TWI752227B - Tightening torque control tool, and combination of tightening torque control tool and fastening tool - Google Patents
Tightening torque control tool, and combination of tightening torque control tool and fastening tool Download PDFInfo
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- TWI752227B TWI752227B TW107116033A TW107116033A TWI752227B TW I752227 B TWI752227 B TW I752227B TW 107116033 A TW107116033 A TW 107116033A TW 107116033 A TW107116033 A TW 107116033A TW I752227 B TWI752227 B TW I752227B
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- fastener
- management tool
- peripheral surface
- locking
- locking torque
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- 230000002093 peripheral effect Effects 0.000 claims abstract description 92
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 47
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 15
- 239000000057 synthetic resin Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000003860 storage Methods 0.000 description 10
- 238000004891 communication Methods 0.000 description 8
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 3
- 230000005489 elastic deformation Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B31/00—Screwed connections specially modified in view of tensile load; Break-bolts
- F16B31/02—Screwed connections specially modified in view of tensile load; Break-bolts for indicating the attainment of a particular tensile load or limiting tensile load
Abstract
Description
本發明係關於鎖緊扭矩管理具及此鎖緊扭矩管理具與緊固件之組合,用以利用所須扭矩而鎖緊如螺帽或螺栓之緊固件。 The present invention relates to a locking torque management tool and a combination of the locking torque management tool and a fastener for locking a fastener such as a nut or a bolt with a required torque.
例如於高速道路中之隔音壁之安裝、隧道等之頂壁之安裝、或各種建造物中之各種零件之安裝之中,如同公知,多使用螺栓與螺帽之緊固。而且,如此緊固之中,將螺帽(通常係防鬆螺帽)利用較大的所須扭矩而鎖緊至螺栓係重要,例如於標稱直徑M10之六角螺帽之情形下係17至24Nm左右。下述專利文獻1及2揭示一種鎖緊扭矩管理具,可使用於以所須扭矩將螺帽鎖緊至螺栓或螺栓鎖緊至螺帽之際。此鎖緊扭矩管理具包含由在所須扭矩下斷裂之連接部所連接成一體之緊固件收納部與鎖緊扭矩施加部。在緊固件收納部內收納螺帽或螺栓的頭部,而且將扭矩施加至鎖緊扭矩施加部而將螺帽鎖緊至螺栓或將螺栓鎖緊至螺帽。當施加至鎖緊扭矩施加部、並經由緊固部收納部而施加至螺帽或螺栓之鎖緊扭矩超過閾值時,則連接部斷裂而使鎖緊扭矩施加部自緊固件收納部分離,從而,利用所須扭矩而使螺帽鎖緊至螺栓或螺栓鎖緊至螺帽。
For example, in the installation of sound insulation walls in expressways, the installation of roof walls of tunnels, etc., or the installation of various parts in various structures, as well known, bolts and nuts are often used for fastening. Moreover, in such tightening, it is important to tighten the nut (usually a lock nut) to the bolt system with a large required torque, such as 17 to 17 in the case of a hexagonal nut with a nominal diameter of M10. 24Nm or so. The following
〔先前技術文獻〕 [Prior Art Literature]
〔專利文獻〕 [Patent Documents]
專利文獻1:日本特開2001-140832公報 Patent Document 1: Japanese Patent Laid-Open No. 2001-140832
專利文獻2:日本特開2015-224781公報 Patent Document 2: Japanese Patent Laid-Open No. 2015-224781
而且,上述專利文獻1及2所揭示之鎖緊扭矩管理具,尤其於須較大的鎖緊扭矩之情形下,具有以下待解決之問題:須將全體由如鐵強韌的金屬形成,故製造成本係高額。當為了降低製造成本而由合宜的合成樹脂形成時,則將緊固件收納部與鎖緊扭矩施加部加以連接之連接部,於施加至鎖緊扭矩施加部之鎖緊扭矩小的時間點會斷裂。
Furthermore, the locking torque management tools disclosed in the above-mentioned
為了解決上述專利文獻1及2所揭示之鎖緊扭矩管理具中之如同上述之問題,本案發明者等已先於日本特願2016-139152的說明書之中,提案有一種與以往形態完全相異之獨特形態之鎖緊扭矩管理具。此鎖緊扭矩管理具包含由合成樹脂形成為一體之緊固件收納部與鎖緊扭矩施加部。緊固件收納部形成有自由端為開口之收納孔,且此收納孔係以下形態:在與緊固件的扭矩施加正多邊形外周面對應之正多邊形內周面的各邊面的中間部形成有凹部。凹部的兩側面即就鎖緊旋轉方向觀察而言位在上游側之上游面及位在下游側之下游面,係相對於邊面而垂直延伸。當施加至鎖緊扭矩施加部、並經由緊固件收納部而傳達
至緊固件之鎖緊扭矩超過閾值時,則收納孔的內周面變形而緊固件收納部相對於緊固件空轉,從而管理緊固件的鎖緊扭矩。
In order to solve the above-mentioned problems in the locking torque management tools disclosed in the above-mentioned
本案發明者等提案之如上述之鎖緊扭矩管理具即使由如聚碳酸酯及丙烯腈-丁二烯-苯乙烯共聚物之合宜的合成樹脂形成,亦能使收納孔的內周面之開始變形的鎖緊扭矩係充分高的值,從而可由合宜的合成樹脂形成而藉以降低製造成本。 Even if the above-mentioned locking torque management tool proposed by the inventors of the present application is formed of a suitable synthetic resin such as polycarbonate and acrylonitrile-butadiene-styrene copolymer, the opening of the inner peripheral surface of the receiving hole can be The deformed locking torque is of a sufficiently high value that it can be formed from a suitable synthetic resin, thereby reducing the manufacturing cost.
然而,依據本案發明者等的經驗,已知本案發明者等提案之如上述之鎖緊扭矩管理具尚未充分令人滿意,且有如下問題。即,於緊固件收納部的收納孔的內周面變形而鎖緊扭矩管理具相對於緊固件空轉之際,緊固件的各角部激烈碰撞收納孔的內周面所形成之各凹部中之上游面,因此會有以下疑慮:從凹部的底面與上游面之邊界至緊固件收納部的外周面產生龜裂,碎片作為粉塵而飛散。於使用如電動扭矩起子之電動工具而鎖緊之情形下尤其明顯。 However, based on the experience of the inventors of the present application, it is known that the locking torque management tool proposed by the inventors of the present application as described above is not sufficiently satisfactory, and has the following problems. That is, when the inner peripheral surface of the receiving hole of the fastener receiving portion is deformed and the tightening torque management tool is idling relative to the fastener, the corners of the fastener strongly collide with each of the recesses formed by the inner peripheral surface of the receiving hole. For the upstream surface, there is a possibility that cracks will occur from the boundary between the bottom surface of the recessed portion and the upstream surface to the outer peripheral surface of the fastener housing portion, and the fragments may be scattered as dust. This is especially evident in the case of locking using a power tool such as an electric torque driver.
再者,依據本案發明者等的經驗,已知本案發明者等提案之如上述之鎖緊扭矩管理亦具有以下問題。即,合成樹脂製之鎖緊扭矩管理具,可藉由射出成形或壓縮成形而充分精密成形,且可充分縮小製造公差。另一方面,如本發明所屬領域中具有通常知識者所周知,廣泛販賣之通常的緊固件,即通常的螺帽或螺栓之製造公差較大。因此,尤其於將螺帽或螺栓的頭壓入至在鎖緊扭矩管理具的緊固件收納部形成之收納孔內、並將鎖緊扭矩管理具與緊固件加以組合而提供至市場之情形下,則:(1)當相對於收納孔而言螺帽或螺栓的頭過大時,則將螺帽或螺栓的頭壓入至收納孔之際須要大的力,並在緊固件收納部產生大的應力,此事導致將螺帽鎖緊至螺栓或螺栓鎖緊至螺帽之際,鎖緊扭矩管理具 的緊固件收納部會有斷裂之傾向;(2)另一方面,當相對於收納孔而言螺帽或螺栓的頭過小時,則藉由微小的力而使螺帽或螺栓的頭收納至收納孔內,但搬運時之震動等導致螺帽或螺栓的頭自收納孔脫落之疑慮並不低。 Furthermore, based on the experience of the inventors of the present application, it is known that the above-mentioned locking torque management proposed by the inventors of the present application also has the following problems. That is, the locking torque management tool made of synthetic resin can be sufficiently precisely molded by injection molding or compression molding, and the manufacturing tolerance can be sufficiently narrowed. On the other hand, as is well known to those of ordinary skill in the art to which the present invention pertains, common fasteners that are widely sold, ie, common nuts or bolts, have large manufacturing tolerances. Therefore, especially when the head of a nut or a bolt is press-fitted into a receiving hole formed in the fastener receiving portion of the tightening torque management tool, and the tightening torque management tool and the fastener are combined and provided to the market , then: (1) When the head of the nut or bolt is too large relative to the receiving hole, a large force is required to press the head of the nut or bolt into the receiving hole, and a large force is generated in the fastener receiving part. , which results in tightening the nut to the bolt or the bolt to the nut, tighten the torque management tool (2) On the other hand, when the head of the nut or bolt is too small relative to the receiving hole, the head of the nut or bolt will be accommodated to the In the storage hole, but there is no low concern that the head of the nut or bolt may fall off from the storage hole due to vibration during transportation.
本發明係鑒於上述事實而成,其主要之技術上所欲解決之問題係進一步改良本案發明者等先前提案之如上述之鎖緊扭矩管理具,而提供一種新穎且改良之鎖緊扭矩管理具、或此鎖緊扭矩管理具與緊固件之新穎且改良之組合,於緊固件收納部的收納孔的的內周面變形且鎖緊扭矩管理具相對於緊固件空轉之際,即使緊固件外周面的各角部激烈碰撞收納孔的內周面所形成之各凹部中之上游面,亦盡可能避免龜裂產生。 The present invention is made in view of the above facts, and its main technical problem to be solved is to further improve the above-mentioned locking torque management tool previously proposed by the inventors of the present application, and to provide a novel and improved locking torque management tool , or a novel and improved combination of the locking torque management tool and the fastener, when the inner peripheral surface of the receiving hole of the fastener receiving portion is deformed and the locking torque management tool is idling relative to the fastener, even if the outer peripheral surface of the fastener is deformed. The corners of the surface strongly collide with the upstream surface of the recesses formed by the inner peripheral surface of the receiving hole, so as to avoid cracks as much as possible.
本發明之其他技術上所欲解決之問題係進一步改良本案發明者等先前提案之如上述之鎖緊扭矩管理具,提供一種新穎且改良之鎖緊扭矩管理具、或此鎖緊扭矩管理具與緊固件之新穎且改良之組合,而盡可能避免緊固件之較大的製造公差導致緊固件收納於緊固件收納部的收納孔之際所須的力過大或過小。 Another technical problem to be solved by the present invention is to further improve the above-mentioned locking torque management tool previously proposed by the inventors of the present application, and to provide a novel and improved locking torque management tool, or the locking torque management tool with A novel and improved combination of fasteners, while avoiding large manufacturing tolerances of the fasteners as much as possible, causing the fasteners to be received in the receiving holes of the fastener receiving portion with too large or too little force.
本案發明者等致力研究及實驗之結果,發現可藉由在緊固件收納部的收納孔所形成之凹部各者中之底面與上游面(就鎖緊旋轉方向觀察而言位在上游側之側面)形成鈍角之形態,而達成上述主要之技術上所欲解決之問題。 As a result of intensive research and experimentation by the inventors of the present application, it was found that the bottom surface and the upstream surface (the side surface located on the upstream side in terms of the locking rotation direction) of each of the recesses formed by the receiving holes of the fastener receiving portion can be used ) to form an obtuse angle to achieve the above-mentioned main technical problems to be solved.
即,依據本發明之第一形態,則提供一種鎖緊扭矩管理具,達成上述主要之技術上所欲解決之問題,其特徵為,包含由合成樹脂形成為一體之緊固件收納部與鎖緊扭矩施加部, 該緊固件收納部形成有自由端為開口之收納孔,該收納孔的內周面係以下形態:在與緊固件的扭矩施加正多邊形外周面對應之正多邊形內周面的各邊面的中間部形成有凹部;且該凹部之底面與就鎖緊旋轉方向觀察而言位在上游側之上游面形成鈍角,當施加至該鎖緊扭矩施加部、並經由該緊固件收納部而傳達至緊固件之鎖緊扭矩超過閾值時,則該收納孔的內周面變形而該緊固件收納部相對於緊固件空轉,從而管理緊固件的鎖緊扭矩。 That is, according to the first aspect of the present invention, there is provided a locking torque management tool that achieves the above-mentioned main technical problem to be solved, and is characterized by comprising a fastener accommodating portion and a locking device integrally formed of synthetic resin. torque application part, The fastener accommodating portion is formed with an accommodating hole whose free end is an opening, and the inner peripheral surface of the accommodating hole is in the form of being in the middle of each side surface of the inner peripheral surface of the regular polygon corresponding to the outer peripheral surface of the regular polygon for applying the torque of the fastener and the bottom surface of the concave portion forms an obtuse angle with the upstream surface on the upstream side as viewed in the locking rotation direction, when applied to the locking torque applying portion and transmitted to the tightening torque through the fastener receiving portion When the tightening torque of the fastener exceeds a threshold value, the inner peripheral surface of the receiving hole is deformed and the fastener receiving portion idly rotates relative to the fastener, thereby managing the tightening torque of the fastener.
該凹部的該上游面宜自該邊面朝外方而與該鎖緊旋轉方向成傾斜地延伸。該凹部之該底面與該上游面宜經由弧狀邊界面而平滑地連接。該扭矩施加正多邊形外周面適合係正六角形。該凹部各自之就鎖緊旋轉方向觀察而言位在下游側之下游面宜相對於該邊面而垂直延伸。該鎖緊扭矩施加部的外周面適合係與緊固件的扭矩施加正多邊形外周面對應之正多邊形。由該鎖緊旋轉方向觀察而言,該正多邊形內周面的邊面中之位在該凹部的上游側之部分宜設置有固持突出部。該固持突出部宜係沿該收納孔的軸線方向延伸之肋部。該肋部的突出高度宜係0.1至0.5mm、且該肋部的周向寬度宜係0.1至0.5mm。該肋部的突出端部的橫剖面形狀宜係半圓形狀。 The upstream surface of the recess preferably extends obliquely to the locking rotation direction outward from the side surface. The bottom surface and the upstream surface of the concave portion are preferably connected smoothly through an arc-shaped boundary surface. This torque is applied to the outer peripheral surface of a regular polygon to fit a regular hexagon. The respective downstream surfaces of the recesses, which are located on the downstream side as viewed in the locking rotation direction, preferably extend perpendicularly with respect to the side surfaces. The outer peripheral surface of the locking torque applying portion is suitably a regular polygon corresponding to the outer peripheral surface of the torque applying regular polygon of the fastener. Viewed from the locking rotation direction, a portion of the side surface of the inner peripheral surface of the regular polygon on the upstream side of the recess is preferably provided with a holding protrusion. The holding protrusion is preferably a rib extending along the axial direction of the receiving hole. The protruding height of the rib is preferably 0.1 to 0.5 mm, and the circumferential width of the rib is preferably 0.1 to 0.5 mm. The cross-sectional shape of the protruding end of the rib is preferably a semicircular shape.
依據本發明的第二形態,則提供一種如下之鎖緊扭矩管理具與緊固件之組合,達成上述主要之技術上所欲解決之問題:本發明的第一形態所提供之如上述之鎖緊扭矩管理具;以及緊固件,至少局部收納於該鎖緊扭矩管理具的該收納孔。該鎖緊扭矩管理具之藉由該收納孔的該邊面而規定之正多邊形內周面宜小於緊固件的扭矩施加正多邊形外周面,且緊固件宜壓入至該收納孔內。該緊固件可係六角螺帽。 According to the second aspect of the present invention, a combination of the following locking torque management tool and fastener is provided to achieve the above-mentioned main technical problems to be solved: the first aspect of the present invention provides the above-mentioned locking a torque management tool; and a fastener at least partially received in the receiving hole of the locking torque management tool. The inner peripheral surface of the regular polygon defined by the side surface of the receiving hole of the locking torque management tool should be smaller than the outer peripheral surface of the regular polygon for applying torque of the fastener, and the fastener should be pressed into the receiving hole. The fastener can be a hex nut.
再者,本案發明者等致力研究及實驗之結果,發現可在與將收納孔加以規定之正多邊形內周面對應之正多邊形內周面的邊面中之就鎖緊旋轉方向觀察而言位在凹部的上游側之部分配設固持突出部,藉以達成上述其他之技術上所欲解決的問題。 Furthermore, as a result of intensive research and experimentation by the inventors of the present application, it was found that among the side surfaces of the regular polygon inner peripheral surface corresponding to the regular polygon inner peripheral surface defining the receiving hole, it is possible to observe the locking rotation direction. A holding protrusion is arranged on a portion on the upstream side of the concave portion, so as to achieve the above-mentioned other technical problems to be solved.
即,依據本發明之第三形態,則提供一種鎖緊扭矩管理具,達成上述其他技術上所欲解決之問題,包含由合成樹脂形成為一體之緊固件收納部與鎖緊扭矩施加部,其特徵為,該緊固件收納部形成有自由端為開口之收納孔,該收納孔的內周面係以下形態:在與緊固件的扭矩施加正多邊形外周面對應之正多邊形內周面的各邊面的中間部形成凹部;就鎖緊旋轉方向觀察而言,該正多邊形內周面的邊面中之位在該凹部的上游側之部分,設置有固持突出部,當施加至該鎖緊扭矩施加部、並經由該緊固件收納部而傳達至緊固件之鎖緊扭矩超過閾值時,則該收納孔的內周面變形而該緊固件收納部相對於緊固件空轉,從而管理緊固件的鎖緊扭矩。 That is, according to the third aspect of the present invention, there is provided a locking torque management tool to achieve the above-mentioned other technical problems to be solved, comprising a fastener accommodating portion and a locking torque applying portion integrally formed of synthetic resin, which It is characterized in that the fastener accommodating part is formed with a accommodating hole whose free end is an opening, and the inner peripheral surface of the accommodating hole is in the following form: each side of the inner peripheral surface of the regular polygon corresponding to the outer peripheral surface of the regular polygon for applying the torque of the fastener The middle part of the surface forms a recess; in terms of the locking rotation direction, the portion of the side surface of the inner peripheral surface of the regular polygon that is located on the upstream side of the recess is provided with a holding protrusion, which when applied to the locking torque When the tightening torque transmitted by the application portion to the fastener via the fastener receiving portion exceeds a threshold value, the inner peripheral surface of the receiving hole is deformed and the fastener receiving portion is idling relative to the fastener, thereby managing the locking of the fastener tight torque.
該固持突出部宜係沿該收納孔的軸線方向延伸之肋部。該肋部的突出高度遺係0.1至0.5mm,且該肋部的周向寬度宜係0.1至0.5mm。該肋部的突出端部的橫剖面形狀宜係半圓形。該扭矩施加正多邊形外周面宜係正六角形、且在六個邊面各者之中位在該凹部的上游側之部分宜設置有該固持突出部。該鎖緊扭矩施加部的外周面宜係與緊固件的扭矩施加正多邊形外周面對應之正多邊形。 The holding protrusion is preferably a rib extending along the axial direction of the receiving hole. The protruding height of the rib is 0.1 to 0.5 mm, and the circumferential width of the rib is preferably 0.1 to 0.5 mm. The cross-sectional shape of the protruding end of the rib is preferably semicircular. The outer peripheral surface of the torque-applying regular polygon is preferably a regular hexagon, and the holding protrusion is preferably provided at a portion located on the upstream side of the recess among each of the six side surfaces. The outer peripheral surface of the locking torque applying portion should preferably be a regular polygon corresponding to the outer peripheral surface of the regular polygon for applying the torque of the fastener.
依據本發明之第四形態,則提供一種鎖緊扭矩管理具與緊固件之組合,解決上述其他技術上所欲解決之問題,包含:由本發明之第三形態提供之鎖緊扭矩管理具;以及緊固件,至少局部收納於該鎖緊扭矩管理具的該收納孔所。該緊固件宜壓入至該收納孔內。該緊固件可係六角螺帽。 According to the fourth aspect of the present invention, a combination of a locking torque management tool and a fastener is provided to solve the above-mentioned problems to be solved in other technologies, including: the locking torque management tool provided by the third aspect of the present invention; and The fastener is at least partially received in the receiving hole of the locking torque management tool. The fastener should be pressed into the receiving hole. The fastener can be a hex nut.
本發明的第一及第二形態所提供之鎖緊扭矩管理具及鎖緊扭矩管理具與緊固件之組合之中,鎖緊扭矩管理具可由合成樹脂形成,因此可較廉價製造,但仍然可使鎖緊扭矩充分大,而且更在鎖緊扭矩管理具的緊固件收納部所配設之收納孔所形成之凹部各自之中,使底面與上游面形成鈍角,故於緊固件收納部的收納孔的內周面變形而鎖緊扭矩管理具相對於緊固件空轉之際,即使緊固件外周面的各角部激烈碰撞收納孔的內周面所形成之各凹部中之上游面,亦盡可能避免產生龜裂。 In the locking torque management tool and the combination of the locking torque management tool and the fastener provided by the first and second aspects of the present invention, the locking torque management tool can be formed of synthetic resin, so it can be manufactured relatively cheaply, but still The tightening torque is sufficiently large, and the bottom surface and the upstream surface form an obtuse angle in each of the recesses formed by the receiving holes provided in the fastener receiving part of the tightening torque management tool, so that the fastener receiving part can be stored in the fastener receiving part. When the inner peripheral surface of the hole is deformed and the tightening torque management tool is idling relative to the fastener, even if the corners of the outer peripheral surface of the fastener strongly collide with the upstream surfaces of the recesses formed by the inner peripheral surface of the receiving hole, as much as possible Avoid cracking.
本發明之第三及第四形態所提供之鎖緊扭矩管理具及鎖緊扭矩管理具與緊固件之組合之中,鎖緊扭矩管理具係由合成樹脂形成,因此可較廉價製造,但仍然可充分加大鎖緊扭矩。而且更於將緊固件壓入至緊固件收納部的收納孔之際,藉由邊面中之就鎖緊旋轉方向觀察而言配設在凹部的上游側之固持突出部的彈性變形及/或塑性變形,而補償緊固件之較大的製造公差,盡可能避免壓入所須之力會變得過大或過小。 In the locking torque management tool and the combination of the locking torque management tool and the fastener provided by the third and fourth aspects of the present invention, the locking torque management tool is formed of synthetic resin, so it can be manufactured relatively cheaply, but still The tightening torque can be increased sufficiently. Furthermore, when the fastener is pressed into the receiving hole of the fastener receiving portion, the elastic deformation and/or the elastic deformation of the holding protrusion arranged on the upstream side of the concave portion in the side surface as viewed in the locking rotation direction and/or Plastic deformation, while compensating for the larger manufacturing tolerances of the fasteners, as far as possible to avoid the force required to press in will become too large or too small.
2:鎖緊扭矩管理具 2: Tightening torque management tool
4:緊固件收納部 4: Fastener storage part
6:鎖緊扭矩施加部 6: Tightening torque application part
8:收納孔 8: Storage hole
10:環狀下表面 10: Ring lower surface
12:環狀上表面 12: annular upper surface
14:外周面 14: Outer peripheral surface
15:邊面 15: side face
15a:邊面的下游部(邊面之下游側的部分) 15a: Downstream part of the side surface (the part on the downstream side of the side surface)
15b:邊面的上游部(邊面之上游側的部分) 15b: The upstream part of the edge surface (the part on the upstream side of the edge surface)
16:凹部 16: Recess
16a:凹部的底面 16a: Bottom surface of recess
16b:凹部的上游面 16b: Upstream face of recess
16c:凹部的下游面 16c: Downstream face of the recess
16d:弧狀邊界面 16d: Arc Boundary Surface
18:連通孔 18: Connecting holes
20:環狀肩面 20: annular shoulder surface
21:肋部(固持突出部) 21: Ribs (holding protrusions)
22:貫穿孔 22: Through hole
24:圓環狀肩面 24: circular shoulder surface
26:外周面 26: Peripheral surface
28:上表面 28: Upper surface
30:六角螺帽 30: Hex Nut
32:外周面 32: Outer peripheral surface
34:上表面外周緣部 34: Upper surface outer peripheral edge
36:圓筒形突起 36: Cylindrical protrusion
38:螺栓的軸部 38: The shaft of the bolt
40:隆起部 40: Uplift
42:溝 42: Ditch
H:突出高度 H: protruding height
L1、L2:周向長度 L1, L2: Circumferential length
W:周向寬度 W: Circumferential width
〔圖1〕係從上方觀察依循本發明而構成之鎖緊扭矩管理具的合宜實施形態之立體圖。 Fig. 1 is a perspective view of a preferred embodiment of the locking torque management tool according to the present invention, viewed from above.
〔圖2〕係從下方觀察圖1所示之鎖緊扭矩管理具之立體圖。 [Fig. 2] is a perspective view of the locking torque management tool shown in Fig. 1 viewed from below.
〔圖3〕係利用剖面顯示圖1所示之鎖緊扭矩管理具的一部分之前視圖。 [ Fig. 3 ] is a front view showing a part of the locking torque management tool shown in Fig. 1 in cross section.
〔圖4〕係圖1所示之鎖緊扭矩管理具的俯視圖。 [Fig. 4] is a plan view of the locking torque management tool shown in Fig. 1. [Fig.
〔圖5〕係圖1所示之鎖緊扭矩管理具的仰視圖。 [Fig. 5] is a bottom view of the locking torque management tool shown in Fig. 1. [Fig.
〔圖6〕係利用剖面顯示圖1所示之鎖緊扭矩管理具與緊固件之典型例即與螺帽之組合的一部分之前視圖。 [ Fig. 6 ] is a front view showing a part of the combination with the nut, which is a typical example of the tightening torque management tool and the fastener shown in Fig. 1, in cross section.
〔圖7〕係圖6所示之組合的剖面圖。 [Fig. 7] is a sectional view of the combination shown in Fig. 6. [Fig.
〔圖8〕係將圖6所示之組合之中螺帽的鎖緊扭矩超過閾值而鎖緊扭矩管理具相對於螺帽空轉之狀態加以顯示之剖面圖。 [ Fig. 8 ] is a cross-sectional view showing a state in which the locking torque of the nut exceeds a threshold value in the combination shown in Fig. 6 and the locking torque management tool is idling with respect to the nut.
〔圖9〕係顯示依循本發明而構成之鎖緊扭矩管理具之其他實施形態之與圖2同樣的立體圖。 [ Fig. 9 ] is a perspective view similar to Fig. 2 showing another embodiment of the locking torque management tool according to the present invention.
〔圖10〕係圖9所示之鎖緊扭矩管理具的仰視圖。 [Fig. 10] is a bottom view of the locking torque management tool shown in Fig. 9. [Fig.
〔圖11〕係圖9所示之鎖緊扭矩管理具與緊固件的典型例即與螺帽之組合之與圖7同樣的剖面圖。 [FIG. 11] is a cross-sectional view similar to FIG. 7, which is a typical example of the tightening torque management tool and the fastener shown in FIG. 9, that is, the combination with the nut.
〔圖12〕係將依循本發明而構成之鎖緊扭矩管理具之額外其他實施形態加以顯示之與圖7及圖11同樣的剖面圖。 [FIG. 12] is a cross-sectional view similar to FIG. 7 and FIG. 11, showing another embodiment of the locking torque management tool according to the present invention.
〔實施發明之較佳形態〕 [Preferred form for carrying out the invention]
以下,參照將依循本發明而構成之鎖緊扭矩管理具的合宜實施形態及此實施形態與緊固件之典型例即與螺帽之組合加以顯示之附圖,進一步詳述。 Hereinafter, it will be described in further detail with reference to a suitable embodiment of the locking torque management tool according to the present invention and the accompanying drawings showing the combination of this embodiment and a typical example of a fastener, that is, a nut.
參照圖1至圖3而說明,則全體以元件符號2表示之鎖緊扭矩管理具,係由合宜的合成樹脂、且宜為由如聚碳酸酯或丙烯腈-丁二烯-苯乙烯共聚物(ABS)之較高強度的合成樹脂,藉由射出成形或壓縮成形而形成為一體。此鎖緊扭矩管理具2包含將其大略下半部加以構成之緊固件收納部4及將其大略上半部加以構成之鎖緊扭矩施加部6。
1 to 3, the locking torque management tool, which is indicated by the
參照圖1至圖3並且參照圖4及圖5繼續說明,緊固件收納部4就全體而言係筒狀,且形成有自由端即下端為開放的收納孔8。緊固件收納部4的環狀下表面10係平坦,同樣地,環狀上表面12亦係平坦並與環狀下表面10平行延伸。緊固件收納部4的外周面14係圓筒狀。
Referring to FIGS. 1 to 3 and continuing with reference to FIGS. 4 and 5 , the
上述收納孔8的內周面,重點在於係以下形態:在與所收納之緊固件的扭矩施加正多邊形外周面對應之假想正多邊形內周面的各邊面15的中間部形成有凹部16。圖示的實施形態之中,如同後述,緊固件係六角螺帽,從而緊固件的扭矩施加正多邊形外周面係正六角形,且假想正多邊形內周面(圖5利用二點鏈線顯示之內周面)亦係正六角形。凹部16各者具有底面16a,並且具有兩側面即由鎖緊旋轉方向(圖4之中順時針方向、圖5之中反時針方向)觀察而言位在上游側之上游面16b、及位在下游側之下游面16c。重點在於底面16a與上游面16b形成之角度α係100至160度左右之合宜鈍角。圖示的實施形態之中,底面16a係形成與外周面14同心狀的圓的一部分之圓弧形狀,且上游面16b相對於邊面15而朝外方往上述鎖緊旋轉方向傾斜延伸。底面16a與上游面16b宜經由弧狀邊界面16d而平滑地連接。另一方面,下游面16c相對於邊面15而垂直延伸。上述鎖緊旋轉方向之中,比凹部16更靠下游側的邊面15的周向長度L1宜長於比凹部16更靠上游
的邊面15的周向長度L2(此情形下,如由之後說明中所能明確理解,鎖緊扭矩的閾值係由比凹部16更靠下游側的邊面之變形而規定)。如參照圖3而理解,緊固件收納部4的環狀下表面10所開口之收納孔8的內周面下端部施有倒角加工。圖示的實施形態之中,緊固件收納部4亦形成有延續至上述收納孔8的上端之連通孔18。如參照圖5而明確理解,連通孔18的橫剖面形狀係圓形,其直徑稍微小於上述收納孔8中之與假想正六角形內接之圓的直徑,且收納孔8與連通孔18之邊界規定有朝下方之環狀肩面20。
The inner peripheral surface of the receiving
參照圖1至圖4而繼續說明,上述緊固件收納部4之自環狀上表面12往上方延出之鎖緊扭矩施加部6亦就全體而言係筒形狀,且具有向下方向延伸之貫穿孔22。如由圖3明確理解,貫穿孔22經由上述連通孔18而連通至上述收納孔8。貫穿孔22的橫剖面形狀係圓形,其直徑更小於上述連通孔18的直徑,且貫穿孔22與連通孔18之邊界規定有朝下方之圓環狀肩面24。鎖緊扭矩施加部6的外周面26及上表面28宜係與緊固件收納部4內所收納之緊固件的外周面及上表面對應之形狀及尺寸,於圖示的實施例之中,鎖緊扭矩施加部6的外周面26係與六角螺帽的外周面對應之正六角形狀(從而鎖緊扭矩施加部6的外徑小於緊固件收納部4的外徑),且上表面28的主部係平坦,但將角部外周部加以倒角。鎖緊扭矩施加部6的貫穿孔22的直徑些微大於六角螺帽所緊固之螺栓的軸部的外徑,如之後進一步提及,於將緊固件收納部4所收容之六角螺帽緊固至螺栓之際,因應於緊固之進行而使螺栓的軸部插穿緊固件收納部4的連通孔18及鎖緊扭矩施加部6的貫穿孔22。
1 to 4 , the tightening
如上述之鎖緊扭矩管理具2亦可本身單獨於市場流通,但宜如圖6及圖7(圖7之中因為圖式簡略化,所以省略收納孔8的內周面下端中之倒角加工之圖示)
所示,與緊固件組合而流通於市場。如圖6及圖7所示之實施形態之中,就緊固件的典型例而言圖示有六角螺帽30。此六角螺帽30的外周面32係正六角形,且稍微大於與緊固件收納部4所形成之收納孔8有關之上述假想正六角形(換言之,鎖緊扭矩管理具2中之緊固件收納部4的收納孔8的假想正六角形係設定為小於六角螺帽30之正六角形的外周面32)。而且,將六角螺帽30的主部即下端部以外的部分,壓入至緊固件收納部4的收納孔8內,且使六角螺帽30的上表面外周緣部34的內側所形成之圓筒形突起36的上表面抵接於上述圓環狀肩面24(緊固件收納部4的收納孔8所收納之六角螺帽30不具有圓筒形突起36之形態之情形下,六角螺帽30的上表面外周緣部34抵接於上述環狀肩面20)。
The above-mentioned locking
說明如上述之鎖緊扭矩管理具2之使用方式,鎖緊扭矩管理具2已組合有六角螺帽30之情形下,使此六角螺帽30由待緊固之螺栓的軸部38(圖6)所嵌合。鎖緊扭矩管理具2未組合有六角螺帽30之情形下,將螺栓所暫緊固之六角螺帽30收納至鎖緊扭矩管理具2的緊固件收納部4所形成之收納孔8(此情形下,將收納孔8的假想正六角形設定為與六角螺帽30的正六角形狀的外周面實質上同尺寸或較其而言稍微大,且可充分容易將六角螺帽30收納至收納孔8內為佳)。其次,將合宜的鎖緊具(未圖示)契合於鎖緊扭矩施加部6的外周面而往鎖緊旋轉方向(圖4之中順時針方向、圖5之中逆時針方向)旋轉。自緊固件施加至鎖緊扭矩施加部6之扭矩,經由緊固件收納部4而傳遞至六角螺帽30,且藉此而使六角螺帽30鎖緊於螺栓的軸部38。相對於螺栓的軸部38而六角螺帽30沿軸線方向相對地越過較長距離而行進之情形下,如圖6以二點鏈線所圖示,螺栓的軸部38進入至緊固件收納部4所形成之連通孔18及鎖緊扭矩施加部6所形成之貫穿孔22,並插穿連通孔18及貫穿孔22。
Explain the usage of the above-mentioned locking
當傳遞至六角螺帽30之鎖緊扭矩超過預定閾值時,則如圖8(圖8之中亦與圖7同樣,為了圖式簡略化而省略收納孔8的內周面下端中之倒角加工的圖示)所圖示,緊固件收納部4所形成之收納孔8的內周面,尤其係從鎖緊旋轉方向觀察而言比凹部16更靠下游側的部位(更詳細而言,係就鎖緊旋轉方向觀察而言係在以下兩者之間的部位:上游側的邊面15與下游側的邊面15之邊界區域;及上游側的邊面15之凹部16),受按壓而朝與鎖緊旋轉方向係相反側變形,鎖緊扭矩管理具2相對於六角螺帽30而空轉,從而利用所須鎖緊扭矩而將六角螺帽30緊固至螺栓。鎖緊扭矩管理具2相對於六角螺帽30而開始空轉之際,六角螺帽30的外周面角部有時激烈碰撞緊固件收納部4所形成之收納孔8的凹部16的上游面16b,但依循本發明而構成之鎖緊扭矩管理具2之中,凹部16的底面16a與上游面16b形成有鈍角,因此自六角螺帽30的外周面角部施加至凹部16的上游面16b之力合宜緩衝乃至消失,盡可能避免緊固件收納部4產生龜裂、緊固件收納部4破損。鎖緊扭矩管理具2相對於六角螺帽30而開始空轉後,可充分容易使鎖緊扭矩管理具2從以所須鎖緊扭矩鎖緊於螺栓的軸部38之六角螺帽30脫離。
When the tightening torque transmitted to the
圖9及圖10圖示依循本發明而構成之鎖緊扭矩管理具的其他合宜實施形態。圖9、圖10及圖11所圖示之鎖緊扭矩管理具2之中,將收納孔8的內周面加以規定之邊面15中之由鎖緊旋轉方向(圖10之中逆時針方向)觀察而言位在凹部16的上游側之部分15b(即,邊面之上游側的部分15b)設置有固持突出部。圖示之實施形態之中,固持突出部形成有沿收納孔8的軸線方向(圖10之中垂直於紙面之方向)延伸之肋部21,其中,肋部21宜為與收納孔8的軸線實質上平行延伸。圖示的實施形態之中,六個邊面15的上游側之部分15b各者形成有固持突出部即肋部21。肋部21各者如參照圖9及圖10而明確理解,在自收納孔8的上端至下端附近為止與收納孔8的軸線實質上平行延伸。尤其,於緊固件係標稱直徑
M8、M10、或M12之情形下,肋部21的突出高度H宜係0.1至0.5mm左右,且肋部21各者的周向寬度W宜係0.1至0.5mm左右。肋部21的突出端部的橫剖面形狀宜如圖10所圖示,為半圓形。圖示的實施形態之中,六個邊面15的上游側之部分15b全部形成有肋部21,但若有需要,亦可例如僅在間隔一個而配置之三個邊面15、或沿直徑方向相向而配置之二個邊面15的上游側之部分15b形成肋部21。
9 and 10 illustrate other suitable embodiments of the locking torque management tool constructed in accordance with the present invention. In the locking
將固持突出部加以構成之肋部21不僅可形成在邊面15中之就鎖緊旋轉方向觀察而言位在凹部16的上游側之部分15b,而亦形成在邊面15中之就鎖緊旋轉方向觀察而言位在凹部16的下游側之部分15a(即,邊面之下游側的部分15a)。然而,亦形成在邊面15中之就鎖緊旋轉方向觀察而言位凹部16的下游側之部分15a之情形下,如同上述,於鎖緊扭矩達到閾值之際,以邊面15中之就鎖緊旋轉方向觀察而言位在凹部16的下游側之部分15a為主而變形,所以有肋部早於邊面15之變形而遍及其全體變形,因此鎖緊扭矩管理具2會在鎖緊扭矩達到閾值之前自緊固件脫離之傾向。從而,在邊面15中之就鎖緊旋轉方向觀察而言位在凹部16的下游側之部分15a不配設肋部21為佳。
The
圖9及圖10所圖示之實施形態中之上述肋部21以外的構成,係與參照圖1至圖8而說明之實施形態實質上同一,且對同一構成元件標註同一元件符號。
In the embodiment shown in FIGS. 9 and 10 , the configurations other than the above-mentioned
參照圖9及圖10且一併參照圖11而繼續說明,如上述之鎖緊扭矩管理具2亦可單獨流通於市場,但宜如圖11(圖11為了圖式之簡略化而省略收納孔8的內周面下端中之倒角加工的圖示,而且更由於將緊固件即六角螺帽30壓入至收納孔8內而使得肋部21有些彈性乃至塑性變形,但未圖示如此變形,而圖示肋部21於不變形之狀態下重疊於六角螺帽30)所示,與緊固件組合而流通於市場。如同
上述,作為緊固件的典型例之六角螺帽30的外周面32係正六角形,且於六角螺帽30的製作誤差充分小之情形下,稍微大於與緊固件收納部4所形成之收納孔8有關之上述假想正六角形(換言之,將鎖緊扭矩管理具2中之緊固件收納部4的收納孔8之假想正六角形設定為小於六角螺帽30之正六角形之外周面32)。而且,將六角螺帽30的主部即下端部以外的部分壓入至緊固件收納部4的收納孔8內,使六角螺帽30的上表面外周緣部34的內側所形成之圓筒形突起36的上表面抵接於上述圓環狀肩面24(請參照圖6)。將六角螺帽30藉由下者而固持在收納孔8內:使六角螺帽30的側面壓接於在邊面15中之由上述鎖緊旋轉方向(圖11之中逆時針方向)觀察而言位在上述凹部16的下游側之部分15a、且一併壓接於肋部21。
Referring to FIGS. 9 and 10 and referring to FIG. 11, the description will continue. The above-mentioned locking
如同上述,由合宜的合成樹脂進行射出成形或壓縮成形之鎖緊扭矩管理具2的製造公差較小,從而收納孔8的內周面的製作誤差較小,相對於此,六角螺帽30的製造公差較大,從而六角螺帽30的外周面的製作誤差較大,但圖9、圖10及圖11所圖示之鎖緊扭矩管理具2之中,藉由收納孔8的內周面之所須部分所形成之肋部21的彈性乃至塑性變形而補償六角螺帽30的外周面之與收納孔8的內周面相對之較大的製作誤差。因此,盡可能避免將六角螺帽30壓入至收納孔8內所須之力變得過大或過小。
As described above, the manufacturing tolerance of the locking
圖9、圖10及圖11所圖示之實施形態之中,固持突出部係由沿收納孔8的軸線方向延伸之一個肋部21所構成,但若有需要,亦可由下者構成固持突出部:在收納孔8的軸線方向或周向空出間隔而沿軸線方向延伸之複數個肋部、沿收納孔8的周向延伸之一個肋部、在收納孔8的軸線方向或周向空出間隔而沿周向延伸之複數個肋部、或合宜配設之複數個突起(橫剖面形狀適合為圓形)。圖12
圖示有固持突出部的額外其他實施形態。此實施形態之中,邊面15(請參照圖9)中之由上述鎖緊旋轉方向(圖12之中逆時針方向)觀察而言位在上述凹部16的上游側之部分15b,遍及其表面全體而形成有隆起部40,並且此隆起部40的背面側形成有沿著隆起部40而延伸之溝42。如此實施形態之中,藉由以下方法使六角螺帽30固持於收納孔8內:使隆起部40與邊面15中之由上述鎖緊旋轉方向(圖12之中逆時針方向)觀察而言位在凹部16的下游側之部分15a一併壓接於六角螺帽30的側面。藉由隆起部40的彈性變形而補償六角螺帽30的外周面之相對於收納孔8的內周面之較大的製作誤差,盡可能避免將六角螺帽30壓入至收納孔8內所須之力變得過大或過小。
In the embodiment shown in FIGS. 9, 10 and 11, the holding protrusion is formed by a
2:鎖緊扭矩管理具 2: Tightening torque management tool
4:緊固件收納部 4: Fastener storage part
6:鎖緊扭矩施加部 6: Tightening torque application part
8:收納孔 8: Storage hole
10:環狀下表面 10: Ring lower surface
14:外周面 14: Outer peripheral surface
26:外周面 26: Peripheral surface
Claims (21)
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JP2017106784A JP7016626B2 (en) | 2017-05-30 | 2017-05-30 | Tightening torque control tool and combination of tightening torque control tool and fastener |
JP2017161283A JP6892802B2 (en) | 2017-08-24 | 2017-08-24 | Tightening torque control tool and combination of tightening torque control tool and fastener |
JP2017-161283 | 2017-08-24 |
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JPS5554185A (en) * | 1978-10-12 | 1980-04-21 | Kesselman David A | Torque limit tool |
JPS59113307A (en) * | 1982-12-21 | 1984-06-30 | 株式会社 三之橋製作所 | Nut case in which clamping torque is made constant |
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JPS4827912Y1 (en) * | 1970-06-29 | 1973-08-18 | ||
NZ239402A (en) * | 1990-08-24 | 1993-05-26 | Ramset Fasteners Aust Pty Ltd | Bolt or nut tightening device having socket portion which shears from device and remains attached to bolt or nut |
JP3009000U (en) * | 1994-09-14 | 1995-03-28 | オーエスジー株式会社 | Rotary tool for fastening parts with regular polygonal outer peripheral surface shape |
JPH09242729A (en) * | 1996-03-01 | 1997-09-16 | Nifco Inc | Torque nut |
JP2009068595A (en) * | 2007-09-13 | 2009-04-02 | Nippon Stud Welding Co Ltd | Torque nut |
FR2937388B1 (en) * | 2008-10-20 | 2010-12-10 | Lisi Aerospace | POLYGONAL NUT WITH EMBASE INCORPORATED |
JP5669872B2 (en) * | 2013-02-15 | 2015-02-18 | 株式会社ミヤガワ | Screws with drive holes and header punches for manufacturing screws with drive holes |
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2018
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS5554185A (en) * | 1978-10-12 | 1980-04-21 | Kesselman David A | Torque limit tool |
JPS59113307A (en) * | 1982-12-21 | 1984-06-30 | 株式会社 三之橋製作所 | Nut case in which clamping torque is made constant |
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RU2762174C2 (en) | 2021-12-16 |
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