TWI769113B - Fuel cell and fuel cell manufacturing method - Google Patents
Fuel cell and fuel cell manufacturing method Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本發明涉及一種燃料電池及燃料電池的製造方法,特別是一種不具有碳布的燃料電池及其製造方法。The present invention relates to a fuel cell and a manufacturing method of the fuel cell, in particular to a fuel cell without carbon cloth and a manufacturing method thereof.
現有常見的燃料電池,是利用碳布作為氣體擴散層,且碳布、電極板及膜電極組彼此之間僅是相互抵靠,因此,燃料電池在長時間使用後,碳布容易出現腐蝕的問題,如此,將導致碳布與電極板之間的接觸阻抗上升,進而使得燃料電池的產電能力下降。Existing common fuel cells use carbon cloth as the gas diffusion layer, and the carbon cloth, electrode plates and membrane electrode groups only abut each other. Therefore, after the fuel cell is used for a long time, the carbon cloth is prone to corrosion. The problem, in this way, will lead to an increase in the contact resistance between the carbon cloth and the electrode plate, thereby reducing the power generation capacity of the fuel cell.
本發明公開一種燃料電池及燃料電池的製造方法,主要用以改善現有具有碳布的燃料電池,在長期使用後,碳布容易出現腐蝕問題,為此,導致燃料電池的產電能力下降的問題。The invention discloses a fuel cell and a manufacturing method of the fuel cell, which are mainly used to improve the existing fuel cell with carbon cloth. After long-term use, the carbon cloth is prone to corrosion, which leads to the problem that the power generation capacity of the fuel cell decreases. .
本發明的其中一實施例公開一種燃料電池,其包含:多個電極板、多個鈦網結構、多個觸媒層、多個膜電極組、多個密封環及兩個固定件。各個電極板的至少一側具有多個流道;位於燃料電池的兩端的兩個電極板分別定義為一外電極板,其餘的電極板分別定義為一內電極板。各個外電極板具有多個流道的一側是利用擴散焊接技術與一個鈦網結構相互固定,各個內電極板的一側是利用擴散焊接技術與一個鈦網結構相互固定,各個內電極板的另一側是利用擴散焊接技術與另一個鈦網結構相互固定;各個鈦網結構包含多條鈦線,各條鈦線的多個不同位置的區段分別與不同的鈦線交疊地設置,各個鈦網結構包含有多個網孔;各條鈦線的多個不同位置的區段是與電極板相熔接,而各個電極板與鈦線相熔接的位置,能通過至少一條鈦線建立一導電路徑,各條鈦線不與電極板相熔接的區段,則是對應疊在另一條鈦線的一側。各個觸媒層設置於其中一個鈦網結構的至少一部分及其中一個電極板設置有鈦網結構的一側。多個膜電極組設置於兩個鈦網結構之間。各個電極板與膜電極組之間設置有一個密封環,而各個鈦網結構的周緣則是被密封環環繞。兩個固定件用以固持多個電極板、多個鈦網結構、多個觸媒層、多個膜電極組及多個密封環,各個固定件與多個電極板共同形成有一氣體通道,各個氣體通道與電極板的多個流道相連通。One embodiment of the present invention discloses a fuel cell, which includes: a plurality of electrode plates, a plurality of titanium mesh structures, a plurality of catalyst layers, a plurality of membrane electrode groups, a plurality of sealing rings and two fixing parts. At least one side of each electrode plate has a plurality of flow channels; the two electrode plates located at both ends of the fuel cell are respectively defined as an outer electrode plate, and the remaining electrode plates are respectively defined as an inner electrode plate. One side of each outer electrode plate with multiple flow channels is fixed to each other with a titanium mesh structure by diffusion welding technology, and one side of each inner electrode plate is fixed to each other with a titanium mesh structure by diffusion welding technology. The other side is fixed with another titanium mesh structure by diffusion welding technology; each titanium mesh structure includes multiple titanium wires, and multiple sections of different positions of each titanium wire are respectively arranged to overlap with different titanium wires. Each titanium mesh structure includes a plurality of mesh holes; a plurality of sections at different positions of each titanium wire are welded with the electrode plate, and the position where each electrode plate is welded with the titanium wire can be established by at least one titanium wire. The conductive path, the section where each titanium wire is not welded with the electrode plate, is correspondingly stacked on one side of the other titanium wire. Each catalyst layer is arranged on at least a part of one of the titanium mesh structures and one side of one of the electrode plates where the titanium mesh structure is arranged. A plurality of membrane electrode groups are arranged between the two titanium mesh structures. A sealing ring is arranged between each electrode plate and the membrane electrode group, and the periphery of each titanium mesh structure is surrounded by the sealing ring. The two fixing parts are used to hold a plurality of electrode plates, a plurality of titanium mesh structures, a plurality of catalyst layers, a plurality of membrane electrode groups and a plurality of sealing rings. The gas channel communicates with the plurality of flow channels of the electrode plate.
本發明的其中一實施例公開一種燃料電池的製造方法,其用以製造出一燃料電池,燃料電池包含多個電極板、多個鈦網結構、多個觸媒層、多個膜電極組及兩個固定件,位於燃料電池的兩端的兩個電極板分別定義為一外電極板,其餘的電極板分別定義為一內電極板;各個鈦網結構包含多條鈦線,各條鈦線的多個不同位置的區段分別與不同的鈦線交疊地設置,各個鈦網結構包含有多個網孔,燃料電池的製造方法包含以下步驟:一外電極板製造步驟:利用擴散焊接技術,於各個外電極板的一側固定一個鈦網結構,而使各個外電極板與鈦線相熔接的位置,能通過至少一條鈦線建立一導電路徑,各條鈦線不與外電極板相熔接的區段,則是對應疊在另一條鈦線的一側;一內電極板製造步驟:利用擴散焊接技術,於各個內電極板的兩側分別固定一個鈦網結構,而使各個內電極板與鈦線相熔接的位置,能通過至少一條鈦線建立一導電路徑,各條鈦線不與內電極板相熔接的區段,則是對應疊在另一條鈦線的一側;一觸媒層形成步驟:於各個鈦網結構及與其相固定的電極板的一側鍍上一觸媒層;一組裝步驟:使兩個固定件相互固定,以使多個電極板、多個鈦網結構、多個膜電極組被兩個固定件固持;其中,各個膜電極組位於兩個鈦網結構之間。One embodiment of the present invention discloses a method for manufacturing a fuel cell, which is used to manufacture a fuel cell. The fuel cell includes a plurality of electrode plates, a plurality of titanium mesh structures, a plurality of catalyst layers, a plurality of membrane electrode groups, and Two fixing parts, the two electrode plates located at both ends of the fuel cell are respectively defined as an outer electrode plate, and the remaining electrode plates are respectively defined as an inner electrode plate; each titanium mesh structure includes a plurality of titanium wires, and the A plurality of sections at different positions are respectively arranged to overlap with different titanium wires. Each titanium mesh structure includes a plurality of mesh holes. The manufacturing method of the fuel cell includes the following steps: a manufacturing step of an outer electrode plate: using diffusion welding A titanium mesh structure is fixed on one side of each outer electrode plate, so that the position where each outer electrode plate and the titanium wire are welded can establish a conductive path through at least one titanium wire, and each titanium wire is not welded with the outer electrode plate. The section is correspondingly stacked on one side of another titanium wire; an inner electrode plate manufacturing step: using diffusion welding technology, a titanium mesh structure is fixed on both sides of each inner electrode plate, so that each inner electrode plate is The position welded with the titanium wire can establish a conductive path through at least one titanium wire, and the section where each titanium wire is not welded with the inner electrode plate is correspondingly stacked on one side of the other titanium wire; a catalyst Layer forming step: plating a catalyst layer on one side of each titanium mesh structure and the electrode plate fixed to it; an assembly step: fixing two fixing parts to each other, so that a plurality of electrode plates and a plurality of titanium mesh structures are formed. , a plurality of membrane electrode groups are held by two fixing pieces; wherein, each membrane electrode group is located between two titanium mesh structures.
綜上所述,本發明的燃料電池及燃料電池的製造方法,通過使鈦網結構利用擴散焊接技術與電極板相互固定,並使所述觸媒層形成於所述鈦網結構的表面及所述電極板的表面等設計,可以讓燃料電池在長期使用後,各個鈦網結構的鈦線與電極板相連接的位置,能夠依然保持電性導通的效果,藉此,可以維持燃料電池的運作效率。To sum up, in the fuel cell and the method for manufacturing the fuel cell of the present invention, the titanium mesh structure and the electrode plate are fixed to each other by means of diffusion welding technology, and the catalyst layer is formed on the surface of the titanium mesh structure and all the electrodes. The surface design of the electrode plate, etc., can make the position where the titanium wire of each titanium mesh structure is connected to the electrode plate can still maintain the effect of electrical conduction after long-term use of the fuel cell, thereby maintaining the operation of the fuel cell. efficiency.
為能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,但是此等說明與附圖僅用來說明本發明,而非對本發明的保護範圍作任何的限制。In order to further understand the features and technical content of the present invention, please refer to the following detailed description and accompanying drawings of the present invention, but these descriptions and drawings are only used to illustrate the present invention, rather than make any claims to the protection scope of the present invention. limit.
於以下說明中,如有指出請參閱特定圖式或是如特定圖式所示,其僅是用以強調於後續說明中,所述及的相關內容大部份出現於該特定圖式中,但不限制該後續說明中僅可參考所述特定圖式。於本實施例的各圖式中所呈現的各個結構的尺寸及其比例關係,都僅是在為了方便說明書的說明所繪示,而圖中所繪示的尺寸及比例關係,並不代表實際應用的尺寸及比例關係。In the following description, if it is indicated to refer to a specific figure or as shown in a specific figure, it is only used for emphasis in the subsequent description, and most of the related content mentioned appears in the specific figure, However, it is not limited that only the specific drawings may be referred to in this subsequent description. The dimensions and proportions of the various structures shown in the drawings of this embodiment are only drawn for the convenience of the description of the specification, and the dimensions and proportions shown in the drawings do not represent actual The dimensions and proportions of the application.
請一併參閱圖1至圖6,其分別為本發明的燃料電池的第一實施例的立體示意圖、分解示意圖、外電極板、鈦網結構及密封環的示意圖、內電極板、鈦網結構及密封環的示意圖、外電極板的局部放大示意圖。Please refer to FIG. 1 to FIG. 6 , which are a three-dimensional schematic diagram, an exploded schematic diagram, a schematic diagram of an outer electrode plate, a titanium mesh structure and a sealing ring, an inner electrode plate, and a titanium mesh structure of the first embodiment of the fuel cell of the present invention, respectively. And the schematic diagram of the sealing ring, the partial enlarged schematic diagram of the outer electrode plate.
本實施例的燃料電池100包含三個電極板、四個鈦網結構3、四個觸媒層4、兩個膜電極組(Membrane Electrode Assembly, MEA)5、四個密封環6及兩個固定件7。位於所述燃料電池100的兩端的兩個電極板分別定義為一外電極板1,其餘的電極板分別定義為一內電極板2。於本實施例的圖式中,為了方便說明,僅繪示單一個內電極板2,但實際應用中,內電極板2的數量不侷限單一片。The
如圖3及圖4所示,各個外電極板1一側具有多個流道C。舉例來說,各個所述外電極板1的一側面11可以是具有多個凸柱結構12,多個所述凸柱結構12共同於所述外電極板1的一側形成多個所述流道C,而多個所述流道C是相互連通。關於各個外電極板1的一側所具有的多個流道C的形成方式,不以上述說明為限,且各個外電極板1的一側所具有的多個流道C不侷限於必需完全相互連通。在不同的實施例中,各個外電極板1的一側所具有的多個流道C,也可以是由外電極板1的一側內凹形成。各個外電極板1具有多個流道C的一側,是利用擴散焊接技術(Diffusion Bonding Technology)與一個鈦網結構3相互固定。As shown in FIGS. 3 and 4 , each
如圖5及圖6所示,各個內電極板2的其中一側具有多個流道C,且各個內電極板2的一側,是利用擴散焊接技術與一個鈦網結構3相互固定,各個內電極板2的另一側具有多個流道C,且各個內電極板2的另一側,也是利用擴散焊接技術與另一個鈦網結構3相互固定。關於內電極板2的各側的多個流道C的外型及成形方式,都可依據需求設計,本實施例的圖式中所示內容,僅為其中一示範態樣。As shown in FIG. 5 and FIG. 6 , one side of each
如圖4及圖6所示,各個鈦網結構3包含多條鈦線31,各條鈦線31的多個不同位置的區段分別與不同的鈦線31交疊地設置,各個鈦網結構3包含有多個網孔32,簡單來說,各個鈦網結構3是由多條鈦線31相互交織,所構成的立體編織網狀結構。在實際應用中,網孔32的孔徑可以是介於0.05~0.5公釐(mm)。As shown in FIG. 4 and FIG. 6 , each
各條鈦線31的多個不同位置的區段是與外電極板1(內電極板2)相熔接,而各個外電極板1(內電極板2)與鈦線31相熔接的位置,能通過至少一條鈦線31建立一導電路徑,各條鈦線31不與外電極板1(內電極板2)相熔接的區段,則是疊在另一條鈦線31的一側。需說明的是,本實施例圖中所示的各個鈦網結構3所包含的多條鈦線31的交疊、交織方式,僅為其中一示範態樣,在實際應用中,各個鈦網結構3所包含的多條鈦線31的編織方式,可依據需求加以變化。The sections at different positions of each
需說明的是,於圖4及圖6中,是以鈦網結構3所包含的各條鈦線31的部分區段是與外電極板1的凸柱結構12(內電極板2的凸柱結構22)相互熔接為例,但,鈦網結構3不侷限於僅能與外電極板1的多個凸柱結構12 (內電極板2的凸柱結構22)相熔接。在外電極板1及內電極板2的側面11、21分別設置有多個凸柱結構12、22的另一實施例中,鈦網結構3的各個鈦線31的部分區段,也可以是與外電極板1的側面11或內電極板2的側面21相熔接。It should be noted that, in FIG. 4 and FIG. 6 , the part of each
在其中一個較佳的實施例中,各個外電極板1、各個內電極板2的材質可以是包含鈦,而各個外電極板1、各個內電極板2例如可以是鈦合金板或是純鈦板,如此,將可以強化各條鈦線31與電極板(外電極板1、內電極板2)相熔接的位置的連接強度,而使各個鈦線31與(外電極板1、內電極板2)相熔接的位置,不容易發生斷裂等問題。在不同的實施例中,各個外電極板1、各個內電極板2的材質也可以是不鏽鋼。In one of the preferred embodiments, the material of each
如圖7所示,各個鈦網結構3的至少一部分設置有觸媒層4,且各個外電極板1設置有鈦網結構3的側面的一部分,及各個內電極板2設置有鈦網結構3的側面的一部分,也設置有觸媒層4。具體來說,在實際應用中,可以是先利用擴散焊接技術,將鈦網結構3固定於外電極板1的一側後,再於鈦網結構3相反於外電極板1的一側鍍上觸媒層4,或者,可以是將固定有鈦網結構3的外電極板1放到電鍍槽進行電鍍;相同地,可以是先利用擴散焊接技術,使兩個鈦網結構3固定於內電極板2的兩側後,再於固定在內電極板2的兩個鈦網結構3上鍍上觸媒層4,或者,可以是直接將兩側固定有鈦網結構3的內電極板2設置於電鍍槽中進行電鍍。在實際應用中,觸媒層4例如可以是包含白金、黃金或氧化銥等材料,於此不加以限制。As shown in FIG. 7, at least a part of each
在不同的實施例中,也可以是先於各個鈦網結構3的表面鍍上觸媒層4,再利用擴散焊接技術使鍍有觸媒層4的鈦網結構3熔接於各個電極板具有流道C的一側。In different embodiments, the
如圖2、圖3及圖5所示,各個膜電極組5與相鄰的外電極板1或內電極板2之間設置有一個密封環6,而各個鈦網結構3的周緣則是被密封環6圍繞,密封環6主要是用來限制氣體及反應後液體的流動範圍。各個膜電極組5與相鄰的外電極板1或內電極板2之間設置的密封環6的數量及其外型,都不以圖中所示為限,其可依據需求加以變化。As shown in FIG. 2, FIG. 3 and FIG. 5, a sealing
兩個固定件7固持多個電極板(外電極板1、內電極板2)、多個鈦網結構3、多個觸媒層4、多個膜電極組5及多個密封環6。在實際應用中,兩個固定件7可以是配合多個螺絲等構件而相互固定。The two fixing
另外,值得一提的是,各個外電極板1可以是具有兩個穿孔13,各個穿孔13貫穿外電極板1設置;各個內電極板2可以是具有兩個穿孔23,各個穿孔23貫穿內電極板2設置;其中一個固定件7具有一氣體入口71,另一個固定件7具有一氣體出口72,而固定件7的氣體入口71、各外電極板1的其中一個穿孔13及各個內電極板2的其中一穿孔23,將共同形成一氣體通道,固定件7的氣體出口72、各外電極板1的另一個穿孔13及各個內電極板2的另一個穿孔23,將共同形成另一氣體通道。各個氣體通道與各個電極板的流道C相連通,而其中一個氣體通道用以提供氫氣進入燃料電池100內,另一個氣體通道用以提供氧氣(或空氣)進入燃料電池100。關於兩個氣體通道的形成方式、外型、尺寸等,都可依據需求加以設計,不以上述說明為限。In addition, it is worth mentioning that each
依上所述,本發明的燃料電池100利用鈦網結構3,取代習知的燃料電池中的碳布(氣體擴散層),並利用擴散焊接技術使鈦網結構3熔接於外電極板1的一側及內電極板2的兩側,由於鈦網結構3所包含的多條鈦線31的部分區段,與外電極板1或內電極板2彼此之間是相互熔接,因此,本發明的燃料電池100在長時間使用後,鈦網結構3與各電極板之間的接觸阻抗仍可以維持在相對良好的狀態。As described above, the
反觀,習知的燃料電池,由於碳布與電極板之間僅是物理接觸(兩者僅相互抵靠),因此,燃料電池在長時間使用後,容易發生碳布的部分區域發生侵蝕問題,而導致該區域無法導電,從而導致碳布與電極板之間的接觸阻抗變大,進而影響燃料電池的整體運作效率。On the other hand, in the conventional fuel cell, because the carbon cloth and the electrode plate are only in physical contact (the two only abut each other), after the fuel cell is used for a long time, the corrosion problem of the carbon cloth is prone to occur in some areas. As a result, this area cannot conduct electricity, resulting in an increase in the contact resistance between the carbon cloth and the electrode plate, which in turn affects the overall operating efficiency of the fuel cell.
換句話說,本發明的燃料電池100在長時間使用後,各個電極板(外電極板1、內電極板2)與相鄰的鈦網結構3所包含的多條鈦線31共同建立多條導電路徑,將會是大部分都處於仍然可以正常導通的狀態。反觀,習知的燃料電池,在長時間使用後,碳布被侵蝕的區域將會導致部分的導電路徑失效。In other words, after the
另外,值得一提的是,習知的燃料電池的碳布的一側大多會塗佈觸媒,為此,導致碳布整體的製造成本相對昂貴。反觀,本發明的燃料電池100所包含的鈦網結構3及觸媒層4的製造成本則相對便宜,而本發明的燃料電池100相較於習知的燃料電池還具有製造成本相對便宜的優勢。In addition, it is worth mentioning that most of the carbon cloth of the conventional fuel cell is coated with a catalyst, and for this reason, the manufacturing cost of the entire carbon cloth is relatively high. On the other hand, the manufacturing cost of the
請一併參閱圖8至圖10,其分別顯示為本發明的燃料電池的第二實施例的分解示意圖、鈦網結構及輔助鈦網結構的局部放大示意圖及燃料電池的剖面示意圖。本實施例與前述實施例最大不同之處在於:燃料電池200還包含四個輔助鈦網結構8。各個輔助鈦網結構8是利用擴散焊接技術固定於其中一個鈦網結構3相反於與電極板(外電極板1或內電極板2)的一側。Please refer to FIG. 8 to FIG. 10 , which are respectively an exploded schematic diagram of the second embodiment of the fuel cell of the present invention, a partial enlarged schematic diagram of the titanium mesh structure and the auxiliary titanium mesh structure, and a cross-sectional schematic diagram of the fuel cell. The biggest difference between this embodiment and the previous embodiments is that the
各個輔助鈦網結構8包含多條輔助鈦線81,各條輔助鈦線81的多個不同位置的區段分別與不同的輔助鈦線81交疊地設置,各個輔助鈦網結構8包含有多個網孔82,各個鈦網結構3所包含的網孔82的最大孔徑大於各個輔助鈦網結構8所包含的網孔82的最大孔徑。各條輔助鈦線81的多個不同位置的區段是與鈦網結構3所包含的多個鈦線31的其中一區段相熔接。各個電極板(外電極板1或內電極板2)與鈦線31相連接的位置,能通過至少一條鈦線31及多條輔助鈦線81共同建立一導電路徑。Each auxiliary
如圖10所示,相互熔接的輔助鈦網結構8、鈦網結構3及電極板(外電極板1、內電極板2)的至少一部分設置有觸媒層4。在實際應用中,可以是先利用擴散焊接技術,使鈦網結構3及輔助鈦網結構8固定於各外電極板1的一側,再於輔助鈦網結構8相反於外電極板1的一側電鍍上觸媒層4,或者,可以是將固定有鈦網結構3及輔助鈦網結構8的外電極板1,直接設置於電鍍槽中進行觸媒層4電鍍作業。相同地,可以是先利用擴散焊接技術,使各個內電極板2的兩側分別固定鈦網結構3及輔助鈦網結構8後,再於固定在內電極板2的鈦網結構3上的輔助鈦網結構8的一側電鍍上觸媒層4,或者,可以是將固定有兩個鈦網結構3及兩個輔助鈦網結構8的內電極板2,直接設置於電鍍槽中進行觸媒層4電鍍作業。As shown in FIG. 10 , at least a part of the auxiliary
在其中一個實施例中,各個鈦網結構3的各個網孔32的最大孔徑,可以是各個輔助鈦網結構8的各個網孔82的最大孔徑的2~20倍。在其中一個實施例中,各個鈦網結構3的各個網孔32的孔徑可以是介於0.1~1.0公釐,而各個輔助鈦網結構8的網孔82的孔徑則可以是介於0.05~0.5公釐。In one embodiment, the maximum aperture of each
在其中一個實施例中,各個鈦網結構3的整體尺寸與各個輔助鈦網結構8的整體尺寸相同(即鈦網結構3的整體的長度、寬度與輔助鈦網結構8的整體長度、寬度相同),且各個輔助鈦網結構8所包含的所網孔82的數量,是各個鈦網結構3所包含的網孔32的數量的1.6~100倍。舉例來說,各個輔助鈦網結構8的目數可以是介於80~5000目,而各個鈦網結構3的目數可以是介於50~500目。In one embodiment, the overall size of each
需說明的是,於本實施例的圖式中,是以燃料電池200包含兩個輔助鈦網結構8為例,但燃料電池200所包含的輔助鈦網結構8的數量不以兩個為限。在膜電極組5與鈦網結構3之間設置有兩個或兩個以上的輔助鈦網結構8的實施例中,越靠近膜電極組5的輔助鈦網結構8的網孔82的孔徑越小。It should be noted that, in the drawings of this embodiment, the
請一併參閱圖2至圖7及圖11,圖11顯示為本發明的燃料電池的製造方法的第一實施例的流程示意圖。本發明的燃料電池的製造方法用以製造出一燃料電池100,燃料電池100包含多個電極板、多個鈦網結構3、多個觸媒層4、多個密封環6、多個膜電極組5及兩個固定件7,位於燃料電池100的兩端的兩個電極板分別定義為一外電極板1,其餘的電極板分別定義為一內電極板2。關於鈦網結構3的詳細說明,請參閱前述實施例,於此不再贅述。Please refer to FIG. 2 to FIG. 7 and FIG. 11 together. FIG. 11 is a schematic flowchart of the first embodiment of the method for manufacturing a fuel cell of the present invention. The method for manufacturing a fuel cell of the present invention is used to manufacture a
燃料電池的製造方法包含以下步驟:The manufacturing method of the fuel cell includes the following steps:
一外電極板製造步驟S11:利用擴散焊接技術,於各個外電極板1的一側固定一個鈦網結構3,而使各個外電極板1與鈦線31相熔接的位置,能通過至少一條鈦線31建立一導電路徑,各條鈦線31不與外電極板1相熔接的區段,則是對應疊在另一條鈦線31的一側;An outer electrode plate manufacturing step S11: using diffusion welding technology, a
一內電極板製造步驟S12:利用擴散焊接技術,於各個內電極板2的兩側分別固定一個鈦網結構3,而使各個內電極板2與鈦線31相熔接的位置,能通過至少一條鈦線31建立一導電路徑,各條鈦線31不與內電極板2相熔接的區段,則是對應疊在另一條鈦線31的一側;An inner electrode plate manufacturing step S12: using diffusion welding technology, a
一觸媒層形成步驟S13:於各個鈦網結構3及與其相固定的電極板(外電極板1或內電極板2)的一側鍍上一觸媒層4;A catalyst layer forming step S13: plating a
一組裝步驟S14:使兩個固定件7相互固定,以使多個電極板(外電極板1或內電極板2)、多個鈦網結構3、多個密封環6、多個膜電極組5被兩個固定件7固持;其中,各個膜電極組5位於兩個鈦網結構3之間。An assembly step S14 : fix the two fixing
在實際應用中,於外電極板製造步驟S11中,可以是先將外電極板1設置於擴散焊接設備的平台上,再將鈦網結構3設置於外電極板1上,最後,再利用擴散焊接技術,使鈦網結構3的各條鈦線31的不同位置的區段與外電極板1相互熔接。相同地,於內電極板製造步驟S12中,可以是先將內電極板2設置於擴散焊接設備的平台上,再將鈦網結構3設置於內電極板2上,最後,再利用擴散焊接技術,使鈦網結構3的各條鈦線31的不同位置的區段與內電極板2相互熔接。In practical applications, in the outer electrode plate manufacturing step S11 , the
在實際應用中,於觸媒層形成步驟S13中,可以是僅於各個鈦網結構3及與其相固定的電極板(外電極板1或內電極板2)的一側鍍上觸媒層4,或者,可以是直接將各個鈦網結構3及與其相互固定的電極板(外電極板1或內電極板2)設置於電鍍槽中進行電鍍。In practical applications, in the step S13 of forming the catalyst layer, the
在實際應用中,於組裝步驟S14中,例如可以是利用多個螺絲及多個螺帽,將兩個固定件7相互鎖固,但兩個固定件7的固定方式不以此為限。另外,於組裝步驟S14中,還包含了於膜電極組5與相鄰的電極板之間設置密封環6的步驟。In practical applications, in the assembling step S14 , for example, a plurality of screws and a plurality of nuts may be used to lock the two fixing
依上所述,本發明的燃料電池的製造方法,相對於傳統包含有碳布的燃料電池的製造方法,具有製造流程簡單、製造成本相對便宜的優勢。As described above, the manufacturing method of the fuel cell of the present invention has the advantages of simple manufacturing process and relatively cheap manufacturing cost compared with the traditional manufacturing method of the fuel cell including carbon cloth.
請一併參閱圖8至圖10及圖12,圖12顯示為本發明的燃料電池的製造方法的第二實施例的流程示意圖。本實施例的燃料電池的製造方法與前述燃料電池的製造方法的第一實施例的其中一不同之處在於:通過本實施例的燃料電池的製造方法所製造出的燃料電池100還包含多個輔助鈦網結構8。關於輔助鈦網結構8的詳細說明,請參閱前述實施例,於此不再贅述。Please refer to FIG. 8 to FIG. 10 and FIG. 12 together. FIG. 12 is a schematic flowchart of a second embodiment of the method for manufacturing a fuel cell of the present invention. One of the differences between the method for manufacturing a fuel cell of this embodiment and the first embodiment of the foregoing method for manufacturing a fuel cell is that the
本實施例的燃料電池的製造方法包含:一外電極板製造步驟S21、一內電極板製造步驟S22、一觸媒層形成步驟S23及一組裝步驟S24。本實施例的外電極板製造步驟S21,與前述實施例的外電極板製造步驟S11不同之處在於:於外電極板製造步驟S21是利用擴散焊接技術,使各個外電極板1的一側固定有一個鈦網結構3,且使鈦網結構3相反於外電極板1的一側固定有一個輔助鈦網結構8,而各個外電極板1與鈦線相連接的位置,能通過至少一條鈦線31及多條輔助鈦線81共同建立一導電路徑。具體來說,在實際應用中,可以是先將外電極板1平放於擴散焊接設備的平台上,並先將鈦網結構3放在外電極板1上,再將輔助鈦網結構8放在鈦網結構3上,接著,利用擴散焊接技術,使外電極板1、鈦網結構3及輔助鈦網結構8一次性地相互熔接,而後,將固定有鈦網結構3及輔助鈦網結構8的外電極板1翻面,再於外電極板1上先後放上另一鈦網結構3及另一輔助鈦網結構8,最後,再次利用擴散焊接技術,使外電極板1與另一鈦網結構3及另一輔助鈦網結構8一次性地相互熔接。The manufacturing method of the fuel cell of this embodiment includes: an outer electrode plate manufacturing step S21 , an inner electrode plate manufacturing step S22 , a catalyst layer forming step S23 and an assembling step S24 . The outer electrode plate manufacturing step S21 of this embodiment is different from the outer electrode plate manufacturing step S11 of the previous embodiment in that: in the outer electrode plate manufacturing step S21, diffusion welding technology is used to fix one side of each
本實施例的內電極板製造步驟S21,與前述實施例的內電極板製造步驟S12不同之處在於:於內電極板製造步驟S21中,是利用擴散焊接技術,使各個內電極板2的兩側分別固定有一個鈦網結構3,且使鈦網結構3相反於內電極板2的一側固定有一個輔助鈦網結構8。具體來說,在實際應用中,可以是先將內電極板2平放於擴散焊接設備的平台上,並先將鈦網結構3放在內電極板2上,再將輔助鈦網結構8放在鈦網結構3上,接著,利用擴散焊接技術,使內電極板2、鈦網結構3及輔助鈦網結構8一次性地相互熔接,而後,將固定有鈦網結構3及輔助鈦網結構8的內電極板2翻面,再於內電極板2上先後放上另一鈦網結構3及另一輔助鈦網結構8,最後,再次利用擴散焊接技術,使內電極板2與另一鈦網結構3及另一輔助鈦網結構8一次性地相互熔接。The inner electrode plate manufacturing step S21 of this embodiment is different from the inner electrode plate manufacturing step S12 of the previous embodiment in that: in the inner electrode plate manufacturing step S21, diffusion welding technology is used to make the two parts of each
本實施例的內電極板製造步驟S23,與前述實施例的內電極板製造步驟S13不同之處在於:於觸媒層形成步驟S23中,是於各個輔助鈦網結構8相反於鈦網結構3的一側及各個鈦網結構3相反於電極板(外電極板1或內電極板2)的一側,鍍上觸媒層4。在實際應用中,於觸媒層形成步驟S23中,可以是僅於各個外電極板1固定有鈦網結構3及輔助鈦網結構8的一側鍍上觸媒層4,或者,也可以是使外電極板1及與其相互固定的鈦網結構3、輔助鈦網結構8直接放入相關電鍍槽中進行電鍍。相同地,觸媒層形成步驟S23中,可以是僅於各個內電極板2固定有鈦網結構3及輔助鈦網結構8的一側鍍上觸媒層4,或者,也可以是使內電極板2及與其相互固定的鈦網結構3、輔助鈦網結構8直接放入相關電鍍槽中進行電鍍。The inner electrode plate manufacturing step S23 of this embodiment is different from the inner electrode plate manufacturing step S13 of the previous embodiment in that in the catalyst layer forming step S23, each auxiliary
於組裝步驟S24中,則是使兩個固定件7相互固定,以使多個電極板(外電極板1或內電極板2)、多個鈦網結構3、多個輔助鈦網結構8、多個密封環6、多個膜電極組5被兩個固定件7固持;其中,各個膜電極組5位於兩個鈦網結構3之間。In the assembly step S24, the two fixing
綜上所述,本發明的燃料電池通過將鈦網結構作為氣體擴散層,且使鈦網結構與電極板利用擴散焊接技術相互熔接等設計,可以使燃料電池在長時間使用後,鈦網結構與電極板之間的接觸阻抗不會大幅提升,藉此,可以使燃料電池能夠維持相對較佳的運作效率,而本發明的燃料電池的整體使用壽命將相對於習知利用碳布作為氣體擴散層的燃料電池的使用壽命。本發明的燃料電池的製造方法,通過利用擴散焊接技術將用以取代習知的碳布的鈦網結構,固定於電極板上的方式,以及通過利用電鍍的方式,於鈦網結構上鍍上觸媒層等方式,可以有效地降低燃料電池的製造成本。To sum up, the fuel cell of the present invention is designed by using the titanium mesh structure as the gas diffusion layer, and making the titanium mesh structure and the electrode plate welded to each other by diffusion welding technology, so that the titanium mesh structure can be used for a long time after the fuel cell is used for a long time. The contact resistance between the electrode plate and the electrode plate will not be greatly improved, so that the fuel cell can maintain a relatively good operating efficiency, and the overall service life of the fuel cell of the present invention will be compared with the conventional use of carbon cloth as a gas diffusion the service life of the fuel cell layer. In the method for manufacturing the fuel cell of the present invention, the titanium mesh structure used to replace the conventional carbon cloth is fixed on the electrode plate by using diffusion welding technology, and the titanium mesh structure is plated on the titanium mesh structure by means of electroplating. The catalyst layer and other methods can effectively reduce the manufacturing cost of the fuel cell.
以上所述僅為本發明的較佳可行實施例,非因此侷限本發明的專利範圍,故舉凡運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的保護範圍內。The above descriptions are only preferred feasible embodiments of the present invention, which do not limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the protection scope of the present invention. .
100、200:燃料電池 1:外電極板 11:側面 12:凸柱結構 13:穿孔 2:內電極板 21:側面 22:凸柱結構 23:穿孔 3:鈦網結構 31:鈦線 32:網孔 4:觸媒層 5:膜電極組 6:密封環 7:固定件 71:氣體入口 72:氣體出口 8:輔助鈦網結構 81:輔助鈦線 82:網孔 C:流道 S11、S12、S13、S14:流程步驟 S21、S22、S23、S24:流程步驟100, 200: fuel cell 1: External electrode plate 11: Side 12: Column structure 13: Perforation 2: Inner electrode plate 21: Side 22: Column structure 23: Perforation 3: Titanium mesh structure 31: Titanium wire 32: mesh 4: Catalyst layer 5: Membrane electrode group 6: sealing ring 7: Fasteners 71: Gas inlet 72: Gas outlet 8: Auxiliary titanium mesh structure 81: Auxiliary titanium wire 82: mesh C: runner S11, S12, S13, S14: Process steps S21, S22, S23, S24: process steps
圖1為本發明的燃料電池的第一實施例的立體示意圖。FIG. 1 is a schematic perspective view of a first embodiment of the fuel cell of the present invention.
圖2為本發明的燃料電池的第一實施例的分解示意圖。FIG. 2 is an exploded schematic view of the first embodiment of the fuel cell of the present invention.
圖3為本發明的燃料電池的第一實施例的外電極板、鈦網結構及密封環的示意圖。3 is a schematic diagram of the outer electrode plate, the titanium mesh structure and the sealing ring of the first embodiment of the fuel cell of the present invention.
圖4為圖3的局部放大示意圖。FIG. 4 is a partial enlarged schematic view of FIG. 3 .
圖5為本發明的燃料電池的第一實施例的內電極板、鈦網結構及密封環的示意圖。5 is a schematic diagram of the inner electrode plate, the titanium mesh structure and the sealing ring of the first embodiment of the fuel cell of the present invention.
圖6為圖5的局部放大示意圖。FIG. 6 is a partial enlarged schematic view of FIG. 5 .
圖7為圖1沿剖線VII-VII的剖面示意圖。FIG. 7 is a schematic cross-sectional view along the line VII-VII of FIG. 1 .
圖8為本發明的燃料電池的第二實施例的分解示意圖。FIG. 8 is an exploded schematic view of the second embodiment of the fuel cell of the present invention.
圖9為本發明的燃料電池的第二實施例的鈦網結構及輔助鈦網結構的局部放大示意圖。9 is a partial enlarged schematic view of the titanium mesh structure and the auxiliary titanium mesh structure of the second embodiment of the fuel cell of the present invention.
圖10為本發明的燃料電池的第二實施例的剖面示意圖。10 is a schematic cross-sectional view of a second embodiment of the fuel cell of the present invention.
圖11為本發明的燃料電池的製造方法的第一實施例的流程示意圖。FIG. 11 is a schematic flow chart of the first embodiment of the manufacturing method of the fuel cell of the present invention.
圖12為本發明的燃料電池的製造方法的第二實施例的流程示意圖。FIG. 12 is a schematic flow chart of the second embodiment of the method for manufacturing a fuel cell of the present invention.
100:燃料電池 100: Fuel Cell
1:外電極板 1: External electrode plate
11:側面 11: Side
13:穿孔 13: Perforation
2:內電極板 2: Inner electrode plate
21:側面 21: Side
23:穿孔 23: Perforation
3:鈦網結構 3: Titanium mesh structure
5:膜電極組 5: Membrane electrode group
6:密封環 6: sealing ring
7:固定件 7: Fasteners
71:氣體入口 71: Gas inlet
72:氣體出口 72: Gas outlet
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US20060078785A1 (en) * | 2004-10-07 | 2006-04-13 | Masel Richard I | Liquid feed fuel cell with nested sealing configuration |
TW200824175A (en) * | 2006-11-29 | 2008-06-01 | Univ Mingchi Technology | Preparation method for high performance of alkaline direct ethanol fuel cell |
CN109768298A (en) * | 2018-12-13 | 2019-05-17 | 中南大学 | New proton exchange film fuel battery |
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US20060078785A1 (en) * | 2004-10-07 | 2006-04-13 | Masel Richard I | Liquid feed fuel cell with nested sealing configuration |
TW200824175A (en) * | 2006-11-29 | 2008-06-01 | Univ Mingchi Technology | Preparation method for high performance of alkaline direct ethanol fuel cell |
CN109768298A (en) * | 2018-12-13 | 2019-05-17 | 中南大学 | New proton exchange film fuel battery |
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