JP6892802B2 - Tightening torque control tool and combination of tightening torque control tool and fastener - Google Patents

Tightening torque control tool and combination of tightening torque control tool and fastener Download PDF

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JP6892802B2
JP6892802B2 JP2017161283A JP2017161283A JP6892802B2 JP 6892802 B2 JP6892802 B2 JP 6892802B2 JP 2017161283 A JP2017161283 A JP 2017161283A JP 2017161283 A JP2017161283 A JP 2017161283A JP 6892802 B2 JP6892802 B2 JP 6892802B2
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fastener
tightening torque
peripheral surface
tightening
control tool
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JP2019038062A (en
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龍太 小林
龍太 小林
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Nippon Closures Co Ltd
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Description

本発明は、ナット又はボルトの如き締結具を所要トルクで締め付けるための締付トルク管理具及びかかる締付トルク管理具と締結具との組み合わせに関する。 The present invention relates to a tightening torque management tool for tightening a fastener such as a nut or a bolt with a required torque, and a combination of the tightening torque management tool and the fastener.

例えば高速道路における遮音壁の取り付け、トンネル等の天井壁の取り付け或いは各種建造物における種々の部品の取り付けにおいては、周知の如くボルトとナットとの締結が多数使用されている。そして、かような締結においてはボルトに対してナット(通常は緩み止めナット)を、例えば呼び径M10の六角ナットの場合には17乃至24Nm程度である、比較的大きな所要トルクで締め付けることが重要である。下記特許文献1及び2には、ボルトに対してナットを或いはナットに対してボルトを所要トルクで締め付ける際に使用することができる締付トルク管理具が開示されている。かかる締付トルク管理具は、所要トルクで破断される接続部によって一体に接続されている締結具収納部と締付トルク付加部とを含んでいる。締結具収納部内にナット或いはボルトの頭部を収納し、そして締付トルク付加部にトルクを加えてナットをボルトに或いはボルトをナットに締め付ける。締付トルク付加部に加えられ締結部収納部を介してナット或いはボルトに加えられる締付トルクが閾値を超えると、接続部が破断されて締付トルク付加部が締結具収納部から分離され、かくしてボルトに対してナットが或いはナットに対してボルトが所要トルクで締め付けられる。 For example, in the installation of sound insulation walls on highways, the installation of ceiling walls such as tunnels, or the installation of various parts in various buildings, as is well known, many fastenings of bolts and nuts are used. In such fastening, it is important to tighten the nut (usually a locking nut) to the bolt with a relatively large required torque of, for example, about 17 to 24 Nm in the case of a hexagon nut having a nominal diameter of M10. Is. The following Patent Documents 1 and 2 disclose a tightening torque management tool that can be used when tightening a nut to a bolt or a bolt to a nut with a required torque. Such a tightening torque management tool includes a fastener accommodating portion and a tightening torque adding portion that are integrally connected by a connecting portion that is broken by a required torque. The nut or the head of the bolt is housed in the fastener storage part, and torque is applied to the tightening torque addition part to tighten the nut to the bolt or the bolt to the nut. When the tightening torque applied to the nut or bolt via the fastener storage portion added to the tightening torque addition portion exceeds the threshold value, the connection portion is broken and the tightening torque addition portion is separated from the fastener storage portion. Thus, the nut is tightened to the bolt or the bolt is tightened to the nut with the required torque.

特開2001−140832公報JP 2001-140832 特開2015−224781公報JP 2015-224781

而して、上記特許文献1及び2に開示されている締付トルク管理具には、特に比較的大きな締付トルクを必要とする場合、全体を鉄の如き強靭な金属から形成することが必要であり、それ故に製造コストが高価である、という解決すべき問題がある。製造コストを低減するために適宜の合成樹脂から形成すると、締結具収納部と締付トルク付加部とを接続している接続部が、締付トルク付加部に加えられる締付トルクが小さい時点で破断されてしまう。 Therefore, the tightening torque control tool disclosed in Patent Documents 1 and 2 needs to be entirely made of a tough metal such as iron, especially when a relatively large tightening torque is required. Therefore, there is a problem to be solved that the manufacturing cost is high. When formed from an appropriate synthetic resin in order to reduce the manufacturing cost, the connection part connecting the fastener storage part and the tightening torque addition part is at a time when the tightening torque applied to the tightening torque addition part is small. It will be broken.

上記特許文献1及び2に開示されている締付トルク管理具における上記のとおりの問題を解決するために、本発明者等は、先に特願2016−139152の明細書において、従来の形態とは全く異なった独特な形態の締付トルク管理具を提案した。かかる締付トルク管理具は、合成樹脂から一体に形成された締結具収納部と締付トルク付加部とを含む。締結具収納部には自由端部が開口された収納穴が形成されており、この収納穴は締結具のトルク付加正多角形外周面に対応した正多角形内周面の各辺面の中間部に凹部を形成した形態である。締付トルク付加部に加えられ締結具収納部を介して締結具に伝達される締付トルクが閾値を超えると、収納穴の内周面が変形されて締結具に対して締結具収納部が空転するようになり、かくして締結具の締付トルクが管理される。 In order to solve the above-mentioned problems in the tightening torque control tool disclosed in Patent Documents 1 and 2, the present inventors have previously described the conventional form in the specification of Japanese Patent Application No. 2016-139152. Proposed a completely different and unique form of tightening torque control tool. Such a tightening torque management tool includes a fastener accommodating portion and a tightening torque adding portion integrally formed of synthetic resin. The fastener storage portion is formed with a storage hole having an open free end, and this storage hole is intermediate between each side surface of the regular polygon inner peripheral surface corresponding to the torque-applied regular polygon outer peripheral surface of the fastener. It is a form in which a recess is formed in the portion. When the tightening torque added to the tightening torque addition part and transmitted to the fastener through the fastener storage part exceeds the threshold value, the inner peripheral surface of the storage hole is deformed and the fastener storage part is deformed with respect to the fastener. It will spin idle and thus the tightening torque of the fasteners will be managed.

本発明者等が提案した上記のとおりの締付トルク管理具は、ポリカーボネート及びアクリロニトリルブタジエンスチレンの如き適宜の合成樹脂から形成しても、収納穴の内周面の変形が開始される締付トルクを充分高い値にすることができ、従って適宜の合成樹脂から形成することによって製造コストを低減することが可能になる。 Even if the tightening torque control tool as described above proposed by the present inventors is formed of an appropriate synthetic resin such as polycarbonate and acrylonitrile-butadiene styrene, the tightening torque at which the inner peripheral surface of the storage hole is deformed is started. Can be set to a sufficiently high value, and therefore the manufacturing cost can be reduced by forming from an appropriate synthetic resin.

しかしながら、本発明者等の経験によれば、本発明者等が提案した上記のとおりの締付トルク管理具も、未だ充分に満足し得るものではなく、次のとおりの問題を有することが判明した。即ち、合成樹脂製の締付トルク管理具は、射出成形或いは圧縮成形によって充分精密に成形することができ、製作公差を充分に小さくすることができる。一方、当業者には周知の如く、広く販売されている通常の締結具、即ち通常のナット或いはボルトの製作公差は比較的大きい。それ故に、特に締付トルク管理具の締結具収納部に形成されている収納穴内にナット或いはボルトの頭を圧入し締付トルク管理具と締結具とを組み合わせて市場に提供する場合、(1)収納穴に対してナット或いはボルトの頭が過剰に大きいと、収納穴にナット或いはボルトの頭を圧入する際に大きな力を必要とし、締結具収納部に大きな応力が生成され、これに起因して実際にナット或いはボルトをボルト或いはナットに締め付ける際に締付トルク管理具の締結具収納部が破断されてしまう傾向があり、(2)他方、収納穴に対してナット或いはボルトの頭が過剰に小さいと、微細な力によって収納穴内にナット或いはボルトの頭が収納されるが、搬送時の振動等に起因して収納穴からナット或いはボルトの頭が脱落してしまう虞が少なくない。 However, according to the experience of the present inventors, it has been found that the tightening torque management tool as described above proposed by the present inventors is not yet sufficiently satisfactory and has the following problems. did. That is, the tightening torque control tool made of synthetic resin can be molded with sufficient precision by injection molding or compression molding, and the manufacturing tolerance can be sufficiently reduced. On the other hand, as is well known to those skilled in the art, the manufacturing tolerances of ordinary fasteners that are widely sold, that is, ordinary nuts or bolts, are relatively large. Therefore, especially when the head of the nut or bolt is press-fitted into the storage hole formed in the fastener storage portion of the tightening torque control tool and the tightening torque control tool and the fastener are combined and provided to the market (1). ) If the head of the nut or bolt is excessively large with respect to the storage hole, a large force is required when the head of the nut or bolt is press-fitted into the storage hole, and a large stress is generated in the fastener storage portion, which is caused by this. Then, when the nut or bolt is actually tightened to the bolt or nut, the fastener storage portion of the tightening torque control tool tends to be broken. (2) On the other hand, the nut or bolt head is attached to the storage hole. If it is excessively small, the head of the nut or bolt is stored in the storage hole by a minute force, but there is a considerable possibility that the head of the nut or bolt will fall out of the storage hole due to vibration during transportation or the like.

本発明は上記事実に鑑みてなされたものであり、その主たる技術的課題は、本発明者等が先に提案した上記のとおりの締付トルク管理具に更に改良を加えて、締結具の比較的大きい製作公差に起因して締結具収納部の収納穴に締結具を収納する際の必要な力が過大になる或いは過小になることが可及的に回避される、新規且つ改良された締付トルク管理具を提供すること、そしてまたかかる締付トルク管理具と締結具との新規且つ改良された組み合わせを提供することである。 The present invention has been made in view of the above facts, and the main technical problem thereof is to compare the fasteners by further improving the tightening torque management tool as described above proposed by the present inventors. New and improved tightening that prevents the force required to store the fastener in the storage hole of the fastener storage from becoming excessive or excessive due to a large manufacturing tolerance as much as possible. To provide a torque control tool with attachment, and also to provide a new and improved combination of such tightening torque control tool and fastener.

本発明者等は、鋭意検討及び実験の結果、収納穴を規定している正多角形内周面に対応した正多角形内周面の辺面における、締付回転方向に見て凹部の上流側に位置する部分に保持突出部を配設することによって上記主たる技術的課題を達成することができることを見出した。 As a result of diligent studies and experiments, the present inventors have conducted an upstream of the recess in the tightening rotation direction on the side surface of the regular polygon inner peripheral surface corresponding to the regular polygon inner peripheral surface defining the storage hole. It has been found that the above-mentioned main technical problem can be achieved by disposing the holding protrusion in the portion located on the side.

即ち、本発明の一局面によれば、上記主たる技術的課題を達成する締付トルク管理具として、合成樹脂から一体に形成された締結具収納部と締付トルク付加部とを含み、
該締結具収納部には自由が開口された収納穴が形成されており、該収納穴の内周面は締結具のトルク付加正多角形外周面に対応した正多角形内周面の各辺面の中間部に凹部を形成した形態であり、
締付回転方向に見て該正多角形内周面の辺面における該凹部の上流側に位置する部分には保持突出部が配設されており、
該締付トルク付加部に加えられ該締結具収納部を介して締結具に伝達される締付トルクが閾値を超えると、該収納穴の内周面が変形されて締結具に対して該締結具収納部が空転するようになり、かくして締結具の締付トルクが管理される、
ことを特徴とする締付トルク管理具が提供される。
That is, according to one aspect of the present invention, the tightening torque management tool that achieves the above-mentioned main technical problem includes a fastener storage portion and a tightening torque addition portion integrally formed of synthetic resin.
A storage hole having a free end opened is formed in the fastener storage portion, and the inner peripheral surface of the storage hole is each of the regular polygon inner peripheral surfaces corresponding to the torque-applied regular polygon outer peripheral surface of the fastener. It is a form in which a recess is formed in the middle part of the side surface.
A holding protrusion is provided on a portion of the side surface of the inner peripheral surface of the regular polygon located on the upstream side of the recess when viewed in the tightening rotation direction.
When the tightening torque applied to the tightening torque adding portion and transmitted to the fastener through the fastener storage portion exceeds the threshold value, the inner peripheral surface of the storage hole is deformed and the fastener is fastened to the fastener. The tool compartment now spins, thus managing the tightening torque of the fasteners.
A tightening torque control tool is provided.

好ましくは、該保持突出部は該収納穴の軸線方向に延在するリブである。該リブの突出高さは0.1乃至0.5mmであり、該リブの周方向幅は0.1乃至0.5mmであるのが好適である。好適には、該リブの突出端部の横断面形状は半円形状である。該トルク付加正多角形外周面は正六角形であり、6個の辺面の各々において該凹部の上流側に位置する部分に該保持突出部が配設されているのが望ましい。該締付トルク付加部の外周面は締結具のトルク付加正多角形外周面に対応した正多角形であるのが好都合である。 Preferably, the holding protrusion is a rib extending in the axial direction of the storage hole. The protruding height of the rib is preferably 0.1 to 0.5 mm, and the circumferential width of the rib is preferably 0.1 to 0.5 mm. Preferably, the cross-sectional shape of the protruding end of the rib is a semicircular shape. The outer peripheral surface of the torque-applied regular polygon is a regular hexagon, and it is desirable that the holding protrusion is arranged at a portion located on the upstream side of the recess on each of the six side surfaces. It is convenient that the outer peripheral surface of the tightening torque adding portion is a regular polygon corresponding to the torque applying regular polygon outer peripheral surface of the fastener.

本発明の他の局面によれば、上記主たる技術的課題を解決する締付トルク管理具と締結具との組み合わせとして、本発明の第一の局面によって提供される締付トルク管理具と該締付トルク管理具の該収納穴に少なくとも部分的に収納された締結具との組み合わせが提供される。 According to another aspect of the present invention, the tightening torque control tool and the tightening tool provided by the first aspect of the present invention as a combination of the tightening torque control tool and the fastener which solves the above-mentioned main technical problem. A combination with a fastener that is at least partially housed in the storage hole of the torque control tool is provided.

該締結具は該収納穴内に圧入されているのが好適である。該締結具は六角ナットでよい。 It is preferable that the fastener is press-fitted into the storage hole. The fastener may be a hexagon nut.

本発明の締付トルク管理具及び締付トルク管理具と締結具との組み合わせにおいては、締付トルク管理具が合成樹脂から形成されている、従って比較的安価に製造することができるにも拘らず、締付トルクを充分大きくすることができる。そして更に、締結具収納部の収納穴に締結具を圧入する際には、締結具の比較的大きな製作公差が、辺面における締付回転方向に見て凹部の上流側に配設された保持突出部の弾性変形及び/又は塑性変形によって補償され、圧入に必要な力が過大或いは過小になってしまうことが可及的に回避される。 In the tightening torque control tool and the combination of the tightening torque control tool and the fastener of the present invention, the tightening torque control tool is made of synthetic resin, and therefore can be manufactured at a relatively low cost. However, the tightening torque can be sufficiently increased. Further, when the fastener is press-fitted into the storage hole of the fastener storage portion, a relatively large manufacturing tolerance of the fastener is held on the upstream side of the recess when viewed in the tightening rotation direction on the side surface. It is compensated by the elastic deformation and / or the plastic deformation of the protruding portion, and it is possible to avoid the force required for press fitting from becoming excessive or too small.

本発明に従って構成された締付トルク管理具の好適実施形態を上方から見た斜面図。A slope view of a preferred embodiment of a tightening torque control tool configured according to the present invention as viewed from above. 図1に示す締付トルク管理具を下方から見た斜面図。A slope view of the tightening torque control tool shown in FIG. 1 as viewed from below. 図1に示す締付トルク管理具の、一部を断面で示す正面図。The front view which shows a part of the tightening torque management tool shown in FIG. 1 in cross section. 図1に示す締付トルク管理具の平面図。The plan view of the tightening torque management tool shown in FIG. 図1に示す締付トルク管理具の底面図。The bottom view of the tightening torque management tool shown in FIG. 図1に示す締付トルク管理具と締結具の典型例あるナットとの組み合わせの、一部を断面で示す正面図。The front view which shows a part of the combination of the tightening torque management tool shown in FIG. 1 and the nut which is a typical example of a fastener, in cross section. 図6に示す組み合わせの断面図。FIG. 6 is a cross-sectional view of the combination shown in FIG. 図6に示す組み合わせにおいて、ナットの締付トルクが閾値を超えてナットに対して締付トルク管理具が空転した状態を示す断面図。FIG. 6 is a cross-sectional view showing a state in which the tightening torque of the nut exceeds the threshold value and the tightening torque management tool idles with respect to the nut in the combination shown in FIG. 保持突出部の変形例を示す、図7と同様の断面図。FIG. 7 is a cross-sectional view similar to FIG. 7, showing a modified example of the holding protrusion.

以下、本発明に従って構成された締付トルク管理具の好適実施形態及びかかる実施形態と締結具の典型例であるナットとの組み合わせを示す添付図面を参照して、更に詳述する。 Hereinafter, the details will be further described with reference to a preferred embodiment of the tightening torque control tool configured according to the present invention and an attached drawing showing a combination of the embodiment and a nut which is a typical example of the fastener.

図1乃至図3を参照して説明すると、全体を番号2で示す締付トルク管理具は、適宜の合成樹脂、好ましくはポリカーボネート或いはアクリロニトリルブタジエンスチレン(ABS)の如き比較的高強度の合成樹脂、から射出成形或いは圧縮成形によって一体に形成されている。かかる締付トルク管理具2は、その略下半部を構成している締結具収納部4とその略上半部を構成している締付トルク付加部6とを含んでいる。 Explaining with reference to FIGS. 1 to 3, the tightening torque control tool indicated by No. 2 as a whole is an appropriate synthetic resin, preferably a relatively high-strength synthetic resin such as polycarbonate or acrylonitrile butadiene styrene (ABS). It is integrally formed by injection molding or compression molding. The tightening torque management tool 2 includes a fastener accommodating portion 4 constituting the substantially lower half portion thereof and a tightening torque adding portion 6 constituting the substantially upper half portion thereof.

図1乃至図3と共に図4及び図5を参照して説明を続けると、締結具収納部4は全体として筒形状であり、自由即ち下端が開放された収納穴8が形成されている。締結具収納部4の環状下面10は平坦であり、同様に環状上面12も平坦であり環状下面10と平行に延在している。締結具収納部4の外周面14は円筒形状である。 Continuing the description with reference to FIGS. 4 and 5 together with FIGS. 1 to 3, the fastener storage portion 4 has a tubular shape as a whole, and a storage hole 8 having an open free end, that is, a lower end is formed. The annular lower surface 10 of the fastener accommodating portion 4 is flat, and similarly, the annular upper surface 12 is also flat and extends parallel to the annular lower surface 10. The outer peripheral surface 14 of the fastener accommodating portion 4 has a cylindrical shape.

上記収納穴8の内周面は、収納する締結具のトルク付加正多角形外周面に対応した仮想正多角形内周面の各辺面15の中間部に凹部16を形成した形態であることが重要である。図示の実施形態においては、後述するとおり締結具は六角ナットであり、従って締結具のトルク付加正多角形外周面は正六角形であり、仮想正多角形内周面(図5に二点鎖線で示す内周面)も正六角形である。凹部16の各々は底面16aと共に両側面、即ち締付回転方向(図4において時計方向、図5において反時計方向)に見て上流側に位置する上流面16b及び下流側に位置する下流面16cを有する。底面16aと上流面16bとが形成する角度αは、100乃至160度程度であるのが殊に好ましい、鈍角であるのが好適である。図示の実施形態においては、底面16aは外周面14と同心状の円の一部をなす円弧形状であり、上流面16bは辺面15に対して外方に向かって上記締付回転方向に傾斜して延在している。底面16aと上流面16bとは弧状境界面16dを介して滑らかに接続されているのが好適である。一方、下流面16cは辺面15に対して垂直に延在している。上記締付回転方向において凹部16よりも下流側の辺面15aの周方向長さL1は凹部16よりも上流の辺面15bの周方向長さL2よりも長いのが好都合である(この場合には、後の説明から明確に理解される如く、締付トルクの閾値は凹部16よりも下流側の辺面15aの変形によって規定される)。図3を参照することによって理解される如く、締結具収納部4の環状下面10に開口する収納穴8の内周面下端部には面取加工が施されている。図示の実施形態においては、締結具収納部4には上記収納穴8の上端に続く連通穴18も形成されている。図5を参照することによって明確に理解される如く、連通穴18の横断面形状は円形であり、その直径は上記収納穴8における仮想正六角形に内接する円の直径よりも幾分小さく、収納穴8と連通穴18との境界には下方を向いた状肩面20が規定されている。 The inner peripheral surface of the storage hole 8 has a shape in which a recess 16 is formed in the middle of each side surface 15 of the virtual regular polygon inner peripheral surface corresponding to the torque-applied regular polygon outer peripheral surface of the fastener to be stored. is important. In the illustrated embodiment, the fastener is a hexagon nut, as will be described later, and therefore the torque-applied regular polygon outer peripheral surface of the fastener is a regular hexagon, and the virtual regular polygon inner peripheral surface (in FIG. The inner peripheral surface shown) is also a regular hexagon. Each of the recesses 16 is located on both side surfaces together with the bottom surface 16a, that is, the upstream surface 16b located on the upstream side and the downstream surface 16c located on the downstream side when viewed in the tightening rotation direction (clockwise in FIG. 4 and counterclockwise in FIG. 5). Has. The angle α formed by the bottom surface 16a and the upstream surface 16b is particularly preferably about 100 to 160 degrees, and is preferably an obtuse angle. In the illustrated embodiment, the bottom surface 16a has an arc shape forming a part of a circle concentric with the outer peripheral surface 14, and the upstream surface 16b is inclined outward with respect to the side surface 15 in the tightening rotation direction. and it extends to. It is preferable that the bottom surface 16a and the upstream surface 16b are smoothly connected via the arc-shaped boundary surface 16d. On the other hand, the downstream surface 16c extends perpendicular to the side surface 15. In the tightening rotation direction, it is convenient that the circumferential length L1 of the side surface 15a on the downstream side of the recess 16 is longer than the circumferential length L2 of the side surface 15b upstream of the recess 16 (in this case). Is clearly understood from the following description, the threshold of the tightening torque is defined by the deformation of the side surface 15a on the downstream side of the recess 16). As can be understood by referring to FIG. 3, the lower end of the inner peripheral surface of the storage hole 8 opened in the annular lower surface 10 of the fastener storage portion 4 is chamfered. In the illustrated embodiment, the fastener accommodating portion 4 is also formed with a communication hole 18 following the upper end of the accommodating hole 8. As is clearly understood by referring to FIG. 5, the cross-sectional shape of the communication hole 18 is circular, and its diameter is slightly smaller than the diameter of the circle inscribed in the virtual regular hexagon in the storage hole 8 and is stored. the boundary between the hole 8 and the communication hole 18 ring Jokatamen 20 is defined which faces downward.

本発明に従って構成された締付トルク管理具2においては、上記収納穴8の内周面を規定する上記辺面15における上記締付回転方向(図4において時計方向、図5において反時計方向)に見て上記凹部16の上流側に位置する部分15bには保持突出部が配設されていることが重要である。図示の実施形態においては、保持突出部は、収納穴8の軸線方向(図3において上下方向、図5において紙面に垂直な方向)に、好ましくは収納穴8の軸線に実質上平行に、延びるリブ21が形成されている。図示の実施形態においては、6個の辺面15の部分15bの各々において保持突出部即ちリブ21が形成されている。リブ21の各々は図2及び図3を参照することによって明確に理解される如く、収納穴8の上端から下端近傍まで収納穴8の軸線に実質上平行に延びている。特に締結具が呼び径M8、M10或いはM12である場合、リブ21の突出高さHは0.1乃至0.5mm程度であり、リブ21の各々の周方向幅Wは0.1乃至0.5mm程度であるのが好適である。リブ21の突出端部の横断面形状は、図5に図示する如く半円形状であるのが好都合である。図示の実施形態においては、6個の辺面15の部分15bの全てにおいてリブ21を形成しているが、所望ならば、例えば1個置きに位置する3個の辺面15或いは直径方向に対向して位置する2個の辺面15の部分15bのみにリブ21を形成することもできる。 In the tightening torque control tool 2 configured according to the present invention, the tightening rotation direction on the side surface 15 that defines the inner peripheral surface of the storage hole 8 (clockwise in FIG. 4 and counterclockwise in FIG. 5). It is important that the holding protrusion is provided in the portion 15b located on the upstream side of the recess 16. In the illustrated embodiment, the holding protrusion extends in the axial direction of the storage hole 8 (vertical direction in FIG. 3, direction perpendicular to the paper surface in FIG. 5), preferably substantially parallel to the axis of the storage hole 8. The rib 21 is formed. In the illustrated embodiment, holding protrusions or ribs 21 are formed in each of the six side surface 15 portions 15b. Each of the ribs 21 extends substantially parallel to the axis of the storage hole 8 from the upper end to the vicinity of the lower end of the storage hole 8, as is clearly understood by referring to FIGS. 2 and 3. In particular, when the fastener has a nominal diameter of M8, M10 or M12, the protruding height H of the rib 21 is about 0.1 to 0.5 mm, and the circumferential width W of each of the ribs 21 is 0.1 to 0. It is preferably about 5 mm. It is convenient that the cross-sectional shape of the protruding end of the rib 21 is a semicircular shape as shown in FIG. In the illustrated embodiment, the ribs 21 are formed in all of the six side surface 15 portions 15b, but if desired, for example, the three side surfaces 15 located every other surface or facing each other in the radial direction. It is also possible to form the rib 21 only on the portion 15b of the two side surfaces 15 located therein.

保持突出部を構成するリブ21は、辺面15における締付回転方向に見て凹部16の上流側に位置する部分15bのみではなく、辺面15における締付回転方向に見て凹部16の下流側に位置する部分15aにも形成することもできる。しかしながら、辺面15における締付回転方向に見て凹部16の下流側に位置する部分15aにも形成した場合、後述する如く締付トルクが閾値に達する際には辺面15における締付回転方向に見て凹部16の下流側に位置する部分15aが主として変形される故、辺面15の変形に先立ってリブがその全体に渡って変形され、これに起因して締付トルクが閾値に達する前に締付トルク管理具2が締結具から離脱してしまう傾向がある。従って、辺面15における締付回転方向に見て凹部16の下流側に位置する部分15aにはリブ21を配設しないことが望ましい。 The ribs 21 constituting the holding protrusion are not only the portion 15b located on the upstream side of the recess 16 when viewed in the tightening rotation direction on the side surface 15, but also downstream of the recess 16 when viewed in the tightening rotation direction on the side surface 15. It can also be formed on the side portion 15a. However, when it is also formed in the portion 15a located on the downstream side of the recess 16 in the tightening rotation direction on the side surface 15, when the tightening torque reaches the threshold value as described later, the tightening rotation direction on the side surface 15 Since the portion 15a located on the downstream side of the recess 16 is mainly deformed, the rib is deformed over the entire portion prior to the deformation of the side surface 15, and the tightening torque reaches the threshold value due to this. The tightening torque control tool 2 tends to be separated from the fastener before. Therefore, it is desirable not to dispose the rib 21 in the portion 15a located on the downstream side of the recess 16 when viewed in the tightening rotation direction on the side surface 15.

図1乃至図4を参照して説明を続けると、上記締結具収納部4の環状上面12から上方に延出する締付トルク付加部6も全体として筒形状であり、上下方向に延びる貫通穴22を有する。図3から明確に理解される如く、貫通穴22は上記連通穴18を介して上記収納穴8に連通されている。貫通穴22の横断面形状は円形であり、その直径は上記連通穴18の直径よりも更に小さく、貫通穴22と連通穴18との境界には下方を向いた円環状肩面24が規定されている。締付トルク付加部6の外周面26及び上面28は、締結具収納部4内に収納される締結具の外周面及び上面に対応した形状及び寸法であるのが好適であり、図示の実施例においては締付トルク付加部6の外周面26は六角ナットの外周面に対応した正六角形状(従って締付トルク付加部6の外径は締結具収納部4の外径よりも小さい)であり、上面28の主部は平坦であるが角部外周部は面取りされている。締付トルク付加部6の貫通穴22の直径は六角ナットが締結されるボルトの軸部の外径よりも幾分大きく、後に更に言及する如く、締結具収納部4に収容された六角ナットをボルトに締結する際には、締結の進行に応じてボルトの軸部が締結具収納部4の連通穴18及び締付トルク付加部6の貫通穴22を挿通する。 Continuing the description with reference to FIGS. 1 to 4, the tightening torque adding portion 6 extending upward from the annular upper surface 12 of the fastener accommodating portion 4 also has a tubular shape as a whole, and is a through hole extending in the vertical direction. 22 has. As is clearly understood from FIG. 3, the through hole 22 communicates with the storage hole 8 through the communication hole 18. The cross-sectional shape of the through hole 22 is circular, the diameter thereof is further smaller than the diameter of the communication hole 18, and a downwardly facing annular shoulder surface 24 is defined at the boundary between the through hole 22 and the communication hole 18. ing. The outer peripheral surface 26 and the upper surface 28 of the tightening torque adding portion 6 preferably have a shape and dimensions corresponding to the outer peripheral surface and the upper surface of the fastener housed in the fastener storage portion 4, and are shown in the illustrated embodiment. The outer peripheral surface 26 of the tightening torque adding portion 6 has a regular hexagonal shape corresponding to the outer peripheral surface of the hexagon nut (therefore, the outer diameter of the tightening torque adding portion 6 is smaller than the outer diameter of the fastener accommodating portion 4). The main portion of the upper surface 28 is flat, but the outer peripheral portion of the corner portion is chamfered. The diameter of the through hole 22 of the tightening torque addition portion 6 is slightly larger than the outer diameter of the shaft portion of the bolt to which the hexagon nut is fastened. When fastening to the bolt, the shaft portion of the bolt inserts the communication hole 18 of the fastener accommodating portion 4 and the through hole 22 of the tightening torque adding portion 6 according to the progress of fastening.

上述したとおりの締付トルク管理具2はそれ単独で市場に流通させることもできるが、図6及び図7(図7においては図面の簡略化のため収納穴8の内周面下端における面取加工の図示を省略しており、そして更に締結具即ち六角ナット30を収納穴8内に圧入することによってリブ21が幾分弾性乃至塑性変形されるが、かような変形を図示することなくリブ21が変形しない状態で六角ナット30に重ねて図示している)に示すとおり、締結具と組み合わせて市場に流通させるのが好都合である。図6及び図7に示す実施形態においては、締結具の典型例として六角ナット30が図示されている。かかる六角ナット30の外周面32は正六角形であり、六角ナット30の製作誤差が充分に小さい場合には締結具収納部4に形成されている収納穴8に関する上記仮想正六角形よりも若干大きい(換言すれば、締付トルク管理具2における締結具収納部4の収納穴8の仮想正六角形は六角ナット30の正六角形である外周面32よりも小さく設定されている)。そして、六角ナット30の主部、即ち下端部を除く部分、が締結具収納部4の収納穴8内に圧入され、六角ナット30の上面外周縁部34の内側には形成されている円筒形突起36の上面が上記環状肩面24に当接される(締結具収納部4の収納穴8に収納される六角ナット30が円筒形突起36を有しない形態である場合には、六角ナット30の上面外周縁部34が上記環状面20に当接される)。そして、六角ナット30は、上記締付回転方向(図4において時計方向、図5において反時計方向)に見て上記凹部16の下流側に位置する部分15aと共にリブ21が六角ナット30の側面に圧接することによって収納穴8内に保持される。
而して、上述したとおり、適宜の合成樹脂から射出成形或いは圧縮成形される締付トルク管理具2の製作公差は比較的小さく、従って収納穴8の内周面の製作誤差は比較的小さいのに対して、六角ナット30の製作公差は比較的大きく、従って六角ナット30の外周面の製作誤差は比較的大きいが、本発明に従って構成された締付トルク管理具2においては、収納穴8の内周面に対する六角ナット30の外周面の比較的大きな製作誤差が収納穴8の内周面の所要部分に形成されているリブ21の弾性乃至塑性変形によって補償される。それ故に、収納穴8内に六角ボルト30を圧入するのに必要な力が過大或いは過小になることが可及的に回避される。
The tightening torque control tool 2 as described above can be distributed on the market by itself, but FIGS. 6 and 7 (in FIG. 7, chamfering at the lower end of the inner peripheral surface of the storage hole 8 for simplification of the drawing). The processing is omitted, and the rib 21 is somewhat elastically or plastically deformed by press-fitting the fastener, that is, the hexagon nut 30, into the storage hole 8, but the rib 21 is not shown. As shown in (shown overlaid on the hexagon nut 30 in a state where the 21 is not deformed), it is convenient to distribute the nut in combination with the fastener on the market. In the embodiments shown in FIGS. 6 and 7, a hexagon nut 30 is shown as a typical example of the fastener. The outer peripheral surface 32 of the hexagon nut 30 is a regular hexagon, and when the manufacturing error of the hexagon nut 30 is sufficiently small, it is slightly larger than the virtual regular hexagon regarding the storage hole 8 formed in the fastener storage portion 4 ( In other words, the virtual regular hexagon of the storage hole 8 of the fastener storage portion 4 in the tightening torque control tool 2 is set smaller than the outer peripheral surface 32 which is the regular hexagon of the hexagon nut 30). Then, the main portion of the hexagon nut 30, that is, the portion excluding the lower end portion, is press-fitted into the storage hole 8 of the fastener storage portion 4, and is formed inside the upper surface outer peripheral edge portion 34 of the hexagon nut 30. when the upper surface of the projection 36 is in the form it is having no said annular shoulder surface 24 is brought into contact (the fastener housing portion hexagonal nut 30 is a cylindrical projection 36 which is housed in the housing hole 8 of the 4 hex nuts The outer peripheral edge portion 34 of the upper surface of 30 is in contact with the annular shoulder surface 20). The hexagon nut 30 has a rib 21 on the side surface of the hexagon nut 30 together with a portion 15a located on the downstream side of the recess 16 when viewed in the tightening rotation direction (clockwise in FIG. 4 and counterclockwise in FIG. 5). It is held in the storage hole 8 by pressure welding.
Therefore, as described above, the manufacturing tolerance of the tightening torque control tool 2 which is injection-molded or compression-molded from an appropriate synthetic resin is relatively small, and therefore the manufacturing error of the inner peripheral surface of the storage hole 8 is relatively small. On the other hand, the manufacturing tolerance of the hexagon nut 30 is relatively large, and therefore the manufacturing error of the outer peripheral surface of the hexagon nut 30 is relatively large. A relatively large manufacturing error of the outer peripheral surface of the hexagon nut 30 with respect to the inner peripheral surface is compensated by the elastic or plastic deformation of the rib 21 formed in the required portion of the inner peripheral surface of the storage hole 8. Therefore, it is possible to avoid the force required for press-fitting the hexagon bolt 30 into the storage hole 8 to be excessive or too small.

上述したとおりの締付トルク管理具2の使用様式について説明すると、締付トルク管理具2に六角ナット30が既に組み合わされている場合には、その六角ナット30を締結すべきボルトの軸部38(図6)に被嵌する(締付トルク管理具2に六角ナット30が組み合わされていない場合には、ボルトに仮締結した六角ナット30を締付トルク管理具2の締結具収納部4に形成されている収納穴8に収納する)。次いで、適宜の締付具(図示していない)を締付トルク付加部6の外周面に係合して締付回転方向(図4において時計方向、図5において反時計方向)に回転する。締結具から締付トルク付加部6に加えられるトルクは締結具収納部4を介して六角ナット30に伝えられ、これによって六角ナット30がボルトの軸部38に締め付けられる。ボルトの軸部38に対して六角ナット30が軸線方向に相対的に比較的長い距離に渡って進行する場合には、図6に二点鎖線で図示する如く、ボルトの軸部38が締結具収納部4に形成されている連通穴18及び締付トルク付加部6に形成されている貫通穴22に進入し連通穴18及び貫通穴22を挿通する。 Explaining how to use the tightening torque control tool 2 as described above, if the hexagon nut 30 is already combined with the tightening torque control tool 2, the shaft portion 38 of the bolt to which the hexagon nut 30 should be fastened is described. Fitted in (FIG. 6) (If the hexagon nut 30 is not combined with the tightening torque control tool 2, the hexagon nut 30 temporarily fastened to the bolt is inserted into the fastener storage portion 4 of the tightening torque control tool 2. It is stored in the formed storage hole 8). Next, an appropriate tightening tool (not shown) is engaged with the outer peripheral surface of the tightening torque adding portion 6 to rotate in the tightening rotation direction (clockwise in FIG. 4 and counterclockwise in FIG. 5). The torque applied from the fastener to the tightening torque adding portion 6 is transmitted to the hexagon nut 30 via the fastener accommodating portion 4, whereby the hexagon nut 30 is tightened to the shaft portion 38 of the bolt. When the hexagon nut 30 travels over a relatively long distance in the axial direction with respect to the shaft portion 38 of the bolt, the shaft portion 38 of the bolt is a fastener as shown by the alternate long and short dash line in FIG. It enters the communication hole 18 formed in the storage portion 4 and the through hole 22 formed in the tightening torque adding portion 6, and inserts the communication hole 18 and the through hole 22.

六角ナット30に伝えられる締付トルクが所定閾値を超えると、図8(図8においても、図7と同様に、図面の簡略化のため収納穴8の内周面下端における面取加工の図示を省略している)に図示する如く、締結具収納部4に形成されている収納穴8の内周面、特に締付回転方向に見て凹部16よりも下流側の部位(更に詳しくは締付回転方向に見て上流側の辺面15と下流側の辺面15との境界領域から上流側の辺面15の凹部16よりも下流側の部位)が締付回転方向とは反対側へ向かって押圧されて変形され、六角ナット30に対して締付トルク管理具2が空転するようになり、かくしてボルトに対して六角ナット30が所要締付トルクで締結される。六角ナット30に対して締付トルク管理具2が空転し始めた際には、六角ナット30の外周面角部が締結具収納部4に形成されている収納穴8の凹部16の上流面16bに激しく衝突することがあるが、図示の実施形態においては凹部16の底面16aと上流面16bとが鈍角を形成している故に、六角ナット30の外周面角部から凹部16の上流面16bに加えられる力が適宜に緩衝乃至消失され、締結具収納部4に亀裂が生成され締結具収納部4が破損されてしまうことが可及的に回避される。六角ナット30に対して締付トルク管理具2が空転し始めた後においては、ボルトの軸部38に所要締付トルクで締め付けられ六角ナット30から締付トルク管理具2を充分容易に離脱することができる。 When the tightening torque transmitted to the hexagon nut 30 exceeds a predetermined threshold value, FIG. 8 (also in FIG. 8, as in FIG. 7, the chamfering process at the lower end of the inner peripheral surface of the storage hole 8 is shown for simplification of the drawing. (Omitted), the inner peripheral surface of the storage hole 8 formed in the fastener storage portion 4, particularly the portion downstream of the recess 16 when viewed in the tightening rotation direction (more specifically, tightening). From the boundary region between the upstream side surface 15 and the downstream side surface 15 when viewed in the attachment rotation direction, the portion downstream of the recess 16 of the upstream side surface 15) is on the side opposite to the tightening rotation direction. It is pressed toward and deformed, so that the tightening torque management tool 2 idles with respect to the hexagon nut 30, and thus the hexagon nut 30 is fastened to the bolt with the required tightening torque. When the tightening torque control tool 2 starts idling with respect to the hexagon nut 30, the upstream surface 16b of the recess 16 of the storage hole 8 in which the outer peripheral surface corner portion of the hexagon nut 30 is formed in the fastener storage portion 4. However, in the illustrated embodiment, since the bottom surface 16a of the recess 16 and the upstream surface 16b form an obtuse angle, the hexagon nut 30 is moved from the outer peripheral surface corner portion to the upstream surface 16b of the recess 16. It is possible to avoid that the applied force is appropriately buffered or eliminated, cracks are generated in the fastener accommodating portion 4, and the fastener accommodating portion 4 is damaged. After the tightening torque control tool 2 starts idling with respect to the hexagon nut 30, the bolt shaft 38 is tightened with the required tightening torque, and the tightening torque control tool 2 is sufficiently easily separated from the hexagon nut 30. be able to.

上述した実施形態においては、保持突出部は収納穴8の軸線方向に延びる1個のリブ21から構成されているが、所望ならば、収納穴8の軸線方向又は周方向に間隔おいて軸線方向に延びる複数個のリブ、収納穴8の周方向に延びる1個或いは収納穴8の軸線方向又は周方向に間隔をおいて周方向に延びる複数個のリブ、或いは適宜に配設された複数個の突起(横断面形状は円形であるのが好都合である)から保持突出部を構成することもできる。図9は保持突出部の更に他の実施形態を図示している。かかる実施形態においては、辺面15(図5を参照されたい)における上記締付回転方向(図9において反時計方向)に見て上記凹部16の上流側に位置する部分15bにはその表面全体に渡って隆起部40が形成されていると共に、かかる隆起部40の背面側には隆起部40に沿って延在する溝42が形成されている。かような実施形態においては、辺面15における上記締付回転方向(図9において反時計方向)に見て凹部16の下流側に位置する部分15aと共に隆起部40が六角ナット30の側面に圧接することによって六角ナット30が収納穴8内に保持される。収納穴8の内周面に対する六角ナット30の外周面の比較的大きな製作誤差は、隆起部40の弾性変形によって補償され、収納穴8内に六角ボルト30を圧入するのに必要な力が過大或いは過小になることが可及的に回避される。 In the above-described embodiment, the holding protrusion is composed of one rib 21 extending in the axial direction of the storage hole 8, but if desired, the axial direction of the storage hole 8 is spaced apart from the axial direction or the circumferential direction. A plurality of ribs extending in the circumferential direction, one extending in the circumferential direction of the storage hole 8, a plurality of ribs extending in the circumferential direction at intervals in the axial direction or the circumferential direction of the storage hole 8, or a plurality of appropriately arranged ribs. The holding protrusion can also be constructed from the protrusions (preferably having a circular cross-sectional shape). FIG. 9 illustrates yet another embodiment of the holding protrusion. In such an embodiment, the entire surface of the portion 15b located on the upstream side of the recess 16 when viewed in the tightening rotation direction (counterclockwise in FIG. 9) on the side surface 15 (see FIG. 5). A ridge 40 is formed over the ridge 40, and a groove 42 extending along the ridge 40 is formed on the back surface side of the ridge 40. In such an embodiment, the raised portion 40 is pressed against the side surface of the hexagon nut 30 together with the portion 15a located on the downstream side of the recess 16 when viewed in the tightening rotation direction (counterclockwise direction in FIG. 9) on the side surface 15. By doing so, the hexagon nut 30 is held in the storage hole 8. The relatively large manufacturing error of the outer peripheral surface of the hexagon nut 30 with respect to the inner peripheral surface of the storage hole 8 is compensated by the elastic deformation of the raised portion 40, and the force required to press-fit the hexagon bolt 30 into the storage hole 8 is excessive. Alternatively, it is avoided as much as possible to be underestimated.

2:締付トルク管理具
4:締結具収納部
6:締付トルク付加部
8:収納穴
15:辺面
16:凹部
16a:凹部の底面
16b:凹部の上流面
16c:凹部の下流面
18:連通穴
21:リブ(保持突出部)
22:貫通穴
30:六角ナット
38:ボルトの軸部
2: Tightening torque control tool 4: Fastener storage part 6: Tightening torque addition part 8: Storage hole 15: Side surface 16: Recess 16a: Bottom surface of the recess 16b: Upstream surface of the recess 16c: Downstream surface of the recess 18: Communication hole 21: Rib (holding protrusion)
22: Through hole 30: Hexagon nut 38: Bolt shaft

Claims (9)

合成樹脂から一体に形成された締結具収納部と締付トルク付加部とを含み、
該締結具収納部には自由が開口された収納穴が形成されており、該収納穴の内周面は締結具のトルク付加正多角形外周面に対応した正多角形内周面の各辺面の中間部に凹部を形成した形態であり、
締付回転方向に見て該正多角形内周面の辺面における該凹部の上流側に位置する部分には保持突出部が配設されており、
該締付トルク付加部に加えられ該締結具収納部を介して締結具に伝達される締付トルクが閾値を超えると、該収納穴の内周面が変形されて締結具に対して該締結具収納部が空転するようになり、かくして締結具の締付トルクが管理される、
ことを特徴とする締付トルク管理具。
Includes a fastener storage unit and a tightening torque addition unit integrally formed from synthetic resin.
A storage hole having a free end opened is formed in the fastener storage portion, and the inner peripheral surface of the storage hole is each of the regular polygon inner peripheral surfaces corresponding to the torque-applied regular polygon outer peripheral surface of the fastener. It is a form in which a recess is formed in the middle part of the side surface.
A holding protrusion is provided on a portion of the side surface of the inner peripheral surface of the regular polygon located on the upstream side of the recess when viewed in the tightening rotation direction.
When the tightening torque applied to the tightening torque adding portion and transmitted to the fastener through the fastener storage portion exceeds the threshold value, the inner peripheral surface of the storage hole is deformed and the fastener is fastened to the fastener. The tool compartment now spins, thus managing the tightening torque of the fasteners.
A tightening torque management tool that is characterized by this.
該保持突出部は該収納穴の軸線方向に延在するリブであ、請求項1記載の締付トルク管理具。 The holding protrusion Ru ribs der extending in the axial direction of the receiving hole, the torque management fastener according to claim 1. 該リブの突出高さは0.1乃至0.5mmであ、該リブの周方向幅は0.1乃至0.5mmである、請求項2記載の締付トルク管理具。 The projection height of the ribs Ri 0.1 to 0.5mm der, the circumferential width of the rib is 0.1 to 0.5mm, torque management fastener of claim 2 wherein. 該リブの突出端部の横断面形状は半円形状である、請求項2又は3記載の締付トルク管理具。 The tightening torque management tool according to claim 2 or 3, wherein the cross-sectional shape of the protruding end of the rib is a semicircular shape. 該トルク付加正多角形外周面は正六角形であり、6個の辺面の各々において該凹部の上流側に位置する部分に該保持突出部が配設されている、請求項1から4までのいずれかに記載の締付トルク管理具。 Claims 1 to 4, wherein the outer peripheral surface of the torque-applied regular polygon is a regular hexagon, and the holding protrusion is arranged at a portion located on the upstream side of the recess on each of the six side surfaces. The tightening torque control tool described in either. 該締付トルク付加部の外周面は締結具のトルク付加正多角形外周面に対応した正多角形である、請求項1から5までのいずれかに記載の締トルク管理具。 The outer peripheral surface of the該締tightening torque adding section is a regular polygon that corresponds to the torque addition regular polygonal outer peripheral surface of the fastener, the torque management fasteners according to any one of claims 1 to 5. 請求項1から6までのいずれかに記載の締付トルク管理具と、該締付トルク管理具の該収納穴に少なくとも部分的に収納された締結具との組み合わせ。 A combination of the tightening torque control tool according to any one of claims 1 to 6 and a fastener that is at least partially housed in the storage hole of the tightening torque control tool. 該締結具は該収納穴内に圧入されている、請求項7記載の組み合わせ。 The combination according to claim 7, wherein the fastener is press-fitted into the storage hole. 該締結具は六角ナットである、請求項7又は8記載の組み合わせ。 The combination according to claim 7 or 8, wherein the fastener is a hexagon nut.
JP2017161283A 2017-05-30 2017-08-24 Tightening torque control tool and combination of tightening torque control tool and fastener Active JP6892802B2 (en)

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PCT/JP2018/014589 WO2018221003A1 (en) 2017-05-30 2018-04-05 Tightening torque managing tool and combination of tightening torque managing tool and fastening tool
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US4215600A (en) * 1978-10-12 1980-08-05 Kesselman David A Torque limiter for use with off-the-shelf fastening elements
JPS59113307A (en) * 1982-12-21 1984-06-30 株式会社 三之橋製作所 Nut case in which clamping torque is made constant
JP3009000U (en) * 1994-09-14 1995-03-28 オーエスジー株式会社 Rotary tool for fastening parts with regular polygonal outer peripheral surface shape
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