TWI762161B - Drilling machine chamfering tool - Google Patents
Drilling machine chamfering tool Download PDFInfo
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Abstract
一種鑽床倒角刀具,其包含一本體、一刀片,與一支撐導塊,該本體具有一切削槽與一導塊槽,該刀片可拆卸的裝設於該切削槽,該支撐導塊可拆卸的裝設於該導塊槽,該導塊槽具有一嵌卡槽,該嵌卡槽包含兩導槽凹部與形成於該兩導槽凹部之間的一導槽凸部,該支撐導塊具有與該嵌卡槽形狀相匹配的嵌卡端部,本發明的鑽床倒角刀具可以替換刀片,並且利用該支撐導塊承靠於工件鑽孔的周緣,避免該本體振動,提升加工品質。A chamfering tool for a drilling machine, comprising a body, a blade, and a support guide block, the body has a cutting groove and a guide block groove, the blade is detachably installed in the cutting groove, and the support guide block is detachable is installed in the guide block groove, the guide block groove has an insertion slot, the insertion slot includes two guide groove recesses and a guide groove protrusion formed between the two guide groove recesses, and the support guide block has With the inserting end matching the inserting groove shape, the drilling machine chamfering tool of the present invention can replace the insert, and the support guide block is used to support the periphery of the workpiece hole to avoid the vibration of the body and improve the processing quality.
Description
本發明關於一種倒角刀具,特別關於一種具有支撐導塊的鑽床倒角刀具。The present invention relates to a chamfering tool, in particular to a drilling machine chamfering tool with a support guide block.
請參考圖9,現有的鑽床倒角刀具90為一體式的結構,主要包含一刀柄91與一形成於該刀柄91一端的錐形刀頭92,該錐形刀頭92具有一刃部922;而於現有的倒角刀具90旋轉時,利用該錐形刀頭92的刃部922切削工件孔洞的周緣以形成倒角。Please refer to FIG. 9 , the existing drilling
然而,現有的倒角刀具90具有以下的缺點:However, the existing
1. 由於現有的倒角刀具90為一體式的結構,使用一段時間後,該刃部922會受到磨損而鈍化,該刃部922鈍化後,需要研磨該刃部922,使該刃部922恢復鋒利,才能再繼續使用,其次,長期使用後,若該刃部922磨損崩裂而無法繼續使用,則需要替換整把現有的倒角刀具90。1. Due to the integrated structure of the existing
2. 使用現有的倒角刀具90進行切削時,僅有該錐形刀頭92的刃部922與工件接觸,因此切削阻力過大時,容易造成現有的倒角刀具90產生偏擺晃動的情形,而造成刀具震動的現象,導致加工紋路不佳,影響加工精度。2. When using the existing
有鑑於上述的缺失,本發明的主要目的在於提供一種鑽床倒角刀具,其可以替換刀片,並可以改善切削時刀具震動而影響加工精度的問題。In view of the above deficiencies, the main purpose of the present invention is to provide a chamfering tool for a drilling machine, which can replace the insert and can improve the problem that the tool vibrates during cutting and affects the machining accuracy.
為了達到上述的目的,本發明的鑽床倒角刀具,其包含有: 一本體,該本體包含一中心軸、一刀柄部,與一刀頭部,該刀柄部沿著該中心軸延伸,該刀頭部形成於該刀柄部的一端,該刀頭部遠離該刀柄部的一端具有一錐形端部,該錐形端部具有一第一錐面,該刀頭部的外周凹設有一切削槽與一導塊槽; 一刀片,該刀片可拆卸的裝設於該刀頭部的切削槽,且該刀片的刀刃突出該錐形端部的第一錐面;以及 一支撐導塊,該支撐導塊可拆卸的裝設於該刀頭部的導塊槽,其中, 該導塊槽由該刀頭部的錐形端部朝該刀柄部延伸,而於該導塊槽遠離該錐形端部的一端形成一嵌卡槽,該嵌卡槽包含兩導槽凹部、一導槽凸部,與兩導槽側緣,該兩導槽凹部皆朝該刀柄部凹設於該刀頭部,並於該兩導槽凹部之間形成朝該錐形端部凸起的該導槽凸部,該兩導槽側緣分別形成於該兩導槽凹部遠離另一導槽凹部的一側,該兩導槽側緣逐漸遠離另一導槽側緣的朝向該錐形端部延伸; 該支撐導塊包含一支撐錐面與一嵌卡端部,該支撐錐面對應該錐形端部的第一錐面的位置,且該支撐錐面突出該第一錐面,該嵌卡端部形成於該支撐導塊鄰近該刀柄部的一端,該嵌卡端部的形狀與該嵌卡槽的形狀相匹配,該嵌卡端部包含有兩導塊凸部、一導塊凹部,與兩嵌卡側緣,該兩導塊凸部皆朝該刀柄部突起,並分別抵靠於該嵌卡槽的兩導槽凹部,該兩導塊凸部之間形成該導塊凹部,該導塊凹部朝該錐形端部凹設於該支撐導塊,且該導塊凹部抵靠於該嵌卡槽的導槽凸部,該兩嵌卡側緣分別形成於該兩導塊凸部遠離另一導塊凸部的一側,該兩嵌卡側緣逐漸遠離另一嵌卡側緣的朝該錐形端部延伸,並分別抵靠於該嵌卡槽的兩導槽側緣。 In order to achieve the above-mentioned purpose, the drilling machine chamfering tool of the present invention comprises: a body, the body includes a central axis, a handle portion, and a cutter head, the handle portion extends along the central axis, the cutter head is formed at one end of the handle portion, and the cutter head is away from the cutter One end of the shank has a tapered end, the tapered end has a first tapered surface, and a cutting groove and a guide block groove are recessed on the outer periphery of the tool head; a blade, the blade is detachably installed in the cutting groove of the cutter head, and the blade of the blade protrudes from the first tapered surface of the tapered end; and A support guide block, the support guide block is detachably installed in the guide block groove of the cutter head, wherein, The guide block groove extends from the tapered end of the tool head toward the shank, and an inserting groove is formed at one end of the guide block groove away from the tapered end, and the inserting groove includes two guide groove recesses , a guide groove convex part, and two guide groove side edges, the two guide groove concave parts are recessed in the tool head part toward the shank part, and form a convex toward the tapered end part between the two guide groove concave parts The two guide groove side edges are respectively formed on the side of the two guide groove concave parts away from the other guide groove concave part, and the two guide groove side edges gradually move away from the other guide groove side edge toward the taper shaped end extension; The support guide block includes a support cone surface and an insert end portion, the support cone surface corresponds to the position of the first cone surface of the tapered end portion, and the support cone surface protrudes from the first cone surface, the insert end portion The end of the support guide block is formed at one end of the support guide block adjacent to the handle portion, the shape of the inserting end portion matches the shape of the inserting groove, and the inserting end portion includes two guide block protrusions and a guide block concave portion, and the two inserting side edges, the two guide block protrusions both protrude toward the shank and abut against the two guide groove recesses of the inserting groove respectively, and the guide block recess is formed between the two guide block protrusions, The concave portion of the guide block is recessed on the support guide block toward the tapered end portion, and the concave portion of the guide block abuts against the convex portion of the guide groove of the inserting groove, and the two inserting side edges are respectively formed on the two guide block protrusions The side edge of the two inserting card is gradually away from the other side edge of the other inserting card and extending toward the tapered end, and respectively abuts the two guide groove side edges of the inserting groove. .
利用上述的技術特徵,本發明的鑽床倒角刀具具有以下的功效增益:Utilizing the above-mentioned technical features, the drilling machine chamfering tool of the present invention has the following efficacy gains:
1. 該刀片為可拆卸的組裝於該本體,因此當該刀片磨損鈍化後可以直接替換該刀片。1. The blade is detachably assembled to the body, so when the blade is worn and dull, the blade can be replaced directly.
2. 由於該支撐導塊的支撐錐面突出該刀頭的第一錐面,因此當該刀片切削鑽孔的周緣時,該支撐導塊會同時抵靠於鑽孔的周緣,避免該刀頭部於倒角切削時相對震動,進而提高加工品質。2. Since the support tapered surface of the support guide block protrudes from the first tapered surface of the cutter head, when the blade cuts the periphery of the drill hole, the support guide block will abut against the periphery of the drill hole at the same time, avoiding the cutter head. The parts vibrate relatively during chamfering, thereby improving the machining quality.
3. 由於該嵌卡槽的兩導槽側緣朝該刀柄部逐漸接近,且該嵌卡槽具有導槽凸部,而可以利用該嵌卡槽的兩導槽側緣與該導槽凸部的引導,讓該支撐導塊較容易滑移至定位,提升組裝的便利性。3. Since the side edges of the two guide grooves of the inserting slot gradually approach the shank, and the inserting slot has a guide groove protrusion, the two guide groove side edges of the inserting groove and the guide groove protrusion can be used. The guide of the upper part makes the support guide block easier to slide to the position, which improves the convenience of assembly.
4. 該嵌卡槽具有兩導槽凹部與一導槽凸部而概呈W形,增加嵌卡槽與該支撐導塊的嵌卡端部之間承靠貼面的數量與方向,該支撐導塊所受到的軸向沖擊,可以利用W形的該嵌卡槽加以分散,降低倒角切削軸向下壓該鑽床倒角刀具時,對該刀頭部產生的軸向沖擊,避免該刀頭部軸向震動,進而提高加工品質。4. The insertion slot has two concave guide grooves and a raised guide slot, and is generally W-shaped, increasing the number and direction of the bearing surfaces between the insertion slot and the insertion end of the support guide block, and the support The axial impact received by the guide block can be dispersed by the W-shaped inserting slot, which reduces the axial impact on the head of the drilling machine when the chamfering cutting axially presses the chamfering tool of the drilling machine, and avoids the The head vibrates in the axial direction, thereby improving the processing quality.
請參考圖1至圖5,本發明的鑽床倒角刀具之較佳實施例,其包含有一本體10、一刀片20,與一支撐導塊30。Please refer to FIGS. 1 to 5 , a preferred embodiment of the chamfering tool for a drilling machine of the present invention includes a
該本體10具有一中心軸101、一刀柄部11與一刀頭部13,該刀柄部11沿著該中心軸101延伸,該刀頭部13形成於該刀柄部11的一端,該刀頭部13的外徑大於該刀柄部11的外徑,該刀頭部13遠離該刀柄部11的一端具有一錐形端部131,該錐形端部131的外徑朝遠離該刀柄部11的方向逐漸變小,該錐形端部131具有一第一錐面132,該第一錐面132的切線與該中心軸101形成一銳角夾角,該銳角夾角的角度可以為30度、45度、60度、75度等等。The
如圖3及圖4所示,該刀頭部13的外周凹設有一切削槽14與一導塊槽16,該刀片20可拆卸的裝設於該刀頭部13的切削槽14,該支撐導塊30可拆卸的裝設於該刀頭部13的導塊槽16。As shown in FIG. 3 and FIG. 4 , a
請參考圖2與圖4,該切削槽14由該錐形端部131朝該刀柄部11延伸,該切削槽14具有徑向延伸的一平面141,並於該平面141凹設一容置槽142,該刀片20可拆卸的裝設於該容置槽142,該刀片20可以利用一螺栓25由垂直於該平面141的方向鎖設於該容置槽142,且該刀片20的刀刃突出該錐形端部131的第一錐面132,較佳的是,該刀片20的刀刃平行於該第一錐面132的切線而與該中心軸101所形成的該銳角夾角;因為該刀片20為可拆卸的裝設於該本體10,因此當該刀片20磨損後,可以直接替換該刀片20,該刀片20可為多邊形的刀片,其可為使用ISO標準規格刀片,例如TCEX13T304,而讓使用者容易選購替換刀片20。Please refer to FIG. 2 and FIG. 4 , the
請參考圖1、圖3、圖6,與圖7,該導塊槽16由該刀頭部13的錐形端部131朝該刀柄部11延伸,而於該導塊槽16遠離該錐形端部131的一端形成一嵌卡槽165,該嵌卡槽165概呈W形,該嵌卡槽165包含兩導槽凹部164、一導槽凸部166,與兩導槽側緣163,該兩導槽凹部164皆朝該刀柄部11凹設於該刀頭部13,並於該兩導槽凹部164之間形成朝該錐形端部131凸起的該導槽凸部166,該兩導槽側緣163分別形成於該兩導槽凹部164遠離另一導槽凹部164的一側,各該導槽側緣163逐漸遠離另一導槽側緣163的一側朝向該錐形端部131延伸。Please refer to FIG. 1 , FIG. 3 , FIG. 6 , and FIG. 7 , the
該支撐導塊30可以利用一螺栓40可拆卸的鎖固於該本體10的導塊槽16,該支撐導塊30包含一支撐錐面32與一嵌卡端部33,該支撐錐面32對應該刀頭部13的第一錐面132的位置,且該支撐錐面32突出該第一錐面132,該嵌卡端部33形成於該支撐導塊30鄰近該刀柄部11的一端,該嵌卡端部33概呈W形,而與該嵌卡槽165的形狀相匹配,並嵌卡於該嵌卡槽165內,該嵌卡端部33包含有兩導塊凸部333、一導塊凹部334,與兩嵌卡側緣332,該兩導塊凸部333皆朝該刀柄部11突起,並分別抵靠於該嵌卡槽165的兩導槽凹部164,該兩導塊凸部333之間形成該導塊凹部334,該導塊凹部334朝該錐形端部131凹設於該支撐導塊30,該導塊凹部334抵靠於該嵌卡槽165的導槽凸部166,該兩嵌卡側緣332分別形成於該兩導塊凸部333遠離另一導塊凸部333的一側,該兩嵌卡側緣332逐漸遠離另一嵌卡側緣332的朝向該錐形端部131延伸,並且分別靠貼於該嵌卡槽165的兩導槽側緣163。The
較佳的是,該嵌卡槽165的導槽凸部166未延伸至該第一錐面132,而與該第一錐面132鄰近該刀柄部11的邊緣之間具有一軸向間距,該兩導槽側緣163延伸至該第一錐面132;該支撐導塊30的嵌卡端部33的導塊凹部334未延伸至該支撐錐面32,而與該支撐錐面32鄰近該刀柄部11的邊緣之間具有一軸向間距,該兩嵌卡側緣332延伸至該支撐錐面32。Preferably, the
請參考圖6至圖8,由於該支撐導塊30的支撐錐面32突出該刀頭13的第一錐面132,因此當該刀片20接觸並切削鑽孔的周緣時,該支撐導塊30會同時抵靠於該鑽孔的周緣,避免該刀頭部13於倒角切削時相對震動,避免產生震刀現象,進而提升加工品質。Referring to FIGS. 6 to 8 , since the support tapered
較佳的是,該支撐導塊30的支撐錐面32的外周突出該第一錐面132的徑向距離不相等,該支撐錐面32與該第一錐面132不同軸心,該支撐錐面32由鄰近該刀片20的一側逐漸遠離該第一錐面132,而使該支撐錐面32的截面呈逐漸遠離該的該第一錐面132的拋物線,而使該支撐錐面32鄰近該刀片20的一側該突出該第一錐面132的徑向距離最小,遠離該刀片20的一側突出該第一錐面132的徑向距離最大,該支撐錐面32突出該第一錐面132的徑向距離的最小值與最大值相差1公釐以下,而於倒角切削時,該支撐錐面32僅以突出該第一錐面132的徑向距離最大的位置承靠於工件的鑽孔周緣,而讓該支撐錐面32與工件孔壁呈點接觸,減少該支撐錐面32與工件的孔壁的接觸面積,並減少切削阻力。Preferably, the outer circumference of the
請參考圖7,組裝該支撐導塊30時,該支撐導塊30由該錐形端部131朝該刀柄部11滑移時,由於該嵌卡槽165的兩導槽側緣163朝該刀柄部11逐漸接近,且該嵌卡槽165具有導槽凸部166,而可利用該嵌卡槽165的兩導槽側緣163與該導槽凸部166的引導,避免該支撐導塊30的嵌卡端部33進入該嵌卡槽165時相對左、右滑移,讓該支撐導塊30容易滑移至定位,提升組裝的便利性;較佳的是,該嵌卡槽165的兩導槽側緣163的切線之間形成一小於120度的夾角α,該夾角α小於90度為佳,其較佳角度為45度至75度之間,該支撐導塊30的嵌卡端部33的兩嵌卡側緣332的切線之間所形成夾角與該嵌卡槽165的兩導槽側緣163的切線之間的夾角α相同。Referring to FIG. 7 , when the
請參考圖7與圖8,由於該嵌卡槽165具有兩導槽凹部164與一導槽凸部166而概呈W形,增加該嵌卡槽165與該支撐導塊30的嵌卡端部33之間的承靠貼面的數量與方向,進行倒角切削時,該支撐導塊30所受到的軸向沖擊,可以利用W形的該嵌卡槽165加以分散,降低倒角切削軸向下壓該鑽床倒角刀具時,對該刀頭部13產生的軸向沖擊,避免該刀頭部13軸向震動,進而提高加工品質。Please refer to FIG. 7 and FIG. 8 , since the
較佳的是,該嵌卡槽165的各導槽凹部164為圓弧凹面,該嵌卡槽165的導槽凸部166為圓弧凸面,且該支撐導塊30的嵌卡端部33的各導塊凸部333為與其對應的導槽凹部164的形狀相匹配的圓弧凸面,該嵌卡端部33的導塊凹部334為與該嵌卡槽165的導槽凸部166的形狀相匹配的圓弧凹面,而可利用圓弧的凹面與凸面的配合方式達到分散應力的效果。Preferably, each guide groove
利用上述的技術特徵,本發明的鑽床倒角刀具具有以下的優點:Utilizing the above-mentioned technical features, the drilling machine chamfering tool of the present invention has the following advantages:
1. 該刀片20為可拆卸的裝設於該本體10的刀頭部13的切削槽14,因此,當該刀片20磨損後,可以替換該刀片20。1. The
2.可利用該支撐導塊30承靠於鑽孔周緣,避免該刀頭部13於倒角切削時相對震動,進而提高加工品質。2. The
3. 該嵌卡槽165概呈W形,而讓該支撐導塊30容易組裝定位。3. The inserting
4. 該嵌卡槽165概呈W形,可以分散該支撐導塊30所受到的軸向沖擊,避免該刀頭部13於倒角切削時軸向震動,進而提高加工品質。4. The inserting
10:本體 101:中心軸 11:刀柄部 13:刀頭部 131:錐形端部 132:第一錐面 14:切削槽 141:平面 142:容置槽 16:導塊槽 163:導槽側緣 164:導槽凹部 165:嵌卡槽 166:導槽凸部 20:刀片 25:螺栓 30:支撐導塊 32:支撐錐面 33:嵌卡端部 332:嵌卡側緣 333:導塊凸部 334:導塊凹部 40:螺栓 α:夾角 90:鑽床倒角刀具 91:刀柄 92:錐形刀頭 922:刃部 10: Ontology 101: Center shaft 11: Handle part 13: Knife head 131: Tapered end 132: The first cone 14: Cutting groove 141: Plane 142: accommodating slot 16: Guide block slot 163: Side edge of guide groove 164: Guide groove recess 165: Embedded card slot 166: Guide groove protrusion 20: Blades 25: Bolts 30: Support guide block 32: Support cone 33: Embedded card end 332: Embedded card side edge 333: Guide block protrusion 334: Guide block recess 40: Bolts α: included angle 90: Drilling machine chamfering tool 91: Handle 92: Conical cutter head 922: Blade
圖1為本發明較佳實施例的立體外觀圖。 圖2為本發明較佳實施例的另一立體外觀圖。 圖3為本發明較佳實施例的立體分解圖。 圖4為本發明較佳實施例的另一立體分解圖。 圖5為本發明較佳實施例的側視圖。 圖6為本發明較佳實施例沿圖5的A-A割面線的剖面圖。 圖7為本發明較佳實施例的局部放大側視圖。 圖8為本發明較佳實施例的使用動作示意圖。 圖9為現有的倒角刀具的立體外觀圖。 FIG. 1 is a three-dimensional appearance view of a preferred embodiment of the present invention. FIG. 2 is another three-dimensional appearance view of the preferred embodiment of the present invention. 3 is an exploded perspective view of a preferred embodiment of the present invention. FIG. 4 is another perspective exploded view of the preferred embodiment of the present invention. Figure 5 is a side view of the preferred embodiment of the present invention. FIG. 6 is a cross-sectional view of the preferred embodiment of the present invention taken along the line A-A of FIG. 5 . 7 is a partial enlarged side view of a preferred embodiment of the present invention. FIG. 8 is a schematic diagram of the operation of the preferred embodiment of the present invention. FIG. 9 is a perspective external view of a conventional chamfering tool.
10:本體 10: Ontology
101:中心軸 101: Center shaft
11:刀柄部 11: Handle part
13:刀頭部 13: Knife head
131:錐形端部 131: Tapered end
132:第一錐面 132: The first cone
163:導槽側緣 163: Side edge of guide groove
164:導槽凹部 164: Guide groove recess
165:嵌卡槽 165: Embedded card slot
166:導槽凸部 166: Guide groove protrusion
20:刀片 20: Blades
30:支撐導塊 30: Support guide block
32:支撐錐面 32: Support cone
33:嵌卡端部 33: Embedded card end
332:嵌卡側緣 332: Embedded card side edge
333:導塊凸部 333: Guide block protrusion
334:導塊凹部 334: Guide block recess
40:螺栓 40: Bolts
Claims (7)
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TW110102319A TWI762161B (en) | 2021-01-21 | 2021-01-21 | Drilling machine chamfering tool |
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TW110102319A TWI762161B (en) | 2021-01-21 | 2021-01-21 | Drilling machine chamfering tool |
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