TWI752653B - Square steel pipe, method for manufacturing the same, and building structure - Google Patents

Square steel pipe, method for manufacturing the same, and building structure Download PDF

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TWI752653B
TWI752653B TW109133302A TW109133302A TWI752653B TW I752653 B TWI752653 B TW I752653B TW 109133302 A TW109133302 A TW 109133302A TW 109133302 A TW109133302 A TW 109133302A TW I752653 B TWI752653 B TW I752653B
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steel pipe
square steel
flat plate
square
pipe
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TW202118880A (en
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松本昌士
松本晃英
岡部能知
井手信介
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日商Jfe鋼鐵股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/30Columns; Pillars; Struts
    • E04C3/32Columns; Pillars; Struts of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0273Final recrystallisation annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • C21D8/105Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/50Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

為了提供一種方形鋼管,其平板部的機械特性優異,可充分確保形成於管的內外表面之氧化皮的功能,又在角部可充分確保韌性且能抑制加工硬化,並提供該方形鋼管之製造方法以及使用了該方形鋼管之建築結構物。 在管周方向交互地形成有複數個平板部(101)及複數個角部(102),平板部(101)之降伏強度YS為295MPa以上,平板部(101)之抗拉強度TS為400MPa以上,平板部(101)之降伏比YR為0.80以下,角部(102)在0℃之夏比試驗吸收能量為70J以上,管的內外表面之氧化皮的厚度為1μm~ 20μm,在角部頂點的內表面之壁厚方向既定位置、和在平板部(101)之管周方向中央部的外表面之壁厚方向既定位置的平均維氏硬度之差為5HV~60HV。In order to provide a square steel pipe which has excellent mechanical properties at the flat plate portion, can sufficiently ensure the function of the scale formed on the inner and outer surfaces of the pipe, and can sufficiently ensure toughness at the corners and can suppress work hardening, and provides a manufacturing method of the square steel pipe. A method and a building structure using the square steel pipe. A plurality of flat plate portions (101) and a plurality of corner portions (102) are alternately formed in the pipe circumferential direction, the yield strength YS of the flat plate portion (101) is 295 MPa or more, and the tensile strength TS of the flat plate portion (101) is 400 MPa or more , the yield ratio YR of the flat part (101) is below 0.80, the energy absorbed by the corner part (102) in the Charpy test at 0°C is more than 70J, the thickness of the oxide scale on the inner and outer surfaces of the tube is 1μm ~ 20μm, at the apex of the corner The difference in average Vickers hardness between the predetermined position in the wall thickness direction of the inner surface and the predetermined position in the wall thickness direction of the outer surface of the flat plate portion (101) in the tube circumferential direction central portion is 5HV~60HV.

Description

方形鋼管及其製造方法、以及建築結構物Square steel pipe, method for manufacturing the same, and building structure

本發明是關於用於建築結構物的柱材之變形能力優異且角部之加工硬化的影響減小之方形鋼管及其製造方法以及建築結構物。The present invention relates to a square steel pipe which is excellent in deformability of a column material used in a building structure and reduces the influence of work hardening of a corner portion, a manufacturing method thereof, and a building structure.

以往,作為建築物的柱材所使用之方形鋼管的製造方法,是將較厚的鋼板藉由衝壓機衝壓成形為方形之後,進行熔接(BCP法)。另一方面,近年,為了取代生產性低的BCP法而謀求成本降低,是嘗試藉由BCR法來製造方形鋼管,BCR法是在輥壓成形之後,進行熔接,再進行方形成形來獲得方形鋼管的方法。Conventionally, a method for producing a square steel pipe used as a column material of a building is to press a thick steel plate into a square shape with a press machine, and then weld it (BCP method). On the other hand, in recent years, in order to reduce the cost by replacing the BCP method with low productivity, an attempt has been made to manufacture a square steel pipe by the BCR method. In the BCR method, after roll forming, welding is performed, and then square forming is performed to obtain a square shape. steel pipe method.

BCR法,是將熱軋鋼板藉由輥壓成形而成為圓筒狀之開口管(open pipe)形狀,將其對接部分實施電阻熔接之後,藉由配置於上下左右之輥子保持圓筒狀而在管軸方向施加數%的引伸(drawing),接著成形為方形而製造出。基於輥壓成形之方形鋼管的製造,因為是在冷間進行,加工硬化的影響顯著。因此,相較於藉由BCP法所製得的方形鋼管,特別是平板部的塑性變形能力受損,而有設計上的限制。In the BCR method, a hot-rolled steel sheet is formed into a cylindrical open pipe shape by roll forming, and after resistance welding is performed on the butted parts, the cylindrical shape is maintained by rollers arranged on the top, bottom, left, and right sides. A drawing of several % is applied in the direction of the tube axis, and then it is formed into a square shape and manufactured. The manufacture of square steel pipes based on roll forming is performed in a cold room, and the effect of work hardening is significant. Therefore, compared with the square steel pipe produced by the BCP method, the plastic deformation ability of the flat plate portion in particular is impaired, and there is a limitation in design.

為了緩和此設計上的限制,藉由BCR法所製得之方形鋼管的平板部之降伏比YR必須相當於藉由BCP法所製得之方形鋼管的平板部,其降伏比YR為0.80以下。In order to alleviate this design restriction, the yield ratio YR of the flat portion of the square steel pipe produced by the BCR method must be equivalent to that of the flat portion of the square steel pipe produced by the BCP method, and the yield ratio YR should be 0.80 or less.

再者,在基於BCR法之方形鋼管的角部內面,因為其後工序的鍍Zn處理是在溫間進行,會發生殘留應力的釋放,而以藉由加工硬化導致脆化的部位為起點產生脆化裂痕。因此,在方形成形工序中,必須選定可抑制方形鋼管之角部內面之過度的加工硬化之製造條件。In addition, on the inner surface of the corner of the square steel pipe based on the BCR method, since the Zn plating treatment in the subsequent process is carried out at a temperature, the residual stress will be released, and the embrittlement caused by the work hardening will be generated as a starting point. Embrittlement cracks. Therefore, in the square forming process, it is necessary to select manufacturing conditions that can suppress excessive work hardening of the inner surfaces of the corners of the square steel pipe.

基於上述的理由,當基於BCR法來製造方形鋼管的情況,選定可抑制冷成形時的加工硬化所致之平板部的降伏比YR之增加的材料、選定可抑制角部內面之殘留應力的發生之製造方法等是有效的,其中,進行將方形鋼管全體加熱之熱處理也是有效的手段。For the above reasons, when a square steel pipe is produced by the BCR method, a material that can suppress the increase in the yield ratio YR of the flat plate portion due to work hardening during cold forming is selected, and the generation of residual stress on the inner surface of the corner portion is selected. The manufacturing method and the like are effective, and among them, heat treatment for heating the entire square steel pipe is also effective.

在專利文獻1提出一種方形鋼管之製造方法,是將基於BCR法之方形鋼管的成形、藉由感應加熱裝置來進行方形鋼管的弛力退火之熱處理、實施鍍熔融鋅之鍍敷處理三者連續地進行。Patent Document 1 proposes a method for producing a square steel pipe, which is a continuous process of forming a square steel pipe by the BCR method, heat treatment of relaxation annealing of the square steel pipe by an induction heating device, and plating treatment of molten zinc plating. carried out.

在專利文獻2提出一種製造方法,是對藉由冷成形所獲得的方形鋼管,以Ac1 變態點以下的溫度進行回火熱處理。Patent Document 2 proposes a method of manufacturing, a square steel tube is obtained by cold forming at a temperature below the Ac 1 transformation point for heat treatment.

在專利文獻3提出一種製造方法,是事先在方形鋼管的精加工成形之前進行方形成形,在中間進行加熱處理,在超過Ac3 變態點的溫度區進行精加工的方形成形。 [先前技術文獻] [專利文獻]Patent Document 3 proposes a manufacturing method in which square forming is performed before finishing forming of square steel pipe, heat treatment is performed in the middle, and square forming is performed in a temperature range exceeding the Ac 3 transformation point. [Prior Art Literature] [Patent Literature]

專利文獻1:日本特開平9-155447號公報 專利文獻2:日本特開2005-163159號公報 專利文獻3:日本特許第2852317號公報Patent Document 1: Japanese Patent Application Laid-Open No. 9-155447 Patent Document 2: Japanese Patent Laid-Open No. 2005-163159 Patent Document 3: Japanese Patent No. 2852317

[發明所欲解決之問題][Problems to be Solved by Invention]

然而,近年,作為耐震性能優異之建築結構物等所使用之方形鋼管,作為平板部的機械特性是要求:降伏強度和抗拉強度成為既定值以上,且如前述般降伏比為0.80以下。 此外,作為角部則要求:可充分確保韌性,且如前述般抑制加工硬化。 再者,關於形成於管的內外表面之氧化皮則是要求:確保作為保護膜的功能,且抑制氧化皮剝離。 然而,前述專利文獻1~3所載的技術,作為獲得滿足這些要求之方形鋼管的技術而言,尚嫌不足。However, in recent years, square steel pipes used in building structures with excellent seismic performance are required as the mechanical properties of the flat plate portion: the yield strength and tensile strength are more than predetermined values, and the yield ratio is 0.80 or less as described above. In addition, as the corner portion, it is required that the toughness can be sufficiently ensured, and the work hardening can be suppressed as described above. Furthermore, regarding the scale formed on the inner and outer surfaces of the pipe, it is required to ensure the function as a protective film and to suppress the peeling of the scale. However, the techniques described in the aforementioned Patent Documents 1 to 3 are insufficient as techniques for obtaining a square steel pipe that satisfies these requirements.

本發明是有鑑於上述事情而開發完成的,其目的是為了提供一種方形鋼管,其平板部的機械特性優異,可充分確保形成於管的內外表面之氧化皮的功能,又在角部可充分確保韌性且能抑制加工硬化,並提供該方形鋼管之製造方法以及使用了該方形鋼管之建築結構物。 [解決問題之技術手段]The present invention has been developed in view of the above-mentioned matters, and its object is to provide a square steel pipe having excellent mechanical properties at the flat plate portion, sufficiently securing the function of the scale formed on the inner and outer surfaces of the pipe, and sufficient at the corner portions. To ensure toughness and suppress work hardening, a method for manufacturing the square steel pipe and a building structure using the square steel pipe are provided. [Technical means to solve problems]

本發明人等為了解決上述問題而進行了苦心研究。首先,在本發明,作為平板部(管軸方向垂直剖面的邊部)所要求的機械特性是判斷,只要降伏強度YS為295MPa以上、抗拉強度TS為400MPa以上、降伏比YR為0.80以下即可。此外,作為角部所要求的韌性是判斷,只要在0℃之夏比試驗吸收能量為70J以上即可。 此外,為了充分確保在管的內外表面產生之氧化皮的功能,具體而言,為了抑制氧化皮的剝離並確保其作為保護膜的功能,在本發明認知只要其厚度為1μm~20μm即可。 此外,為了充分抑制角部的加工硬化是認知,在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置之平均維氏硬度、和在距離平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置之平均維氏硬度的差為5HV~60HV即可。In order to solve the above-mentioned problems, the inventors of the present invention have made intensive studies. First, in the present invention, the mechanical properties required as the flat plate portion (the side portion of the vertical cross section in the pipe axis direction) are determined as long as the yielding strength YS is 295 MPa or more, the tensile strength TS is 400 MPa or more, and the yielding ratio YR is 0.80 or less. Can. In addition, it is judged that the toughness required as a corner part should just be 70 J or more of absorbed energy in the Charpy test of 0 degreeC. In addition, in order to sufficiently ensure the function of the scale generated on the inner and outer surfaces of the tube, specifically, in order to suppress peeling of the scale and ensure its function as a protective film, the present invention recognizes that the thickness should be 1 μm to 20 μm. In addition, in order to sufficiently suppress the work hardening of the corners, it is recognized that the average Vickers hardness at the position in the wall thickness direction at a distance of 1 mm ± 0.1 mm from the inner surface of the vertex of the corner, and the outer surface at the center of the tube circumferential direction of the flat plate The difference of the average Vickers hardness at the wall thickness direction position of 1mm±0.1mm may be 5HV~60HV.

此外,本發明人等是認知,為了使方形鋼管具有上述特性,只要對於藉由冷成形而從鋼板精加工成方形後之特定的方形坯管進行退火熱處理即可,該退火熱處理是以低於Ac1 變態點的溫度加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。詳細的說,首先著眼於,若以Ac1 變態點以上的溫度進行熱處理,會有韌性顯著惡化的情況。 此外,本發明人等,是針對管之壁厚方向的加熱溫度偏差與管的機械特性之關係性進行探討。 具體而言,關於管之壁厚方向的加熱溫度偏差,是著眼於在弛力退火處理等的退火熱處理,加熱溫度的影響很大。還著眼於,在感應加熱等的退火熱處理中,外面側是藉由電阻而被加熱,內面側的溫度變得比外面側更低溫。根據這些是認知,若加熱溫度偏差大,在管的外面、內面,弛力退火等的退火熱處理之影響的差變大,結果造成管的外面、內面之機械特性差異變大,而成為具有不均一的特性之管,而針對這點進行了苦心研究。又著眼於,在弛力退火處理中,為了除去應力必須確保充分的加熱保持時間,並進行了探討。In addition, the inventors of the present invention have found that, in order to obtain the above-mentioned characteristics of a square steel pipe, it is only necessary to perform annealing heat treatment on a specific square billet after finishing from a steel sheet into a square shape by cold forming, and the annealing heat treatment is lower than Ac 1 transformation point temperature heating, the heating temperature of the pipe wall thickness direction of the deviation becomes less 50 ℃, and the heating above 500 ℃ retention time than 100sec. In detail, it was first noted that when heat treatment is performed at a temperature higher than the Ac 1 transformation point, the toughness may be remarkably deteriorated. In addition, the inventors of the present invention investigated the relationship between the variation in the heating temperature in the thickness direction of the pipe and the mechanical properties of the pipe. Specifically, regarding the variation of the heating temperature in the thickness direction of the tube, attention is paid to annealing heat treatment such as relaxation annealing treatment, and the heating temperature has a great influence. It is also noted that in annealing heat treatment such as induction heating, the outer surface side is heated by resistance, and the temperature of the inner surface side becomes lower than that of the outer surface side. According to these findings, if the heating temperature deviation is large, the difference in the influence of annealing heat treatment such as relaxation annealing between the outer surface and inner surface of the tube becomes larger, and as a result, the difference in mechanical properties between the outer surface and inner surface of the tube becomes larger. A tube with non-uniform properties, which has been painstakingly researched. Furthermore, in the stress relaxation annealing treatment, it was considered that a sufficient heating holding time must be ensured in order to remove the stress.

藉由這樣的探討是認知,為了使方形鋼管具有前述特性,只要對藉由冷成形而從鋼板精加工成方形之方形坯管進行退火熱處理即可,該退火熱處理,是以低於Ac1 變態點的溫度加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。From this discussion, it is understood that in order to make the square steel pipe have the above-mentioned characteristics, it is only necessary to perform annealing heat treatment on the square billet which is finished from the steel plate into a square shape by cold forming, and the annealing heat treatment is lower than Ac 1 transformation. The temperature of the point is heated so that the heating temperature deviation in the thickness direction of the tube is 50°C or less, and the heating holding time at 500°C or more is 100 sec or more.

針對上述認知,本發明人等,作為退火熱處理的一例,是探討對方形鋼管進行使用了工作線圈之高頻感應加熱。In view of the above-mentioned findings, the inventors of the present invention have examined, as an example of the annealing heat treatment, high-frequency induction heating of a square steel pipe using a working coil.

在該高頻感應加熱,位於與交流電源連接之工作線圈中的被加熱體,是藉由電阻所產生的焦耳熱進行加熱。因此,高頻感應加熱之熱損失小,加熱效率優異。 此外,藉由控制加熱的頻率,可調整作為讓焦耳熱產生的主要原因之渦電流的穿透深度,藉由將頻率降低,可加熱到被加熱體之更內部側。因此,在高頻感應加熱,縱使被加熱體的厚度增加,藉由將頻率適切地控制,可將被加熱體的表面和內部的加熱溫度之溫度偏差減小。In this high-frequency induction heating, the object to be heated in the working coil connected to the AC power source is heated by Joule heat generated by resistance. Therefore, the heat loss of high-frequency induction heating is small, and the heating efficiency is excellent. In addition, by controlling the heating frequency, the penetration depth of the eddy current, which is the main cause of Joule heat generation, can be adjusted, and by reducing the frequency, the heating can be carried out to the inner side of the object to be heated. Therefore, in high-frequency induction heating, even if the thickness of the object to be heated increases, by appropriately controlling the frequency, the temperature deviation of the heating temperature between the surface and the inside of the object to be heated can be reduced.

本發明人等,將作為建築結構物的柱材所使用之各種方形鋼管在工作線圈中進行搬運,並進行基於高頻感應加熱之方形鋼管的全體加熱。結果,藉由將頻率設定在適當範圍,可獲得在壁厚方向均一的加熱分布。此外,藉由將電流的穿透深度增大,可抑制集膚效應(skin effect)所致之表面的加熱集中,並能縮短鋼管內面到達目標溫度的時間。再者確認了,甚至在工作線圈全長為數m左右之小型的加熱設備也能獲得上述效果。 又上述集膚效應是指以下的現象。 首先,藉由高頻電流的磁場在被加熱體(鋼管)的表面產生將磁場抵消的電流(渦電流)。藉由該渦電流,利用電阻將被加熱體加熱,且越靠近上述表面則該加熱越集中。此現象稱為集膚效應。The inventors of the present invention carried out various square steel pipes used as pillars of building structures in a work coil, and performed overall heating of the square steel pipes by high-frequency induction heating. As a result, by setting the frequency in an appropriate range, a uniform heating distribution in the wall thickness direction can be obtained. In addition, by increasing the penetration depth of the current, the heating concentration of the surface caused by the skin effect can be suppressed, and the time for the inner surface of the steel pipe to reach the target temperature can be shortened. Furthermore, it was confirmed that the above-mentioned effect can be obtained even in a small-sized heating device having an overall length of the working coil of about several meters. The above-mentioned skin effect refers to the following phenomenon. First, a current (eddy current) that cancels the magnetic field is generated on the surface of the object to be heated (steel pipe) by the magnetic field of the high-frequency current. The object to be heated is heated by the resistance by the eddy current, and the heating becomes more concentrated as it gets closer to the surface. This phenomenon is called the skin effect.

本發明是根據上述認知而得者,其特徴如下。 [1]一種方形鋼管,係在管周方向交互地形成有複數個平板部及複數個角部, 前述平板部之降伏強度YS為295MPa以上, 前述平板部之抗拉強度TS為400MPa以上, 前述平板部之降伏比YR為0.80以下, 前述角部在0℃之夏比試驗吸收能量為70J以上, 管的內外表面之氧化皮的厚度為1μm~20μm, 在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、和在距離前述平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度之差為5HV~60HV。 [2]如前述[1]所述之方形鋼管,其中, 在角部頂點的內表面及外表面之管周方向的殘留應力之絕對值為10Mpa~200MPa。 [3]如前述[1]或[2]所述之方形鋼管,其中, 在距離角部頂點的內表面及外表面6mm±1mm之壁厚方向位置的均勻伸長率為5%以上。 [4]一種方形鋼管之製造方法,係如前述[1]~[3]之任一項所述之方形鋼管之製造方法,是對藉由冷成形而從鋼板精加工成方形之方形坯管進行退火熱處理,該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。 [5]如前述[4]所述之方形鋼管之製造方法,其中, 在前述退火熱處理,加熱溫度為500℃~700℃。 [6]如前述[4]或[5]所述之方形鋼管之製造方法,其中, 前述退火熱處理的加熱是採用感應加熱,該感應加熱的頻率為100Hz~1000Hz。 [7]一種建築結構物,係使用前述[1]~[3]之任一項所述之方形鋼管作為柱材。 [發明之效果]The present invention is based on the above knowledge and has the following characteristics. [1] A square steel pipe having a plurality of flat plate portions and a plurality of corner portions alternately formed in the pipe circumferential direction, wherein the yield strength YS of the flat plate portion is 295 MPa or more, the tensile strength TS of the flat portion is 400 MPa or more, and the The yield ratio YR of the flat plate is 0.80 or less, the Charpy test absorption energy of the corner at 0°C is more than 70J, the thickness of the oxide scale on the inner and outer surfaces of the tube is 1 μm~20 μm, and the inner surface from the vertex of the corner is 1mm± The difference between the average Vickers hardness at a position in the thickness direction of 0.1 mm and the average Vickers hardness at a position in the thickness direction at a distance of 1 mm ± 0.1 mm from the outer surface of the central portion in the tube circumferential direction of the flat plate portion is 5HV to 60HV. [2] The square steel pipe according to the above [1], wherein the absolute value of the residual stress in the pipe circumferential direction at the inner surface and the outer surface of the corner vertex is 10 MPa to 200 MPa. [3] The square steel pipe according to the above [1] or [2], wherein the uniform elongation is 5% or more at positions in the wall thickness direction 6 mm±1 mm from the inner surface and the outer surface of the corner apex. [4] A method for producing a square steel pipe, which is the method for producing a square steel pipe according to any one of the aforementioned [1] to [3], which is a square billet that is finished from a steel sheet into a square shape by cold forming An annealing heat treatment is performed. The annealing heat treatment is performed at a temperature lower than the Ac 1 transformation point so that the heating temperature deviation in the thickness direction of the tube is 50°C or less, and the heating holding time at 500°C or higher is 100 sec or more. [5] The method for producing a square steel pipe according to the above [4], wherein in the annealing heat treatment, the heating temperature is 500°C to 700°C. [6] The method for producing a square steel pipe according to the above [4] or [5], wherein the heating of the annealing heat treatment is induction heating, and the frequency of the induction heating is 100 Hz to 1000 Hz. [7] A building structure using the square steel pipe according to any one of the aforementioned [1] to [3] as a column material. [Effect of invention]

依據本發明可提供一種方形鋼管,其平板部的機械特性優異,可充分確保在管的內外表面產生之氧化皮的功能,又在角部可充分確保韌性且能抑制加工硬化,並提供該方形鋼管之製造方法以及使用了該方形鋼管之建築結構物。According to the present invention, it is possible to provide a square steel pipe having excellent mechanical properties at the flat plate portion, which can sufficiently ensure the function of the oxide scale generated on the inner and outer surfaces of the pipe, and can sufficiently ensure toughness and suppress work hardening at the corner portions, and provide the square steel pipe. A manufacturing method of a steel pipe and a building structure using the square steel pipe.

針對本發明,參照圖式做說明。又並非藉由此實施形態來限定本發明。The present invention will be described with reference to the drawings. Furthermore, the present invention is not limited by this embodiment.

<方形鋼管> 圖1係顯示本發明之方形鋼管的管軸方向垂直剖面視的形狀的一例。本發明的方形鋼管1,與管的長度方向(管軸方向)垂直的剖面(管軸方向垂直剖面)為正方形或長方形,在管周方向交互地形成有複數個平板部(管軸方向垂直剖面之邊部)101及複數個角部102,上述平板部101之降伏強度YS為295MPa以上,上述平板部101之抗拉強度TS為400MPa以上,且上述平板部101之降伏比YR(=降伏強度/抗拉強度)為0.80以下,上述角部102在0℃的夏比試驗吸收能量為70J以上,管的內外表面之氧化皮的厚度為1μm~ 20μm,在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、和在距離平板部101的管周方向中央部之外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度之差為5HV~60HV。 此外,本發明的方形鋼管1,可以是從電阻熔接鋼管獲得的鋼管,在平板部101上設有熔接部(電阻熔接部) 103。<Square steel pipe> FIG. 1 shows an example of the shape of the rectangular steel pipe of the present invention in a vertical cross-sectional view in the pipe axis direction. The square steel pipe 1 of the present invention has a square or rectangular cross section (a cross section perpendicular to the pipe axis direction) perpendicular to the longitudinal direction of the pipe (a cross section perpendicular to the pipe axis direction), and a plurality of flat plate portions (a cross section perpendicular to the pipe axis direction) are alternately formed in the pipe circumferential direction. The side portion) 101 and the plurality of corner portions 102, the yield strength YS of the flat plate portion 101 is 295 MPa or more, the tensile strength TS of the flat portion 101 is 400 MPa or more, and the flat portion 101 The yield ratio YR (= yield strength /tensile strength) is 0.80 or less, the Charpy test energy absorption of the corner 102 at 0°C is more than 70J, the thickness of the oxide scale on the inner and outer surfaces of the tube is 1 μm~20 μm, and the inner surface from the apex of the corner is 1mm± The difference between the average Vickers hardness at a position of 0.1 mm in the thickness direction and the average Vickers hardness at a position in the thickness direction at a distance of 1 mm±0.1 mm from the outer surface of the central portion in the tube circumferential direction of the flat plate portion 101 is 5HV to 60HV. In addition, the square steel pipe 1 of the present invention may be a steel pipe obtained from an electric resistance welded steel pipe, and the flat plate portion 101 is provided with a welded portion (resistance welded portion) 103 .

在本發明,雖沒有特別的限定,在方形鋼管1的管軸方向垂直剖面之平板部101的邊長H較佳為300~ 550mm,壁厚t較佳為16~30mm。 方形鋼管1的管軸方向垂直剖面視的形狀,較佳為各平板部101之四邊的邊長H完全相同之正方形(大致正方形),亦可為長方形(大致長方形)。在長方形的情況,邊長H是取縱向邊長H1(mm)和橫向邊長H2(mm)的平均(H=(H1+H2)/2)。In the present invention, although not particularly limited, the side length H of the flat plate portion 101 in the vertical section of the square steel pipe 1 in the pipe axis direction is preferably 300 to 550 mm, and the wall thickness t is preferably 16 to 30 mm. The shape of the square steel pipe 1 in a vertical cross-sectional view in the pipe axis direction is preferably a square (substantially square) having the same lengths of four sides of each flat plate portion 101, or a rectangle (substantially a rectangle). In the case of a rectangle, the side length H is the average of the longitudinal side length H1 (mm) and the transverse side length H2 (mm) (H=(H1+H2)/2).

在本發明所界定之平板部101的降伏強度YS:295MPa以上、抗拉強度TS:400MPa以上、降伏比YR:0.80以下,可藉由對特定的方形坯管進行退火熱處理來調整,該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管的壁厚方向之加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。The yield strength YS of the flat plate portion 101 defined by the present invention: 295 MPa or more, the tensile strength TS: 400 MPa or more, and the yield ratio YR: 0.80 or less can be adjusted by performing an annealing heat treatment on a specific square billet. The annealing heat treatment , is lower than the Ac 1 transformation point temperature by heating the heating tube thickness direction of the temperature deviation becomes less 50 ℃, and the heating above 500 ℃ retention time than 100sec.

此外,在本發明所界定之角部102在0℃的夏比試驗吸收能量:70J以上,可藉由進行退火熱處理來調整,該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管的壁厚方向之加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。In addition, the Charpy test absorption energy of the corner portion 102 defined by the present invention at 0°C: 70J or more can be adjusted by performing an annealing heat treatment. The annealing heat treatment is heated at a temperature lower than the transformation point of Ac 1 . The heating temperature deviation in the thickness direction of the tube is set to 50° C. or less, and the heating holding time of 500° C. or more is set to 100 sec or more.

平板部101的降伏強度YS、抗拉強度TS、降伏比YR可如以下般測定,亦即,以拉張方向與管軸方向平行的方式從方形鋼管1的平板部101採取JIS5號抗拉試驗片,使用該試驗片並依JIS Z 2241的規定來實施。The yield strength YS, tensile strength TS, and yield ratio YR of the flat plate portion 101 can be measured as follows. That is, a JIS No. 5 tensile test is taken from the flat plate portion 101 of the square steel pipe 1 so that the tensile direction is parallel to the pipe axis direction. The test piece was used and it was implemented according to the regulation of JIS Z 2241.

此外,角部102在0℃的夏比試驗吸收能量,是在距離方形鋼管1之角部102的管外面t/4處,以試驗片長度方向與管長度方向平行的方式採取V形缺口試驗片,使用該試驗片依JIS Z 2242的規定於試驗溫度:0℃下實施夏比衝撃試驗而獲得。In addition, the Charpy test of the corners 102 at 0°C absorbs energy by taking a V-notch test at a distance t/4 from the pipe outer surface of the corners 102 of the square steel pipe 1 so that the longitudinal direction of the test piece is parallel to the pipe longitudinal direction. The test piece was obtained by carrying out the Charpy impact test at the test temperature: 0°C according to the regulations of JIS Z 2242.

圖2係用於說明在本發明的方形鋼管1所形成之氧化皮的示意圖。 位於上述鋼管1的內外表面之氧化皮,具有圖2所示般的構造,是從基底金屬(母材)側朝向表面側依序由層狀的方鐵礦(FeO)、磁鐵礦(Fe3 O4 )、赤鐵礦(Fe2 O3 )所構成。FIG. 2 is a schematic diagram for explaining the scale formed on the square steel pipe 1 of the present invention. The oxide scale located on the inner and outer surfaces of the above-mentioned steel pipe 1 has a structure as shown in FIG. 2, and is composed of layers of wirtzite (FeO) and magnetite (Fe) in this order from the base metal (base metal) side to the surface side. 3 O 4 ) and hematite (Fe 2 O 3 ).

在本發明,是在感應加熱等的退火熱處理,以低於Ac1 變態點的溫度進行加熱,藉此抑制鋼管1表面之氧化皮的成長。另一方面,在以Ac1 變態點以上的溫度進行加熱的情況等,氧化皮會成長。若氧化皮的厚度(以下也稱為「銹皮厚」)增加而超過20μm,來自外部的衝撃力等所產生的應力容易蓄積於銹皮層,而產生銹皮的剝離。另一方面,若銹皮厚小於1μm,在冷成形時銹皮作為保護膜的效果會消失,變得無法獲得充分的防蝕效果。因此,管之內外表面的銹皮厚設為1μm~20μm。銹皮厚較佳為2μm以上,更佳為4μm以上。此外,銹皮厚較佳為10μm以下,更佳為8μm以下。In the present invention, the growth of scale on the surface of the steel pipe 1 is suppressed by heating at a temperature lower than the Ac 1 transformation point in annealing heat treatment such as induction heating. On the other hand, when heating is performed at a temperature equal to or higher than the Ac 1 transformation point, scale will grow. When the thickness of the scale (hereinafter also referred to as "scale thickness") increases to exceed 20 μm, stress due to external impact or the like is likely to accumulate in the scale layer, causing peeling of the scale. On the other hand, when the scale thickness is less than 1 μm, the effect of the scale as a protective film is lost during cold forming, and a sufficient anticorrosion effect cannot be obtained. Therefore, the thickness of the scale on the inner and outer surfaces of the tube is set to 1 μm to 20 μm. The scale thickness is preferably 2 μm or more, more preferably 4 μm or more. Further, the scale thickness is preferably 10 μm or less, more preferably 8 μm or less.

關於上述銹皮厚,藉由調整在熱軋中將高溫的坯板暴露於大氣的時間,可成為1μm以上。此外,藉由將退火熱處理的加熱溫度設為低於Ac1 變態點,能使銹皮厚成為20μm以下。此外,形成於鋼管1之內外表面之氧化皮的厚度,可使用掃描型電子顯微鏡(SEM)來測定。The above-mentioned scale thickness can be set to 1 μm or more by adjusting the time for exposing the high-temperature blank to the atmosphere during hot rolling. In addition, by setting the heating temperature of the annealing heat treatment to be lower than the Ac 1 transformation point, the scale thickness can be made 20 μm or less. In addition, the thickness of the scale formed on the inner and outer surfaces of the steel pipe 1 can be measured using a scanning electron microscope (SEM).

經由後述般之感應加熱等的退火熱處理、及定徑工序或矯正工序之後的方形鋼管1,是藉由熱處理讓殘留應力釋放。 在未熱處理的方形鋼管,特別是在角部的外表面及內表面,分別產生很大的壓縮之殘留應力和拉張之殘留應力。 這時,當過度的殘留應力作用在角部之外表面的情況,外表面之加工硬化的進展變顯著,在方形鋼管使用隔板等進行作為建築構件的熔接時,起因於在熔接部附近的加熱部產生之熱膨脹,會有發生龜裂的情況。 此外,當過度的殘留應力作用在角部之內表面的情況,在方形鋼管成形之後進行的鍍Zn處理,殘留應力被釋放,會有在角部內面產生鍍Zn誘發裂痕的情況。 當管周方向之殘留應力為鋼板母材之降伏應力(角部表面的降伏應力)以上時,在方形鋼管的角部容易發生缺陷。於是,為了抑制角部102的缺陷,必須將在角部頂點之內表面及外表面之管周方向的殘留應力減小,該殘留應力的絕對值宜小於角部表面的降伏應力。更具體的說,為了防止在將成形後的方形鋼管1切斷時產生之異常的切口變形,殘留應力的絕對值較佳為200MPa以下。 此外,當殘留應力的絕對值小於10Mpa的情況,會有因矯正不足而無法使材料的降伏點伸長率消失的情況。因此,在角部頂點的內表面及外表面之管周方向之殘留應力的絕對值較佳為10Mpa~200MPa。更佳為20MPa以上,特佳為50MPa以上。此外,更佳為150MPa以下,特佳為100MPa以下。 此外,在本發明,藉由控制熱處理後之矯正加工的加工量,又進行退火熱處理,可使殘留應力的絕對值成為10Mpa~200Mpa,該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。The square steel pipe 1 after the annealing heat treatment such as induction heating, which will be described later, and the sizing process or the straightening process, is subjected to heat treatment to release residual stress. In the unheated square steel pipe, especially on the outer and inner surfaces of the corners, a large compressive residual stress and a tensile residual stress are generated respectively. At this time, when excessive residual stress acts on the outer surface of the corner portion, the progress of work hardening of the outer surface becomes remarkable. Cracks may occur due to thermal expansion of the part. In addition, when excessive residual stress acts on the inner surface of the corner, the residual stress is released by Zn plating after the square steel pipe is formed, and Zn plating-induced cracks may occur on the inner surface of the corner. When the residual stress in the pipe circumferential direction is equal to or more than the yield stress of the base material of the steel sheet (the yield stress of the corner surface), defects are likely to occur at the corners of the square steel pipe. Therefore, in order to suppress the defects of the corner 102, the residual stress in the pipe circumferential direction on the inner surface and the outer surface of the corner apex must be reduced, and the absolute value of the residual stress should be smaller than the yield stress of the corner surface. More specifically, the absolute value of the residual stress is preferably 200 MPa or less in order to prevent abnormal notch deformation that occurs when the formed square steel pipe 1 is cut. In addition, when the absolute value of the residual stress is less than 10 Mpa, there may be cases where the elongation at the yield point of the material cannot be eliminated due to insufficient correction. Therefore, the absolute value of the residual stress in the pipe circumferential direction on the inner surface and the outer surface of the corner vertex is preferably 10 MPa to 200 MPa. More preferably, it is 20 MPa or more, and particularly preferably 50 MPa or more. Moreover, it is more preferable that it is 150 MPa or less, and it is especially preferable that it is 100 MPa or less. In addition, in the present invention, the absolute value of residual stress can be 10Mpa~200Mpa by controlling the processing amount of the straightening processing after the heat treatment, and performing the annealing heat treatment. The annealing heat treatment is performed at a temperature lower than the Ac 1 transformation point. Heating is performed so that the heating temperature deviation in the thickness direction of the pipe is 50° C. or less, and the heating holding time at 500° C. or more is 100 sec or more.

此外,作為殘留應力的測定,是將鋼管切割,將從測定位置的表層到深度50μm之構件予以電解浸蝕除去之後,利用X射線繞射之cosα法來測定周方向的殘留應力。測定位置是鋼管的長度中央部,是四個角的角部頂點位置。In addition, as the measurement of residual stress, the steel pipe was cut, the surface layer from the measurement position to the member with a depth of 50 μm was removed by electrolytic etching, and the residual stress in the circumferential direction was measured by the cosα method of X-ray diffraction. The measurement position is the center of the length of the steel pipe, and is the vertex position of the corners of the four corners.

在此的角部頂點,如圖1所示般,在從方形鋼管1的管軸方向垂直剖面之平板部101的短邊(H1<H2的情況,H1)之中心位置朝向鋼管內部、更具體的說是朝向相對向之短邊的中心位置畫設的直線上,以從方形鋼管中央部朝向長邊(H1<H2的情況,H2)方向偏移了1/2×|H2-H1| (亦即,邊長H2與邊長H1之差的一半)的點(偏移點)為起點,相對於上述之朝向相對向之短邊的中心位置畫設的直線,和形成在與偏移點所在的一側為相反側之平板部101的長邊成為45°的線與角部102外側的交點。 此外,該角部頂點也可以是,在從方形鋼管1的管軸方向垂直剖面之平板部101的長邊(H1<H2的情況,H2)之中心位置朝向相對向的長邊之中心位置畫設的直線上,以從方形鋼管中央部朝向短邊(H1<H2的情況,H1)方向偏移了1/2×|H2-H1|的點(偏移點)為起點,相對於上述之朝向相對向之長邊的中心位置畫設的直線,從方形鋼管1的管軸方向垂直剖面之平板部101的短邊(H1<H2的情況,H1)之中心位置朝向鋼管內部,和形成在偏移點所在的一側之平板部101的短邊成為45°的線與角部102外側之交點。 此外,當管軸方向垂直剖面視的形狀為正方形(大致正方形)的情況,角部頂點,是以鋼管1的中心軸為起點,和平板部101成為45°的線與角部102外側之交點。Here, as shown in FIG. 1 , the apex of the corner portion is such that the center position of the short side (H1) of the flat plate portion 101 in the cross section perpendicular to the pipe axis direction of the square steel pipe 1 faces the inside of the steel pipe. More specifically In other words, the straight line drawn toward the center of the opposite short side is offset by 1/2×|H2-H1| ( That is, the point (offset point) which is half of the difference between the side length H2 and the side length H1) is used as the starting point, and the straight line drawn with respect to the center position of the short side opposite to the above is formed at the offset point. The long side of the flat plate portion 101 on the opposite side is the intersection of the line at 45° and the outside of the corner portion 102 . In addition, the corner apex may be drawn from the center position of the long side (H2) of the flat plate portion 101 in the vertical cross section in the pipe axis direction of the square steel pipe 1 toward the center position of the opposite long side. On the straight line set, the starting point is the point (offset point) offset by 1/2×|H2-H1| in the direction from the center of the square steel pipe to the short side (in the case of H1<H2, H1), relative to the above A straight line drawn toward the center of the opposite long side is drawn from the center of the short side (H1) of the flat plate portion 101 of the vertical cross-section in the pipe axis direction of the square steel pipe 1 toward the inside of the steel pipe, and is formed at the center of the steel pipe. The short side of the flat plate portion 101 on the side where the offset point is located is the intersection of the 45° line and the outside of the corner portion 102 . In addition, when the shape of the vertical cross-sectional view in the pipe axis direction is square (substantially square), the vertex of the corner is the intersection of the line at 45° from the center axis of the steel pipe 1 and the flat plate 101 and the outside of the corner 102 .

剛冷成形後之鋼管,加工硬化的影響顯著,特別是相較於平板部,四個角的角部之加工硬化大規模進展。 在輥壓成形方形鋼管的情況,加工硬化的影響最大的是角部的內表面側,延性受損。經由基於感應加熱之弛力退火等的熱處理後之方形鋼管的組織,因為藉由回復將應力除去,其延性提高,加工硬化的影響大致消除。這時,當在距離角部頂點之內表面及外表面6mm±1mm之壁厚方向位置的均勻伸長率小於5%的情況,弛力退火不足,有可能在角部產生龜裂。因此,在距離角部頂點之內表面及外表面6mm±1mm之壁厚方向位置的均勻伸長率較佳為5%以上。更佳為10%以上。In the steel pipe just after cold forming, the influence of work hardening is remarkable, especially in the corners of the four corners, compared with the flat part, the work hardening progresses on a large scale. In the case of roll-formed square steel pipes, the influence of work hardening is greatest on the inner surface side of the corners, and the ductility is impaired. In the structure of the square steel pipe after heat treatment such as relaxation force annealing by induction heating, the stress is removed by recovery, the ductility is improved, and the influence of work hardening is almost eliminated. At this time, if the uniform elongation in the thickness direction of the inner surface and the outer surface at a distance of 6 mm ± 1 mm from the apex of the corner is less than 5%, the relaxation annealing is insufficient, and cracks may occur in the corner. Therefore, it is preferable that the uniform elongation at the position in the wall thickness direction at a distance of 6 mm±1 mm from the inner surface and the outer surface of the apex of the corner is 5% or more. More preferably, it is 10% or more.

上述均勻伸長率可如以下般測定,亦即,以拉張方向與管軸方向平行的方式從距離方形鋼管的頂點之內外表面6mm±1mm之壁厚方向的位置採取JIS5號抗拉試驗片,使用該試驗片依JIS Z 2241的規定來實施。The above-mentioned uniform elongation can be measured as follows, that is, a JIS No. 5 tensile test piece is taken from a position in the wall thickness direction of 6 mm ± 1 mm from the inner and outer surfaces of the apex of the square steel pipe so that the tensile direction is parallel to the pipe axis direction, The use of this test piece was carried out in accordance with the provisions of JIS Z 2241.

在本發明,藉由對特定的方形坯管進行退火熱處理,能使均勻伸長率成為5%以上,該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管的壁厚方向之加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。In the present invention, a specific heat treatment by annealing the blank square tube, the uniform elongation can be 5% or more, the annealing, the temperature is lower than the Ac 1 transformation point is heated, so that the thickness direction of the tube The heating temperature deviation was 50° C. or less, and the heating holding time of 500° C. or more was set to 100 sec or more.

此外,藉由將後述的熱處理對鋼管全體進行,可獲得在平板部101及角部102的各部位之機械特性大致均一的方形鋼管1。In addition, by subjecting the entire steel pipe to the heat treatment described later, a square steel pipe 1 having substantially uniform mechanical properties at each portion of the flat plate portion 101 and the corner portion 102 can be obtained.

在本發明,方形鋼管1的維氏硬度雖沒有特別的限定,但為了防止在熱處理後的矯正工序之矯正不足、過度的加工硬化,宜設為100~300HV。In the present invention, although the Vickers hardness of the square steel pipe 1 is not particularly limited, it is preferably set to 100 to 300 HV in order to prevent insufficient correction and excessive work hardening in the correction process after the heat treatment.

此外,本發明的方形鋼管1,熱處理前之角部頂點的維氏硬度比平板部的維氏硬度更高,因為在弛力退火後此影響仍存在,角部頂點的維氏硬度可比平板部101的維氏硬度更高。In addition, in the square steel pipe 1 of the present invention, the Vickers hardness of the apexes of the corners before heat treatment is higher than the Vickers hardness of the flat parts, because the influence still exists after the relaxation annealing, and the Vickers hardness of the apexes of the corners is higher than that of the flat parts. 101 has a higher Vickers hardness.

當在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、和在距離平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度之差((在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度)-(在距離平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度))小於5HV的情況,因矯正不足,無法讓材料的降伏點伸長率消失。 另一方面,若平均維氏硬度的差超過60HV,弛力退火不足,平板部和角部的機械特性變得不均一。因此,在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、和在距離平板部101之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度之差,設為5HV~60HV。較佳為10HV以上,更佳為15HV以上。此外,較佳為40HV以下,更佳為30HV以下。 在本發明,藉由對特定的方形坯管進行退火熱處理,更佳為控制弛力退火等的退火熱處理中之加熱溫度及退火熱處理時間,使上述平均維氏硬度之差成為5HV~60HV。該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。When the average Vickers hardness at a position in the wall thickness direction at a distance of 1 mm ± 0.1 mm from the inner surface of the apex of the corner, and at a position in the wall thickness direction at a distance of 1 mm ± 0.1 mm from the outer surface of the central part in the tube circumferential direction of the flat plate Difference in hardness ((average Vickers hardness at the wall thickness direction position 1 mm ± 0.1 mm from the inner surface of the corner apex) - (the wall at 1 mm ± 0.1 mm from the outer surface of the central part of the tube circumferential direction of the flat plate When the average Vickers hardness in the thickness direction is less than 5HV, the elongation at the yield point of the material cannot be eliminated due to insufficient correction. On the other hand, when the difference in average Vickers hardness exceeds 60HV, relaxation annealing is insufficient, and the mechanical properties of the flat plate portion and the corner portion become non-uniform. Therefore, the average Vickers hardness at a position in the thickness direction of 1 mm ± 0.1 mm from the inner surface of the apex of the corner portion and a position in the thickness direction of 1 mm ± 0.1 mm from the outer surface of the central portion in the tube circumferential direction of the flat plate portion 101 The difference in average Vickers hardness was set to 5HV to 60HV. 10HV or more is preferable, and 15HV or more is more preferable. In addition, it is preferably 40HV or less, more preferably 30HV or less. In the present invention, by performing annealing heat treatment on a specific square billet, it is more preferable to control the heating temperature and annealing heat treatment time in the annealing heat treatment such as relaxation annealing, so that the difference in the above-mentioned average Vickers hardness is 5HV to 60HV. The annealing heat treatment temperature is lower than the Ac 1 transformation point is heated, the heating temperature of the pipe wall thickness direction of the deviation becomes less 50 ℃, and the heating above 500 ℃ retention time than 100sec.

作為維氏硬度,是依顯微維氏硬度試驗(JIS Z2244:2009)的規定,測定在距離四個角之角部頂點的內表面1mm±0.1mm的壁厚方向位置、及在距離平板部101之管周方向中央部的外表面1mm±0.1mm之壁厚方向的位置之維氏硬度。將試驗力設為9.8N來測定維氏硬度。As Vickers hardness, according to the micro Vickers hardness test (JIS Z2244:2009), the position in the wall thickness direction at a distance of 1 mm ± 0.1 mm from the inner surface of the corner vertex of the four corners, and at a distance from the flat plate portion were measured. The Vickers hardness of the outer surface of the central part in the circumferential direction of the pipe of 101 at a position of 1 mm ± 0.1 mm in the wall thickness direction. The Vickers hardness was measured with a test force of 9.8 N.

本發明之方形鋼管1的成分組成,沒有特別的限制,較佳為具有以下的成分組成,以質量%計,係含有C:0.07~0.20%、Si:小於0.4%、Mn:0.3~2.0%、P:0.030%以下、S:0.015%以下、Al:0.01~0.06%、N:0.006%以下,剩餘部分為Fe及不可避免的雜質所構成。以下說明各成分的限定理由。以下,在各成分的說明中,除非另有說明,質量%是用%表示。The composition of the square steel pipe 1 of the present invention is not particularly limited, but preferably has the following composition, in terms of mass %, C: 0.07-0.20%, Si: less than 0.4%, Mn: 0.3-2.0% , P: 0.030% or less, S: 0.015% or less, Al: 0.01 to 0.06%, N: 0.006% or less, and the remainder is composed of Fe and inevitable impurities. The reason for the limitation of each component will be described below. Hereinafter, in the description of each component, unless otherwise specified, mass % is represented by %.

C:0.07~0.20% C是藉由固溶強化讓鋼的強度增加,且有助於第二相中的一個、即波來鐵的形成。為了確保所期望的抗拉特性及韌性,進而確保所期望的鋼組織,C含量較佳為0.07%以上。另一方面,若C含量超過0.20%,在方形鋼管熔接時(例如,將方形鋼管彼此熔接時)會生成麻田散鐵組織,而有成為熔接裂痕的原因的疑慮。因此,C含量較佳為0.07~0.20%的範圍。C含量的下限更佳為0.09%,上限更佳為0.18%。C: 0.07~0.20% C increases the strength of the steel by solid solution strengthening, and contributes to the formation of one of the second phases, that is, bleed iron. The C content is preferably 0.07% or more in order to secure the desired tensile properties and toughness, and further secure the desired steel structure. On the other hand, when the C content exceeds 0.20%, a mated iron structure is formed when square steel pipes are welded (for example, when square steel pipes are welded to each other), which may cause welding cracks. Therefore, the C content is preferably in the range of 0.07 to 0.20%. The lower limit of the C content is more preferably 0.09%, and the upper limit is more preferably 0.18%.

Si:小於0.4% Si是藉由固溶強化而有助於鋼的強度增加之元素,為了確保所期望的鋼強度,可因應必要而含有。為了獲得這樣的效果,Si含量較佳為超過0.01%。但若Si含量超過0.4%以上,在鋼表面容易形成稱為紅銹之鐵橄欖石(fayalite),使表面的外觀性狀變差的情況增多。因此,在含有Si的情況,Si含量較佳為小於0.4%。又在沒有刻意添加Si的情況,Si是作為不可避免的雜質,其含量為0.01%以下。Si: less than 0.4% Si is an element that contributes to an increase in the strength of the steel by solid solution strengthening, and may be contained as necessary in order to secure the desired strength of the steel. In order to obtain such an effect, the Si content is preferably more than 0.01%. However, when the Si content exceeds 0.4% or more, fayalite called red rust tends to form on the steel surface, and the appearance of the surface is often deteriorated. Therefore, when Si is contained, the Si content is preferably less than 0.4%. When Si is not intentionally added, Si is an unavoidable impurity, and its content is 0.01% or less.

Mn:0.3~2.0% Mn是藉由固溶強化讓鋼板強度增加的元素,為了確保所期望的鋼板強度,較佳為含有0.3%以上。若Mn含量小於0.3%,會導致肥粒鐵變態起始溫度的上升,容易使組織過度地粗大化。另一方面,若Mn含量超過2.0%,中心偏析部的硬度會上升,在使用了方形鋼管之柱子的接頭熔接、與隔板之熔接時等,會有成為裂痕的原因之疑慮。因此,Mn含量較佳為0.3~2.0%。Mn含量的上限更佳為1.6%,上限特佳為1.4%。Mn: 0.3~2.0% Mn is an element that increases the strength of the steel sheet by solid solution strengthening, and is preferably contained in an amount of 0.3% or more in order to secure the desired strength of the steel sheet. If the content of Mn is less than 0.3%, it will lead to the rise of the initial temperature of the metamorphosis of the fertilized iron, and it is easy to make the tissue excessively coarse. On the other hand, if the Mn content exceeds 2.0%, the hardness of the central segregation part increases, and there is a possibility that cracks may be caused in the joint welding of the column using the square steel pipe or the welding with the separator. Therefore, the Mn content is preferably 0.3 to 2.0%. The upper limit of the Mn content is more preferably 1.6%, and particularly preferably 1.4%.

P:0.030%以下 P是在肥粒鐵粒界偏析而具有讓韌性降低的作用之元素,在本發明,較佳為是作為雜質而讓其儘量減少。 然而,過度的減少會導致精煉成本的高漲,因此P含量較佳為0.002%以上。又P含量可容許到0.030%為止。因此,P含量較佳為0.030%以下。P含量更佳為0.025%以下。P: 0.030% or less P is an element which segregates in the iron grain boundary of fertilizer grains and has the effect of reducing toughness, and in the present invention, it is preferable to reduce it as much as possible as an impurity. However, excessive reduction leads to an increase in refining cost, so the P content is preferably 0.002% or more. And P content can be tolerated up to 0.030%. Therefore, the P content is preferably 0.030% or less. The P content is more preferably 0.025% or less.

S:0.015%以下 S是在鋼中以硫化物的形式存在,如果在本發明的組成範圍內,主要是以MnS的形式存在。MnS,在熱軋工序被變薄拉伸,會對延性、韌性帶來不良影響,因此在本發明較佳為儘量讓MnS減少。然而,過度的減少會導致精煉成本的高漲,因此S含量較佳為0.0002%以上。又S含量可容許到0.015%為止。因此,S含量較佳為0.015%以下。S含量更佳為0.010%以下。S: 0.015% or less S exists in the form of sulfide in steel, and if within the composition range of the present invention, it mainly exists in the form of MnS. MnS is thinned and stretched in the hot rolling process, and adversely affects ductility and toughness. Therefore, in the present invention, it is preferable to reduce MnS as much as possible. However, excessive reduction leads to an increase in refining cost, so the S content is preferably 0.0002% or more. And S content can be allowed to 0.015% so far. Therefore, the S content is preferably 0.015% or less. The S content is more preferably 0.010% or less.

Al:0.01~0.06% Al是具有作為脫氧劑的作用,且具有以AlN的形式將N固定的作用之元素。為了獲得這樣的效果,Al含量必須為0.01%以上。若Al含量小於0.01%,在Si無添加的情況造成脫氧力不足,使氧化物系夾雜物增加,而使鋼的清淨度降低。另一方面,若Al含量超過0.06%,固溶Al量會增加,在方形鋼管之長度方向熔接時(方形鋼管製造時之熔接時),特別是在大氣中進行熔接的情況,在熔接部讓氧化物形成的危險性變高,會使方形鋼管之熔接部的韌性降低。因此,Al含量較佳為0.01~0.06%。Al含量更佳為,下限0.02%,上限0.05%。Al: 0.01~0.06% Al is an element which functions as a deoxidizer and has a function of fixing N in the form of AlN. In order to obtain such an effect, the Al content must be 0.01% or more. If the Al content is less than 0.01%, the deoxidation power is insufficient in the case where no Si is added, the oxide-based inclusions increase, and the cleanliness of the steel decreases. On the other hand, if the Al content exceeds 0.06%, the amount of solid solution Al increases, and when welding a square steel pipe in the longitudinal direction (when welding a square steel pipe), especially in the case of welding in the atmosphere, let the welding The risk of oxide formation increases, which reduces the toughness of the welded part of the square steel pipe. Therefore, the Al content is preferably 0.01 to 0.06%. The Al content is more preferably, the lower limit is 0.02%, and the upper limit is 0.05%.

N:0.006%以下 N是將錯位運動強固地固定住,而具有讓韌性降低的作用。在本發明,N較佳為是作為雜質而儘量減少,可容許到0.006%為止。因此,N含量較佳為0.006%以下。N含量更佳為0.005%以下。N: 0.006% or less N has the effect of firmly fixing the dislocation motion and reducing the toughness. In the present invention, N is preferably as small as possible as an impurity, and can be tolerated up to 0.006%. Therefore, the N content is preferably 0.006% or less. The N content is more preferably 0.005% or less.

上述以外的剩餘部分為Fe及不可避免的雜質。上述成分是本發明之鋼材之基本的成分組成,除此外,可進一步含有:選自Nb:0.005~0.150%、Ti:0.005~ 0.150%、V:0.005~0.150%以下當中之1種或2種以上。The remainder other than the above is Fe and inevitable impurities. The above-mentioned components are the basic components of the steel material of the present invention, and in addition, may further contain: one or two kinds selected from the group consisting of Nb: 0.005-0.150%, Ti: 0.005-0.150%, and V: 0.005-0.150% or less above.

選自Nb:0.005~0.150%、Ti:0.005~0.150%、V:0.005%~0.150%當中之1種或2種以上 Nb、Ti、V都是在鋼中形成微細的碳化物、氮化物,透過析出強化而有助於鋼的強度提高之元素,可因應必要而含有。為了獲得這樣的效果,較佳為含有Nb:0.005%以上、Ti:0.005%以上、V:0.005%以上。另一方面,若過度的含有,會導致降伏比的上升及韌性的降低。因此,當含有Nb、Ti、V的情況,是設定成Nb:0.005~0.150%、Ti:0.005~0.150%、V:0.005~0.150%。較佳為Nb:0.008%以上、Ti:0.008%以上、V:0.008%以上。此外,較佳為Nb:0.10%以下、Ti:0.10%以下、V:0.10%以下。One or more selected from Nb: 0.005~0.150%, Ti: 0.005~0.150%, V: 0.005%~0.150% Nb, Ti, and V are elements that form fine carbides and nitrides in steel and contribute to the improvement of the strength of steel through precipitation strengthening, and may be contained as necessary. In order to obtain such an effect, it is preferable to contain Nb: 0.005% or more, Ti: 0.005% or more, and V: 0.005% or more. On the other hand, if it contains excessively, it will cause the rise of a yield ratio and the fall of toughness. Therefore, when Nb, Ti, and V are contained, Nb: 0.005 to 0.150%, Ti: 0.005 to 0.150%, and V: 0.005 to 0.150% are set. Preferably, Nb: 0.008% or more, Ti: 0.008% or more, and V: 0.008% or more. Further, Nb: 0.10% or less, Ti: 0.10% or less, and V: 0.10% or less are preferable.

除了上述成分以外,可進一步含有:選自Cr:0.01~1.0%、Mo:0.01~1.0%、Cu:0.01~0.50%、Ni:0.01~0.30%、Ca:0.0005~0.010%、B:0.0003~0.010%當中之1種或2種以上。In addition to the above components, it may further contain: Cr: 0.01-1.0%, Mo: 0.01-1.0%, Cu: 0.01-0.50%, Ni: 0.01-0.30%, Ca: 0.0005-0.010%, B: 0.0003- One or more of 0.010%.

選自Cr:0.01~1.0%、Mo:0.01~1.0%、Cu:0.01~0.50%、Ni:0.01~0.30%、Ca:0.0005~0.010%、B:0.0003~0.010%當中之1種或2種以上 Cr、Mo、Cu、Ni是藉由固溶強化讓鋼的強度上升的元素,又都能將鋼之可硬化性(hardenability)提高,是有助於沃斯田鐵穩定化的元素,因此是有助於硬質的麻田散鐵及沃斯田鐵的形成之元素,可因應必要而含有。 為了獲得這樣的效果,較佳為含有Cr:0.01%以上、Mo:0.01%以上、Cu:0.01%以上、Ni:0.01%以上。另一方面,若過度的含有,會導致韌性的降低及熔接性的惡化。因此,在含有Cr、Mo、Cu、Ni的情況,是設定成Cr:0.01~1.0%、Mo:0.01~1.0%、Cu:0.01~0.50%、Ni:0.01~0.30%。較佳為Cr:0.1%以上、Mo:0.1%以上、Cu:0.1%以上、Ni:0.1%以上。此外,較佳為Cr:0.5%以下、Mo:0.5%以下、Cu:0.40%以下、Ni:0.20%以下。One or two kinds selected from Cr: 0.01~1.0%, Mo: 0.01~1.0%, Cu: 0.01~0.50%, Ni: 0.01~0.30%, Ca: 0.0005~0.010%, B: 0.0003~0.010% above Cr, Mo, Cu, and Ni are elements that increase the strength of steel by solid solution strengthening, and can also improve the hardenability of steel, and are elements that contribute to the stabilization of iron in the Worcestershire. Elements that contribute to the formation of hard Matian iron and Vostian iron can be contained as necessary. In order to obtain such an effect, it is preferable to contain Cr: 0.01% or more, Mo: 0.01% or more, Cu: 0.01% or more, and Ni: 0.01% or more. On the other hand, if it contains excessively, it will lead to the fall of toughness and the deterioration of weldability. Therefore, when Cr, Mo, Cu, and Ni are contained, Cr: 0.01 to 1.0%, Mo: 0.01 to 1.0%, Cu: 0.01 to 0.50%, and Ni: 0.01 to 0.30%. Preferably, Cr: 0.1% or more, Mo: 0.1% or more, Cu: 0.1% or more, and Ni: 0.1% or more. Further, Cr: 0.5% or less, Mo: 0.5% or less, Cu: 0.40% or less, and Ni: 0.20% or less are preferable.

Ca是將在熱軋工序被變薄拉伸之MnS等的硫化物球狀化而有助於鋼的韌性提高之元素,可因應必要而含有。為了獲得這樣的效果,Ca含量較佳為0.0005%以上。然而,若Ca含量超過0.010%,會有在鋼中形成Ca氧化物團簇(cluster)而使韌性惡化的情況。因此,在含有Ca的情況,Ca含量設為0.0005~0.010%。較佳為,Ca含量0.001%以上。此外,較佳為,Ca含量0.0050%以下。Ca is an element which contributes to the improvement of toughness of steel by spheroidizing sulfides such as MnS thinned and stretched in the hot rolling process, and may be contained as necessary. In order to obtain such an effect, the Ca content is preferably 0.0005% or more. However, when the Ca content exceeds 0.010%, a Ca oxide cluster may be formed in the steel, thereby deteriorating the toughness. Therefore, when Ca is contained, the Ca content is set to 0.0005 to 0.010%. Preferably, the Ca content is 0.001% or more. Moreover, it is preferable that the Ca content is 0.0050% or less.

B是讓肥粒鐵變態起始溫度降低而有助於組織微細化的元素。為了獲得這樣的效果,B含量較佳為0.0003%以上。然而,若B含量超過0.010%,降伏比會上升。因此,在含有B的情況,B含量設為0.0003%~0.010%。較佳為,B含量0.0005%以上。此外較佳為,B含量0.0050%以下。B is an element that reduces the temperature at which the metamorphosis of ferrite begins and contributes to the refinement of the tissue. In order to obtain such an effect, the B content is preferably 0.0003% or more. However, if the B content exceeds 0.010%, the yield ratio increases. Therefore, when B is contained, the B content is set to 0.0003% to 0.010%. Preferably, the B content is 0.0005% or more. Moreover, it is preferable that the B content is 0.0050% or less.

此外,在具有上述成分組成時,為了確保熔接性,較佳為(1)式所定義之Ceq為0.15%~0.50%,以及(2)式所定義之Pcm為0.30%以下。其中,(1)式及(2)式中之各種元素的成分組成都是質量%。In addition, when it has the above-mentioned composition, in order to ensure the weldability, it is preferable that Ceq defined by the formula (1) is 0.15% to 0.50%, and Pcm defined by the formula (2) is preferably 0.30% or less. The composition of each element in the formula (1) and the formula (2) is all mass %.

Figure 02_image001
在此,式(1)中,C、Mn、Si、Ni、Cr、Mo、V表示各元素的含量(質量%)。(其中,不包含的元素為0(零)%。)
Figure 02_image003
在此,式(2)中,C、Si、Mn、Cu、Ni、Cr、Mo、V、B表示各元素的含量(質量%)。(其中,不包含的元素為0(零)%。) (1)式中的Ceq為碳當量,成為熔接部及熱影響部之硬度的指標。若Ceq小於0.15%,有可能無法獲得作為建築結構物之柱材所需的強度。此外,若Ceq大於0.50%,會使熔接部及熱影響部過度硬化,而使周剖面強度的偏差變大。因此,Ceq較佳為0.15%~0.50%。
Figure 02_image001
Here, in Formula (1), C, Mn, Si, Ni, Cr, Mo, and V represent the content (mass %) of each element. (The elements not included are 0 (zero)%.)
Figure 02_image003
Here, in Formula (2), C, Si, Mn, Cu, Ni, Cr, Mo, V, and B represent contents (mass %) of each element. (The element not included is 0 (zero)%.) (1) Ceq in the formula is a carbon equivalent, and is an index of the hardness of the welded part and the heat-affected part. If Ceq is less than 0.15%, there is a possibility that the strength required as a column material of a building structure cannot be obtained. In addition, when Ceq exceeds 0.50%, the welded portion and the heat-affected zone are excessively hardened, and the variation in circumferential cross-sectional strength increases. Therefore, Ceq is preferably 0.15% to 0.50%.

(2)式中的Pcm為熔接裂痕敏感度,若Pcm大於0.30%,在熔接部及熱影響部容易引發低溫裂痕。因此在本發明,Pcm較佳為0.30%以下,特佳為0.25%以下。(2) Pcm in the formula is the sensitivity of welding cracks. If Pcm is greater than 0.30%, low-temperature cracks are likely to be caused in the welded part and the heat-affected part. Therefore, in the present invention, Pcm is preferably 0.30% or less, particularly preferably 0.25% or less.

<方形鋼管之製造方法> 接下來說明本發明的方形鋼管1之製造方法。本發明的方形鋼管1之製造方法,是對藉由冷成形而從鋼板精加工成方形之方形坯管進行退火熱處理,該退火熱處理,是以低於Ac1 變態點的溫度進行加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。 又在獲得上述的鋼板時,為了使最終獲得之方形鋼管的內外表面上所形成之氧化皮的厚度成為1μm以上,是調整在熱軋之精軋後將高溫的坯板暴露於大氣的時間。 具體而言較佳為,在熱軋的精軋後,將表面溫度900℃以下的坯板暴露於大氣5~400sec。然後,將所獲得的鋼板藉由冷成形而精加工成方形,藉此獲得方形坯管。<The manufacturing method of the square steel pipe> Next, the manufacturing method of the square steel pipe 1 of this invention is demonstrated. Square steel pipe of the present invention is a method for manufacturing, and is finished by cold forming from a blank sheet into a square of a square pipe annealing heat treatment of the annealing, the temperature is lower than the Ac 1 transformation point of the heating of the tube The heating temperature deviation in the thickness direction is 50° C. or less, and the heating holding time of 500° C. or more is 100 sec or more. In order to obtain the above-mentioned steel sheet, in order to make the thickness of the scale formed on the inner and outer surfaces of the square steel pipe finally obtained to be 1 μm or more, the time for exposing the high temperature slab to the atmosphere after hot rolling and finish rolling is adjusted. Specifically, it is preferable to expose the slab having a surface temperature of 900° C. or lower to the atmosphere for 5 to 400 sec after the finish rolling of the hot rolling. Then, the obtained steel sheet is finished into a square shape by cold forming, thereby obtaining a square billet.

在此說明,用於獲得上述方形坯管的方法。圖3係顯示用於獲得方形坯管之電阻熔接鋼管之製造設備的一例之示意圖。如圖3所示般,將捲繞成鋼卷(coil)之鋼帶(以下也稱為「鋼板」)4放出並藉由矯平機5進行矯正,藉由複數個輥子所構成之排輥群6進行中間成形而成為開口管之後,藉由複數個輥子所構成之精整輥群7進行精加工成形。上述開口管,可藉由冷輥壓成形而成為圓筒狀。 在精加工成形之後,一邊藉由擠壓輥(squeeze roll)8壓接一邊將在鋼帶4的周方向對接部藉由熔接機9進行電阻熔接而成為電阻熔接鋼管10。又在本發明,電阻熔接鋼管10的製造設備並不限定於圖3般的造管工序。此外,在上述的電阻熔接,對接部被加熱而熔融,被壓接而凝固,藉此完成接合。Here, a method for obtaining the above-mentioned square billet will be described. FIG. 3 is a schematic diagram showing an example of a manufacturing facility for electric resistance welded steel pipes for obtaining square billets. As shown in FIG. 3, a steel strip (hereinafter also referred to as a "steel plate") 4 wound into a coil is unwound and straightened by a leveler 5, and a row of rolls composed of a plurality of rolls is used. After the group 6 is intermediately formed into an open tube, the finish forming is performed by a finishing roll group 7 composed of a plurality of rollers. The above-mentioned open pipe can be formed into a cylindrical shape by cold roll forming. After finishing forming, the butted portions in the circumferential direction of the steel strip 4 are resistance-welded by a welding machine 9 while being crimped by a squeeze roll 8 to form a resistance-welded steel pipe 10 . Moreover, in this invention, the manufacturing facility of the electric resistance welding steel pipe 10 is not limited to the pipe making process like FIG. 3. FIG. In addition, in the above-mentioned resistance welding, the abutting portion is heated and melted, and is crimped and solidified, thereby completing the joining.

在之後的工序,雖參照圖4等而在之後也會敘述,在電阻熔接後的定徑工序,為了滿足本發明所需的真圓度及管軸方向的殘留應力,較佳為以使鋼管周長減少合計0.30%以上的比例的方式將鋼管縮徑。 另一方面,當鋼管周長以合計超過5.0%的比例減少的方式進行縮徑的情況,在通過輥子時之管軸方向的彎曲量變大,反而有可能造成縮徑後之管軸方向的殘留應力上升。因此較佳為,以使縮徑後的鋼管周長相對於縮徑前的鋼管周長減少0.30%~5.0%的比例的方式進行縮徑。The subsequent steps will be described later with reference to FIG. 4 and the like. In the sizing step after resistance welding, in order to satisfy the roundness and residual stress in the pipe axis direction required by the present invention, it is preferable to make the steel pipe The diameter of the steel pipe is reduced so that the perimeter is reduced by a ratio of 0.30% or more in total. On the other hand, if the circumference of the steel pipe is reduced by a ratio exceeding 5.0% in total, the amount of bending in the pipe axis direction when passing through the rollers increases, which may cause residues in the pipe axis direction after the diameter reduction. Stress rises. Therefore, it is preferable to reduce the diameter so that the circumference of the steel pipe after the diameter reduction is reduced by a ratio of 0.30% to 5.0% with respect to the circumference of the steel pipe before the diameter reduction.

又在定徑工序,為了將通過輥子時之管軸方向的彎曲量極力減小而抑制管軸方向之殘留應力的產生,較佳為進行基於複數機座(stand)之多階段的縮徑,各機座之縮徑較佳為以使鋼管周長減少1.0%以下的比例的方式來進行。In the sizing process, in order to minimize the amount of bending in the tube axis direction when passing through the rollers and suppress the generation of residual stress in the tube axis direction, it is preferable to perform a multi-stage diameter reduction based on a plurality of stands, The diameter reduction of each stand is preferably performed so as to reduce the circumference of the steel pipe by a ratio of 1.0% or less.

方形鋼管(方形坯管)是否是從電阻熔接鋼管製得可藉由以下方式判斷,亦即,將方形鋼管(方形坯管)與管軸方向垂直地切斷,將包含熔接部之切斷面研磨後用硝太蝕劑(nital)腐蝕,利用光學顯微鏡觀察。只要在熔接部的板厚中央部之熔融凝固部之管周方向寬度為1mm以下,就是從電阻熔接鋼管製得。Whether the square steel pipe (square billet) is made from resistance welded steel pipe can be determined by cutting the square steel pipe (square billet) perpendicular to the pipe axis direction, and cutting the cut surface including the welded part. After grinding, it was etched with a nitrate and observed with an optical microscope. As long as the width in the pipe circumferential direction of the molten and solidified part in the central part of the plate thickness of the welded part is 1 mm or less, it is produced from a resistance welded steel pipe.

圖4係顯示從電阻熔接鋼管成形為方形坯管的過程之示意圖。 如圖4所示般,電阻熔接鋼管10,是藉由複數個輥子所構成之定徑輥群(定徑機座)11維持圓筒形狀而進行縮徑之後,藉由複數個輥子所構成之方形成形輥群(方形成形機座)12依序成形為R1、R2、R3般的形狀,而成為方形坯管。又定徑輥群11及方形成形輥群12的機座數沒有特別的限定。此外,定徑輥群11或方形成形輥群12的孔型(caliber)曲率較佳為1條件。Figure 4 is a schematic diagram showing the process of forming a square billet tube from an electric resistance welded steel tube. As shown in FIG. 4 , the electric resistance welded steel pipe 10 is formed by a plurality of rollers after the diameter is reduced by maintaining a cylindrical shape by a sizing roller group (sizing stand) 11 composed of a plurality of rollers. The square forming roll group (square forming stand) 12 is sequentially formed into a shape like R1, R2, and R3, and becomes a square billet. In addition, the number of stands of the sizing roll group 11 and the square forming roll group 12 is not particularly limited. Further, the caliber curvature of the sizing roll group 11 or the square forming roll group 12 is preferably one condition.

圖5係顯示用於從上述方形坯管製造方形鋼管的設備之一例的示意圖。在圖5所示的例子,是在定徑工序之後,將被切斷成既定長度後的方形坯管在搬運台2上以既定的速度沿長度方向搬運。這時,工作線圈3是固定的,藉由搬運台送出之方形鋼管1是一邊通過工作線圈中一邊被加熱。Fig. 5 is a schematic diagram showing an example of an apparatus for producing a square steel pipe from the above-mentioned square billet. In the example shown in FIG. 5 , after the sizing process, the square billet tube cut into a predetermined length is conveyed on the conveying table 2 in the longitudinal direction at a predetermined speed. At this time, the working coil 3 is fixed, and the square steel pipe 1 sent out by the conveying table is heated while passing through the working coil.

如前述般,在本發明,是對藉由冷成形而從鋼板精加工成方形後之方形坯管進行退火熱處理,該退火熱處理是以低於Ac1 變態點的溫度進行加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。As aforesaid, in the present invention, is the square of the tube blank by cold-forming the steel sheet into a square from the finished annealing heat treatment, the annealing temperature is lower than the Ac 1 transformation point is heated, so that the wall of the tube The heating temperature deviation in the thickness direction is 50° C. or lower, and the heating holding time of 500° C. or higher is 100 sec or longer.

在上述退火熱處理,為了讓藉由冷成形所蓄積的應力釋放,是在弛力退火的溫度區進行熱處理。當加熱到Ac1 變態點以上的情況,鋼管的組織成為二相組織,存在韌性惡化的問題。此外,管之內外表面之氧化皮的厚度會超過20μm。因此,本發明的退火熱處理,是以低於Ac1 變態點的溫度進行加熱。In the above-mentioned annealing heat treatment, in order to release the stress accumulated by the cold forming, the heat treatment is performed in the temperature range of the relaxation annealing. When heated above the Ac 1 transformation point, the structure of the steel pipe becomes a two-phase structure, and there is a problem that the toughness deteriorates. In addition, the thickness of the oxide scale on the inner and outer surfaces of the tube may exceed 20 μm. Therefore, in the annealing heat treatment of the present invention, heating is performed at a temperature lower than the transformation point of Ac 1 .

此外,在上述退火熱處理,因為是從鋼管外面進行感應加熱等的加熱,在加熱時之鋼管的內外面會發生溫度偏差。在利用低於Ac1 變態點的加熱進行弛力退火的情況,加熱溫度越低溫,迄將應力完全除去為止需要更長的時間。 在這樣的情況,在加熱溫度容易變得低溫之內面側,應力釋放的進展度會遲延,而發生在管之壁厚方向機械特性容易變得不均一的問題。針對這樣的外面及內面之加熱溫度之溫度偏差的問題,只要管之壁厚方向的加熱溫度偏差為50℃以下,就能獲得在管之壁厚方向均一的機械特性。因此,在本發明的退火熱處理,是使管之壁厚方向的加熱溫度偏差成為50℃以下。較佳為30℃以下,更佳為10℃以下。In addition, in the above-mentioned annealing heat treatment, since the heating such as induction heating is performed from the outside of the steel pipe, temperature deviation occurs between the inside and outside of the steel pipe during heating. In the case of using a heating below the Ac 1 transformation point is the force relaxation annealing, the heating temperature is low, the stress until it takes longer to completely remove. In such a case, on the inner surface side where the heating temperature tends to be low, the progress of stress release is delayed, and the problem occurs that the mechanical properties tend to become non-uniform in the thickness direction of the tube. In order to solve the problem of temperature deviation between the heating temperature of the outer surface and the inner surface, as long as the heating temperature deviation in the thickness direction of the tube is 50°C or less, uniform mechanical properties in the thickness direction of the tube can be obtained. Therefore, in the annealing heat treatment of the present invention, the variation in the heating temperature in the thickness direction of the tube is set to 50°C or lower. Preferably it is 30 degrees C or less, More preferably, it is 10 degrees C or less.

此外,基於退火熱處理之加熱溫度,較佳為500℃~700℃。在低於500℃進行熱處理的情況,迄將應力完全除去為止需耗費長時間。Further, based on the heating temperature of the annealing heat treatment, it is preferably 500°C to 700°C. When heat treatment is performed below 500°C, it takes a long time until the stress is completely removed.

在500℃以上進行弛力退火的情況,為了將應力除去,較佳為確保100sec以上的加熱保持時間。在利用感應加熱將管加熱之後進行自然冷卻的情況,在管的內外面之表面的冷卻速度為約0.5℃/sec左右。因此,為了在加熱後確保100sec以上之500℃以上的加熱保持時間,在退火熱處理之加熱溫度的下限較佳為550℃(=500℃+0.5℃/sec×100sec)。 基於退火熱處理之熱處理的溫度,較佳為550℃~700℃,更佳為600℃以上。又更佳為650℃以下。When the relaxation annealing is performed at 500° C. or higher, it is preferable to ensure a heating holding time of 100 sec or longer in order to remove stress. When the pipe is heated by induction heating and then naturally cooled, the cooling rate on the inner and outer surfaces of the pipe is about 0.5°C/sec. Therefore, the lower limit of the heating temperature in the annealing heat treatment is preferably 550°C (=500°C+0.5°C/sec×100sec) in order to secure a heating holding time of 100sec or more and 500°C or more after heating. The temperature of the heat treatment based on the annealing heat treatment is preferably 550°C to 700°C, and more preferably 600°C or higher. Still more preferably, it is 650°C or lower.

在上述退火熱處理的加熱,較佳為感應加熱,可使用感應加熱裝置來進行。The heating in the above-mentioned annealing heat treatment is preferably induction heating, and can be performed using an induction heating apparatus.

在上述感應加熱,當頻率低於100Hz的情況,電流的穿透深度變得過大,集膚效應變小,因此有可能使加熱集中部的加熱溫度降低。結果,因為從被加熱的高溫部往鋼管的內面側之熱傳導變小,管整體的加熱效率惡化,設備變得大型化。另一方面,當頻率超過1000Hz的情況,因為集膚效應變大,有可能使管的外表面和內表面之加熱溫度的溫度偏差變大。因此,感應加熱的頻率較佳為設定成100Hz~1000Hz。感應加熱的頻率更佳為150Hz以上。又感應加熱的頻率更佳為500Hz以下,特佳為300Hz以下。 又上述集膚效應是指以下的現象。 首先,藉由高頻電流的磁場在被加熱體(鋼管)的表面產生將磁場抵消的電流(渦電流)。藉由該渦電流,利用電阻將被加熱體加熱,且越靠近上述表面則該加熱越集中。此現象稱為集膚效應。In the above-mentioned induction heating, when the frequency is lower than 100 Hz, the penetration depth of the current becomes too large and the skin effect becomes small, so that the heating temperature of the heating concentrated part may be lowered. As a result, since the heat conduction from the heated high temperature portion to the inner surface side of the steel pipe is reduced, the heating efficiency of the entire pipe is deteriorated, and the equipment is increased in size. On the other hand, when the frequency exceeds 1000 Hz, since the skin effect becomes large, the temperature deviation between the heating temperature of the outer surface and the inner surface of the tube may become large. Therefore, the frequency of induction heating is preferably set to 100 Hz to 1000 Hz. The frequency of induction heating is more preferably 150 Hz or more. Further, the frequency of the induction heating is more preferably 500 Hz or less, and particularly preferably 300 Hz or less. The above-mentioned skin effect refers to the following phenomenon. First, a current (eddy current) that cancels the magnetic field is generated on the surface of the object to be heated (steel pipe) by the magnetic field of the high-frequency current. The object to be heated is heated by the resistance by the eddy current, and the heating becomes more concentrated as it gets closer to the surface. This phenomenon is called the skin effect.

此外,在感應加熱,關於方形坯管的搬運速度並沒有特別的限定,基於製造效率及剖面的加熱溫度均一化之觀點,較佳為0.2~4m/min。再者,在感應加熱裝置之電功率並沒有特別的限定,為了確保所期望的搬運速度,較佳為3~12MW。In addition, in the induction heating, the conveyance speed of the square billet tube is not particularly limited, but from the viewpoint of the production efficiency and the uniform heating temperature of the cross section, it is preferably 0.2 to 4 m/min. Furthermore, the electric power of the induction heating device is not particularly limited, but is preferably 3 to 12 MW in order to ensure a desired conveyance speed.

作為前述鋼管的溫度管理方法,關於管外表面溫度,是利用輻射溫度計進行測定,又關於管內表面及壁厚內部的溫度,可藉由基於根據熱解析之2維模型的溫度計算來計算鋼管全周之壁厚方向的溫度分布,並依此方法進行管理。As the above-mentioned temperature management method for steel pipes, the temperature of the outer surface of the pipe is measured with a radiation thermometer, and the temperature of the inner surface of the pipe and the inside of the wall thickness can be calculated by temperature calculation based on a two-dimensional model based on thermal analysis. The temperature distribution in the wall thickness direction of the whole circumference is managed according to this method.

對於基於前述的感應加熱等之退火熱處理後的方形鋼管,可再度經過定徑工序及/或矯正工序。這些工序是用於讓在對熱處理後的鋼管母材施加拉張變形時所產生的降伏點伸長率消失,只要能在管全周賦予0.5~3%的應變即可,並不限定於此。The square steel pipe after the annealing heat treatment by induction heating or the like described above may go through the sizing process and/or the straightening process again. These steps are for eliminating the elongation at the yield point that occurs when tensile deformation is applied to the heat-treated steel pipe base material, and it is not limited as long as a strain of 0.5 to 3% can be imparted to the entire circumference of the pipe.

<建築結構物> 圖6係顯示本發明的建築結構物之一例的示意圖。<Building structure> FIG. 6 is a schematic diagram showing an example of the building structure of the present invention.

本發明的建築結構物,是使用前述本發明的方形鋼管1作為柱材。 符號13、14、15、16依序表示隔板、大樑、小樑、柱子。 本發明的方形鋼管,如前述般,平板部的機械特性優異,可充分確保形成於管的內外表面之氧化皮的功能,進而在角部,可充分確保韌性並抑制加工硬化。因此,使用該方形鋼管作為柱材之本發明的建築結構物可發揮優異的耐震性能。 實施例The building structure of the present invention uses the aforementioned square steel pipe 1 of the present invention as a column material. Reference numerals 13, 14, 15, and 16 represent a partition, a girder, a trabecular, and a column in this order. The square steel pipe of the present invention, as described above, has excellent mechanical properties at the flat plate portion, can sufficiently secure the function of the scale formed on the inner and outer surfaces of the pipe, and can sufficiently secure toughness and suppress work hardening at the corner portions. Therefore, the building structure of the present invention using this square steel pipe as a column material exhibits excellent seismic performance. Example

以下,根據實施例,對本發明做進一步的說明。Hereinafter, the present invention will be further described according to the embodiments.

將具有表1所示的成分組成之熱軋鋼板,藉由排輥群及精整輥群連續成形為橢圓形剖面的開口管,接著將開口管之相對向的端面藉由高頻感應加熱或高頻電阻加熱來加熱到熔點以上,藉由擠壓輥進行壓接而獲得電阻熔接鋼管。又為了使最終獲得之方形鋼管的內外表面上所形成之氧化皮的厚度成為1μm以上,是調整在熱軋的精軋後將高溫的坯板暴露於大氣的時間,具體而言,在熱軋的精軋後,將表面溫度900℃以下之坯板暴露於大氣的時間為5~400sec。The hot-rolled steel sheet with the composition shown in Table 1 is continuously formed into an open tube with an elliptical cross-section by a group of row rolls and a group of finishing rolls, and then the opposite end faces of the open tube are heated by high-frequency induction or High-frequency resistance heating is used to heat to a melting point or higher, and the resistance welded steel pipe is obtained by crimping with a squeeze roll. In addition, in order to make the thickness of the oxide scale formed on the inner and outer surfaces of the square steel pipe finally obtained to be 1 μm or more, the time for exposing the high-temperature slab to the atmosphere after the finish rolling of the hot rolling is adjusted. After finishing rolling, the time for exposing the blank with surface temperature below 900℃ to the atmosphere is 5~400sec.

從所獲得的圓筒鋼管,經過2段的定徑機座之後,經過4段的方形成形機座而獲得角部的曲率為板厚之(2.5±0.5)倍的方形坯管。From the obtained cylindrical steel pipe, after passing through two stages of sizing stands, and four stages of square forming stands, a square billet tube whose corner curvature is (2.5±0.5) times the plate thickness is obtained.

接下來,將上述方形坯管切裂成既定的長度,使用具有圓筒形狀的工作線圈之高頻加熱裝置(感應加熱裝置)進行熱處理(退火熱處理),獲得方形鋼管。 上述工作線圈之內徑D為960mm,搬運方向(假定成圓柱形時的高度方向)之長度為1m。 方形坯管是一邊藉由搬運台車插入工作線圈中一邊被加熱。這時,以成為既定加熱溫度的方式控制搬運速度、加熱頻率、電功率。Next, the above-mentioned square billet tube is cut into a predetermined length, and heat-treated (annealing heat treatment) is performed using a high-frequency heating apparatus (induction heating apparatus) having a cylindrical working coil to obtain a square-shaped steel pipe. The inner diameter D of the above-mentioned working coil was 960 mm, and the length in the conveying direction (the height direction in the case of assuming a cylindrical shape) was 1 m. The square billet is heated while being inserted into the working coil by the transfer trolley. At this time, the conveyance speed, the heating frequency, and the electric power are controlled so that the predetermined heating temperature is obtained.

關於鋼管的溫度管理,管外表面溫度是利用輻射溫度計進行測定,管內表面及壁厚內部的溫度,是藉由基於根據熱解析的2維模型之溫度計算來算出溫度分布。 在表2,顯示加熱溫度(外面最高溫度和內面最高溫度)(℃)是否低於Ac1 變態點(參照表2的「加熱溫度<Ac1 變態點(℃)」欄)。表2中,「○」表示加熱溫度低於Ac1變態點,「×」表示加熱溫度為Ac1 變態點以上。 此外,加熱溫度偏差,是算出外面最高溫度(℃)和內面最高溫度(℃)的差(參照表2的「外面溫度-內面溫度(℃)」欄)。 此外,表2中,「保持時間」是指500℃以上的加熱保持時間。Regarding the temperature management of steel pipes, the temperature of the outer surface of the pipe is measured with a radiation thermometer, and the temperature of the inner surface of the pipe and the inside of the wall thickness is calculated by temperature calculation based on a two-dimensional model based on thermal analysis. In Table 2, a heating temperature (the highest temperature and the outside temperature maximum in-plane) (℃) is lower than the Ac 1 transformation point (see Table "heating temperature <Ac 1 transformation point (℃)" column 2). In Table 2, "○" represents the heating temperature is lower than the Ac1 transformation point, "×" represents the heating temperature is less than Ac 1 transformation point. In addition, the heating temperature deviation is calculated by calculating the difference between the outer maximum temperature (°C) and the inner maximum temperature (°C) (refer to the column of "outside temperature - inner surface temperature (°C)" in Table 2). In addition, in Table 2, "holding time" means the heating holding time of 500 degreeC or more.

之後,使用傾斜輥子矯正機進行矯正加工,對鋼管賦予2%的應變。 從所獲得的方形鋼管採取試驗片,實施抗拉試驗、夏比衝撃試驗、殘留應力測定、銹皮厚度測定、硬度測定。After that, straightening processing was performed using an inclined roll straightening machine, and a strain of 2% was applied to the steel pipe. A test piece was taken from the obtained square steel pipe, and a tensile test, a Charpy impact test, a residual stress measurement, a scale thickness measurement, and a hardness measurement were carried out.

作為平板部的抗拉試驗,是以拉張方向與管軸方向平行的方式從方形鋼管的平板部採取JIS5號抗拉試驗片,使用該試驗片依JIS Z2241的規定來實施,測定降伏強度YS、抗拉強度TS,算出由(降伏強度)/(抗拉強度)所定義的降伏比YR。As a tensile test of the flat plate portion, a JIS No. 5 tensile test piece was taken from the flat plate portion of the square steel pipe so that the tensile direction was parallel to the pipe axis direction, and the test piece was used in accordance with the regulations of JIS Z2241, and the yield strength YS was measured. , and the tensile strength TS, and the yield ratio YR defined by (yield strength)/(tensile strength) was calculated.

作為夏比衝撃試驗,是在距離方形鋼管的角部之管外面t/4(t:壁厚)處,以試驗片長度方向與管長度方向平行的方式採取V形缺口試驗片,使用該試驗片依JIS Z 2242的規定於試驗溫度:0℃下實施,求出吸收能量(J)。又試驗片個數為各3片,使用其等的平均值作為代表值。As a Charpy impact test, a V-notch test piece is taken so that the longitudinal direction of the test piece is parallel to the longitudinal direction of the pipe at a distance of t/4 (t: wall thickness) from the outer surface of the pipe at the corner of the square steel pipe, and this test is used. The sheet was performed at a test temperature: 0°C according to the regulations of JIS Z 2242, and the absorbed energy (J) was determined. In addition, the number of test pieces was three each, and the average value thereof was used as a representative value.

作為殘留應力的測定,是將鋼管切割成500mm長度,將從測定位置的表層到深度50μm之構件予以電解浸蝕除去之後,利用X射線繞射之cosα法來測定周方向的殘留應力。測定位置是試驗片鋼管的長度中央部,是四個角的角部頂點之外表面及內表面的位置。 角部頂點,關於鋼管No.1~15、18,是以鋼管的中心軸為起點,與平板部成為45°的線和角部外側之交點。此外,關於鋼管No.16、17,是以從方形鋼管中央部朝向長邊(H1)方向偏移了1/2×(H1-H2)之偏移點為起點,相對於上述直線,和形成在與偏移點所在的一側為相反側之平板部成為45°的線與角部外側的交點。The residual stress was measured by cutting a steel pipe into a length of 500 mm, and removing the member from the surface layer to a depth of 50 μm by electrolytic etching. Then, the residual stress in the circumferential direction was measured by the cosα method of X-ray diffraction. The measurement position is the length center part of the test piece steel pipe, and is the position of the outer surface and the inner surface of the corner apexes of the four corners. The corner apex, regarding steel pipe Nos. 1 to 15 and 18, is the point of intersection of the line at 45° with the flat plate portion and the outside of the corner with the central axis of the steel pipe as the starting point. In addition, regarding the steel pipe Nos. 16 and 17, the starting point is the offset point offset by 1/2×(H1-H2) from the central part of the square steel pipe toward the long side (H1) direction, with respect to the above-mentioned straight line, and the sum is formed. The intersection of the line at 45° and the outside of the corner is the flat plate portion on the opposite side to the offset point.

鋼管表面之氧化皮的厚度之測定,是使用掃描型電子顯微鏡(SEM)並在方形鋼管之平板部之內外表面的位置進行。 在此,關於鋼管母材與銹皮的界面和銹皮表面之間的距離,是在8點的位置進行測定,將這8點的距離之合計值除以8而得的值(平均值)作為氧化皮的厚度(μm)。又上述8點,是在方形鋼管之4邊的平板部之寬度中央部,內表面4點及外表面4點合計8點。The thickness of the oxide scale on the surface of the steel pipe was measured using a scanning electron microscope (SEM) at positions on the inner and outer surfaces of the flat plate portion of the square steel pipe. Here, the distance between the interface between the steel pipe base material and the scale and the scale surface is measured at 8 points, and the total value of the distances at these 8 points is divided by 8 (average value) as the thickness (μm) of the oxide scale. The above-mentioned 8 points are a total of 8 points in the width center of the flat plate portion of the four sides of the square steel pipe, 4 points on the inner surface and 4 points on the outer surface.

作為角部的抗拉試驗,是以拉張方向與管軸方向平行的方式從距離方形鋼管之頂點的內外表面6mm±1mm之壁厚方向的位置採取JIS5號抗拉試驗片,使用該試驗片依JIS Z 2241的規定來實施,算出均勻伸長率(%)。As a corner tensile test, a JIS No. 5 tensile test piece was taken from a position in the thickness direction of 6 mm ± 1 mm from the inner and outer surfaces of the apex of the square steel pipe so that the tensile direction was parallel to the pipe axis direction, and the test piece was used. It implemented in accordance with the provisions of JIS Z 2241, and the uniform elongation (%) was calculated.

作為硬度測定,是依顯微維氏硬度試驗(JIS Z2244:2009)的規定,將試驗力設為9.8N,測定在距離四個角的角部頂點之內外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、在距離4邊的平板部之管周方向中央部的內外表面1mm±0.1mm之壁厚方向的位置的平均維氏硬度(HV)。而且,作為角部頂點的維氏硬度和平板部的維氏硬度之差,是以角部頂點的平均維氏硬度和平板部的平均維氏硬度之差成為最大的方式,根據在距離前述角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、和在距離前述平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度之差((在距離角部頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度)-(在距離平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度)),來算出硬度差。As the hardness measurement, according to the micro-Vickers hardness test (JIS Z2244:2009), the test force was set to 9.8 N, and the thickness direction of the inner and outer surfaces 1 mm ± 0.1 mm away from the apexes of the four corners was measured. The average Vickers hardness of the position and the average Vickers hardness (HV) of the position in the wall thickness direction of 1 mm±0.1 mm from the inner and outer surfaces of the central part in the tube circumferential direction of the four-side flat plate portion. In addition, the difference between the Vickers hardness of the vertex of the corner and the Vickers hardness of the flat plate is such that the difference between the average Vickers hardness of the vertex of the corner and the average Vickers hardness of the flat plate becomes the largest. The difference between the average Vickers hardness of the inner surface of the apex in the wall thickness direction of 1 mm ± 0.1 mm and the average Vickers hardness of the outer surface of the outer surface of the central part of the tube circumferential direction of the flat plate part of 1 mm ± 0.1 mm in the wall thickness direction. Difference ((average Vickers hardness at 1mm±0.1mm from the inner surface of the corner apex in the wall thickness direction) - (at 1mm±0.1mm from the outer surface of the flat plate portion in the tube circumferential direction central portion in the wall thickness direction The average Vickers hardness)) to calculate the hardness difference.

邊長H(mm)(縱向邊長H1(mm)、橫向邊長H2(mm)),是用卡尺測定,壁厚t(mm)是用測微器測定。Side length H (mm) (longitudinal side length H1 (mm), transverse side length H2 (mm)) was measured with a caliper, and wall thickness t (mm) was measured with a micrometer.

其等的結果如表3所示。The results are shown in Table 3.

Figure 02_image005
Figure 02_image005

Figure 02_image007
Figure 02_image007

Figure 02_image009
Figure 02_image009

基於以上說明,可提供變形能力優異、抑制了角部之過度的加工硬化之方形鋼管及其製造方法,以及具有優異的耐震性能之建築結構物。Based on the above description, it is possible to provide a square steel pipe having excellent deformability and suppressing excessive work hardening of corners, a method for producing the same, and a building structure having excellent seismic resistance.

1:方形鋼管(方形坯管) 2:搬運台 3:工作線圈 4:鋼帶(鋼板) 5:矯平機 6:排輥群 7:精整輥群 8:擠壓輥 9:熔接機 10:電阻熔接鋼管 11:定徑輥群 12:方形成形輥群 13:隔板 14:大樑 15:小樑 16:柱子 101:平板部 102:角部 103:熔接部(電阻熔接部)1: Square steel pipe (square billet pipe) 2: Carrying table 3: Working coil 4: Steel strip (steel plate) 5: Leveler 6: Roller group 7: Finishing roll group 8: Squeeze roller 9: fusion splicer 10: Resistance welding steel pipe 11: Sizing roller group 12: Square forming roll group 13: Clapboard 14: Beam 15: Trabecular 16: Pillars 101: Flat panel 102: Corner 103: Welding part (resistance welding part)

[圖1]係用於說明方形鋼管的平板部和角部之管軸方向垂直剖面圖。 [圖2]係用於說明氧化皮之示意圖。 [圖3]係顯示電阻熔接鋼管之製造設備的一例之示意圖。 [圖4]係顯示本發明的方形鋼管之製造設備的一例之示意圖。 [圖5]係顯示方形坯管的熱處理過程之示意圖。 [圖6]係顯示建築結構物的一例之示意圖。Fig. 1 is a vertical cross-sectional view in the pipe axis direction for explaining a flat plate portion and a corner portion of a square steel pipe. [FIG. 2] It is a schematic diagram for demonstrating an oxide scale. Fig. 3 is a schematic diagram showing an example of a production facility for resistance welded steel pipes. [ Fig. 4] Fig. 4 is a schematic diagram showing an example of a manufacturing facility for a square steel pipe of the present invention. [Fig. 5] is a schematic diagram showing the heat treatment process of the square billet. Fig. 6 is a schematic diagram showing an example of a building structure.

1:方形鋼管(方形坯管) 1: Square steel pipe (square billet pipe)

10:電阻熔接鋼管 10: Resistance welding steel pipe

11:定徑輥群 11: Sizing roller group

12:方形成形輥群 12: Square forming roll group

R1~R3:電阻熔接鋼管10的形狀 R1 to R3: the shape of the resistance welded steel pipe 10

Claims (7)

一種方形鋼管,係在管周方向交互地形成有複數個平板部及複數個角部,前述平板部之降伏強度YS為295MPa以上,前述平板部之抗拉強度TS為400MPa以上,前述平板部之降伏比YR為0.80以下,前述角部在0℃之夏比試驗吸收能量為70J以上,管的內外表面之氧化皮的厚度為1μm~20μm,在距離前述角部之頂點的內表面1mm±0.1mm之壁厚方向位置的平均維氏硬度、和在距離前述平板部之管周方向中央部的外表面1mm±0.1mm之壁厚方向位置的平均維氏硬度之差為5HV~60HV。 A square steel pipe is formed with a plurality of flat plate parts and a plurality of corner parts alternately in the pipe circumferential direction, the yield strength YS of the flat plate part is 295MPa or more, the tensile strength TS of the flat plate part is 400MPa or more, and the flat plate part is more than 400MPa. The yield ratio YR is less than 0.80, the energy absorbed by the Charpy test at 0°C of the corners is more than 70J, the thickness of the oxide scale on the inner and outer surfaces of the tube is 1μm~20μm, and the inner surface from the apex of the corners is 1mm±0.1 The difference between the average Vickers hardness at the thickness direction position of mm and the average Vickers hardness at the wall thickness direction position 1 mm±0.1 mm away from the outer surface of the central portion in the tube circumferential direction of the flat plate portion is 5HV to 60HV. 如請求項1所述之方形鋼管,其中,在前述角部之頂點的內表面及外表面之管周方向的殘留應力之絕對值為10MPa~200MPa。 The square steel pipe according to claim 1, wherein the absolute value of the residual stress in the pipe circumferential direction of the inner surface and the outer surface of the vertex of the corner portion is 10 MPa to 200 MPa. 如請求項1或2所述之方形鋼管,其中,在距離前述角部之頂點的內表面及外表面6mm±1mm之壁厚方向位置的均勻伸長率為5%以上。 The square steel pipe according to claim 1 or 2, wherein the uniform elongation is 5% or more at positions in the wall thickness direction 6 mm±1 mm away from the apex of the corner portion from the inner surface and the outer surface. 一種方形鋼管之製造方法,係如請求項1至3之任一項所述之方形鋼管之製造方法,是對藉由冷成形而從鋼板精加工成方形之方形坯管進行退火熱處理,該退火熱處理,是以低於Ac1變態點的溫度進行加熱,使管之壁厚方向的加熱溫度偏差成為50℃以下,且將500℃以上的加熱保持時間設為100sec以上。 A method for producing a square steel pipe, which is the method for producing a square steel pipe as described in any one of Claims 1 to 3, is to perform annealing heat treatment on a square billet that is finished from a steel sheet into a square shape by cold forming. heat treatment temperature is lower than the Ac 1 transformation point is heated, the heating temperature deviation of the pipe wall thickness direction becomes less 50 ℃, and the heating above 500 ℃ retention time than 100sec. 如請求項4所述之方形鋼管之製造方法,其中,在前述退火熱處理,加熱溫度為500℃~700℃。 The method for producing a square steel pipe according to claim 4, wherein, in the annealing heat treatment, the heating temperature is 500°C to 700°C. 如請求項4或5所述之方形鋼管之製造方法,其中,前述退火熱處理的加熱是採用感應加熱,該感應加熱之頻率為100Hz~1000Hz。 The method for manufacturing a square steel pipe according to claim 4 or 5, wherein the heating of the aforementioned annealing heat treatment is induction heating, and the frequency of the induction heating is 100 Hz to 1000 Hz. 一種建築結構物,係使用如請求項1至3之任一項所述之方形鋼管作為柱材。 A building structure using the square steel pipe as described in any one of Claims 1 to 3 as a column material.
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