TWI757725B - Belt Conveyor for Automatically Adjusting Belt Tension - Google Patents
Belt Conveyor for Automatically Adjusting Belt Tension Download PDFInfo
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- TWI757725B TWI757725B TW109112684A TW109112684A TWI757725B TW I757725 B TWI757725 B TW I757725B TW 109112684 A TW109112684 A TW 109112684A TW 109112684 A TW109112684 A TW 109112684A TW I757725 B TWI757725 B TW I757725B
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Abstract
一種自動調整料帶拉力之料帶輸送裝置,包含有:料帶接收單元具有第一驅動件及第一驅動輪,第一驅動輪係用以接收料帶;料帶輸出單元具有第二驅動件及第二驅動輪,第二驅動輪係用以輸出該料帶;第一滑軌單元具有第一滑軌、第一滑塊及第一彈性件,第一輔助單元設於第一滑塊;第一偵測單元具有第一偵測件及第二偵測件;控制晶片依第一偵測件及第二偵測件偵測第一輔助單元的位置,來控制該第一及第二驅動件的轉動。 A material belt conveying device for automatically adjusting the tension of material belts, comprising: a material belt receiving unit has a first driving member and a first driving wheel, the first driving wheel train is used to receive the material belt; the material belt output unit has a second driving member and a second driving wheel, the second driving wheel train is used to output the material tape; the first sliding rail unit has a first sliding rail, a first sliding block and a first elastic member, and the first auxiliary unit is arranged on the first sliding block; The first detection unit has a first detection element and a second detection element; the control chip detects the position of the first auxiliary unit according to the first detection element and the second detection element to control the first and second driving rotation of the piece.
Description
本發明係與料帶輸送之技術有關,特別是指一種自動調整料帶拉力之料帶輸送裝置。 The present invention relates to the technology of material belt conveying, in particular to a material belt conveying device for automatically adjusting the tension of the material belt.
請參閱中華民國第M318613號專利,係一種料帶之輸送定位裝置,其係由驅動輪組(2)來夾持拉動嵌套於從動針輪(3)的料帶(1),並由下滾輪(22)輸出料帶(1),再藉由上滾輪(21)壓制料帶(1),與下滾輪(22)形成夾持料帶(1),達到確保料帶(1)平整的效果。 Please refer to the Republic of China Patent No. M318613, which is a conveying and positioning device for a material belt. The driving wheel group (2) clamps and pulls the material belt (1) nested in the driven pin wheel (3), and is driven by the driving wheel set (2). The lower roller (22) outputs the material belt (1), and then the upper roller (21) presses the material belt (1) to form a clamping material belt (1) with the lower roller (22) to ensure that the material belt (1) is flat Effect.
但是,上述裝置並無法即時調整下滾輪輸出料帶的速率,當於料帶輸送時發生誤差,並無法即時調整下滾輪轉速,仍有可能發生料帶不平整的情況。 However, the above-mentioned device cannot adjust the speed of the lower roller to output the material belt in real time. When an error occurs during the conveying of the material belt, the rotation speed of the lower roller cannot be adjusted immediately, and the unevenness of the material belt may still occur.
本發明之主要目的乃在於提供一種自動調整料帶拉力之料帶輸送裝置,其可即時監控並調整料帶的輸送速度,以令輸送中的料帶保持平整。 The main purpose of the present invention is to provide a material belt conveying device that automatically adjusts the tension of the material belt, which can monitor and adjust the conveying speed of the material belt in real time, so as to keep the material belt in conveyance flat.
為了達成上述之目的,本發明提供之一種自動調整料帶拉力之料帶輸送裝置,包含有一基座;一料帶接收單元,設於該基座,該料帶接收單元具有一第一驅動件及一第一驅動輪,該第一驅動輪連接該第一驅動件並受其 驅動,該第一驅動輪係用以接收一料帶,並定義該第一驅動輪接收該料帶進入的位置為一接收部;一料帶輸出單元,設於該基座,該料帶輸出單元具有一第二驅動件及一第二驅動輪,該第二驅動輪連接該第二驅動件並受其驅動,該第二驅動輪係用以輸出該料帶,並定義該第二驅動輪輸出該料帶的位置為一輸出部;一第一輔助單元,設於該基座,該第一輔助單元具有一第一接觸部,該第一接觸部的位置係高於該第二驅動輪之輸出部,該第一輔助單元係以該第一接觸部頂抵該料帶;一第一滑軌單元,設於該基座,該第一滑軌單元具有一第一滑軌、一第一滑塊及一第一彈性件,該第一滑塊係可滑動地設於該第一滑塊,該第一輔助單元係設於該第一滑塊,該第一彈性件係頂抵於該第一滑塊,當該第一輔助單元受該料帶施以不同壓力時,該第一輔助單元隨該第一滑塊至少移動於一第一位置、一第二位置或一第三位置;一第一偵測單元,設於該基座,該第一偵測單元具有一第一偵測件及一第二偵測件,該第一偵測件及該第二偵測件係用以偵測該第一輔助單元的位置;以及一控制晶片,電性連接該第一偵測件、該第二偵測件、該第一驅動件及該第二驅動件,藉以接收該第一偵測件及該第二偵測件的偵測訊號,進而控制該第一第二驅動件的轉動;其中,當該第一輔助單元位於該第一位置,係被該第一偵測件偵測,且未被該第二偵測件偵測,該控制晶片係控制該第一驅動件的轉速大於該第二驅動件的轉速;當該第一輔助單元位於該第二位置,係同時被該第一偵測件及該第二偵測件偵測,或者係同時未被該第一偵測件及該第二偵測件偵測,該控制晶片係控制該第一驅動件與該第二驅動件的轉速相同;當該第一輔助單元位於該第三位置,係被該第二偵測件偵測,且未被該第一偵測件偵測,該控制晶片係控制該第一驅動件的轉速小於該第二驅動件的轉速。 In order to achieve the above-mentioned purpose, the present invention provides a material belt conveying device for automatically adjusting the tension force of the material belt, which includes a base; and a first driving wheel, the first driving wheel is connected to the first driving member and is subject to the Drive, the first driving wheel train is used for receiving a material belt, and the position where the first driving wheel receives the material belt is defined as a receiving part; a material belt output unit is arranged on the base, and the material belt is output The unit has a second driving member and a second driving wheel, the second driving wheel is connected to and driven by the second driving member, the second driving wheel train is used for outputting the material belt, and defines the second driving wheel The position of outputting the material belt is an output part; a first auxiliary unit is arranged on the base, the first auxiliary unit has a first contact part, and the position of the first contact part is higher than the second driving wheel the output part, the first auxiliary unit is pressed against the material belt with the first contact part; a first slide rail unit is set on the base, the first slide rail unit has a first slide rail, a first slide rail unit A slider and a first elastic member, the first slider is slidably arranged on the first slider, the first auxiliary unit is arranged on the first slider, the first elastic member is pressed against the For the first slider, when the first auxiliary unit is subjected to different pressures from the material belt, the first auxiliary unit moves with the first slider to at least a first position, a second position or a third position ; A first detection unit, set on the base, the first detection unit has a first detection piece and a second detection piece, the first detection piece and the second detection piece are used to detect the position of the first auxiliary unit; and a control chip, electrically connected to the first detection element, the second detection element, the first driving element and the second driving element, so as to receive the first detection element The detection signal of the detection element and the second detection element further controls the rotation of the first and second driving elements; wherein, when the first auxiliary unit is located at the first position, it is detected by the first detection element detected and not detected by the second detecting element, the control chip controls the rotational speed of the first driving element to be greater than the rotational speed of the second driving element; when the first auxiliary unit is located at the second position, it is simultaneously detected by the control chip. The first detecting element and the second detecting element detect, or are not detected by the first detecting element and the second detecting element at the same time, and the control chip controls the first driving element and the second detecting element The rotational speed of the two driving elements is the same; when the first auxiliary unit is located at the third position, it is detected by the second detection element and not detected by the first detection element, and the control chip controls the first auxiliary unit The rotational speed of the driving member is smaller than the rotational speed of the second driving member.
藉此,本發明提供一種自動調整料帶拉力之料帶輸送裝置,其可即時監控並調整料帶的輸送速度,以令輸送中的料帶保持平整。 Therefore, the present invention provides a material belt conveying device for automatically adjusting the tension of the material belt, which can monitor and adjust the conveying speed of the material belt in real time, so as to keep the material belt in conveyance flat.
10:料帶輸送裝置 10: Material belt conveyor
11:基座 11: Pedestal
21:料帶接收單元 21: Tape receiving unit
23:第一驅動件 23: The first drive
25:第一驅動輪 25: First drive wheel
251:接收部 251: Receiving Department
31:料帶輸出單元 31: Tape output unit
33:第二驅動件 33: Second drive
35:第二驅動輪 35: Second drive wheel
351:輸出部 351: Output part
41:第一輔助單元 41: First Auxiliary Unit
43:第一接觸部 43: The first contact part
51:第二輔助單元 51: Second Auxiliary Unit
53:第二接觸部 53: Second contact part
61:第三輔助單元 61: Third Auxiliary Unit
63:第三接觸部 63: The third contact part
71:第一滑軌單元 71: The first slide rail unit
73:第一滑軌 73: The first slide
75:第一滑塊 75: First Slider
751:第一擋片 751: First stop
753:第二擋片 753: Second stop
77:第一彈性件 77: First elastic piece
81:第一偵測單元 81: The first detection unit
83:第一偵測件 83: The first detection piece
85:第二偵測件 85: Second detection piece
87:第三偵測件 87: The third detection piece
91:控制晶片 91: Control chip
95:驅動針輪 95: drive pin wheel
96:第三驅動件 96: The third drive
97:針輪 97: Needle wheel
971:導引針 971: Guide Needle
100:料帶 100: material belt
101:定位孔 101: Positioning hole
D1:第一預定距離 D1: The first predetermined distance
D2:第二預定距離 D2: The second predetermined distance
D3:第三預定距離 D3: The third predetermined distance
D4:第四預定距離 D4: Fourth predetermined distance
P1:第一壓力 P1: First pressure
P2:第二壓力 P2: Second pressure
P3:第三壓力 P3: Third pressure
P4:第四壓力 P4: Fourth pressure
S1:第一位置 S1: First position
S2:第二位置 S2: Second position
S3:第三位置 S3: Third position
S4:第四位置 S4: Fourth position
10’:料帶輸送裝置 10': material belt conveyor
11’:基座 11': Pedestal
23’:第一驅動件 23': The first drive
25’:第一驅動輪 25': 1st drive wheel
33’:第二驅動件 33': Second drive
35’:第二驅動輪 35': 2nd drive wheel
51’:第二輔助單元 51': Second Auxiliary Unit
53’:第二接觸部 53': second contact part
61’:第三輔助單元 61’: Third Auxiliary Unit
62’:第四輔助單元 62': Fourth Auxiliary Unit
64’:第四接觸部 64': Fourth Contact
72’:第二滑軌單元 72': Second slide rail unit
74’:第二滑軌 74': Second rail
76’:第二滑塊 76': Second Slider
761’:第三擋片 761’: Third stop
763’:第四擋片 763’: Fourth stop
78’:第二彈性件 78': Second elastic piece
82’:第二偵測單元 82': The second detection unit
84’:第四偵測件 84': Fourth detection piece
86’:第五偵測件 86’: Fifth detection piece
88’:第六偵測件 88': sixth detection piece
91’:控制晶片 91': control chip
96’:第三驅動件 96': 3rd drive
97’:針輪 97': pin wheel
100’:料帶 100': tape
D5’:第五預定距離 D5': The fifth predetermined distance
D6’:第六預定距離 D6': sixth predetermined distance
D7’:第七預定距離 D7': seventh predetermined distance
D8’:第八預定距離 D8': Eighth predetermined distance
P5’:第五壓力 P5': Fifth pressure
P6’:第六壓力 P6': sixth pressure
P7’:第七壓力 P7': seventh pressure
P8’:第八壓力 P8': Eighth pressure
S5’:第五位置 S5': Fifth position
S6’:第六位置 S6': sixth position
S7’:第七位置 S7': seventh position
S8’:第八位置 S8': Eighth position
圖1係本發明第一較佳實施例之立體圖。 FIG. 1 is a perspective view of the first preferred embodiment of the present invention.
圖2係本發明第一較佳實施例之另一立體圖,顯示基座後方的狀態。 FIG. 2 is another perspective view of the first preferred embodiment of the present invention, showing the state behind the base.
圖3係本發明第一較佳實施例之局部放大圖。 FIG. 3 is a partial enlarged view of the first preferred embodiment of the present invention.
圖4係本發明第一較佳實施例之另一局部放大圖。 FIG. 4 is another partial enlarged view of the first preferred embodiment of the present invention.
圖5係本發明第一較佳實施例之第一動作示意圖,顯示第一輔助單元位於第一位置。 5 is a schematic diagram of the first action of the first preferred embodiment of the present invention, showing that the first auxiliary unit is located at the first position.
圖6係本發明第一較佳實施例之第二動作示意圖,顯示第一輔助單元位於第二位置。 6 is a schematic diagram of the second action of the first preferred embodiment of the present invention, showing that the first auxiliary unit is located at the second position.
圖7係本發明第一較佳實施例之第三動作示意圖,顯示第一輔助單元位於第三位置。 FIG. 7 is a schematic diagram of the third action of the first preferred embodiment of the present invention, showing that the first auxiliary unit is located at the third position.
圖8係本發明第一較佳實施例之第四動作示意圖,顯示第一輔助單元位於第四位置。 8 is a schematic diagram of the fourth action of the first preferred embodiment of the present invention, showing that the first auxiliary unit is located at the fourth position.
圖9係本發明第一較佳實施例之方塊圖。 FIG. 9 is a block diagram of the first preferred embodiment of the present invention.
圖10係本發明第二較佳實施例之立體圖。 FIG. 10 is a perspective view of the second preferred embodiment of the present invention.
圖11係本發明第二較佳實施例之局部放大圖。 FIG. 11 is a partial enlarged view of the second preferred embodiment of the present invention.
圖12係本發明第二較佳實施例之第一動作示意圖,顯示第三輔助單元位於第五位置。 12 is a schematic diagram of the first action of the second preferred embodiment of the present invention, showing that the third auxiliary unit is located at the fifth position.
圖13係本發明第二較佳實施例之第二動作示意圖,顯示第三輔助單元位於第六位置。 13 is a schematic diagram of the second action of the second preferred embodiment of the present invention, showing that the third auxiliary unit is located at the sixth position.
圖14係本發明第二較佳實施例之第三動作示意圖,顯示第三輔助單元位於第七位置。 14 is a schematic diagram of the third action of the second preferred embodiment of the present invention, showing that the third auxiliary unit is located at the seventh position.
圖15係本發明第二較佳實施例之第四動作示意圖,顯示第三輔助單元位於第八位置。 15 is a schematic diagram of the fourth action of the second preferred embodiment of the present invention, showing that the third auxiliary unit is located at the eighth position.
圖16係本發明第二較佳實施例之方塊圖。 FIG. 16 is a block diagram of the second preferred embodiment of the present invention.
為了詳細說明本發明之技術特點所在,茲舉以下之較佳實施例並配合圖式說明如後,其中:本發明第一較佳實施例如圖1、2及9所示,本發明之第一較佳實施例提供之一種自動調整料帶拉力之料帶輸送裝置10,主要由一基座11、一料帶接收單元21、一料帶輸出單元31、一第一輔助單元41、一第二輔助單元51、一第三輔助單元61、一第一滑軌單元71、一第一偵測單元81以及一控制晶片91所組成,其中:如圖2所示,該料帶接收單元21設於該基座11,該料帶接收單元21具有一第一驅動件23及一第一驅動輪25,該第一驅動輪25連接該第一驅動件23並受其驅動,該第一驅動輪25係用以接受一料帶100,並定義該第一驅動輪25接收該料帶100進入的位置為一接收部251。
In order to describe the technical features of the present invention in detail, the following preferred embodiments are given and described in conjunction with the drawings as follows, wherein: the first preferred embodiment of the present invention is shown in FIGS. The preferred embodiment provides a material
該料帶輸出單元31設於該基座11,該料帶輸出單元31具有一第二驅動件33及一第二驅動輪35,該第二驅動輪35連接該第二驅動件33並受其驅
動,該第二驅動輪35係用以輸出該料帶100,並定義該第二驅動輪35輸出該料帶100的位置為一輸出部351。
The material
該第一輔助單元41設於該基座11,該第一輔助單元41具有一第一接觸部43,該第一接觸部43的位置係高於該第二驅動輪35之輸出部351,該第一輔助單元41係以該第一接觸部43頂抵該料帶100。
The first
該第二輔助單元51設於該基座11,該第二輔助單元51具有一第二接觸部53,該第二接觸部53的位置係低於該第一接觸部43,該第二輔助單元51係以該第二接觸部53壓抵該料帶100。在實際實施的時候,如沒有壓抵該料帶100的需求,該第二輔助單元51係可以省略的,故該第二輔助單元51並非達成本發明之必要元件。
The second
該第三輔助單元61設於該基座11,該第三輔助單元61具有一第三接觸部63,該第三接觸部63的位置係高於該第二驅動輪35之接收部251,該第三輔助單元61係以該第三接觸部63頂抵該料帶100。在實際實施的時候,如沒有頂抵該料帶100的需求,該第三輔助單元63係可以省略的,故該第三輔助單元63並非達成本發明之必要元件。
The third
在第一較佳實施例中,該第一輔助單元41、該第二輔助單元51及該第三輔助單元61係以滾輪作為實施態樣,在實際實施的時候,亦可藉由表面光滑且呈圓弧狀的板作為實施,或者其他不易對該料帶100產生過大阻力的結構(如表面光滑的圓柱桿)體作為實施,故該第一輔助單元41、該第二輔助單元51及該第三輔助單元61之實施態樣,不僅以本較佳實施例為限。
In the first preferred embodiment, the first
在第一較佳實施例中,該第一輔助單元41位於該料帶接收單元21及該料帶輸出單元31之間,該第二輔助單元51位於該第一輔助單元41及該料
帶接收單元21之間,該第三輔助單元61位於該第二輔助單元51及該料帶接收單元21之間,但不以此為限。
In the first preferred embodiment, the first
如圖2-3所示,該第一滑軌單元71設於該基座11,該第一滑軌單元71具有一第一滑軌73、一第一滑塊75及一第一彈性件77,該第一滑塊75係可滑動地設於該第一滑軌73,且該第一滑塊75設有該第一輔助單元41,該第一彈性件77係頂抵於該第一滑塊75,如圖5-7所示,當該第一輔助單元41受該料帶100施以不同壓力,該第一輔助單元41隨該第一滑塊75至少移動於一第一位置S1、一第二位置S2或一第三位置S3。
As shown in FIGS. 2-3 , the first sliding
如圖3、5及7所示,該第一偵測單元81設於該基座11,該第一偵測單元81具有一第一偵測件83及一第二偵測件85,該第一偵測件83及該第二偵測件85係用以偵測該第一輔助單元41的位置。
As shown in FIGS. 3 , 5 and 7 , the
如圖9所示,該控制晶片91電性連接該第一偵測件83、該第二偵測件85、該第一驅動件23及該第二驅動件33,藉以接收該第一偵測件83及該第二偵測件85的偵測訊號,進而控制該第一及第二驅動件23、33的轉動。
As shown in FIG. 9 , the
其中,如圖2、6及9所示,當該第一輔助單元41位於該第二位置S2,係同時被該第一偵測件83及該第二偵測件85偵測,係被該控制晶片91判斷為狀態正常,該控制晶片91係控制該第一驅動件23驅動該第一驅動輪25轉速與該第二驅動件33驅動該第二驅動輪35轉速的速度差(△S)不變(前述速度差係指該第一驅動輪25的轉速減掉該第二驅動輪35的轉速);如圖2、5及9所示,當該第一輔助單元41位於該第一位置S1,係被該第一偵測件83偵測,且未被該第二偵測件85偵測,係被該控制晶片91判斷為狀態異常,該控制晶片91係控制該第一驅動輪25轉速與該第二驅動輪35轉速的速度差增加(為正值增加);如圖2、7及9
所示,當該第一輔助單元41位於該第三位置S3,係被該第二偵測件85偵測,且未被該第一偵測件83偵測,係被該控制晶片91判斷為狀態不正常,該控制晶片91係控制該第一驅動輪25轉速與該第二驅動輪35轉速的速度差減少(為正值減少,而非負值減少)。
Among them, as shown in FIGS. 2, 6 and 9, when the first
在實際實施的時候,若要增加該第一驅動輪25轉速與該第二驅動輪35轉速的速度差,該控制晶片91可藉由控制該第一驅動件23驅動該第一驅動輪25的轉速增加,並控制該第二驅動輪35的轉速不變來達成,或者可藉由控制該第一驅動輪25的轉速不變,並控制該第二驅動件33驅動該第二驅動輪35的轉速降低來達成,或者可藉由控制該第一驅動件23驅動該第一驅動輪25的轉速增加,並控制該第二驅動件33驅動該第二驅動輪35的轉速降低來達成。
In actual implementation, to increase the speed difference between the rotational speed of the
在實際實施的時候,若要減少該第一驅動輪25與該第二驅動輪35的速度差,該控制晶片91可藉由控制該第一驅動件23驅動該第一驅動輪25的轉速降低,並控制該第二驅動輪35的轉速不變來達成,或者可藉由控制該第一驅動件23驅動該第一驅動輪25的轉速不變,並控制該第二驅動件33驅動該第二驅動輪35的轉速增加來達成,或者可藉由控制該第一驅動件23驅動該第一驅動輪25的轉速降低,並控制該第二驅動件33驅動該第二驅動輪35的轉速增加來達成。
In actual implementation, to reduce the speed difference between the
在實際實施的時候(圖未示),該第一輔助單元41位於該第二位置S2,亦可為同時未被該第一偵測件83及該第二偵測件85偵測,同樣係被該控制晶片91判斷為狀態正常,該控制晶片91係控制該第一驅動件23驅動該第一驅動輪25轉速與該第二驅動件33驅動該第二驅動輪35轉速的速度差不變。
In actual implementation (not shown in the figure), the first
藉此,由該第一滑軌單元71、該第一偵測單元81及該控制晶片91之技術特徵,可即時監控該料帶100輸送的情況,並可依據該料帶100異常的情況即時調整該第一驅動件23及該第二驅動件33的轉速,以令輸送中的該料帶100保持平整。
Thereby, according to the technical features of the first
在實際實施的時候(圖未示),該第一滑軌單元71、該第一偵測單元81亦可用於該第三輔助單元61,其係以該第三輔助單元61設於該第一滑塊75,而不是該第一輔助單元41設於該第一滑塊75,同樣具有即時監控、調整該料帶100的效果。
In actual implementation (not shown in the figure), the first sliding
在第一較佳實施例中,如圖2、4及9所示,更包含一驅動針輪95,設於該基座11,該驅動針輪95具有一第三驅動件96及一針輪97,該第三驅動件96係電性連接該控制晶片91,該控制晶片91係控制該第三驅動件96的轉速,該針輪97係位於該第一輔助單元41與該第三輔助單元61之間,該針輪97係連接該第三驅動件96並受其驅動,該針輪97之輪面具有輻射狀向外延伸的複數導引針971,用以穿設於該料帶100的複數定位孔101,以提升該料帶100定位的準確性。不過在實際實施的時候,若無提升該料帶100定位準確性的需求,則可省略該驅動針輪95之設置,故該驅動針輪95並非達成本發明之必要條件。
In the first preferred embodiment, as shown in FIGS. 2 , 4 and 9 , it further includes a
在第一較佳實施例中,如圖2、8及9所示,該第一輔助單元41係隨該第一滑塊75移動至一第四位置S4;該第一偵測單元81更具有一第三偵測件87,該第三偵測件87係偵測該第一輔助單元41的位置,該控制晶片91係電性連接該第三偵測件87,藉以接收該第三偵測件87的偵測訊號,當該第一輔助單元41位於該第四位置S4,係被該第三偵測件87偵測,控制晶片91係控制該第一、第二及第三驅動件23、33、96停止運轉,以避免該料帶100對該第一輔助單元
41施以過大的壓力,而造成該第一輔助單元41損壞。然而,在實際實施的時候,如沒有該控制晶片91控制該第一、第二及第三驅動件23、33、96停止運轉的需求,則可省略該第一輔助單元41係隨該第一滑塊75移動至該第四位置S4之技術特徵,故此技術特徵並非達成本發明之必要條件。
In the first preferred embodiment, as shown in FIGS. 2 , 8 and 9 , the first
在第一較佳實施例中,如圖3、5-7所示,該第一滑塊75設有一第一擋片751及一第二擋片753,該第一擋片751及該第二擋片753係自該第一滑塊75延伸並分別位於該第一滑軌73之相對二側;該第一、第二及第三偵測件83、85、87係光感測器,但不以此為限;該第一、第二偵測件83、85係位於該第一滑軌73之相對二側,而該第三偵測件87係與該第二偵測件85位在同一側;藉此,該第一擋片751用以觸發該第一偵測件83,該第二擋片753係用以觸發該第二偵測件85及該第三偵測件87。在實際實施的時候,則可依需求而改變設置該第一擋片751、該第二擋片753、該第一偵測件83、該第二偵測件85及該第三偵測件87的位置,故該等擋片751、753及該等偵測件83、85、87之設置,不僅以本第一較佳實施例為限。
In the first preferred embodiment, as shown in FIGS. 3, 5-7, the
以上說明本發明第一較佳實施例之結構,後續接著說明本發明第一較佳實施例之使用狀態。 The structure of the first preferred embodiment of the present invention is described above, and the following describes the use state of the first preferred embodiment of the present invention.
本發明正常運作時,如圖2、6及9所示,該料帶100係被拉伸平整,該料帶100係對該第一輔助單元41係施以一第二壓力P2,該第一彈性件77係受該第二壓力P2而壓縮一第一預定距離D1,該第一輔助單元41係隨該第一滑塊75位於該第二位置S2,而該第一偵測件83與該第二偵測件85係同時偵測到該第一輔助單元41,該控制晶片91收到該第一偵測件83與該第二偵測件85偵測到該第一輔助單元41的偵測訊號,即判斷該料帶100輸送裝置10運作正常。
During the normal operation of the present invention, as shown in FIGS. 2 , 6 and 9 , the
本發明運作異常時,主要有三種情況:第一種情況是該針輪97與該第一輔助單元41之間的拉力不足造成該料帶100不平整,如圖2、5及所示,該料帶100係對該第一輔助單元41施以一第一壓力P1,該第一彈性件77係受該第一壓力P1而壓縮一第二預定距離D2,該第一輔助單元41係隨該第一滑塊75移動於該第一位置S1,而該第一偵測件83係偵測到該第一輔助單元41,且未被該第二偵測件85偵測,該控制晶片91僅收到該第一偵測件83偵測到該第一輔助單元41的偵測訊號,即判斷該針輪97與該第一輔助單元41之間的該料帶100輸送壓力過小,該控制晶片91係控制提升該第一驅動輪25及該針輪97的轉速,令該第一驅動輪25及該針輪97與該第二驅動輪35的速度差增加,使該料帶100所受到的拉力提升,直到該料帶100對該第一輔助單元41的壓力回升至該第二壓力P2,該第一輔助單元41移動至該第二位置S2(如圖6的狀態),該控制晶片91即確認該料帶100輸送裝置10運作正常,該控制晶片91停止調整該第一驅動輪25及該針輪97與該第二驅動輪35的速度差。
When the present invention operates abnormally, there are mainly three situations: the first situation is that the tension between the
第二種情況是該針輪97與該第一輔助單元41之間的該料帶100拉力過大時,如圖2、7及9所示,該料帶100係對該第一輔助單元41施以一第三壓力P3,該第一彈性件77係受該第三壓力P3而壓縮一第三預定距離D3,該第一輔助單元41係隨該第一滑塊75移動於該第三位置S3,而僅有該第二偵測件85係偵測到該第一輔助單元41,該控制晶片91僅收到該第二偵測件85偵測到該第一輔助單元41的偵測訊號,該控制晶片91即判斷該針輪97與該第一輔助單元41之間的該料帶100輸送壓力過大,該控制晶片91係控制降低該第一驅動輪25及該針輪97的轉速,令該第一驅動輪25及該針輪97的轉速與該第二驅動輪35的速度差減少,使該料帶100所受的拉力降低,直到該料帶100對該第一輔助單元41的壓
力降低至該第二壓力P2,該第一輔助單元41移動至該第二位置S2(如圖6的狀態),該控制晶片91即確認該料帶100輸送裝置10運作正常,該控制晶片91停止調整該第一驅動輪25及該針輪97與該第二驅動輪35的速度差。
The second situation is that when the tension of the
第三種情況也是發生在該針輪97與該第一輔助單元41之間的該料帶100拉力過大時,如圖2、8及9所示,該料帶100係對該第一輔助單元41施以一第四壓力P4,該第一彈性件77係受該第四壓力P4而壓縮一第四預定距離D4,該第一輔助單元41係隨該第一滑塊75移動於該第四位置S4,該第四偵測件84係偵測到該第一輔助單元41,該控制晶片91係收到該第三偵測件87偵測到該第一輔助單元41的偵測訊號,該控制晶片91即判斷該針輪97與該第一輔助單元41之間的該料帶100輸送壓力過大,該控制晶片91係控制該第一驅動輪25、該第二驅動輪35及該針輪97停止運轉,以避免輸送該料帶100的壓力過度異常,而造成該料帶輸送裝置10損壞。
The third situation also occurs when the tension of the
據此,本發明提供之一種自動調整料帶拉力之料帶輸送裝置,藉由第一滑軌單元、第一偵測單元及控制晶片之技術特徵,可即時監控料帶輸送的情況,並可依據料帶異常的情況即時調整第一驅動輪、第二驅動輪及針輪的轉速,以令輸送中的料帶保持平整。 Accordingly, the present invention provides a material belt conveying device that automatically adjusts the tension of the material belt. With the technical features of the first slide rail unit, the first detection unit and the control chip, the conveying condition of the material belt can be monitored in real time, and the According to the abnormal condition of the material belt, the rotation speed of the first driving wheel, the second driving wheel and the needle wheel is adjusted in real time to keep the material belt in conveying flat.
本發明之第二較佳實施例提供之一種自動調整料帶拉力之料帶輸送裝置10’,主要概同於前述第一較佳實施例,不同之處在於:如圖10-14所示,更包含一第二滑軌單元72’及一第二偵測單元82’;該第二滑軌單元72’設於該基座11’,該第二滑軌單元72’具有一第二滑軌74’、一第二滑塊76’及一第二彈性件78’,該第二滑塊76’係可移動地設於該第二滑軌74’,該第三輔助單元61’係設於該第二滑塊76’,並隨該第二滑塊76’移動, 該第二彈性件78’係頂抵於該第二滑塊76’,如圖12-14所示,當該第三輔助單元61’受該料帶100’施以不同壓力時,該第三輔助單元61’係隨該第二滑塊76’至少移動於一第五位置S5’、一第六位置S6’或一第七位置S7’。 The second preferred embodiment of the present invention provides a material belt conveying device 10' for automatically adjusting the tension of the material belt, which is basically the same as that of the first preferred embodiment described above, except that as shown in Figures 10-14, It further includes a second slide rail unit 72' and a second detection unit 82'; the second slide rail unit 72' is disposed on the base 11', and the second slide rail unit 72' has a second slide rail 74', a second sliding block 76' and a second elastic member 78', the second sliding block 76' is movably arranged on the second sliding rail 74', and the third auxiliary unit 61' is arranged on the The second sliding block 76' moves with the second sliding block 76', The second elastic member 78' is pressed against the second sliding block 76'. As shown in Figs. 12-14, when the third auxiliary unit 61' is subjected to different pressures from the material belt 100', the third The auxiliary unit 61' moves with the second slider 76' to at least a fifth position S5', a sixth position S6' or a seventh position S7'.
該第二偵測單元82’係設於該基座11’,該第二偵測單元82’具有一第四偵測件84’及一第五偵測件86’,該第四偵測件84’及該第五偵測件86’係用以偵測該第三輔助單元61’的位置。 The second detection unit 82' is disposed on the base 11', the second detection unit 82' has a fourth detection element 84' and a fifth detection element 86', the fourth detection element 84' and the fifth detecting element 86' are used for detecting the position of the third auxiliary unit 61'.
如圖16所示,該控制晶片91’係電性連接該第四偵測件84’及該第五偵測件86’,藉以接收該第四偵測件84’及該第五偵測件86’的偵測訊號,進而控制該第一驅動件23’及該第三驅動件96’的轉動。
As shown in FIG. 16 , the
其中,如圖12-14及圖16所示,當該第三輔助單元61’位於該第六位置S6’,係同時被該第四偵測件84’及該第五偵測件86’偵測(如圖13所示),係被該控制晶片91’判斷為正常,該控制晶片91’係控制該第一驅動件23’驅動該第一驅動輪25’的轉速、該第二驅動件33’驅動該第二驅動輪35’的轉速及該第三驅動件96’驅動該針輪97’轉速的速度差不變(前述速度差係指該第一驅動輪25’的轉速減掉該第二驅動輪35’的轉速,以及該針輪97’的轉速減掉該第二驅動輪35’的轉速);當該第三輔助單元61’位於該第五位置S5’,係被該第四偵測件84’偵測(如圖12所示),係被該控制晶片91’判斷為狀態異常,該控制晶片91’係控制該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差增加(為正值增加);當該第三輔助單元61’位於該第七位置S7’,係被該第五偵測件86’偵測,且未被該第四偵測件84’偵測(如圖14所示),係被該控制晶片91’判斷為狀態異常,該控制晶片91’係控制該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差減少(為正值減少,而非負值減少)。 12-14 and FIG. 16 , when the third auxiliary unit 61 ′ is located at the sixth position S6 ′, it is simultaneously detected by the fourth detecting element 84 ′ and the fifth detecting element 86 ′ The measurement (as shown in FIG. 13 ) is judged as normal by the control chip 91 ′, and the control chip 91 ′ controls the rotation speed of the first driving member 23 ′ to drive the first driving wheel 25 ′, the second driving member The speed difference between the rotational speed of the second driving wheel 35' driven by 33' and the rotational speed of the needle wheel 97' driven by the third driving member 96' remains unchanged (the aforementioned speed difference refers to the rotational speed of the first driving wheel 25' minus the The rotational speed of the second driving wheel 35', and the rotational speed of the needle wheel 97' minus the rotational speed of the second driving wheel 35'); when the third auxiliary unit 61' is located at the fifth position S5', it is The detection by the four detecting elements 84' (as shown in FIG. 12) is determined by the control chip 91' as abnormal state, and the control chip 91' controls the second driving wheel 35', the pin wheel 97' and the The speed difference of the first driving wheel 25' increases (increases as a positive value); when the third auxiliary unit 61' is located at the seventh position S7', it is detected by the fifth detecting element 86', and is not detected by the fifth detecting element 86'. The fourth detecting element 84' detects (as shown in FIG. 14), and is judged as abnormal state by the control chip 91', and the control chip 91' controls the second driving wheel 35' and the pin wheel 97' and the The speed difference of the first drive wheel 25' is reduced (positive reduction, not negative reduction).
在實際實施的時候,若要增加該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差,該控制晶片91’可藉由控制該第二、三驅動件33’、96’,分別驅動該第二驅動輪35’、該針輪97’的轉速增加,並控制該第一驅動件23’驅動該第一驅動輪25’的轉速不變來達成,或者可藉由控制該第二、三驅動件33’、96’驅動該第二驅動輪35’、該針輪97’的轉速不變,並控制該第一驅動件23’驅動該第一驅動輪25’的轉速增加來達成,或者可藉由控制該第二、三驅動件33’、96’,分別驅動該第二驅動輪35’及該針輪97’,並控制驅動該第一驅動輪25’的轉速降低來達成。 In actual implementation, to increase the speed difference between the second driving wheel 35', the pin wheel 97' and the first driving wheel 25', the control chip 91' can control the second and third driving elements by 33', 96', respectively driving the rotation speed of the second driving wheel 35' and the pin wheel 97' to increase, and controlling the rotation speed of the first driving member 23' to drive the first driving wheel 25' to remain unchanged, or By controlling the second and third driving members 33', 96' to drive the second driving wheel 35', the rotation speed of the needle wheel 97' is constant, and controlling the first driving member 23' to drive the first driving wheel 25', or by controlling the second and third driving members 33', 96' to drive the second driving wheel 35' and the pin wheel 97' respectively, and control to drive the first driving wheel 25' of rev reduction to achieve.
在實際實施的時候,若要減少該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差,該控制晶片91’可藉由控制該第二、三驅動件33’、96’,分別驅動該第二驅動輪35’、該針輪97’的轉速降低,並控制該第一驅動件23’驅動該第一驅動輪25’的轉速不變來達成,或者可藉由控制該第二驅動件33’及該第三驅動件96’,分別驅動該第二驅動輪35’及該針輪97’的轉速不變,並控制該第一驅動件23’驅動該第一驅動輪25’的轉速降低來達成,或者可藉由控制該第二驅動件33’及該第三驅動件96’,分別驅動該第二驅動輪35’及該針輪97’的轉速增加,並控制該第一驅動件23’驅動該第一驅動輪25’的轉速降低來達成。 In actual implementation, to reduce the speed difference between the second driving wheel 35', the pin wheel 97' and the first driving wheel 25', the control chip 91' can control the second and third driving members by 33', 96', respectively driving the second driving wheel 35', the rotation speed of the pin wheel 97' to decrease, and controlling the first driving member 23' to drive the rotation speed of the first driving wheel 25' to remain unchanged, or By controlling the second driving member 33' and the third driving member 96', the rotational speed of the second driving wheel 35' and the pin wheel 97' can be driven to remain unchanged, and the first driving member 23' can be controlled to drive The rotation speed of the first driving wheel 25' is reduced, or it can be achieved by controlling the second driving member 33' and the third driving member 96' to drive the second driving wheel 35' and the pin wheel 97' respectively. The rotational speed is increased, and the rotational speed of the first driving member 23' to drive the first driving wheel 25' is controlled to decrease.
在實際實施的時候(圖未示),當該第三輔助單元61’位於該第六位置S6’,亦可係同時未被該第四偵測件84’及該第五偵測件86’偵測,該控制晶片91’同樣控制該第一驅動輪25’、該第二驅動輪35’及該針輪97’的速度差不變。 In actual implementation (not shown in the figure), when the third auxiliary unit 61' is located at the sixth position S6', the fourth detection element 84' and the fifth detection element 86' may not be used at the same time. Detection, the control chip 91' also controls the speed difference of the first driving wheel 25', the second driving wheel 35' and the pin wheel 97' to remain unchanged.
在第二較佳實施例中,如圖15-16所示,該第三輔助單元61’係隨該第二滑塊76’移動至一第八位置S8’;該第二偵測單元82’更具有一第六偵測件88’,該第六偵測件88’係偵測該第三輔助單元61’的位置,該控制晶片91’係電性
連接該第六偵測件88’,藉以接收該第六偵測件88’的偵測訊號;當該第三輔助單元61’位於該第八位置S8’,係被該第六偵測件88’偵測,該控制晶片91’係控制該第一、第二及第三驅動件23’、33’、96’停止運轉,以避免該料帶100’對該第三輔助單元61’施以過大的壓力,而造成該第三輔助單元61’損壞。然而,在實際實施的時候,如果沒有該控制晶片91’控制該第一、第二及第三驅動件23’、33’、96’停止運轉的需求,則可省略該第三輔助單元61’係隨該第二滑塊76’移動至該第八位置S8’之技術特徵,故此技術特徵並非達成本發明之必要條件。
In the second preferred embodiment, as shown in Figures 15-16, the third auxiliary unit 61' moves to an eighth position S8' along with the second slider 76'; the second detection unit 82' Further, there is a sixth detecting element 88', the sixth detecting element 88' detects the position of the third auxiliary unit 61', and the control chip 91' is electrically
The sixth detection element 88' is connected to receive the detection signal of the sixth detection element 88'; when the third auxiliary unit 61' is located at the eighth position S8', it is detected by the
在第二較佳實施例中,如圖10、11及15所示,更包含有一第四輔助單元62’,設於該基座11’,並位於該第二輔助單元51’與該第三輔助單元61’之間,該第四輔助單元62’具有一第四接觸部64’,該第四接觸部64’的位置係低於該第二接觸部53’,當該第三輔助單元61’位於該第八位置S8’,該料帶100’係脫離該第二輔助單元51’之第二接觸部53’,該第四輔助單元62’係以該第四接觸部64’頂抵該料帶100’,以避免該料帶100’對該第三輔助單元61’施以過大的壓力,而造成該第三輔助單元61’的損壞。然而,在實際實施的時候,由於該第三輔助單元61’位於該第八位置S8’時,該控制晶片91’係控制該第一、第二及第三驅動件23’、33’、96’停止運轉,故亦可省略設置該第四輔助單元61’,故該第四輔助單元61’並非達成本發明之必要條件。
In the second preferred embodiment, as shown in FIGS. 10 , 11 and 15 , it further includes a fourth
在第二較佳實施例中,該第四輔助單元61’係以滾輪作為實施態樣,在實際實施的時候,亦可藉由表面光滑且呈圓弧狀的板作為實施,或者其他不易對該料帶100’產生過大阻力的結構(如表面光滑的圓柱桿)體作為實施,故該第四輔助單元61’之實施態樣,不僅以本第二較佳實施例為限。
In the second preferred embodiment, the fourth
如圖12-15所示,在第二較佳實施例中,該第二滑塊76’設有一第三擋片761’及一第四擋片763’,該第三擋片761’及該第四擋片763’係自該第二滑塊76’延伸並分別位於該第二滑軌74’之相對二側;該第四、第五及第六偵測器84’、86’、88’係光感測器,但不以此為限;該第四、第五偵測件84’、86’係位於該第二滑軌74’之相對二側,而該第六偵測件88’係與該第五偵測件86’位在同一側;藉此,該第三擋片761’用以觸發該第四偵測件84’,該第四擋片763’用以觸發該第五偵測件86’及該第六偵測件88’。在實際實施的時候,則可依需求而改變設置該第三擋片761’、該第四擋片763’、該第四偵測件84’、該第五偵測件86’及該第六偵測件88’的位置,故該等擋片761’、763’及該等偵測件84’、86’、88’之設置,不僅以本第二較佳實施例為限。
As shown in FIGS. 12-15 , in the second preferred embodiment, the
以上說明本發明第二較佳實施例之結構,後續接著說明本發明第二較佳實施例之使用狀態。 The structure of the second preferred embodiment of the present invention is described above, and the following describes the use state of the second preferred embodiment of the present invention.
本發明正常運作時,該料帶100’係被拉伸平整,如圖13及16所示,該料帶100’係對該第三輔助單元61’施以一第六壓力P6’,該第二彈性件78’係受該第六壓力P6’而壓縮一第五預定距離D5’,該第三輔助單元61’係隨該第二滑塊76’位於該第六位置S6’,而該第五偵測件86’及該第六偵測件88’係同時偵測到該第三輔助單元61’,該控制晶片91’收到該第四偵測件84’及該第五偵測件86’偵測到該第三輔助單元61’的偵測訊號,該控制晶片91’即判斷該料帶輸送裝置10’運作正常。 During the normal operation of the present invention, the material belt 100' is stretched and flattened. As shown in Figures 13 and 16, the material belt 100' applies a sixth pressure P6' to the third auxiliary unit 61'. The two elastic members 78' are compressed by the sixth pressure P6' by a fifth predetermined distance D5', the third auxiliary unit 61' is located at the sixth position S6' along with the second sliding block 76', and the first The fifth detection element 86' and the sixth detection element 88' detect the third auxiliary unit 61' simultaneously, and the control chip 91' receives the fourth detection element 84' and the fifth detection element 86' detects the detection signal of the third auxiliary unit 61', and the control chip 91' judges that the material belt conveying device 10' operates normally.
本發明運作異常時,主要有三種情況:第一種情況是該針輪97’與該第三輔助單元61’之間的拉力不足造成該料帶100’不平整,如圖12及16所示,該料帶100’係對該第三輔助單元61’施以一第五壓力P5’而壓縮一第六預定
距離D6’,該第三輔助單元61’係隨該第二滑塊76’移動於該第五位置S5’,而該第四偵測件84’係偵測到該第三輔助單元61’,且未被該第五偵測件86’偵測,該控制晶片91’僅收到該第四偵測件84’偵測到該第三輔助單元61’的偵測訊號,即判斷該針輪97’與該第三輔助單元61’之間的該料帶100’輸送壓力過小,該控制晶片91’係控制提升該第二驅動件33’及該第三驅動件96’的轉速,令該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差增加,使該料帶100’所受到的拉力提升,直到該料帶100’對該第三輔助單元61’的壓力回升至該第六壓力P6’(如圖13的狀態),該控制晶片91’即確認該料帶輸送裝置10’運作正常,該控制晶片91’停止控制增加該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差。
When the present invention operates abnormally, there are mainly three situations: the first situation is that the insufficient tension between the pin wheel 97' and the third auxiliary unit 61' causes the material belt 100' to be uneven, as shown in Figures 12 and 16 , the material belt 100' is compressed by a sixth predetermined pressure by applying a fifth pressure P5' to the third auxiliary unit 61'
Distance D6', the third auxiliary unit 61' moves to the fifth position S5' along with the second slider 76', and the fourth detecting element 84' detects the third auxiliary unit 61', and not detected by the fifth detection element 86', the control chip 91' only receives the detection signal that the fourth detection element 84' detects the third auxiliary unit 61', that is, determines the pin wheel The conveying pressure of the material belt 100' between 97' and the third auxiliary unit 61' is too low, the control chip 91' controls the rotation speed of the second driving member 33' and the third driving member 96' to elevate, so that the The speed difference between the second driving wheel 35 ′ and the needle wheel 97 ′ and the first driving wheel 25 ′ increases, so that the pulling force on the material belt 100 ′ is increased until the material belt 100 ′ has the third auxiliary unit 61 . ' pressure rises back to the sixth pressure P6' (as shown in FIG. 13 ), the
第二種情況是該針輪97’與該第三輔助單元61’之間的該料帶100’拉力過大時,該料帶100’係對該第三輔助單元61’施以一第七壓力P7’,如圖14及16所示,該第二彈性件78’係受該第七壓力P7’而壓縮一第七預定距離D7’,該第三輔助單元61’係隨該第二滑塊76’移動於該第七位置S7’,而該第五偵測件86’係偵測到該第三輔助單元61’,且未被該第四偵測件84’偵測,該控制晶片91’係收到該第五偵測件86’偵測到該第三輔助單元61’的偵測訊號,該控制晶片91’即判斷該針輪97’與該第三輔助單元61’之間的料帶100’輸送壓力過大,該控制晶片91’係控制降低該第二驅動輪35’及該針輪97’的轉速,令該第二驅動輪35’及該針輪97’與該第一驅動輪25’的速度差減少,使該料帶100’所受的拉力降低,直到該料帶100’對該第三輔助單元61’的壓力降低至該第六壓力P6’,該第三輔助單元61’位於該第六位置S6’的狀態(如圖13的狀態),該控制晶片91’即確認該料帶輸送裝置10’運作正常,該控制晶片91’停止控制減少該第二驅動輪35’、該針輪97’與該第一驅動輪25’的速度差。 In the second case, when the tension force of the material belt 100' between the needle wheel 97' and the third auxiliary unit 61' is too large, the material belt 100' exerts a seventh pressure on the third auxiliary unit 61' P7', as shown in Figures 14 and 16, the second elastic member 78' is compressed by the seventh pressure P7' by a seventh predetermined distance D7', and the third auxiliary unit 61' follows the second slider 76' moves to the seventh position S7', and the fifth detection element 86' detects the third auxiliary unit 61' and is not detected by the fourth detection element 84', the control chip 91 ' is received by the fifth detection element 86' to detect the detection signal of the third auxiliary unit 61', and the control chip 91' determines the connection between the pin wheel 97' and the third auxiliary unit 61'. If the conveying pressure of the material belt 100' is too high, the control chip 91' controls to reduce the rotation speed of the second driving wheel 35' and the pin wheel 97', so that the second driving wheel 35' and the pin wheel 97' are connected with the first driving wheel 35' and the pin wheel 97'. The speed difference of the driving wheel 25' is reduced, so that the pulling force on the material belt 100' is reduced until the pressure of the material belt 100' on the third auxiliary unit 61' is reduced to the sixth pressure P6', the third auxiliary When the unit 61' is located at the sixth position S6' (as shown in FIG. 13), the control chip 91' confirms that the belt conveying device 10' operates normally, and the control chip 91' stops controlling and reduces the second driving wheel 35', the speed difference between the needle wheel 97' and the first driving wheel 25'.
第三種情況也是發生在該針輪97’與該第一輔助單元41’之間的該料帶100’拉力過大時,如圖15及16所示,該料帶100’係對該第三輔助單元61’施以一第八壓力P8’,該第二彈性件78’係受該第八壓力P8’而壓縮一第八預定距離D8’,該第三輔助單元61’係隨該第二滑塊76’移動於該第八位置S8’,該第六偵測件88’係偵測到該第三輔助單元61’,該控制晶片91’係收到該第六偵測件88’偵測到該第三輔助單元61’的偵測訊號,該控制晶片91’即判斷該針輪97’與該第三輔助單元61’之間的該料帶100’壓力過大,該控制晶片91’係控制該第一驅動件23’、該第二驅動件33’及該第三驅動件96’停止運轉,以避免輸送該料帶100’的壓力過度異常,而造成該料帶輸送裝置10’損壞。 The third situation also occurs when the pulling force of the material belt 100' between the pin wheel 97' and the first auxiliary unit 41' is too large. As shown in Figures 15 and 16, the material belt 100' is connected to the third The auxiliary unit 61' applies an eighth pressure P8', and the second elastic member 78' is compressed by the eighth pressure P8' by an eighth predetermined distance D8', and the third auxiliary unit 61' follows the second pressure P8'. The slider 76' moves to the eighth position S8', the sixth detection element 88' detects the third auxiliary unit 61', and the control chip 91' receives the detection of the sixth detection element 88'. When the detection signal of the third auxiliary unit 61' is detected, the control chip 91' determines that the pressure of the material belt 100' between the pin wheel 97' and the third auxiliary unit 61' is too high, and the control chip 91' The system controls the first driving member 23', the second driving member 33' and the third driving member 96' to stop running, so as to avoid excessive and abnormal pressure for conveying the material belt 100', thereby causing the material belt conveying device 10' damage.
據此,本發明提供之一種自動調整料帶拉力之料帶輸送裝置,藉由第二滑軌單元、第二偵測單元及控制晶片之技術特徵,可即時監控料帶輸送的情況,並可依據料帶輸送的情況即時調整第一驅動件、第二驅動件及第三驅動件的轉速,以令輸送中的料帶保持平整。 Accordingly, the present invention provides a material belt conveying device that automatically adjusts the tension of the material belt. With the technical features of the second slide rail unit, the second detection unit and the control chip, the conveying condition of the material belt can be monitored in real time, and the The rotational speed of the first driving member, the second driving member and the third driving member is adjusted in real time according to the conveying condition of the material belt, so as to keep the material belt in conveying flat.
本第二較佳實施例其餘之結構及功效與第一較佳實施相同,故不再予贅述。 The remaining structures and functions of the second preferred embodiment are the same as those of the first preferred embodiment, so they will not be repeated.
10:料帶輸送裝置 10: Material belt conveyor
11:基座 11: Pedestal
21:料帶接收單元 21: Tape receiving unit
23:第一驅動件 23: The first drive
25:第一驅動輪 25: First drive wheel
251:接收部 251: Receiving Department
31:料帶輸出單元 31: Tape output unit
33:第二驅動件 33: Second drive
35:第二驅動輪 35: Second drive wheel
351:輸出部 351: Output part
41:第一輔助單元 41: First Auxiliary Unit
43:第一接觸部 43: The first contact part
51:第二輔助單元 51: Second Auxiliary Unit
53:第二接觸部 53: Second contact part
61:第三輔助單元 61: Third Auxiliary Unit
63:第三接觸部 63: The third contact part
73:第一滑軌 73: The first slide
77:第一彈性件 77: First elastic piece
95:驅動針輪 95: drive pin wheel
96:第三驅動件 96: The third drive
97:針輪 97: Needle wheel
100:料帶 100: material belt
Claims (11)
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TW109112684A TWI757725B (en) | 2020-04-15 | 2020-04-15 | Belt Conveyor for Automatically Adjusting Belt Tension |
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TW109112684A TWI757725B (en) | 2020-04-15 | 2020-04-15 | Belt Conveyor for Automatically Adjusting Belt Tension |
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TW202140355A TW202140355A (en) | 2021-11-01 |
TWI757725B true TWI757725B (en) | 2022-03-11 |
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Citations (7)
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JPH03124513A (en) * | 1989-09-30 | 1991-05-28 | Taiyo Yuden Co Ltd | Method and apparatus for taping electronic part and apparatus for drawing out tape |
US7954534B2 (en) * | 2005-12-09 | 2011-06-07 | Lintec Corporation | Tape sticking apparatus and sticking method |
CN105397643A (en) * | 2015-11-25 | 2016-03-16 | 昆山一鼎工业科技有限公司 | Continuous terminal metal surface roughening device |
CN106516863A (en) * | 2016-12-14 | 2017-03-22 | 东莞市创者自动化科技有限公司 | Detonating tube pay-off rack |
TWM565679U (en) * | 2018-05-30 | 2018-08-21 | 迅得機械股份有限公司 | Feed cutting device |
CN109911678A (en) * | 2019-03-12 | 2019-06-21 | 杭州朝阳橡胶有限公司 | A kind of tenslator of zero-degree belt winding process |
TW202106599A (en) * | 2019-08-14 | 2021-02-16 | 財團法人工業技術研究院 | Tape adhering device |
-
2020
- 2020-04-15 TW TW109112684A patent/TWI757725B/en active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03124513A (en) * | 1989-09-30 | 1991-05-28 | Taiyo Yuden Co Ltd | Method and apparatus for taping electronic part and apparatus for drawing out tape |
US7954534B2 (en) * | 2005-12-09 | 2011-06-07 | Lintec Corporation | Tape sticking apparatus and sticking method |
CN105397643A (en) * | 2015-11-25 | 2016-03-16 | 昆山一鼎工业科技有限公司 | Continuous terminal metal surface roughening device |
CN106516863A (en) * | 2016-12-14 | 2017-03-22 | 东莞市创者自动化科技有限公司 | Detonating tube pay-off rack |
TWM565679U (en) * | 2018-05-30 | 2018-08-21 | 迅得機械股份有限公司 | Feed cutting device |
CN109911678A (en) * | 2019-03-12 | 2019-06-21 | 杭州朝阳橡胶有限公司 | A kind of tenslator of zero-degree belt winding process |
TW202106599A (en) * | 2019-08-14 | 2021-02-16 | 財團法人工業技術研究院 | Tape adhering device |
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