TWI756006B - Image sensor and manufacturing method thereof - Google Patents
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本發明是有關於一種半導體結構及其製造方法,且特別是有關於一種影像感測器及其製造方法。The present invention relates to a semiconductor structure and a manufacturing method thereof, and more particularly, to an image sensor and a manufacturing method thereof.
許多現代電子裝置(例如智能手機、數位相機、生物醫學成像裝置或自動成像裝置等)包括影像感測器。一些影像感測器(如,背照式影像感測器(backside illuminated image sensor,BSI image sensor))包括黑電平校準(black level calibration;BLC)區,且藉由整片的遮光層遮住位在黑電平校準區中的感光元件,以避免光線照射到黑電平校準中的感光元件。然而,在後續進行氫燒結(H 2sintering)處理中,由於整片的遮光層會妨礙殘留在深溝渠隔離(deep trench isolation,DTI)中的氣體進行排氣(outgassing),因此會降低影像感測器的電性表現。 Many modern electronic devices (eg, smart phones, digital cameras, biomedical imaging devices or automated imaging devices, etc.) include image sensors. Some image sensors (eg, backside illuminated image sensor, BSI image sensor) include a black level calibration (BLC) area, which is shielded by an entire light-shielding layer The photosensitive element located in the black level calibration area to avoid the light hitting the photosensitive element in the black level calibration. However, in the subsequent hydrogen sintering (H 2 sintering) process, since the entire light-shielding layer will prevent the gas remaining in the deep trench isolation (DTI) from being outgassed, the image quality will be reduced. The electrical performance of the tester.
本發明提供一種影像感測器及其製造方法,其可順利地進行排氣,進而提升影像感測器的電性表現。The present invention provides an image sensor and a manufacturing method thereof, which can be exhausted smoothly, thereby improving the electrical performance of the image sensor.
本發明提出一種影像感測器,包括基底、第一感光元件、介電層與第一遮光結構。基底包括第一區。基底具有位在第一區中的第一溝渠。第一感光元件位在第一區的基底中。第一溝渠位在第一感光元件的側邊。介電層設置在基底上,且填入第一溝渠。第一遮光結構位在第一感光元件上方。相鄰第一遮光結構之間具有第一開口。第一遮光結構包括第一遮光層與第一遮光牆。第一遮光層設置在介電層上。第一遮光牆連接於第一遮光層,且沿著朝向基底的方向延伸。第一開口位在相鄰第一遮光結構的第一遮光牆之間。The present invention provides an image sensor including a substrate, a first photosensitive element, a dielectric layer and a first light shielding structure. The substrate includes a first region. The substrate has a first trench in the first region. The first photosensitive element is located in the substrate of the first region. The first trench is located at the side of the first photosensitive element. The dielectric layer is disposed on the substrate and fills the first trench. The first light shielding structure is located above the first photosensitive element. There are first openings between adjacent first light-shielding structures. The first light-shielding structure includes a first light-shielding layer and a first light-shielding wall. The first light shielding layer is disposed on the dielectric layer. The first light-shielding wall is connected to the first light-shielding layer and extends along the direction toward the substrate. The first openings are located between the first light-shielding walls of the adjacent first light-shielding structures.
依照本發明的一實施例所述,在上述影像感測器中,第一開口可位在第一溝渠的上方。According to an embodiment of the present invention, in the above-mentioned image sensor, the first opening may be located above the first trench.
依照本發明的一實施例所述,在上述影像感測器中,第一開口的寬度可小於第一溝渠的寬度。According to an embodiment of the present invention, in the above-mentioned image sensor, the width of the first opening may be smaller than the width of the first trench.
依照本發明的一實施例所述,在上述影像感測器中,第一開口的寬度可為第一溝渠的寬度的50%至75%。According to an embodiment of the present invention, in the above-mentioned image sensor, the width of the first opening may be 50% to 75% of the width of the first trench.
依照本發明的一實施例所述,在上述影像感測器中,第一遮光牆的寬度可為第一溝渠的寬度的25%至50%。According to an embodiment of the present invention, in the above-mentioned image sensor, the width of the first light-shielding wall may be 25% to 50% of the width of the first trench.
依照本發明的一實施例所述,在上述影像感測器中,朝向基底的方向可垂直於基底的頂面。According to an embodiment of the present invention, in the above-mentioned image sensor, the direction toward the substrate may be perpendicular to the top surface of the substrate.
依照本發明的一實施例所述,在上述影像感測器中,第一遮光牆的上視形狀可為矩形環。According to an embodiment of the present invention, in the above-mentioned image sensor, the top-view shape of the first light-shielding wall can be a rectangular ring.
依照本發明的一實施例所述,在上述影像感測器中,第一遮光層與第一遮光牆可為各自獨立的構件。According to an embodiment of the present invention, in the above-mentioned image sensor, the first light-shielding layer and the first light-shielding wall may be independent components.
依照本發明的一實施例所述,在上述影像感測器中,第一遮光層與第一遮光牆可為一體成型。According to an embodiment of the present invention, in the above-mentioned image sensor, the first light shielding layer and the first light shielding wall can be integrally formed.
依照本發明的一實施例所述,在上述影像感測器中,第一遮光層可位在第一感光元件的上方。According to an embodiment of the present invention, in the above-mentioned image sensor, the first light shielding layer may be located above the first photosensitive element.
依照本發明的一實施例所述,在上述影像感測器中,基底更可包括第二區。基底可具有位在第二區中的第二溝渠。介電層可填入第二溝渠。影像感測器更可包括第二感光元件與第二遮光結構。第二感光元件位在第二區的基底中。第二溝渠位在第二感光元件的側邊。第二遮光結構位在第二溝渠上方。第二遮光結構可包括第二遮光層。第二遮光層設置在介電層上。According to an embodiment of the present invention, in the above-mentioned image sensor, the substrate may further include a second region. The substrate may have a second trench in the second region. A dielectric layer may fill the second trenches. The image sensor may further include a second photosensitive element and a second light shielding structure. The second photosensitive element is located in the substrate of the second region. The second trench is located on the side of the second photosensitive element. The second light shielding structure is located above the second trench. The second light shielding structure may include a second light shielding layer. The second light shielding layer is disposed on the dielectric layer.
依照本發明的一實施例所述,在上述影像感測器中,第二遮光結構更可包括第二遮光牆。第二遮光牆連接於第二遮光層,且沿著朝向基底的方向延伸。第二遮光結構可具有貫穿第二遮光結構的第二開口。第二開口可位於第二感光元件上方。According to an embodiment of the present invention, in the above-mentioned image sensor, the second light-shielding structure may further include a second light-shielding wall. The second light-shielding wall is connected to the second light-shielding layer and extends along the direction toward the substrate. The second light-shielding structure may have a second opening penetrating the second light-shielding structure. The second opening may be located above the second photosensitive element.
依照本發明的一實施例所述,在上述影像感測器中,更可包括高介電常數介電層。高介電常數介電層設置在介電層與基底之間。According to an embodiment of the present invention, the above-mentioned image sensor may further include a high-k dielectric layer. A high-k dielectric layer is disposed between the dielectric layer and the substrate.
本發明提出一種影像感測器的製造方法,包括以下步驟。提供基底。基底包括第一區。在第一區的基底中形成第一感光元件。在第一區的基底中形成第一溝渠。第一溝渠位在第一感光元件的側邊。在基底上形成介電層。介電層填入第一溝渠。在第一感光元件上方形成第一遮光結構。相鄰第一遮光結構之間具有第一開口。第一遮光結構包括第一遮光層與第一遮光牆。第一遮光層設置在介電層上。第一遮光牆連接於第一遮光層,且沿著朝向基底的方向延伸。第一開口位在第一溝渠的上方。The present invention provides a manufacturing method of an image sensor, which includes the following steps. Provide a base. The substrate includes a first region. A first photosensitive element is formed in the substrate of the first region. A first trench is formed in the base of the first region. The first trench is located at the side of the first photosensitive element. A dielectric layer is formed on the substrate. The dielectric layer fills the first trench. A first light shielding structure is formed above the first photosensitive element. There are first openings between adjacent first light-shielding structures. The first light-shielding structure includes a first light-shielding layer and a first light-shielding wall. The first light shielding layer is disposed on the dielectric layer. The first light-shielding wall is connected to the first light-shielding layer and extends along the direction toward the substrate. The first opening is located above the first trench.
依照本發明的一實施例所述,在上述影像感測器的製造方法中,第一遮光結構的形成方法可包括以下步驟。在第一區的介電層上形成第一遮光層。形成覆蓋第一遮光層的頂蓋層。在頂蓋層與第一遮光層中形成第二開口。在第二開口的表面上共形地形成遮光材料層。對遮光材料層進行回蝕刻製程,而暴露出介電層以及頂蓋層,且形成第一遮光牆。According to an embodiment of the present invention, in the above-mentioned manufacturing method of the image sensor, the method for forming the first light shielding structure may include the following steps. A first light shielding layer is formed on the dielectric layer of the first region. A capping layer covering the first light shielding layer is formed. A second opening is formed in the cap layer and the first light shielding layer. A light-shielding material layer is conformally formed on the surface of the second opening. The light-shielding material layer is etched back to expose the dielectric layer and the cap layer, and form a first light-shielding wall.
依照本發明的一實施例所述,在上述影像感測器的製造方法中,基底更可包括第二區。影像感測器的製造方法更可包括以下步驟。在第二區的基底中形成第二感光元件。在第二區的基底中形成第二溝渠。第二溝渠位在第二感光元件的側邊。在基底上形成介電層。介電層填入第二溝渠。在第二區的介電層上形成第二遮光層。第二遮光層可位在第二溝渠的上方。According to an embodiment of the present invention, in the above-mentioned manufacturing method of the image sensor, the substrate may further include a second region. The manufacturing method of the image sensor may further include the following steps. A second photosensitive element is formed in the substrate of the second region. A second trench is formed in the base of the second region. The second trench is located on the side of the second photosensitive element. A dielectric layer is formed on the substrate. The dielectric layer fills the second trench. A second light shielding layer is formed on the dielectric layer of the second region. The second light shielding layer may be located above the second trench.
依照本發明的一實施例所述,在上述影像感測器的製造方法中,第一遮光結構的形成方法可包括以下步驟。在第一區的介電層中形成第一凹槽。在介電層上形成填入第一凹槽的遮光材料層。對遮光材料層進行圖案化,而在第一感光元件上方形成第一遮光結構。According to an embodiment of the present invention, in the above-mentioned manufacturing method of the image sensor, the method for forming the first light shielding structure may include the following steps. A first groove is formed in the dielectric layer of the first region. A light-shielding material layer filled in the first groove is formed on the dielectric layer. The light-shielding material layer is patterned to form a first light-shielding structure above the first photosensitive element.
依照本發明的一實施例所述,在上述影像感測器的製造方法中,第一凹槽的上視形狀可為矩形環。According to an embodiment of the present invention, in the above-mentioned manufacturing method of the image sensor, the top-view shape of the first groove may be a rectangular ring.
依照本發明的一實施例所述,在上述影像感測器的製造方法中,基底更可包括第二區。影像感測器的製造方法更可包括以下步驟。在第二區的基底中形成第二感光元件。在第二區的基底中形成第二溝渠。第二溝渠位在第二感光元件的側邊。在基底上形成介電層。介電層填入第二溝渠。在第二區的介電層中形成第二凹槽。在介電層上形成填入第二凹槽的遮光材料層。對遮光材料層進行圖案化,而在第二溝渠上方形成第二遮光結構。第二遮光結構可包括第二遮光層與第二遮光牆。第二遮光層設置在介電層上。第二遮光牆連接於第二遮光層,且沿著朝向基底的方向延伸。According to an embodiment of the present invention, in the above-mentioned manufacturing method of the image sensor, the substrate may further include a second region. The manufacturing method of the image sensor may further include the following steps. A second photosensitive element is formed in the substrate of the second region. A second trench is formed in the base of the second region. The second trench is located on the side of the second photosensitive element. A dielectric layer is formed on the substrate. The dielectric layer fills the second trench. A second groove is formed in the dielectric layer of the second region. A light-shielding material layer filled in the second groove is formed on the dielectric layer. The light-shielding material layer is patterned to form a second light-shielding structure above the second trench. The second light-shielding structure may include a second light-shielding layer and a second light-shielding wall. The second light shielding layer is disposed on the dielectric layer. The second light-shielding wall is connected to the second light-shielding layer and extends along the direction toward the substrate.
依照本發明的一實施例所述,在上述影像感測器的製造方法中,更可包括以下步驟。在形成第一溝渠之後且在形成介電層之前,在基底上形成高介電常數介電層。According to an embodiment of the present invention, the above-mentioned manufacturing method of the image sensor may further include the following steps. After forming the first trench and before forming the dielectric layer, a high-k dielectric layer is formed on the substrate.
基於上述,在本發明所提出的影像感測器及其製造方法中,由於第一遮光結構位在第一區中,且相鄰第一遮光結構之間具有第一開口,因此在後續氫燒結處理中,殘留在深溝渠隔離結構中的氣體可順利地從第一開口進行排氣,進而提升影像感測器的電性表現。此外,由於第一遮光牆連接於第一遮光層,且沿著朝向基底的方向延伸,因此可藉由第一遮光層與第一遮光牆來阻擋光線,以防止光線照射到位在第一區中的第一感光元件。Based on the above, in the image sensor and its manufacturing method proposed by the present invention, since the first light-shielding structures are located in the first region, and there are first openings between adjacent first light-shielding structures, the subsequent hydrogen sintering During the processing, the gas remaining in the deep trench isolation structure can be smoothly exhausted from the first opening, thereby improving the electrical performance of the image sensor. In addition, since the first light-shielding wall is connected to the first light-shielding layer and extends in the direction toward the substrate, light can be blocked by the first light-shielding layer and the first light-shielding wall to prevent the light from being irradiated in the first area. the first photosensitive element.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.
圖1A至圖1G為根據本發明一實施例的影像感測器的製作流程剖面圖。圖2為圖1F中的遮光牆與感光元件的上視圖。1A to 1G are cross-sectional views illustrating a manufacturing process of an image sensor according to an embodiment of the present invention. FIG. 2 is a top view of the light-shielding wall and the photosensitive element in FIG. 1F .
請參照圖1A,提供基底100。基底100可包括第一區R1。第一區R1可為黑電平校準(BLC)區。此外,基底100更可包括第二區R2。第二區R2可為畫素區。基底100可具有彼此相對的第一面S1與第二面S2。基底100可為半導體基底,如磊晶矽基底等矽基底,但本發明並不以此為限。Referring to FIG. 1A , a
接著,可在第一區R1的基底100中形成感光元件102,且可在第二區R2的基底100中形成感光元件104。感光元件102與感光元件104可鄰近於基底100的第一面S1。感光元件102與感光元件104例如是光二極體(photodiode)。感光元件102與感光元件104的形成方法例如是離子植入法。Next, the
此外,在基底100的第一面S1上可形成所需的半導體元件(未示出),如電晶體、介電層或內連線結構等,於此省略其說明。In addition, required semiconductor elements (not shown), such as transistors, dielectric layers or interconnect structures, etc., can be formed on the first surface S1 of the
在一些實施例中,可將基底100設置在承載基板106上。承載基板106可為半導體基板,如矽基板,但本發明並不以此為限。In some embodiments, the
接著,可在第一區R1的基底100中形成溝渠T1,且可在第二區R2的基底100中形成溝渠T2。溝渠T1位在感光元件102的側邊。溝渠T2位在感光元件104的側邊。溝渠T1與溝渠T2可為深溝渠。溝渠T1與溝渠T2的形成方法例如是藉由微影製程與蝕刻製程對基底100的第二面S2進行圖案化。Next, a trench T1 may be formed in the
請參照圖1B,可在基底100上形成高介電常數介電層108。高介電常數介電層108可用以限制電子的移動路徑,以防止因電子在相鄰的感光元件之間(如,相鄰的感光元件102之間或相鄰的感光元件104之間)自由移動所造成的干擾。高介電常數介電層108的材料例如是氧化鉭(Ta
2O
5)、氧化鋁(Al
2O
3)、氧化鉿(HfO
2)、氧化鈦(TiO
2)、氧化鋯(ZrO
2)或其組合。高介電常數介電層108的形成方法例如是化學氣相沉積法。
Referring to FIG. 1B , a high-
接著,在基底100上形成介電層110。舉例來說,介電層110可形成在高介電常數介電層108上。介電層110填入溝渠T1與溝渠T2。介電層110的材料例如是由高深寬比溝填製程(high aspect ratio process,HARP)所形成的氧化矽。此外,位在溝渠T1中的介電層110與高介電常數介電層108可作為深溝渠隔離結構DT1,且位在溝渠T2中的介電層110與高介電常數介電層108可作為深溝渠隔離結構DT2。在一些實施例中,在深溝渠隔離結構DT1中可能會存在狹縫SS1,且在深溝渠隔離結構DT2中可能會存在狹縫SS2。Next, a
請參照圖1C,可在第一區R1的介電層110上形成遮光層112,且可在第二區R2的介電層110上形成遮光層114。遮光層114可用以阻擋光線,以防止在畫素區R2中產生光學串擾(optical crosstalk),且可提升光敏度(light sensitivity)。遮光層114可位在溝渠T2的上方。舉例來說,遮光層114可位在溝渠T2的正上方。遮光層112與遮光層114的材料例如是鎢等金屬。遮光層112與遮光層114的形成方法例如是先藉由沉積製程在介電層110上形成遮光材料層(未示出),再藉由微影製程與蝕刻製程對遮光材料層進行圖案化。Referring to FIG. 1C, a
請參照圖1D,可形成覆蓋遮光層112的頂蓋層116。此外,頂蓋層116更可覆蓋遮光層114。頂蓋層116的材料例如是氧化矽。頂蓋層116的形成方法例如是化學氣相沉積法。Referring to FIG. 1D , a
接著,在頂蓋層116與遮光層112中形成開口OP1。開口OP1的形成方法例如是藉由微影製程與蝕刻製程對頂蓋層116與遮光層112進行圖案化。在一些實施例中,上述圖案化製程更可移除部分介電層110,而使得開口OP1延伸到介電層110中。Next, an opening OP1 is formed in the
請參照圖1E,在開口OP1的表面上共形地形成遮光材料層118。遮光材料層118的材料例如是鎢等金屬。遮光材料層118的形成方法例如是化學氣相沉積法。Referring to FIG. 1E , a light-shielding
請參照圖1F,對遮光材料層118進行回蝕刻製程,而暴露出介電層110以及頂蓋層116,且形成遮光牆118a。回蝕刻製程例如是乾式蝕刻製程。藉此,可在第一區R1中的感光元件102上方形成遮光結構LS1。相鄰遮光結構LS1之間具有開口OP2。藉此,在後續氫燒結處理中,殘留在深溝渠隔離結構DT1中的氣體可順利地從開口OP2進行排氣。開口OP2可位在溝渠T1的上方。舉例來說,開口OP2可位在溝渠T1的正上方。開口OP2的底部可高於溝渠T1的頂部。Referring to FIG. 1F , an etch-back process is performed on the light-shielding
遮光結構LS1包括遮光層112與遮光牆118a。在本實施例中,遮光層112與遮光牆118a可為各自獨立的構件,亦即遮光層112與遮光牆118a可由先後形成的膜層所形成,而非由同一個膜層所形成。遮光層112設置在介電層110上。遮光層112可位在感光元件102的上方。舉例來說,遮光層112可位在感光元件102的正上方。The light-shielding structure LS1 includes a light-
遮光牆118a連接於遮光層112,且沿著朝向基底100的方向D1延伸。因此,可藉由遮光層112與遮光牆118a來阻擋光線,以防止光線照射到感光元件102。舉例來說,遮光牆118a可連接於遮光層112的側壁。在一些實施例中,朝向基底100的方向D1可垂直於基底100的頂面(如,第二面S2)。在本實施例中,遮光牆118a可同時具有高於遮光層112的部分與低於於遮光層112的部分,藉此可進一步提升遮光結構LS1的遮光效果,但本發明並不以此為限。開口OP2位在相鄰遮光結構LS1的遮光牆118a之間。如圖2所示,遮光牆118a的上視形狀可為矩形環。此外,開口OP2的寬度W1可小於溝渠T1的寬度W2。舉例來說,開口OP2的寬度W1可為溝渠T1的寬度W2的50%至75%。另外,遮光牆118a的寬度W3可為溝渠T1的寬度W2的25%至50%。The light-shielding
請參照圖1G,可在頂蓋層116上形成頂蓋層120。頂蓋層120可填入開口OP2中。頂蓋層120的材料例如是氧化矽。頂蓋層120的形成方法例如是化學氣相沉積法。在一些實施例中,在形成頂蓋層120之後,可對頂蓋層120進行平坦化製程,如化學機械研磨製程。Referring to FIG. 1G , a
以下,藉由圖1G來說明本實施例的影像感測器10。此外,雖然影像感測器10的形成方法是以上述方法為例進行說明,但本發明並不以此為限。Hereinafter, the
請參照圖1G,影像感測器10包括基底100、感光元件102、感光元件104、介電層110、遮光結構LS1以及遮光結構LS2。影像感測器10可為背照式影像感測器(backside illuminated image sensor,BSI image sensor)。基底100包括第一區R1。基底100具有位在第一區R1中的溝渠T1。在一些實施例中,基底100可設置在承載基板106上。感光元件102位在第一區R1的基底100中。溝渠T1位在感光元件102的側邊。介電層110設置在基底100上,且填入溝渠T1。遮光結構LS1位在感光元件102上方。相鄰遮光結構LS1之間具有開口OP2。遮光結構LS1包括遮光層112與遮光牆118a。遮光層112設置在介電層110上。遮光牆118a連接於遮光層112,且沿著朝向基底100的方向D1延伸。開口OP2位在相鄰遮光結構LS1的遮光牆118a之間。此外,開口OP2可位在溝渠T1的上方。Referring to FIG. 1G , the
此外,基底100更可包括第二區R2。基底100可具有位在第二區R2中的溝渠T2。介電層110可填入溝渠T2。感光元件104位在第二區R2的基底100中。溝渠T2位在感光元件104的側邊。遮光結構LS2位在溝渠T2上方。在本實施例中,遮光結構LS2可包括遮光層114。遮光層114設置在介電層110上。影像感測器10更可包括高介電常數介電層108,且高介電常數介電層108設置在介電層110與基底100之間。頂蓋層116設置在遮光結構LS1與遮光結構LS2上。頂蓋層120設置在頂蓋層116上,且填入開口OP2中。In addition, the
另外,影像感測器10中的各構件的材料、設置方式、形成方法、尺寸關係與功效等已於上述實施例進行詳盡地說明,於此不再說明。In addition, the materials, setting methods, forming methods, dimensional relationships and functions of the components in the
基於上述實施例可知,在影像感測器10及其製造方法中,由於遮光結構LS1位在第一區R1中,且相鄰遮光結構LS1之間具有開口OP2,因此在後續氫燒結處理中,殘留在深溝渠隔離結構DT1中的氣體可順利地從開口OP2進行排氣,進而提升影像感測器10的電性表現。此外,由於遮光牆118a連接於遮光層112,且沿著朝向基底100的方向D1延伸,因此可藉由遮光層112與遮光牆118a來阻擋光線,以防止光線照射到位在第一區R1中的感光元件102。在一些實施例中,遮光牆118可同時具有高於遮光層112的部分與低於於遮光層112的部分,藉此可進一步提升遮光結構LS1的遮光效果。Based on the above embodiments, in the
圖3A至圖3F為根據本發明一實施例的影像感測器的製作流程剖面圖。圖4為圖3C中的凹槽與感光元件的上視圖。圖5為圖3E中的遮光結構與感光元件的上視圖。3A to 3F are cross-sectional views illustrating a manufacturing process of an image sensor according to an embodiment of the present invention. FIG. 4 is a top view of the groove and the photosensitive element in FIG. 3C . FIG. 5 is a top view of the light-shielding structure and the photosensitive element in FIG. 3E .
請參照圖3A,提供基底200。基底200可包括第一區R3。第一區R3可為黑電平校準(BLC)區。此外,基底200更可包括第二區R4。第二區R4可為畫素區。基底200可具有彼此相對的第一面S3與第二面S4。基底200可為半導體基底,如磊晶矽基底等矽基底,但本發明並不以此為限。Referring to FIG. 3A , a
接著,可在第一區R3的基底200中形成感光元件202,且可在第二區R4的基底200中形成感光元件204。感光元件202與感光元件204可鄰近於基底200的第一面S3。感光元件202與感光元件204例如是光二極體。感光元件202與感光元件204的形成方法例如是離子植入法。Next, the
此外,在基底200的第一面S3上可形成所需的半導體元件(未示出),如電晶體、介電層或內連線結構等,於此省略其說明。In addition, required semiconductor elements (not shown) such as transistors, dielectric layers or interconnect structures can be formed on the first surface S3 of the
在一些實施例中,可將基底200設置在承載基板206上。承載基板206可為半導體基板,如矽基板,但本發明並不以此為限。In some embodiments,
接著,可在第一區R3的基底200中形成溝渠T3,且可在第二區R4的基底200中形成溝渠T4。溝渠T3位在感光元件202的側邊。溝渠T4位在感光元件204的側邊。溝渠T3與溝渠T4可為深溝渠。溝渠T3與溝渠T4的形成方法例如是藉由微影製程與蝕刻製程對基底200的第二面S4進行圖案化。Next, a trench T3 may be formed in the
請參照圖3B,可在基底200上形成高介電常數介電層208。高介電常數介電層208可用以限制電子的移動路徑,以防止因電子在相鄰的感光元件之間(如,相鄰的感光元件202之間或相鄰的感光元件204之間)自由移動所造成的干擾。高介電常數介電層208的材料例如是氧化鉭、氧化鋁、氧化鉿(HfO
2)、氧化鈦、氧化鋯或其組合。高介電常數介電層208的形成方法例如是化學氣相沉積法。
Referring to FIG. 3B , a high-
接著,在基底200上形成介電層210。舉例來說,介電層210可形成在高介電常數介電層208上。介電層210填入溝渠T3與溝渠T4。介電層210的材料例如是由高深寬比溝填製程所形成的氧化矽。此外,位在溝渠T3中的介電層210與高介電常數介電層208可作為深溝渠隔離結構DT3,且位在溝渠T4中的介電層210與高介電常數介電層208可作為深溝渠隔離結構DT4。在一些實施例中,在深溝渠隔離結構DT3中可能會存在狹縫SS3,且在深溝渠隔離結構DT4中可能會存在狹縫SS4。Next, a
請參照圖3C,可在第一區R3的介電層210中形成凹槽RS1,且可在第二區R4的介電層210中形成凹槽RS2。凹槽RS1與凹槽RS2的形成方法例如是藉由微影製程與蝕刻製程對介電層210進行圖案化。凹槽RS1與凹槽RS2的上視形狀可為如圖4所示的矩形環。Referring to FIG. 3C, a groove RS1 may be formed in the
請參照圖3D,可在介電層210上形成填入凹槽RS1與凹槽RS2的遮光材料層212。遮光材料層212的材料例如是鎢等金屬。遮光材料層212的形成方法例如是化學氣相沉積法。Referring to FIG. 3D , a light-shielding
請參照圖3E,可對遮光材料層212進行圖案化,而在第一區R3中的感光元件202上方形成遮光結構LS3,且在第二區R4中的溝渠T4上方形成遮光結構LS4。舉例來說,可藉由微影製程與蝕刻製程對遮光材料層212進行圖案化。在一些實施例中,上述圖案化製程更可移除部分介電層210。3E, the light-shielding
相鄰遮光結構LS3之間具有開口OP3。藉此,在後續氫燒結處理中,殘留在深溝渠隔離結構DT3中的氣體可順利地從開口OP3進行排氣。開口OP3可位在溝渠T3的上方。舉例來說,開口OP3可位在溝渠T3的正上方。開口OP3的底部可高於溝渠T3的頂部。There are openings OP3 between adjacent light shielding structures LS3. Thereby, in the subsequent hydrogen sintering process, the gas remaining in the deep trench isolation structure DT3 can be smoothly exhausted from the opening OP3. The opening OP3 may be located above the trench T3. For example, the opening OP3 may be located directly above the trench T3. The bottom of the opening OP3 may be higher than the top of the trench T3.
遮光結構LS3包括遮光層212a與遮光牆212b。在本實施例中,遮光層212a與遮光牆212b可為一體成型,亦即遮光層212a與遮光牆212b可由同一個膜層所形成。遮光層212a設置在介電層210上。遮光層212a可位在感光元件202的上方。舉例來說,遮光層212a可位在感光元件202的正上方。The light-shielding structure LS3 includes a light-
遮光牆212b連接於遮光層212a,且沿著朝向基底200的方向D2延伸。因此,可藉由遮光層212a與遮光牆212b來阻擋光線,以防止光線照射到感光元件202。舉例來說,遮光牆212b可連接於遮光層212a的底部。在一些實施例中,朝向基底200的方向D2可垂直於基底200的頂面(如,第二面S4)。如圖3E與圖5所示,開口OP3位在相鄰遮光結構LS3的遮光牆212b之間,且各個遮光結構LS3分別可覆蓋下方之感光元件202。由於遮光牆212b的形狀可由凹槽RS1的形狀來決定,因此遮光牆212b的上視形狀與凹槽RS1的上視形狀可為相似的形狀,如矩形環。此外,開口OP3的寬度W4可小於溝渠T3的寬度W5。舉例來說,開口OP3的寬度W4可為溝渠T3的寬度W5的50%至75%。另外,遮光牆212b的寬度W6可為溝渠T3的寬度W5的25%至50%。The light-shielding
遮光結構LS4可包括遮光層212c與遮光牆212d。在本實施例中,遮光結構LS4除了可藉由遮光層212c來阻擋光線之外,更可藉由遮光牆212d來阻擋光線,因此可更有效地防止在畫素區R4中產生光學串擾,且可更進一步地提升光敏度。在本實施例中,遮光層212c與遮光牆212d可為一體成型,亦即遮光層212c與遮光牆212d可由同一個膜層所形成。遮光層212c設置在介電層210上。遮光層212c可位在溝渠T4的上方。舉例來說,遮光層212c可位在溝渠T4的正上方。The light-shielding structure LS4 may include a light-
遮光牆212d連接於遮光層212c,且沿著朝向基底200的方向D2延伸。舉例來說,遮光牆212d可連接於遮光層212c的底部。由於遮光牆212d的形狀可由凹槽RS2的形狀來決定,因此遮光牆212d的上視形狀與凹槽RS2的上視形狀可為相似的形狀,如矩形環。The light-shielding
如圖5所示,遮光結構LS4可為網格狀,以暴露出下方的感光元件204。此外,遮光結構LS4可具有貫穿遮光結構LS4的開口OP4。開口OP4可位在感光元件204的上方。舉例來說,開口OP4可位在感光元件204的正上方。As shown in FIG. 5 , the light-shielding structure LS4 may be grid-shaped to expose the underlying
請參照圖3F,可在遮光結構LS3與遮光結構LS4上形成頂蓋層214。頂蓋層214可填入開口OP3與開口OP4中。頂蓋層214的材料例如是氧化矽。頂蓋層214的形成方法例如是化學氣相沉積法。在一些實施例中,在形成頂蓋層214之後,可對頂蓋層214進行平坦化製程,如化學機械研磨製程。Referring to FIG. 3F, a
以下,藉由圖3F來說明本實施例的影像感測器20。此外,雖然影像感測器20的形成方法是以上述方法為例進行說明,但本發明並不以此為限。Hereinafter, the
請參照圖3F,影像感測器20包括基底200、感光元件202、感光元件204、介電層210、遮光結構LS3以及遮光結構LS4。影像感測器20可為背照式影像感測器。基底200包括第一區R3。基底200具有位在第一區R3中的溝渠T3。在一些實施例中,基底200可設置在承載基板206上。感光元件202位在第一區R3的基底200中。溝渠T3位在感光元件202的側邊。介電層210設置在基底200上,且填入溝渠T3。遮光結構LS3位在感光元件202上方。相鄰遮光結構LS3之間具有開口OP3。遮光結構LS3包括遮光層212a與遮光牆212b。遮光層212a設置在介電層210上。遮光牆212b連接於遮光層212a,且沿著朝向基底200的方向D2延伸。開口OP3位在相鄰遮光結構LS3的遮光牆212b之間。此外,開口OP3可位在溝渠T3的上方。Referring to FIG. 3F , the
此外,基底200更可包括第二區R4。基底200可具有位在第二區R4中的溝渠T4。介電層210可填入溝渠T4。感光元件204位在第二區R4的基底200中。溝渠T4位在感光元件204的側邊。遮光結構LS4位在溝渠T4上方。遮光結構LS4可具有貫穿遮光結構LS4的開口OP4。開口OP4可位在感光元件204的上方。在本實施例中,遮光結構LS4可包括遮光層212c與遮光牆212d。遮光層212c設置在介電層210上。遮光牆212d連接於遮光層212c,且沿著朝向基底200的方向D2延伸。影像感測器20更可包括高介電常數介電層208,且高介電常數介電層208設置在介電層210與基底200之間。頂蓋層214設置在遮光結構LS3與遮光結構LS4上,且填入開口OP3與開口OP4中。In addition, the
另外,影像感測器20中的各構件的材料、設置方式、形成方法、尺寸關係與功效等已於上述實施例進行詳盡地說明,於此不再說明。In addition, the materials, setting methods, forming methods, dimensional relationships and functions of the components in the
基於上述實施例可知,在影像感測器20及其製造方法中,由於遮光結構LS3位在第一區R3中,且相鄰遮光結構LS3之間具有開口OP3,因此在後續氫燒結處理中,殘留在深溝渠隔離結構DT3中的氣體可順利地從開口OP3進行排氣,進而提升影像感測器20的電性表現。此外,由於遮光牆212b連接於遮光層212a,且沿著朝向基底200的方向D2延伸,因此可藉由遮光層212a與遮光牆212b來阻擋光線,以防止光線照射到位在第一區R3中的感光元件202。Based on the above embodiments, in the
綜上所述,在上述實施例所提出的影像感測器及其製造方法中,由於在第一區中的相鄰遮光結構之間具有開口,因此有助於在第一區中進行排氣,進而提升影像感測器的電性表現。此外,由於第一區的遮光結構包括相連接的遮光層與遮光牆,且遮光牆沿著朝向基底的方向延伸,因此第一區的遮光結構可有效地阻擋光線,以防止光線照射到位在第一區中的感光元件。To sum up, in the image sensor and the manufacturing method thereof proposed in the above-mentioned embodiments, since there are openings between the adjacent light-shielding structures in the first area, it is helpful for exhausting in the first area , thereby improving the electrical performance of the image sensor. In addition, since the light-shielding structure in the first area includes a connected light-shielding layer and a light-shielding wall, and the light-shielding wall extends in the direction toward the substrate, the light-shielding structure in the first area can effectively block light to prevent the light from being irradiated in place in the first area. Photosensitive elements in a zone.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above by the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.
10, 20:影像感測器
100, 200:基底
102, 104, 202, 204:感光元件
106, 206:承載基板
108, 208:高介電常數介電層
110, 210:介電層
112, 114, 212a, 212c:遮光層
116, 120, 214:頂蓋層
118, 212:遮光材料層
118a, 212b, 212d:遮光牆
D1, D2:方向
DT1~DT4:深溝渠隔離結構
LS1~LS4:遮光結構
OP1~OP4:開口
R1, R3:第一區
R2, R4:第二區
RS1, RS2:凹槽
S1, S3:第一面
S2, S4:第二面
SS1~SS4:狹縫
T1~T4:溝渠
W1~W6:寬度
10, 20:
圖1A至圖1G為根據本發明一實施例的影像感測器的製作流程剖面圖。 圖2為圖1F中的遮光牆與感光元件的上視圖。 圖3A至圖3F為根據本發明一實施例的影像感測器的製作流程剖面圖。 圖4為圖3C中的凹槽與感光元件的上視圖。 圖5為圖3E中的遮光結構與感光元件的上視圖。 1A to 1G are cross-sectional views illustrating a manufacturing process of an image sensor according to an embodiment of the present invention. FIG. 2 is a top view of the light-shielding wall and the photosensitive element in FIG. 1F . 3A to 3F are cross-sectional views illustrating a manufacturing process of an image sensor according to an embodiment of the present invention. FIG. 4 is a top view of the groove and the photosensitive element in FIG. 3C . FIG. 5 is a top view of the light-shielding structure and the photosensitive element in FIG. 3E .
10:影像感測器 10: Image sensor
100:基底 100: base
102,104:感光元件 102,104: Photosensitive element
106:承載基板 106: Carrier substrate
108:高介電常數介電層 108: High dielectric constant dielectric layer
110:介電層 110: Dielectric layer
112,114:遮光層 112,114: Shading layer
116,120:頂蓋層 116,120: Cap layer
118a:遮光牆 118a: Blackout Walls
D1:方向 D1: Direction
DT1,DT2:深溝渠隔離結構 DT1, DT2: Deep trench isolation structure
LS1,LS2:遮光結構 LS1, LS2: Shading structure
OP2:開口 OP2: Opening
R1:第一區
R1:
R2:第二區 R2: Zone 2
S1:第一面 S1: The first side
S2:第二面 S2: Second side
SS1,SS2:狹縫 SS1, SS2: Slit
T1,T2:溝渠 T1, T2: Trench
W1~W3:寬度 W1~W3: Width
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CN105190890A (en) * | 2013-03-29 | 2015-12-23 | 索尼公司 | Imaging element and imaging device |
TW201715720A (en) * | 2015-10-28 | 2017-05-01 | 台灣積體電路製造股份有限公司 | CMOS image sensor structure and method for manufacturing the same |
TW201735334A (en) * | 2016-03-24 | 2017-10-01 | 台灣積體電路製造股份有限公司 | BSI image sensor and method of forming same |
US9786702B2 (en) * | 2012-09-20 | 2017-10-10 | Semiconductor Components Industries, Llc | Backside illuminated image sensors having buried light shields with absorptive antireflective coating |
CN210325801U (en) * | 2018-07-18 | 2020-04-14 | 索尼半导体解决方案公司 | Light receiving element and distance measuring module |
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US9786702B2 (en) * | 2012-09-20 | 2017-10-10 | Semiconductor Components Industries, Llc | Backside illuminated image sensors having buried light shields with absorptive antireflective coating |
CN105190890A (en) * | 2013-03-29 | 2015-12-23 | 索尼公司 | Imaging element and imaging device |
TW201715720A (en) * | 2015-10-28 | 2017-05-01 | 台灣積體電路製造股份有限公司 | CMOS image sensor structure and method for manufacturing the same |
TW201735334A (en) * | 2016-03-24 | 2017-10-01 | 台灣積體電路製造股份有限公司 | BSI image sensor and method of forming same |
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