TWI753451B - Gas regulating device and plasma etching equipment using the same - Google Patents
Gas regulating device and plasma etching equipment using the same Download PDFInfo
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- TWI753451B TWI753451B TW109119235A TW109119235A TWI753451B TW I753451 B TWI753451 B TW I753451B TW 109119235 A TW109119235 A TW 109119235A TW 109119235 A TW109119235 A TW 109119235A TW I753451 B TWI753451 B TW I753451B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/3244—Gas supply means
- H01J37/32449—Gas control, e.g. control of the gas flow
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67069—Apparatus for fluid treatment for etching for drying etching
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
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Abstract
一種氣體調節裝置及應用該裝置的電漿蝕刻設備,氣體調節裝置設置在半導體處理設備的真空反應腔內,氣體調節裝置包含至少一個一級氣體擴散槽和至少一個二級氣體擴散槽,一級氣體擴散槽與複數個進氣口連接,以獲得反應氣體,二級氣體擴散槽上設置複數個出氣口,以向真空反應腔內提供反應氣體,相鄰的氣體擴散槽之間設置有複數個氣體通道,以實現氣體擴散槽之間的氣體聯通。本發明透過在反應腔內部設置複數層氣體擴散槽,並對不同的徑向角度範圍內的氣體流量進行獨立調節,能夠在反應腔中360。圓周方向實現均勻的氣體分佈,保證了蝕刻的均勻性,且提高了蝕刻效率,更提高了產品的良率。 A gas conditioning device and plasma etching equipment using the same, the gas conditioning device is arranged in a vacuum reaction chamber of a semiconductor processing equipment, the gas conditioning device comprises at least one primary gas diffusion tank and at least one secondary gas diffusion tank, the primary gas diffusion The tank is connected with a plurality of gas inlets to obtain reaction gas, a plurality of gas outlets are arranged on the secondary gas diffusion tank to provide reaction gas into the vacuum reaction chamber, and a plurality of gas channels are arranged between adjacent gas diffusion tanks , in order to realize the gas communication between the gas diffusion tanks. In the present invention, by arranging a plurality of layers of gas diffusion grooves in the reaction chamber, and independently adjusting the gas flow in different radial angle ranges, 360 in the reaction chamber can be achieved. The uniform gas distribution in the circumferential direction ensures the uniformity of etching, improves the etching efficiency, and further improves the yield of the product.
Description
本發明涉及半導體製造領域,尤其涉及一種氣體調節裝置及應用該裝置的電漿蝕刻設備。 The invention relates to the field of semiconductor manufacturing, in particular to a gas conditioning device and a plasma etching device using the same.
電漿蝕刻設備上需要輸入反應氣體並透過將反應氣體解離為電漿以實現對晶圓的蝕刻處理。在部分電漿蝕刻設備中,需要具有側邊進氣裝置,用於補償或調節蝕刻均勻性。如第1圖和第2圖所示,通常側邊進氣裝置設置在反應腔1內,具有一個或兩個進氣口2,進氣口2的一端透過氣體管道連接氣體供應裝置5,另一端連接設置在反應腔側壁內的環形氣槽3,氣體從氣體供應裝置5透過氣體管道經過進氣口2進入環形氣槽3,再透過均勻分佈在環形氣槽3上的複數個噴嘴4(nozzle)或氣體噴射孔(gas injection hole)進入反應腔1內部。這種側邊進氣裝置上的不同的噴嘴4或氣體噴射孔與進氣口2的距離不等,越靠近進氣口2的噴嘴4或氣體噴射孔處,噴出的氣體的氣壓越大,越遠離進氣口2的噴嘴4或氣體噴射孔處,噴出的氣體的氣壓越小,這就造成了反應腔1內部圓周方向上的氣體分佈不均勻,從而影響到蝕刻的均勻性和蝕刻效率,除此之外,不同徑向的氣體流量也不能獨立控制,無法實現對處理製程的有效調節。
The plasma etching equipment needs to input reactive gas and dissociate the reactive gas into plasma to realize the etching process of the wafer. In some plasma etching equipment, it is necessary to have a side air inlet device to compensate or adjust the etching uniformity. As shown in Figures 1 and 2, the side gas inlet device is usually arranged in the reaction chamber 1 and has one or two
本發明提供一種氣體調節裝置及應用該裝置的電漿蝕刻設備,能夠對不同的徑向角度範圍內的氣體流量進行獨立調節,在反應腔中360°圓周方向實現均勻的氣體分佈,保證了蝕刻的均勻性,提高了蝕刻效率,提高了產品的良率。 The invention provides a gas adjusting device and a plasma etching device using the same, which can independently adjust the gas flow in different radial angle ranges, realize uniform gas distribution in the 360° circumferential direction in the reaction chamber, and ensure the etching uniformity, improve the etching efficiency, and improve the product yield.
為了達到上述目的,本發明提供一種氣體調節裝置,其設置在半導體處理設備內,用於向半導體處理設備的真空反應腔輸送反應氣體,氣體調節裝置包含:氣槽裝置,其包含一級氣體擴散槽和二級氣體擴散槽,一級氣體擴散槽與至少一個進氣口氣體聯通,用於將進氣口引入的反應氣體進行一級擴散;二級氣體擴散槽設置複數個出氣口與真空反應腔氣體聯通;一級氣體擴散槽和二級氣體擴散槽之間氣體聯通。 In order to achieve the above object, the present invention provides a gas conditioning device, which is arranged in a semiconductor processing equipment and is used for delivering reaction gas to a vacuum reaction chamber of the semiconductor processing equipment. The gas conditioning device includes: a gas tank device, which includes a first-stage gas diffusion tank and the secondary gas diffusion tank, the primary gas diffusion tank is in gas communication with at least one gas inlet, and is used for the primary diffusion of the reaction gas introduced by the gas inlet; the secondary gas diffusion tank is provided with a plurality of gas outlets and the vacuum reaction chamber gas communication ; Gas communication between the primary gas diffusion tank and the secondary gas diffusion tank.
一級氣體擴散槽和二級氣體擴散槽之間設置複數個氣體通道,氣體通道用於實現一級氣體擴散槽和二級氣體擴散槽的氣體聯通。 A plurality of gas channels are arranged between the primary gas diffusion tank and the secondary gas diffusion tank, and the gas channels are used for realizing gas communication between the primary gas diffusion tank and the secondary gas diffusion tank.
一級氣體擴散槽和二級氣體擴散槽之間設置至少一個中間氣體擴散槽,中間氣體擴散槽與一級氣體擴散槽和二級氣體擴散槽之間設置複數個氣體通道,氣體通道用於實現中間氣體擴散槽與一級氣體擴散槽和二級氣體擴散槽的氣體聯通。 At least one intermediate gas diffusion tank is arranged between the primary gas diffusion tank and the secondary gas diffusion tank, and a plurality of gas channels are arranged between the intermediate gas diffusion tank, the primary gas diffusion tank and the secondary gas diffusion tank, and the gas channels are used to realize the intermediate gas The diffusion tank is in gas communication with the primary gas diffusion tank and the secondary gas diffusion tank.
一級氣體擴散槽包含互相隔離的至少兩個一級氣體擴散區域,各一級氣體擴散區域連接至少一個進氣口。 The primary gas diffusion tank includes at least two primary gas diffusion regions isolated from each other, and each primary gas diffusion region is connected to at least one gas inlet.
二級氣體擴散槽包含互相隔離的至少兩個二級氣體擴散區域,各二級氣體擴散區域透過氣體通道與一級氣體擴散區域實現氣體聯通。 The secondary gas diffusion tank includes at least two secondary gas diffusion regions isolated from each other, and each secondary gas diffusion region is in gas communication with the primary gas diffusion region through a gas channel.
一級氣體擴散槽和二級氣體擴散槽中至少有一個為連續的圓環形氣槽。 At least one of the primary gas diffusion groove and the secondary gas diffusion groove is a continuous annular gas groove.
進氣口、氣體通道和出氣口在徑向上交錯設置,避免形成貫通氣道,保證了反應氣體能夠在氣槽裝置中充分擴散,實現氣體的均勻分佈。 The air inlet, the gas channel and the air outlet are staggered in the radial direction to avoid the formation of a through-air channel, which ensures that the reaction gas can be fully diffused in the gas tank device and realizes the uniform distribution of the gas.
一級氣體擴散區域之間的間隔部分的寬度小於等於氣體通道的寬度,且小於等於出氣口的寬度; 二級氣體擴散區域之間的間隔部分的寬度小於等於氣體通道的寬度,且小於等於出氣口的寬度。 The width of the interval between the primary gas diffusion regions is less than or equal to the width of the gas channel, and less than or equal to the width of the gas outlet; The width of the spaced portion between the secondary gas diffusion regions is less than or equal to the width of the gas channel, and less than or equal to the width of the gas outlet.
一級氣體擴散區域之間的間隔部分、二級氣體擴散區域之間的間隔部分、進氣口、氣體通道和出氣口之間在徑向上交錯設置,避免形成貫通氣道,保證了反應氣體能夠在氣槽裝置中充分擴散,實現氣體的均勻分佈。 The space between the primary gas diffusion areas, the space between the secondary gas diffusion areas, the air inlet, the gas channel and the air outlet are arranged radially staggered to avoid the formation of through-air channels and ensure that the reaction gas can be in the gas Fully diffused in the tank device to achieve uniform distribution of gas.
各進氣口上均設置有氣動組件和流量控制組件,氣動組件用於控制進入氣槽裝置中氣體的通斷,流量控制組件用於實現進入氣槽裝置的反應氣體的流量調節。 Each air inlet is provided with a pneumatic component and a flow control component. The pneumatic component is used to control the on-off of the gas entering the gas tank device, and the flow control component is used to realize the flow regulation of the reaction gas entering the gas tank device.
環繞氣槽裝置設置加熱裝置。 A heating device is arranged around the air tank device.
氣體調節裝置進一步包含向下延伸的內襯,用於避免在反應腔側壁沉積污染物。 The gas conditioning device further includes a downwardly extending liner for avoiding deposition of contaminants on the sidewalls of the reaction chamber.
出氣口為噴嘴或氣體噴射孔。 The gas outlet is a nozzle or a gas injection hole.
半導體處理設備為電漿蝕刻設備。 The semiconductor processing equipment is plasma etching equipment.
本發明進一步提供一種電漿蝕刻設備,電漿蝕刻設備包含真空反應腔,真空反應腔包含筒狀反應腔側壁及頂部絕緣窗口,反應腔側壁與頂部絕緣窗口之間設置氣體調節裝置。本發明透過在反應腔內部設置複數層氣體擴散 槽,並對不同的徑向角度範圍內的氣體流量進行獨立調節,在反應腔中360。圓周方向實現均勻的氣體分佈,保證了蝕刻的均勻性,且提高了蝕刻效率,更提高了產品的良率。 The present invention further provides a plasma etching equipment, the plasma etching equipment includes a vacuum reaction chamber, the vacuum reaction chamber includes a cylindrical reaction chamber side wall and a top insulating window, and a gas regulating device is arranged between the reaction chamber side wall and the top insulating window. The present invention disposes multiple layers of gas diffusion inside the reaction chamber Slots and independent regulation of gas flow in different radial angle ranges, 360 in the reaction chamber. The uniform gas distribution in the circumferential direction ensures the uniformity of etching, improves the etching efficiency, and further improves the yield of the product.
1,100:反應腔 1,100: reaction chamber
2,21:進氣口 2,21: Air intake
3:環形氣槽 3: Annular air groove
4:噴嘴 4: Nozzle
5:氣體供應裝置 5: Gas supply device
10:氣體供應裝置 10: Gas supply device
21-1:第一進氣口 21-1: First Air Inlet
21-2:第二進氣口 21-2: Second Air Inlet
21-3:第三進氣口 21-3: The third air intake
21-4:第四進氣口 21-4: Fourth Air Inlet
31:氣體噴射孔 31: Gas injection holes
41:內襯 41: Lining
101:第一級氣體擴散槽 101: First-stage gas diffusion tank
101-1:第一部分一級氣體擴散槽 101-1: The first part of the first stage gas diffusion tank
101-2:第二部分一級氣體擴散槽 101-2: The second part of the first stage gas diffusion tank
101-3:第三部分一級氣體擴散槽 101-3: The third part of the first stage gas diffusion tank
101-4:第四部分一級氣體擴散槽 101-4: Part IV Primary Gas Diffusion Tank
102:第二級氣體擴散槽 102: Second stage gas diffusion tank
102-1:第一部分二級氣體擴散槽 102-1: The first part of the secondary gas diffusion tank
102-2:第二部分二級氣體擴散槽 102-2: The second part of the secondary gas diffusion tank
102-3:第三部分二級氣體擴散槽 102-3: The third part of the secondary gas diffusion tank
102-4:第四部分二級氣體擴散槽 102-4: The fourth part of the secondary gas diffusion tank
103:氣體通道 103: Gas channel
104:間隔部分 104: Interval Section
105:反應腔側壁 105: Sidewall of the reaction chamber
110:基座 110: Pedestal
115:靜電卡盤 115: Electrostatic chuck
120:基板 120: Substrate
125:排氣泵 125: exhaust pump
130:絕緣窗口 130: Insulation window
140:電感耦合線圈 140: Inductively coupled coil
145:射頻功率源 145: RF Power Source
150:氣體調節裝置 150: Gas Regulator
160:電漿 160: Plasma
501:加熱裝置 501: Heating device
第1圖是先前技術中側邊進氣裝置的結構示意圖。 FIG. 1 is a schematic structural diagram of a side air intake device in the prior art.
第2圖是第1圖中側邊進氣裝置的俯視剖視圖。 FIG. 2 is a top cross-sectional view of the side air intake device in FIG. 1 .
第3圖是應用本發明提供的一種氣體調節裝置的電感耦合電漿蝕刻設備的示意圖。 FIG. 3 is a schematic diagram of an inductively coupled plasma etching apparatus applying a gas conditioning device provided by the present invention.
第4圖是本發明提供的一種氣體調節裝置的一種實施例的俯視圖。 Fig. 4 is a top view of an embodiment of a gas regulating device provided by the present invention.
第5圖是本發明提供的一種氣體調節裝置的另一種實施例的俯視圖。 Fig. 5 is a top view of another embodiment of a gas regulating device provided by the present invention.
第6圖是第5圖的側面剖視圖。 FIG. 6 is a side cross-sectional view of FIG. 5 .
以下根據第3圖~第6圖,具體說明本發明的較佳實施例。 The preferred embodiments of the present invention will be described in detail below according to FIG. 3 to FIG. 6 .
本發明提供一種氣體調節裝置,其設置在半導體處理設備的真空反應腔內,實現從反應腔的側壁提供反應氣體。 The invention provides a gas adjusting device, which is arranged in a vacuum reaction chamber of a semiconductor processing equipment, and realizes supplying reaction gas from the side wall of the reaction chamber.
如第3圖所示,以電感耦合電漿(ICP,Inductively Coupled Plasma)蝕刻設備為例,此電漿蝕刻設備包含真空反應腔100,真空反應腔100包含由金屬材料製成的大致為圓柱形的反應腔側壁105,反應腔側壁105上方設置絕緣窗口130,絕緣窗口130上方設置電感耦合線圈140,電感耦合線圈140連接射頻功率源145。反應腔側壁105中設置有氣體調節裝置150,氣體調節裝置150連接氣
體供應裝置10。氣體供應裝置10中的反應氣體經過氣體調節裝置150進入真空反應腔100,射頻功率源145的射頻功率驅動電感耦合線圈140產生較強的高頻交變磁場,使得低壓的反應氣體被電離產生電漿160。在真空反應腔100的下游位置設置基座110,基座110上放置靜電卡盤115用於對基板120進行支撐和固定。電漿160中含有大量的電子、離子、激發態的原子、分子和自由基等活性粒子,上述活性粒子可以和待處理基板120的表面發生多種物理和化學反應,使得基板表面的形貌發生改變,即完成蝕刻過程。真空反應腔100的下方進一步設置排氣泵125,用於將反應副產物排出真空反應腔內。
As shown in FIG. 3, taking an Inductively Coupled Plasma (ICP) etching apparatus as an example, the plasma etching apparatus includes a
本發明提供的一種氣體調節裝置150包含:氣槽裝置,其包含至少兩個氣體擴散槽,呈同心圓環形式排佈,最外層氣體擴散槽與反應腔側壁的距離最近,最外層氣體擴散槽與進氣口連接,以獲得反應氣體,最內層氣體擴散槽與反應腔側壁的距離最遠,最內層氣體擴散槽上設置出氣口,以向反應腔內提供反應氣體,相鄰的氣體擴散槽之間設置有至少兩個氣體通道,以實現氣體擴散槽之間的氣體連通,從而實現反應氣體從外層氣體擴散槽向內層氣體擴散槽的均勻擴散和分佈;至少兩個進氣口,進氣口的一端連接氣體供應裝置,另一端連接最外層氣體擴散槽,用於將氣體供應裝置中的反應氣體引導進入氣槽裝置;至少兩個出氣口,其設置在最內層氣體擴散槽上,用於將氣槽裝置中的反應氣體送入反應腔內,出氣口可以設置為噴嘴或氣體噴射孔,所有的出氣口可以沿360°周向均勻分佈,例如,假設噴嘴或氣體噴射孔的數量為n,則每兩個相鄰的噴嘴或氣體噴射孔之間相隔的圓周角都是(360°)/n。出氣口也可以根據需要進行不均勻分佈,例如在某些徑向範圍上(比如45°~60°)需要增加氣體進入量,則在該徑向範圍內可以多設置一些出氣口。
A
進一步,氣體擴散槽可以是一個完整的圓環形氣體擴散槽,即氣體擴散槽內部是完全連通的,在一種實施例中,氣體擴散槽也可以包含至少兩個扇環形氣體擴散槽,所有的扇環形氣體擴散槽組成一個圓環,但是扇環形氣體擴散槽相互之間是不連通的,相互之間具有間隔部分,間隔部分的寬度應該不超過氣體通道的寬度,也不超過噴嘴或氣體噴射孔的寬度,這樣可以保證所有的扇形氣體擴散槽之間的間隔不會過大,並且該間隔部分也應該與氣體通道和噴嘴(或氣體噴射孔)在徑向上交錯設置,由於氣體擴散槽末端的氣體流動速率可能會比較緩慢,所以避免將氣體通道和噴嘴(或氣體噴射孔)設置在氣體擴散槽的末端,這樣就可以更好地保證反應氣體在氣槽裝置的均勻擴散和流動。針對最外層氣體擴散槽,必須要保證,組成最外層氣體擴散槽的各扇環形氣體擴散槽至少要連接一個進氣口。 Further, the gas diffusion tank may be a complete annular gas diffusion tank, that is, the inside of the gas diffusion tank is completely connected. In one embodiment, the gas diffusion tank may also include at least two fan annular gas diffusion tanks, all of which The fan annular gas diffusion grooves form a ring, but the fan annular gas diffusion grooves are not connected to each other, and have a space between them. The width of the space should not exceed the width of the gas channel, nor exceed the nozzle or gas jet. The width of the hole, so as to ensure that the interval between all the fan-shaped gas diffusion grooves is not too large, and the interval part should also be arranged radially staggered with the gas channel and nozzle (or gas injection hole), due to the gas diffusion groove at the end of the groove. The gas flow rate may be relatively slow, so avoid setting the gas channel and nozzle (or gas injection hole) at the end of the gas diffusion tank, so as to better ensure the uniform diffusion and flow of the reaction gas in the gas tank device. For the outermost gas diffusion tank, it must be ensured that each fan annular gas diffusion tank forming the outermost gas diffusion tank must be connected to at least one air inlet.
如第4圖所示,在本發明的一個實施例中,氣槽裝置設置在ICP蝕刻設備的反應腔100內,氣槽裝置包含兩級氣體擴散槽,分佈在同一個平面上,呈同心圓環形式排布。最外層氣體擴散槽101靠近反應腔100的外壁,稱其為第一級氣體擴散槽,最內層氣體擴散槽102相應稱為第二級氣體擴散槽。第一級氣體擴散槽101和第二級氣體擴散槽102都是完整的圓環形氣體擴散槽,第一級氣體擴散槽101內部是完全連通的,第二級氣體擴散槽102內部也是完全連通的。設置四個進氣口21,各進氣口21的一端透過氣體管路連接氣體供應裝置,另一端連接第一級氣體擴散槽101,四個進氣口21沿360°周向均勻分佈,相鄰進氣口21之間間隔的圓周角為90°。各進氣口上均設置有氣動組件和流量控制組件,氣動組件用於控制進入氣槽裝置中氣體的通斷,流量控制組件用於實現進入氣槽裝置的反應氣體的流量調節。第一級氣體擴散槽101和第二級氣體擴散槽102之間設置有八個氣體通道103,第一級氣體擴散槽101中的反應氣體透過氣體通道103進入第二級氣體擴散槽102中。儘量將氣體通道103與進氣口21在徑向上交錯
設置,避免進氣口21與氣體通道103形成貫通氣道,阻礙反應氣體在第一級氣體擴散槽101中充分擴散。在第二級氣體擴散槽102上設置十六個氣體噴射孔31,氣體噴射孔31沿360°周向均勻分佈,兩個相鄰的氣體噴射孔31之間相隔的圓周角為22.5°。儘量將氣體噴射孔31與氣體通道103在徑向上交錯設置,避免氣體噴射孔31與氣體通道103形成貫通氣道,阻礙反應氣體在第二級氣體擴散槽102中充分擴散。
As shown in FIG. 4, in an embodiment of the present invention, the gas tank device is arranged in the
氣體供應裝置中的反應氣體透過四個進氣口21進入第一級氣體擴散槽101,反應氣體受到第一級氣體擴散槽101的氣體擴散槽壁的阻擋,在第一級氣體擴散槽101中傳輸擴散,在擴散過程中,反應氣體透過氣體通道103進入第二級氣體擴散槽,同樣受到第二級氣體擴散槽102的氣體擴散槽壁的阻擋,在第二級氣體擴散槽102中傳輸擴散,最終反應氣體透過氣體噴射孔31進入反應腔100中。
The reaction gas in the gas supply device enters the first-stage
反應氣體經過兩級氣體擴散槽的擴散後,在360°圓周方向可以獲得很高的均勻度,進氣口21、氣體通道103和氣體噴射孔31之間在徑向上交錯設置,避免形成貫通氣道,保證了反應氣體能夠在兩級氣體擴散槽中充分擴散,並最終在第二級氣體擴散槽102中實現氣體密度的均勻分佈,最後當第二級氣體擴散槽102中的反應氣體透過氣體噴射孔31進入反應腔100中時,反應腔100中360°圓周方向實現均勻的氣體分佈,保證了均勻的蝕刻速度,且提高了產品的良率。
After the reaction gas is diffused through the two-stage gas diffusion groove, a high uniformity can be obtained in the 360° circumferential direction. The
為了實現反應腔中在不同徑向上的氣體進入量的獨立控制,可以將同一級氣體擴散槽分隔為不同的區域,對相互隔離的各區域進行獨立的氣體流量控制,從而實現對反應腔中不同徑向上的氣體流量的獨立調節,更好地調節反應腔中的氣體分佈,實現均勻蝕刻。如第5圖所示,在本發明的另一個實施例中,氣槽裝置設置在ICP蝕刻設備的反應腔100內,整個氣槽裝置均勻分成四
個部分,各部分佔據90°的圓周角,各部分都分別包含兩級氣體擴散槽,分佈在同一個平面上,呈同心扇環形式排布。第一部分氣槽裝置對應的徑向角度範圍是90°~180°,第二部分氣槽裝置對應的徑向角度範圍是0°~90°,第三部分氣槽裝置對應的徑向角度範圍是270°~360°,第四部分氣槽裝置對應的徑向角度範圍是180°~270°。最外層氣體擴散槽靠近反應腔100的外壁,稱其為一級氣體擴散槽,最內層氣體擴散槽相應稱為二級氣體擴散槽。每一層氣體擴散槽中的所有扇環形氣體擴散槽都共同組成一個完整的圓環形,即,所有的扇環形一級氣體擴散槽共同組成一個完整的圓環形,所有的扇環形二級氣體擴散槽也共同組成一個完整的圓環形。第一部分氣槽裝置包含第一部分一級氣體擴散槽101-1和第一部分二級氣體擴散槽102-1,第一部分一級氣體擴散槽101-1和第一部分二級氣體擴散槽102-1都是扇環形氣體擴散槽,第一部分一級氣體擴散槽101-1和第一部分二級氣體擴散槽102-1之間設置兩個氣體通道103,第一部分一級氣體擴散槽101-1連接第一進氣口21-1,第一部分二級氣體擴散槽102-1上設置有四個氣體噴射孔31。第二部分氣槽裝置包含第二部分一級氣體擴散槽101-2和第二部分二級氣體擴散槽102-2,第二部分一級氣體擴散槽101-2和第二部分二級氣體擴散槽102-2都是扇環形氣體擴散槽,第二部分一級氣體擴散槽101-2和第二部分二級氣體擴散槽102-2之間設置兩個氣體通道103,第二部分一級氣體擴散槽101-2連接第二進氣口21-2,第二部分二級氣體擴散槽102-2上設置有四個氣體噴射孔31。
第三部分氣槽裝置包含第三部分一級氣體擴散槽101-3和第三部分二級氣體擴散槽102-3,第三部分一級氣體擴散槽101-3和第三部分二級氣體擴散槽102-3都是扇環形氣體擴散槽,第三部分一級氣體擴散槽101-3和第三部分二級氣體擴散槽102-3之間設置兩個氣體通道103,第三部分一級氣體擴散槽101-3連接第三進氣口21-3,第三部分二級氣體擴散槽102-3上設置有四個氣體噴射孔31。第四部分氣槽裝置包含第四部分一級氣體擴散槽101-4和第四部分二級氣體擴散槽
102-4,第四部分一級氣體擴散槽101-4和第四部分二級氣體擴散槽102-4都是扇環形氣體擴散槽,第四部分一級氣體擴散槽101-4和第四部分二級氣體擴散槽102-4之間設置兩個氣體通道103,第四部分一級氣體擴散槽101-4連接第四進氣口21-1,第四部分二級氣體擴散槽102-4上設置有四個氣體噴射孔31。第一部分一級氣體擴散槽101-1、第二部分一級氣體擴散槽101-2、第三部分一級氣體擴散槽101-3和第四部分一級氣體擴散槽101-4組成一個圓環,但第一部分一級氣體擴散槽101-1、第二部分一級氣體擴散槽101-2、第三部分一級氣體擴散槽101-3和第四部分一級氣體擴散槽101-4相互之間是不連通的,相互之間具有間隔部分104,間隔部分104的寬度設置為較小寬度,可以不超過氣體通道103的寬度,這樣可以保證所有的扇形氣體擴散槽之間的間隔不會過大,保證氣體擴散槽在360°周向都設置有均勻的氣體通道,並且間隔部分104也應該與氣體通道103在徑向上交錯設置,由於氣體擴散槽末端的氣體流動速率可能會比較緩慢,所以避免將氣體通道103設置在氣體擴散槽的末端,這樣就可以更好地保證反應氣體在氣體擴散槽中的均勻擴散和流動。第一部分二級氣體擴散槽102-1、第二部分二級氣體擴散槽102-2、第三部分二級氣體擴散槽102-3和第四部分二級氣體擴散槽102-4組成一個圓環,但第一部分二級氣體擴散槽102-1、第二部分二級氣體擴散槽102-2、第三部分二級氣體擴散槽102-3和第四部分二級氣體擴散槽102-4相互之間是不連通的,相互之間具有間隔部分104,間隔部分104的寬度應該設置為較小寬度,可以不超過氣體噴射孔31的寬度,這樣可以保證所有的扇形氣體擴散槽之間的間隔不會過大,並且間隔部分104也應該與氣體噴射孔31在徑向上交錯設置,由於氣體擴散槽末端的氣體流動速率可能會比較緩慢,所以避免將氣體噴射孔31設置在氣體擴散槽的末端,這樣就可以更好地保證反應氣體在氣體擴散槽中的均勻擴散和流動。各進氣口上均設置有氣動組件和流量控制組件,氣動組件用於控制進入氣槽裝置中氣體的通斷,流量控制組件用於實現進入氣
槽裝置的反應氣體的流量調節。儘量將氣體通道103與進氣口在徑向上交錯設置,避免進氣口與氣體通道103形成貫通氣道,阻礙反應氣體在一級氣體擴散槽中充分擴散。十六個氣體噴射孔31沿360°周向均勻分佈,兩個相鄰的氣體噴射孔31之間相隔的圓周角為22.5°。儘量將氣體噴射孔31與氣體通道103在徑向上交錯設置,避免氣體噴射孔31與氣體通道103形成貫通氣道,阻礙反應氣體在二級氣體擴散槽中充分擴散。
In order to realize the independent control of the amount of gas entering the reaction chamber in different radial directions, the gas diffusion tank of the same stage can be divided into different regions, and independent gas flow control is performed for each isolated region, so as to realize the control of different gas in the reaction chamber. The independent adjustment of the gas flow in the radial direction can better adjust the gas distribution in the reaction chamber and achieve uniform etching. As shown in FIG. 5, in another embodiment of the present invention, the gas tank device is arranged in the
氣體供應裝置中的反應氣體分別透過各進氣口進入各個部分的氣槽裝置後分佈到反應腔中。具體來說,針對第一部分氣槽裝置,氣體供應裝置中的反應氣體透過第一進氣口21-1進入第一部分一級氣體擴散槽101-1,反應氣體受到第一部分一級氣體擴散槽101-1的氣體擴散槽壁的阻擋,在第一部分一級氣體擴散槽101-1中傳輸擴散,在擴散過程中,反應氣體透過氣體通道103進入第一部分二級氣體擴散槽102-1,同樣受到第一部分二級氣體擴散槽102-1的氣體擴散槽壁的阻擋,在第一部分二級氣體擴散槽102-1中傳輸擴散,最終反應氣體透過氣體噴射孔31進入反應腔100中。透過控制第一進氣口21-1上的氣動組件來控制90°~180°徑向角度上的氣體通斷,透過控制第一進氣口21-1上的流量控制組件來調節90°~180°徑向角度上的氣體流量。如果需要進一步增加第一部分氣槽裝置對應的徑向角度範圍內的氣體流量和流速,可以增加設置在第一部分二級氣體擴散槽102-1上的氣體噴射孔31的數量,例如,如果需要增加在90°~120°角度範圍內的氣體流量,則可以在此角度範圍對應的第一部分二級氣體擴散槽102-1上的對應位置增加複數個氣體噴射孔31,以增加氣體噴射量。同理,針對第二部分氣槽裝置,氣體供應裝置中的反應氣體透過第二進氣口21-2進入第二部分一級氣體擴散槽101-2,反應氣體受到第二部分一級氣體擴散槽101-2的氣體擴散槽壁的阻擋,在第二部分一級氣體擴散槽101-2中傳輸擴散,在擴散過程中,反應氣體透過氣體通道103進入第二部分二級氣體擴散槽102-2,同樣受到第二部
分二級氣體擴散槽102-2的氣體擴散槽壁的阻擋,在第二部分二級氣體擴散槽102-2中傳輸擴散,最終反應氣體透過氣體噴射孔31進入反應腔100中。透過控制第二進氣口21-2上的氣動組件來控制180°~270°徑向角度上的氣體通斷,透過控制第二進氣口21-2上的流量控制組件來調節180°~270°徑向角度上的氣體流量。
如果需要進一步增加該第二部分氣槽裝置對應的徑向角度範圍內的氣體流量和流速,可以增加設置在第二部分二級氣體擴散槽102-2上的氣體噴射孔31的數量。針對第三部分氣槽裝置,氣體供應裝置中的反應氣體透過第三進氣口21-3進入第三部分一級氣體擴散槽101-3,反應氣體受到第三部分一級氣體擴散槽101-3的氣體擴散槽壁的阻擋,在第三部分一級氣體擴散槽101-3中傳輸擴散,在擴散過程中,反應氣體透過氣體通道103進入第三部分二級氣體擴散槽102-3,同樣受到第三部分二級氣體擴散槽102-3的氣體擴散槽壁的阻擋,在第三部分二級氣體擴散槽102-3中傳輸擴散,最終反應氣體透過氣體噴射孔31進入反應腔100中。透過控制第三進氣口21-3上的氣動組件來控制270°~360°徑向角度上的氣體通斷,透過控制第三進氣口21-3上的流量控制組件來調節270°~360°徑向角度上的氣體流量。如果需要進一步增加該第三部分氣槽裝置對應的徑向角度範圍內的氣體流量和流速,可以增加設置在第三部分二級氣體擴散槽102-3上的氣體噴射孔31的數量。針對第四部分氣槽裝置,氣體供應裝置中的反應氣體透過第四進氣口21-4進入第四部分一級氣體擴散槽101-4,反應氣體受到第四部分一級氣體擴散槽101-4的氣體擴散槽壁的阻擋,在第四部分一級氣體擴散槽101-4中傳輸擴散,在擴散過程中,反應氣體透過氣體通道103進入第四部分二級氣體擴散槽102-4,同樣受到第四部分二級氣體擴散槽102-4的氣體擴散槽壁的阻擋,在第四部分二級氣體擴散槽102-4中傳輸擴散,最終反應氣體透過氣體噴射孔31進入反應腔100中。透過控制第四進氣口21-4上的氣動組件來控制0°~90°徑向角度上的氣體通斷,透過控制第四進氣口21-4上的流量控制組件來調節0°~90°徑向角度上
的氣體流量。如果需要進一步增加該第四部分氣槽裝置對應的徑向角度範圍內的氣體流量和流速,可以增加設置在第四部分二級氣體擴散槽102-4上的氣體噴射孔31的數量。
The reaction gas in the gas supply device enters the gas tank device of each part through each air inlet respectively and is distributed into the reaction chamber. Specifically, for the first part of the gas tank device, the reactive gas in the gas supply device enters the first part of the primary gas diffusion tank 101-1 through the first air inlet 21-1, and the reactive gas is subjected to the first part of the primary gas diffusion tank 101-1. The gas diffusion tank wall is blocked by the first part of the first-stage gas diffusion tank 101-1. During the diffusion process, the reaction gas enters the first part of the second-stage gas diffusion tank 102-1 through the
除上述實施例中的將一級氣體擴散槽分隔設為四個區域外,在其他的實施例中可以進一步將一級氣體擴散槽分隔設置為兩個、三個或四個以上的區域,獨立的各一級氣體擴散區域都與一進氣口相連,可以獨立控制進入一級氣體擴散區域的氣體流量和壓力等參數。對應的,各一級氣體擴散區域與一二級氣體擴散區域匹配設置,透過設置分隔的氣體擴散區域,可以在反應腔內的徑向上對不同區域的進氣流量進行調節,並配合基板處理的其他參數,對基板處理的均勻性進行調節,解決現有技術中基板的邊緣區域在不同相位角上難以處理均勻的問題。 In addition to dividing the first-stage gas diffusion tank into four regions in the above-mentioned embodiment, in other embodiments, the first-stage gas diffusion tank can be further divided into two, three, or more than four regions. The primary gas diffusion area is all connected with an air inlet, and parameters such as gas flow and pressure entering the primary gas diffusion area can be independently controlled. Correspondingly, each primary gas diffusion area is matched with the primary and secondary gas diffusion areas. By setting separate gas diffusion areas, the air flow rate of different areas can be adjusted in the radial direction in the reaction chamber, and can be matched with other substrate processing. parameters, the uniformity of the substrate processing is adjusted, and the problem that the edge region of the substrate is difficult to be processed uniformly at different phase angles in the prior art is solved.
如第5圖所示,環繞氣槽裝置設置加熱裝置501,加熱裝置501可以控制反應氣體的溫度,避免反應氣體在氣體擴散槽內沉積。加熱裝置501可以連續的環繞氣體擴散槽進行設置,在其他實施例中,也可以進行分區設置,例如,根據一級氣體擴散槽的分區設置將加熱裝置設置為與之相匹配的複數個區域。以進一步提高對不同氣體擴散區域的獨立控制。
As shown in FIG. 5 , a
如第6圖所示,氣體調節裝置進一步包含向下延伸的內襯41,用於避免在反應腔側壁沉積污染物。本實施例中,氣體調節裝置和內襯41一體成型的設置,可以減小在氣體調節裝置和內襯之間設置防護塗層,降低反應腔內射頻傳遞損失。
As shown in FIG. 6, the gas conditioning device further includes a downwardly extending
反應氣體經過至少兩級氣體擴散槽的擴散和某些徑向角度範圍內的氣體流量獨立調節後,在360°圓周方向可以獲得很高的均勻度,反應腔100中360°圓周方向實現了均勻的氣體分佈,保證了均勻的蝕刻速度,提高了產品的良率。本發明透過在反應腔內部設置多層氣體擴散槽,並對不同的徑向角度範
圍內的氣體流量進行獨立調節,在反應腔中360°圓周方向實現了均勻的氣體分佈,保證了蝕刻的均勻性,提高了蝕刻效率,提高了產品的良率。
After the reaction gas is diffused through at least two stages of gas diffusion grooves and the gas flow rate within a certain radial angle range is independently adjusted, a high uniformity can be obtained in the 360° circumferential direction, and the
儘管本發明的內容已經透過上述較佳實施例作了詳細說盟,但應當認識到上述的說明不應被認為是對本發明的限制。在本領域具有通常知識者閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。 While the content of the present invention has been described in detail with reference to the above preferred embodiments, it should be recognized that the above description should not be construed as limiting the present invention. Various modifications and alternatives to the present invention will be apparent to those of ordinary skill in the art upon reading the foregoing disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
21:進氣口 21: Air intake
31:氣體噴射孔 31: Gas injection holes
100:反應腔 100: reaction chamber
101:第一級氣體擴散槽 101: First-stage gas diffusion tank
102:第二級氣體擴散槽 102: Second stage gas diffusion tank
103:氣體通道 103: Gas channel
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