CN210080746U - Chamfering device for machining and forming groove on drilling machine - Google Patents
Chamfering device for machining and forming groove on drilling machine Download PDFInfo
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- CN210080746U CN210080746U CN201920596943.3U CN201920596943U CN210080746U CN 210080746 U CN210080746 U CN 210080746U CN 201920596943 U CN201920596943 U CN 201920596943U CN 210080746 U CN210080746 U CN 210080746U
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- 238000005553 drilling Methods 0.000 title claims abstract description 15
- 238000003754 machining Methods 0.000 title claims abstract 6
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000007493 shaping process Methods 0.000 claims abstract 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 125000003003 spiro group Chemical group 0.000 claims 2
- 238000003825 pressing Methods 0.000 description 9
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
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Abstract
Description
技术领域technical field
本实用新型涉及一种钻床上的刀具,尤其涉及一种用于钻床上加工成型坡口的倒角器。The utility model relates to a cutter on a drilling machine, in particular to a chamfering device used for processing and forming grooves on a drilling machine.
背景技术Background technique
在锅炉制造中,倒角器常用于管接头和集箱管孔的坡口加工。倒角器通常包括刀杆,位于刀杆顶端中心的定心部件,固定于刀杆顶端侧部的刀架及固定于刀架的切削刀。倒角器工作时,定心部件进出管接头内孔或集箱管孔起导向和定位作用,切削刀随刀杆转动对管接头的管壁或集箱管孔的孔壁进行切削加工。现有的倒角器在使用时存在如下缺点:由于一种规格的倒角器只能用于加工同一种对应管径/孔径的坡口,针对不同的管径/孔径需要配置不同规格的倒角器,因而生产车间需要配备的倒角器规格多、数量大,导致加工坡口的刀具配置成本较高;在加工坡口时,如果管接头/集箱管孔的管径/孔径尺寸频繁变换,需要反复更换整件倒角器,费时费力,降低了管接头/集箱管孔的加工效率。In boiler manufacturing, chamfers are often used for beveling of pipe joints and header pipe holes. The chamferer usually includes a shank, a centering part located at the center of the top end of the shank, a tool holder fixed on the side of the top end of the shank, and a cutting tool fixed on the tool holder. When the chamfer is working, the centering part enters and exits the inner hole of the pipe joint or the header pipe hole to guide and locate, and the cutting tool rotates with the cutter bar to cut the pipe wall of the pipe joint or the hole wall of the header pipe hole. The existing chamfering device has the following shortcomings in use: since one type of chamfering device can only be used to process the same groove corresponding to the pipe diameter/aperture, different specifications of chamfering need to be configured for different pipe diameters/apertures. Therefore, the production workshop needs to be equipped with many specifications and a large number of chamfers, which leads to the high cost of tool configuration for processing grooves; when processing grooves, if the pipe diameter/aperture size of pipe joints/header pipe holes is frequently The conversion requires repeated replacement of the entire chamfering device, which is time-consuming and labor-intensive, and reduces the processing efficiency of pipe joints/header pipe holes.
发明内容SUMMARY OF THE INVENTION
本实用新型主要在解决现有技术所存在的由于刀具的通用性较差造成加工坡口的刀具配置成本较高、加工效率较低的技术缺陷,提供一种通用性较强因而加工坡口的刀具配置成本较低且加工效率较高的用于钻床上加工成型坡口的倒角器。The utility model mainly solves the technical defects in the prior art that due to the poor versatility of the tool, the tool configuration cost for processing the groove is relatively high and the processing efficiency is low, and provides a kind of groove processing tool with strong versatility. A chamferer for forming grooves on a drilling machine with low tool configuration cost and high processing efficiency.
本实用新型针对上述技术问题主要是通过下述技术方案得以解决的:本实用新型包括刀杆,固设于刀杆顶端中心的定心部件,固设于刀杆顶端侧部的切削装置,其特征在于:切削装置包括与刀杆固定连接的刀架、切削刀、与切削刀固定连接的刀座,刀座与刀架之间采用滑动配合并通过可拆卸方式固定连接,定心部件与刀杆之间采用可拆卸方式固定连接。Aiming at the above-mentioned technical problems, the utility model is mainly solved by the following technical solutions: the utility model comprises a cutter bar, a centering component fixed at the center of the top end of the cutter bar, and a cutting device fixed at the side of the top end of the cutter bar, which The cutting device is characterized in that: the cutting device comprises a tool holder fixedly connected with the tool bar, a cutting tool, and a tool holder fixedly connected with the cutting tool, the tool holder and the tool holder adopt sliding fit and are fixedly connected in a detachable manner, and the centering component is connected to the tool holder. The rods are fixed and connected in a detachable manner.
作为优选,刀架上与刀杆相垂直的立面上并具有突起的滑轨、与滑轨相邻且平行并贯通刀架的腰形槽,滑轨与腰形槽从刀架立面与刀杆的交界处向外延伸至远离刀杆的远端,刀座具有与滑轨匹配的滑槽,刀座通过滑槽与滑轨卡合并通过穿过腰形槽的紧固件与刀架形成可拆卸的固定连接。Preferably, the tool holder has a protruding slide rail on the vertical surface of the tool holder, a waist-shaped groove adjacent to the slide rail and parallel to the tool holder, and the slide rail and the waist-shaped groove are connected from the vertical surface of the tool holder to The junction of the tool bar extends outward to the far end away from the tool bar. The tool holder has a chute that matches the slide rail. The tool holder is clamped with the slide rail through the slide slot, and the fastener and the tool holder are passed through the waist-shaped groove. Forms a detachable fixed connection.
作为优选,刀杆顶端中心具有向下的插孔,定心部件包括下端部与插孔形状匹配的芯轴,与芯轴上端部活动连接的定位套,固定于定位套上方的压块,压块通过顶端螺钉与芯轴固定连接,芯轴插于插孔并通过从刀杆外缘以螺接方式穿插至插孔的侧部螺钉与刀架固定连接。Preferably, the center of the top end of the cutter bar has a downward insertion hole, and the centering component includes a mandrel whose lower end matches the shape of the insertion hole, a positioning sleeve movably connected with the upper end of the mandrel, and a pressing block fixed above the positioning sleeve to press The block is fixedly connected with the mandrel through the top screw, the mandrel is inserted into the jack, and is fixedly connected with the tool holder through the side screw which is inserted into the jack from the outer edge of the tool bar in a screwed manner.
作为优选,刀杆顶端中心具有向下的插槽和位于插槽底部的螺孔,定心部件包括下端部与插槽形状匹配的芯轴,与芯轴上端部活动连接的定位套,固定于定位套上方的压块,与螺孔匹配的顶端螺钉,芯轴插于插槽并通过贯穿压块及芯轴与螺孔螺接的顶端螺钉与刀架固定连接。Preferably, the center of the top end of the cutter bar has a downward slot and a screw hole at the bottom of the slot, the centering component includes a mandrel whose lower end matches the shape of the slot, and a positioning sleeve movably connected with the upper end of the mandrel, which is fixed on the The pressure block above the positioning sleeve, the top screw matched with the screw hole, the mandrel is inserted into the slot, and is fixedly connected to the tool holder through the top screw threaded through the pressure block and the mandrel and the screw hole.
作为优选,切削装置有两套并分置于刀杆两翼,刀杆与刀架为一体结构,刀杆下端部采用莫氏锥柄。Preferably, the cutting device has two sets and is placed on the two wings of the tool bar, the tool bar and the tool holder are integrally constructed, and the lower end of the tool bar adopts a Morse taper shank.
因此,本实用新型结构合理,具有以下优点:Therefore, the utility model has a reasonable structure and has the following advantages:
在本实用新型中,定心部件与刀杆采用可拆卸连接,因而定心部件可根据所加工坡口的内径尺寸进行更换;切削装置中的刀座与刀架之间采用滑动配合,切削刀与定心部件之间的径向间距可通过刀座沿刀架滑动进行调节。因此,本实用新型通过更换定心部件、调整切削刀的工作位置即可用于不同管径/孔径工件的成型坡口加工,具有较好的通用性。In the utility model, the centering part and the tool holder are detachably connected, so the centering part can be replaced according to the inner diameter of the groove to be processed; the tool seat and the tool holder in the cutting device adopt sliding fit, the cutting tool The radial distance from the centering element can be adjusted by sliding the tool holder along the tool holder. Therefore, the utility model can be used for forming groove processing of workpieces with different pipe diameters/aperture diameters by replacing the centering components and adjusting the working position of the cutting blade, and has good versatility.
在实用新型的优选方案中,刀架立面上设置了突起的滑轨和与滑轨相邻且平行的腰形槽,刀座通过穿过腰形槽的紧固件固定在刀架上,切削刀的工作位置可随刀座沿滑轨进行调节;突起的滑轨与滑槽卡合,有利于防止刀座在受力情况下发生位移而影响切削刀的切削精度。In a preferred solution of the utility model, a protruding slide rail and a waist-shaped groove adjacent to and parallel to the slide rail are provided on the vertical surface of the tool holder, and the tool holder is fixed on the tool holder by a fastener passing through the waist-shaped groove, The working position of the cutting tool can be adjusted along the sliding rail with the tool seat; the protruding sliding rail is engaged with the sliding groove, which is beneficial to prevent the displacement of the tool seat under force and affect the cutting accuracy of the cutting tool.
在本实用新型的优选方案中,定心部件包括芯轴、定位套、压块和顶端螺钉。其中,定位套与芯轴为转动连接,在加工坡口时定位套与管接头内孔/集箱管孔的孔壁接触起到导向和定心作用;压块用于限制定位套在芯轴上的轴向位移;压块通过顶端螺钉固定,当定位套出现磨损或因所加工坡口的孔径变化而需要更换时,只要拆去压块,定位套即可从芯轴上取下进行更换。In a preferred solution of the present invention, the centering component includes a mandrel, a positioning sleeve, a pressing block and a top screw. Among them, the positioning sleeve and the mandrel are connected in rotation, and the contact between the positioning sleeve and the hole wall of the inner hole of the pipe joint/header pipe hole plays the role of guiding and centering when the groove is processed; the pressing block is used to limit the positioning sleeve to the mandrel. Axial displacement on the upper part; the pressure block is fixed by the top screw. When the positioning sleeve is worn or needs to be replaced due to the change of the hole diameter of the processed groove, as long as the pressure block is removed, the positioning sleeve can be removed from the mandrel for replacement. .
在本实用新型的优选方案中,刀杆与定心部件有两种连接方案,一种连接方案是:刀杆顶端中心处开设用于安装芯轴的插孔,芯轴下端部插于插孔内并通过侧部螺钉固定于刀架;另一种连接方案是:刀杆顶部中心处开设用于安装芯轴的插槽和位于插槽底部的螺孔,芯轴下端部插入插槽并通过顶部螺钉与螺孔螺接固定于刀架。因此,芯轴与刀杆的连接简单可靠,拆卸方便。上述两种连接方案可根据刀杆的直径大小进行选用。In the preferred solution of the present utility model, there are two connection schemes between the cutter bar and the centering part. One connection solution is: a hole for installing the mandrel is provided at the center of the top end of the cutter bar, and the lower end of the mandrel is inserted into the hole. It is fixed to the tool holder through the side screws; another connection scheme is: a slot for installing the mandrel and a screw hole at the bottom of the slot are opened at the center of the top of the tool holder, and the lower end of the mandrel is inserted into the slot and passed through The top screw and the screw hole are screwed and fixed on the tool holder. Therefore, the connection between the mandrel and the cutter bar is simple and reliable, and the disassembly is convenient. The above two connection schemes can be selected according to the diameter of the shank.
在本实用新型的优选方案中,切削装置有两套并分置在刀杆两翼,既可提高切削效率又有利于刀具工作时受力的均衡;刀杆与刀架为一体加工而成,因而刀杆与刀架可具有较好的连接强度和同心度;刀杆下端部段采用莫氏锥柄,可方便刀杆与钻床上的锥套相连接。In the preferred solution of the present utility model, there are two sets of cutting devices and are separated on the two wings of the tool bar, which can not only improve the cutting efficiency but also facilitate the balance of the force when the tool is working; the tool bar and the tool holder are integrally processed, so The tool holder and the tool holder can have good connection strength and concentricity; the lower end of the tool holder adopts Morse taper shank, which can facilitate the connection between the tool holder and the taper sleeve on the drilling machine.
因此,本实用新型在加工成型坡口时具有较强的通用性,一方面使得生产车间所需配备的倒角器数量可大幅减少,从而降低加工坡口的刀具配置成本;另一方面避免了在成型坡口的规格尺寸变换时需更换整件倒角器的麻烦,提高加工坡口的工作效率。Therefore, the utility model has strong versatility in processing the grooves. On the one hand, the number of chamfers required by the production workshop can be greatly reduced, thereby reducing the cost of tool configuration for processing grooves; on the other hand, it avoids the need for When the size of the formed groove is changed, it is necessary to replace the whole chamfering device, which improves the working efficiency of the groove.
附图说明Description of drawings
附图1是本实用新型的一种优选实施例示意图;1 is a schematic diagram of a preferred embodiment of the present invention;
附图2是附图1所示本实用新型的装配示意图;
附图3是本实用新型的另一种优选实施例示意图;3 is a schematic diagram of another preferred embodiment of the present invention;
附图4是附图3所示本实用新型的装配示意图。FIG. 4 is an assembly schematic diagram of the present invention shown in FIG. 3 .
附图标记说明:1.刀杆;11.插孔;12.侧部螺钉;13.插槽;14.螺孔;2.定心部件;21.芯轴;22.定位套;23.压块;24.顶端螺钉;3.切削装置;31.刀架;32.切削刀;33.刀座;34.滑轨;35.腰形槽;36.紧固件;37.滑槽。Description of reference numerals: 1. Tool holder; 11. Jack; 12. Side screw; 13. Slot; 14. Screw hole; 2. Centering part; 21. Mandrel; block; 24. Top screw; 3. Cutting device; 31. Tool holder; 32. Cutting knife; 33. Tool seat; 34. Slide rail; 35. Waist groove; 36. Fastener;
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
实施例1:如附图1、附图2所示,本实用新型包括刀杆1,固设于刀杆1顶端中心的定心部件2,分置于刀杆1两翼的切削装置3;Embodiment 1: as shown in accompanying
刀杆1上端部与刀架31为一体加工而成,刀杆1下端部采用莫氏锥柄,刀杆1顶端中心具有向下的插孔11;The upper end of the
定心部件2包括芯轴21,与芯轴21上端部转动连接的定位套22,固定于定位套22上方的压块23,压块23通过顶端螺钉24固定于芯轴21,芯轴21下端部插入插孔11内并通过从刀杆1外缘通过螺接方式穿插至插孔11的侧部螺钉12与刀杆1固定连接;The centering
切削装置3包括与刀杆1固定连接的刀架31、切削刀32、与切削刀32固定连接的刀座33,刀座33与刀架31之间采用滑动配合;The
刀架31上与刀杆1相垂直的立面上设置有突起的滑轨34、与滑轨34相邻且平行并贯通刀架31的腰形槽35,滑轨34和腰形槽35由刀架31立面与刀杆1的交界处向外延伸至远离刀杆1的远端,刀座33设置有与滑轨34卡合的滑槽37并与刀架31立面相贴合,刀座33通过穿过腰形槽35的紧固件36与刀架31形成可拆卸连接,紧固件36为螺钉并与刀座33以螺接方式相连接。On the vertical surface of the
本实用新型在组装时,先根据工件的坡口形状在刀座33上安装相应的切削刀32,刀座33通过滑槽37与滑轨34卡合并贴靠在刀架31立面上通过紧固件36与刀架31连接固定;然后安装定心部件2,将芯轴21下端部插入插孔11内后拧紧侧部螺栓12,将外径与工件孔径匹配的定位套22套于芯轴21上端部,将压块23置于芯轴21上端面并用顶端螺钉24固定;通过刀座33沿滑轨34滑动调整切削刀32与定位套22之间的径向间距,调整完毕后拧紧紧固件36。至此,本实用新型组装完毕,将刀杆1锥柄插入钻床锥套内,即可开始进行坡口加工。When the utility model is assembled, the
实施例2:如附图3、附图4所示,本实用新型包括刀杆1,固设于刀杆1顶端中心的定心部件2,分置于刀杆1两翼的切削装置3;Embodiment 2: as shown in accompanying drawing 3 and accompanying drawing 4, the utility model comprises a
刀杆1与刀架31为一体加工而成,刀杆1下端部采用莫氏锥柄,刀杆1顶端中心具有向下的插槽13和位于插槽13底部的螺孔14;The
定心部件2包括下端部插于插槽13的芯轴21,与芯轴21上端部转动连接的定位套22,固定于定位套22上方的压块23,贯穿压块23及芯轴21与螺孔14螺接的顶端螺钉24;The centering
切削装置3包括与刀杆1固定连接的刀架31、切削刀32、与切削刀32固定连接的刀座33,刀座33与刀架31之间采用滑动配合;The
刀架31上与刀杆1相垂直的立面上设置有突起的滑轨34、与滑轨34相邻且平行并贯通刀架31的腰形槽35,滑轨34和腰形槽35由刀架31立面与刀杆1的交界处向外延伸至远离刀杆1的远端,刀座33通过滑槽37与滑轨34卡合并贴靠于刀架31立面,刀座33通过穿过腰形槽35的紧固件36与刀架31形成可拆卸连接,紧固件36为螺钉并与刀座33以螺接方式相连接。On the vertical surface of the
本实用新型在组装时,先根据工件的坡口形状在刀座33上安装相应的切削刀32,刀座33通过滑槽37与滑轨34卡合贴靠在刀架31立面上与刀架31形成滑动配合并用紧固件36连接固定;然后安装定心部件2,芯轴21下端部插入插槽13后将外径与工件孔径匹配的定位套22套在芯轴21上,压块23置于芯轴21顶端,顶部螺钉24穿过压块23、芯轴21与螺孔14螺接,拧紧顶部螺钉24将芯轴21固定于插槽13;沿滑轨34调整切削刀32与定位套22之间的径向间距,调整完成后拧紧紧固件36。至此,本实用新型已组装完毕,将刀杆1锥柄插入钻床锥套内,即可开始进行坡口加工。When the utility model is assembled, the
当然上述附图和实施例仅为了用于解释和说明本实用新型,并不能作为本实用新型的不当限定。凡本领域技术人员依据本实用新型做出等效调整与变化而得到的技术方案均落入本实用新型的保护范围。Of course, the above drawings and embodiments are only for explaining and illustrating the present invention, and should not be regarded as an improper limitation of the present invention. All technical solutions obtained by those skilled in the art by making equivalent adjustments and changes according to the present invention fall into the protection scope of the present invention.
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| TWI762161B (en) * | 2021-01-21 | 2022-04-21 | 正河源股份有限公司 | Drilling machine chamfering tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI762161B (en) * | 2021-01-21 | 2022-04-21 | 正河源股份有限公司 | Drilling machine chamfering tool |
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