TWI750993B - Filtering residue and boiling slurry system - Google Patents

Filtering residue and boiling slurry system Download PDF

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TWI750993B
TWI750993B TW110101128A TW110101128A TWI750993B TW I750993 B TWI750993 B TW I750993B TW 110101128 A TW110101128 A TW 110101128A TW 110101128 A TW110101128 A TW 110101128A TW I750993 B TWI750993 B TW I750993B
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liquid
separation device
slag
boiling
pipeline
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TW202226967A (en
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鄭瑞臺
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永順利食品機械股份有限公司
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Abstract

A filtering residue and boiling slurry system includes a gymnoplast barrel, at least one squeezing dehydration device, a separating device and a boiling device. The gymnoplast barrel has a raw material. Each the squeezing dehydration device is communicated with the gymnoplast barrel. The separating device us communicated with the at least one squeezing dehydration device and the gymnoplast barrel. The boiling device is communicated with the separating device.

Description

濾渣煮漿系統Filter residue cooking system

本發明係有關於一種濾渣煮漿系統。The present invention relates to a slurry cooking system for filtering residues.

按，現代人提倡養生健康觀念，其中豆奶由於具有豐富的營養素，成為國人營養補充熱門商品，習知豆奶的生產製程可區分為生漿製程與熟漿製程兩種方法，生漿製程為在蒸煮過程前先將豆奶與豆渣進行過濾分離後才進行煮漿過程，其好處可使豆奶蒸煮後之品質較穩定，但其蛋白質萃取率較低，豆香味與口感亦較低；熟漿製程為將研磨後的豆奶與豆渣一起蒸煮後再行濾渣，相較於生漿製程，熟漿製程之蛋白質淬取率較高，豆香味與口感較好，但熟漿製程中由於豆奶與豆渣一起進行煮漿，因此會有含有大量的豆渣殘留在煮漿桶內，而影響後端產品的品質不穩，存在即待改善之缺弊。Press, modern people advocate the concept of health preservation. Among them, soybean milk has become a popular nutritional supplement product for Chinese people because of its rich nutrients. It is known that the production process of soybean milk can be divided into two methods: raw pulping process and cooked pulping process. Before the process, the soymilk and bean dregs are filtered and separated before the pulping process is carried out. The ground soymilk and bean dregs are boiled together and then the residue is filtered. Compared with the raw pulp process, the cooked pulp process has a higher protein extraction rate, and the bean flavor and taste are better. Therefore, there will be a large amount of bean dregs remaining in the pulping barrel, which will affect the quality of the back-end products, and there are shortcomings that need to be improved.

因此，有必要提供一種新穎且具有進步性之濾渣煮漿系統，以解決上述之問題。Therefore, it is necessary to provide a novel and progressive pulping system for filtering residues to solve the above problems.

本發明之主要目的在於提供一種濾渣煮漿系統，將濾渣流程分成兩階段完成，可同時具有上述生漿煮漿及熟漿煮漿兩者之優點，並可以充分配合後端產品操作煮漿條件的需求。The main purpose of the present invention is to provide a filter residue cooking system, which divides the filter residue process into two stages and has the advantages of both the above-mentioned raw pulp cooking and cooked pulp cooking, and can fully cooperate with the back-end product operation and cooking conditions demand.

為達成上述目的，本發明提供一種濾渣煮漿系統，包括一原漿桶、至少一擠壓脫水裝置、一分離裝置及一煮液裝置。該原漿桶裝設有一原料。各該擠壓脫水裝置連通於該原漿桶，以供將該原料脫水形成一粗渣與一初品液。該分離裝置連通於該至少一擠壓脫水裝置與該原漿桶，該分離裝置供將流入之該初品液分離成一細渣及一成品液，該細渣供導回該原漿桶。該煮液裝置連通於該分離裝置，該成品液供自該分離裝置導入該煮液裝置進行煮液過程。In order to achieve the above object, the present invention provides a slurry cooking system for filtering residues, which includes a raw pulp barrel, at least one extrusion dehydration device, a separation device and a liquid cooking device. The original pulp barrel is equipped with a raw material. Each of the extrusion dewatering devices is communicated with the original pulp barrel for dehydrating the raw material to form a coarse slag and a primary liquid. The separation device is communicated with the at least one extrusion dewatering device and the original pulp barrel, and the separation device is used for separating the inflowing initial product liquid into a fine slag and a finished liquid, and the fine slag is fed back to the original pulp barrel. The liquid boiling device is communicated with the separation device, and the finished liquid is supplied from the separation device and introduced into the liquid boiling device for a liquid boiling process.

以下僅以實施例說明本發明可能之實施態樣，然並非用以限制本發明所欲保護之範疇，合先敘明。The following examples only illustrate possible implementations of the present invention, but are not intended to limit the scope of protection of the present invention, and are described together first.

請參考圖1，其顯示本發明之一較佳實施例，本發明之濾渣煮漿系統包括一原漿桶1、至少一擠壓脫水裝置2、一分離裝置3及一煮液裝置4。該原漿桶1裝設有一原料。於本實施例中該原料即為豆渣與豆漿混合之生原漿。Please refer to FIG. 1 , which shows a preferred embodiment of the present invention. The filtering residue cooking system of the present invention includes a pulp barrel 1 , at least one extrusion dehydration device 2 , a separation device 3 and a liquid cooking device 4 . The original pulp barrel 1 is equipped with a raw material. In this embodiment, the raw material is raw puree mixed with soybean dregs and soybean milk.

各該擠壓脫水裝置2連通於該原漿桶1，以供將該原料脫水形成一粗渣與一初品液。於本實施例中各該擠壓脫水裝置2為螺旋擠壓脫水機，以具有較好地脫水效果以及可有效地過濾出粗渣。Each of the extrusion dehydration devices 2 is connected to the original pulp barrel 1 for dehydrating the raw material to form a coarse slag and a primary liquid. In this embodiment, each of the extrusion dehydration devices 2 is a screw extrusion dehydrator, so as to have a better dehydration effect and effectively filter out the coarse slag.

該分離裝置3連通於該至少一擠壓脫水裝置2與該原漿桶1，該分離裝置3供將流入之該初品液分離成一細渣及一成品液，該細渣供導回該原漿桶1。於本實施例中該分離裝置3為離心脫水機，可有效地將初品液與細渣分離。The separation device 3 is communicated with the at least one extrusion dehydration device 2 and the raw pulp barrel 1 , and the separation device 3 is used to separate the inflowing initial product liquid into a fine slag and a finished liquid, and the fine slag is fed back to the raw pulp. Slurry bucket 1. In this embodiment, the separation device 3 is a centrifugal dehydrator, which can effectively separate the first product liquid from the fine slag.

該煮液裝置4連通於該分離裝置3，該成品液供自該分離裝置3導入該煮液裝置4進行煮液過程。The liquid boiling device 4 is communicated with the separation device 3 , and the finished liquid is supplied from the separation device 3 and introduced into the liquid boiling device 4 for the liquid boiling process.

藉此，由於該分離裝置3將所分離出之細渣導回該原漿桶1，可使該細渣與原漿桶1內之原料重新混合，以使該細渣內之營養成分溶入該原料，以避免浪費該細渣內之營養價值，且該分離裝置3所分離出之成品液已有效地將細渣分離，可使該濾渣煮漿系統在煮漿過程中之品質控管較穩定，因此本發明不僅具有生漿煮漿之該豆奶烹煮品質較佳的優點，另外亦具有熟漿煮漿之蛋白質萃取率較高之優點。Thereby, since the separating device 3 leads the separated fine slag back to the puree barrel 1, the fine slag can be remixed with the raw materials in the puree barrel 1, so that the nutrients in the fine slag can be dissolved into The raw material can avoid wasting the nutritional value of the fine residue, and the finished liquid separated by the separation device 3 has effectively separated the fine residue, which can make the quality control of the filter residue cooking system during the pulp cooking process more efficient. Therefore, the present invention not only has the advantages of better cooking quality of the soymilk in raw pulp cooking, but also has the advantage of higher protein extraction rate in cooked pulp cooking.

具體而言，該濾渣煮漿系統另包括一第一管路51、一第二管路52、一第三管路53及一第四管路54。該第一管路51連通於該原漿桶1及該至少一擠壓脫水裝置2之一入料口21之間；該第二管路52連通於該至少一擠壓脫水裝置2之一第一出液口22及該分離裝置3之間；該第三管路53連通於該分離裝置3之一出渣口31及該原漿桶1之間；該第四管路54連通於該分離裝置3之一第二出液口32及該煮液裝置4之間，以順利地進行導通。Specifically, the filter residue cooking system further includes a first pipeline 51 , a second pipeline 52 , a third pipeline 53 and a fourth pipeline 54 . The first pipeline 51 is connected between the raw pulp barrel 1 and a feed port 21 of the at least one extrusion dehydration device 2 ; the second pipeline 52 is connected to a first one of the at least one extrusion dehydration device 2 . Between a liquid outlet 22 and the separation device 3; the third pipeline 53 communicates between a slag outlet 31 of the separation device 3 and the pulp barrel 1; the fourth pipeline 54 communicates with the separation device 3 The connection between a second liquid outlet 32 of the device 3 and the liquid boiling device 4 can be smoothly conducted.

較佳地，該原漿桶1內設有一水位感測機構11，以隨時感測該原漿桶1內之該原料容量進行補充。Preferably, a water level sensing mechanism 11 is arranged in the puree barrel 1 to sense the raw material capacity in the puree barrel 1 for replenishment at any time.

另外，該煮液裝置4內設有一攪拌機構41，以攪拌位於該煮液裝置4內之成品液，避免鄰近於該煮液裝置4內壁之成品液燒焦。In addition, the liquid boiling device 4 is provided with a stirring mechanism 41 to stir the finished liquid in the boiling liquid device 4 to prevent the finished liquid adjacent to the inner wall of the boiling liquid device 4 from being scorched.

其中該原漿桶1、各該擠壓脫水裝置2、該分離裝置3及該煮液裝置4至少其中一者之內部設有一高壓清洗頭91，於本實施例中該原漿桶1、各該擠壓脫水裝置2、該分離裝置3及該煮液裝置4皆設有一該高壓清洗頭91，當完成濾渣煮漿之製程後，該等高壓清洗頭91可噴灑高壓清洗液體以進行清潔，以維護設備清潔衛生。A high-pressure cleaning head 91 is provided inside at least one of the original pulp barrel 1, each of the extrusion dehydration device 2, the separation device 3 and the liquid boiling device 4. In this embodiment, the original pulp barrel 1, each of the The extrusion dehydration device 2, the separation device 3 and the boiling liquid device 4 are all provided with the high-pressure cleaning head 91. After the process of cooking the pulp with the filter residue is completed, the high-pressure cleaning heads 91 can spray high-pressure cleaning liquid for cleaning. To keep the equipment clean and hygienic.

綜上，本發明之濾渣煮漿系統，由於該分離裝置將所分離出之細渣導回該原漿桶，可使該細渣與原漿桶內之原料重新混合，以使該細渣內之營養成分溶入該原料，以避免浪費該細渣內之營養價值，且該分離裝置所分離出之成品液已有效地將細渣分離，可使該濾渣煮漿系統在煮漿過程中之品質控管較穩定，因此本發明不僅具有生漿煮漿之該豆奶烹煮品質較佳的優點，另外亦具有熟漿煮漿之蛋白質萃取率較高之優點。To sum up, in the pulping system for filtering residues of the present invention, since the separation device guides the separated fine residues back to the pulp barrel, the fine residues can be remixed with the raw materials in the pulp barrel, so that the fine residues in the The nutrients are dissolved into the raw materials to avoid wasting the nutritional value of the fine residue, and the finished liquid separated by the separation device has effectively separated the fine residue, which can make the filter residue cooking system in the pulp cooking process. The quality control is relatively stable, so the present invention not only has the advantages of better cooking quality of the soymilk in raw pulp cooking, but also has the advantage of higher protein extraction rate in cooked pulp.

1:原漿桶1: Puree barrel

11:水位感測機構11: Water level sensing mechanism

2:擠壓脫水裝置2: Extrusion dehydration device

21:入料口21: Feeding port

22:第一出液口22: The first liquid outlet

3:分離裝置3: Separation device

31:出渣口31: Slag outlet

32:第二出液口32: The second liquid outlet

4:煮液裝置4: Cooking liquid device

41:攪拌機構41: Stirring mechanism

51:第一管路51: The first pipeline

52:第二管路52: Second pipeline

53:第三管路53: The third pipeline

54:第四管路54: Fourth pipeline

91:高壓清洗頭91: High pressure cleaning head

圖1為本發明一較佳實施例之結構示意圖。FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention.

1:原漿桶 1: Puree barrel

11:水位感測機構 11: Water level sensing mechanism

2:擠壓脫水裝置 2: Extrusion dehydration device

21:入料口 21: Feeding port

22:第一出液口 22: The first liquid outlet

3:分離裝置 3: Separation device

31:出渣口 31: Slag outlet

32:第二出液口 32: The second liquid outlet

4:煮液裝置 4: Cooking liquid device

41:攪拌機構 41: Stirring mechanism

51:第一管路 51: The first pipeline

52:第二管路 52: Second pipeline

53:第三管路 53: The third pipeline

54:第四管路 54: Fourth pipeline

91:高壓清洗頭 91: High pressure cleaning head

Claims (9)

一種濾渣煮漿系統，包括：一原漿桶，裝設有一原料；至少一擠壓脫水裝置，各該擠壓脫水裝置連通於該原漿桶，以供將該原料脫水形成一粗渣與一初品液；一分離裝置，連通於該至少一擠壓脫水裝置與該原漿桶，該分離裝置供將流入之該初品液分離成一細渣及一成品液，該細渣供導回該原漿桶；一煮液裝置，連通於該分離裝置，該成品液供自該分離裝置導入該煮液裝置進行煮液過程；其中，另包括一第一管路，該第一管路連通於該原漿桶及該至少一擠壓脫水裝置之一入料口之間。 A slag cooking system, comprising: a slag bucket equipped with a raw material; at least one extrusion dehydration device, each of which is connected to the slag bucket for dehydrating the raw material to form a coarse slag and a The first product liquid; a separation device, which is connected to the at least one extrusion dehydration device and the original pulp barrel, the separation device is used to separate the inflowing first product liquid into a fine slag and a finished liquid, and the fine slag is used for returning to the A puree barrel; a liquid boiling device connected to the separation device, and the finished liquid is supplied from the separation device to the liquid boiling device to carry out the boiling process; wherein, it further comprises a first pipeline, and the first pipeline is connected to the between the raw pulp barrel and a feed port of the at least one extrusion dehydration device. 如請求項1所述的濾渣煮漿系統，其中各該擠壓脫水裝置為螺旋擠壓脫水機。 The filter residue cooking system according to claim 1, wherein each of the extrusion dehydration devices is a screw extrusion dehydrator. 如請求項1所述的濾渣煮漿系統，其中該分離裝置為離心脫水機。 The filter residue cooking system according to claim 1, wherein the separation device is a centrifugal dehydrator. 一種濾渣煮漿系統，包括：一原漿桶，裝設有一原料；至少一擠壓脫水裝置，各該擠壓脫水裝置連通於該原漿桶，以供將該原料脫水形成一粗渣與一初品液；一分離裝置，連通於該至少一擠壓脫水裝置與該原漿桶，該分離裝置供將流入之該初品液分離成一細渣及一成品液，該細渣供導回該原漿桶；一煮液裝置，連通於該分離裝置，該成品液供自該分離裝置導入該煮液裝置進 行煮液過程；其中，另包括一第二管路，該第二管路連通於該至少一擠壓脫水裝置之一第一出液口及該分離裝置之間。 A slag cooking system, comprising: a slag bucket equipped with a raw material; at least one extrusion dehydration device, each of which is connected to the slag bucket for dehydrating the raw material to form a coarse slag and a The first product liquid; a separation device, which is connected to the at least one extrusion dehydration device and the original pulp barrel, the separation device is used to separate the inflowing first product liquid into a fine slag and a finished liquid, and the fine slag is used for returning to the The original pulp barrel; a boiling liquid device, communicated with the separation device, and the finished liquid is supplied from the separation device into the boiling liquid device for input. The process of boiling liquid is carried out; wherein, a second pipeline is further included, and the second pipeline is connected between a first liquid outlet of the at least one extrusion dehydration device and the separation device. 一種濾渣煮漿系統，包括：一原漿桶，裝設有一原料；至少一擠壓脫水裝置，各該擠壓脫水裝置連通於該原漿桶，以供將該原料脫水形成一粗渣與一初品液；一分離裝置，連通於該至少一擠壓脫水裝置與該原漿桶，該分離裝置供將流入之該初品液分離成一細渣及一成品液，該細渣供導回該原漿桶；一煮液裝置，連通於該分離裝置，該成品液供自該分離裝置導入該煮液裝置進行煮液過程；其中，另包括一第三管路，該第三管路連通於該分離裝置之一出渣口及該原漿桶之間。 A slag cooking system, comprising: a slag bucket equipped with a raw material; at least one extrusion dehydration device, each of which is connected to the slag bucket for dehydrating the raw material to form a coarse slag and a The first product liquid; a separation device, which is connected to the at least one extrusion dehydration device and the original pulp barrel, the separation device is used to separate the inflowing first product liquid into a fine slag and a finished liquid, and the fine slag is used for returning to the A puree barrel; a liquid boiling device communicated with the separation device, and the finished liquid is supplied from the separation device to the liquid boiling device for the boiling process; wherein, it further includes a third pipeline, and the third pipeline is connected to the Between a slag outlet of the separation device and the original pulp barrel. 如請求項1所述的濾渣煮漿系統，另包括一第四管路，該第四管路連通於該分離裝置之一第二出液口及該煮液裝置之間。 The slurry cooking system according to claim 1, further comprising a fourth pipeline, the fourth pipeline being connected between a second liquid outlet of the separation device and the liquid cooking device. 如請求項1所述的濾渣煮漿系統，其中該原漿桶內設有一水位感測機構。 The filter residue cooking system according to claim 1, wherein a water level sensing mechanism is arranged in the original pulp barrel. 如請求項1所述的濾渣煮漿系統，其中該煮液裝置內設有一攪拌機構。 The slurry cooking system according to claim 1, wherein a stirring mechanism is provided in the liquid cooking device. 如請求項1所述的濾渣煮漿系統，其中各該擠壓脫水裝置為螺旋擠壓脫水機；該分離裝置為離心脫水機；另包括一第四管路，該第四管路連通於該分離裝置之一第二出液口及該煮液裝置之間；該原漿桶內設有一水位感測 機構；該煮液裝置內設有一攪拌機構；其中該原漿桶、各該擠壓脫水裝置、該分離裝置及該煮液裝置至少其中一者之內部設有一高壓清洗頭。The filter residue cooking system according to claim 1, wherein each of the extrusion dehydration devices is a screw extrusion dehydrator; the separation device is a centrifugal dehydrator; further comprising a fourth pipeline, the fourth pipeline is connected to the between a second liquid outlet of the separation device and the liquid boiling device; a water level sensor is arranged in the puree barrel The liquid boiling device is provided with a stirring mechanism; wherein at least one of the original pulp barrel, each of the extrusion dehydration devices, the separation device and the liquid boiling device is provided with a high-pressure cleaning head.
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