TWI760652B - Manufactured ceiling finish system and manufactured interior finish system - Google Patents

Abstract

A manufactured interior wall finish system and a manufactured ceiling finish system are described.

Description

Factory-made ceiling finishing system and factory-made interior finishing system

The present invention relates to a factory-made interior wall decoration system and a factory-made ceiling decoration system.

Traditional construction is performed on site at the construction work site. People from all walks of life (eg, carpenters, electricians, and plumbers) measure, cut, and install materials as if each unit were a type. Furthermore, the activities performed by the trade are arranged in a linear order. The result is a time-consuming process that increases the risk of waste, installation defects and cost overruns.

Traditional building construction continues to become increasingly expensive and complex. Changing norms, changing environments, and new technologies all make the construction of buildings more complex than they were 10 or more years ago. In addition, the availability of trade labor is decreasing significantly. As more and more craftsmen retire, fewer and fewer young workers will choose construction as a career, leaving the construction industry with a substantial shortage of skilled and capable men and women. Women came to do more and more construction work.

Some embodiments may include a factory interior wall trim system and a factory ceiling trim system.

In some embodiments, a factory ceiling trim system can include at least one ceiling slot secured to the ceiling side of the ceiling/floor; and at least one ceiling clip configured to engage the at least one ceiling slot. The factory ceiling trim system may also include at least one ceiling sash track configured to engage at least one ceiling clip; and at least one acoustic ceiling configured to engage at least one ceiling sash track.

In some embodiments, the at least one ceiling slot can include a longitudinal planar aperture configured to slidably receive the at least one ceiling clip, and wherein the at least one ceiling clip can include a planar portion configured to be inserted into the longitudinal planar aperture of at least one ceiling slot. In some embodiments, the at least one ceiling clip can be configured to be secured in place in a longitudinal planar aperture of the at least one ceiling slot via a fastener inserted through the at least one ceiling clip and into the at least one ceiling slot .

In some embodiments, the at least one ceiling clip can include a ceiling clip aperture configured to receive a ceiling sash rail protrusion of the at least one ceiling sash rail. In some embodiments, the at least one ceiling sash track includes a first acoustic ceiling tile retention portion and a second acoustic ceiling tile retention portion.

In some embodiments, the at least one ceiling sash track includes a ceiling track extending from a distal end of the at least one ceiling sash track beyond the first acoustic ceiling tile retention portion and the second acoustic ceiling tile retention portion. In some embodiments, at least one ceiling sash rail includes at least one power conductor.

Some embodiments may include a factory interior bathroom wall finish system that includes a solid surface base member attached to a bottom-most metal hat groove; and a plurality of first extrusions, each having a first opening and a second opening, the first opening is configured to engage the corresponding metal cap groove and the second opening is configured to receive the second extrusion. The factory interior bathroom wall finish system may also include a plurality of second extrusions, each configured to be inserted into a corresponding second opening of a corresponding one of the plurality of first extrusions, and configured to is fastened to a corresponding one of the plurality of first extrusions via fasteners. The factory interior bathroom wall finishing system may further include a plurality of solid surface wall panels, each having a bottom edge configured to be inserted into the first aperture of the lower one of the plurality of second extrusions, and having a top edge configured to be inserted into a second aperture of an upper one of the plurality of second extrusions, wherein the plurality of solid surface wall panels are assembled in bottom-to-top order such that factory-made in installation In the interior bathroom wall decoration system, the upper one of the plurality of second extruded parts fixes the lower adjacent solid surface panel. The factory interior bathroom wall finishing system may also include a solid surface top member attached to the topmost metal hat groove.

In some embodiments, the solid surface base member and the solid surface top member are formed from an aluminum composite material. In some embodiments, the solid surface wall panels are formed from quartz stone.

In some embodiments, each of the plurality of first extrusions includes a plurality of continuous seals attached to a respective one of the plurality of first extrusions, wherein the plurality of continuous seals is arranged to form a seal when the solid surface wall panel is installed adjacent a respective one of the plurality of first extrusions. In some embodiments, the plurality of continuous seals may include a first seal, a second seal, and a third seal, the first seal being disposed on a top edge of a respective one of the plurality of first extrusions the vicinity of the second seal is disposed near the middle point of the corresponding one of the plurality of first extrusions, and the third seal is disposed at the bottom edge of the corresponding one of the plurality of first extrusions Nearby, and where, when a factory interior bathroom wall finish system is installed, a first seal is arranged to contact an upper solid surface panel and a second seal relative to a corresponding one of the plurality of first extrusions The member and the third seal are arranged to contact the lower solid surface plate.

Some embodiments may include a factory interior bathroom wall finish system that includes a solid surface base member attached to a bottom-most metal hat groove; and a plurality of first extrusions, each having a first opening and a second opening, the first opening is configured to engage the corresponding metal cap groove and the second opening is configured to receive the second extrusion. The factory interior bathroom wall finish system can include a plurality of second extrusions, each configured to be inserted into a corresponding second opening of a corresponding one of the plurality of first extrusions, and configured to Fastened to the corresponding one of the plurality of first extrusions via fasteners, each second extrusion has a downwardly facing aperture.

The factory interior bathroom wall finish system can include a plurality of third extrusions, each configured to engage a corresponding first extrusion and a corresponding second extrusion, each third extrusion having a facing an upper aperture; and a plurality of solid surface wall panels, each having a bottom edge, configured to be inserted into the upwardly facing aperture of a lower one of the plurality of third extrusions, and having a top edge , configured to be inserted into the downwardly facing aperture of the upper one of the plurality of second extrusions, wherein the plurality of solid surface wall panels are assembled in bottom-to-top order such that a factory-made interior bathroom is installed When the wall finishing system is used, the upper one of the plurality of second extrusions fixes the adjacent solid surface plate below. The factory interior bathroom wall finishing system may include a solid surface top member attached to the topmost metal hat groove.

In some embodiments, the solid surface base member and the solid surface top member are formed from an aluminum composite material. In some embodiments, the solid surface wall panels are formed from quartz stone.

In some embodiments, each of the plurality of first extrusions can include a plurality of consecutive seals attached to a respective one of the plurality of first extrusions, wherein the plurality of consecutive seals The pieces are arranged to form a seal when the solid surface wall panel is installed adjacent a respective one of the plurality of first extrusions. In some embodiments, the plurality of continuous seals may include a first seal disposed near a top edge of a respective one of the plurality of first extrusions and a second seal, the second seal The pieces are positioned near the bottom edge of a corresponding one of the plurality of first extrusions, and wherein, when installing the factory interior bathroom wall finish system, relative to the corresponding one of the plurality of first extrusions, The first seal is arranged to contact the upper solid surface plate and the second seal is arranged to contact the lower solid surface plate.

Some embodiments may include a factory interior wall trim system that includes a solid surface base member attached to a bottom-most metal hat groove; and a plurality of first longitudinal members each configured to engage a corresponding A first opening of the metal cap slot and having a second opening configured to receive a second extrusion. The factory interior wall trim system may also include a plurality of second longitudinal members, each of which is configured to be inserted into a corresponding second opening of a corresponding one of the plurality of first longitudinal members. The factory interior wall finish system may further include a plurality of wall panels, each having a bottom edge configured to be inserted into an upwardly facing aperture formed by an adjacent lower first longitudinal member A portion of an upper horizontal surface and an upper vertical portion of an adjacent lower second longitudinal member, and each of the plurality of wall panels has a top edge configured to be inserted into a downwardly facing aperture, facing The lower aperture is formed by the lower horizontal surface of a portion of the adjacent upper first longitudinal member and the lower vertical portion of the adjacent upper second longitudinal member. A factory interior wall finish system may include a solid surface top member attached to the topmost metal hat groove.

In some implementations, the plurality of first longitudinal members can include a plurality of third openings formed therein, wherein each of the third openings is configured to receive a vertical member and is oriented along the plurality of first longitudinal directions The members are spaced at a given spacing, and wherein the second longitudinal members are formed to have a length that allows the second longitudinal members to fit within the given spacing between adjacent third openings. In some embodiments, the plurality of first longitudinal members may comprise extrusions. In some embodiments, the plurality of first longitudinal members may comprise pultrusion.

In some embodiments, the plurality of second longitudinal members may comprise extrusions. In some embodiments, the plurality of second longitudinal members may comprise pultrusions. In some embodiments, the solid surface base member and the solid surface top member are formed from an aluminum composite material. In some embodiments, the wall panels are formed from wood composites.

In the following detailed description, reference is made to the accompanying drawings which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein. Aspects of the specification as generally described herein and illustrated in the drawings may be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are contemplated herein.

This specification particularly relates to methods, systems, products, devices, and/or apparatus generally pertaining to factory interior wall trim systems and factory ceiling trim systems. Embodiments, among other things, address the above-mentioned factors and other considerations, which are driving more and more construction processes to be done off-site and to take place in more manufacturing environments than the construction site environment.

In some embodiments, a building may have units, dwellings, rooms, etc., that have interior walls and ceilings. In some embodiments, when a building is being constructed, a factory interior wall finish system and a factory ceiling finish system may be manufactured. Factory interior wall finish systems and factory ceiling finish systems may provide a portion of the interior of a building. In some embodiments, factory interior wall trim systems and factory ceiling trim systems may be coupled to one or more structural frame members of a building. In some embodiments, factory interior wall trim systems and factory ceiling trim systems may be attached to interior walls (eg, partition walls), ceilings/floors, and/or structural frame members.

In some embodiments, the material composition of the factory interior wall trim system and factory ceiling trim system may include steel. In some embodiments, the material composition may include aluminum. In yet other embodiments, factory interior wall trim systems and factory ceiling trim systems can be made from a variety of suitable building materials ranging from metals and/or metal alloys, wood and wood polymer composites Wood polymer composite (WPC), wood products (lignin), other organic building materials (bamboo), organic polymers (plastic), mixed materials, earthen materials such as ceramics, or any suitable material or a combination thereof. In some embodiments, cement or other castable or moldable building materials may also be used. In other embodiments, by using one building material in some elements of the factory interior wall finishing system and the factory ceiling finishing system and using another building material in the factory interior wall finishing system and the factory ceiling finishing system Other elements, possibly in any combination of suitable building materials. Any material selection can be made with reference to material options (eg, those provided in the International Building Code), or based on the knowledge of those skilled in the art in determining the load-bearing requirements of the structure to be built . Larger and/or taller structures may have greater physical strength requirements than smaller and/or shorter buildings. Adjustment of building materials for accommodating the magnitude of structures, loads, and environmental stresses may determine the optimum building materials for use in components in the factory interior wall finish systems and factory ceiling finish systems described herein. Best economical choice. The availability of various building materials in different parts of the world may also influence the choice of materials used to construct the systems described herein. Adoption of international building codes or similar codes may also influence material selection.

Any reference herein to "metal" includes any construction grade metal or metal alloy that may be suitable for use in the manufacture and/or construction of the factory interior wall trim systems and factory ceiling trim systems and components described herein. Any reference herein to "wood" includes wood, wood laminate products, wood pressed products, wood polymer composites (WPC), bamboo or bamboo-related products, wood products, and any plant-derived product, whether chemically Processing, refining, processing is also simply harvested from the plant. Any reference herein to "concrete" includes any construction grade of curable composite material, including cement, water, and granular aggregates. Particulate aggregates may include sand, gravel, polymers, ash and/or other minerals.

Some embodiments may allow a user to furnish an apartment or hotel with a complete set of factory components, which can help reduce labor costs, reduce completion time, and reduce first costs. Some embodiments of factory-made trim wall systems include a complete set of components that are flexible enough to meet many different needs, for example, the same system can be used to make bedroom walls, living room walls, kitchen walls, and bathrooms wall.

Some embodiments of the factory-built systems described herein may, among other things, meet the needs described above. In some embodiments, the base of the trim may comprise a cold formed steel hat channel, which may be attached to any standard wall (eg, partition wall). The face of the hat groove can withstand simple aluminum extrusions or glass fiber reinforced pultrusions. A pultrusion is a component having a fixed cross-section and formed by a continuous process of manufacturing a composite material having a fixed cross-section, wherein the process involves stretching of the material. Extrusions or pultrusions can allow a very wide range of trims to be attached to and removed from a wall, and can provide a trim system that can be repaired with very little or no tools. In some embodiments, the closure extrusion only captures the edge of the plate and snaps into the hat slot extrusion. In some embodiments, the plates can be of various sizes and thicknesses. In some embodiments, the wall system may include shelf brackets. In some embodiments, the same extrusion or pultrusion, slightly modified, may be used in bathrooms for shower walls, bathroom walls, and the like.

Some embodiments may include flexible designs that accommodate many different trim material types. For example, wood, metal and quartzite can all be adapted. Some embodiments may include low-cost standardized components.

Using embodiments, apartment or hotel room walls can be decorated in several different configurations, resulting in large-scale, low-cost manufacturing techniques. In some embodiments, a wet or dry system allows the use of the same standardized components for the shower wall and the living room wall.

Some embodiments may provide flexible configurations that allow tall walls (eg, 20 feet tall) and very long walls to be trimmed with the same system. Some embodiments allow for simple repair of damaged panels using a process that may include removing the snap closure extrusions (no tools required), replacing the panels, and then snapping the panel extrusions back into place.

Some embodiments may include an easy access design that allows easy access to electrical installations, plumbing pipe, and HVAC (air conditioning) ductwork behind the finished panel system. In some embodiments, the snap closure corners may include drilled holes (eg, 12 inches on center) to allow for hanging televisions, paintings, and the like. Some embodiments may include vertical shelf extrusions that allow placement of shelves, cabinets, and countertops.

One of the potential solutions is an integrated solution, as designers and builders look for low-cost ways to meet the demands of the built environment. An integrated solution may include two (or more) components that are traditionally separate products and installations to be integrated into one product solution. Some embodiments of the factory ceiling trim systems described herein are integrated solutions that use the same supports to hold the ceiling, to provide power, and to support ceiling light fixtures. By integrating low voltage wiring into the ceiling support system of a factory ceiling trim system, multiple legacy systems can be reduced or eliminated.

By installing ceiling troughs on normal ceilings and using combined ceiling frames and light rails, some embodiments can quickly provide high-quality acoustic ceilings with flexible possibilities for placing lighting fixtures ( lighting fixture) can be added anywhere. Ceiling sash light rails can be held in place by ceiling clips. This clip allows the installer to quickly move the track to the desired position and hold the track in place.

In some embodiments, the acoustic ceilings can be positioned between the tracks by rotating the ceiling sash tracks to accommodate each subsequent acoustic ceiling. The process to complete a ceiling installation including light fixtures may only take a few minutes.

In some embodiments, the ceiling trough may be installed to a conventional ceiling or may be factory installed to a prefabricated floor/ceiling. In some embodiments, the field installed ceiling sash and/or light track is cut to length at the factory and accommodates the low voltage conductors, which allows the light fixture to be clipped to the light anywhere along the length of the light track on track.

In some embodiments, the acoustic ceiling can be easily removed and replaced within minutes if damaged. In some embodiments, ceiling sash and light track installation can be accomplished quickly and inexpensively using ceiling clips as compared to conventional ceiling trim and lighting systems.

Some embodiments may include flexible configuration layouts that allow ceiling systems to be used in many different configurations and sizes. Living rooms, bedrooms, kitchens, and bathrooms can be decorated using embodiments of the systems described herein.

Some embodiments provide flexible light fixture positions. Some embodiments can accommodate various types of acoustic panels. Some embodiments allow quick and easy access to ceiling wiring and equipment.

Factory Made Ceiling Finishing System

Referring now to the drawings, FIGS. 1 through 6 show diagrams of one or more illustrative embodiments of a factory ceiling trim system in accordance with some embodiments.

1 is a top view of an exemplary factory ceiling trim system in accordance with some embodiments. The factory ceiling trim system includes a plurality of ceiling slots 102 that are fastened to the ceiling side of the ceiling/floor (as shown in Figures 2A and 2B). The factory ceiling trim system also includes a plurality of ceiling sash and light rails 104 connected to a plurality of ceiling slots 102 . A plurality of sound absorbing ceilings 106 are supported by a plurality of ceiling frames and light rails 104 .

The top view of FIG. 1 also shows other components of the apartment or building unit, such as door panel track 108 , floor edges 110 and 112 , window wall track 114 , and roller shade 116 .

FIG. 2A shows a cross-section of the ceiling slot 102 along the axis shown in FIG. 1 at 2A. FIG. 2B shows a section of the ceiling sash and light track 104 along the axis 2B shown in FIG. 1 .

As shown in FIG. 2B , the factory ceiling trim system also includes at least one ceiling frame and light track clip 202 configured to engage at least one ceiling slot 102 . For example, at least one ceiling slot 102 can include a longitudinal planar aperture 310 (shown in FIG. 3 ) configured to slidably receive at least one ceiling sash and light track clip 202, and wherein the ceiling sash and light track The clip 202 includes a planar portion 402 (shown in FIG. 4 ) that is configured to be inserted into the longitudinal planar aperture 310 of the at least one ceiling slot 102 . FIG. 2B also shows the ceiling sash rail 104 configured to engage the ceiling sash and light track clips 202 . The acoustic ceiling 106 is configured to engage and be secured in place, and is supported by at least one ceiling sash rail 104 .

3 is a diagram of a cross-section of an exemplary ceiling trough 102 in accordance with some embodiments. Ceiling slot 102 includes longitudinal planar apertures 310 configured to slidably receive ceiling sash and light track clips 202 . FIG. 3 also shows flanges 302 and 304 that extend from ceiling slot 102 and allow the ceiling slot to be attached to the ceiling using one or more fasteners (eg, screws). The longitudinal planar aperture 310 is formed by a first aperture side 306 and a second aperture side 308 that define the width and height of the longitudinal planar aperture 310 . The length of the longitudinal plane aperture is defined by the length of the ceiling slot 102 .

4 is a diagram of a cross-section of a ceiling sash and light track clip 202 in accordance with some embodiments. Ceiling sash and light track clip 202 includes planar portions 402 and 404 configured to be inserted into and engaged with longitudinal planar aperture 310 of ceiling slot 102 (eg, to engage first aperture side 306 and second aperture side 308). The ceiling sash and light track clip 202 includes a ceiling clip aperture 406 configured to receive a ceiling sash and light track clip protrusion 502 of the ceiling sash rail 104 (shown in FIG. 5 ). Ceiling sash and light track clips 202 may be held in place in longitudinal planar apertures 310 of ceiling slot 102 by fasteners 204 (shown in FIG. 2 ) inserted through at least one ceiling sash and The light track clips 202 and enters at least one ceiling slot 102 .

5 is a diagram of a cross-section of an exemplary ceiling sash and light track 104 in accordance with some embodiments. Ceiling sash rail 104 includes a first acoustic ceiling tile retaining portion formed by 504 , 508 and 512 ; and a second acoustic ceiling tile retaining portion formed by 506 , 510 and 514 . The first sound absorbing ceiling tile holding portion and the second sound absorbing ceiling tile holding portion are formed to receive, hold and support the respective sound absorbing ceiling tiles.

The ceiling sash track 104 includes a ceiling track 516 that extends from the distal end of the ceiling sash track 104 beyond the first acoustical ceiling tile retaining portion and the second acoustical ceiling tile retaining portion. Ceiling sash rails 104 may include at least one power conductor. For example, one or more power conductors may be provided on one or both sides of ceiling track 516 to allow light fixtures to receive power from ceiling sash track 104 . Power may be supplied to the conductors on the ceiling sash track 104 to allow light fixtures to be placed anywhere along the ceiling sash track and receive power from the power conductors. Since the power conductors may be exposed or partially exposed on the ceiling sash rails 104, a low voltage power system can be used for safety.

6 is a diagram of an exemplary factory ceiling trim system in accordance with some embodiments. Specifically, FIG. 6 shows an exemplary arrangement of ceiling troughs 102 , ceiling sash rails 104 , acoustic ceiling 106 , and ceiling sash and light track clips 202 .

Factory Made Bathroom Wall Finishing System

7-12 show diagrams of exemplary embodiments of factory-made bathroom wall finishing systems in accordance with some embodiments.

FIG. 7 is a diagram of an exemplary bathroom 700 having a bathroom interior wall trim system, according to some embodiments. Bathroom 700 includes solid surface top member 702 (eg, aluminum composite or other suitable material), light 704, fan 706, shower head 708, shower controller 710, second extruded members 712, and solid surfaces Wall panels 714 (eg, quartzite panels).

8 is a diagram of a cross-section of a wall having a bathroom interior wall trim system, according to some embodiments. 8 shows an acoustic ceiling 802 (eg, similar to acoustic ceiling 106 or a different type of ceiling for use in a shower or bathroom environment), solid surface ceiling 702, metal hat grooves 804, solid surface wall panels 714, partitions Wall system 810 , second plurality of extruded members 712 , solid surface base 806 (eg, an aluminum composite panel), and solid surface shower tray 808 .

9A is a cross-sectional view of an illustrative first embodiment of a factory-made bathroom interior wall trim system in accordance with some embodiments. Each of the plurality of second extrusions 712 is supported by the first extrusion 910 shown in Figure 9B. The first extrusion 910 may include three consecutive seals (904, 906 and 908) mounted thereon. The continuous seal may be formed of rubber or other suitable elastic material.

A plurality of continuous seals ( 904 , 906 and 908 ) are attached to a respective one of the first extrusions 910 when the solid surface wallboard (eg, 714 ) is installed adjacent to the respective first extrusions 910 ) are arranged to form a seal.

The plurality of continuous seals ( 904 , 906 and 908 ) include the first seal 904 disposed near the top edge of the corresponding first extrusion 910 , disposed near the midpoint of the corresponding first extrusion 910 and a third seal 908 disposed near the bottom edge of the corresponding first extrusion 910. Seals 904 and 908 may be made of rubber or other suitable sealing materials. When installing a factory interior bathroom wall trim system, with respect to the corresponding first extrusion 910, the first seal is arranged to contact the upper solid surface plate 714A, and the second and third seals are arranged to contact the lower solid surface plate 714B.

The solid surface wall panel 714A has a bottom edge configured to be inserted into the first aperture 918 of the second extrusion 712 (shown in FIG. 9C ), and has a top edge (eg, the top edge of 714B), which is configured to be inserted into the second aperture 922 of the second extrusion 712 (shown in FIG. 9C ). A plurality of solid surface wall panels (eg, 714A, 714B) are assembled in bottom-to-top order so that the upper second extrusion (eg, 712) holds the lower phase during installation of the factory interior bathroom wall finish system. adjacent solid surface plate (at its top edge).

9B is a diagram of a cross-section of an exemplary first extrusion/pultrusion 910 (or first extrusion) for a first example of a factory bathroom interior wall trim system, in accordance with some embodiments. The first extrusion 910 includes a first opening 914 configured to engage the corresponding metal cap groove 902 and a second opening 912 configured to receive the second extrusion 712 .

9C is a diagram of a cross-section of an exemplary second extrusion 712 for the first embodiment of a factory bathroom interior wall trim system, in accordance with some embodiments. The factory bathroom interior wall trim system includes a plurality of second extrusions, each of which is configured to be inserted into a corresponding second opening of a corresponding one of the first extrusions (eg, the second extrusion 712 Surface 916 is configured to be inserted into opening 912 of first extrusion 910) and is configured to be fastened to first extrusion 910 via fasteners 905 (shown in Figure 9A). The second extrusion 712 includes a horizontal extension 920 that extends beyond the plane formed by the solid surface wall panel. Horizontal extensions 920 may be used to attach shelves or other appliances to the wall.

10A-10D are cross-sectional views of an exemplary second embodiment of a factory-made bathroom interior wall trim system in accordance with some embodiments.

The second embodiment may include a plurality of extrusions/pultrusions, which may be used in place of extrusions 910 and 712 . The plurality of extrusions in the second embodiment may include three extrusions: a first extrusion 1003 , a second extrusion 1004 , and a third extrusion 1006 .

The first extrusion 1003 includes a first opening 1010 and a second opening 1012, the first opening 1010 is configured to engage the corresponding metal cap groove 1002, and the second opening 1012 is configured to receive the corresponding member 1014 of the second extrusion 1004 , and a third extrusion 1006 . The second embodiment may include a plurality of second extrusions 1004, each of which is configured to be inserted into a corresponding second opening 1012 of a corresponding one of the plurality of first extrusions 1003 and configured to pass through a A fastener 1007 (shown in FIG. 10A ) is fastened to a corresponding one of the plurality of first extrusions 1003 , and each second extrusion 1004 has a downwardly facing aperture 1022 (shown in FIG. 10C ) ).

The second embodiment may also include a plurality of third extrusions 1006, each configured to engage a respective first extrusion 1003 and a respective second extrusion 1004, each third extrusion 1006 There are apertures 1024 facing upwards. The third extrusion 1006 may be secured via a second fastener 1005 (shown in Figure 12). The third extrusion 1006 has a member 1018 configured to engage the second extrusion 1004 at the orifice 1016 of the second extrusion. The third extrusion 1006 has members 1020 configured to engage corresponding surfaces of the first extrusion 1003 when the first extrusion, the second extrusion and the third extrusion are assembled.

The plurality of solid surface wall panels (eg, 714A, 714B) may each include a bottom edge configured to be inserted into the upwardly facing aperture 1024 of the lower one of the plurality of third extrusions 1006, and having A top edge configured to be inserted into the downwardly facing aperture 1022 of the upper one of the plurality of second extrusions 1004 . The plurality of solid surface wall panels can be assembled in bottom-to-top order such that the upper one of the plurality of second extrusions 1004 secures the lower adjacent solid surface when installing the factory interior bathroom wall finish system. panel.

Each of the plurality of first extrusions 1003 includes a continuous seal 1008 attached to a corresponding one of the plurality of first extrusions 1003 and arranged to be mounted on the plurality of solid surface wall panels. A seal is formed when adjacent a corresponding one of the first extrusions 1003 . Seal 1008 may be made of rubber or other suitable material.

11 is a cross-sectional view showing a wall with an exemplary first embodiment of a factory bathroom interior wall trim system in accordance with some embodiments. FIG. 11 shows partition wall system 810 , metal hat channel 902 , solid surface wall panel 714 , first extrusion 910 , second extrusion 712 , fastener 905 , and continuous seals 904 and 908 .

12 is a cross-sectional view showing a wall with an exemplary first embodiment of a factory bathroom interior wall trim system in accordance with some embodiments. Figure 12 shows partition wall system 810, solid surface wall panel 712, metal hat groove 1002, base (or first) extrusion 1003, second extrusion 1004, second fastener 1005, third extrusion 1006 , first fastener 1007 , and continuous seal 1008 .

Factory Timber Interior Wall Finishing System

13-17 show diagrams of exemplary embodiments of factory kitchen or room wall finishing systems in accordance with some embodiments. The factory kitchen or room wall finishing system of FIG. 13 includes a solid surface top member 1302 , a plurality of vertical members 1304 , a plurality of second longitudinal members 1306 , a plurality of wall panels 1308 , and a solid surface base member 1310 .

Figure 14 shows a wall section with acoustic ceilings 1402, top member 1302, hat grooves 1404, removable wall panels 1308 (eg, with a veneer finish on both sides) , a dividing wall system 1406 , a plurality of second longitudinal members 1306 , and a solid surface base member 1310 .

15A is a diagram showing a cross-sectional detail of a factory wood interior wall finishing system in accordance with some embodiments. A first extrusion (or pultrusion) 1502 is attached to the metal hat groove 1404 .

Referring to Figures 15A, 15B, 16A and 16B, a plurality of wall panels (1308A, 1308B) each have a bottom edge configured to be inserted into an upper horizontal surface 1604 and a corresponding portion of the first longitudinal member 1502 by an adjacent lower portion The upper vertical portion 1610 adjacent the lower second longitudinal member is formed in an upwardly facing aperture and has a top edge configured to be inserted into the lower horizontal surface formed by a portion of the adjacent upper first longitudinal member 1502 1605 and the downward facing aperture formed by the lower vertical portion 1614 of the adjacent upper second longitudinal member.

15B is a diagram showing a top view detail of a factory wood interior wall finish system in accordance with some embodiments. 15B shows third openings 1504 formed in the plurality of first longitudinal members 1502, and each of the third openings 1504 is configured to receive the vertical member 1304 and is given along the plurality of first longitudinal members 1502 at a given spaced apart. The second longitudinal members 1306 are formed to have a length that allows the second longitudinal members 1306 to fit within a given spacing between adjacent third openings 1504 .

16A is a diagram showing a cross-section of an exemplary extrusion/pultrusion for a factory wood interior wall finishing system, according to some embodiments. Figure 16A shows a first longitudinal member 1502 (or first extrusion) having a first opening 1602 and a second opening 1606, the first opening 1602 being configured to engage a corresponding metal cap groove (eg, 1404), a second opening 1602 The opening 1606 is configured to receive the end 1608 of the second longitudinal member 1306 .

16B is a diagram showing a cross-section of an exemplary closed extrusion (or second longitudinal member) for a factory wood interior wall finishing system, in accordance with some embodiments. FIG. 16B shows the second longitudinal members 1306 configured to be inserted into respective second openings 1606 of a corresponding one of the plurality of first longitudinal members 1502 . The second longitudinal member 1306 includes a track 1612 that extends beyond the plane defined by the wall panel when the wall panel is installed. Tracks 1612 can be used to mount or hang objects. The rails 1612 may reduce the need to punch holes in the wall panel to place objects on the wall.

In some embodiments, the solid surface top member and the solid surface base member are formed from an aluminum composite material. In some embodiments, the wallboard is formed from a wood composite, which may optionally include post consumer recycled material.

17 is a cross-sectional view showing a wall with an exemplary factory wood interior wall finishing system, according to some embodiments. Shown are partition wall system 1406, metal hat grooves 1404 (eg, 2 x 2 3/4 horizontal metal hat grooves), first longitudinal members 1502 (eg, continuous pultrusion), second longitudinal members Members 1306 (eg, anodized aluminum extrusions), vertical members 1304 (eg, anodized aluminum shelf brackets), wall panels 1308, and continuous spacers/spacers 1702, which may be rubber in some embodiments or other elastic materials.

Factory interior wall finish systems and factory ceiling finish systems may be attached to the frame of a building, eg, to a partition wall, ceiling/floor, or interior or exterior structural frame. For example, factory interior wall trim systems and factory ceiling trim systems may be attached to one or more partition walls and/or floors in a building. In general, any mechanism may be used to attach factory interior wall trim systems and factory ceiling trim systems to buildings. Generally any type of fastener can be used.

One or more components of the factory interior wall trim systems and factory ceiling trim systems described herein may be fabricated off-site in a factory or manufacturing facility and shipped to a project site for installation in a building. Components of factory interior wall trim systems and factory ceiling trim systems can be manufactured in a variety of different sizes. Factory interior wall finish systems and factory ceiling finish systems may be attached to structural frame members, floors and ceilings, end walls, partition walls, equipment walls, construction equipment, or any combination thereof, at a building site. Structural frame members, slabs or walls may provide support for factory interior wall finish systems and factory ceiling finish systems.

The examples provided herein are for illustrative purposes only, and should not be construed as limiting the scope of this specification. Each of the illustrative embodiments may be practical for specific environments (eg, urban mixed-use developments, low-rise residential units, and/or remote communities). Without departing from the scope of the principles of this specification, the materials and dimensions used for the individual elements may be configured to comply with one or more of the following building codes: fire protection, energy, disability, life safety, and acoustic (impact) and ambient noise transmission). Components and/or systems may also be configured to conform to social and/or religious norms, as desired. For example, materials, systems, methods, and/or devices may be configured to comply with international building codes that have been adopted under the jurisdiction.

This specification is not to be limited to the particular embodiments described in this application, which are intended as illustrations of various aspects. Many modifications and embodiments may be made without departing from its spirit and scope. In addition to those exemplified herein, functionally equivalent methods and apparatus within the scope of this specification are possible in light of the foregoing description. Such modifications and embodiments are intended to fall within the scope of the appended claims. This specification is to be limited only by the appended claims, along with the full scope of equivalents to which these claims are entitled. This specification is not limited to a particular method, which may, of course, vary. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

With respect to the use of substantially any plural and/or singular terms herein, these terms may be converted from the plural to the singular, and/or from the singular to the plural, as appropriate for the context and/or application. For the sake of clarity, various singular/plural permutations may be expressly set forth herein.

Terms used herein in general, and terms used in particular in the appended claims (eg, the subject of the appended claims) are generally intended to be "open-ended" terms (eg, the terms "" including" should be interpreted as "including but not limited to", the word "having" should be interpreted as "having at least", the word "including" should be interpreted as "including but not limited to", etc.).

If it is intended that a specific quantity be introduced in the recitation of the patentable scope, such intent will be expressly recited in the patentable scope, and in the absence of such recitation no such intent exists. For example, as an aid to understanding, the appended claims below may contain the use of the introductory phrases "at least one" and "one or more" to introduce the description of the claims. However, the use of such phrases should not be construed as implying that introduction of the recitation of a claim by the indefinite article "a (a)" or "an (an)" would include such introduced claim Any particular claimable scope of a recitation is limited to encompassing only one such recited embodiment, even when the same claimable scope includes the introductory phrases "one or more" or "at least one" as well as expressions such as "one ( a)" or "an (an)" indefinite article (for example, "a (a)" and/or "an (an)" should be construed to mean "at least one" or "one or more"); The same is true for the use of the definite article used to introduce the description of the scope of the patent application. Furthermore, even if a specific quantity in the description of the scope of application introduced is explicitly stated, such description should be construed to mean at least the recited quantity (for example, only the description of "two descriptions" and no other modifier means means at least two records, or two or more records).

Furthermore, in these instances where conventions similar to "at least one of A, B, and C, etc." are used, such constructions are, in general, in a sense that would be understood by those skilled in the art (eg, "A system having at least one of A, B, and C" will include, but is not limited to, having A alone, B alone, C alone, both A and B, both A and C, both B and C, and/or systems with both A, B and C, etc.). In these instances where a convention similar to "at least one of A, B, or C, etc." is used, in general, this construction is in a sense a convention that would be understood by those skilled in the art (eg, "has A system of at least one of A, B, or C" shall include, but is not limited to, A alone, B alone, C alone, both A and B, both A and C, both B and C, and/or or systems with both A, B, and C, etc.). Any inflection words and/or phrases indicating two or more alternative terms, whether in the specification, the scope of the claim, or the drawings, should be understood to include one of these terms, any of these terms the possibility of either, or both of these terms. For example, the phrase "A or B" would be understood to include the possibilities of "A" or "B" or "A and B".

Furthermore, where features or aspects of the specification are described in terms of a Markush group, the specification is also accordingly described in terms of any individual component or subgroup of components of the Markush group.

The ranges disclosed herein also encompass any and all possible subranges and combinations of subranges for any purpose, such as to provide a written description. Any range listed can be readily identified as adequately describing and causing the same range to be divided into at least equal halves, thirds, quarters, fifths, tenths, etc. Wait. As a non-limiting example, each of the ranges discussed herein can be easily divided into lower thirds, middle thirds, upper thirds, and the like. All language like "at most," "at least," "greater than," "less than," etc. includes the recited number and refers to a range that can then be divided into sub-ranges as discussed above. Finally, the scope includes each individual component. Thus, for example, a group with 1 to 3 objects refers to a group with 1, 2, or 3 objects. Similarly, a group with 1 to 5 objects refers to a group with 1, 2, 3, 4, or 5 objects, and so on.

The subject matter described herein sometimes illustrates different components contained within or connected with different other components. The architectures described are only examples, and in fact many other architectures that achieve the same function may be implemented. In a conceptual point of view, any arrangement of components used to achieve the same function is effectively "associated" such that the desired function is achieved. Thus, any two components that are combined herein to achieve a particular function may be considered to be "associated" with each other such that the desired functionality is achieved, regardless of architecture or intervening components. Likewise, any two components so associated can also be considered to be "operably connected", or "operably coupled" to each other to achieve the desired function, and any two components so associated can be considered They may also be considered to be "operably coupled" to each other to achieve the desired functionality. Specific embodiments that can be operably coupled include, but are not limited to, physically mateable and/or physically interacting components.

While various aspects and embodiments have been disclosed herein, other aspects and embodiments are possible. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting.

102: Ceiling slot 104: Ceiling sash and light track (ceiling sash track) 106: Acoustic Ceiling 108: Door panel track 110, 112: Floor Edge 114: Window Wall Track 116: Blackout Roller Blinds 202: Ceiling frame and lamp track clip 204: Fasteners 302,304: Flange 306: First port side 308: Second port side 310: Longitudinal Plane Orifice 402: Plane Section 404: Flat part 406: Ceiling clip hole 502: Ceiling sash and lamp track clip protruding 504, 508, 512: First sound-absorbing ceiling tile retaining section 506, 510, 514: Second Sound Absorbing Ceiling Tile Retention Section 516: Ceiling Track 700: Bathroom 702: Solid Surface Top Member (Solid Surface Top Plate) 704: Lamp 706: Fan 708: Shower head 710: Shower Controller 712: Second extrusion member (second extrusion) 714: Solid Surface Wall Panels 714A: Upper Solid Surface Panel (Solid Surface Wall Panel) 714B: Lower Solid Surface Panel (Solid Surface Wall Panel) 802: Acoustic Ceiling 804: Metal cap groove 806: Solid Surface Base 808: Solid Surface Shower Tray 810: Partitioning Wall System 902: Metal cap groove 904: Continuous seal (first seal) 905: Fasteners 906: Continuous Seal (Second Seal) 908: Continuous Seal (Third Seal) 910: First extrusion (first extrusion / pultrusion) 912: (Second) Opening 914: The first opening 916: Surface 918: First Orifice 920: Horizontal Extensions 922: Second orifice 1002: Metal cap groove 1003: First extrusion 1004: Second extrusion 1005: Second Fastener 1006: Third extrusion 1007: First Fastener 1008: (Continuous) Seals 1010: First Opening 1012: Second Opening 1014: Components 1016: Orifice 1018, 1020: Components 1022: Orifice facing down 1024: Orifice facing upwards 1302: (Solid Surface) Top Member 1304: Vertical Member 1306: Second longitudinal member 1308, 1308A, 1308B: Wall panels 1310: Solid Surface Base Components 1402: Acoustic Ceiling 1404: Metal Cap Groove 1406: Partitioning Wall Systems 1502: First extrusion (first longitudinal member) 1504: Third Opening 1602: First Opening 1604: Upper Horizontal Surface 1605: Lower Horizontal Surface 1606: Second Opening 1608: End 1610: Upper Vertical Section 1612: Orbit 1614: Lower Vertical Section 1702: Continuous Gaskets/Isolators

[FIG. 1] is a top view of an exemplary factory ceiling trim system in accordance with some embodiments.

[ FIG. 2A ] A diagram of a cross-section of an exemplary ceiling trough according to some embodiments.

[ FIG. 2B ] A diagram of a cross-section of an exemplary ceiling sash and light track clip and track, according to some embodiments.

[ FIG. 3 ] is a diagram of a cross-section of an exemplary ceiling trough according to some embodiments.

[ FIG. 4 ] is a diagram of a cross-section of a ceiling clip according to some embodiments.

[ FIG. 5 ] is a diagram of a cross section of a ceiling sash and a light track according to some embodiments.

[FIG. 6] is a diagram of an exemplary factory ceiling trim system in accordance with some embodiments.

[FIG. 7] is a diagram of an exemplary bathroom with a bathroom interior wall finishing system, according to some embodiments.

[FIG. 8] is a diagram of a cross-section of a wall with a bathroom interior wall modification system according to some embodiments.

[FIG. 9A] is a cross-sectional view of an exemplary first embodiment of a factory-made bathroom interior wall finishing system according to some embodiments.

[ FIG. 9B ] A diagram of a cross-section of an exemplary extrusion/pultrusion for a first example of a factory bathroom interior wall trim system, according to some embodiments.

[FIG. 9C] is a diagram of a cross-section of an exemplary closure extrusion for a first example of a factory bathroom interior wall trim system, according to some embodiments.

[FIG. 10A] is a cross-sectional view of an exemplary second embodiment of a factory-made bathroom interior wall finishing system according to some embodiments.

[FIG. 10B] is a diagram of a cross-section of an exemplary extrusion/pultrusion for a second example of a factory bathroom interior wall trim system, according to some embodiments.

[FIG. 10C] is a diagram of a cross-section of an exemplary first closed extruded member for a second example of a factory bathroom interior wall trim system, according to some embodiments.

[FIG. 10D] is a diagram of a cross-section of an exemplary second closed extruded member for a second example of a factory bathroom interior wall trim system, according to some embodiments.

[FIG. 11] is a cross-sectional view showing a wall with an exemplary first embodiment of a factory bathroom interior wall finishing system according to some embodiments.

[FIG. 12] is a cross-sectional view showing a wall having an exemplary second embodiment of a factory bathroom interior wall finishing system according to some embodiments.

[ FIG. 13 ] is a diagram showing an exemplary kitchen of a factory-made wood interior wall finishing system according to some embodiments.

[ FIG. 14 ] is a cross-sectional view showing a wall having a factory-made wood interior wall finishing system according to some embodiments.

[ FIG. 15A ] A diagram showing cross-sectional details of a factory-made wood interior wall finishing system according to some embodiments.

[ FIG. 15B ] A diagram showing a top view detail of a factory-made wood interior wall finishing system according to some embodiments.

[ FIG. 16A ] A diagram showing a cross-section of an exemplary extrusion/pultrusion for a factory-made wood interior wall finishing system according to some embodiments.

[FIG. 16B] is a diagram showing a cross-section of an exemplary closed extrusion for a factory wood interior wall finishing system, according to some embodiments.

[FIG. 17] is a cross-sectional view showing a wall with an exemplary factory wood interior wall finishing system in accordance with some embodiments.

712: Second extrusion member (second extrusion)

714: Solid Surface Wall Panels

810: Partitioning Wall System

902: Metal cap groove

904: Continuous seal (first seal)

905: Fasteners

908: Continuous Seal (Third Seal)

910: First extrusion (first extrusion/pultrusion)

Claims (25)

A factory ceiling trim system comprising: at least one ceiling slot secured to a ceiling side of a ceiling/floor; at least one ceiling clip configured to engage the at least one ceiling slot; and at least one ceiling sash rail configured to engaging the at least one ceiling clip, wherein the at least one ceiling clip includes a circular ceiling clip aperture configured to receive the circular ceiling sash rail protrusion of the at least one ceiling sash rail; a first sound absorbing ceiling, configured to engage the at least one ceiling sash track at a first side of the at least one ceiling sash track; and a second acoustic ceiling configured to engage the at least one ceiling at a second side of the at least one ceiling sash track Sash rails, wherein the circular ceiling sash rails received in the circular ceiling clip apertures protrude to enable the at least one ceiling sash rail to rotate for use in the first acoustic ceiling at the at least one ceiling Joining of the second acoustic ceiling at the second side of the at least one ceiling sash rail after joining at the first side of the sash rail. The factory ceiling trim system of claim 1, wherein the at least one ceiling slot includes a longitudinal plane aperture configured to slidably receive the at least one ceiling clip, and wherein the at least one ceiling clip includes a plane portion configured to be inserted into the longitudinal planar aperture of the at least one ceiling slot. The factory ceiling trim system of claim 2, wherein the at least one ceiling clip is configured to be secured in place in the longitudinal planar aperture of the at least one ceiling slot via a fastener inserted through the At least one ceiling clip clips and enters the at least one ceiling slot. The factory ceiling trim system of claim 1, wherein the portion of the at least one ceiling clip on each side of the circular ceiling clip aperture is sloped such that the circular shape of the at least one ceiling sash rail The ceiling sash rail protrusions can be rotated in the circular ceiling clip aperture. The factory-made ceiling decoration system of claim 1, wherein the at least one ceiling sash track includes a first sound-absorbing ceiling tile retaining portion and a second sound-absorbing ceiling tile retaining portion. The factory ceiling trim system of claim 1, wherein the at least one ceiling sash track comprises a ceiling track having a second sound absorbing portion extending beyond the first sound absorbing ceiling tile retaining portion from a distal end of the at least one ceiling sash track Ceiling tiles keep part of the section. The factory ceiling trim system of claim 6, wherein the portion of the ceiling track extending beyond the at least one ceiling sash track of the first sound absorbing ceiling tile retaining portion and the second sound absorbing ceiling tile retaining portion is such that at least one A power conductor can be attached to at least one side of the segment. A factory-made interior trim system, comprising: a factory-made ceiling trim system as claimed in claim 1; and A factory interior bathroom wall finish system comprising: a solid surface base member attached to the bottommost metal hat groove; a plurality of first extrusions each having a first opening and a second opening, the a first opening configured to engage a corresponding metal hat slot, the second opening configured to receive a second extrusion; a plurality of second extrusions each configured to be inserted into the plurality of first extrusions in a corresponding second opening of a corresponding one of the profiles and configured to be fastened via a fastener to the corresponding one of the plurality of first extrusions; a plurality of solid surface wall panels, each of which one has a bottom edge configured to be inserted into a first aperture of a lower one of the plurality of second extrusions, and a top edge configured to be inserted into the second plurality of extrusions in the second orifice of the upper one, wherein the plurality of solid surface wall panels are assembled in bottom-to-top order such that upon installation of the factory interior bathroom wall finish system, the plurality of second extrusions The upper one of the secures the lower adjacent solid surface plate; and the solid surface top member, attached to the topmost metal hat groove. The factory interior trim system of claim 8, wherein the solid surface base member and the solid surface top member are formed from an aluminum composite material. The factory interior finishing system of claim 8, wherein the solid surface wall panel is formed of quartz stone. The factory interior trim system of claim 8, wherein each of the plurality of first extrusions includes a plurality of continuous seals attached to a corresponding one of the plurality of first extrusions and wherein the plurality of continuous seals are arranged to form a seal when a solid surface wall panel is installed in the vicinity of the respective one of the plurality of first extrusions. The factory-made interior trim system of claim 11, wherein the plurality of continuous seals include a first seal, a second seal, and a third seal, the first seal being disposed on the plurality of first extrusions Near the top edge of a corresponding one of the plurality of first extrusions, the second seal is disposed near the midpoint of the corresponding one of the plurality of first extrusions, and the third seal is disposed on the plurality of first extrusions near the bottom edge of the respective one of an extrusion, and wherein the first extrusion is relative to the respective one of the plurality of first extrusions when the factory interior bathroom wall finish system is installed The seal is arranged to contact the upper solid surface plate, and the second seal and the third seal are arranged to contact the lower solid surface plate. A factory interior trim system, comprising: a factory ceiling trim system as claimed in claim 1; and a factory interior bathroom wall trim system, comprising: a solid surface base member attached to a bottom-most metal hat groove; a plurality of a first extrusion, each having a first opening and a second opening, the first opening configured to engage a corresponding metal hat groove, the first opening Two openings are configured to receive a second extrusion; a plurality of second extrusions, each of which is configured to be inserted into a corresponding second opening of a corresponding one of the plurality of first extrusions, and is configured to be fastened via a fastener to the corresponding one of the plurality of first extrusions, wherein each second extrusion has a downwardly facing aperture; a plurality of third extrusions, which each configured to engage a corresponding first extrusion and a corresponding second extrusion, wherein each third extrusion has an upwardly facing aperture; a plurality of solid surface wall panels, each of which having a bottom edge configured to be inserted into an upwardly facing aperture of a lower one of the plurality of third extrusions, and a top edge configured to be inserted into the second plurality of extrusions in the downward facing aperture of the upper one, wherein the plurality of solid surface wall panels are assembled in bottom-to-top order such that when the factory interior bathroom wall finish system is installed, the plurality of second extrusions The upper one of the secures the lower adjacent solid surface plate; and the solid surface top member, attached to the topmost metal hat slot. The factory interior trim system of claim 13, wherein the solid surface base member and the solid surface top member are formed from an aluminum composite material. The factory interior finishing system of claim 13, wherein the solid surface wall panel is formed of quartz stone. The factory interior trim system of claim 13, wherein each of the plurality of first extrusions includes a plurality of continuous seals attached to a corresponding one of the plurality of first extrusions and wherein the plurality of continuous seals are arranged to form a seal when a solid surface wallboard is installed adjacent the respective one of the plurality of first extrusions. The factory-made interior trim system of claim 16, wherein the plurality of continuous seals includes a first seal and a second seal, the first seal being disposed on a corresponding one of the plurality of first extrusions near the top edge of the one, the second seal is disposed near the bottom edge of the corresponding one of the plurality of first extrusions, and wherein, when the factory interior bathroom wall trim system is installed, relative to For the respective one of the plurality of first extrusions, the first seal is arranged to contact the upper solid surface plate and the second seal is arranged to contact the lower solid surface plate. A factory interior trim system, comprising: a factory ceiling trim system as claimed in claim 1; and a factory interior wall trim system, comprising: a solid surface base member attached to a bottom-most metal hat groove; a plurality of a first longitudinal member, each having a first opening configured to engage a corresponding metal hat slot, and a second opening configured to receive a second extrusion; a plurality of second longitudinal members, each of a corresponding second opening configured to be inserted into a corresponding one of the plurality of first longitudinal members in; a plurality of wall panels each having a bottom edge configured to be inserted into an upwardly facing aperture defined by an upper level of a portion of an adjacent lower first longitudinal member surface and an upper vertical portion of an adjacent lower second longitudinal member, and each of the plurality of wall panels also has a top edge configured to be inserted into a downwardly facing aperture, the downwardly facing The aperture is formed by the lower horizontal surface of a portion of the adjacent upper first longitudinal member and the lower vertical portion of the adjacent upper second longitudinal member; and a solid surface top member, attached to the topmost metal Hat slot. The factory interior trim system of claim 18, wherein the plurality of first longitudinal members have a plurality of third openings formed therein, wherein each of the third openings is configured to receive a vertical member, and are spaced at given intervals along the plurality of first longitudinal members, and wherein the second longitudinal members are formed to have lengths that allow the second longitudinal members to fit adjacent third longitudinal members in this given spacing between openings. The factory interior trim system of claim 18, wherein the plurality of first longitudinal members comprise extrusions. The factory interior trim system of claim 18, wherein the plurality of first longitudinal members comprise pultrusions. The factory interior trim system of claim 18, wherein the plurality of second longitudinal members comprise extrusions. The factory interior trim system of claim 18, wherein the plurality of second longitudinal members comprise pultrusions. The factory interior trim system of claim 18, wherein the solid surface base member and the solid surface top member are formed from an aluminum composite material. The factory interior finish system of claim 18, wherein the wall panels are formed from wood composites.

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