選。<Metal foil> As a metal of the metal foil (13), aluminum, copper, nickel, steel, stainless steel (SUS), etc. are mentioned. These metal foils may be metal foils to which various surface treatments were performed. Examples of the surface treatment include physical treatment such as sand blast treatment and grinding treatment, and surface treatment such as degreasing treatment by vapor deposition, etching treatment, and primer treatment for applying a coupling agent or paint. The treatment agent for forming the surface treatment layer preferably contains a functional group that reacts with the functional group in the hardener (C), and more preferably contains at least one selected from the group consisting of a carboxylic acid group, a hydroxyl group, and an amino group Functional groups are suitable. The amino group here refers to a primary amine, a secondary amine, and an imino group. By providing a surface treatment layer containing such a functional group on the surface of the metal foil (13), when the adhesive composition is thermally cured, the epoxy group in the adhesive layer reacts with the functional group in the surface treatment layer, As a result, a laminate having a high initial bonding strength and excellent electrolyte solution resistance can be obtained, which is preferable.
<熱熔接樹脂膜> 熱熔接樹脂膜(15)並無特別限定,優選為聚烯烴系膜,且優選為包含選自由聚乙烯、聚丙烯、烯烴系共聚物、這些化合物的酸改性物及離子聚合物所組成的群組中的至少一種熱塑性樹脂的未延伸膜。熱熔接樹脂膜的厚度並無特別限定,但優選為20 μm~150 μm。<Thermal fusion resin film> The thermal fusion resin film ( 15 ) is not particularly limited, but is preferably a polyolefin-based film, and preferably contains an acid-modified compound selected from the group consisting of polyethylene, polypropylene, olefin-based copolymers, and these compounds. An unstretched film of at least one thermoplastic resin from the group consisting of ionic polymers. The thickness of the thermal fusion resin film is not particularly limited, but is preferably 20 μm to 150 μm.
使用本實施形態的接著劑組合物而成的層疊體例如可如以下般而獲得。 將本實施形態的接著劑組合物塗敷於金屬箔(13)(或熱熔接樹脂膜(15))的其中一面,使溶劑揮散(乾燥)而形成未硬化的接著劑層,在60℃~150℃、加壓下在所述未硬化的接著劑層的表面上重疊熱熔接樹脂膜(或金屬箔)後,在40℃~80℃下靜置1天~10天左右,使接著劑層充分硬化(也稱為老化),將金屬箔與熱熔接樹脂膜貼合,由此可獲得層疊體。 接著劑組合物的塗敷可使用缺角輪塗布機(comma coater)等通常的塗敷機。另外,乾燥硬化時的硬化接著劑層的厚度(量)優選為0.5 g/m2 ~10 g/m2 左右。The laminated body formed using the adhesive composition of this embodiment can be obtained as follows, for example. The adhesive composition of the present embodiment is applied to one side of the metal foil (13) (or the heat-sealed resin film (15)), and the solvent is volatilized (dried) to form an uncured adhesive layer. After superimposing a thermal fusion resin film (or metal foil) on the surface of the uncured adhesive layer under pressure at 150°C, the adhesive layer is left to stand at 40°C to 80°C for about 1 to 10 days. After sufficient hardening (also referred to as aging), the metal foil and the thermal fusion resin film are bonded together to obtain a laminate. For the application of the adhesive composition, a normal coater such as a comma coater can be used. In addition, the thickness (amount) of the cured adhesive layer during drying and curing is preferably about 0.5 g/m 2 to 10 g/m 2 .
本實施形態的蓄電元件用包裝材可在金屬箔(13)的另一面(不與由本實施形態的接著劑組合物所形成的內層側接著劑層(14)相接的面)上,隔著外層側接著劑層(12)而形成外層側樹脂膜(11)。 外層側樹脂膜(11)可預先使用接著劑組合物(可與本實施形態的接著劑組合物相同,也可不同)層疊在金屬箔(13)上,也可在使用本實施形態的接著劑組合物而獲得金屬箔(13)與熱熔接樹脂膜(15)的層疊體後,在金屬箔(13)上隔著外層側接著劑層(12)而層疊外層側樹脂膜(11)。 作為所使用的外層側樹脂膜(11),可列舉聚酯樹脂或聚醯胺樹脂(尼龍)等的延伸膜等。外層側樹脂膜層(11)在使用層疊體作為蓄電元件用包裝材來形成蓄電元件用容器時,位於不與電解質溶液接觸的外側。The packaging material for electrical storage elements of the present embodiment may be separated from the other side of the metal foil ( 13 ) (the side not in contact with the adhesive layer ( 14 ) on the inner layer side formed from the adhesive composition of the present embodiment). The outer layer side resin film (11) is formed on the outer layer side adhesive layer (12). The resin film (11) on the outer layer side can be preliminarily laminated on the metal foil (13) using an adhesive composition (which may be the same as or different from the adhesive composition of the present embodiment), or the adhesive composition of the present embodiment may be used. After obtaining the laminated body of the metal foil (13) and the thermal fusion resin film (15) by combining the composition, the outer layer side resin film (11) is laminated on the metal foil (13) with the outer layer side adhesive layer (12) interposed therebetween. As the resin film ( 11 ) on the outer layer side to be used, a stretched film such as polyester resin or polyamide resin (nylon) can be mentioned. The outer-layer-side resin film layer ( 11 ) is located on the outer side which is not in contact with the electrolyte solution when the container for an electric storage element is formed using the laminate as a packaging material for an electric storage element.
關於本實施形態的蓄電元件用容器,可使用所述的蓄電元件用包裝材,以外層側樹脂膜層(11)構成凸面、熱熔接樹脂膜(15)構成凹面的方式成型而獲得。 此外,本說明書中所謂“凹面”,是指在將平坦狀態的電池用包裝材進行成型加工而製成如圖2所示的托盤狀的情況下,可將電解質溶液收納在內部的具有凹陷的面,本說明書中所謂“凸面”,是指所述具有凹陷的面的自身背面(相反側的面、背側的面)。The storage device container of the present embodiment can be obtained by molding the outer resin film layer ( 11 ) to form a convex surface and the thermal fusion resin film ( 15 ) to form a concave surface using the above-described packaging material for an energy storage device. In addition, the term "concave surface" in this specification refers to a concave surface that can accommodate an electrolyte solution inside when a flat battery packaging material is molded into a tray shape as shown in FIG. 2 . The "convex surface" in this specification refers to the back surface (the surface on the opposite side, the surface on the back side) of the surface having the depression.
二次電池等蓄電元件具備電池本體、分別與所述電池本體的正極及負極接合而成的多個端子、電池容器以及電解質溶液。所述電池容器是由隔著由本發明的接著劑組合物所形成的接著劑層(14)將金屬箔(13)與熱熔接樹脂膜(15)層疊而成的層疊體所得,所述熱熔接樹脂膜與所述電解質溶液相接。A power storage element such as a secondary battery includes a battery body, a plurality of terminals joined to the positive electrode and the negative electrode of the battery body, respectively, a battery container, and an electrolyte solution. The battery container is obtained by laminating a metal foil (13) and a heat-sealing resin film (15) via an adhesive layer (14) formed of the adhesive composition of the present invention, the heat-sealing The resin film is in contact with the electrolyte solution.
電解質溶液開始從熱熔接樹脂膜(15)向金屬箔(13)滲透,但由本發明的接著劑組合物所形成的接著劑層(14)對電解質溶液的耐受性優異,因此熱熔接樹脂膜與金屬箔之間的接著強度不會降低,不會產生漏液等問題。 [實施例]The electrolyte solution starts to permeate from the heat-sealing resin film ( 15 ) to the metal foil ( 13 ), but the adhesive layer ( 14 ) formed from the adhesive composition of the present invention is excellent in resistance to the electrolyte solution, so the heat-sealing resin film is The bonding strength to the metal foil is not lowered, and problems such as liquid leakage do not occur. [Example]
以下,通過實施例對本發明進行更詳細說明,但以下的實施例絲毫不限制本發明的權利範圍。此外,實施例中的各評價是依據下述方法。此外,實施例中,%表示質量%,份表示質量份。 <酸價的定量> 使所秤量的試樣a(g)溶解於回流的二甲苯中,並冷卻至室溫後,將酚酞作為指示劑,使用0.1 M的乙醇性氫氧化鉀進行滴定,由此進行定量。將指示劑的呈色殘留10秒鐘的時刻作為滴定的終點。若將滴定量設為b(mL),則可由以下的式子求出酸價。 酸價=0.1*b/aHereinafter, the present invention will be described in more detail by way of examples, but the following examples do not limit the scope of the right of the present invention at all. In addition, each evaluation in an Example was based on the following method. In addition, in an Example, % represents mass %, and a part represents a mass part. <Quantitative determination of acid value> The weighed sample a (g) was dissolved in refluxing xylene, cooled to room temperature, and then titrated with 0.1 M ethanolic potassium hydroxide using phenolphthalein as an indicator. This is quantified. The time at which the color of the indicator remained for 10 seconds was taken as the end point of the titration. The acid value can be obtained from the following formula, assuming that the titration amount is b (mL). Acid value=0.1*b/a
<重量平均分子量> 利用將TSKgel superHZM-N的管柱連接2根所得的東曹(Tosoh)股份有限公司製造的HLC-8220GPC系統,在洗脫液使用四氫呋喃,將管柱溫度設為40℃,流量為每分鐘0.35 mL的條件下進行測定。樣品是將2 mg的聚烯烴樹脂(A)溶解在5 mL的四氫呋喃中而調整。另外,重量平均分子量是通過標準聚苯乙烯換算而算出。<Weight average molecular weight> The HLC-8220GPC system manufactured by Tosoh Co., Ltd. obtained by connecting two columns of TSKgel superHZM-N was used. Tetrahydrofuran was used as the eluent, and the column temperature was set to 40°C. Measurements were performed at a flow rate of 0.35 mL per minute. The sample was prepared by dissolving 2 mg of polyolefin resin (A) in 5 mL of tetrahydrofuran. In addition, the weight average molecular weight was calculated by standard polystyrene conversion.
<熔點、熔解能(ΔE)> 熔點及ΔE可依據JIS K7121並通過DSC測定而求出。具體的測定方法如所述般。<Melting point and melting energy (ΔE)> The melting point and ΔE can be determined by DSC measurement in accordance with JIS K7121. The specific measurement method is as described above.
<共聚合組成比> 聚烯烴的共聚合組成比是使用日本電子股份有限公司製造的核磁共振(Nuclear Magnetic Resonance,NMR)(JNM-LA400)並通過13 C的測定而求出。 將20 mg樣品溶解在1 mL的氘代氯仿中進行測定。在25 ppm~30 ppm處包含源自丙烯的次甲基,在30 ppm~35 ppm處包含源自1-丁烯的次甲基。根據各峰值的積分比求出共聚合組成比。<Copolymerization composition ratio> The copolymerization composition ratio of polyolefin was calculated|required by the measurement of 13 C using the nuclear magnetic resonance (Nuclear Magnetic Resonance, NMR) (JNM-LA400) by JEOL Ltd. make. 20 mg of the sample was dissolved in 1 mL of deuterated chloroform for the determination. The methine group derived from propylene is contained at 25 ppm to 30 ppm, and the methine group derived from 1-butene is contained at 30 ppm to 35 ppm. The copolymerization composition ratio was calculated from the integral ratio of each peak.
<聚烯烴樹脂(A)的製備> <製造例1> 作為聚烯烴聚合反應,在經氮氣置換的內體積500 mL的玻璃制高壓釜中投入250 mL純化甲苯、以Al原子換算計為0.5 mg的甲基鋁氧烷、以Zr原子換算計為1.25 μg原子的二氯化二甲基矽烷基-雙-(4,5,6,7,8-五氫薁-2-基)鋯,升溫至20℃。繼而,一面以100 L/hr的一定速度供給丙烯,一面以在20℃下維持1.32 MPa的一定壓力的方式連續供給1-丁烯單體,開始聚合。在20℃下進行8小時聚合後,添加異丙醇而停止聚合。將所獲得的聚合物溶液添加至大量的甲醇中,使聚合物析出。將所析出的聚合物過濾、乾燥,由此獲得以丙烯/1-丁烯=72/28(莫耳比)共聚合而成的聚烯烴。 作為與聚烯烴的單體接枝反應,向內體積2 L的玻璃制反應容器中裝入所獲得的聚烯烴380 g、甲苯600 g、作為接枝單體的馬來酸酐16 g,在氮氣流下進行加熱溶解,並將溶液溫度設為100℃。攪拌1小時後,添加過氧化(2-乙基己酸)叔丁酯4 g,在所述溫度下持續反應4小時。將如此獲得的聚合物溶液一面攪拌一面添加至大量的甲醇中,使聚合物析出。將所析出的聚合物過濾後利用甲醇清洗數次,進行乾燥,由此獲得聚烯烴樹脂(A1)。關於所獲得的聚烯烴樹脂(A1),根據GPC測定確認到可去除聚烯烴樹脂(A1)以外的成分。 聚烯烴樹脂(A1)的Mw、酸價P、熔點、ΔE分別為186000、0.018 mmol/g、76℃、30 mJ/mg。<Preparation of polyolefin resin (A)> <Production example 1> As a polyolefin polymerization reaction, 250 mL of purified toluene was put into a glass autoclave with an inner volume of 500 mL replaced with nitrogen, and 0.5 mg in terms of Al atom was charged. of methylaluminoxane, dimethylsilyl-bis-(4,5,6,7,8-pentahydroazulene-2-yl)zirconium dichloride, which is 1.25 μg atoms in terms of Zr atoms, and the temperature rises to 20°C. Next, while supplying propylene at a constant rate of 100 L/hr, 1-butene monomer was continuously supplied at 20° C. to maintain a constant pressure of 1.32 MPa, and polymerization was started. After the polymerization was carried out at 20° C. for 8 hours, isopropanol was added to stop the polymerization. The obtained polymer solution was added to a large amount of methanol to precipitate a polymer. The precipitated polymer was filtered and dried to obtain a polyolefin copolymerized with propylene/1-butene=72/28 (molar ratio). As a monomer graft reaction with polyolefin, 380 g of the obtained polyolefin, 600 g of toluene, and 16 g of maleic anhydride as a graft monomer were charged into a glass-made reaction vessel with an inner volume of 2 L, and the mixture was heated under nitrogen. The solution temperature was set to 100°C by heating and dissolving under flow. After stirring for 1 hour, 4 g of tert-butyl peroxy(2-ethylhexanoate) was added, and the reaction was continued at the same temperature for 4 hours. The polymer solution thus obtained was added to a large amount of methanol while stirring to precipitate a polymer. The precipitated polymer was filtered, washed with methanol several times, and dried to obtain a polyolefin resin (A1). Regarding the obtained polyolefin resin (A1), it was confirmed by GPC measurement that components other than the polyolefin resin (A1) could be removed. The Mw, acid value P, melting point, and ΔE of the polyolefin resin (A1) were 186,000, 0.018 mmol/g, 76°C, and 30 mJ/mg, respectively.
<製造例2> 在聚烯烴聚合反應時以20 L/hr的流量供給丙烯,使用以Al原子換算計為0.4 mg的甲基鋁氧烷、以Zr原子換算計為1 μg原子的二氯化二甲基矽烷基-雙-(4,5,6,7,8-五氫薁-2-基)鋯,在與聚烯烴的單體接枝反應時,使用聚烯烴388 g、作為接枝單體的馬來酸酐10 g、作為自由基引發劑的過氧化(2-乙基己酸)叔丁酯2 g,除此以外利用與製造例1相同的方法來獲得以丙烯/1-丁烯=19/81(莫耳比)共聚合而成的聚烯烴樹脂(A2)。 聚烯烴樹脂(A2)的Mw、酸價P、熔點、ΔE分別為290000、0.06 mmol/g、58℃、27 mJ/mg。<Production Example 2> During the polyolefin polymerization reaction, propylene was supplied at a flow rate of 20 L/hr, and methylaluminoxane was 0.4 mg in terms of Al atom and 1 μg atom in dichloride in terms of Zr atom was used. Dimethylsilyl-bis-(4,5,6,7,8-pentahydroazulene-2-yl)zirconium, in the grafting reaction with the polyolefin monomer, 388 g of polyolefin was used as the grafting Propylene/1-butane was obtained by the same method as in Production Example 1, except that 10 g of maleic anhydride as a monomer and 2 g of tert-butyl peroxy(2-ethylhexanoate) as a radical initiator were used. A polyolefin resin (A2) obtained by copolymerization of olefin=19/81 (mol ratio). The Mw, acid value P, melting point, and ΔE of the polyolefin resin (A2) were 290,000, 0.06 mmol/g, 58°C, and 27 mJ/mg, respectively.
<製造例3> 在聚烯烴聚合反應時以150 L/hr的流量供給丙烯,在與聚烯烴的單體接枝反應時,使用聚烯烴379 g、作為接枝單體的馬來酸酐15 g、甲基丙烯酸月桂酯4 g、作為自由基引發劑的過氧化(2-乙基己酸)叔丁酯2 g,除此以外利用與製造例1相同的方法來獲得以丙烯/1-丁烯=86/14(莫耳比)共聚合而成的聚烯烴樹脂(A3)。 聚烯烴樹脂(A3)的Mw、酸價P、熔點、ΔE分別為194000、0.12 mmol/g、92℃、28 mJ/mg。<Production Example 3> During the polyolefin polymerization reaction, propylene was supplied at a flow rate of 150 L/hr, and during the graft reaction with the polyolefin monomer, 379 g of polyolefin and 15 g of maleic anhydride as the graft monomer were used. , 4 g of lauryl methacrylate, and 2 g of tert-butyl peroxy(2-ethylhexanoate) as a radical initiator, except that the same method as in Production Example 1 was used to obtain propylene/1-butane A polyolefin resin (A3) obtained by copolymerization of olefin = 86/14 (molar ratio). The Mw, acid value P, melting point, and ΔE of the polyolefin resin (A3) were 194000, 0.12 mmol/g, 92°C, and 28 mJ/mg, respectively.
<製造例4> 在聚烯烴聚合反應時以85 L/hr的流量供給丙烯,在與聚烯烴的單體接枝反應時,使用聚烯烴350 g、作為接枝單體的馬來酸酐40 g、作為自由基引發劑的過氧化(2-乙基己酸)叔丁酯10 g,除此以外利用與製造例1相同的方法來獲得以丙烯/1-丁烯=67/33(莫耳比)共聚合而成的聚烯烴樹脂(A4)。 聚烯烴樹脂(A4)的Mw、酸價P、熔點、ΔE分別為165000、0.3 mmol/g、74℃、28 mJ/mg。<Production Example 4> During the polyolefin polymerization reaction, propylene was supplied at a flow rate of 85 L/hr, and during the graft reaction with the polyolefin monomer, 350 g of polyolefin and 40 g of maleic anhydride as the graft monomer were used. , 10 g of tert-butyl peroxide (2-ethylhexanoate) as a radical initiator, except that the same method as in Production Example 1 was used to obtain propylene/1-butene=67/33 (molar ratio) copolymerized polyolefin resin (A4). The Mw, acid value P, melting point, and ΔE of the polyolefin resin (A4) were 165,000, 0.3 mmol/g, 74°C, and 28 mJ/mg, respectively.
<製造例5> 在聚烯烴聚合反應時,使用以Al原子換算計為1.5 mg的甲基鋁氧烷、以Zr原子換算計為3.5 μg原子的二氯化二甲基矽烷基-雙-(4,5,6,7,8-五氫薁-2-基)鋯,在與聚烯烴的單體接枝反應時,使用聚烯烴380 g、作為接枝單體的馬來酸酐18 g、作為自由基引發劑的過氧化(2-乙基己酸)叔丁酯2 g,除此以外利用與製造例1相同的方法來獲得以丙烯/1-丁烯=73/27(莫耳比)共聚合而成的聚烯烴樹脂(A5)。 聚烯烴樹脂(A5)的Mw、酸價P、熔點、ΔE分別為60000、0.12 mmol/g、76℃、26 mJ/mg。<Production Example 5> In the polyolefin polymerization reaction, 1.5 mg of methylaluminoxane in terms of Al atom and 3.5 μg of atomic dichloride dimethylsilyl-bis-( in terms of Zr atom were used. 4,5,6,7,8-Pentahydroazulene-2-yl)zirconium, in the graft reaction with the polyolefin monomer, 380 g of polyolefin, 18 g of maleic anhydride as the graft monomer, Except that 2 g of tert-butyl peroxy(2-ethylhexanoate) was used as a radical initiator, it was obtained by the same method as in Production Example 1 with propylene/1-butene=73/27 (mol ratio) ) copolymerized with polyolefin resin (A5). The Mw, acid value P, melting point, and ΔE of the polyolefin resin (A5) were 60,000, 0.12 mmol/g, 76°C, and 26 mJ/mg, respectively.
<製造例6> 在聚烯烴聚合反應時,使用以Al原子換算計為0.25 mg的甲基鋁氧烷、以Zr原子換算計為0.5 μg原子的二氯化二甲基矽烷基-雙-(4,5,6,7,8-五氫薁-2-基)鋯,在與聚烯烴的單體接枝反應時,使用聚烯烴380 g、作為接枝單體的馬來酸酐18 g、作為自由基引發劑的過氧化(2-乙基己酸)叔丁酯2 g,除此以外利用與製造例1相同的方法來獲得以丙烯/1-丁烯=72/28(莫耳比)共聚合而成的聚烯烴樹脂(A6)。 聚烯烴樹脂(A6)的Mw、酸價P、熔點、ΔE分別為376000、0.11 mmol/g、77℃、26 mJ/mg。<Production Example 6> In the polyolefin polymerization reaction, 0.25 mg of methylaluminoxane in terms of Al atom and 0.5 μg of atomic dichloride dimethylsilyl-bis-( in terms of Zr atom were used. 4,5,6,7,8-Pentahydroazulene-2-yl)zirconium, in the graft reaction with the polyolefin monomer, 380 g of polyolefin, 18 g of maleic anhydride as the graft monomer, Except that 2 g of tert-butyl peroxy(2-ethylhexanoate) was used as a radical initiator, it was obtained by the same method as in Production Example 1 with propylene/1-butene=72/28 (mol ratio) ) copolymerized with polyolefin resin (A6). The Mw, acid value P, melting point, and ΔE of the polyolefin resin (A6) were 376,000, 0.11 mmol/g, 77°C, and 26 mJ/mg, respectively.
<製造例7>(比較用) 使用可樂麗股份有限公司製造的可樂普林(Kuraprene)LIR-403(馬來化聚異戊二烯)作為聚烯烴樹脂(A7)。 聚烯烴樹脂(A7)的Mw、酸價P分別為45000、0.1 mmol/g,不具有熔點。<Production Example 7> (for comparison) Kuraprene LIR-403 (maleated polyisoprene) manufactured by Kuraprene Co., Ltd. was used as the polyolefin resin (A7). The Mw and the acid value P of the polyolefin resin (A7) were 45,000 and 0.1 mmol/g, respectively, and had no melting point.
<聚合物(B)的製備> <製造例8> 使用克雷威利(Cray Valley)公司製造的SMA2625(苯乙烯/馬來酸酐共聚物的半酯化物)作為聚合物(B1)。 聚合物(B1)的Mw、酸價X分別為9000、3.9 mmol/g。<Preparation of polymer (B)> <Production Example 8> SMA2625 (a half-esterified product of a styrene/maleic anhydride copolymer) manufactured by Cray Valley was used as the polymer (B1). The Mw and the acid value X of the polymer (B1) were 9000 and 3.9 mmol/g, respectively.
<製造例9> 使用三菱化學股份有限公司製造的達亞卡魯那(daiyakaruna)30(馬來酸酐/碳鏈數為20~28的α-烯烴共聚物)作為聚合物(B2)。 聚合物(B2)的Mw、酸價X分別為9000、1.3 mmol/g。<Production Example 9> Daiyakaruna 30 (maleic anhydride/α-olefin copolymer having 20 to 28 carbon chains) manufactured by Mitsubishi Chemical Co., Ltd. was used as the polymer (B2). The Mw and the acid value X of the polymer (B2) were 9000 and 1.3 mmol/g, respectively.
<製造例10> 使用巴斯夫(BASF)公司製造的塚克力(Joncryl)68(苯乙烯/丙烯酸共聚物)作為聚合物(B3)。 聚合物(B3)的Mw、酸價X分別為10000、3.5 mmol/g。<Production Example 10> Joncryl 68 (styrene/acrylic copolymer) manufactured by BASF was used as the polymer (B3). The Mw and the acid value X of the polymer (B3) were 10000 and 3.5 mmol/g, respectively.
<製造例11> 使用禾大(Croda)公司製造的普裡珀路(Pripol)1009(不飽和脂肪酸的氫化二聚物酸)作為聚合物(B4)。 聚合物(B4)的Mw、酸價X分別為900、2.4 mmol/g。<Production Example 11> Pripol 1009 (hydrogenated dimer acid of unsaturated fatty acid) manufactured by Croda was used as the polymer (B4). The Mw and the acid value X of the polymer (B4) were 900 and 2.4 mmol/g, respectively.
<製造例12> 使用可樂麗股份有限公司製造的乙索半(isobam)600(馬來酸酐/異丁烯共聚物)作為聚合物(B5)。 聚合物(B5)的Mw、酸價X分別為7000、14.1 mmol/g。<Production Example 12> As the polymer (B5), isobam 600 (maleic anhydride/isobutylene copolymer) manufactured by Kuraray Co., Ltd. was used. The Mw and the acid value X of the polymer (B5) were 7000 and 14.1 mmol/g, respectively.
<製造例13> 使用克雷威利(Cray Valley)公司製造的瑞考(Ricon)130MA20(馬來酸接枝改性聚丁二烯)作為聚合物(B6)。 聚合物(B6)的Mw、酸價X分別為6500、2.1 mmol/g。<Production Example 13> Ricon 130MA20 (maleic acid graft-modified polybutadiene) manufactured by Cray Valley was used as the polymer (B6). The Mw and the acid value X of the polymer (B6) were 6500 and 2.1 mmol/g, respectively.
<製造例14> 使用克雷威利(Cray Valley)公司製造的SMA3940(苯乙烯/馬來酸酐共聚物的半酯化物)作为聚合物(B7)。 聚合物(B7)的Mw、酸價X分別為11000、1.9 mmol/g。<Production Example 14> As the polymer (B7), SMA3940 (a half-esterified product of a styrene/maleic anhydride copolymer) manufactured by Cray Valley Co., Ltd. was used. The Mw and the acid value X of the polymer (B7) were 11000 and 1.9 mmol/g, respectively.
<製造例15> 在具備攪拌機、溫度計、回流冷凝器、氮氣導入管的1 L四口燒瓶中裝入甲基乙基酮160 g與馬來酸酐38.9 g,一面導入氮氣一面使用90℃的水浴進行加熱攪拌。在保持為回流狀態的情況下添加過氧化三甲基乙酸叔丁酯1.1 g,並進行4小時加熱攪拌來使其反應。使用蒸發器將以所述方式獲得的溶液蒸餾去除溶劑與未反應的馬來酸酐後,充分地進行乾燥,由此獲得馬來酸聚合物。將以所述方式獲得的聚合物設為聚合物(B8)。 聚合物(B8)的Mw、酸價X分別為250、16.9 mmol/g。<Production Example 15> A 1 L four-neck flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas introduction tube was charged with 160 g of methyl ethyl ketone and 38.9 g of maleic anhydride, and a water bath at 90° C. was used while introducing nitrogen gas. Heating and stirring are performed. While maintaining the reflux state, 1.1 g of t-butyl peroxytrimethylacetate was added, and the mixture was heated and stirred for 4 hours to react. After the solvent and unreacted maleic anhydride were distilled off from the solution obtained in the above manner using an evaporator, the solution was sufficiently dried to obtain a maleic acid polymer. The polymer obtained in the manner described above is referred to as polymer (B8). The Mw and acid value X of the polymer (B8) were 250 and 16.9 mmol/g, respectively.
<製造例16> 在具備攪拌機、溫度計、回流冷凝器、氮氣導入管的1 L四口燒瓶中裝入甲基乙基酮150 g,一面導入氮氣一面使用90℃的水浴進行加熱攪拌。在保持為回流狀態的情況下,使用滴加漏斗花費2小時滴加將甲基丙烯酸15 g、甲基丙烯酸月桂酯40 g、甲基丙烯酸甲酯45 g、及過氧化三甲基乙酸叔丁酯1.5 g均勻地混合而成的溶液,從而進行反應。滴加完成後持續加熱攪拌2小時,然後添加過氧化三甲基乙酸叔丁酯0.15 g,進而進行3小時加熱攪拌。使用蒸發器將以所述方式獲得的樹脂溶液濃縮並使其乾燥,由此獲得聚合物(B9)。 聚合物(B9)的Mw、酸價X分別為9000、17.0 mmol/g。<Production Example 16> A 1-L four-neck flask equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas introduction tube was charged with 150 g of methyl ethyl ketone, and heated and stirred using a 90° C. water bath while introducing nitrogen gas. While maintaining the reflux state, 15 g of methacrylic acid, 40 g of lauryl methacrylate, 45 g of methyl methacrylate, and t-butyl peroxytrimethylacetate were added dropwise using a dropping funnel over 2 hours. A solution in which 1.5 g of ester was uniformly mixed was reacted. After completion of the dropwise addition, heating and stirring were continued for 2 hours, and then 0.15 g of tert-butyl peroxytrimethylacetate was added, followed by further heating and stirring for 3 hours. The resin solution obtained in this manner was concentrated and dried using an evaporator, whereby a polymer (B9) was obtained. The Mw and the acid value X of the polymer (B9) were 9000 and 17.0 mmol/g, respectively.
<主劑的製備> 在玻璃容器中以相對於聚烯烴樹脂(A)與聚合物(B)的和100重量%的聚合物(B)的含有率成為表1記載的值的方式,調配共計20 g的聚烯烴樹脂(A)與聚合物(B),以甲基環己烷/甲基乙基酮=7/3(重量比)的混合溶媒80 g將其溶解,由此製備固體成分濃度20%的樹脂溶液,將其用作主劑溶液。<Preparation of main ingredient> In a glass container, a total of 20 g of polyolefin resin (A) and polymer (B) were dissolved in 80 g of a mixed solvent of methylcyclohexane/methyl ethyl ketone = 7/3 (weight ratio) to prepare a solid content A resin solution with a concentration of 20% was used as the main agent solution.
<硬化劑的製備> <硬化劑的製備例1> 在玻璃容器中加入旭化成化學股份有限公司製造的多耐德(Duranate)TPA-100(六亞甲基二異氰酸酯的三聚體、異氰酸酯基的官能基量為5.2 mmol/g)50 g、乙酸乙酯50 g並使其溶解,由此獲得固體成分濃度為50%的溶液。將其設為硬化劑(C1)。<Preparation of hardener> <Example 1 of preparation of hardener> Duranate TPA-100 (trimer of hexamethylene diisocyanate, isocyanate-based TPA-100 manufactured by Asahi Kasei Chemical Co., Ltd.) was placed in a glass container. The amount of functional groups was 5.2 mmol/g) 50 g and 50 g of ethyl acetate were dissolved to obtain a solution with a solid content concentration of 50%. Let it be the hardener (C1).
<硬化劑的製備例2> 在玻璃容器中加入三菱化學股份有限公司製造的jER-604(四縮水甘油基二氨基二苯基甲烷、環氧基的官能基量為10.0 mmol/g)50 g、乙酸乙酯50 g並使其溶解,由此獲得固體成分濃度為50%的溶液。將其設為硬化劑(C2)。<Preparation example 2 of hardener> 50 g of jER-604 (tetraglycidyl diaminodiphenylmethane, functional group amount of epoxy group: 10.0 mmol/g) manufactured by Mitsubishi Chemical Co., Ltd. was placed in a glass container , and 50 g of ethyl acetate were dissolved to obtain a solution with a solid content concentration of 50%. Make it hardener (C2).
<硬化劑的製備例3> 在玻璃容器中加入日清紡化學股份有限公司製造的卡保迪萊(Carbodilite)V-05(1,3-雙(2-異氰酸基-2-丙基)苯的縮合反應物、碳二醯亞胺基的官能基量為3.8 mmol/g、異氰酸酯基的官能基量為1.9 mmol/g)50 g並使其溶解,由此獲得固體成分濃度為50%的溶液。將其設為硬化劑(C3)。<Preparation Example 3 of Hardener> In a glass container, Carbodilite V-05 (1,3-bis(2-isocyanato-2-propyl)benzene manufactured by Nisshinbo Chemical Co., Ltd. The condensation reaction product, the functional group amount of carbodiimide group is 3.8 mmol/g, and the functional group amount of isocyanate group is 1.9 mmol/g) 50 g and dissolved to obtain a solid content concentration of 50%. solution. Make it hardener (C3).
<硬化劑的製備例4> 在玻璃容器中加入日本催化劑股份有限公司製造的凱米塔特(chemitite)PZ-33(三(1-氮丙啶丙酸)1,1,1-丙烷三基三亞甲基、氮丙啶基的官能基量為6.3 mmol/g)50 g、乙酸乙酯50 g並使其溶解,由此獲得固體成分濃度為50%的溶液。將其設為硬化劑(C4)。<Preparation Example 4 of Hardening Agent> Chemitite PZ-33 (tris(1-aziridine propionic acid) 1,1,1-propanetriyl) manufactured by Nippon Catalyst Co., Ltd. was placed in a glass container The functional group amount of trimethylene group and aziridine group was 6.3 mmol/g) 50 g and 50 g of ethyl acetate were dissolved to obtain a solution having a solid content concentration of 50%. Make it hardener (C4).
<金屬箔的製作> <處理鋁的製作例1> 使3.8份的多羧酸樹脂(壓克力賽特(Acryset)、EMN-260E、日本催化劑股份有限公司製造)、2份的正磷酸及4份的氟化鉻(III)溶解在990份的蒸餾水中,進而使0.2份的含噁唑啉基的聚合物(愛波卡斯(Epocros)WS-700、日本催化劑股份有限公司製造)溶解,由此製作固體成分濃度1%的處理劑1。 在實施了脫脂處理的鋁箔(40 μm)的其中一面上以乾燥塗布量成為50 mg/m2 的方式塗敷處理液1,在150℃下乾燥,由此獲得在表面處理層中具有源自多羧酸樹脂的羧基的AL-1。<Production of metal foil><Production example 1 of treated aluminum> 3.8 parts of polycarboxylic acid resin (Acryset, EMN-260E, manufactured by Nippon Catalyst Co., Ltd.), 2 parts of orthophosphoric acid and 4 parts of chromium (III) fluoride was dissolved in 990 parts of distilled water, and further 0.2 parts of an oxazoline group-containing polymer (Epocros WS-700, manufactured by Nippon Catalyst Co., Ltd.) was dissolved , thereby preparing a treatment agent 1 with a solid content concentration of 1%. On one side of the degreased aluminum foil (40 μm), the treatment liquid 1 was applied in a dry coating amount of 50 mg/m 2 , and dried at 150° C. to obtain a surface treatment layer with AL-1 of the carboxyl group of the polycarboxylic acid resin.
<處理鋁的製作例2> 使1份的氨基化苯酚聚合物、0.5份的氟化鉻(III)及2份的磷酸溶解在346.5份的蒸餾水中,由此製作固體成分濃度1%的處理劑2。 在實施了脫脂處理的鋁箔(40 μm)的其中一面上以乾燥塗布量成為50 mg/m2 的方式塗敷處理液2,在150℃下乾燥,由此獲得在表面處理層中具有源自氨基化苯酚聚合物的羥基的AL-2。<Production Example 2 of Treated Aluminum> A treatment with a solid content concentration of 1% was prepared by dissolving 1 part of an aminated phenol polymer, 0.5 parts of chromium (III) fluoride, and 2 parts of phosphoric acid in 346.5 parts of distilled water. agent 2. On one side of the degreased aluminum foil (40 μm), the treatment liquid 2 was applied so that the dry coating amount would be 50 mg/m 2 , and dried at 150° C. to obtain a surface-treated layer having a surface-treated layer derived from AL-2 of the hydroxyl groups of aminated phenolic polymers.
<處理鋁的製作例3> 將9.1份的氧化鈰、0.9份的磷酸鈉鹽及90份的蒸餾水混合,由此獲得固體成分濃度10%的氧化鈰溶膠(處理劑3)。 在實施了脫脂處理的鋁箔(40 μm)的其中一面上以乾燥塗布量成為80 mg/m2 的方式塗敷處理液3,在200℃下乾燥,由此獲得在表面處理層中具有源自磷酸的羥基的AL-3。<Production Example 3 of Treated Aluminum> By mixing 9.1 parts of cerium oxide, 0.9 parts of sodium phosphate, and 90 parts of distilled water, a cerium oxide sol having a solid content concentration of 10% (treatment agent 3) was obtained. On one side of the degreased aluminum foil (40 μm), the treatment liquid 3 was applied so that the dry coating amount would be 80 mg/m 2 , and dried at 200° C. to obtain a surface-treated layer having a surface-treated layer derived from AL-3 of the hydroxyl group of phosphoric acid.
<處理鋁的製作例4> 使4.5份的聚乙烯亞胺、0.5份的丙烯酸-異丙烯基噁唑啉共聚物及95份的蒸餾水混合,由此製作固體成分濃度5%的處理劑4。 在處理鋁AL-3的表面處理層面上進一步以乾燥塗布量成為25 mg/m2 的方式塗敷處理液4,在200℃下乾燥,由此獲得在表面處理層中具有源自聚乙烯亞胺的氨基的AL-4。<Preparation Example 4 of Treated Aluminum> By mixing 4.5 parts of polyethyleneimine, 0.5 parts of acrylic acid-isopropenyloxazoline copolymer, and 95 parts of distilled water, a treatment agent 4 having a solid content concentration of 5% was prepared. On the surface-treated layer of the treated aluminum AL-3, the treatment liquid 4 was further applied in a dry coating amount of 25 mg/m 2 , and dried at 200° C., thereby obtaining a surface treatment layer with polyethylene-derived AL-4 of the amino group of amines.
<實施例1~實施例23、比較例1~比較例4> 以成為表2所示的Z/(P*i+Z*j)的值的方式,調配各種主劑溶液與硬化劑溶液,並利用甲基環己烷/甲基乙基酮=7/3(重量比)的混合溶媒進行稀釋,調整為固體成分濃度15%而製作接著劑組合物。其中,關於實施例23,固體成分濃度為15%而粘度高,因此調整為固體成分10%來製作接著劑組合物。 依據後述的方法來製作表2記載的金屬箔與未延伸聚丙烯膜的層疊體,並評價初期接著強度、電解質溶液浸漬後的接著強度、電解質溶液浸漬後的成形部外觀變化的有無。<Example 1 to Example 23, Comparative Example 1 to Comparative Example 4> Various main ingredient solutions and curing agent solutions were prepared so as to obtain the value of Z/(P*i+Z*j) shown in Table 2. And it diluted with the mixed solvent of methylcyclohexane/methyl ethyl ketone=7/3 (weight ratio), it adjusted to 15% of solid content concentration, and produced the adhesive composition. However, in Example 23, since the solid content concentration was 15% and the viscosity was high, it was adjusted to 10% solid content to prepare an adhesive composition. The laminate of the metal foil and the unstretched polypropylene film described in Table 2 was produced according to the method described later, and the initial bonding strength, the bonding strength after immersion in the electrolyte solution, and the appearance of the molded part after immersion in the electrolyte solution were evaluated.
[表1]
[表2]
表1、表2中的記號如以下般。 LMA:甲基丙烯酸月桂酯 MMA:甲基丙烯酸甲酯 MAA:甲基丙烯酸The symbols in Tables 1 and 2 are as follows. LMA: Lauryl methacrylate MMA: Methyl methacrylate MAA: Methacrylic acid
<性能試驗> (尼龍/處理鋁層壓膜的製作) 相對於處理鋁的非處理面,以乾燥塗布量成為4 g/m2 的方式塗敷氨基甲酸酯系乾式層壓接著劑(東洋莫頓(Toyo morton)股份有限公司製造的“AD502/CAT10”),在100℃下乾燥1分鐘後,貼合厚度25 μm的二軸延伸尼龍膜。然後,在60℃下對所獲得的層疊體進行7天的硬化(老化),從而使接著劑充分硬化。以下將以所述方式獲得的尼龍/處理鋁層壓膜稱為“ONY/AL層疊膜”。<Performance test> (Preparation of nylon/treated aluminum laminate film) To the untreated surface of treated aluminum, a urethane-based dry lamination adhesive (Toyo) was applied so that the dry coating amount was 4 g/m 2 . "AD502/CAT10" manufactured by Toyo Morton Co., Ltd.), after drying at 100°C for 1 minute, a biaxially stretched nylon film having a thickness of 25 μm was attached. Then, the obtained laminate was hardened (aged) for 7 days at 60° C. to sufficiently harden the adhesive. The nylon/treated aluminum laminate film obtained in this manner is hereinafter referred to as "ONY/AL laminate film".
(尼龍/處理鋁/未延伸聚丙烯層壓膜的製作) 相對於ONY/AL層疊膜的鋁處理面,以乾燥塗布量成為2 g/m2 的方式塗敷實施例及比較例的各接著劑,在100℃下乾燥1分鐘後,貼合厚度30 μm的未延伸聚丙烯膜(CPP)。然後,在40℃下對所獲得的層疊體進行7天的老化,從而使接著劑充分硬化。以下將以所述方式獲得的尼龍/處理鋁/CPP層壓膜稱為“ONY/AL/CPP層疊膜”。(Preparation of nylon/treated aluminum/unstretched polypropylene laminate film) The adhesives of the examples and comparative examples were applied to the aluminum-treated surface of the ONY/AL laminate film so that the dry coating amount would be 2 g/m 2 . After drying at 100 °C for 1 minute, an unstretched polypropylene film (CPP) with a thickness of 30 μm was attached. Then, the obtained laminate was aged at 40° C. for 7 days to sufficiently harden the adhesive. The nylon/treated aluminum/CPP laminate film obtained in this manner is hereinafter referred to as "ONY/AL/CPP laminate film".
(處理鋁/未延伸聚丙烯層壓膜的製作) 相對於處理鋁的處理面,以乾燥塗布量成為2 g/m2 的方式塗敷各接著劑,在100℃下乾燥1分鐘後,貼合厚度30 μm的CPP。然後,在40℃下對所獲得的層疊體進行7天的老化,從而使接著劑充分硬化。以下將以所述方式獲得的處理鋁/CPP層壓膜稱為“AL/CPP層疊膜”。(Production of treated aluminum/unstretched polypropylene laminate film) Each adhesive was applied to the treated surface of treated aluminum so that the dry coating amount would be 2 g/m 2 , dried at 100° C. for 1 minute, and then attached. CPP with a thickness of 30 μm. Then, the obtained laminate was aged at 40° C. for 7 days to sufficiently harden the adhesive. The treated aluminum/CPP laminate film obtained in this manner is hereinafter referred to as "AL/CPP laminate film".
[初期接著強度(電解質溶液浸漬前)] 將所述AL/CPP層疊膜在25℃、濕度65%的環境下靜置6小時後,分別切斷為200 mm×15 mm的大小,依據ASTM-D1876-61的試驗法,使用拉伸試驗機在25℃、濕度65%的環境下,以負荷速度100 mm/min進行T型剝離試驗。以5個試片的平均值表示鋁箔/CPP間的剝離強度(N/15 mm寬)。按照以下基準對結果進行判定。 ◎:實用方面優異:7 N以上 ○:實用範圍:5 N以上且未滿7 N ×:無法實用:未滿5 N[Initial bonding strength (before immersion in electrolyte solution)] The AL/CPP laminate film was left to stand for 6 hours in an environment of 25°C and 65% humidity, and then cut into a size of 200 mm × 15 mm, according to ASTM- According to the test method of D1876-61, a T-peel test is performed using a tensile tester at a load speed of 100 mm/min in an environment of 25°C and a humidity of 65%. The peel strength (N/15 mm width) between aluminum foil/CPP is expressed as the average value of 5 test pieces. The results were judged according to the following criteria. ◎: Excellent in practical use: 7 N or more ○: Practical range: 5 N or more and less than 7 N ×: Unpractical: less than 5 N
[電解質溶液浸漬後的接著強度] 在85℃下將初期接著強度試驗中使用的相同的試片在電解質溶液[將六氟磷酸鋰溶解於碳酸乙二酯/碳酸二乙酯/碳酸二甲酯=1/1/1(容積比),製成1 mol/l的六氟磷酸鋰溶液而成者]中浸漬7天。然後取出試片,以流水清洗約10分鐘左右,利用紙手帕(paper wiper)將水充分拭去後,與浸漬試驗前的接著強度同樣地測定試片的接著強度。按照以下基準對測定結果進行判定。 ◎:實用方面優異:7 N以上 ○:實用範圍:5 N以上且未滿7 N ×:無法實用:未滿5 N[Adhesive strength after immersion in electrolyte solution] The same test piece used in the initial adhesive strength test was added to an electrolyte solution [dissolving lithium hexafluorophosphate in ethylene carbonate/diethyl carbonate/dimethyl carbonate=1/ 1/1 (volume ratio), immersed in 1 mol/l lithium hexafluorophosphate solution] for 7 days. Then, the test piece was taken out, washed with running water for about 10 minutes, and after the water was sufficiently wiped off with a paper wiper, the adhesion strength of the test piece was measured in the same manner as the adhesion strength before the immersion test. The measurement results were judged according to the following criteria. ◎: Excellent in practical use: 7 N or more ○: Practical range: 5 N or more and less than 7 N ×: Unpractical: less than 5 N
[電解質溶液浸漬後的成形部外觀變化的有無] 將所述ONY/AL/CPP層疊膜形成為110 mm×180 mm的坯料形狀,利用直型模具(沖頭形狀的長邊為60 mm、短邊為45 mm,拐角R=1 mm~2 mm,沖頭肩R=1 mm,模肩R=0.5 mm)以成形高度為5 mm的方式拉延而進行1階段成形。其次,在85℃下將成形的層疊膜在電解質溶液[將六氟磷酸鋰溶解於碳酸乙二酯/碳酸二乙酯/碳酸二甲酯=1/1/1(容積比),製成1 mol/l的六氟磷酸鋰溶液而成者]中浸漬7天。然後取出成形的層疊膜,以流水清洗約10分鐘左右,利用紙手帕將水充分拭去後,以目視評價成形部位的AL/CPP表面的外觀變化的有無。按照以下基準對結果進行判定。 ◎:實用方面優異:無浮起、白化 ○:實用範圍:無浮起,但有白化 ×:無法實用:有浮起[Whether there is a change in the appearance of the molded part after immersion in the electrolyte solution] The ONY/AL/CPP laminate film was formed into a billet shape of 110 mm × 180 mm, using a straight die (the long side of the punch shape was 60 mm and the short side was 60 mm). The side is 45 mm, the corner R = 1 mm to 2 mm, the punch shoulder R = 1 mm, the die shoulder R = 0.5 mm) is drawn so that the forming height is 5 mm, and one-stage forming is performed. Next, at 85°C, the formed laminated film was dissolved in an electrolyte solution [dissolving lithium hexafluorophosphate in ethylene carbonate/diethyl carbonate/dimethyl carbonate=1/1/1 (volume ratio) to make 1 mol/l of lithium hexafluorophosphate solution] in immersion for 7 days. Then, the formed laminate film was taken out, washed with running water for about 10 minutes, and after the water was sufficiently wiped off with a paper handkerchief, the presence or absence of a change in the appearance of the AL/CPP surface at the formed portion was visually evaluated. The results were judged according to the following criteria. ◎: Excellent in practical use: no floating and whitening ○: practical range: no floating, but whitening ×: not practical: floating
[表3]
如表3所示,比較例1中不含有具有羧基或酸酐基的聚合物(B),因此接著劑的交聯度不足,在長期電解質溶液浸漬時產生成形部的浮起。As shown in Table 3, in Comparative Example 1, since the polymer (B) having a carboxyl group or an acid anhydride group was not contained, the degree of crosslinking of the adhesive was insufficient, and the molded part floated during long-term electrolytic solution immersion.
比較例2中相對於聚烯烴樹脂(A)與聚合物(B)的和100重量%而較5重量%更多地含有聚合物(B),因此接著劑膜變得過硬,在電解質溶液浸漬時產生接著強度及成形部的外觀不良。In Comparative Example 2, the polymer (B) was contained more than 5% by weight with respect to the sum of 100% by weight of the polyolefin resin (A) and the polymer (B), so that the adhesive film became too hard and was immersed in the electrolyte solution. Defects in bonding strength and appearance of the formed part occur.
比較例3中聚烯烴樹脂(A)的熔點不處於55℃~100℃的範圍,因此接著劑的凝聚力不足,無法獲得充分的初期接著強度。In Comparative Example 3, since the melting point of the polyolefin resin (A) was not in the range of 55° C. to 100° C., the cohesive force of the adhesive was insufficient, and sufficient initial bonding strength could not be obtained.
比較例4中不含有硬化劑(C),因此未形成與聚烯烴樹脂(A)或聚合物(B)的交聯結構,接著劑的凝聚力不足,無法獲得充分的初期接著強度。In Comparative Example 4, since the curing agent (C) was not contained, a crosslinked structure with the polyolefin resin (A) or the polymer (B) was not formed, the cohesive force of the adhesive was insufficient, and sufficient initial adhesive strength could not be obtained.
另一方面,表3所示的實施例1~實施例23中,作為聚烯烴樹脂(A),含有優選量的重量平均分子量為4萬~40萬、熔點為55℃~100℃、且具有羧基或酸酐基的聚烯烴樹脂,作為硬化劑(C),含有優選量的具有選自異氰酸酯基、環氧基、碳二醯亞胺基、氮丙啶基中的至少一種以上的官能基的硬化劑,作為聚合物(B),含有優選量的重量平均分子量為200~130000的具有羧基或酸酐基的聚合物,因此均平衡性良好地滿足初期接著強度、電解質溶液浸漬後的接著強度、電解質溶液浸漬後的成形部外觀變化。On the other hand, in Examples 1 to 23 shown in Table 3, as the polyolefin resin (A), the polyolefin resin (A) contained a preferable amount of weight average molecular weight of 40,000 to 400,000, melting point of 55°C to 100°C, and having Carboxyl group or acid anhydride group polyolefin resin containing, as a curing agent (C), a resin having at least one or more functional groups selected from the group consisting of isocyanate group, epoxy group, carbodiimide group and aziridine group in a preferred amount. The curing agent contains, as the polymer (B), a polymer having a carboxyl group or an acid anhydride group with a weight-average molecular weight of 200 to 130,000 in a preferred amount, so that the initial adhesive strength, the adhesive strength after immersion in an electrolyte solution, The appearance of the molded part after immersion in the electrolyte solution changed.
其中,實施例13~實施例20的接著劑在所有試驗中均顯示優異的性能。 實施例13~實施例20的接著劑中,聚烯烴樹脂(A)的酸價P為0.02~1.2的優選範圍,因此與優選範圍外的實施例1~實施例3相比,長期電解質溶液浸漬後的接著強度與成形部外觀優異。 另外,實施例13~實施例20的接著劑中,聚烯烴樹脂(A)為丙烯與1-丁烯的二元共聚物,共聚合比為丙烯:1-丁烯=40:60~80:20的優選範圍,因此與優選範圍外的實施例4~實施例7相比,初期接著強度優異。 另外,實施例13~實施例20的接著劑中,相對於聚烯烴樹脂(A)與具有羧基或酸酐基的聚合物(B)的和100重量%而以0.5重量%~4重量%的優選範圍調配具有羧基或酸酐基的聚合物(B),因此與優選範圍外的實施例8相比,電解質溶液浸漬後的接著強度與成形部外觀優異。 另外,實施例13~實施例20的接著劑中,Z/(P*i+X*j)為0.5~7的優選範圍,因此與優選範圍外的實施例9~實施例11相比,初期接著強度、電解質溶液浸漬後的接著強度均優異。 另外,實施例13~實施例20的接著劑中,使用具有異氰酸酯基或環氧基的硬化劑作為硬化劑,因此與使用具有氮丙啶基的硬化劑的實施例12相比,電解質溶液浸漬後的接著強度與成形部外觀優異。 另外,實施例13~實施例20的接著劑中,具有羧基或酸酐基的聚合物(B)為不飽和羧酸或其酸酐的均聚物(b-1)、或者不飽和羧酸或其酸酐與選自由芳香族乙烯化合物、脂肪族α-烯烴化合物、及共軛二烯化合物所組成的群組中的至少一種的聚合物(b-2),因此與調配有所述單量體未進行聚合的聚合物(B)的實施例21相比,電解質溶液浸漬後的接著強度與成形部外觀優異。Among them, the adhesives of Examples 13 to 20 showed excellent performance in all tests. In the adhesives of Examples 13 to 20, the acid value P of the polyolefin resin (A) is in the preferable range of 0.02 to 1.2, so compared with Examples 1 to 3 which are outside the preferable range, the long-term electrolyte solution immersion The post-bonding strength and the appearance of the formed part were excellent. In addition, in the adhesives of Examples 13 to 20, the polyolefin resin (A) is a binary copolymer of propylene and 1-butene, and the copolymerization ratio is propylene:1-butene=40:60-80: Since it is the preferable range of 20, compared with Example 4 - Example 7 outside the preferable range, the initial stage adhesive strength is excellent. In addition, in the adhesive agents of Examples 13 to 20, it is preferable to use 0.5 wt % to 4 wt % with respect to 100 wt % of the sum of the polyolefin resin (A) and the polymer (B) having a carboxyl group or an acid anhydride group. Since the polymer (B) having a carboxyl group or an acid anhydride group was prepared in the range, the adhesive strength after immersion in the electrolyte solution and the appearance of the molded part were excellent compared with Example 8 outside the preferred range. In addition, in the adhesive agents of Examples 13 to 20, since Z/(P*i+X*j) is in the preferable range of 0.5 to 7, compared with Examples 9 to 11 which are outside the preferable range, the initial Both the adhesive strength and the adhesive strength after immersion in the electrolyte solution were excellent. In addition, in the adhesives of Examples 13 to 20, since a curing agent having an isocyanate group or an epoxy group was used as the curing agent, compared with Example 12 in which the curing agent having an aziridine group was used, impregnation with an electrolyte solution The post-bonding strength and the appearance of the formed part were excellent. In addition, in the adhesives of Examples 13 to 20, the polymer (B) having a carboxyl group or an acid anhydride group is a homopolymer (b-1) of an unsaturated carboxylic acid or its acid anhydride, or an unsaturated carboxylic acid or its The polymer (b-2) of an acid anhydride and at least one selected from the group consisting of an aromatic vinyl compound, an aliphatic α-olefin compound, and a conjugated diene compound, so it is not compatible with blending the monomer. Compared with Example 21 of the polymerized polymer (B), the adhesive strength after immersion in the electrolyte solution and the appearance of the molded part were excellent.
[產業上的可利用性] 本發明的接著劑組合物可優選地用於用以形成鋰離子電池或電雙層電容器、鋰離子電容器等蓄電元件的容器的包裝材用(層疊體)。 除此以外,本發明的接著劑組合物除了用以形成蓄電元件的容器的包裝材以外,也可優選地用於形成建築、化學、醫療、汽車等之類要求高接著強度、耐藥品性的各種產業領域的層疊體。INDUSTRIAL APPLICABILITY The adhesive composition of the present invention can be preferably used for packaging materials (laminates) for forming containers of lithium ion batteries, electric double layer capacitors, and lithium ion capacitors and other containers. In addition to this, the adhesive composition of the present invention can be preferably used for forming a packaging material for a container of an electrical storage element, and also for forming a construction, chemical, medical, automotive, etc. that require high adhesive strength and chemical resistance. Laminates in various industrial fields.
11‧‧‧外層側樹脂膜12‧‧‧外層側接著劑層13‧‧‧金屬箔14‧‧‧內層側接著劑層15‧‧‧熱熔接樹脂膜11‧‧‧Outer layer
圖1是實施形態的蓄電元件用包裝材的一實施方式的示意性剖面圖。 圖2是實施形態的蓄電元件用容器的一實施方式(托盤狀)的示意性立體圖。FIG. 1 is a schematic cross-sectional view of an embodiment of a packaging material for an electrical storage element according to an embodiment. 2 : is a schematic perspective view of one Embodiment (tray shape) of the container for electrical storage elements of embodiment.
11‧‧‧外層側樹脂膜 11‧‧‧Resin film on outer side
12‧‧‧外層側接著劑層 12‧‧‧Adhesive layer on the outer side
13‧‧‧金屬箔 13‧‧‧Metal foil
14‧‧‧內層側接著劑層 14‧‧‧Inner layer side adhesive layer
15‧‧‧熱熔接樹脂膜 15‧‧‧Hot fusion resin film
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