TWI765796B - Film drying oven - Google Patents
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- TWI765796B TWI765796B TW110128688A TW110128688A TWI765796B TW I765796 B TWI765796 B TW I765796B TW 110128688 A TW110128688 A TW 110128688A TW 110128688 A TW110128688 A TW 110128688A TW I765796 B TWI765796 B TW I765796B
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Abstract
Description
本發明關於一種烘乾爐,特別是一種用於烘乾薄膜,如金屬薄膜、塑膠薄膜等物品的薄膜烘乾爐。 The present invention relates to a drying furnace, in particular to a film drying furnace for drying films, such as metal films, plastic films and the like.
隨著工業製程進步,許多零部件的尺寸都會變得輕薄短小。這種趨勢會使得最終成品的外觀尺寸下降,讓人們享受更自由寬廣的空間。對於電子產品來說,尤其明顯。在這些上游零部件中,薄膜類產品是一種獨特的存在。薄膜類產品,比如銅箔、鋁箔、塑膠膜等,在生產完成後,通常會以捲狀方式收容及運輸。待下游端要使用時,將需要的量取出,經過裁切即可。然而,在這些薄膜類產品形成捲狀結構前,通常都是處於一貫化製作的後端製程中。此時,薄膜的表面常常會殘留一些前段加工時的溶劑,比如水,需要去除。一般來說,除去溶劑通常使用加熱方式,即將薄膜通過熱爐,受到高溫燒烤後蒸發的溶劑脫離薄膜表面,之後便可隨著通風系統散逸到外部空氣中。 With the advancement of industrial processes, the size of many components will become thin and short. This trend will reduce the appearance size of the final product, allowing people to enjoy a more free and spacious space. This is especially true for electronics. Among these upstream components, thin-film products are unique. Film products, such as copper foil, aluminum foil, plastic film, etc., are usually stored and transported in roll form after production is completed. When the downstream end is to be used, take out the required amount and cut it. However, before these film-based products are formed into a roll-like structure, they are usually in the back-end process of consistent production. At this time, the surface of the film often has some residual solvents, such as water, from the previous processing, which needs to be removed. Generally speaking, the removal of solvent is usually carried out by heating, that is, the film is passed through a hot furnace, and the evaporated solvent is separated from the surface of the film after being grilled at high temperature, and then it can be dissipated into the outside air with the ventilation system.
現有的加熱烘乾爐體積都不小,如果加上通風道的設計,整體體積就非常可觀。除了佔據工廠工作空間外,這些加熱烘乾爐要進行維修也不方便。因此,有必要針對加熱烘乾爐的結構設計進行優化,以期解決這些不便。 The existing heating and drying furnaces are not small in size. If the design of the ventilation duct is added, the overall volume is very considerable. In addition to occupying factory workspace, these heating and drying furnaces are also inconvenient for maintenance. Therefore, it is necessary to optimize the structural design of the heating and drying furnace in order to solve these inconveniences.
本段文字提取和編譯本發明的某些特點。其它特點將被揭露於後續段落中。其目的在涵蓋附加的申請專利範圍之精神和範圍中,各式的修改和類似的排列。 This text extracts and compiles certain features of the invention. Other features will be disclosed in subsequent paragraphs. It is intended to cover various modifications and similar arrangements within the spirit and scope of the appended claims.
為了要針對加熱烘乾爐的結構設計進行優化,本發明提出一種薄膜烘乾爐,包含:一固定爐體,為板狀殼體,包含一內側及一第一烘乾側,該內側形成複數個通風口,該第一烘乾側包含:一第一風刀,安裝於該第一烘乾側下方,以一個內部風道連接一第一通風口,將經由該第一通風口接收之外部熱風,可調整角度地吹向一待烘乾薄膜;至少一第一加熱區,安裝於該第一風刀上方,具有複數個加熱裝置,用以對經過的該待烘乾薄膜進行加熱烘乾,該些加熱裝置背部以複數個內部風道分別連接複數個第二通風口,以將經由該些第二通風口接收之外部冷風冷卻該加熱裝置的背部;一第一緩衝區,安裝於該至少一第一加熱區上方,具有複數個吹嘴,該些吹嘴透過複數個內部風道分別連接複數個第三通風口,用將經由該些第三通風口接收的外部熱風對經過的該待烘乾薄膜降溫烘乾;及複數個第一連通接口,開設於該固定爐體二側周邊,每一第一連通接口透過一個內部風道與對應的一個通風口連接;及一活動爐體,為板狀殼體,可相對該固定爐體移動以開合該薄膜烘乾爐,包含一外側及一第二烘乾側,該第二烘乾側包含:複數個第二連通接口,開設於該活動爐體二側周邊,每一第二連通接口位置對應一第一連通接口,並可與該第一連通接口可分離地密接;一第二風刀,安裝於該第二烘乾側下方,以一個內部風道透過一個第二連通接口與對應的第一連通接口連接該第一通風口,將經由該第一通風口接收之外部熱風,可調整角度地吹向該待烘乾薄膜;至少一第二加熱區,安裝於該第二風刀上方,具有複數個加熱裝置,用以對經過的該待烘乾薄膜進行加熱烘乾,該些加熱裝置背部以複數個內部風道分別通過第二連通接口與對應的第一連通接口連接複數個第二通風 口,以將經由該些第二通風口接收之外部冷風冷卻該加熱裝置的背部;及一第二緩衝區,安裝於該至少一第二加熱區上方,具有複數個吹嘴,該些吹嘴以複數個內部風道分別通過第二連通接口與對應的第一連通接口連接複數個第三通風口,用將經由該些第三通風口接收的外部熱風對經過的該待烘乾薄膜降溫烘乾。當該固定爐體與該活動爐體結合時,該第一烘乾側與該第二烘乾側間留存一扁型通道,供該待烘乾薄膜由該薄膜烘乾爐下方進入,由其上方離開。 In order to optimize the structural design of the heating and drying furnace, the present invention proposes a thin-film drying furnace, comprising: a fixed furnace body, which is a plate-shaped shell, including an inner side and a first drying side, and the inner side forms a plurality of a ventilation port, the first drying side includes: a first air knife, installed under the first drying side, connected to a first ventilation port with an internal air duct, and the outer part to be received through the first ventilation port The hot air is blown toward a film to be dried at an adjustable angle; at least one first heating zone is installed above the first air knife and has a plurality of heating devices for heating and drying the film to be dried. , the backs of the heating devices are respectively connected with a plurality of second vents through a plurality of internal air ducts, so as to cool the back of the heating device with the external cold air received through the second vents; a first buffer zone is installed in the Above at least one first heating zone, there are a plurality of blowing nozzles, and these blowing nozzles are respectively connected to a plurality of third ventilation openings through a plurality of internal air ducts, and use the external hot air received through the third ventilation openings to pass through the air. The film to be dried is cooled and dried; and a plurality of first communication ports are opened on the periphery of the two sides of the fixed furnace body, and each first communication port is connected with a corresponding vent through an internal air duct; and a movable The furnace body, which is a plate-shaped shell, can be moved relative to the fixed furnace body to open and close the film drying furnace, and includes an outer side and a second drying side, and the second drying side includes: a plurality of second communication ports , open on the periphery of the two sides of the movable furnace body, the position of each second communication interface corresponds to a first communication interface, and can be detachably closely connected with the first communication interface; a second air knife is installed on the first communication interface. Below the two drying sides, an internal air duct is connected to the first ventilation port through a second communication port and the corresponding first communication port, and the external hot air received through the first ventilation port is blown toward the angle of adjustment. the film to be dried; at least one second heating zone is installed above the second air knife, and has a plurality of heating devices for heating and drying the film to be dried passing through, and the backs of the heating devices are composed of a plurality of heating devices. Each of the internal air ducts is connected to a plurality of second ventilation ports with the corresponding first communication ports through the second communication ports, respectively. openings to cool the back of the heating device with external cold air received through the second ventilation openings; and a second buffer zone installed above the at least one second heating zone, having a plurality of blowing nozzles, the blowing nozzles Connect a plurality of third ventilation openings with a plurality of internal air ducts through the second communication interface and the corresponding first communication interface respectively, and use the external hot air received through these third ventilation openings to cool the passing film to be dried. drying. When the fixed furnace body is combined with the movable furnace body, a flat channel is left between the first drying side and the second drying side for the film to be dried to enter from below the film drying furnace, and the Leave above.
本發明亦提出另一種薄膜烘乾爐,包含:一固定爐體,為板狀殼體,包含一內側及一第一烘乾側,該內側形成複數個通風口,該第一烘乾側包含:一第一風刀,安裝於該第一烘乾側下方,以一個內部風道連接一第一通風口,將經由該第一通風口接收之外部熱風,可調整角度地吹向一待烘乾薄膜;至少一第一加熱區,安裝於該第一風刀上方,具有複數個加熱裝置,用以對經過的該待烘乾薄膜進行加熱烘乾,該些加熱裝置背部以複數個內部風道分別連接位於該內側上的複數個風機,以藉由該些風機引入外部冷風冷卻該加熱裝置的背部;一第一緩衝區,安裝於該至少一第一加熱區上方,具有複數個吹嘴,該些吹嘴透過複數個內部風道分別連接複數個第三通風口,用將經由該些第三通風口接收的外部熱風對經過的該待烘乾薄膜降溫烘乾;及複數個第一連通接口,開設於該固定爐體二側周邊,每一第一連通接口透過一個內部風道與對應的一個通風口連接;及一活動爐體,為板狀殼體,可相對該固定爐體移動以開合該薄膜烘乾爐,包含一外側及一第二烘乾側,該第二烘乾側包含:複數個第二連通接口,開設於該活動爐體二側周邊,每一第二連通接口位置對應一第一連通接口,並可與該第一連通接口可分離地密接;一第二風刀,安裝於該第二烘乾側下方,以一個內部風道透過一個第二連通接口與對應的第一連通接口連接該第一通風口,將經由該第一通風口接收之外部熱風,可調整角度地吹向該待烘乾薄膜;至少一第二加熱區,安裝於該第二風刀上方,具有複數個加熱裝置,用以對經過的該待烘乾薄膜進行 加熱烘乾,該些加熱裝置背部以複數個內部風道分別連接位於該外側上的複數個風機,以藉由該些風機引入外部冷風冷卻該加熱裝置的背部;及一第二緩衝區,安裝於該至少一第二加熱區上方,具有複數個吹嘴,該些吹嘴以複數個內部風道分別通過第二連通接口與對應的第一連通接口連接複數個第三通風口,用將經由該些第三通風口接收的外部熱風對經過的該待烘乾薄膜降溫烘乾。當該固定爐體與該活動爐體結合時,該第一烘乾側與該第二烘乾側間留存一扁型通道,供該待烘乾薄膜由該薄膜烘乾爐下方進入,由其上方離開。 The present invention also provides another film drying furnace, comprising: a fixed furnace body, which is a plate-shaped shell, including an inner side and a first drying side, the inner side is formed with a plurality of ventilation openings, and the first drying side includes : A first air knife, installed under the first drying side, connected to a first ventilation port with an internal air duct, and blowing the external hot air received through the first ventilation port to a drying oven at an adjustable angle Dry film; at least one first heating zone, installed above the first air knife, has a plurality of heating devices for heating and drying the passing film to be dried, the back of these heating devices is provided with a plurality of internal air The channels are respectively connected with a plurality of fans located on the inner side, so as to introduce external cold air to cool the back of the heating device by the fans; a first buffer zone is installed above the at least one first heating zone and has a plurality of blowing nozzles , the blowing nozzles are respectively connected to a plurality of third vents through a plurality of internal air ducts, and use the external hot air received through the third vents to cool and dry the passing film to be dried; and a plurality of first A communication interface is opened on the periphery of the two sides of the fixed furnace body, and each first communication interface is connected with a corresponding ventilation port through an internal air duct; and a movable furnace body, which is a plate-shaped shell and can be fixed relative to the The furnace body moves to open and close the film drying furnace, which includes an outer side and a second drying side. The second drying side includes: a plurality of second communication ports, which are opened on the periphery of the two sides of the movable furnace body. The position of the second communication interface corresponds to a first communication interface, and can be closely connected with the first communication interface in a detachable manner; a second air knife is installed under the second drying side, and an internal air duct passes through a The second communication interface is connected to the first ventilation port with the corresponding first communication port, and the external hot air received through the first ventilation port is blown toward the film to be dried in an adjustable angle; at least one second heating zone, It is installed above the second air knife and has a plurality of heating devices for heating the passing film to be dried. Heating and drying, the backs of the heating devices are respectively connected with a plurality of fans located on the outer side by a plurality of internal air ducts, so as to cool the back of the heating device by introducing external cold air through the fans; and a second buffer zone, installed Above the at least one second heating zone, there are a plurality of blowing nozzles, and these blowing nozzles are connected with a plurality of third ventilation ports through the second communication interface and the corresponding first communication interface respectively with a plurality of internal air ducts, so as to The external hot air received through the third vents cools and dries the passing film to be dried. When the fixed furnace body is combined with the movable furnace body, a flat channel is left between the first drying side and the second drying side for the film to be dried to enter from below the film drying furnace, and the Leave above.
依照本發明,該第一加熱區旁、該第一加熱區與該第一緩衝區間,及該第一緩衝區末端,進一步包含一第一抽風區,每一第一抽風區包含一抽風口,該抽風口透過複數個內部風道分別連接複數個第四通風口,藉由與該第四通風口連接的抽風設備,將該扁型通道中的熱空氣排向外部。 According to the present invention, beside the first heating zone, between the first heating zone and the first buffer zone, and at the end of the first buffer zone, further include a first air extraction area, and each first air extraction area includes an air extraction port, The air exhaust port is respectively connected to a plurality of fourth ventilation ports through a plurality of internal air channels, and the hot air in the flat channel is exhausted to the outside through a ventilation device connected to the fourth ventilation port.
依照本發明,該第二加熱區旁、該第二加熱區與該第二緩衝區間,及該第二緩衝區末端,進一步包含一第二抽風區,每一第二抽風區包含一抽風口,該抽風口以複數個內部風道分別通過第二連通接口與對應的第一連通接口連接複數個第四通風口,藉由與該第四通風口連接的抽風設備,將該扁型通道中的熱空氣排向外部。 According to the present invention, beside the second heating zone, between the second heating zone and the second buffer zone, and at the end of the second buffer zone, further include a second air extraction area, and each second air extraction area includes an air extraction port, The air outlet is connected to a plurality of fourth air ports through a plurality of internal air passages through the second communication interface and the corresponding first communication interface respectively. hot air is exhausted to the outside.
最好,該些通風口連接外部風管或外部風機,藉由該些連接的外部風管或外部風機的運轉以接收冷風或熱風,或將該扁型通道中的熱空氣排向外部。 Preferably, the vents are connected to external air ducts or external fans, and the connected external air ducts or external fans are operated to receive cold or hot air, or to discharge the hot air in the flat channel to the outside.
最好,該加熱裝置為紅外線石英管、陶瓷電熱片或不鏽鋼加熱管。 Preferably, the heating device is an infrared quartz tube, a ceramic heating sheet or a stainless steel heating tube.
最好,該固定爐體的殼體內部與該些內部風道間,填塞隔熱棉。 Preferably, insulation cotton is filled between the interior of the shell of the fixed furnace body and the internal air ducts.
最好,該活動爐體的殼體內部與該些內部風道間,填塞隔熱棉。 Preferably, thermal insulation cotton is stuffed between the inside of the shell of the movable furnace body and the internal air ducts.
依照本發明,該至少一第一加熱區的內部風道中之外部冷風進一步吹向一均風板,該均風板上均勻地開設複數個開孔,外部冷風通過該些開孔以均勻地吹向每一加熱裝置背部。 According to the present invention, the external cold air in the inner air duct of the at least one first heating zone is further blown toward an air equalizing plate, a plurality of openings are evenly formed on the air equalizing plate, and the external cold air passes through the openings to blow evenly to the back of each heating unit.
依照本發明,該至少一第二加熱區的內部風道中之外部冷風進一步吹向一均風板,該均風板上均勻地開設複數個開孔,外部冷風通過該些開孔以均勻地吹向每一加熱裝置背部。 According to the present invention, the external cold air in the inner air duct of the at least one second heating zone is further blown toward an air equalizing plate, a plurality of openings are evenly formed on the air equalizing plate, and the external cold air passes through the openings to blow evenly to the back of each heating unit.
由於利用固定爐體與活動爐體中架設的內部風道設計,減少了薄膜烘乾爐的整體厚度,加熱烘乾爐的結構設計得以優化。 Due to the use of the internal air duct design erected in the fixed furnace body and the movable furnace body, the overall thickness of the film drying furnace is reduced, and the structural design of the heating drying furnace is optimized.
1:固定爐體 1: Fixed furnace body
2:活動爐體 2: Active furnace body
11:內側 11: Inside
111:第一通風口 111: First vent
112:第二通風口 112: Second vent
113:第三通風口 113: Third vent
114:第四通風口 114: Fourth vent
12:第一烘乾側 12: The first drying side
121:第一風刀 121: The first air knife
122:第一加熱區 122: The first heating zone
1221:加熱裝置 1221: Heating device
1222:均風板 1222: Air uniform board
1222a:開孔 1222a: Opening
123:第一緩衝區 123: first buffer
1231:吹嘴 1231: Mouthpiece
124a~124o:第一連通接口 124a~124o: The first communication interface
125:第一抽風區 125: The first ventilation area
1251:抽風口 1251: Air outlet
21:外側 21: Outside
22:第二烘乾側 22: Second drying side
221:第二風刀 221: Second Air Knife
222:第二加熱區 222: Second heating zone
2222:均風板 2222: Air uniform board
2222a:開孔 2222a: Opening
223:第二緩衝區 223: second buffer
2231:吹嘴 2231: Mouthpiece
224a~224o:第二連通接口 224a~224o: The second communication interface
225:第二抽風區 225: Second exhaust area
2251:抽風口 2251: air outlet
F:風機 F: Fan
M:待烘乾薄膜 M: Film to be dried
S:扁型通道 S: Flat channel
T1~T11:內部風道 T1~T11: Internal air duct
圖1為依照本發明的第一實施例之薄膜烘乾爐於開啟狀態下的外觀示意圖。 FIG. 1 is a schematic view of the appearance of a film drying furnace according to a first embodiment of the present invention in an open state.
圖2為該薄膜烘乾爐於閉合狀態下的外觀示意圖。 FIG. 2 is a schematic view of the appearance of the film drying furnace in a closed state.
圖3為一固定爐體的內側之外觀示意圖。 3 is a schematic view of the appearance of the inner side of a fixed furnace body.
圖4為一固定爐體的第一烘乾側之外觀示意圖。 4 is a schematic view of the appearance of the first drying side of a fixed furnace body.
圖5為一活動爐體的第二烘乾側之外觀示意圖。 FIG. 5 is a schematic view of the appearance of the second drying side of a movable furnace body.
圖6為沿圖2中AA’平面的剖面示意圖。 Fig. 6 is a schematic cross-sectional view along the AA' plane in Fig. 2 .
圖7為沿圖2中BB’平面的剖面示意圖。 Fig. 7 is a schematic cross-sectional view along the BB' plane in Fig. 2 .
圖8為沿圖2中CC’平面的剖面示意圖。 Fig. 8 is a schematic cross-sectional view taken along the CC' plane in Fig. 2 .
圖9為沿圖2中DD’平面的剖面示意圖。 Fig. 9 is a schematic cross-sectional view along the DD' plane in Fig. 2 .
圖10為依照本發明的第二實施例之薄膜烘乾爐於開啟狀態下的側向示意圖。 10 is a schematic side view of the film drying furnace according to the second embodiment of the present invention in an open state.
圖11為該薄膜烘乾爐的側向剖面示意圖。 FIG. 11 is a schematic side sectional view of the film drying furnace.
本發明將藉由參照下列的實施方式而更具體地描述。 The present invention will be described more specifically by referring to the following embodiments.
請見圖1與圖2,圖1為依照本發明的第一實施例之薄膜烘乾爐於開啟狀態下的外觀示意圖,圖2為該薄膜烘乾爐於閉合狀態下的外觀示意圖。薄膜烘乾爐由兩個分體,一固定爐體1與一活動爐體2所組成。顧名思義,固定爐體1因為某些客觀因素(在本實施例中是受制於連接的外部風管(未繪示))限制,固定無法移動;相對地,活動爐體2沒有固定爐體1的限制,所以可以相對於固定爐體1移動,進而開合薄膜烘乾爐。固定爐體1與活動爐體2的細部構造,及薄膜烘乾爐的運作方式,將於下方配合相關圖式詳細說明。
Please refer to FIG. 1 and FIG. 2 . FIG. 1 is a schematic view of the appearance of the film drying furnace in an open state according to the first embodiment of the present invention, and FIG. 2 is a schematic view of the appearance of the film drying furnace in a closed state. The film drying furnace is composed of two parts, a fixed
如圖1與圖2所示,固定爐體1是個板狀殼體,其包含了一內側11及一第一烘乾側12。請見圖3,該圖為固定爐體1的內側11之外觀示意圖。內側11形成了複數個通風口,比如第一通風口111、第二通風口112、第三通風口113及第四通風口114。該些通風口用來連接外部風管或外部風機(未繪示),藉由該些連接的外部風管或外部風機的運轉以接收冷風或熱風,或將固定爐體1與活動爐體2間的扁型通道S中的熱空氣排向外部。詳細的連接方式將於下方文字中說明。
As shown in FIG. 1 and FIG. 2 , the fixed
請見圖4,該圖為固定爐體1的第一烘乾側12之外觀示意圖。第一烘乾側12包含了一第一風刀121、至少一第一加熱區122、一第一緩衝區123、複數個第一連通接口124a~124o與複數個第一抽風區125。關於第一風刀121的設計細節與功能,請同時參閱圖4與圖6,其中圖6為沿圖2中AA’平面的剖面示意圖。第一風刀121安裝於第一烘乾側12下方,以一個內部風道T1連接第一通風口111,將經由第一通風口111接收之外部熱風,可調整角度地吹向一待烘乾薄膜M。如圖6所示,熱風以圓點箭號表示,由第一通風口111連接的外部熱風管(未繪示)經由第一通風口111進入第一風刀121中,再由第一風刀121的吹嘴均勻地吹向待烘乾薄膜M。第一風刀121吹嘴的方向可以調整,在本實施例中,熱風風向是垂直地吹向待烘乾薄膜M。在其它實施例中,第一風刀121吹嘴的方向可以依照製程需求,比如調整為向上方30度,熱風則以60度的方向吹向待烘乾薄膜M。由於本
發明的薄膜烘乾爐可適用於各種薄膜的烘乾作業,因此,第一風刀121吹出的熱風可因應不同的材料而有不同的溫度,比如於銅箔烘乾時的120℃。
Please refer to FIG. 4 , which is a schematic view of the appearance of the first drying
依照本發明,第一加熱區122的數量可以依照不同的烘乾需求,設計不同的數量。在本實施例中設置了一個第一加熱區122,如圖4中的長虛線框所標示。第一加熱區122安裝於第一風刀121上方,具有複數個加熱裝置1221,加熱裝置1221是用來對經過的待烘乾薄膜M進行加熱烘乾,比如維持200℃的烘乾溫度。在本實施例中,加熱裝置1221為紅外線石英管。依照本發明,加熱裝置1221也可以是陶瓷電熱片或不鏽鋼加熱管。加熱裝置1221的數量與位置依其功率及烘乾作業需求而定,本發明不限定之。關於該些加熱裝置1221的設計細節,請見圖7,該圖為沿圖2中BB’平面的剖面示意圖。雖然加熱裝置1221是正面發熱來對待烘乾薄膜M進行加熱烘乾,但其背部會連接電力線(未繪示),也有一些不耐熱的元件,比如金箔鍍層,需要處於較低的工作溫度中。因此加熱裝置1221的背部需要進行適度的散熱。為此,該些加熱裝置1221的背部以2個內部風道T2(設計上可以更多)分別連接2個第二通風口112(數量對應內部風道T2),以將經由該些第二通風口112接收來自與其連接之外部風管的外部冷風(以網狀箭號表示)冷卻加熱裝置1221的背部。外部冷風的溫度可以是常溫,介於25℃~40℃間。為了均勻地將外部冷風吹向所有的加熱裝置1221,第一加熱區122的內部風道T2中之外部冷風會吹向一均風板1222,均風板1222上均勻地開設複數個開孔1222a,外部冷風通過該些開孔1222a後便能均勻地吹向每一加熱裝置1221的背部。
According to the present invention, the number of the
第一緩衝區123是用來對待烘乾薄膜M進行降溫烘乾作業的設計,如圖4中的點線框所標示。第一緩衝區123安裝於第一加熱區122上方,具有複數個吹嘴1231(本實施例中有3個)。關於吹嘴1231的設計細節與功能,請參閱圖8,圖8為沿圖2中CC’平面的剖面示意圖。該些吹嘴1231透過2個內部風道T3(設計上可以更多)分別連接2個第三通風口113(數量對應內部風道T3),用將經由該些
第三通風口113接收與其連接之外部風管的外部熱風(以圓點箭號表示)對經過的待烘乾薄膜M降溫烘乾。此處的外部熱風之溫度較加熱裝置1221維持的工作溫度來得低,比如80℃~100℃。
The
在本實施例中共有15個第一連通接口124a~124o,其數量對應了通風口的總數。第一連通接口124a~124o開設於固定爐體1的二側周邊。每一個第一連通接口透過一個內部風道T4與對應的一個通風口連接。舉例來說,請見復見圖7,第一連通接口124e透過一個內部風道T4與第二通風口112之一連接,第一連通接口124l透過另一個內部風道T4與第二通風口112之另一連接。由此可以看出,依照本發明,每一個通風口會連接兩個內部風道,以便將外部冷風或熱風同步經由一個通風口送往兩個不同目的地,也可以自兩處同時經由二個內部風道將薄膜烘乾爐運作時的廢熱空氣抽出。
In this embodiment, there are altogether 15
第一抽風區125共有3個,分別位於第一加熱區122旁、第一加熱區122與第一緩衝區123間,及第一緩衝區123末端。每一個第一抽風區125包含一抽風口1251。關於抽風口1251的設計細節,請見圖9,該圖為沿圖2中DD’平面的剖面示意圖。抽風口1251透過2個內部風道T5(設計上可以更多)分別連接2個第四通風口114(數量對應內部風道T5)。藉由與第四通風口114連接的抽風設備,將扁型通道S中的熱空氣(以圓點箭號表示)排向外部。
There are three first
為了保護操作人員以及節省不必要的熱能散失,依照本發明,固定爐體1的殼體內部與前述內部風道T1~T5間的空間可填塞隔熱棉。
In order to protect the operator and save unnecessary heat energy dissipation, according to the present invention, the space between the interior of the shell of the fixed
如圖1與圖2所示,活動爐體2也是個板狀殼體,外觀上對應固定爐體1,可相對活動爐體2移動以開合薄膜烘乾爐。活動爐體2包含了一外側21及一第二烘乾側22。
As shown in FIG. 1 and FIG. 2 , the
請見圖5,該圖為活動爐體2的第二烘乾側22之外觀示意圖。第二烘乾側包含了複數個第二連通接口224a~224o(本實施例中有15個)、一第二風刀221、
至少一第二加熱區222、一第二緩衝區223與複數個第二抽風區225(本實施例中有3個)。第二連通接口224a~224o開設於活動爐體2的二側周邊,每一第二連通接口位置對應一第一連通接口,並可與該第一連通接口可分離地密接(不漏氣)。也就是說,當薄膜烘乾爐要運作時,固定爐體1與活動爐體2合攏,第二連通接口224a與第一連通接口124a密接、第二連通接口224b與第一連通接口124b密接、...、第二連通接口224o與第一連通接口124o密接。從而,各第二連通接口可以接收來自對應第一連通接口的冷氣或熱氣,也可以將廢熱氣向對應第一連通接口輸送。
Please refer to FIG. 5 , which is a schematic view of the appearance of the
第二風刀221安裝於第二烘乾側22下方。請復見圖6。第二風刀221以一個內部風道T6透過第二連通接口224a與對應的第一連通接口124a連接第一通風口111,將經由第一通風口111接收之外部熱風(以圓點箭號表示),可調整角度地吹向待烘乾薄膜M。因此,當薄膜烘乾爐於運作中,固定爐體1與活動爐體2合攏時,第二風刀221與第一風刀121會同步將外部熱風吹向待烘乾薄膜M的兩側。
The
依照本發明,第二加熱區222的數量和第一加熱區122一樣,可以有一個以上。在本實施例中,依據加工需求,第二加熱區222有兩個,以長虛線框標是。第二加熱區222都安裝於第二風刀221上方,和第一加熱區122一樣也具有複數個加熱裝置1221(紅外線石英管),可以對經過的待烘乾薄膜M進行加熱烘乾。如圖7所示,該些加熱裝置1221背部以2個內部風道T7(設計上可以更多)分別通過第二連通接口224e、224l與對應的第一連通接口124e、124l連接2個第二通風口112(數量對應內部風道T7),以將經由該些第二通風口112接收之外部冷風(以網狀箭號表示)冷卻加熱裝置1221的背部。由於內部風道T2與內部風道T4接連接到第二通風口112,而內部風道T4與內部風道T7可透過第二連通接口224e、224l與第一連通接口124e、124l密接,從而實現了當第二加熱區222與第一加熱區122的加熱裝置1221在對待烘乾薄膜M烘乾時,其背部也同步被外部冷風冷卻。也和第一加熱區122一樣,第二加熱區222的內部風道T7中之外部冷風會進一步
吹向一均風板2222,均風板2222上均勻地開設複數個開孔2222a,外部冷風會通過該些開孔2222a以均勻地吹向每一加熱裝置1221的背部。
According to the present invention, the number of the
第二緩衝區223和第一緩衝區123一樣,是用來對待烘乾薄膜M進行降溫烘乾作業的設計。第二緩衝區223安裝於第二加熱區222上方,以點線框所標示,具有複數個吹嘴2231(本實施例中設置3個)。請見圖8,該些吹嘴2231以2個內部風道T8(設計上可以更多)分別通過第二連通接口224g、224n與對應的第一連通接口124g、124n連接複數個第三通風口113(數量對應內部風道T8),用將經由該些第三通風口113接收的外部熱風(以圓點箭號表示)對經過的待烘乾薄膜M降溫烘乾。同樣地,由於第一緩衝區123的內部風道T3’與內部風道T3接連接到第三通風口113,而內部風道T3’與內部風道T8可透過第二連通接口224g、224n與第一連通接口124g、124n密接,從而第二緩衝區223和第一緩衝區123可同步對待烘乾薄膜M進行降溫烘乾。
The
在本實施例中,第二抽風區225也有3個,分別位於第二加熱區222旁、第二加熱區222與第二緩衝區223間,及第二緩衝區223末端。每一個第二抽風區225包含一抽風口2251。關於抽風口2251的設計細節,請復見圖9。抽風口2251以2個內部風道T9(設計上可以更多)分別通過第二連通接口224d、224k與對應的第一連通接口124d、124k連接2個第四通風口114(數量對應內部風道T9)。藉由與第四通風口114連接的抽風設備,將扁型通道S中的熱空氣(以圓點箭號表示)排向外部。同樣地,由於第一抽風區125的內部風道T5’與內部風道T5接連接到第四通風口114,而內部風道T5’與內部風道T9可透過第二連通接口224d、224k與第一連通接口124d、124k密接,從而第二抽風區225和第一抽風區125可同步運作。
In this embodiment, there are also three second
第一抽風區125與第二抽風區225的設計除了可以將廢熱與蒸發溶劑自扁型通道S排除外,也有利於扁型通道S中的氣流流動。
The design of the first
同樣地,為了保護操作人員以及節省不必要的熱能散失,依照本發明,活動爐體2的殼體內部與前述內部風道T6~T9間的空間可填塞隔熱棉。
Likewise, in order to protect the operator and save unnecessary heat loss, according to the present invention, the space between the inside of the casing of the
當固定爐體1與活動爐體2結合時,第一烘乾側12與第二烘乾側22間留存前述的扁型通道S,供待烘乾薄膜M由薄膜烘乾爐下方進入,由其上方離開。
When the fixed
在前一實施例中,對加熱裝置1221進行冷卻的外部冷風是由固定爐體1的內側11之通風口連接的外部風管或外部風機所提供。依照本發明,固定爐體1與活動爐體2也可安裝獨立的風機來提供冷卻冷風,茲於以下的第二實施例中說明。
In the previous embodiment, the external cold air for cooling the
請見圖10與圖11,圖10為依照本發明的第二實施例之薄膜烘乾爐於開啟狀態下的側向示意圖,圖11為該薄膜烘乾爐於的側向剖面示意圖。本實施例與第一實施例的大部分結構相同。為了簡化說明,二個實施例中相同的元件使用相同的符號,相同的元件之型態與功能也不予贅述。第二實施例中的薄膜烘乾爐也具有固定爐體1與活動爐體2。同樣地,固定爐體1具有內側11與第一烘乾側12,活動爐體2具有外側21與第二烘乾側22。結構上,第一實施例中固定爐體1與活動爐體2具有的第一風刀、至少一第一加熱區、第一緩衝區、複數個第一連通接口、複數個第一抽風區、第二風刀、至少一第二加熱區、第二緩衝區、複數個第二連通接口、複數個第二抽風區、第一通風口、第三通風口與第四通風口,第二實施例中的薄膜烘乾爐也都有。然而第一加熱區122與第二加熱區222的設計不同。
Please refer to FIGS. 10 and 11 . FIG. 10 is a schematic side view of a thin film drying furnace in an open state according to a second embodiment of the present invention, and FIG. 11 is a lateral cross-sectional schematic view of the thin film drying furnace. This embodiment is the same as most of the structure of the first embodiment. In order to simplify the description, the same elements in the two embodiments use the same symbols, and the types and functions of the same elements will not be repeated. The film drying furnace in the second embodiment also has a fixed
在本實施例中,至少一第一加熱區122,安裝於第一風刀121上方,具有複數個加熱裝置1221,用以對經過的待烘乾薄膜M進行加熱烘乾。該些加熱裝置1221的背部以複數個內部風道T10分別連接位於內側11上的複數個風機F,以藉由該些風機F引入外部冷風冷卻加熱裝置1221的背部。同樣地,至少一第二加
熱區222,安裝於第二風刀221上方,具有複數個加熱裝置1221,用以對經過的待烘乾薄膜M進行加熱烘乾。該些加熱裝置1221背部以複數個內部風道T11分別連接位於外側21上的複數個風機F,以藉由該些風機F引入外部冷風冷卻加熱裝置1221的背部。
In this embodiment, at least one
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.
1:固定爐體 1: Fixed furnace body
2:活動爐體 2: Active furnace body
11:內側 11: Inside
12:第一烘乾側 12: The first drying side
121:第一風刀 121: The first air knife
21:外側 21: Outside
22:第二烘乾側 22: Second drying side
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TW110128688A TWI765796B (en) | 2021-08-04 | 2021-08-04 | Film drying oven |
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WO2009063824A1 (en) * | 2007-11-14 | 2009-05-22 | Fujifilm Corporation | Method of drying coating film and process for producing lithographic printing plate precursor |
CN202350463U (en) * | 2011-11-17 | 2012-07-25 | 溧阳华晶电子材料有限公司 | Heat dissipation device of belt dryer |
CN206959505U (en) * | 2017-03-21 | 2018-02-02 | 扬州万润薄膜有限公司 | A kind of mould release membrance drying unit |
CN208075514U (en) * | 2018-04-17 | 2018-11-09 | 四川派普承压与动载设备检测有限公司 | Industrial film fast-drying device |
CN213901814U (en) * | 2020-11-11 | 2021-08-06 | 天津市旺林包装材料有限公司 | Packaging film quick drying device |
TWM620628U (en) * | 2021-08-04 | 2021-12-01 | 塑華科技有限公司 | Film drying oven |
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2021
- 2021-08-04 TW TW110128688A patent/TWI765796B/en active
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WO2009063824A1 (en) * | 2007-11-14 | 2009-05-22 | Fujifilm Corporation | Method of drying coating film and process for producing lithographic printing plate precursor |
CN202350463U (en) * | 2011-11-17 | 2012-07-25 | 溧阳华晶电子材料有限公司 | Heat dissipation device of belt dryer |
CN206959505U (en) * | 2017-03-21 | 2018-02-02 | 扬州万润薄膜有限公司 | A kind of mould release membrance drying unit |
CN208075514U (en) * | 2018-04-17 | 2018-11-09 | 四川派普承压与动载设备检测有限公司 | Industrial film fast-drying device |
CN213901814U (en) * | 2020-11-11 | 2021-08-06 | 天津市旺林包装材料有限公司 | Packaging film quick drying device |
TWM620628U (en) * | 2021-08-04 | 2021-12-01 | 塑華科技有限公司 | Film drying oven |
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