TWI755967B - Method for manufacturing a metal structure and the metal structure - Google Patents
Method for manufacturing a metal structure and the metal structure Download PDFInfo
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- TWI755967B TWI755967B TW109143910A TW109143910A TWI755967B TW I755967 B TWI755967 B TW I755967B TW 109143910 A TW109143910 A TW 109143910A TW 109143910 A TW109143910 A TW 109143910A TW I755967 B TWI755967 B TW I755967B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1225—Particular aspects of welding with a non-consumable tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/125—Rotary tool drive mechanism
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/12—Elements constructed in the shape of a hollow panel, e.g. with channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/12—Copper or alloys thereof
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Abstract
本發明提供一種能夠抑制或防止接合部位中產生缺陷及製造步驟之繁雜化、且能夠確保設計自由度之金屬構造體之製造方法。 本發明之金屬構造體之製造方法中,金屬構造體包含以於垂直方向相互重疊之狀態藉由摩擦攪拌接合而接合之2個金屬構件,2個金屬構件構成為藉由於垂直方向相互重疊而形成於2個金屬構件之間具有內部空間之組裝體,組裝體具有:非連續部,其構成為於組裝體內部之露出於內部空間之位置處,藉由2個金屬構件不相互接合地接觸或接近而2個金屬構件非連續;以及非接合部,其構成為於組裝體內部之不露出於內部空間之位置處,藉由2個金屬構件不相互接合地接觸或接近而2個金屬構件具有相互之交界,且與非連續部物理地連續;非接合部包括上側部分,上述上側部分係於自垂直方向觀察組裝體時,以組裝體之上表面為基準,於較非連續部淺之位置處2個金屬構件不相互接合地於垂直方向接觸或接近,非連續部及上側部分各自以於自垂直方向觀察組裝體時包圍內部空間之方式形成,製造方法具有:準備步驟,其準備2個金屬構件;組裝步驟,其藉由使2個金屬構件於垂直方向重疊來形成組裝體;以及接合步驟,其使摩擦攪拌接合用之工具一面旋轉一面自組裝體之上表面插入至接合深度為止,自垂直方向觀察沿著上側部分移動,藉此形成將2個金屬構件接合之接合部,接合部以將非接合部殘留於經由非連續部而與內部空間連通之內側位置之方式形成;接合深度係摩擦攪拌接合到達上側部分但未到達非連續部之深度之深度。The present invention provides a method of manufacturing a metal structure capable of suppressing or preventing occurrence of defects in a joint portion and complication of manufacturing steps, and ensuring a degree of freedom of design. In the method for producing a metal structure of the present invention, the metal structure includes two metal members joined by friction stir welding in a state of overlapping each other in the vertical direction, and the two metal members are formed by overlapping each other in the vertical direction. An assembly having an internal space between two metal members, the assembly having: a discontinuous portion, which is configured to be in contact with or without mutual engagement by the two metal members at a position exposed to the internal space inside the assembly. The two metal members are close to each other and the two metal members are discontinuous; and the non-joining portion is formed so that the two metal members are in contact with or approach without being joined to each other at a position inside the assembly that is not exposed to the inner space, and the two metal members have The borders with each other are physically continuous with the discontinuous part; the non-joining part includes an upper part, and the upper part is at a position shallower than the discontinuous part when the assembly is viewed from a vertical direction, taking the upper surface of the assembly as the benchmark The two metal members are contacted or approached in the vertical direction without being joined to each other, the discontinuous portion and the upper portion are each formed so as to surround the inner space when the assembly is viewed from the vertical direction, and the manufacturing method includes: a preparation step of preparing two A metal member; an assembling step of forming an assembly by overlapping two metal members in a vertical direction; and a joining step of rotating a tool for friction stir welding and inserting it from the upper surface of the assembly to the joining depth, When viewed from the vertical direction, it moves along the upper portion to form a joint portion for joining the two metal members, and the joint portion is formed so that the non-joint portion remains at the inner position that communicates with the internal space through the discontinuous portion; joint depth It is the depth where the friction stir welding reaches the upper part but does not reach the depth of the discontinuous part.
Description
本發明係關於一種金屬構造體之製造方法、及金屬構造體。 The present invention relates to a method for producing a metal structure, and the metal structure.
作為先前之金屬構造體,有具備本體部與蓋部之金屬構造體。於本體部形成蓋槽。於本體部之蓋槽之底面進而形成凹槽。蓋部嵌合於蓋槽。蓋槽周邊處之本體部與蓋部接合。藉此,由凹槽與蓋部包圍之空間成為內部空間,能夠用作流體之流路。此種金屬構造體可用作傳熱用金屬構造體。傳熱用金屬構造體例如以與應熱交換、加熱或冷卻之對象物接觸或接近之方式配置。例如,當熱自對象物釋放時,能夠藉由使冷卻介質流入該流路,而使熱自對象物傳遞到金屬本體部及冷卻介質,從而釋放對象物之熱。 As a conventional metal structure, there is a metal structure including a main body part and a cover part. A cover groove is formed on the main body. A groove is formed on the bottom surface of the cover groove of the main body. The cover portion is fitted into the cover groove. The body portion at the periphery of the cover groove is engaged with the cover portion. Thereby, the space enclosed by the groove and the cover becomes an internal space, and can be used as a flow path of the fluid. Such a metal structure can be used as a heat transfer metal structure. For example, the metal structure for heat transfer is arranged so as to be in contact with or close to an object to be heat exchanged, heated or cooled. For example, when heat is released from the object, the heat of the object can be released by allowing the cooling medium to flow into the flow path to transfer the heat from the object to the metal body and the cooling medium.
專利文獻1揭示了一種技術,關於金屬構造體,藉由摩擦攪拌接合將蓋槽周邊處之本體部與蓋部加以接合。
[專利文獻1] 日本專利特開2014-240706號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2014-240706
本發明之目的在於提供一種抑制或防止接合部位中產生缺陷及製造步驟之繁雜化且能夠確保設計自由度之金屬構造體之製造方法、及金屬構造體。 An object of the present invention is to provide a method for manufacturing a metal structure and a metal structure capable of suppressing or preventing the occurrence of defects in the joint portion and complicating the manufacturing steps and ensuring the degree of freedom of design.
本發明人對上述問題進行研究,獲得以下之知識見解。 The present inventors have studied the above-mentioned problems and obtained the following knowledge.
圖1(a)、(b)係模式性地表示利用摩擦攪拌接合所進行之本體部101與蓋部102之接合之情況之橫剖視圖。再者,此處,橫剖視圖係指由與作為流體之流路之內部空間103延伸之方向正交之平面所獲得之剖視圖。
FIGS. 1( a ) and ( b ) are cross-sectional views schematically showing the state of joining the
如圖1(a)所示,確保本體部101與蓋部102之接合部位(工具105之前端部105a之通過位置)與內部空間103之水平方向上之距離GD相對較大。其原因在於,如圖1(b)所示,若距離GD較短,則於摩擦攪拌接合時,有金屬母材103a進入至內部空間103內而接合部位產生缺陷之可能性。因此,需要下述(i)或(ii)之任一者。
As shown in FIG. 1( a ), the distance GD in the horizontal direction between the
(i)以充分確保距離GD之方式設計金屬構造體。 (i) Design the metal structure so as to sufficiently secure the distance GD.
(ii)對難以確保距離GD之部位採用摩擦攪拌接合以外之接合方法。 (ii) Use a joining method other than friction stir welding for the portion where it is difficult to secure the distance GD.
如上述(i)所述,於進行設計以充分確保距離GD時,例如產生難以密集地配置內部空間103,而金屬構造體之設計自由度受到限制之問題。另一方面,如上述(ii)所述,於將摩擦攪拌接合與其他接合方法組合時,存在製造步驟繁雜化之問題。
As described in (i) above, when designing to sufficiently secure the distance GD, for example, it is difficult to arrange the
圖2(a)、(b)係模式性地表示利用摩擦攪拌接合所進行之本體部101與蓋部102之接合之情況之縱剖視圖。再者,此處所說之縱剖視圖係指由與作為流體之流路之內部空間103延伸之方向平行之平面所獲得之剖視圖。但是,圖2(a)、(b)由於係以工具105之通過位置為基準之縱剖視圖,故而不表示內部空間103。
FIGS. 2( a ) and ( b ) are longitudinal cross-sectional views schematically showing a state in which the
於圖2(a)中,蓋部102嵌入到形成於本體部101之蓋槽(未圖示)。摩擦攪拌用裝置(未圖示)之工具105具有圓柱形狀,並且具有較細之前端部105a。工具105之前端部105a於工具105之前進方向上,以位於更前方之方式相對於鉛垂方向VD傾斜。該傾斜角D(前進角)例如較佳為超過0度且為5度以下,更佳為1度以上4度以下。然而,於工具105具有傾斜角D之狀態下,若使工具105向前進方向PD移動,則於前進方向PD之前方處,蓋部102會如圖2(b)所示產生如上浮般之變形。此種變形之容易度或變形量以與工具105之大小(即負載)成比例之方式增大。因此,於蓋部102之厚度較大之情形時,有於摩擦攪拌接合時蓋部102容易變形,而摩擦攪拌用裝置之工具105容易破損之問題。因此,有時難以採用厚度較大之蓋部
102,而金屬構造體之設計自由度受到限制。又,於採用厚度較大之蓋部102之情形時,若為了確保工具105之機械強度而使工具105大型化,則必須確保接合部位更大,因此金屬構造體之設計自由度進一步受到限制。又,由於需要用以防止或抑制蓋部102變形之措施,因此產生製造步驟繁雜化之問題。
In FIG. 2( a ), the
本發明人基於以上之知識見解,完成了本發明。作為本發明之實施方式,可採用如以下之構成。 The present inventors have completed the present invention based on the above knowledge. As an embodiment of the present invention, the following configurations can be employed.
(1)一種金屬構造體之製造方法,上述金屬構造體包含2個金屬構件,上述2個金屬構件以於垂直方向相互重疊之狀態藉由摩擦攪拌接合而接合,上述2個金屬構件構成為藉由於上述垂直方向相互重疊而形成於上述2個金屬構件之間具有內部空間之組裝體,上述組裝體具有:非連續部,其構成為於上述組裝體內部之露出於上述內部空間之位置處,藉由上述2個金屬構件不相互接合地接觸或接近而上述2個金屬構件非連續;以及非接合部,其構成為於上述組裝體內部之不露出於上述內部空間之位置處,藉由上述2個金屬構件不相互接合地接觸或接近而上述2個金屬構件具有相互之交界,且與上述非連續部物理地連續;上述非接合部包括上側部分,上述上側部分係於自上述垂直方向觀察上述組裝體時,以上述組裝體之上表面為基準,於較上述非連續部淺之位置處上述2個金屬構件不相互接合地於上述垂直方向接觸或接近,上述非連續部及上述上側部分各自以於自上述垂直方向觀察上述組裝體時包圍上述內部空間之方式形成, 上述製造方法具有:準備步驟,其準備上述2個金屬構件;組裝步驟,其藉由使上述2個金屬構件於上述垂直方向重疊來形成上述組裝體;以及接合步驟,其使上述摩擦攪拌接合用之工具一面旋轉一面自上述組裝體之上表面插入至接合深度為止,自上述垂直方向觀察沿著上述上側部分移動,藉此形成將上述2個金屬構件接合之接合部,上述接合部以將上述非接合部殘留於經由上述非連續部而與上述內部空間連通之內側位置之方式形成;上述接合深度係上述摩擦攪拌接合到達上述上側部分但未到達上述非連續部之深度之深度。 (1) A method of manufacturing a metal structure, wherein the metal structure includes two metal members, the two metal members are joined by friction stir welding in a state of overlapping each other in the vertical direction, and the two metal members are configured by Since the above-mentioned vertical directions overlap each other, an assembly having an inner space between the two metal members is formed, and the assembly has a discontinuous portion, which is formed at a position inside the assembly that is exposed to the inner space, The above-mentioned two metal members are discontinuous because the above-mentioned two metal members are contacted or approached without being joined to each other; The two metal members are in contact with or approach without being joined to each other, but the above-mentioned two metal members have a boundary with each other and are physically continuous with the above-mentioned discontinuous portion; the above-mentioned non-joint portion includes an upper side portion, and the above-mentioned upper side portion is viewed from the above-mentioned vertical direction. In the case of the above-mentioned assembly, with the upper surface of the above-mentioned assembly as a reference, at a position shallower than the above-mentioned discontinuous portion, the above-mentioned two metal members are in contact with or approached in the above-mentioned vertical direction without being joined to each other, and the above-mentioned discontinuous portion and the above-mentioned upper portion Each is formed so as to surround the above-mentioned inner space when the above-mentioned assembly is viewed from the above-mentioned vertical direction, The above-mentioned manufacturing method includes: a preparation step of preparing the two metal members; an assembly step of forming the assembly by overlapping the two metal members in the vertical direction; and a joining step of making the friction stir welding use The tool is inserted from the upper surface of the assembly to the joint depth while rotating, and moves along the upper part when viewed from the vertical direction, thereby forming a joint for joining the two metal members, and the joint is used to connect the above The non-joining portion is formed so as to remain at an inner position that communicates with the internal space through the discontinuous portion; the joining depth is the depth where the friction stir welding reaches the upper portion but does not reach the discontinuous portion.
根據(1)之製造方法,於接合步驟中,以摩擦攪拌接合到達上側部分但未到達非連續部之方式將工具插入至組裝體。上側部分位於較非連續部淺之位置。由於接合部之形成係於較淺之位置來進行,故而不將工具插入至較深之位置。接合時能夠減少施加至金屬構造體之負載,並且能夠抑制或防止摩擦攪拌接合用之工具之大型化。可抑制或防止金屬構件之變形。能夠採用厚度較大之金屬構件。由於能夠確保工具之插入位置與內部空間之距離,故而能夠抑制或防止因摩擦攪拌接合而金屬母材流入至內部空間之事態發生。又,摩擦攪拌接合藉由對2個金屬構件於垂直方向重疊之上側部分進行,而形成接合部。因此,可防止該接合部中產生缺陷。 According to the manufacturing method of (1), in the joining step, the tool is inserted into the assembly so that the friction stir welding reaches the upper portion but does not reach the discontinuous portion. The upper portion is located shallower than the discontinuous portion. Since the formation of the joint is performed at a shallower position, the tool is not inserted into a deeper position. The load applied to the metal structure can be reduced during welding, and the tool for friction stir welding can be suppressed or prevented from increasing in size. Deformation of metal components can be suppressed or prevented. Metal members with larger thicknesses can be used. Since the distance between the insertion position of the tool and the inner space can be secured, it is possible to suppress or prevent the occurrence of a situation in which the metal base material flows into the inner space due to friction stir welding. In addition, the friction stir welding is performed by overlapping the upper part of two metal members in the vertical direction to form a joint part. Therefore, the occurrence of defects in the joint portion can be prevented.
根據以上內容,根據(1)之製造方法,能夠防止缺陷產生,且能夠提 高金屬構造體之設計自由度。又,根據(1)之製造方法,由於能夠於較淺之位置處接合,故而容易採用摩擦攪拌接合。無須將摩擦攪拌接合與其他接合方法組合,能夠採用僅利用摩擦攪拌接合便能夠接合之構成。但是,(1)之金屬構造體中之2個金屬構件之接合未必僅限定為摩擦攪拌接合。亦可與摩擦攪拌接合一起使用除摩擦攪拌接合以外之接合方法。藉由採用(1)之製造方法,設計自由度提高,能夠採用2個金屬構件之接合容易之構造,可減少由接合方法之組合所帶來之缺點。 From the above, according to the manufacturing method of (1), it is possible to prevent the occurrence of defects, and to improve the Design freedom for high metal structures. Moreover, according to the manufacturing method of (1), since it can join in a shallow position, it is easy to use friction stir welding. It is not necessary to combine friction stir welding with other joining methods, and it is possible to adopt a structure that can be joined only by friction stir welding. However, the joining of two metal members in the metal structure of (1) is not necessarily limited to friction stir welding. Welding methods other than friction stir welding may also be used together with friction stir welding. By adopting the manufacturing method of (1), the degree of freedom of design is improved, and a structure in which the joining of two metal members is easy can be adopted, and the disadvantages caused by the combination of joining methods can be reduced.
(2)根據(1)之製造方法,其中於上述接合步驟中,上述接合部以上述非接合部於上述內側位置處具有於上述垂直方向延伸之部分之方式形成。 (2) The manufacturing method according to (1), wherein in the joining step, the joining portion is formed such that the non-joining portion has a portion extending in the vertical direction at the inner position.
根據(2)之製造方法,由於非接合部於內側位置處具有於垂直方向延伸之部分,故而可於垂直方向確保非連續部與接合部之距離。因此,例如,即便未充分確保非連續部與接合部之水平方向之距離,亦能夠確保非連續部與接合部之距離。其結果,例如,能夠更緊密地配置內部空間。可抑制缺陷產生,並且可抑制或防止製造步驟之複雜化,且可提高設計自由度。 According to the manufacturing method of (2), since the non-joint portion has the portion extending in the vertical direction at the inner position, the distance between the discontinuous portion and the joint portion can be secured in the vertical direction. Therefore, for example, even if the distance in the horizontal direction between the discontinuous portion and the joining portion is not sufficiently secured, the distance between the discontinuous portion and the joining portion can be secured. As a result, for example, the interior space can be arranged more densely. The generation of defects can be suppressed, and the complication of manufacturing steps can be suppressed or prevented, and the degree of freedom of design can be improved.
(3)根據(1)或(2)之製造方法,其中於上述接合步驟中,上述接合部以使上述非接合部除了殘留於上述內側位置以外,還殘留於不與上述內部空間連通之外側位置之方式形成。 (3) The manufacturing method according to (1) or (2), wherein in the joining step, the joining portion is such that the non-joining portion remains on the outside not communicating with the internal space in addition to the inner position. position is formed.
根據(3)之製造方法,以非接合部殘留於接合部之兩側(即內側位置及外側位置之兩處)之方式形成接合部。可抑制或防止接合部中產生空隙。其結果,能夠防止金屬構造體產生缺陷,尤其能夠防止內部空間產生缺陷,且能夠避免製造步驟之繁雜化,並且能夠提高金屬構造體之設計自由度。 According to the manufacturing method of (3), the joining part is formed so that the non-joining part remains on both sides of the joining part (that is, two places of an inner side position and an outer side position). The generation of voids in the joint can be suppressed or prevented. As a result, it is possible to prevent the occurrence of defects in the metal structure, in particular, to prevent the occurrence of defects in the internal space, and it is possible to avoid complication of manufacturing steps, and to improve the degree of freedom of design of the metal structure.
再者,由於在外側非接合部(殘留於外側位置之非接合部)與該內部空間之間存在接合部,故而外側非接合部不與該內部空間連通。然而,於該金屬構造體具有其他內部空間之情形時,上述外側非接合部亦可與該其他內部空間連通。該外側非接合部於以該其他內部空間為基準觀察時,相當於內側非接合部。又,該外側非接合部亦可與金屬構造體之外部連通。 Furthermore, since there is a junction between the outer non-joining portion (the non-joining portion remaining at the outer position) and the inner space, the outer non-joining portion does not communicate with the inner space. However, when the metal structure has another internal space, the above-mentioned outer non-joining portion may also communicate with the other internal space. The outer non-joining portion corresponds to the inner non-joining portion when viewed on the basis of the other internal space. In addition, the outer non-joining portion may communicate with the outside of the metal structure.
(4)根據(1)~(3)中任一項之製造方法,其中上述上側部分以於自上述垂直方向觀察上述組裝體時,於不與上述內部空間重疊之位置處包圍上述內部空間之方式形成,上述非連續部以於自上述垂直方向觀察上述組裝體時,沿著上述內部空間之外周緣包圍上述內部空間之方式形成。 (4) The manufacturing method according to any one of (1) to (3), wherein the upper portion surrounds the inner space at a position that does not overlap the inner space when the assembly is viewed from the vertical direction. The discontinuous portion is formed so as to surround the inner space along the outer periphery of the inner space when the assembly is viewed from the vertical direction.
根據(4)之製造方法,能夠防止金屬構造體產生缺陷,尤其能夠防止內部空間產生缺陷,且能夠避免製造步驟之繁雜化,並且能夠提高金屬構造體之設計自由度。 According to the manufacturing method of (4), it is possible to prevent the occurrence of defects in the metal structure, in particular, to prevent the occurrence of defects in the internal space, and to avoid complication of the manufacturing steps, and to improve the degree of freedom of design of the metal structure.
(5)根據(1)~(4)中任一項之製造方法,其中 上述2個金屬構件為本體部及蓋部,上述本體部於自上述垂直方向觀察時與上述上側部分對應之位置處,具有以朝向上述組裝體之上述上表面突出之方式形成之肩部,上述蓋部具有以於上述蓋部與上述本體部重疊時承收上述肩部之方式形成之有底槽,上述接合深度係上述摩擦攪拌接合到達上述肩部但未到達上述非連續部之深度之深度。 (5) The manufacturing method according to any one of (1) to (4), wherein The two metal members are a main body portion and a cover portion, the main body portion has a shoulder portion formed so as to protrude toward the upper surface of the assembly body at a position corresponding to the upper side portion when viewed from the vertical direction, and the above-mentioned The lid portion has a bottomed groove formed so as to receive the shoulder portion when the lid portion and the body portion overlap, and the engagement depth is the depth where the friction stir welding reaches the shoulder portion but does not reach the depth of the discontinuous portion. .
根據(5)之製造方法,能夠防止金屬構造體產生缺陷,尤其能夠防止內部空間產生缺陷,且能夠避免製造步驟之繁雜化,並且能夠提高金屬構造體之設計自由度。 According to the manufacturing method of (5), it is possible to prevent the occurrence of defects in the metal structure, in particular, to prevent the occurrence of defects in the internal space, and to avoid complication of the manufacturing steps, and to improve the degree of freedom of design of the metal structure.
(6)根據(5)之製造方法,其中上述本體部於表面具有用以供上述蓋部嵌合之蓋槽,上述肩部以自上述蓋槽之底面朝向上述組裝體之上述上表面突出之方式形成,上述蓋部構成為具有能夠嵌合於上述蓋槽之形狀,且於將上述蓋部嵌合於上述蓋槽時上述肩部被上述有底槽承收。 (6) The manufacturing method according to (5), wherein the main body portion has a cover groove on the surface into which the cover portion is fitted, and the shoulder portion has a protrusion protruding from the bottom surface of the cover groove toward the upper surface of the assembly. The cover portion is formed to have a shape that can be fitted into the cover groove, and the shoulder portion is received by the bottomed groove when the cover portion is fitted into the cover groove.
根據(6)之製造方法,能夠防止金屬構造體產生缺陷,尤其能夠防止內部空間產生缺陷,且能夠避免製造步驟之繁雜化,並且能夠提高金屬構造體之設計自由度。 According to the manufacturing method of (6), it is possible to prevent the occurrence of defects in the metal structure, in particular, to prevent the occurrence of defects in the internal space, and to avoid complication of the manufacturing steps, and to improve the degree of freedom of design of the metal structure.
(7)根據(1)~(6)中任一項之製造方法,其中 上述金屬構造體係以與應熱交換、加熱或冷卻之對象物接觸或接近之方式設置之傳熱用金屬構造體。 (7) The manufacturing method according to any one of (1) to (6), wherein The above-mentioned metal structure system is a metal structure for heat transfer which is installed so as to be in contact with or close to an object to be heat exchanged, heated or cooled.
根據上述(7)之製造方法,能夠防止缺陷產生,且能夠提高金屬構造體之設計自由度,尤其能夠提高內部空間之設計自由度。藉由將內部空間設為流體之流路,例如,能夠實現將流體之密閉性優異之流路密集地配置之金屬構造體。即,藉由較高之密閉性與設計自由度,能夠實現具有優異之傳熱性之金屬構造體。即,根據(7)之製造方法,能夠製造適合用於傳熱之金屬構造體。 According to the manufacturing method of the above-mentioned (7), the occurrence of defects can be prevented, and the degree of freedom of design of the metal structure can be improved, and the degree of freedom of design of the interior space in particular can be improved. By setting the internal space as the flow path of the fluid, for example, a metal structure in which the flow path excellent in the airtightness of the fluid is densely arranged can be realized. That is, a metal structure having excellent heat transfer properties can be realized due to high airtightness and design freedom. That is, according to the manufacturing method of (7), the metal structure suitable for heat transfer can be manufactured.
(8)根據(1)~(6)中任一項之金屬構造體,上述金屬構造體係於上述內部空間為空腔之狀態下使用之中空金屬構造體。 (8) The metal structure according to any one of (1) to (6), wherein the metal structure system uses a hollow metal structure in a state where the inner space is a cavity.
根據上述(8)之製造方法,能夠防止缺陷產生,且能夠提高金屬構造體之設計自由度,尤其能夠提高內部空間之設計自由度。藉由將內部空間設為空腔,例如,能夠實現將空腔密集地配置之金屬構造體。即,能夠實現與構造體之機械強度、重量及尺寸之組合相關之設計自由度較高之中空金屬構造體。 According to the manufacturing method of the above-mentioned (8), the occurrence of defects can be prevented, and the degree of freedom of design of the metal structure can be improved, especially the degree of freedom of design of the inner space can be improved. By setting the internal space as a cavity, for example, a metal structure in which the cavities are densely arranged can be realized. That is, it is possible to realize a hollow metal structure with a high degree of design freedom related to the combination of the mechanical strength, weight, and size of the structure.
(9)一種金屬構造體,上述金屬構造體具有:內部空間,其設置於上述金屬構造體內部; 非連續部,其構成為於構成劃分形成上述內部空間之金屬壁部之2個金屬部分露出於上述內部空間之位置處,藉由不相互接合地接觸或接近,上述2個金屬部分非連續;內側非接合部,其構成為於上述金屬構造體內部之不露出於上述內部空間之位置處,藉由上述2個金屬部分不相互接合地接觸或接近,上述2個金屬部分具有交界,且形成於經由上述非連續部而與上述內部空間連通之內側位置;以及接合部,其以於上述金屬構造體內部之不露出於上述內部空間之位置處,上述2個金屬部分之交界無法識別或難以識別之方式將上述內側非接合部之一端封閉;上述接合部以位於一個或實質一個平面內,且於自相對於上述平面垂直或實質垂直之垂直方向觀察時包圍上述內部空間之方式形成,上述非連續部以於自上述垂直方向觀察時包圍上述內部空間之方式形成,上述內側非接合部具有於上述垂直方向延伸之部分,使得上述非連續部與上述接合部於上述垂直方向上位於不同之高度。 (9) A metal structure having an inner space provided inside the metal structure; A discontinuous portion, which is configured such that the two metal portions are discontinuous by contacting or approaching without being joined to each other at a position where the two metal portions constituting the metal wall portion defining the internal space are exposed to the internal space; The inner non-joining portion is configured such that the two metal portions are in contact with or approach without being joined to each other at a position inside the metal structure that is not exposed to the internal space, and the two metal portions have a boundary and are formed At the inner position that communicates with the inner space through the discontinuous portion; and the junction, which is not exposed to the inner space in the position inside the metal structure, the boundary between the two metal parts cannot be recognized or difficult to recognize One end of the above-mentioned inner non-joint portion is closed by means of identification; the above-mentioned joint portion is located in one or substantially a plane, and is formed in a manner that surrounds the above-mentioned inner space when viewed from a vertical direction perpendicular or substantially perpendicular to the above-mentioned plane, the above-mentioned The discontinuous portion is formed so as to surround the inner space when viewed from the vertical direction, and the inner non-joint portion has a portion extending in the vertical direction, so that the discontinuous portion and the joint portion are located at different positions in the vertical direction. high.
根據(9)之金屬構造體,能夠防止金屬構造體產生缺陷,尤其能夠防止內部空間產生缺陷,且能夠避免製造步驟之繁雜化,並且能夠提高金屬構造體之設計自由度。 According to the metal structure of (9), it is possible to prevent the occurrence of defects in the metal structure, in particular, to prevent the occurrence of defects in the internal space, and to avoid complication of manufacturing steps, and to improve the degree of freedom of design of the metal structure.
(10)根據(9)之金屬構造體,其中上述金屬構造體進而具有外側非接合部,上述外側非接合部構成為 於上述金屬構造體內部之不露出於上述內部空間之位置處,藉由上述2個金屬部分不相互接合地接觸或接近而上述2個金屬部分具有交界,且位於不與上述內部空間連通之外側位置,一端由上述接合部封閉。 (10) The metal structure according to (9), wherein the metal structure further has an outer non-joining portion, and the outer non-joining portion is configured as At a position inside the metal structure that is not exposed to the internal space, the two metal parts have a boundary because the two metal parts are in contact or approach without being joined to each other, and are located on the outer side that does not communicate with the internal space. position, one end is closed by the above-mentioned joint.
上述(10)之金屬構造體以內側非接合部與外側非接合部位於接合部之兩側之方式製造。可抑制或防止製造時接合部中產生空隙。 The metal structure of the above (10) is manufactured such that the inner non-joining portion and the outer non-joining portion are located on both sides of the joining portion. It is possible to suppress or prevent the generation of voids in the joint during manufacture.
(11)根據(9)或(10)之金屬構造體,其中上述金屬構造體係以與應熱交換、加熱或冷卻之對象物接觸或接近之方式設置之傳熱用金屬構造體。 (11) The metal structure according to (9) or (10), wherein the metal structure is a metal structure for heat transfer in which the above-mentioned metal structure is placed in contact with or in proximity to an object to be heat exchanged, heated or cooled.
根據上述(11)之金屬構造體,能夠防止缺陷產生,且能夠提高金屬構造體之設計自由度,尤其能夠提高內部空間之設計自由度。藉由將內部空間設為流體之流路,例如,能夠實現將流體之密閉性優異之流路密集地配置之金屬構造體。即,藉由較高之密閉性與設計自由度,能夠實現具有優異之傳熱性之金屬構造體。即,(11)之金屬構造體適合用於傳熱。 According to the metal structure of the above (11), the occurrence of defects can be prevented, and the degree of freedom of design of the metal structure can be improved, especially the degree of freedom of design of the interior space can be improved. By setting the internal space as the flow path of the fluid, for example, a metal structure in which the flow path excellent in the airtightness of the fluid is densely arranged can be realized. That is, a metal structure having excellent heat transfer properties can be realized due to high airtightness and design freedom. That is, the metal structure of (11) is suitable for heat transfer.
(12)根據(9)或(10)之金屬構造體,其中上述金屬構造體係於上述內部空間為空腔之狀態下使用之中空金屬構造體。 (12) The metal structure according to (9) or (10), wherein the metal structure system uses a hollow metal structure in a state where the inner space is a cavity.
根據上述(12)之製造方法,能夠防止缺陷產生,且能夠提高金屬構造體之設計自由度,尤其能夠提高內部空間之設計自由度。藉由將內部空間 設為空腔,例如,能夠實現將空腔密集地配置之金屬構造體。即,能夠實現與構造體之機械強度、重量及尺寸之組合相關之設計自由度較高之中空金屬構造體。 According to the manufacturing method of the above (12), the occurrence of defects can be prevented, and the degree of freedom of design of the metal structure can be improved, especially the degree of freedom of design of the inner space can be improved. by dividing the interior space As a cavity, for example, a metal structure in which cavities are densely arranged can be realized. That is, it is possible to realize a hollow metal structure with a high degree of design freedom related to the combination of the mechanical strength, weight, and size of the structure.
根據本發明,能夠抑制或防止接合部位中產生缺陷及製造步驟之繁雜化,且能夠確保設計自由度。 According to the present invention, it is possible to suppress or prevent the occurrence of defects in the joint portion and the complication of the manufacturing steps, and to ensure the degree of freedom of design.
1:本體部 1: Main body
1a:金屬部分 1a: Metal part
1b:外側表面 1b: outer surface
1d:第一劃分形成面 1d: first division forming surface
1s:表面 1s: surface
2:蓋部 2: Cover
2a:金屬部分 2a: Metal part
2b:接觸面 2b: Contact surface
2c:上表面 2c: upper surface
2d:第二劃分形成面 2d: Second division forming surface
3:內部空間(凹部) 3: Internal space (recess)
3a:貫通孔 3a: Through hole
3b:金屬壁部 3b: Metal wall
3c:非連續部 3c: discontinuous part
3d:內側非接合部 3d: Medial non-joint
3e:(內側非接合部之)一端 3e: (one of the inner non-joint parts) one end
3f:接合部 3f: Joint
3g:(外側非接合部之)一端 3g: (one of the outer non-joint parts) one end
3h:外側非接合部 3h: Outside non-joint part
3n:非接合部 3n: non-joint part
4:肩部 4: shoulder
5:工具 5: Tools
5a:前端部 5a: Front end
6:有底槽 6: Bottom slot
7:蓋槽 7: Cover slot
10:金屬構造體 10: Metal Structure
10a:組裝體 10a: Assembly
101:本體部 101: Body part
102:蓋部 102: Cover
103:內部空間 103: Interior Space
103a:金屬母材 103a: Metal base metal
105:工具 105: Tools
105a:前端部 105a: Front end
D:傾斜角 D: inclination angle
GD:距離 GD: distance
OD:深度 OD: depth
PD:前進方向 PD: the way forward
S:平面 S: Flat
SD:深度 SD: Depth
T:厚度 T: Thickness
VD:鉛垂方向 VD: vertical direction
WD:深度 WD: Depth
圖1(a)、(b)係模式性地表示利用摩擦攪拌接合所進行之本體部與蓋部之接合之情況之剖視圖。 FIGS. 1( a ) and ( b ) are cross-sectional views schematically showing a state in which a main body portion and a lid portion are joined by friction stir welding.
圖2(a)、(b)係模式性地表示利用摩擦攪拌接合所進行之本體部與蓋部之接合之情況之剖視圖。 FIGS. 2( a ) and ( b ) are cross-sectional views schematically showing a state in which the main body portion and the lid portion are joined by friction stir welding.
圖3(a)係模式性地表示金屬構造體之俯視圖,圖3(b)係圖3(a)之A-A線剖視圖。 Fig. 3(a) is a plan view schematically showing a metal structure, and Fig. 3(b) is a cross-sectional view taken along the line A-A in Fig. 3(a).
圖4(a)~(c)係表示實施方式之金屬構造體之製造步驟之剖視圖。 FIGS. 4( a ) to ( c ) are cross-sectional views showing manufacturing steps of the metal structure of the embodiment.
圖5係模式性地表示接合中之本體部及蓋部之剖視圖。 FIG. 5 is a cross-sectional view schematically showing the main body portion and the cover portion being joined.
圖6(a)係模式性地表示其他實施方式之金屬構造體之俯視圖,圖6(b)~(e)係表示其製造步驟之剖視圖,相當於圖6(a)之B-B線剖視圖。 FIG. 6( a ) is a plan view schematically showing a metal structure of another embodiment, and FIGS. 6( b ) to ( e ) are cross-sectional views showing the manufacturing steps thereof, corresponding to the cross-sectional views taken along the line B-B in FIG. 6( a ).
圖7(a)係模式性地表示先前之金屬構造體之接合中之本體部及蓋部之剖視圖,圖7(b)係模式性地表示實施方式之接合中之本體部及蓋部之剖視圖。 FIG. 7( a ) is a cross-sectional view schematically showing a main body portion and a cover portion in the joining of the conventional metal structures, and FIG. 7( b ) is a cross-sectional view schematically showing the main body portion and the cover portion in the joining of the embodiment. .
圖8(a)及圖8(b)係模式性地表示先前之金屬構造體之剖視圖,圖8(c) 及圖8(d)係模式性地表示實施方式之金屬構造體之剖視圖。 8(a) and 8(b) are cross-sectional views schematically showing a conventional metal structure, and FIG. 8(c) And FIG.8(d) is sectional drawing which shows typically the metal structure of embodiment.
圖9係模式性地表示其他實施方式之金屬構造體之剖視圖。 FIG. 9 is a cross-sectional view schematically showing a metal structure of another embodiment.
圖10係模式性地表示其他實施方式之金屬構造體之製造方法之剖視圖。 10 is a cross-sectional view schematically showing a method of manufacturing a metal structure according to another embodiment.
首先,對一實施方式之金屬構造體10進行說明。圖3(a)係模式性地表示金屬構造體10之俯視圖。圖3(b)係圖3(a)之A-A線剖視圖。
First, the
金屬構造體10具有內部空間3、非連續部3c、內側非接合部3d、接合部3f、及外側非接合部3h。
The
金屬構造體10為板狀體。如圖3(a)所示,金屬構造體10具有俯視時於長邊方向(圖3(a)中之上下方向)延伸之矩形狀。如圖3(b)所示,金屬構造體10具有剖視矩形狀。金屬構造體10以包含金屬部分1a及金屬部分2a之方式構成。金屬部分1a與金屬部分2a於接合部3f中相互接合。金屬構造體10為銅製。即,金屬部分1a及金屬部分2a包含銅。構成金屬構造體10之金屬並無特別限定。作為該金屬,例如,可列舉銅、鋁或包含該等中之至少一種之合金。又,金屬部分1a及金屬部分2a既可由相互相同之金屬構成,亦可由不同之金屬構成。
The
內部空間3設置於金屬構造體10之內部。內部空間3具有俯視時於長
邊方向(圖3(a)中之上下方向)延伸之形狀。內部空間之形狀並無特別限定。內部空間既可為U字狀,亦可為鋸齒形狀。1個金屬構造體中之內部空間之數量並無特別限定,為1個或複數個。內部空間3由金屬壁部3b劃分形成。金屬壁部3b由金屬構造體10中露出於內部空間3之部分構成。金屬壁部3b包括由金屬部分1a構成之部分、及由金屬部分2a構成之部分。金屬部分1a相當於下述本體部1。金屬部分2a相當於下述蓋部2。金屬部分1a與金屬部分2a藉由於接合部3f中接合而一體化。
The
非連續部3c係如下部分,即,構成為於金屬部分1a及金屬部分2a露出於內部空間3之位置處,藉由不相互接合地接觸或接近,金屬部分1a及金屬部分2a非連續。非連續部3c以於自垂直方向X觀察時包圍內部空間3之方式形成。
The
內側非接合部3d係如下部分,即,構成為於金屬構造體10之不露出於內部空間3之位置處,藉由金屬部分1a及金屬部分2a不相互接合地接觸或接近而金屬部分1a及金屬部分2a具有交界,且形成於經由非連續部3c而與內部空間3連通之內側位置。即,內側非接合部3d之一端3e由接合部3f封閉,非連續部3c相當於內側非接合部3d之另一端。內側非接合部3d具有於垂直方向X延伸之部分,使得非連續部3c與接合部3f於垂直方向X上位於不同之高度。內側非接合部3d位於接合部3f之內側位置。再者,接合部3f之內側位置係指位於相對地接近內部空間3之位置,且經由非連續部3c而與內側空間3連通之位置。另一方面,接合部3f之外側位置係指位於距內部空間3相對較遠之位置,且不與內側空間3連通之位置。
The inner
接合部3f係如下部分,即,於金屬構造體10之不露出於內部空間3之位置處,以金屬部分1a及金屬部分2a之交界無法識別或難以識別之方式將內側非接合部3d之一端3e封閉。再者,交界無法識別還是難以識別無須嚴格地區別。可於接合部3f之內側位置與外側位置之間阻斷流體之進出。接合部3f位於一個平面S中。平面S係虛擬平面。垂直方向X係指與平面S垂直或實質垂直地交叉之方向。即,接合部3f於垂直方向X位於相同或實質相同之高度(深度)。平面S亦可於垂直方向X具有寬度。包含接合部3f之平面S包含於金屬部分2a中。換言之,接合部3f形成於金屬部分2a。又,接合部3f以於自垂直方向X觀察時,如圖3(a)所示般包圍內部空間3之方式形成。
The
外側非接合部3h係如下部分,即,構成為於金屬構造體10之不露出於內部空間3之位置處,藉由金屬部分1a及金屬部分2a不相互接合地接觸或接近而金屬部分1a及金屬部分2a具有交界,且外側非接合部3h位於外側位置,一端3g由接合部3f封閉。外側非接合部3h之另一端亦可與金屬構造體10之外部連通。於金屬構造體10具有其他內部空間3之情形時,外側非接合部3h之另一端亦可與其他內部空間3連通。再者,亦有根據金屬構造體之構造而於外側位置不存在外側非接合部之情況。
The outer
內部空間3經由形成於金屬部分2a之貫通孔3a而與金屬構造體10之外部連通。如圖3(a)所示,於金屬部分2a形成有2個貫通孔3a。貫通孔3a例如用作冷媒等流體之注入口或排出口。再者,貫通孔3a之數量並無特別限
定。貫通孔3a既可為1個,亦可為複數個。貫通孔3a僅形成於金屬部分2a,但亦可僅形成於金屬部分1a,還可形成於金屬部分1a及金屬部分2a雙方。
The
貫通孔3a形成於金屬部分2a。如上所述,接合部3f亦形成於金屬部分2a。如此,貫通孔3a及接合部3f較佳為形成於一個金屬部分2a,不形成於另一個金屬部分1a。藉此,防止經由金屬部分1a而內部空間3與金屬構造體10之外部之流體流通。例如,於冷媒等流體流入內部空間3時,防止流體自金屬部分1a洩漏。因此,金屬部分1a可適合用作與應熱交換、加熱或冷卻之對象物接觸或接近之傳熱面。於本實施方式中,金屬部分1a具有傳熱面,但金屬部分2a亦可具有傳熱面。又,如圖3(a)所示,內部空間3較佳為藉由遍及內部空間3之整個外周形成接合部3f,而除貫通孔3a外均得以密閉。再者,貫通孔3a並非必需之構成。
The through
金屬構造體10之用途並無特別限定。金屬構造體10例如亦可係於內部空間3為空腔之狀態下使用之中空金屬構造體。又,金屬構造體10亦可係以與應熱交換、加熱或冷卻之對象物接觸或接近之方式設置之傳熱用金屬構造體。金屬構造體10具有密閉性優異之內部空間3。即,於接合部3f中相互接合之本體部1及蓋部2能夠阻斷內部空間3與金屬構造體10之外部之間之流體之進出。金屬構造體10可適當地使用,以使內部空間3作為流體之流路或貯存部發揮功能。該流體例如為氣體或液體。於金屬構造體10用作傳熱用金屬構造體之情形時,流體例如為冷媒等傳熱用流體。
The use of the
接下來,參照圖4(a)~(c)及圖5,對一實施方式之金屬構造體10之製造方法進行說明。
Next, with reference to FIGS. 4( a ) to ( c ) and FIG. 5 , a method of manufacturing the
首先,於準備步驟中,如圖4(a)所示,準備本體部1,並且如圖4(b)所示,準備蓋部2。本體部1及蓋部2分別相當於「金屬構件」。
First, in the preparation step, as shown in FIG. 4( a ), the
本體部1包含金屬材料。該金屬材料只要係能夠藉由用摩擦攪拌之摩擦熱軟化而塑性流動之金屬材料,則並無特別限定。作為該金屬材料,例如,可列舉銅、鋁、或包含該等中之至少一種之合金。本體部1為板狀體。本體部1為長條狀之板狀體。本體部1之形狀並不限定為板狀體。
The
如圖4(a)所示,本體部1具有用以劃分形成內部空間3之第一劃分形成面1d。於本實施方式中,內部空間3相當於形成於本體部1之槽內之空間。第一劃分形成面1d相當於形成於本體部1之槽之表面。利用本體部1之第一劃分形成面1d與圖4(b)所示之蓋部2之第二劃分形成面2d,劃分形成內部空間3。於第一劃分形成面1d之外側,如圖4(a)所示形成有肩部4。
As shown in FIG. 4( a ), the
蓋部2包含金屬材料。該金屬材料只要係能夠藉由用摩擦攪拌之摩擦熱軟化而塑性流動之材料,則並無特別限定。作為該金屬材料,例如,可列舉銅、鋁或包含該等中之至少一種之合金。蓋部2之材料既可與本體部1之材料相同或實質相同,亦可與本體部1之材料不同。
The
如圖4(b)所示,蓋部2具有與第一劃分形成面1d一起劃分形成內部空間3之第二劃分形成面2d。如圖4(b)所示,蓋部2具有於將蓋部2載置於本體部1時與本體部1之外側表面1b抵接之接觸面2b。於接觸面2b形成有用以承收肩部4之有底槽6。有底槽6為有底之槽。有底槽6之剖面形狀為矩形狀。再者,於本實施方式中,第一劃分形成面1d呈凹部,第二劃分形成面2d為平坦面。然而,亦可係第一劃分形成面1d為平坦面,第二劃分形成面2d呈凹部。又,還可以係第一劃分形成面1d及第二劃分形成面2d雙方均具有凹部。
As shown in FIG.4(b), the
於組裝步驟中,如圖4(c)所示,以本體部1之肩部4被蓋部2之有底槽6承收之方式,將蓋部2載置於本體部1上。藉此,形成具有內部空間3之組裝體10a。組裝體10a中,於垂直方向上,本體部1位於下方,蓋部2位於上方。組裝體10a具有非連續部3c及非接合部3n。非連續部3c係如下部分,即,構成為於組裝體10a之露出於內部空間3之位置處,藉由本體部1與蓋部2不相互接合地接觸或接近,本體部1與蓋部2具有相互之交界。非接合部3n構成為於組裝體10之不露出於內部空間之位置處,藉由本體部1及蓋部2不相互接合地接觸或接近,本體部1與蓋部2具有相互之交界。非接合部3n係本體部1與蓋部2之交界。非接合部3n與同樣地作為本體部1與蓋部2之交界之非連續部3c物理地連通。於組裝體10a中,非接合部3n包含上側部分8。上側部分8係如下部分,即,於自垂直方向X觀察組裝體10a時,以組裝體10a之上表面2c為基準,於較非連續部3c淺之位置處,本
體部1與蓋部2不相互接合地於垂直方向X接觸或接近。上側部分8係肩部4與有底槽6於垂直方向X重疊之部分。非連續部3c及上側部分8以於自垂直方向X觀察組裝體10a時包圍內部空間3之方式形成(參照圖3(a))。
In the assembling step, as shown in FIG. 4( c ), the
如圖5所示,對組裝體10a進行接合步驟。於接合步驟中,將本體部1與蓋部2利用摩擦攪拌接合來接合。摩擦攪拌用裝置(未圖示)之工具5用於該接合步驟。工具5由耐熱性及耐磨耗性較高之材料形成。工具5為前端具有尖細之前端部5a之圓柱狀體。工具5以一面旋轉一面移動之方式,由摩擦攪拌用裝置所具備之驅動裝置來控制。具體而言,工具5能夠一面旋轉,一面進行相對於本體部1及蓋部2之相對性之升降移動與相對於本體部1及蓋部2之相對性之平行移動。升降移動係向垂直方向X之移動。平行移動係向與垂直方向X垂直之方向之移動。於工具5之前端部5a,於外周面處設置著螺旋狀之螺紋槽(未圖示)。
As shown in FIG. 5, the joining step is performed on the
於接合步驟中,使工具5一面旋轉,一面自組裝體10a之上表面2c插入至蓋部2內之接合深度為止。組裝體10a之上表面2c相當於蓋部2中之與接觸面2b相反側之面。圖5表示工具5一面旋轉一面插入至接合深度為止之狀態。接合深度係摩擦攪拌接合之深度WD到達被有底槽6承收之肩部4,但未到達外側表面1b(非連續部3c)之深度。換言之,接合深度以摩擦攪拌接合之深度WD滿足深度SD≦WD<深度OD之方式設定。再者,如圖5所示,深度SD係自蓋部2之上表面2c到肩部4為止之深度。深度OD係自蓋部2之上表面2c到外側表面1b(非連續部3c)為止之深度。此時,接合
部3f以將非接合部3n殘留於經由非連續部3c而與內部空間3連通之內側位置之方式形成。其結果,非接合部3n作為內側非接合部3d(參照圖3(b))殘留。進而,非接合部3n亦作為外側非接合部3h(參照圖3(b))殘留。再者,肩部4(上側部分8)之寬度並無特別限定,既可係工具5之前端5a之寬度以上,亦可係該寬度以下。肩部4具有自外側表面1b向上方突出但未到達本體部1之表面1s之高度。
In the joining step, while the
於工具5以上述方式旋轉且插入至接合深度WD為止之狀態下,使工具5以於俯視時沿著肩部4(參照圖3(a))之方式移動。肩部4之頂部與有底槽6之底部之金屬材料藉由摩擦熱以固相狀態進行流動且被攪拌而一體化。藉此,肩部4之頂部與有底槽6之底部得以接合。其結果,本體部1與蓋部2得以接合。藉此,製造出藉由將本體部1與蓋部2摩擦攪拌接合而構成之金屬構造體10。於本實施方式中,由於工具5未到達內部空間3之深度,故而能夠縮短上側部分8(工具5之前端部5c之通過位置)與內部空間3之水平方向上之距離GD。本實施方式中之距離GD較圖1(a)中之距離GD短。
In a state where the
再者,金屬構造體10之製造方法亦可具有準備步驟、組裝步驟及接合步驟以外之步驟。例如,金屬構造體10之製造方法亦可具有於組裝步驟與接合步驟之間,用以定位本體部1與蓋部2之步驟。定位可藉由夾緊(clamp)方法等機械方法來進行。定位亦可藉由利用摩擦攪拌接合而相互隔開間隔地形成複數個接合部來進行。接合部既可係點狀,亦可係具有特定長度之線狀。又,於定位步驟中,亦可於設置複數個點狀接合部之後,設置複數個線狀接合部。又,亦可於接合步驟之後,進行用以將由接合步
驟產生之毛邊去除之平坦處理。進而,如使用圖2所說明般,亦可於接合步驟中使工具5傾斜。
Furthermore, the manufacturing method of the
接下來,亦對其他實施方式進行說明。圖6(a)係模式性地表示其他實施方式之金屬構造體10之俯視圖,圖6(b)~(e)係表示其製造步驟之剖視圖,相當於圖6(a)之B-B線剖視圖。關於與圖3~圖5之實施方式中所包含之構成相同之構成,標註相同之符號。
Next, other embodiments are also described. FIG. 6( a ) is a plan view schematically showing the
如圖6(a)所示,於本實施方式之金屬構造體10中,對1個本體部1設置2個蓋部2。1個本體部1及2個蓋部2相當於「金屬構件」。如此,金屬構造體亦可構成為包含3個以上之金屬構件。又,本實施方式之金屬構造體10中,一個蓋部2與1個本體部1相當於「以於垂直方向相互重疊之狀態藉由摩擦攪拌接合而接合之2個金屬構件」,另一個蓋部2與1個本體部1亦相當於「以於垂直方向相互重疊之狀態藉由摩擦攪拌接合而接合之2個金屬構件」。如此,金屬構造體亦可具有複數個相當於「2個金屬構件」之組合。
As shown in FIG. 6( a ), in the
如圖6(a)所示,金屬構造體10係於長邊方向(圖中上下方向)延伸之矩形板狀體。金屬構造體10具有複數個(2個)內部空間3。各內部空間3分別獨立。各內部空間3具有於長邊方向延伸之形狀。各內部空間3相互平行。
As shown in FIG. 6( a ), the
使用圖6(a)~(e),對該實施方式之製造方法進行說明。 The manufacturing method of this embodiment is demonstrated using FIG.6(a)-(e).
首先,於準備步驟中,如圖6(a)及(b)所示,準備1個本體部1與2個蓋部2。
First, in the preparation step, as shown in FIGS. 6( a ) and ( b ), one
本體部1於本體部1之表面1s具有2個蓋槽7。如圖6(a)所示,蓋槽7具有於長邊方向延伸之形狀。如圖6(b)所示,蓋槽7之底面相當於外側表面1b。於外側表面1b形成有肩部4。如圖6(a)及(b)所示,肩部4以沿著凹槽(內部空間3)之側緣且自蓋槽7之表面(外部表面1b)突出之方式形成。凹槽之底面相當於第一劃分形成面1d。
The
如圖6(c)所示,2個蓋部2分別具有整體能夠嵌合於蓋槽7之形狀。蓋部2於接觸面2b具有有底槽6。接觸面2b係指於將蓋部2嵌合於蓋槽7時與本體部1接觸之蓋部2之面。有底槽6具有能夠承收肩部4之形狀。有底槽6較佳為以於承收肩部4時產生間隙之方式形成。
As shown in FIG.6(c), the two
接下來,於組裝步驟中,如圖6(d)所示,各蓋部2以分別嵌合於本體部1之蓋槽7之方式載置於本體部1。由1個本體部1及2個蓋部2劃分形成複數個(2個)內部空間3。針對每個蓋部2劃分形成1個內部空間3。本體部1、蓋部2及內部空間3之數量之關係並不限定於該等例子,可適當設定。其結果,於本體部1與蓋部2之間,產生肩部4與有底槽6於垂直方向X重疊之上側部分8。上側部分8於垂直方向X上位於較非連續部3c淺之位置。
Next, in the assembling step, as shown in FIG. 6( d ), each
接下來,於接合步驟中,如圖6(e)所示,藉由對上側部分8進行摩擦
攪拌接合,來形成接合部3f。摩擦攪拌接合到達上側部分8但未到達非連續部3c。
Next, in the joining step, as shown in FIG. 6(e), by rubbing the
經過以上之步驟,製造出具有2個內部空間3之金屬構造體10。
Through the above steps, the
根據本實施方式,能夠於金屬構造體內形成相互獨立且密集地配置之複數個內部空間,能夠確保寬廣之設計自由度。進而,根據本實施方式,於採用厚度較大之板狀體作為蓋部2之情形時,亦能夠確保寬廣之設計自由度。關於該方面,參照圖7(a)及圖7(b)進行說明。
According to this embodiment, it is possible to form a plurality of internal spaces which are independent and densely arranged in the metal structure, and it is possible to ensure a wide degree of freedom of design. Furthermore, according to the present embodiment, even when a plate-shaped body having a relatively large thickness is used as the
於圖7(a)及(b)中,蓋部2之厚度OD較大。具體而言,厚度OD大於本體部1之厚度T。
In FIG.7(a) and (b), the thickness OD of the
圖7(a)係模式性地表示先前之金屬構造體之接合中之本體部1及蓋部2之剖視圖。工具5之前端5a插入之深度,即接合深度以摩擦攪拌接合之深度WD滿足WD≧深度OD之方式設定。由於工具5之前端5a深深地插入,故而有蓋部2產生較大之變形之可能性。又,為了抑制或防止由此種變形所致之內部空間3之氣密性降低,必須確保水平方向上之工具5之前端5a與內部空間3之距離GD較寬。
FIG. 7( a ) is a cross-sectional view schematically showing the
圖7(b)係模式性地表示實施方式之接合中之本體部及蓋部之剖視圖。接合深度以摩擦攪拌接合之深度WD滿足深度SD≦WD<深度OD之方式設定。由於工具5之前端5a沒有被深深地插入,故而可減少或防止蓋部2較
大變形之可能性。其結果,可將距離GD設定得較窄。不僅對於內部空間之設計自由度,而且對於金屬構件之厚度,亦可確保寬廣之設計自由度。
Fig. 7(b) is a cross-sectional view schematically showing the main body part and the cover part in the joint of the embodiment. The welding depth is set so that the depth WD of friction stir welding satisfies the depth SD≦WD<depth OD. Since the
接下來,使用圖8(a)~(d)對非接合部之形狀進行說明。 Next, the shape of a non-joining part is demonstrated using FIG.8(a)-(d).
圖8(a)係關於先前之金屬構造體之製造方法之說明圖。圖8(b)係關於先前之金屬構造體之說明圖。如圖8(a)所示,於組裝體110a中,本體部101與蓋部102之接觸面平坦。工具105之前端105a插入至蓋部102,並到達本體部101。於接合後,如圖8(b)所示,非連續部103c、內側非接合部103d、接合部103f及外側非接合部103h位於相同之高度。
FIG. 8( a ) is an explanatory diagram of a method for producing a conventional metal structure. Fig. 8(b) is an explanatory diagram of a conventional metal structure. As shown in FIG. 8( a ), in the
圖8(c)係關於實施方式之金屬構造體之製造方法之說明圖。圖8(d)係關於實施方式之金屬構造體之說明圖。如圖8(c)所示,於組裝體10a中,本體部1具有肩部4。蓋部2具有用以承收肩部4之有底槽6。因此,肩部4與有底槽6於垂直方向重疊之上側部分8於垂直方向X上位於較非連續部3c高之位置。於接合後,如圖8(d)所示,內側非接合部3d及外側非接合部3h具有於垂直方向延伸之部分。藉此,接合部3f位於較非連續部3c高之位置。其結果,圖8(d)中之接合部3f與內部空間3之水平方向距離較圖8(b)中之接合部103f與內部空間103之水平方向距離短。
FIG. 8( c ) is an explanatory diagram of a method of manufacturing the metal structure according to the embodiment. Fig. 8(d) is an explanatory diagram of the metal structure of the embodiment. As shown in FIG. 8( c ), in the
圖9係模式性地表示其他實施方式之金屬構造體10之剖視圖。圖9所示之金屬構造體10具有複數個內部空間3。本體部1具有複數個肩部4。肩部4以將相鄰之內部空間3隔開之方式構成。蓋部2具有複數個有底槽6。
各有底槽6以承收肩部4之方式構成。
FIG. 9 is a cross-sectional view schematically showing a
於圖9所示之金屬構造體10中,若以中央之內部空間3為基準,則自右上方之非連續部3c起,內側非接合部3d、接合部3f及外側非接合部3h依次相連,外側非接合部3h與位於右側之內部空間3之左上方之非連續部3c連通。此處,外側非接合部3h不與中央之內部空間3連通。
In the
另一方面,於以右側之內部空間3為基準之情形時,自左上方之非連續部3c起,內側非接合部3d、接合部3f及外側非接合部3h依次相連,外側非接合部3h與位於中央之內部空間3之右上方之非連續部3c連通。此處,外側非接合部3h不與右側之內部空間3連通。
On the other hand, when taking the
如此,以一個內部空間3為基準觀察時之外側非接合部3h亦可相當於以相鄰之內部空間3為基準觀察時之內側非接合部3d。
In this way, the outer
圖9所示之金屬構造體10以僅利用肩部4將相鄰之內部空間3隔開之方式構成。藉此,金屬構造體10可具有更密集地配置之複數個內部空間3。可實現更高之設計自由度。
The
圖10係模式性地表示其他實施方式之金屬構造體10之製造方法之剖視圖。於圖10所示之組裝體10a中,上側部分8於垂直方向X上位於較非連續部3c高之位置。上側部分8為本體部1與蓋部2於垂直方向重疊之部分。於上側部分8之內側位置處,非接合部3n向下方延伸,並經由非連續部3c
而與內部空間3連通。另一方面,於上側部分8之外側位置處,非接合部3n向上方延伸並與組裝體3c之外部連通。如此,上側部分8呈階梯狀。
FIG. 10 is a cross-sectional view schematically showing a method of manufacturing a
於圖10所示之例中,藉由對上側部分8以及向上方延伸之非接合部3n插入工具5之前端5a,來執行摩擦攪拌接合。因此,於圖10所示之例中,不產生外側非接合部。如此,不一定必須產生外側非接合部。藉由對呈階梯狀之上側部分8執行摩擦攪拌接合,能夠提高氣密性。進而,如圖10所示,於存在向上方延伸之非接合部之情形時,藉由以至少將該非接合部作為外側非接合部殘留之方式進行摩擦攪拌接合,能夠進一步提高氣密性。
In the example shown in FIG. 10, friction stir welding is performed by inserting the
又,上述實施方式及實施例中所列舉之數值、材料、構造、形狀等只不過為例子,亦可根據需要使用與該等不同之數值、材料、構造、形狀等。 In addition, the numerical values, materials, structures, shapes, and the like listed in the above-described embodiments and examples are merely examples, and numerical values, materials, structures, shapes, and the like different from these may be used as necessary.
1a:金屬部分1a: Metal part
2a:金屬部分2a: Metal part
3:內部空間(凹部)3: Internal space (recess)
3a:貫通孔3a: Through hole
3b:金屬壁部3b: Metal wall
3c:非連續部3c: discontinuous part
3d:內側非接合部3d: Medial non-joint
3e:(內側非接合部之)一端3e: (one of the inner non-joint parts) one end
3f:接合部3f: Joint
3g:(外側非接合部之)一端3g: (one of the outer non-joint parts) one end
3h:外側非接合部3h: Outside non-joint part
4:肩部4: shoulder
6:有底槽6: Bottom slot
10:金屬構造體10: Metal Structure
S:平面S: Flat
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