TWI745196B - Automatic cell culture device - Google Patents
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本發明提供一種細胞培養裝置。The invention provides a cell culture device.
醫療科技日新月異,不同於昔日以化學藥物進行癌症等疾病的治療,現今隨再生醫療之進展,更常用基因治療或細胞治療等取代化學藥物。以細胞治療中的免疫細胞治療為例,利用病患自身的免疫細胞更能有效地打擊癌細胞,並避免破壞病患的免疫力,且副作用較低。Medical technology is changing with each passing day. Unlike chemical drugs used to treat cancer and other diseases in the past, with the development of regenerative medicine, gene therapy or cell therapy is more commonly used instead of chemical drugs. Taking immune cell therapy in cell therapy as an example, using the patient's own immune cells can more effectively combat cancer cells and avoid damaging the patient's immunity, with lower side effects.
為了進行細胞治療,須將自體細胞或異體細胞進行體外培養,使之增殖後再注射至病患體內,而細胞的培養,通常於軟性的培養袋內進行,隨著細胞增殖的數量,漸漸注入新的培養液,並將培養液置於特定溫度與溼度之實驗室環境內。In order to perform cell therapy, autologous or allogeneic cells must be cultured in vitro, proliferated and then injected into the patient's body. The cell culture is usually carried out in a soft culture bag. With the number of cell proliferation, gradually Inject new culture fluid and place the culture fluid in a laboratory environment with a specific temperature and humidity.
其中,為了確認細胞數量,須多次以人工抽取少量袋內培養液以計算細胞數量,再根據細胞數量注入對應量的培養液,在整個細胞培養的流程中,此步驟須進行多次,十分耗費人工成本,且有細胞汙染的風險及人為操作的差異,造成細胞培養的成本過高、一般病患難以負荷,且品質亦不穩定。Among them, in order to confirm the number of cells, it is necessary to manually extract a small amount of culture fluid in the bag to calculate the number of cells, and then inject the corresponding amount of culture fluid according to the number of cells. In the entire cell culture process, this step must be performed many times. It consumes labor costs, and there is a risk of cell contamination and differences in human operations, resulting in excessively high cost of cell culture, difficult burden for ordinary patients, and unstable quality.
現有細胞培養裝置例如WAVE Bioreactor(Cytiva 公司),係使用大小固定的培養袋進行細胞培養。此外,由於在培養初期,起始細胞數量少,培養袋內之培養液量亦不多,分散於整個培養袋內時會造成細胞過於分散。已知細胞與細胞間的互動有助於細胞生長,培養過程中如單位面積的細胞數量過低,將減少其交互作用,進而使細胞增殖速率緩慢,亦或是生長情況不均勻等問題,仍有待改善。此外,為解決起始細胞數量少導致單位面積細胞數量過低的問題,過去的解決方法係以更換培養容器的方式,例如培養初期使用體積較小的容器,如此一來細胞於容器內不會過於分散,而隨著細胞數量增加,此時再更換為體積較大的容器。但上述更換培養容器的作法,可能增加細胞汙染的風險,亦難達到細胞培養全程自動化的目的,仍有待改善。Existing cell culture devices, such as WAVE Bioreactor (Cytiva), use fixed-size culture bags for cell culture. In addition, since the initial cell number is small at the beginning of the culture, the amount of culture medium in the culture bag is not much, and the cells are too dispersed when dispersed in the entire culture bag. It is known that the interaction between cells is helpful for cell growth. During the culture process, if the number of cells per unit area is too low, the interaction will be reduced, and the cell proliferation rate will be slow, or the growth will be uneven. needs to be improved. In addition, in order to solve the problem that the number of cells per unit area is too low due to the small number of starting cells, the past solution was to replace the culture container. It is too scattered, and as the number of cells increases, replace with a larger container at this time. However, the above-mentioned method of replacing the culture container may increase the risk of cell contamination, and it is difficult to achieve the goal of automating the whole process of cell culture, which still needs to be improved.
本發明之其中一目的係提供一種細胞培養裝置,能無論培養袋內之培養液多寡皆維持培養液之集中,以確保細胞培養之品質穩定,並有利於自動化培養生產。One of the objectives of the present invention is to provide a cell culture device that can maintain the concentration of the culture medium regardless of the amount of culture medium in the culture bag, so as to ensure the stable quality of cell culture and facilitate automated culture production.
為達成上述目的,本創作提供一種自動化細胞培養裝置,包含一本體與一夾袋件。In order to achieve the above-mentioned objective, this creation provides an automated cell culture device, which includes a body and a bag holder.
該本體圍構一容納空間且頂面形成一平台,該平台具有至少一滑軌部,該至少一滑軌部沿一滑動方向延伸,該平台沿該滑動方向的相對兩端分別定義為一第一端與一第二端,該平台供一培養袋平置於上,其中該培養袋具有至少一入液口,該入液口位於該培養袋較靠近該第一端之一端;該夾袋件可滑動地設於該至少一滑軌部,該夾袋件供壓抵該培養袋以防止該培養袋內之液體流至該培養袋靠近該平台第二端的一側,該夾袋件能於該培養袋上沿該滑動方向滑動。The body encloses an accommodating space and the top surface forms a platform. The platform has at least one sliding rail portion extending along a sliding direction. The opposite ends of the platform along the sliding direction are respectively defined as a first One end and a second end, the platform is for a culture bag to be placed on, wherein the culture bag has at least one liquid inlet, and the liquid inlet is located at an end of the culture bag closer to the first end; the clip bag The piece is slidably disposed on the at least one slide rail portion, the bag clamping piece is pressed against the culture bag to prevent the liquid in the culture bag from flowing to the side of the culture bag close to the second end of the platform, and the bag clamping piece can Slide along the sliding direction on the culture bag.
藉此,本發明提供之細胞培養裝置能在培養液依序添加的過程中維持培養液的集中,避免培養液分散於整個培養袋中,而影響了細胞培養的效率與品質,達到調控培養袋內單位面積細胞數量的功能,並且,更可與培養液添加機構相互配合,藉以達到不需人工作業之自動化生產流程。As a result, the cell culture device provided by the present invention can maintain the concentration of the culture solution during the sequential addition of the culture solution, avoiding the dispersion of the culture solution in the entire culture bag, which affects the efficiency and quality of cell culture, and achieves the regulation of the culture bag The function of the number of cells per unit area, and can also cooperate with the medium adding mechanism, so as to achieve an automated production process without manual operations.
請參考圖1至圖7,本發明提供一種自動化細胞培養裝置,主要包含一本體10與一夾袋件20,更可包含至少一拉撐機構、一移動驅動機構40與一頂推機構50。Please refer to FIG. 1 to FIG. 7, the present invention provides an automated cell culture device, which mainly includes a
該本體10圍構一容納空間且頂面形成一平台11,該平台11之相對兩側分別具有一滑軌部12,各該滑軌部12沿一滑動方向延伸,該平台11沿該滑動方向的相對兩端分別定義為一第一端101與一第二端102,該平台11供一培養袋70平置於上,其中該培養袋70內供盛裝欲增生之目標細胞及培養液,且具有供培養液注入之至少一入液口71,該入液口71位於該培養袋70較靠近該第一端101之一端而供連接一培養液供應源,例如一蠕動馬達;較佳地,該平台11上可設有一透氣件60,該透氣件60表面具有凹凸結構,該透氣件60供夾設於該平台11與該培養袋70之間,藉以使該培養袋70之底面得以透氣,舉例來說,於本實施例中,該透氣件60可為一金屬網、一洞洞板(以洞洞板之表面視為凸出結構、並以洞洞板之穿孔視為凹入結構)或其他類似結構之物件。The
該夾袋件20相對兩端分別可滑動地設於該二滑軌部12,該夾袋件20供壓抵該培養袋70以防止該培養袋70內之液體流至該培養袋70靠近該平台11第二端102的一側,例如,該夾袋件可直接朝該平台方向壓抵該培養袋,亦可以其他方式夾掣而壓抵培養袋以達到阻斷效果;該夾袋件20能於該培養袋70上沿該滑動方向滑動。The opposite ends of the
該至少一拉撐機構至少設於該平台11之第二端102,以供夾置該培養袋70靠近該平台11第二端102的一端,較佳者,該至少一拉撐機構更可進一步設於該平台之第一端,以供夾置該培養袋靠近該平台第一端的一端;具體來說,該至少一拉撐機構包含至少二夾置件30,該二夾置件30分別設於該本體10之相對兩側靠近該二滑軌部12處,以供夾掣該培養袋70靠近該平台11第二端102的一端之相對兩側,若該至少一拉撐機構設於該平台之第一端時,亦可以相同之配置進行設置;更具體來說,於本實施例中,各該夾置件30包含二磁塊31、32,其中一該磁塊31固設於該平台11,另一該磁塊32供可拆地磁吸於固設於該平台11之該磁塊31,以供將該培養袋70之一角夾置於該二磁塊31、32之間,然而,各該夾置件亦可為其他結構,例如習知之夾具等。特別要說明的是,該二磁塊31之高度以不低於該夾袋件之高度為較佳,使該培養袋對應於該平台第二端之一端高於該培養袋之其他位置,以確實避免培養液因重力與毛細現象影響朝向該第二端流動。The at least one stretching mechanism is provided at least on the
關於該夾袋件20,於本實施例中,係包含二橫桿21、二連接件22與二滑動件23,該二橫桿21分別垂直於該滑動方向而水平設置,該二橫桿21彼此間隔設置,該二橫桿21與該平台11之距離相異,也就是說,該二橫桿21相對該平台11之高度相異;各該橫桿21之相對兩端分別固設至該二連接件22,該二連接件22分別可拆地設置於該二滑動件23,該二滑動件23分別滑設於該二滑軌部12,例如,各該滑動件23可具有嵌槽以供連接件22嵌設。Regarding the
該移動驅動機構40則設置於該本體10之容納空間內,於本實施例中,係包含一皮帶組41與二磁吸部42,該二磁吸部42設於該皮帶組41上而能受該皮帶組41之驅動沿該滑動方向移動,各該滑動件23分別設有一磁吸件231,該二滑動件23之磁吸件231分別與該二磁吸部42相互磁吸,使該皮帶組41能驅動該二滑動件23沿該滑動方向移動,藉此,該平台無須設置穿透式之滑軌,可使該本體之容納空間保持封閉狀態,以避免內部零件受到外部溫度與溼氣影響而生鏽。The
該頂推機構50設於該本體10之容納空間而位於該本體10之第一端101,該頂推機構50能升降移動以往復地將該培養袋70靠近該第一端101之一端向上抬升與向下復位,藉此,可輕微地對該培養袋70內之培養液進行搖晃,以確保混合均勻;於本實施例中,該頂推機構50可包含一轉動裝置51、一偏心輪52與一頂推板53,該轉動裝置51可為受馬達驅動轉動之轉動軸等結構,該偏心輪52偏心地設於該轉動裝置51而隨該轉動裝置51一同偏心地轉動,該偏心輪52之周緣供抵頂該頂推板53,該頂推板53供抵頂該培養袋70,當該偏心輪52偏心地轉動,由於該偏心輪52之頂端高度不停變化,使該頂推板53被該偏心輪52往復且連續地向上頂推與向下復位,然而,該頂推機構並不限於上述機構,亦可採用其他升降機構。The pushing
實際使用時,如圖4所示,該培養袋70相對於該入液口71之一端由該二橫桿21之間朝該第一端101方向穿過後跨於較上方之橫桿21之上,再繼續朝該第二端102延伸,並由該二夾置件30固定於該第二端102處,藉由上述結構,除了該培養袋70之中段因纏繞於該二橫桿21之間而受到壓抵、夾緊,且該培養袋70對應該第二端102的一端將會高於對應該第一端101的一端,進一步避免培養液朝該第二端102方向流去;特別要說明的是,於本實施例中,本發明之「自動化細胞培養裝置」係指該夾袋件自動移動者,然而,本發明並不排除該夾袋件由人工手動進行移位調整之態樣,合先敘明。該培養袋70對應於該第一端101之一端則可具有一固定部72,固定部72例如是培養袋70的取樣管,該頂推板53可具有對應之固定件531,該固定部72可定位於該固定件531,使該培養袋70之兩端分別被定位於該本體10,如此一來,當該夾袋件20沿該滑動方向移動時,便能將該培養袋70中靠近該入液口71一側之培養液朝該入液口71的方向推擠,以避免培養液分散於整個培養袋70中,即使起始細胞數量少,培養袋內單位面積的細胞數量仍可達到有助於細胞間接觸的數量,如圖5所示。於本實施例中,固定件531係能彈性變形並扣持管體的扣件,設置於頂推板53並用以定位培養袋70的固定部72,惟若將固定件531改設置為例如是彈簧夾、磁性夾器等其他形式的夾具,設置於頂推板53或本體10鄰近第一端101處,均能用以定位培養袋遠離拉撐機構的另端,而能達成與本實施例相似的使用效果。In actual use, as shown in FIG. 4, the
於細胞培養的過程中,逐漸對培養袋70內注入新的培養液,培養袋70中的培養液及細胞數量逐漸增多,該夾袋件20可持續性地漸漸朝該第二端102方向移動,或者以階段性地分次移動夾袋件20,如圖6所示,藉以釋放該培養袋內的空間,其移動之時點、速度與距離,則可視欲達到的單位面積細胞數量所需以及注入培養液之多寡來調整與控制。In the process of cell culture, new culture medium is gradually injected into the
另外,由圖5至圖7可以看出,該頂推機構50可將該培養袋70靠近該第一端101之一端往復頂推與復位,藉以些微搖晃該培養袋70中之培養液,以達到適度混合的效果,促進細胞培養之均勻與良好效率。In addition, it can be seen from FIGS. 5 to 7 that the pushing
關於本發明提供之細胞培養裝置之實際培養效果,請參考圖8,係取同一受試者周邊血檢體分離出之自然殺手細胞,分別以三種不同裝置或方式進行體外細胞培養:(一)使用本發明之細胞培養裝置、(二)使用市售細胞培養裝置WAVE Bioreactor、(三)手動細胞培養(即不使用細胞培養裝置)。前述周邊血檢體,係依據倫理委員會通過之計畫,自受試者手臂採集全血。前述以三種方式進行的細胞培養,起始細胞數量、使用的培養基及體外培養的天數皆相同。由圖8可以看出,相較於手動培養,使用本發明之細胞培養裝置培養至第15天,細胞擴增倍數可達到手動培養之80%,由此可見,本發明之細胞培養裝置已可取代手動培養,有效節省人力;此外,圖8之實驗結果也顯示,相較於手動培養,使用現有市售WAVE Bioreactor進行細胞培養至第15天,細胞擴增倍數僅達到手動培養的26%,明顯低於使用本發明之細胞培養裝置的細胞擴增倍數,由此可見本發明之細胞培養裝置確實能改善既有細胞培養裝置的效能。Regarding the actual culture effect of the cell culture device provided by the present invention, please refer to Figure 8. Natural killer cells isolated from the peripheral blood samples of the same subject were taken and cultured in vitro with three different devices or methods: (1) Use the cell culture device of the present invention, (2) use the commercially available cell culture device WAVE Bioreactor, and (3) manual cell culture (that is, not use the cell culture device). The aforementioned peripheral blood samples were collected from the arm of the subject in accordance with the plan approved by the ethics committee. For the aforementioned cell culture in the three ways, the starting cell number, the medium used, and the number of days of in vitro culture are all the same. It can be seen from Figure 8 that compared to manual culture, the cell culture device of the present invention can be cultured to the 15th day, and the cell expansion ratio can reach 80% of that of manual culture. It can be seen that the cell culture device of the present invention can already be Instead of manual culture, it effectively saves manpower. In addition, the experimental results in Figure 8 also show that compared to manual culture, using the existing commercially available WAVE Bioreactor for cell culture to the 15th day, the cell expansion ratio only reached 26% of that of manual culture. It is significantly lower than the cell expansion multiple using the cell culture device of the present invention, which shows that the cell culture device of the present invention can indeed improve the performance of the existing cell culture device.
藉由上述結構與操作,本發明更可與該培養液供應源、額外之溫度、氣體、pH值與溼度監測控制機構連接配合,以模型計算培養液或氣體之注入頻率、速度與注入量,再以此為基礎設定該夾袋件之移動時機與移動速度,並於適當的時機以適當之頻率驅動該頂推機構,以進行培養液之搖晃混合,便能全程以自動化方式控制,無須人工進行注液、搖晃,亦可確保培養液不被分散,使細胞在恆定的狀態下進行增生與生長,進而提升細胞培養的效率與良率,重要的是,可大幅節省人工操作之成本,並可減少人工操作之誤差。With the above structure and operation, the present invention can be connected with the culture fluid supply source, additional temperature, gas, pH value, and humidity monitoring and control mechanism to calculate the injection frequency, speed, and injection volume of the culture fluid or gas with a model. Then set the moving timing and moving speed of the bag clamping piece based on this, and drive the pushing mechanism at the appropriate time and frequency to perform the shaking and mixing of the culture solution, and the whole process can be controlled in an automated manner without manual labor. Injecting and shaking can also ensure that the culture medium is not dispersed, so that the cells can proliferate and grow in a constant state, thereby improving the efficiency and yield of cell culture. Importantly, it can greatly save the cost of manual operation, and Can reduce the error of manual operation.
藉此,本發明提供之細胞培養裝置可在維持細胞培養之效率與品質的前提下,大幅降低所需人工成本,進而降低細胞培養之成本並有利於量產,使原先高價難以負荷之細胞治療價格降低,造福各類患者,促進醫療福祉,實為醫療業界與一般民眾所企盼,惟以上實施例僅在於說明並闡述本發明的技術內容,本專利的專利範圍應以後述的申請專利範圍為準。As a result, the cell culture device provided by the present invention can greatly reduce the required labor cost while maintaining the efficiency and quality of cell culture, thereby reducing the cost of cell culture and facilitating mass production, making the original expensive and difficult-to-load cell therapy The price reduction, the benefit of various patients, and the promotion of medical well-being are indeed expected by the medical industry and the general public. However, the above embodiments are only to illustrate and illustrate the technical content of the present invention. The patent scope of this patent shall be the scope of the patent application described later. allow.
10:本體 101:第一端 102:第二端 11:平台 12:滑軌部 20:夾袋件 21:橫桿 22:連接件 23:滑動件 231:磁吸件 30:夾置件 31:磁塊 32:磁塊 40:移動驅動機構 41:皮帶組 42:磁吸部 50:頂推機構 51:轉動裝置 52:偏心輪 53:頂推板 531:固定件 60:透氣件 70:培養袋 71:入液口 72:固定部10: body 101: first end 102: second end 11: Platform 12: Slide rail part 20: Clip bag 21: Crossbar 22: Connector 23: Slider 231: Magnetic Parts 30: clamp 31: Magnetic block 32: magnetic block 40: mobile drive mechanism 41: belt set 42: Magnetic part 50: Pushing mechanism 51: Rotating device 52: eccentric wheel 53: Push plate 531: fixed parts 60: Breathable parts 70: culture bag 71: Liquid inlet 72: fixed part
圖1係本發明之立體圖。 圖2係本發明之使用示意圖。 圖3係本發明之剖面圖。 圖4至圖7係本發明使用時之剖面圖。 圖8係利用本發明進行細胞培養之結果與習知技術之比較圖。 Figure 1 is a perspective view of the present invention. Figure 2 is a schematic diagram of the use of the present invention. Figure 3 is a cross-sectional view of the present invention. Figures 4 to 7 are cross-sectional views of the present invention when in use. Figure 8 is a comparison diagram of the results of cell culture using the present invention and conventional techniques.
10:本體 10: body
101:第一端 101: first end
102:第二端 102: second end
11:平台 11: Platform
12:滑軌部 12: Slide rail part
20:夾袋件 20: Clip bag
21:橫桿 21: Crossbar
22:連接件 22: Connector
23:滑動件 23: Slider
231:磁吸件 231: Magnetic Parts
31:磁塊 31: Magnetic block
40:移動驅動機構 40: mobile drive mechanism
41:皮帶組 41: belt set
42:磁吸部 42: Magnetic part
50:頂推機構 50: Pushing mechanism
51:轉動裝置 51: Rotating device
52:偏心輪 52: eccentric wheel
53:頂推板 53: Push plate
531:固定件 531: fixed parts
60:透氣件 60: Breathable parts
Claims (10)
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