TWI755089B - Recyclable back-lining for welding - Google Patents

Recyclable back-lining for welding Download PDF

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Publication number
TWI755089B
TWI755089B TW109134853A TW109134853A TWI755089B TW I755089 B TWI755089 B TW I755089B TW 109134853 A TW109134853 A TW 109134853A TW 109134853 A TW109134853 A TW 109134853A TW I755089 B TWI755089 B TW I755089B
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Taiwan
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welding
backing
recyclable
present
carbon
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TW109134853A
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Chinese (zh)
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TW202214382A (en
Inventor
呂福元
柯如娟
呂盈瑩
呂建輝
張簡嘉賞
陳成平
李政育
洪太富
簡順展
王彩竹
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鉅昕鋼鐵股份有限公司
承錡鋼鐵股份有限公司
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Abstract

The present invention relates to a recyclable back-lining for welding which is made of carbon material. The characteristic of the present invention is that the carbon material accounts for over 60% of the overall weight of the back-lining and the carbon material can stand a high temperature of 1500℃ and above. Furthermore, after the welding work is completed, the back-lining can be used as a recarburizing agent in metal smelting or one of the raw materials for producing new bed liners, making the back-lining for welding no longer a consumable item for one-time use.

Description

可回收的焊接用背襯 Recyclable Welding Backing

本發明係關於一種背襯;更詳而言之,特別係指一種可回收的焊接用背襯。The present invention relates to a backing; more particularly, to a recyclable welding backing.

一般焊接作業中所使用的背襯均為陶瓷製,因此當焊接作業結束後就會直接當作廢棄物丟棄且無法回收再利用,除此之外,焊接後焊點的強度完全取決於作業人員的技術以及焊料的選擇,而背襯的用途就只有用於承接焊料,因此若背襯在使用過後還能夠回收再利用,便會使其在環保及實用性上遠優於陶瓷背襯。Generally, the backing used in the welding operation is made of ceramics, so after the welding operation is completed, it is directly discarded as waste and cannot be recycled. In addition, the strength of the solder joint after welding depends entirely on the operator. Therefore, if the backing can be recycled after use, it will be far superior to the ceramic backing in terms of environmental protection and practicability.

有鑑於此,本案申請人遂依其多年從事相關領域之研發經驗,針對前述之缺失進行深入探討,並依前述需求積極尋求解決之道,歷經長時間的努力研究與多次測試,終於完成本發明。In view of this, the applicant of this case, based on his years of experience in research and development in related fields, conducted in-depth discussions on the aforementioned deficiencies, and actively sought solutions based on the aforementioned needs. invention.

本發明之主要目的在於提供一種能將焊接後的背襯回收再利用的背襯。The main object of the present invention is to provide a backing which can recycle the backing after welding.

為達上述目的,本發明可回收的焊接用背襯,係採用碳素類材料所製成,其特徵在於,該碳素類材料占該背襯整體重量的60%以上,且該碳素類材料係能承受1500℃以上的高溫,此外該背襯在焊接完成後係回收當作冶煉金屬的增碳劑使用。In order to achieve the above-mentioned purpose, the recyclable welding backing of the present invention is made of carbon-based materials, characterized in that the carbon-based materials account for more than 60% of the overall weight of the backing, and the carbon-based materials The material can withstand high temperature above 1500 ℃, in addition, the backing is recycled as a recarburizer for smelting metal after welding.

本發明可回收的焊接用背襯優點在於,本發明在焊接完成後能當作增碳劑使用,讓焊接用背襯在使用上不再只是一次性的消耗品。The advantage of the recyclable backing for welding of the present invention is that the present invention can be used as a recarburizer after welding is completed, so that the backing for welding is no longer just a disposable consumable in use.

為期許本發明之目的、功效、特徵及結構能夠有更為詳盡之瞭解,茲舉較佳實施例並配合圖式說明如後。In order to allow a more detailed understanding of the purpose, effect, features and structure of the present invention, preferred embodiments are given and described in conjunction with the drawings as follows.

首先請參閱圖1,圖1為本發明可回收的焊接用背襯示意圖(一)。First, please refer to FIG. 1 . FIG. 1 is a schematic diagram (1) of the recyclable welding backing according to the present invention.

本發明可回收的焊接用背襯1,係採用碳素類材料所製成,其特徵在於,該碳素類材料占該背襯整體重量的60%以上,且該碳素類材料係能承受1500℃以上的高溫,此外,該碳素類材料係選用非生物碳或生物碳,而該背襯在焊接完成後係可當作冶煉金屬的增碳劑使用,或是作為製做新背襯的原料之一。The recyclable welding backing 1 of the present invention is made of carbon-based materials, and is characterized in that the carbon-based materials account for more than 60% of the overall weight of the backing, and the carbon-based materials can withstand High temperature above 1500 ℃, in addition, the carbon material is made of non-biological carbon or biological carbon, and the backing can be used as a recarburizer for smelting metal after welding, or as a new backing one of the raw materials.

此外,本發明係採用加入黏著劑或是培燒的方式將碳素類材料固定成型,而其中又以採用加入黏著劑將碳素類材料固定成型的方法在製作上較為簡易。In addition, the present invention adopts the method of adding an adhesive or calcining to fix and shape the carbonaceous material, and the method of adding an adhesive to fix and shape the carbonaceous material is relatively simple in manufacture.

又,本發明之截面可設計成如圖1、圖2所示之弧形或U字型,而此種形狀的背襯適用於焊接圓棒型的材料,此外本發明之截面還可設計成如圖3所示的平板狀或如圖4、圖5所示設有溝槽的平板狀,而此種形狀的背襯則是適用於平板材料的焊接。In addition, the cross-section of the present invention can be designed to be arc or U-shaped as shown in Figures 1 and 2, and the backing of this shape is suitable for welding round rod-shaped materials. In addition, the cross-section of the present invention can also be designed as The flat plate as shown in Figure 3 or the flat plate with grooves as shown in Figure 4 and Figure 5, and the backing of this shape is suitable for the welding of flat materials.

為期許本發明之目的、功效、特徵及結構能夠有更為詳盡之瞭解,茲舉較佳實施例並配合圖式說明如後。In order to allow a more detailed understanding of the purpose, effect, features and structure of the present invention, preferred embodiments are given and described in conjunction with the drawings as follows.

續請參閱圖6以及圖7,圖6為本發明可回收的焊接用背襯實施示意圖(一),圖7為本發明可回收的焊接用背襯實施示意圖(二)。Please refer to FIG. 6 and FIG. 7. FIG. 6 is a schematic diagram (1) of the implementation of the recyclable welding backing of the present invention, and FIG. 7 is a schematic diagram (2) of the implementation of the recyclable welding backing of the present invention.

如圖6所示,要將兩條鋼筋2焊接成一體時,使用弧形或U字型的本發明可回收的焊接用背襯1為最佳選擇,之後將本發明放置在兩條鋼筋2之間的間隙背面後即可開始焊接作業,在焊接時高溫焊料會先累積在本發明上,並逐漸的將鋼筋2之間的間隙填滿,而在焊接的過程中,焊料的高溫會使碳素中的碳會被高溫帶出,同時讓碳熔入高溫焊料中而形成滲碳作用,並有助於提高焊點的強度。As shown in FIG. 6 , when two steel bars 2 are to be welded together, it is the best choice to use an arc-shaped or U-shaped recyclable welding backing 1 of the present invention, and then place the present invention on the two steel bars 2 The welding operation can be started after the back of the gap between the steel bars. During welding, the high-temperature solder will first accumulate on the invention, and gradually fill the gap between the steel bars 2. During the welding process, the high temperature of the solder will cause The carbon in the carbon will be taken out by the high temperature, and at the same time, the carbon will be melted into the high temperature solder to form carburization and help to improve the strength of the solder joint.

接著,如圖7所示,若是要將兩片鋼板3焊接成一體時,使用平板狀的本發明可回收的焊接用背襯1為最佳選擇,之後將本發明放置在兩片鋼板3之間的間隙背面後即可開始焊接作業,而在焊接作業開始時,當高溫焊料和本發明碰觸時,焊料的高溫會使碳素中的碳會被高溫帶出,同時讓碳熔入高溫焊料中而形成滲碳作用,並有助於提高焊點的強度。Next, as shown in FIG. 7 , when two steel plates 3 are to be welded together, it is the best choice to use the recyclable welding backing 1 of the present invention in the form of a flat plate, and then the present invention is placed between the two steel plates 3 The welding operation can be started after the back of the gap between the two parts. At the beginning of the welding operation, when the high-temperature solder touches the present invention, the high temperature of the solder will cause the carbon in the carbon to be brought out by the high temperature, and at the same time let the carbon melt into the high temperature. In the solder, carburization is formed and helps to improve the strength of the solder joint.

最後,當焊接作業結束後,使用過的本發明有兩種處理方式,其中一種是直接送往金屬冶煉場,並將使用過的本發明放入冶煉爐中作為冶煉金屬的增碳劑使用,另外一種是將使用過的本發明作為製造新背襯的原料之一。Finally, when the welding operation is over, the used invention has two processing methods, one of which is to directly send it to a metal smelting field, and put the used invention into a smelting furnace to use as a recarburizer for smelting metal, Another is to use the used invention as one of the raw materials for making new backings.

綜合上述,本發明可回收的焊接用背襯主要特色在於,本發明在焊接完成後能當作增碳劑使用,讓焊接用背襯在使用上不再只是一次性的消耗品。To sum up the above, the main feature of the recyclable welding backing of the present invention is that the present invention can be used as a recarburizer after welding, so that the welding backing is no longer just a disposable consumable in use.

1:可回收的焊接用背襯 2:鋼筋 3:鋼板 1: Recyclable backing for welding 2: Steel bar 3: Steel plate

圖1:本發明可回收的焊接用背襯示意圖(一); 圖2:本發明可回收的焊接用背襯示意圖(二); 圖3:本發明可回收的焊接用背襯示意圖(三); 圖4:本發明可回收的焊接用背襯示意圖(四); 圖5:本發明可回收的焊接用背襯示意圖(五); 圖6:本發明可回收的焊接用背襯實施示意圖(一); 圖7:本發明可回收的焊接用背襯實施示意圖(二)。 Fig. 1: Schematic diagram (1) of the recyclable welding backing of the present invention; Fig. 2: Schematic diagram (2) of the recyclable welding backing of the present invention; Figure 3: Schematic diagram of the recyclable backing for welding of the present invention (3); Figure 4: Schematic diagram of the recyclable welding backing of the present invention (four); Figure 5: Schematic diagram of the recyclable welding backing of the present invention (5); Figure 6: Schematic diagram of the implementation of the recyclable welding backing of the present invention (1); Figure 7: Schematic diagram (2) of the implementation of the recyclable backing for welding of the present invention.

無。without.

1:可回收的焊接用背襯 1: Recyclable backing for welding

Claims (6)

一種可回收的焊接用背襯,係採用碳素類材料所製成,其特徵在於,該碳素類材料占該背襯整體重量的60%以上,且該碳素類材料係能承受1500℃以上的高溫;前述背襯在焊接完成後係當作冶煉金屬的增碳劑使用。 A recyclable backing for welding is made of carbon materials, characterized in that the carbon materials account for more than 60% of the overall weight of the backing, and the carbon materials can withstand 1500° C. The above high temperature; the aforementioned backing is used as a recarburizer for smelting metal after welding is completed. 如請求項1所述之可回收的焊接用背襯,其中,該背襯係採用加入黏著劑將碳素類材料固定成型。 The recyclable welding backing according to claim 1, wherein the carbonaceous material is fixed and formed by adding an adhesive to the backing. 如請求項1所述之可回收的焊接用背襯,其中,該背襯係採用培燒的方式將碳素類材料固定成型。 The recyclable welding backing according to claim 1, wherein the backing is a carbon-based material that is fixed and formed by firing. 如請求項1所述之可回收的焊接用背襯,其中,該背襯在焊接完成後作為製做新背襯的原料之一。 The recyclable backing for welding as claimed in claim 1, wherein the backing is used as one of the raw materials for making a new backing after the welding is completed. 如請求項1所述之可回收的焊接用背襯,其中,該碳素類材料係為非生物碳。 The recyclable welding backing according to claim 1, wherein the carbonaceous material is non-biological carbon. 如請求項1所述之可回收的焊接用背襯,其中,該碳素類材料係為生物碳。 The recyclable welding backing according to claim 1, wherein the carbonaceous material is bio-carbon.
TW109134853A 2020-10-07 2020-10-07 Recyclable back-lining for welding TWI755089B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101542011A (en) * 2007-02-09 2009-09-23 日矿金属株式会社 Target formed of sintering-resistant material of high-melting point metal alloy, high-melting point metal silicide, high-melting point metal carbide, high-melting point metal nitride, or high-melting
CN102812152A (en) * 2010-02-19 2012-12-05 吉坤日矿日石金属株式会社 Sputtering target-backing plate assembly
CN103182825A (en) * 2011-12-31 2013-07-03 上海市凌桥环保设备厂有限公司 Polytetrafluoroethylene carbon fiber backer board
CN104859252A (en) * 2015-04-24 2015-08-26 王兆华 Polytetrafluoroethylene carbon fiber backer plate
CN105745236A (en) * 2013-11-21 2016-07-06 3M创新有限公司 Adhesive, adhesive-backed member, and method for connecting between members
CN108431926A (en) * 2015-11-12 2018-08-21 霍尼韦尔国际公司 Sputtering target backer board assembly with cooling structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101542011A (en) * 2007-02-09 2009-09-23 日矿金属株式会社 Target formed of sintering-resistant material of high-melting point metal alloy, high-melting point metal silicide, high-melting point metal carbide, high-melting point metal nitride, or high-melting
CN102812152A (en) * 2010-02-19 2012-12-05 吉坤日矿日石金属株式会社 Sputtering target-backing plate assembly
CN103182825A (en) * 2011-12-31 2013-07-03 上海市凌桥环保设备厂有限公司 Polytetrafluoroethylene carbon fiber backer board
CN105745236A (en) * 2013-11-21 2016-07-06 3M创新有限公司 Adhesive, adhesive-backed member, and method for connecting between members
CN104859252A (en) * 2015-04-24 2015-08-26 王兆华 Polytetrafluoroethylene carbon fiber backer plate
CN108431926A (en) * 2015-11-12 2018-08-21 霍尼韦尔国际公司 Sputtering target backer board assembly with cooling structure

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