TWI751671B - Apparatus and method for removing mold from waffle slab - Google Patents

Abstract

The instant disclosure is related to providing an apparatus and a method for removing a mold from a concrete waffle slab. The apparatus includes a supporting rack, a screw rod, an engaging member and a driving mechanism. The screw rod is rotatably disposed in a screw hole of the supporting rack. The engaging member is disposed on one end of the screw rod and is configured to engage with the mold. The driving mechanism is connected to the other end of the screw rod to provide torque to the screw rod.

Description

Apparatus and method for disengaging a mold from a lattice plate

The present disclosure is directed to providing an apparatus and method for disengaging a mold from a lattice plate.

With the vigorous development of emerging technologies, the application of semiconductors is widespread and the demand is increasing day by day. Whether it is artificial intelligence, Internet of Vehicles/Internet of Things, Fintech blockchain or cloud medical and other emerging technologies, semiconductor products (such as chips) need to be used for rapid and complex operations. Therefore, in order to meet the demand for a large number of semiconductor products, the demand for building semiconductor plants is also increasing. During the manufacturing process of semiconductors, it is necessary to strictly control the amount of dust in the surrounding environment, so as not to damage the accuracy and reliability of semiconductor products. The clean room is constructed with a lattice beam perforated floor (lattice board) structure, which uses positive pressure to discharge the dust through the perforation of the lattice board and discharges the clean air into the clean room again after filtering the return air. Design method.

In general, the manufacturing methods of lattice panels can be divided into two types: spot watering and field casting. However, whether it is cast-in-place or cast-in-place, a certain number of moulds must be installed inside the lattice plate, and concrete slurry is poured between these inner moulds and the outer mould surrounding the lattice plate reinforcement cage to form the lattice plate and the inside of the lattice plate. perforation. One of the conventional methods is to keep the mold in the lattice plate after the lattice plate is formed, that is, the lattice plate and the mold in it are not demolded, so each unit The grid board needs to use a certain number of molds that cannot be reused, resulting in an increase in manufacturing costs. Another conventional method is to use a traditional hammering tool, such as a hammer, to hit the top of the mold after the lattice plate is formed, so that the mold can be separated from the concrete surface in the perforated hole in contact with it, so that the mold can be reused. . However, due to the difficulty of precisely controlling the tapping point and the tapping force, the traditional tapping method is likely to damage the concrete surface of the lattice board and/or cause deformation or damage of the mold.

The reason is that, in order to solve the above problems, an embodiment of the present invention provides a mold that can quickly separate a mold formed in a hole in the concrete lattice plate from the hole without damaging the surface of the concrete lattice plate and without damaging the mold. of demolding equipment. The concrete lattice board includes a top surface and a bottom surface opposite to the top surface, and the holes communicate with the top surface and the bottom surface. The diameter of the lower end of the die is larger than the diameter of the upper end of the die. The mold includes a top wall and a side wall. The top wall includes a plurality of perforations, and the inner surface of the side wall includes a plurality of longitudinal ribs thereon.

In the above-mentioned embodiment, the demoulding device includes a support frame, a screw rod, a coupling piece and a driving mechanism. The support frame includes a plurality of legs and a support body. A plurality of legs are fixed to the support body, and the support body includes a screw hole therein. The screw rod is rotatably arranged in the screw hole of the support body. The external thread of the screw is matched with the internal thread of the screw hole. The coupling is provided at one end of the screw, which is configured to engage with the longitudinal ribs of the die, and the drive mechanism is connected to the other end of the screw and provides torque to the screw. In an embodiment of the present invention, the coupling member includes a disk-shaped structure, a peripheral edge of the disk-shaped structure has a groove opposite to the longitudinal rib, and the disk-shaped structure includes a positioning groove formed thereon, wherein the positioning groove and the positioning groove are formed on it. The grooves are alternately arranged along the periphery of the disk-shaped structure.

According to an embodiment of the present invention, the demoulding method using the above-mentioned demoulding equipment includes: turning over the concrete lattice plate so that the bottom surface of the concrete lattice plate faces upward; providing and placing the upper The demoulding equipment is placed above the bottom surface of the concrete lattice plate; the joints are placed in the mould to engage the longitudinal ribs; and the drive mechanism is activated to rotate the screw rod and make the screw rod perform linear movement relative to the support frame, and then the mold is removed from the concrete lattice. The plates are separated and the holes are exposed. In an embodiment of the present invention, the engaging step of the coupling element and the longitudinal rib includes: the disk-shaped structure enters the mold at a first predetermined angle, and the longitudinal rib passes through the groove; then, the disk-shaped structure is rotated to make it in a The second predetermined angle is engaged with the positioning groove.

In another embodiment of the present invention, the demoulding device includes a body, an impacted structure, a plurality of elongated engaging members and an impacting member. The impacted structure is located above one of the upper surfaces of the bodies. The elongate engaging piece is fixed to a lower surface of the body, and is used for passing through and being arranged in a plurality of through holes of the top wall of the mold. The impact piece is used to provide an impact force to the impacted structure.

According to an embodiment of the present invention, a demoulding method using the above-mentioned demolding device comprises: providing and placing the above-mentioned demolding device above the top surface of a concrete lattice panel; passing an elongated joint member through the mould and abutting against the longitudinal ribs; And use the impact piece to impact the impacted structure, so that the mold is separated from the concrete lattice plate and the holes are exposed.

In another embodiment of the present invention, the demolding device includes a support frame, a fixing mechanism, a pushing structure and a driving mechanism. The support frame includes a plurality of legs and a support body. The support body includes a telescopic mechanism therein, and a plurality of legs are fixed to the support body. The fixing mechanism is connected to the support body and is used to fix the support body to the top surface of the concrete grating. The pushing structure includes a pushing surface for contacting with the mold and providing a pushing force to the mold. The pushing structure is connected with the telescopic mechanism of the support body of the support frame. The driving mechanism is connected with the telescopic mechanism of the supporting body and drives the telescopic mechanism to perform telescopic action, so as to provide a thrust force to the pushing structure. In an embodiment of the present invention, the fixing mechanism includes: a beam structure and a plurality of column structures are fixed to the beam structure, the beam structure is connected to the support body of the support frame, and two ends of the beam structure are separated from each other. It also includes a fixing arm configured to extend to and abut the bottom surface of the concrete lattice panel. The support body of the support frame includes a through hole therein, and the support body of the support frame is slidably sleeved on the beam structure through the through hole.

According to an embodiment of the present invention, the demoulding method using the above-mentioned demoulding device includes: providing and placing the above-mentioned demoulding device above the top surface of the concrete lattice plate, and the fixed arm abutting the bottom surface of the concrete lattice plate; The hole moves along the beam structure, moves the support body of the support frame to the top of the hole and sets the legs of the support frame around the hole; and uses the drive mechanism to drive the telescopic mechanism to perform telescopic action, so that the pushing structure provides a thrust to the mold , to separate the mould from the concrete lattice and expose the holes.

11: External mold

12: Bottom mold

13: Interior Space

15: upper cover

20: Mold

21: Sidewall

22: Top Wall

23: Longitudinal Ribs

30: Rebar cage

31: Extensions

40: Concrete lattice panels

41: Top surface

42: Bottom surface

45: Hole

50: Demoulding equipment

51: Support frame

52: Screw

53: Bonding pieces

54: Positioning slot

55: Drive mechanism

60: Demoulding equipment

61: Ontology

62: Long engaging pieces

63: Impacted structure

64: handle

65: Limit structure

66: Impact parts

67: Handle

70: Demoulding equipment

70a: Demoulding equipment

71: Support frame

72: Fixed mechanism

73: Push Structure

74: Drive mechanism

75: Fixed mechanism

150: Ontology

151: handle

152: Fixtures

211: Top

212: Bottom

213: inner surface

215: Perforation

511: feet

512: Support body

513: screw hole

530: Disc Structure

531: Groove

611: Upper surface

612: Lower surface

711: Support body

712: Feet

713: Pad Structure

714: Telescopic mechanism

715: Through hole

721: Beam Structure

722: Fixed Arm

723: Vertical Extension

724: Lateral Extensions

725: Column Structure

726: Roller

741: Pipeline

751: Cable

752: Locks

753: Protective pad

S10: Method

S11, S12, S13, S14: Steps

S20: Method

S21, S22, S23, S24: Steps

S30: Method

S31, S32, S33: Steps

1 and 2 are schematic diagrams showing part of the steps of forming the holes of the lattice plate in one embodiment of the present invention.

FIG. 3 shows a schematic top view of a top cover covering a mold located in a grid plate according to an embodiment of the present invention.

4 shows a schematic bottom view of a mold in a lattice plate according to an embodiment of the present invention.

5-8 are schematic diagrams showing some steps of a lattice panel molding method according to an embodiment of the present invention.

FIG. 9 shows a flow chart of a demolding method according to an embodiment of the present invention.

10-15 are schematic diagrams showing some steps of a demolding method according to an embodiment of the present invention.

FIG. 16 shows a flow chart of a demolding method according to an embodiment of the present invention.

FIG. 17 shows a schematic diagram of a demolding apparatus according to an embodiment of the present invention.

18 and 19 are schematic diagrams showing some steps of a demolding method according to an embodiment of the present invention.

FIG. 20 shows a flow chart of a demolding method according to an embodiment of the present invention.

FIG. 21 shows a schematic diagram of a demolding apparatus according to an embodiment of the present invention.

22-23 are schematic diagrams showing some steps of a demolding method according to an embodiment of the present invention.

FIG. 24 shows a schematic diagram of a demoulding device installed on a concrete lattice plate according to an embodiment of the present invention.

In order to have a clearer understanding of the features, content and advantages of this creation and the effects it can achieve, this creation is hereby combined with the accompanying drawings and described in detail as follows in the form of embodiments, and the drawings used therein are only for the purpose of For the purpose of illustrating and assisting the description, the proportion and configuration of the attached drawings should not be interpreted or limited to the scope of the patent application of this creation.

1, 2, 5-8 are schematic diagrams showing some steps of a method of molding a concrete lattice panel according to an embodiment of the present invention. In one embodiment, as shown in FIG. 1 , a method of molding a concrete lattice panel includes providing an outer mold 11 and a bottom mold 12 , wherein the outer mold 11 is located above the bottom mold 12 and surrounds the outer periphery of the bottom mold 12 . The edge is set to define an inner space 13 .

As shown in FIG. 2 , a plurality of molds 20 for forming holes are placed in the inner space 13 . The mold 20 includes a side wall 21 and a top wall 22 . The side wall 21 forms a truncated hollow conical structure. The upper end 211 of the side wall 21 is connected to the edge of the top wall 22 , extends away from the top wall 22 and ends at the lower end 212 . In one embodiment, the extending direction of the side wall 21 is inclined outward relative to the top wall 22 , so that the diameter W2 of the lower end 212 of the mold 20 is larger than the diameter W1 of the upper end 211 of the mold 20 .

Please refer to FIG. 2 and FIG. 3 simultaneously. In one embodiment, an upper cover 15 is disposed above the top wall 22 of the mold 20 . The upper cover 15 may include a body 150 and a plurality of handles 151 . The body 150 contacts and covers the top wall 22 , and the handle 151 is disposed on the opposite side of the body 150 facing the top wall 22 , preferably at the periphery of the body 150 . In one embodiment, the upper cover 15 is combined with the mold 20 by a fixing member 152 (eg, a bolt) to prevent the upper cover 15 from being moved during construction. In one embodiment, the body 150 may match the shape of the top wall 22 and have an area slightly larger than that of the top wall 22 . In this way, when the body 150 is disposed above the top wall 22 , the edge of the body 150 slightly protrudes from the outer edge of the top wall 22 .

Please refer to FIG. 4 , which shows a schematic bottom view of the mold 20 in the lattice plate. 4, the mold 20 includes a plurality of longitudinal ribs 23 formed on the inner surface 213 of the side wall 21 of the mold 20. For example, the inner surface 213 of the mold 20 may be provided with four longitudinal ribs 23, wherein Each longitudinal rib 23 is arranged equidistantly in the circumferential direction of the mold 20 . However, it can be understood that the embodiment of the present invention is not limited thereto, and the number of the longitudinal ribs 23 can be adjusted according to actual needs. In some other embodiments, the longitudinal ribs 23 may be omitted.

In one embodiment, the top wall 22 of the mold 20 further includes a plurality of through holes 215 disposed above the at least one longitudinal rib 23, wherein the projected position of the at least one longitudinal rib 23 on the top wall 22 overlaps the upper through holes 215. . In one embodiment, the number of the through holes 215 corresponds to the number of the longitudinal ribs 23 , that is, a through hole 215 is disposed above and above each longitudinal rib 23 . In some other embodiments, the arrangement of the through holes 215 is omitted.

In one embodiment, as shown in FIG. 5 , a method of molding a concrete lattice panel includes disposing a steel cage 30 between the outer mold 11 and the mold 20 . Both ends of the reinforcement cage 30 include extension parts 31 , which extend beyond the outer mold 11 and protrude to the outside of the inner space 13 . The extension 31 may be U-shaped or hook-shaped.

In one embodiment, as shown in FIG. 6 , the method for molding a concrete lattice board further includes pouring concrete into the inner space 13 and standing for it to solidify, thereby forming a concrete lattice board 40, wherein each of the concrete lattice boards 40 is formed. The mold 20 forms a hole 45 in the concrete lattice plate 40 , and the hole 45 communicates with the top surface 41 and the bottom surface 42 of the concrete lattice plate 40 . In an exemplary embodiment, the height at which the concrete is poured is substantially equal to the height of the mold 20 , so that the top surface 41 of the concrete grating 40 is flush with the top wall 22 of the mold 20 . The cover body 15 is disposed above the mold 20. In this case, since the area of the cover body 15 is larger than that of the top wall 22 of the mold 20, the periphery of the cover body 15 will abut against the top surface 41 of the concrete lattice board 40. . Therefore, when the construction personnel walk on the top surface 41 of the concrete grating 40 , the cover body 15 can prevent the construction personnel from stepping on the mold 20 directly, causing the mold to fall or shift, thus endangering the safety of the construction personnel.

In one embodiment, as shown in FIG. 7 , the method of molding the concrete lattice panel further includes removing the outer mold 11 and the bottom mold 21 . And, as shown in FIG. 8 , the method of molding the concrete lattice plate further includes removing the cover 15 disposed above the mold 20 . Next, the method of molding the concrete lattice panel further includes separating the mold 20 in the concrete lattice panel 40 from the holes 45 using a demolding method.

FIG. 9 shows a flowchart of a demolding method S10 according to an embodiment of the present invention. The demoulding method S10 includes a step S11 of providing the concrete lattice board 40 as shown in FIG. 8 . The demoulding method S10 further includes a step S12 of turning over the concrete lattice board 40 so that the bottom surface 42 of the concrete lattice board 40 is placed upward. The demolding method S10 further includes step S13 , providing a demolding device 50 and engaging the demolding device 50 with the mold 20 . The demoulding method S10 further includes a step S14 of activating a driving mechanism 55 to separate the mold 20 from the concrete lattice plate 40 and expose the hole 45 .

Referring to FIG. 10 , according to an embodiment of the present invention, the demolding device 50 includes a support frame 51 , a screw rod 52 and a coupling member 53 . The support frame 51 is configured to hold the demolding apparatus 50 It is stably placed on the concrete lattice board 40. In one embodiment, the support frame 51 includes two legs 511 and a support body 512 , and the two legs 511 are respectively connected to two ends of the support body 512 . After the demoulding device 50 is placed on the bottom surface 42 of the overturned concrete lattice board 40 , the supporting body 512 is parallel to the bottom surface 42 of the concrete lattice board 40 , and the feet 511 abut against the concrete lattice board 40 . bottom surface 42. The substantial center of the support body 512 has a screw hole 513 therethrough. The screw rod 52 is rotatably disposed in the screw hole 513 of the support body 512 .

A coupling member 53 is detachably provided at one end of the screw 52 and is configured to engage with the longitudinal ribs 23 of the die 20 . Specifically, the coupling member 53 includes a disk-shaped structure 530 . The diameter of the disk-shaped structure 530 is selected so that the disk-shaped structure 530 can extend into the interior of the mold 20 and engage the longitudinal ribs 23 . A peripheral edge of the disk-shaped structure 530 has a plurality of grooves 531, and the grooves 531 have a width that allows the longitudinal ribs 23 to pass through. In addition, the coupling member 53 includes a plurality of positioning grooves 54 formed on the disk-shaped structure 530 and alternately arranged with the grooves 53 along the periphery of the disk-shaped structure 530 . In one embodiment, the number of the grooves 531 and the number of the positioning grooves 54 are equal to the number of the longitudinal ribs 23 of the mold 20 , but the invention is not limited thereto. The number of the grooves 531 or the number of the positioning grooves 54 may be greater than the number of the longitudinal ribs 23 of the mold 20 to facilitate the engagement of the mold 20 with the longitudinal ribs 23 .

The above-mentioned step S13 further includes: putting the joint 53 of the demolding device 50 into the mold 20 ( FIG. 11 ), wherein the disk-shaped structure 530 enters the mold 20 at a first predetermined angle. At the above-mentioned first predetermined angle, the groove 531 is relative to the longitudinal rib 23 of the mold 20, so when the disk-shaped structure 530 enters the mold 20, the longitudinal rib 23 passes through the groove 531, so that the disk-shaped structure 530 reaches the longitudinal direction. below the rib 23.

The above step S13 further includes rotating the coupling member 53 to a second predetermined angle ( FIG. 12 ). At the above-mentioned second predetermined angle, the positioning groove 54 is located below the longitudinal rib 23 and is in line with the longitudinal rib Strip 23 engages. In one embodiment, the screw 52 is only engaged with a nut in the center of the coupling member 53 after the coupling member 53 is put into the mold 20 to form a capturing mechanism together. In addition, in the operation of rotating the coupling member 53 from the first predetermined angle to the second predetermined angle, the coupling member 53 is rotated together with the screw rod 52 . Therefore, when the coupling member 53 is rotated, the coupling member 53 will move in the vertical direction at the same time, thereby completing the engagement between the positioning groove 54 and the longitudinal rib 23 .

After the coupling member 53 is engaged with the mold 20 , the above-mentioned step S14 is performed: a driving mechanism 55 is activated to separate the mold 20 from the concrete lattice plate 40 and expose the holes 45 . In one embodiment, before the driving mechanism 55 is activated, as shown in FIG. 13 , the driving mechanism 55 (eg, a rotary actuator or an electric torque opposite end. In this way, after the driving mechanism 55 is activated, as shown in FIG. 14 , the driving mechanism 55 will rotate the screw rod 52 and make the screw rod 52 move linearly relative to the support frame 51 , thereby separating and exposing the mold 20 from the concrete grid plate 40 Hole 45.

In one embodiment, the method S10 repeats the steps S12-S14 multiple times to separate all the molds 20 from the concrete lattice plate 40 and expose all the holes 45 by using the same demoulding device 50, thereby completing the manufacture of the concrete lattice plate 40, As shown in Figure 15.

FIG. 16 shows a flowchart of a demolding method S20 according to another embodiment of the present invention. The demoulding method S20 includes step S21, providing the concrete lattice board 40 as shown in FIG. 8 . The demolding method S20 further includes the step S22 of providing a demolding device 60 above the top surface 41 of the concrete lattice board 40 . Steps S23 and S24 of the demolding method S20 will be described later.

Referring to FIG. 17 , in an embodiment of the present invention, the demolding device 60 includes a body 61 , an impacted structure 63 , a plurality of elongated engaging members 62 , and an impact member 66 . The body 61 is a disk-shaped structure and has an upper surface 611 and a lower surface 612 opposite to the upper surface 611 . The elongated engaging piece 62 is fixed to the lower surface 612 of the main body 61, and the elongated engaging piece 62 can be perpendicular to the lower surface. Extends in the direction of 612. The elongate engaging member 62 may extend less than the height of the mold 20 . The impacted structure 63 is disposed above the upper surface 611 of the main body 61 and protrudes from the upper surface 611 of the main body 61 . The impact piece 66 is disposed separately from the main body 61 and used to provide an impact force to the impacted structure 63 . A plurality of handles 64 can be disposed on the main body 61 of the demolding device 60 , and a handle 67 can also be connected to the impact member 66 to facilitate the personnel to operate the demolding device 60 . In addition, the demolding device 60 may include a plurality of limiting structures 65 connected to the periphery of the body 61 .

In one embodiment, as shown in FIG. 18 , the above-mentioned step S22 further includes a step S23 , placing the body 61 of the demoulding device 60 together with the elongated engaging member 62 on the top surface 41 of the concrete lattice board 40 , wherein the long The shaped engaging piece 62 penetrates through the through hole 215 of the mold 20 and abuts against the upper end of the longitudinal rib 23 located below the through hole 215 . At this time, the height of the limiting structure 65 is slightly higher than the top surface 41 of the lattice board 40 .

After the elongate engaging member 62 is engaged with the mold 20 , the demoulding method S20 further includes step S24 , using the impact member 66 to impact the impacted structure 63 to separate the mold 20 from the concrete lattice plate 40 and expose the hole 45 . Specifically, as shown in FIG. 18 , the impact member 66 is manually or mechanically dropped from above the main body 61 by gravity and impacts the impacted structure 63 . Under the action of the impact external force, as shown in FIG. 19 , the mold 20 will be separated from the concrete lattice plate 40 and the holes 45 will be exposed. It is worth noting that when the body 61 is close to the hole 45 , the limiting structure 65 will move from the position of the top surface 41 of the lattice board 40 to abut against the top surface 41 of the concrete lattice board 40 , thereby preventing the body 61 from entering the hole 45 . Since the body 61 will rest on the top surface 41 of the concrete grating 40 , the mold 20 will naturally fall with gravity and separate from the elongated engaging member 62 of the demoulding device 60 .

FIG. 20 shows a flowchart of a demolding method S30 according to another embodiment of the present invention. The demoulding method S30 includes step S31, providing the concrete lattice board 40 as shown in FIG. 8 . The demoulding method S30 further includes the step S32 of providing a demoulding device 70 on the top surface of the concrete lattice board 40 41 above. Step S33 of the demolding method S30 will be described later.

Referring to FIG. 21 , the demolding device 70 includes a support frame 71 , a fixing mechanism 72 and a pushing structure 73 . The support frame 71 includes a support body 711 and a plurality of support legs 712 . The support legs 712 surround the support body 711 and are fixed on the support body 711 . The pad structure 713 can be disposed at the bottom of the support feet 712 to increase the contact area and friction between the support feet 712 and the concrete lattice board 40 , and to protect the concrete lattice board 40 from being damaged by pressure. The support body 711 includes a telescopic mechanism 714 (eg, a hydraulic cylinder) therein. In addition, the support body 711 further includes a through hole 715 thereon. The pushing structure 73 is connected below the telescopic mechanism 714 . The bottom of the pressing structure 73 has a pressing surface for contacting the top wall 22 of the mold 20 .

Please refer to FIG. 21 and FIG. 22 at the same time, the fixing mechanism 72 is connected to the supporting body 71 and is used for fixing the supporting body 71 to the top surface 41 of the concrete lattice board 40 . In one embodiment, the fixing mechanism 72 includes a beam structure 721 and one or more column structures 725 . The column structure 725 connects the bottom surface of the beam structure 721 and is configured to support the beam structure 721 above the top surface 41 of the concrete lattice panel 40 . The through hole 715 of the support body 711 is sleeved on the beam structure 721 and can move relative to the beam structure 721 .

In one embodiment, the fixing mechanism 72 further includes one or more rollers 726 disposed on the bottom of the column structure 725 . After the demoulding apparatus 70 is placed on the top surface 41 of the concrete grating 40 , the column structure 725 can be moved over the top surface 41 of the concrete grating 40 by the rollers 726 . In this way, the fixing mechanism 72 together with the supporting frame 71 disposed thereon can slide on the top surface 41 of the concrete lattice board 40, thereby reducing manual handling.

In one embodiment, as shown in FIGS. 21 and 22 , the fixing mechanism 72 further includes two fixing arms 722 . The fixed arms 722 are configured to extend to and abut against the bottom surface 42 of the concrete grating 40 to increase the overall stability of the demolding apparatus 70 . Specifically, each fixed arm 722 packs It includes a vertical extension portion 723 and a lateral extension portion 724 . The vertically extending portion 723 is connected to one end of the beam structure 721 and extends vertically downward. The length of the beam structure 721 extension is selected so that the lower end of the vertical extension 723 is lower than the bottom surface 42 of the concrete lattice plate 40 after the fixing mechanism 72 is placed above the top surface 41 of the concrete lattice plate 40 . The lateral extension portion 724 is connected to the other end of the vertical extension portion 723 opposite to the beam structure 721 and extends parallel to the beam structure 721 . In this way, as shown in FIG. 21 , the beam structure 721 , the vertically extending portion 723 and the laterally extending portion 724 together form a U-shaped clamping structure, so that the demolding device 70 is disposed above the top surface 41 of the concrete lattice plate 40 Afterwards, the bottom surface 42 of the concrete lattice board 40 is abutted, thereby increasing the stability of the demoulding device 70 .

In one embodiment, as shown in FIG. 22 , the demolding device 70 further includes a driving mechanism 74 . The driving mechanism 74 is connected to the telescopic mechanism 714 of the supporting body 711 through a pipeline 741 , so as to drive the telescopic mechanism 714 to perform telescopic action and provide a thrust to the pushing structure 73 . The driving mechanism 74 can drive the telescopic action of the telescopic mechanism 714 in various suitable ways. For example, the driving mechanism 74 may include a compressor and the telescopic mechanism 714 may include a hydraulic cylinder. The driving mechanism 74 provides a pressurized liquid to the driving telescopic mechanism 714 through the pipeline 741 to drive the telescopic mechanism 714 to extend and retract.

In one embodiment, after the demolding device 70 is positioned above the top surface 41 of the concrete grating 40 , the support frame 71 is not positioned in alignment with the holes 45 . To solve this problem, the above step S32 further includes moving the support body 711 of the support frame 71 along the beam structure 721 through the through hole 715 to above the hole 45 and disposing the legs 712 of the support frame 71 around the hole 45 . In this way, personnel can easily move the support frame 71 above the hole 45 without having to move the support frame 71 laboriously.

After the demoulding device 70 is set, the demolding method S30 further includes steps S33 , using the driving mechanism 74 of the demoulding device 70 to drive the telescopic mechanism 714 to remove the mold 20 downward from the concrete lattice board 40 . In one embodiment, as shown in FIG. 23 , the driving mechanism 74 drives the telescopic mechanism 714 to perform telescopic action, so that the pressing surface of the pressing structure 73 contacts the mold 20 and provides a thrust to push the mold 20 . Pushed by the pushing structure 73 , the mold 20 is separated from the concrete lattice board 40 .

In one embodiment, after completing step S33, the personnel can further move the support frame 71 along the beam structure 721, so that the support frame 71 reaches the position of another mold 20 arranged in the same lateral direction (parallel to the extension direction of the beam structure 721). Step S33 is repeated to remove the other mold 20 . After the molds 20 in the same transverse direction have all completed the demoulding process, the personnel can push the fixing mechanism 72 in the longitudinal direction to make the support frame 71 reach the position of one of the molds 20 arranged in the other transverse direction, and repeat step S33, To remove each mold 20 one by one. Therefore, with the setting of the fixing mechanism 72 , the personnel can efficiently complete the demoulding procedure of removing all the molds 20 on the concrete grid plate 40 .

It should be understood that, the fixing mechanism for assisting the positioning of the support frame 71 in the embodiment of the present invention is not limited to the aspect of the above-mentioned embodiment, but may have various changes. For example, in the embodiment shown in FIG. 24 , the demolding apparatus 70 a includes a fixing mechanism 75 . The fixing mechanism 75 includes a cable 751 and a plurality of locking pieces 752 . The locking member 752 can be a hook or a buckle, and is connected to both ends of the cable 751 . After the demolding device 70 a is installed on the top surface 41 of the concrete lattice board 40 , the cable 751 passes through the through hole 715 of the support frame 71 , and the locking member 752 is fastened to the extension portion 31 of the reinforcement cage 30 . In one embodiment, the demoulding device 70a further includes a plurality of protective pads 753 disposed between the cables 751 and the concrete lattice board 40 to protect the cables 751 or the concrete lattice board 40 from being damaged by friction.

The terms "a" or "an" are used herein to describe elements of the creation and ingredients. This term is only used for descriptive convenience and to give the basic idea of this creation. This description should be read to include one or at least one, and the singular also includes the plural unless expressly stated otherwise. When used with the word "comprising" in the scope of a patent application, the term "a" can mean one or more than one. In addition, the term "or" herein means "and/or".

Unless otherwise specified, terms such as "above", "below", "upward", "left", "right", "downward", "body", "base", "vertical", "horizontal", "side" , "higher", "lower", "upper", "above", "below" and other spatial descriptions are indicative of the directions shown in the figures. It should be understood that the spatial descriptions used herein are for illustrative purposes only and that actual implementations of the structures described herein may be spatially configured in any relative orientation without this limitation changing the advantages of embodiments of the present invention. For example, in the description of some embodiments, providing an element "on" another element may encompass conditions where the former element is directly on the latter element (eg, in physical contact with the latter element) as well as a Or a condition in which a plurality of intervening elements are located between the preceding element and the succeeding element.

As used herein, the terms "substantially," "substantially," "substantially," and "about" are used to describe and account for minor variations. When used in conjunction with an event or circumstance, these terms can mean both the circumstance in which the event or circumstance clearly occurred and the circumstance in which the event or circumstance occurred very closely.

The above-mentioned embodiments are only intended to illustrate the technical ideas and characteristics of this creation, and its purpose is to enable those who are familiar with the art to understand the content of this creation and implement it accordingly. It should not be used to limit the patent scope of this creation. Equivalent changes or modifications made in accordance with the spirit disclosed in this work should still be covered by the patent scope of this work.

20: Mold

30: Rebar cage

40: Concrete lattice panels

41: Top surface

42: Bottom surface

45: Hole

50: Demoulding equipment

51: Support frame

52: Screw

53: Bonding pieces

54: Positioning slot

55: Drive mechanism

511: feet

512: Support body

513: screw hole

530: Disc Structure

Claims (11)

A demoulding device for separating a mold forming a hole of a concrete lattice plate from the hole, the concrete lattice plate comprising a top surface and a bottom surface opposite to the top surface, the hole communicating with the top surface and the The bottom surface, the diameter of the lower end of the mold is larger than the diameter of the upper end of the mold, and has an inner surface, the inner surface includes a plurality of longitudinal ribs thereon, the demoulding device includes: a support frame, including a plurality of legs and a support body, the plurality of legs are fixed to the support body, the support body includes a screw hole therein; a screw rod is rotatably disposed in the screw hole of the support body, the external thread of the screw rod is connected with the screw hole the inner thread of the hole is fitted; a joint is provided on one end of the screw rod, which is configured to engage with the plurality of longitudinal ribs of the die; and a drive mechanism is connected with the other end of the screw rod and provides torque to the screw rod Screw; wherein the die has an annular side wall, the plurality of longitudinal ribs are formed on the annular side wall, and the coupling member comprises a disc-shaped structure, a periphery of the disc-shaped structure has a plurality of longitudinal ribs relative to the plurality of longitudinal ribs a groove. The demolding device of claim 1, wherein the coupling member comprises a plurality of positioning grooves formed thereon, wherein the plurality of positioning grooves and the plurality of grooves are alternately arranged along the periphery of the disk-shaped structure. A mold release apparatus for separating a mold forming a hole of a concrete lattice panel from the hole, the concrete lattice plate comprising a top surface and a bottom surface opposite to the top surface, The hole communicates with the top surface and the bottom surface, the diameter of the lower end of the mold is larger than the diameter of the upper end of the mold, and has a top wall, the top wall includes a plurality of perforations therein, the demoulding device includes: a body; a receiving an impact structure, located above an upper surface of the main body; a plurality of elongated engaging pieces fixed to a lower surface of the main body for passing through and disposed in the plurality of through holes of the top wall of the mold; and a The impact piece is used to provide an impact force to the impacted structure. A demoulding device for separating a mold forming a hole of a concrete lattice plate from the hole, the concrete lattice plate comprising a top surface and a bottom surface opposite to the top surface, the hole communicating with the top surface and the On the bottom surface, the diameter of the lower end of the mold is larger than the diameter of the upper end of the mold, and the demoulding device includes: a support frame, including a plurality of legs and a support body, the support body includes a telescopic mechanism therein, and the plurality of supports feet are fixed to the support body; a fixing mechanism is connected to the support body for fixing the support body to the top surface of the concrete grating; a push structure includes a push surface, the push surface is used for In order to contact the mold and provide a pushing force to the mold, the pushing structure is connected with the telescopic mechanism of the support body of the support frame; and a driving mechanism is connected with the telescopic mechanism of the support body and drives the telescopic mechanism A telescopic action is performed to provide a pushing force to the pushing structure. The demolding device of claim 4, wherein the fixing mechanism comprises: A beam structure and a plurality of column structures are fixed to the beam structure, the beam structure is connected with the supporting body of the support frame, and both ends thereof respectively include a fixing arm, the fixing arm is configured to extend to and abut the the bottom surface of the concrete grating. The demolding device of claim 5, wherein the support body of the support frame includes a through hole therein, and the support body of the support frame is slidably sleeved on the beam structure through the through hole. The demoulding device of claim 4, wherein the concrete lattice plate comprises a plurality of U-shaped or hook-shaped reinforcement bars extending from the periphery of the concrete lattice plate, and the fixing mechanism includes a cable passing through the support frame. Both ends of the support body are respectively fixed to at least one of the plurality of U-shaped steel bars or hook-shaped steel bars. A method of demoulding, comprising: providing a concrete lattice plate, the concrete lattice plate includes a top surface and a bottom surface opposite to the top surface, and a mold is arranged in the concrete lattice plate to form a communication with the top surface and a hole in the bottom surface, the diameter of the lower end of the mold is larger than the diameter of the upper end of the mold, and has an inner surface, the inner surface includes a plurality of longitudinal ribs on it; overturning the concrete lattice plate makes the concrete lattice plate of the placing the bottom surface up; providing and placing the demolding apparatus of claim 1 above the bottom surface; placing the coupling into the mold to engage the plurality of longitudinal ribs; and actuating the drive mechanism to rotate The screw causes the screw to linearly move relative to the support frame, thereby separating the mould from the concrete lattice panel and exposing the hole. A method of demoulding, comprising: providing a concrete lattice plate, the concrete lattice plate includes a top surface and a bottom surface opposite to the top surface, and a mold is arranged in the concrete lattice plate to form a communication with the top surface and a hole in the bottom surface, the diameter of the lower end of the mold is greater than the diameter of the upper end of the mold, and has an inner surface, the inner surface includes a plurality of longitudinal ribs thereon; providing and placing the demoulding device as claimed in claim 2 , above the bottom surface; make the disc-shaped structure enter the mold at a first predetermined angle, and pass the plurality of longitudinal ribs through the plurality of grooves; rotate the disc-shaped structure to make it at a second predetermined angle with the The plurality of positioning grooves are engaged; and the driving mechanism is activated to rotate the screw rod and linearly move the screw rod relative to the support frame, thereby separating the mold from the concrete lattice plate and exposing the hole. A method of demoulding, comprising: providing a concrete lattice plate, the concrete lattice plate includes a top surface and a bottom surface opposite to the top surface, and a mold is arranged in the concrete lattice plate to form a communication with the top surface And a hole in the bottom surface, the diameter of the lower end of the mold is greater than the diameter of the upper end of the mold, and has a top wall and a side wall, wherein the top wall includes a plurality of perforations, and the inner surface of the side wall includes a plurality of longitudinal ribs opposite The plurality of perforations are provided; the demoulding device of claim 3 is placed over the top surface of the concrete lattice panel; the elongate engaging member is passed through the mould and abuts the plurality of longitudinal ribs; and using the The impact member impacts the impacted structure, causing the mould to separate from the concrete lattice panel and expose the hole. A method of demoulding, comprising: providing a concrete lattice plate, the concrete lattice plate includes a top surface and a bottom surface opposite to the top surface, and a mold is arranged in the concrete lattice plate to form a communication with the top surface and a hole in the bottom surface, the diameter of the lower end of the mold is larger than the diameter of the upper end of the mold; provide and place the support frame of the demoulding device as claimed in claim 6 above the top surface of the concrete lattice plate, and the fixed The arm abuts on the bottom surface of the concrete lattice board; moves the support body of the support frame to the top of the hole through the through hole along the beam structure and sets the plurality of legs of the support frame around the hole ; and use the drive mechanism to drive the telescopic mechanism to perform a telescopic action, so that the pushing structure provides a thrust to the mold, so that the mold is separated from the concrete lattice plate and exposes the hole.

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