TWI744952B - Wear-resistant thin steel plate and manufacturing method thereof - Google Patents
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Abstract
提供一種平坦度高的耐磨耗薄鋼板的有利的製造方法。一種耐磨耗薄鋼板的製造方法,其特徵在於包括:對具有含有規定量的C、Si、Mn、P、S、Cr、Al、Ti、B及N,剩餘部分包含Fe及不可避免的雜質的成分組成的熔融鋼進行連續鑄造而獲得板坯的步驟;將所述板坯加熱至1000℃~1300℃的步驟;其後對所述板坯實施包括在精軋溫度為900℃以上的條件下進行的精軋在內的熱軋,獲得薄鋼板的步驟;在900℃~300℃間的平均冷卻速度為30℃/秒以上的條件下冷卻所述薄鋼板的步驟;以及其後在捲繞溫度為200℃以下的條件下捲繞所述薄鋼板的步驟。An advantageous manufacturing method of a wear-resistant thin steel plate with high flatness is provided. A method for manufacturing a wear-resistant thin steel plate, which is characterized in that it includes: a certain amount of C, Si, Mn, P, S, Cr, Al, Ti, B, and N is contained, and the remainder contains Fe and unavoidable impurities The step of continuously casting the molten steel composed of the components of the slab to obtain a slab; the step of heating the slab to 1000°C to 1300°C; and then the slab is subjected to conditions including a finishing rolling temperature of 900°C or higher The step of obtaining a thin steel sheet by hot rolling including finish rolling under the following conditions; the step of cooling the thin steel sheet under the condition that the average cooling rate between 900°C and 300°C is 30°C/sec or more; and thereafter in the coil The step of winding the thin steel sheet under the condition that the winding temperature is 200°C or lower.
Description
本發明是有關於一種板厚未滿6.0 mm的薄物的耐磨耗鋼、即高硬度的耐磨耗薄鋼板及其製造方法。The invention relates to a wear-resistant steel for thin objects with a plate thickness of less than 6.0 mm, that is, a wear-resistant thin steel plate with high hardness, and a manufacturing method thereof.
於建設、土木、礦業等領域使用的產業機械、零件、搬運機器(例如動力鏟(power shovel)、推土機(bulldozer)、料斗(hopper)、斗式輸送機(bucket conveyor)、岩石破碎裝置)等,暴露於由岩石、沙子、礦石等引起的磨料(abrasive)磨耗、滑動磨耗、衝擊磨耗等磨耗。因此,對於用於此種產業機械、零件、搬運機器的鋼,為了提高壽命,要求耐磨耗性優異。Industrial machinery, parts and handling equipment used in construction, civil engineering, mining and other fields (such as power shovel, bulldozer, hopper, bucket conveyor, rock crushing device), etc. , Exposed to abrasive wear, sliding wear, impact wear and other wear caused by rocks, sand, ore, etc. Therefore, steel used for such industrial machinery, parts, and conveying equipment is required to have excellent wear resistance in order to increase the life span.
已知藉由提高硬度可提高鋼的耐磨耗性。因此,藉由對添加有大量鉻(Cr)、鉬(Mo)等合金元素的合金鋼實施淬火等熱處理而獲得的高硬度鋼廣泛用作耐磨耗鋼。It is known that the wear resistance of steel can be improved by increasing the hardness. Therefore, high-hardness steel obtained by performing heat treatment such as quenching on alloy steel with a large amount of alloy elements such as chromium (Cr) and molybdenum (Mo) added is widely used as wear-resistant steel.
例如,於專利文獻1中記載有如下的耐磨耗厚鋼板的製造方法,其對含有0.10%~0.19%的碳(C),進而含有適當量的矽(Si)、錳(Mn)且碳等量Ceq設為0.35~0.44的鋼進行熱軋而製成熱軋鋼板,將該熱軋鋼板直接或再加熱至900℃~950℃後進行淬火,繼而於300℃~500℃下進行回火,藉此使表面硬度為300 Hv(維克氏硬度(Vickers hardness))以上。For example, Patent Document 1 describes a method for manufacturing a wear-resistant thick steel plate that contains 0.10% to 0.19% of carbon (C), and further contains appropriate amounts of silicon (Si), manganese (Mn) and carbon The steel with the equivalent Ceq of 0.35-0.44 is hot-rolled to produce a hot-rolled steel sheet. The hot-rolled steel sheet is directly or reheated to 900°C to 950°C, then quenched, and then tempered at 300°C to 500°C , Thereby making the surface hardness of 300 Hv (Vickers hardness (Vickers hardness)) or more.
於專利文獻2中記載有如下的耐磨耗厚鋼板的製造方法,其對含有0.10%~0.20%的C,進而含有適當量的Si、Mn、磷(P)、硫(S)、氮(N)、鋁(Al)、氧(O),進而任意地含有銅(Cu)、鎳(Ni)、Cr、Mo、硼(B)中的一種以上的鋼原材料進行熱軋而製成熱軋鋼板,將該熱軋鋼板直接或放冷並再加熱後進行淬火,藉此使表面硬度為340 HB(布氏硬度(Brinell Hardness))以上。Patent Document 2 describes a method for manufacturing a wear-resistant thick steel plate that contains 0.10% to 0.20% of C, and further contains appropriate amounts of Si, Mn, phosphorus (P), sulfur (S), and nitrogen ( N), aluminum (Al), oxygen (O), and any steel materials containing at least one of copper (Cu), nickel (Ni), Cr, Mo, and boron (B) are hot-rolled to produce hot-rolled For the steel sheet, the hot-rolled steel sheet is quenched directly or after being cooled and reheated to make the surface hardness 340 HB (Brinell Hardness) or higher.
於專利文獻3中記載有如下的耐磨耗厚鋼板的製造方法,其對含有0.07%~0.17%的C,進而含有適當量的Si、Mn、釩(V)、B、Al,進而任意地含有Cu、Ni、Cr、Mo中的一種以上的鋼原材料進行熱軋而製成熱軋鋼板,將該熱軋鋼板直接或暫時空冷並再加熱後進行淬火,藉此使表面硬度為321 HB以上。Patent Document 3 describes a method for manufacturing a wear-resistant thick steel plate that contains 0.07% to 0.17% of C, and further contains appropriate amounts of Si, Mn, vanadium (V), B, and Al, and optionally Steel raw materials containing one or more of Cu, Ni, Cr, and Mo are hot-rolled to make a hot-rolled steel sheet, and the hot-rolled steel sheet is directly or temporarily air-cooled and reheated and then quenched to make the surface hardness 321 HB or more .
於專利文獻1~專利文獻3所揭示的技術中,大量添加合金元素,並利用固溶硬化、相變硬化以及析出硬化等現象來提高硬度,藉此提高耐磨耗性。In the techniques disclosed in Patent Document 1 to Patent Document 3, a large amount of alloying elements are added, and phenomena such as solid solution hardening, transformation hardening, and precipitation hardening are used to increase hardness, thereby improving wear resistance.
於專利文獻4中,提出有一種耐磨耗鋼,其對含有0.10%~0.45%的C、0.10%~1.0%的鈦(Ti),進而含有適當量的Si、Mn、P、S、N、Al,進而任意地含有Cu、Ni、Cr、Mo、B中的一種以上的熔融鋼進行連續鑄造,且每1 mm2 析出400個以上的具有0.5 μm以上的大小且以TiC為主體的析出物。於專利文獻4所揭示的技術中,於連續鑄造的凝固時,生成以硬度高的TiC為主體的粗大的析出物,藉由該析出物來提高耐磨耗性。 [現有技術文獻] [專利文獻]In Patent Document 4, a wear-resistant steel is proposed, which contains 0.10% to 0.45% of C, 0.10% to 1.0% of titanium (Ti), and further contains appropriate amounts of Si, Mn, P, S, N , Al, and arbitrarily containing one or more of Cu, Ni, Cr, Mo, B for continuous casting of molten steel, and more than 400 precipitates per 1 mm 2 with a size of 0.5 μm or more and mainly TiC precipitation Things. In the technique disclosed in Patent Document 4, during solidification of continuous casting, coarse precipitates mainly composed of TiC with high hardness are generated, and the wear resistance is improved by the precipitates. [Prior Art Document] [Patent Document]
專利文獻1:日本專利特開昭62-142726號公報 專利文獻2:日本專利特開昭63-169359號公報 專利文獻3:日本專利特開平1-142023號公報 專利文獻4:日本專利特開平6-256896號公報Patent Document 1: Japanese Patent Laid-Open No. 62-142726 Patent Document 2: Japanese Patent Laid-Open No. 63-169359 Patent Document 3: Japanese Patent Laid-Open No. 1-142023 Patent Document 4: Japanese Patent Laid-Open No. 6-256896
一般而言,耐磨耗鋼的製造中採用的是厚板製程,即,利用厚板磨機對板坯進行熱軋而製成厚鋼板,將該厚鋼板直接或再加熱後進行淬火,其後任意地回火。於專利文獻1~專利文獻4中亦記載有藉由利用厚板製程的耐磨耗鋼板的製造方法來製造耐磨耗厚鋼板。Generally speaking, the thick plate process is used in the manufacture of wear-resistant steel, that is, a thick plate mill is used to hot-roll the slab to form a thick steel plate, and the thick steel plate is directly or reheated and then quenched. After tempering arbitrarily. Patent Document 1 to Patent Document 4 also describe the production of wear-resistant thick steel plates by a method of manufacturing wear-resistant steel plates using a thick plate process.
另一方面,近年來,作為耐磨耗鋼,對薄鋼板的需求正在提高。例如,就環境限制的觀點而言,傾卸機(dump)的重量要求輕量化。因此,對於裝載沙土等高硬度物的傾卸機的支架中使用的耐磨耗鋼而言,期望應用薄鋼板。On the other hand, in recent years, as a wear-resistant steel, the demand for thin steel plates is increasing. For example, from the viewpoint of environmental restrictions, the weight of dumps is required to be lighter. Therefore, it is desirable to apply a thin steel plate to the wear-resistant steel used in the bracket of the dumper loaded with high hardness materials such as sand and soil.
然而,於先前的用於耐磨耗鋼的製造中的厚板製程中,工業上製造板厚6 mm左右的厚鋼板是極限,無法將厚板製程適用於板厚未滿6.0 mm的薄鋼板的製造中。即,存在如下課題:於欲利用厚板製程來製造板厚未滿6.0 mm的薄鋼板的情況下,在厚板製程的特性上,由於冷卻應變,而無法滿足平坦度的規格。However, in the previous thick plate process used in the manufacture of wear-resistant steel, the industrial production of thick steel plates with a thickness of about 6 mm is the limit, and the thick plate process cannot be applied to thin steel plates with a plate thickness of less than 6.0 mm. In manufacturing. That is, there is a problem that when a thick plate process is used to produce a thin steel sheet with a thickness of less than 6.0 mm, the characteristics of the thick plate process cannot meet the flatness specifications due to cooling strain.
因此,本發明鑒於所述課題,目的在於提供一種平坦度高的耐磨耗薄鋼板及其有利的製造方法。Therefore, in view of the above-mentioned problems, the present invention aims to provide a wear-resistant steel sheet with high flatness and an advantageous manufacturing method thereof.
為解決所述課題,本發明者等人獲得了藉由一般的用於製造薄鋼板的熱軋製程來製造耐磨耗薄鋼板的構思。即,使用熱軋製程中使用的包含粗軋機及精軋機的熱軋機,對板坯進行熱軋而製成薄鋼板。其後,藉由在900℃~300℃間的平均冷卻速度為30℃/秒以上的條件下冷卻薄鋼板,可獲得麻田散鐵主體的組織。其後,藉由在捲繞溫度為200℃以下的條件下捲繞薄鋼板,可獲得藉由麻田散鐵主體的組織而高硬度化的耐磨耗薄鋼板。並且,藉由熱軋製程,可製造平坦度高的耐磨耗薄鋼板。In order to solve the above-mentioned problems, the inventors of the present invention obtained the idea of manufacturing a wear-resistant steel sheet by a general hot rolling process for manufacturing a steel sheet. That is, a hot rolling mill including a rough rolling mill and a finishing rolling mill used in the hot rolling process is used to hot-roll the slab to produce a thin steel sheet. Thereafter, by cooling the thin steel sheet at an average cooling rate between 900°C and 300°C of 30°C/sec or more, the main structure of Asada loose iron can be obtained. Thereafter, by winding the thin steel sheet under the condition that the winding temperature is 200° C. or lower, a wear-resistant thin steel sheet with high hardness due to the structure of the Asada loose iron main body can be obtained. In addition, through the hot rolling process, a wear-resistant thin steel plate with high flatness can be manufactured.
基於所述見解而完成的本發明的主旨構成如下。 (1)一種耐磨耗薄鋼板,其特徵在於具有: 以質量%計,含有 C:0.10%~0.30%、 Si:0.01%~1.0%、 Mn:0.30%~2.00%、 P:0.03%以下、 S:0.03%以下、 Cr:0.01%~2.00%、 Al:0.001%~0.100%、 Ti:0.001%~0.050%、 B:0.0001%~0.0100%、及 N:0.01%以下, 剩餘部分包含鐵(Fe)及不可避免的雜質的成分組成,且 具有在總板厚中麻田散鐵(martensite)的體積率為90%以上的組織, 自表面起0.5 mm的深度處的硬度以布氏硬度來計為360 HBW5/750~490 HBW5/750。The gist of the present invention completed based on the knowledge is as follows. (1) A wear-resistant thin steel plate characterized by: Calculated by mass%, containing C: 0.10%~0.30%, Si: 0.01%~1.0%, Mn: 0.30%~2.00%, P: 0.03% or less, S: 0.03% or less, Cr: 0.01%~2.00%, Al: 0.001%~0.100%, Ti: 0.001%~0.050%, B: 0.0001%~0.0100%, and N: 0.01% or less, The remaining part contains iron (Fe) and unavoidable impurities, and It has a structure with a volume ratio of martensite of 90% or more in the total plate thickness, The hardness at a depth of 0.5 mm from the surface is 360 HBW5/750 to 490 HBW5/750 in terms of Brinell hardness.
(2)如所述(1)所記載的耐磨耗薄鋼板,其中所述成分組成中,以質量%計,更包含選自由 Cu:2.00%以下、 Ni:5.00%以下、 Mo:3.00%以下、 V:1.000%以下、 鎢(W):1.50%以下、 鈣(Ca):0.0200%以下、 鎂(Mg):0.0200%以下、及 稀土金屬(Rare Earth Metal,REM):0.0500%以下 所組成的群組中的一種以上。(2) The wear-resistant steel sheet as described in (1), wherein the component composition is calculated by mass%, and further includes selected from Cu: 2.00% or less, Ni: 5.00% or less, Mo: Below 3.00%, V: 1.000% or less, Tungsten (W): 1.50% or less, Calcium (Ca): less than 0.0200%, Magnesium (Mg): less than 0.0200%, and Rare Earth Metal (REM): less than 0.0500% More than one type in the group.
(3)如所述(1)或(2)所記載的耐磨耗薄鋼板,其表面粗糙度Ra為40 μm以下。(3) The wear-resistant steel sheet described in (1) or (2) above has a surface roughness Ra of 40 μm or less.
(4)如所述(1)至(3)中任一項所記載的耐磨耗薄鋼板,其中將2 m的長條沿軋製方向抵接於鋼板表面時的、所述鋼板表面與所述長條的間隙的最大值為10mm以下。 (4) The wear-resistant steel sheet as described in any one of (1) to (3), wherein when a 2 m long strip is abutted against the surface of the steel sheet in the rolling direction, the surface of the steel sheet and The maximum value of the gap between the strips is 10 mm or less.
(5)一種耐磨耗薄鋼板的製造方法,其特徵在於包括:對具有如所述(1)或(2)所記載的耐磨耗薄鋼板的成分組成的熔融鋼進行連續鑄造而獲得板坯的步驟;將所述板坯加熱至1000℃~1300℃的步驟;其後對所述板坯實施包括在精軋溫度為900℃以上的條件下進行的精軋在內的熱軋,獲得薄鋼板的步驟;在900℃~300℃間的平均冷卻速度為30℃/秒以上的條件下冷卻所述薄鋼板的步驟;以及其後在捲繞溫度為200℃以下的條件下捲繞所述薄鋼板的捲繞步驟。 (5) A method for manufacturing a wear-resistant steel sheet, characterized by comprising: continuous casting of molten steel having the composition of the wear-resistant steel sheet as described in (1) or (2) to obtain a plate The step of slab heating; the step of heating the slab to 1000°C to 1300°C; after that, the slab is subjected to hot rolling including finishing rolling at a finishing temperature of 900°C or higher to obtain The step of thin steel plate; the step of cooling the thin steel plate under the condition that the average cooling rate between 900°C and 300°C is 30°C/sec or more; and thereafter the winding temperature is 200°C or less. Describe the winding step of the thin steel plate.
(6)如所述(5)所記載的耐磨耗薄鋼板的製造方法,更包括對藉由所述捲繞步驟而獲得的所述薄鋼板實施調質軋製的步驟。 (6) The method for manufacturing a wear-resistant steel sheet as described in (5), further including a step of subjecting the thin steel sheet obtained by the winding step to temper rolling.
根據本發明,可提供一種平坦度高的耐磨耗薄鋼板及其有利的製造方法。 According to the present invention, a wear-resistant thin steel plate with high flatness and an advantageous manufacturing method thereof can be provided.
(耐磨耗薄鋼板) (Wear-resistant steel sheet)
以下,對本發明的耐磨耗薄鋼板(熱軋鋼板)進行說明。 Hereinafter, the wear-resistant steel sheet (hot-rolled steel sheet) of the present invention will be described.
[成分組成] 首先,對本發明的耐磨耗薄鋼板的成分組成及其限定理由進行說明。再者,成分組成中的各元素的含量的單位均為「質量%」,以下,只要無特別說明,則僅由「%」來表示。[Ingredient composition] First, the component composition of the wear-resistant steel sheet of the present invention and the reason for its limitation will be explained. In addition, the unit of the content of each element in the component composition is all "mass %", and unless otherwise specified, it will only be represented by "%" below.
C:0.10%~0.30% C是對於提高麻田散鐵基體的硬度而言必需的元素。於C量過少的情況下,麻田散鐵相中的固溶C量變少,因此表層部的硬度降低,耐磨耗性劣化。就該觀點而言,C量設為0.10%以上,較佳為設為0.14%以上。另一方面,於C量過多的情況下,焊接性及韌性顯著劣化。就該觀點而言,C量設為0.30%以下,較佳為設為0.25%以下。C: 0.10%~0.30% C is an element necessary to increase the hardness of the Asada scattered iron matrix. When the amount of C is too small, the amount of solid solution C in the Asada scattered iron phase decreases, so the hardness of the surface layer portion decreases and the wear resistance deteriorates. From this viewpoint, the amount of C is set to 0.10% or more, preferably 0.14% or more. On the other hand, when the amount of C is excessive, the weldability and toughness are significantly deteriorated. From this viewpoint, the amount of C is set to 0.30% or less, preferably 0.25% or less.
Si:0.01%~1.0% Si是對脫氧有效的元素,且為有助於由固溶強化達成的鋼的高硬度化的元素。就獲得該些效果的觀點而言,Si量設為0.01%以上,較佳為設為0.10%以上。另一方面,於Si量過多的情況下,作為鏽皮(scale)附著於薄鋼板的表面,使表面粗糙度惡化。就該觀點而言,Si量設為1.0%以下,較佳為設為0.40%以下。Si: 0.01%~1.0% Si is an element effective for deoxidation, and is an element that contributes to the increase in hardness of steel by solid solution strengthening. From the viewpoint of obtaining these effects, the amount of Si is set to 0.01% or more, preferably 0.10% or more. On the other hand, when the amount of Si is too large, it adheres to the surface of the thin steel sheet as a scale and deteriorates the surface roughness. From this viewpoint, the amount of Si is 1.0% or less, preferably 0.40% or less.
Mn:0.30%~2.00% Mn是對於提高鋼的淬火性而言有效的元素。藉由添加Mn,淬火後的鋼的硬度上升,結果,耐磨耗性提高。就獲得該效果的觀點而言,Mn量設為0.30%以上,較佳為設為0.50%以上,更佳為設為0.60%以上。另一方面,於Mn量過多的情況下,焊接性及韌性顯著劣化。就該觀點而言,Mn量設為2.00%以下,較佳為設為1.50%以下。Mn: 0.30%~2.00% Mn is an element effective for improving the hardenability of steel. By adding Mn, the hardness of the quenched steel increases, and as a result, the wear resistance is improved. From the viewpoint of obtaining this effect, the amount of Mn is set to 0.30% or more, preferably 0.50% or more, and more preferably 0.60% or more. On the other hand, when the amount of Mn is too large, weldability and toughness are significantly deteriorated. From this viewpoint, the amount of Mn is set to 2.00% or less, preferably 1.50% or less.
P:0.03%以下 P是具有增加鋼的強度的作用的元素,但,是使韌性、特別是焊接部的韌性降低的元素。因此,P量設為0.03%以下,較佳為設為0.02%以下,更佳為設為0.01%以下。另一方面,P量越少越佳,因此下限並無特別限定,可為0%。但是,通常P作為雜質而不可避免地含有於鋼中,因此P量於工業上可超過0%。再者,就製鋼成本的觀點而言,P量較佳為設為0.001%以上。P: Below 0.03% P is an element that has the effect of increasing the strength of steel, but it is an element that reduces toughness, particularly the toughness of the welded portion. Therefore, the amount of P is set to 0.03% or less, preferably 0.02% or less, and more preferably 0.01% or less. On the other hand, the smaller the amount of P, the better, so the lower limit is not particularly limited, and may be 0%. However, usually P is inevitably contained in steel as an impurity, so the amount of P can exceed 0% industrially. In addition, from the viewpoint of steel-making cost, the amount of P is preferably set to 0.001% or more.
S:0.03%以下 S於鋼中作為MnS等硫化物系夾雜物存在,使韌性劣化。因此,S量設為0.03%以下,較佳為設為0.02%以下,更佳為設為0.015%以下。另一方面,S量越少越佳,因此下限並無特別限定,可為0%。但是,通常S作為雜質而不可避免地含有於鋼中,因此S量於工業上可超過0%。再者,就製鋼成本的觀點而言,S量較佳為設為0.0001%以上。S: 0.03% or less S exists in steel as sulfide-based inclusions such as MnS, and deteriorates toughness. Therefore, the amount of S is set to 0.03% or less, preferably 0.02% or less, and more preferably 0.015% or less. On the other hand, the smaller the amount of S, the better, so the lower limit is not particularly limited, and may be 0%. However, usually S is inevitably contained in steel as an impurity, so the amount of S can exceed 0% industrially. In addition, from the viewpoint of steel manufacturing cost, the amount of S is preferably set to 0.0001% or more.
Cr:0.01%~2.00% Cr是對於提高鋼的淬火性而言有效的元素。藉由添加Cr,淬火後的鋼的硬度上升,結果,耐磨耗性提高。就獲得該效果的觀點而言,Cr量設為0.01%以上,較佳為設為0.05%以上,更佳為設為0.10%以上。另一方面,於Cr量過多的情況下,焊接性劣化。就該觀點而言,Cr量設為2.00%以下,較佳為設為1.80%以下,更佳為設為1.00%以下。Cr: 0.01%~2.00% Cr is an element effective for improving the hardenability of steel. By adding Cr, the hardness of the quenched steel increases, and as a result, the wear resistance is improved. From the viewpoint of obtaining this effect, the amount of Cr is set to 0.01% or more, preferably 0.05% or more, and more preferably 0.10% or more. On the other hand, when the amount of Cr is excessive, the weldability deteriorates. From this viewpoint, the amount of Cr is set to 2.00% or less, preferably 1.80% or less, and more preferably 1.00% or less.
Al:0.001%~0.100% Al是作為脫氧劑有效,同時具有形成氮化物而使沃斯田鐵(austenite)粒徑減小的效果的元素。就獲得該效果的觀點而言,Al量設為0.001%以上,較佳為設為0.010%以上。另一方面,於Al量過多的情況下,韌性劣化。因此,Al量設為0.100%以下,較佳為設為0.050%以下。Al: 0.001%~0.100% Al is an element that is effective as a deoxidizer and has the effect of forming nitrides and reducing the particle size of austenite. From the viewpoint of obtaining this effect, the amount of Al is set to 0.001% or more, preferably 0.010% or more. On the other hand, when the amount of Al is too large, toughness deteriorates. Therefore, the amount of Al is set to 0.100% or less, preferably 0.050% or less.
Ti:0.001%~0.050% Ti是與N的親和力強的元素,凝固時作為TiN析出,具有減少鋼中的固溶N,減少冷加工後由N的應變時效引起的韌性劣化的作用。另外,Ti亦有助於焊接部的韌性提高。就獲得該些效果的觀點而言,Ti量設為0.001%以上,較佳為設為0.005%以上,更佳為設為0.007%以上。另一方面,於Ti量過多的情況下,TiN粒子粗大化,無法充分獲得所述效果。因此,就該觀點而言,Ti量設為0.050%以下,較佳為設為0.045%以下。Ti: 0.001%~0.050% Ti is an element with a strong affinity for N, and it precipitates as TiN during solidification, and has the effect of reducing the solid solution N in steel and reducing the deterioration of toughness caused by strain aging of N after cold working. In addition, Ti also contributes to the improvement of the toughness of the welded part. From the viewpoint of obtaining these effects, the amount of Ti is set to 0.001% or more, preferably 0.005% or more, and more preferably 0.007% or more. On the other hand, when the amount of Ti is too large, the TiN particles become coarse, and the effect cannot be sufficiently obtained. Therefore, from this viewpoint, the amount of Ti is set to 0.050% or less, preferably 0.045% or less.
B:0.0001%~0.0100% B是具有藉由極微量的添加而提高淬火性,由此而提高鋼板強度的效果的元素。就獲得該效果的觀點而言,B量設為0.0001%以上,較佳為設為0.0003%以上,更佳為設為0.0010%以上。另一方面,於B量過多的情況下,韌性、特別是焊接部的韌性降低。因此,B量設為0.0100%以下,較佳為設為0.0040%以下。B: 0.0001%~0.0100% B is an element having an effect of improving hardenability by adding a very small amount, thereby increasing the strength of the steel sheet. From the viewpoint of obtaining this effect, the amount of B is set to 0.0001% or more, preferably 0.0003% or more, and more preferably 0.0010% or more. On the other hand, when the amount of B is too large, the toughness, particularly the toughness of the welded portion, decreases. Therefore, the amount of B is set to 0.0100% or less, preferably 0.0040% or less.
N:0.01%以下 N是使延展性及韌性降低的元素,因此N量設為0.01%以下。另一方面,N量越少越佳,因此下限並無特別限定,可為0%。但是,通常N作為雜質而不可避免地含有於鋼中,因此N量於工業上可超過0%。再者,就製鋼成本的觀點而言,N量較佳為設為0.0005%以上。N: 0.01% or less N is an element that reduces ductility and toughness, so the amount of N is set to 0.01% or less. On the other hand, the smaller the amount of N, the better, so the lower limit is not particularly limited, and may be 0%. However, usually N is inevitably contained in steel as an impurity, so the amount of N can exceed 0% industrially. In addition, from the viewpoint of steel-making cost, the amount of N is preferably set to 0.0005% or more.
除包含所述基本成分以外,作為任意成分,以提高淬火性或焊接性為目的,可更包含選自由Cu:2.00%以下、Ni:5.00%以下、Mo:3.00%以下、V:1.000%以下、W:1.50%以下、Ca:0.0200%以下、Mg:0.0200%以下、及REM:0.0500%以下所組成的群組中的一種以上。In addition to containing the basic components, as an optional component for the purpose of improving hardenability or weldability, it may further contain Cu: 2.00% or less, Ni: 5.00% or less, Mo: 3.00% or less, and V: 1.000% or less , W: 1.50% or less, Ca: 0.0200% or less, Mg: 0.0200% or less, and REM: 0.0500% or less.
Cu:2.00%以下 Cu是可在不使韌性大幅劣化的情況下提高淬火性的元素。為了獲得該效果,較佳為將Cu量設為0.01%以上,更佳為設為0.05%以上。另一方面,於Cu量過多的情況下,起因於鏽皮正下方生成的Cu富集層的鋼板裂紋成為問題。因此,於添加Cu的情況下,Cu量設為2.00%以下,較佳為設為1.50%以下。Cu: 2.00% or less Cu is an element that can improve hardenability without significantly degrading toughness. In order to obtain this effect, it is preferable to set the amount of Cu to 0.01% or more, more preferably to 0.05% or more. On the other hand, when the amount of Cu is excessive, cracks in the steel sheet caused by the Cu-rich layer formed directly under the scale become a problem. Therefore, when Cu is added, the amount of Cu is set to 2.00% or less, preferably 1.50% or less.
Ni:5.00%以下 Ni是具有提高淬火性同時提高韌性的效果的元素。為了獲得該些效果,Ni量較佳為設為0.01%以上,更佳為設為0.05%以上。另一方面,於Ni量過多的情況下,製造成本的增加成為問題。因此,於添加Ni的情況下,Ni量設為5.00%以下,較佳為設為4.50%以下。Ni: 5.00% or less Ni is an element having an effect of improving hardenability and toughness. In order to obtain these effects, the amount of Ni is preferably set to 0.01% or more, more preferably set to 0.05% or more. On the other hand, when the amount of Ni is too large, an increase in manufacturing cost becomes a problem. Therefore, when adding Ni, the amount of Ni is set to 5.00% or less, preferably 4.50% or less.
Mo:3.00%以下 Mo是提高鋼的淬火性的元素。為了獲得該效果,Mo量較佳為設為0.01%以上,更佳為設為0.05%以上。另一方面,於Mo量過多的情況下,焊接性降低。因此,於添加Mo的情況下,Mo量設為3.00%以下,較佳為設為2.00%以下。Mo: 3.00% or less Mo is an element that improves the hardenability of steel. In order to obtain this effect, the amount of Mo is preferably set to 0.01% or more, more preferably set to 0.05% or more. On the other hand, when the amount of Mo is too large, the weldability decreases. Therefore, when Mo is added, the amount of Mo is set to 3.00% or less, preferably 2.00% or less.
V:1.000%以下 V是提高鋼的淬火性的元素。為了獲得該效果,V量較佳為設為0.001%以上。另一方面,於V量過多的情況下,焊接性降低。因此,於添加V的情況下,V量設為1.000%以下。V: 1.000% or less V is an element that improves the hardenability of steel. In order to obtain this effect, the amount of V is preferably set to 0.001% or more. On the other hand, when the amount of V is too large, the weldability decreases. Therefore, when V is added, the amount of V is set to 1.000% or less.
W:1.50%以下 W是提高鋼的淬火性的元素。為了獲得該效果,W量較佳為設為0.01%以上。另一方面,於W量過多的情況下,焊接性降低。因此,於添加W的情況下,W量設為1.50%以下。W: 1.50% or less W is an element that improves the hardenability of steel. In order to obtain this effect, the amount of W is preferably set to 0.01% or more. On the other hand, when the amount of W is too large, the weldability decreases. Therefore, when adding W, the amount of W is set to 1.50% or less.
Ca:0.0200%以下 Ca是藉由形成高溫下的穩定性高的氧硫化物來提高焊接性的元素。為了獲得該效果,Ca量較佳為設為0.0001%以上。另一方面,於Ca量過多的情況下,潔淨度降低,鋼的韌性受損。因此,於添加Ca的情況下,Ca量設為0.0200%以下。Ca: 0.0200% or less Ca is an element that improves weldability by forming oxysulfide with high stability at high temperature. In order to obtain this effect, the amount of Ca is preferably set to 0.0001% or more. On the other hand, when the amount of Ca is too large, the cleanliness is lowered, and the toughness of the steel is impaired. Therefore, when adding Ca, the amount of Ca is set to 0.0200% or less.
Mg:0.0200%以下 Mg是藉由形成高溫下的穩定性高的氧硫化物來提高焊接性的元素。為了獲得該效果,Mg量較佳為設為0.0001%以上。另一方面,於Mg量過多的情況下,Mg的添加效果飽和,無法期待與含量相稱的效果,於經濟上不利。因此,於添加Mg的情況下,Mg量設為0.0200%以下。Mg: less than 0.0200% Mg is an element that improves weldability by forming oxysulfide with high stability at high temperatures. In order to obtain this effect, the amount of Mg is preferably set to 0.0001% or more. On the other hand, when the amount of Mg is too large, the effect of adding Mg is saturated, and an effect commensurate with the content cannot be expected, which is economically disadvantageous. Therefore, when Mg is added, the amount of Mg is set to 0.0200% or less.
REM:0.0500%以下 REM(稀土金屬)是藉由形成高溫下的穩定性高的氧硫化物來提高焊接性的元素。為了獲得該效果,REM量較佳為設為0.0005%以上。另一方面,於REM量過多的情況下,REM的添加效果飽和,無法期待與含量相稱的效果,於經濟上不利。因此,於添加REM的情況下,將REM量設為0.0500%以下。REM: Below 0.0500% REM (rare earth metal) is an element that improves weldability by forming highly stable oxysulfides at high temperatures. In order to obtain this effect, the amount of REM is preferably set to 0.0005% or more. On the other hand, when the amount of REM is too large, the effect of adding REM is saturated, and an effect commensurate with the content cannot be expected, which is economically disadvantageous. Therefore, when REM is added, the amount of REM is set to 0.0500% or less.
成分組成中所述以外的剩餘部分包含Fe及不可避免的雜質。再者,Sb、Sn、Co、As、Pb、Zn亦可分別以1.0%以下含有。The remainder other than those mentioned in the component composition contains Fe and unavoidable impurities. In addition, Sb, Sn, Co, As, Pb, and Zn may each be contained at 1.0% or less.
[組織] 本發明的耐磨耗薄鋼板具有在包括表面至背面在內的總板厚中,麻田散鐵的體積率為90%以上的組織。[organization] The wear-resistant steel sheet of the present invention has a structure in which the volume ratio of Asada loose iron is 90% or more in the total thickness from the surface to the back surface.
麻田散鐵的體積率:90%以上 若麻田散鐵的體積率未滿90%,則薄鋼板的基體組織的硬度降低,因此耐磨耗性降低。因此,麻田散鐵的體積率設為90%以上,較佳為設為95%以上。除麻田散鐵以外的剩餘部分組織並無特別限定,可為選自由肥粒鐵(ferrite)、波來鐵(pearlite)、沃斯田鐵及變韌鐵(bainite)所組成的群組中的一種以上。另一方面,麻田散鐵的體積率越高越佳,因此該體積率的上限並無特別限定,可為100%。再者,所述麻田散鐵的體積率設為在耐磨耗薄鋼板的包括表面至背面在內的總板厚中的值。所述麻田散鐵的體積率可藉由實施例中記載的方法進行測定。The volume rate of Asada loose iron: more than 90% If the volume ratio of Asada loose iron is less than 90%, the hardness of the matrix structure of the thin steel sheet decreases, and therefore the wear resistance decreases. Therefore, the volume ratio of Asada loose iron is set to 90% or more, preferably 95% or more. The remaining part of the structure except for Asada iron is not particularly limited, and can be selected from the group consisting of ferrite, pearlite, austenitic iron, and bainite More than one kind. On the other hand, the higher the volume ratio of Asada scattered iron, the better, and therefore the upper limit of the volume ratio is not particularly limited, and may be 100%. In addition, the volume ratio of the said Asada loose iron was set to a value in the total thickness of the wear-resistant steel sheet from the surface to the back surface. The volume ratio of the Asada powder can be measured by the method described in the examples.
[硬度] 布氏硬度:360 HBW5/750~490 HBW5/750 薄鋼板的耐磨耗性可藉由提高該薄鋼板的表層部的硬度來提高。此處,於本發明中,使用布氏硬度作為評價耐磨耗特性的指標。於薄鋼板的表層部的布氏硬度未滿360 HBW的情況下,無法獲得充分的耐磨耗性。另一方面,於薄鋼板的表層部的布氏硬度超過490 HBW的情況下,彎曲加工性劣化。因此,本發明中,將薄鋼板的表層部的硬度設為以布氏硬度來計為360 HBW~490 HBW。再者,此處,所謂「表層部的硬度」,是指自耐磨耗薄鋼板的表面起0.5 mm的深度處的硬度。其原因在於,大致去除薄鋼板的表層的脫碳層,減少測定值的偏差。另外,於本發明中,「布氏硬度」設為使用直徑5 mm的鎢鋼球,以負荷750 kgf而測定出的值(單位:HBW5/750)。該布氏硬度可藉由實施例中記載的方法進行測定。[hardness] Brinell hardness: 360 HBW5/750~490 HBW5/750 The wear resistance of the thin steel sheet can be improved by increasing the hardness of the surface layer portion of the thin steel sheet. Here, in the present invention, Brinell hardness is used as an index for evaluating wear resistance characteristics. When the Brinell hardness of the surface layer part of the thin steel sheet is less than 360 HBW, sufficient wear resistance cannot be obtained. On the other hand, when the Brinell hardness of the surface layer portion of the thin steel sheet exceeds 490 HBW, the bending workability deteriorates. Therefore, in the present invention, the hardness of the surface layer portion of the thin steel sheet is set to 360 HBW to 490 HBW in terms of Brinell hardness. In addition, here, the "hardness of the surface layer portion" refers to the hardness at a depth of 0.5 mm from the surface of the wear-resistant steel sheet. The reason for this is that the decarburized layer of the surface layer of the thin steel sheet is substantially removed, and the variation of the measured value is reduced. In addition, in the present invention, the "Brinell hardness" is a value measured with a load of 750 kgf using a tungsten steel ball with a diameter of 5 mm (unit: HBW5/750). The Brinell hardness can be measured by the method described in the examples.
[板厚] 本發明的耐磨耗薄鋼板的板厚未滿6.0 mm,較佳為4.5 mm以下,更佳為4.0 mm以下。另外,板厚的下限並無特別限定,但就熱軋製程上的限制而言,大致為2.0 mm以上。[Board Thickness] The thickness of the wear-resistant thin steel plate of the present invention is less than 6.0 mm, preferably 4.5 mm or less, and more preferably 4.0 mm or less. In addition, the lower limit of the plate thickness is not particularly limited, but in terms of limitations on the hot rolling process, it is approximately 2.0 mm or more.
[表面粗糙度] 表面粗糙度Ra:40 μm以下 於藉由先前的厚板製程所製造的耐磨耗厚鋼板的情況下,於熱軋後的冷卻(淬火)的過程中始終與大氣接觸,於200℃以上的高溫下暴露於大氣的時間長達大致20小時左右,因此,於鋼板表面生長大量的鏽皮,剛剛冷卻後的表面粗糙度Ra為50 μm~150 μm左右。與此相對,本發明的耐磨耗薄鋼板於熱軋製程中被捲繞成熱軋卷,於該狀態下薄鋼板表面不暴露於大氣中,因此於200℃以上的高溫下暴露於大氣的時間是精軋後至捲繞為止的大致30秒左右,鋼板表面的鏽皮量少。結果,本發明的耐磨耗薄鋼板可將表面粗糙度Ra設為40 μm以下。表面粗糙度越低,薄鋼板的表面越美觀,塗裝性亦越良好。因此,本發明亦適用於塗裝耐磨耗薄鋼板來使用的情況。另外,藉由表面粗糙度小,於主要在風力發電用軸心的罩之類的與旋轉體接觸的部位使用本發明的耐磨耗薄鋼板的情況下,不會成為旋轉的阻力。再者,於本發明的耐磨耗薄鋼板中,表面粗糙度Ra的下限並無特別限定,但就熱軋製程上的限制而言,大致為10 μm以上。[Surface roughness] Surface roughness Ra: 40 μm or less In the case of the wear-resistant thick steel plate manufactured by the previous thick plate process, it is always in contact with the atmosphere during the cooling (quenching) process after hot rolling, and exposed to the atmosphere at a high temperature of 200°C or more for a long time For about 20 hours, a large amount of scale grows on the surface of the steel sheet, and the surface roughness Ra immediately after cooling is about 50 μm to 150 μm. In contrast, the wear-resistant steel sheet of the present invention is wound into a hot-rolled coil during a hot rolling process. In this state, the surface of the steel sheet is not exposed to the atmosphere, so it is exposed to the atmosphere at a high temperature of 200°C or higher. The time is approximately 30 seconds after finishing rolling to winding, and the amount of scale on the surface of the steel sheet is small. As a result, the wear-resistant steel sheet of the present invention can have a surface roughness Ra of 40 μm or less. The lower the surface roughness, the more beautiful the surface of the thin steel sheet and the better the paintability. Therefore, the present invention is also applicable to the case of coating wear-resistant thin steel plates for use. In addition, since the surface roughness is small, when the wear-resistant steel sheet of the present invention is used mainly in a portion contacting the rotating body such as the cover of the shaft center for wind power generation, it does not become a resistance to rotation. Furthermore, in the wear-resistant steel sheet of the present invention, the lower limit of the surface roughness Ra is not particularly limited, but in terms of limitations on the hot rolling process, it is approximately 10 μm or more.
[平坦度] 於先前的厚板製程中,淬火後或者之後的回火後的厚鋼板的形狀矯正是使用平整機(leveller)來進行。利用平整機進行的形狀矯正基於鮑辛格效應(Bauschinger effect),原理上只不過是使應變分散來均一化,可矯正的區域狹窄,矯正的效果有限。於厚鋼板的情況下,由於冷卻應變小,故即便為利用平整機進行的形狀矯正亦可獲得高的平坦度。但是,於受到冷卻應變的影響較大的薄鋼板的情況下,利用平整機進行的形狀矯正無法獲得高的平坦度。即,於欲藉由厚板製程來製造板厚未滿6.0 mm的薄鋼板的情況下,無法獲得平坦度高的薄鋼板。與此相對,本發明的耐磨耗薄鋼板是藉由熱軋製程來製造。熱軋製程中,將熱軋卷在表皮軋製線(skin pass line)上回捲,賦予前方-後方張力,使薄鋼板伸長,在此基礎上加入平整機,因此,可矯正的範圍廣,矯正的效果高。因此,本發明的耐磨耗薄鋼板可獲得高的平坦度,具體而言,可使將2 m的長條沿軋製方向抵接於鋼板表面時的、鋼板表面與長條的間隙的最大值為10 mm以下,更佳為可為5 mm以下。該間隙的最大值越小越佳,可為0 mm以上。[flatness] In the previous thick plate manufacturing process, the shape correction of the thick steel plate after quenching or subsequent tempering was performed using a leveller. The shape correction performed by the leveling machine is based on the Bauschinger effect. In principle, it is just to disperse the strain to homogenize it. The correctable area is narrow and the correction effect is limited. In the case of a thick steel plate, since the cooling strain is small, high flatness can be obtained even for shape correction by a leveler. However, in the case of thin steel sheets that are greatly affected by cooling strain, shape correction by a leveler cannot achieve high flatness. That is, when a thin steel plate with a thickness of less than 6.0 mm is to be manufactured by a thick plate process, a thin steel plate with high flatness cannot be obtained. In contrast, the wear-resistant steel sheet of the present invention is manufactured by a hot rolling process. In the hot rolling process, the hot-rolled coil is rewinded on the skin pass line, and the front-rear tension is given to extend the thin steel plate. On this basis, a leveler is added, so the range of correction is wide. The correction effect is high. Therefore, the wear-resistant steel sheet of the present invention can achieve high flatness. Specifically, the maximum gap between the surface of the steel sheet and the strip can be achieved when a 2 m strip is abutted against the surface of the steel sheet in the rolling direction. The value is 10 mm or less, more preferably 5 mm or less. The maximum value of the gap is as small as possible, and it can be 0 mm or more.
(耐磨耗薄鋼板的製造方法) 本發明的耐磨耗薄鋼板的製造方法包括:對具有所述成分組成的熔融鋼進行連續鑄造而獲得板坯的步驟;將所述板坯加熱至規定的溫度的步驟;其後在規定條件下對所述板坯實施熱軋而獲得薄鋼板的步驟;其後在規定條件下冷卻所述薄鋼板的步驟;以及其後在規定條件下捲繞所述薄鋼板的步驟。將以該方式獲得的熱軋卷回捲,進行以形狀矯正為目的的任意的調質軋製,藉此可獲得本發明的耐磨耗薄鋼板。以下,對各步驟進行詳細說明。(Manufacturing method of wear-resistant steel sheet) The manufacturing method of the wear-resistant steel sheet of the present invention includes: a step of continuously casting molten steel having the composition to obtain a slab; a step of heating the slab to a predetermined temperature; Next, a step of performing hot rolling on the slab to obtain a thin steel plate; a step of cooling the thin steel plate under a predetermined condition thereafter; and a step of winding the thin steel plate under a predetermined condition thereafter. The hot-rolled coil obtained in this way is rewound and subjected to arbitrary temper rolling for the purpose of shape correction, whereby the wear-resistant steel sheet of the present invention can be obtained. Hereinafter, each step will be described in detail.
[連續鑄造] 利用轉爐、電爐等熔煉設備且藉由常規方法來熔煉具有所述成分組成的鋼,連續鑄造而獲得板坯。連續鑄造的條件並無特別限定,只要藉由常規方法來進行即可。[Continuous Casting] The slab is obtained by smelting the steel having the composition by a conventional method using melting equipment such as a converter and an electric furnace, and continuous casting. The conditions of continuous casting are not particularly limited, as long as it is performed by a conventional method.
[板坯加熱] 加熱溫度:1000℃~1300℃ 於加熱溫度過低的情況下,碳化物不完全溶解,固溶C不足,因此強度容易降低。另外,淬火性不充分,薄鋼板的表層部的硬度降低,因此耐磨耗性劣化。就該觀點而言,加熱溫度設為1000℃以上,較佳為設為1100℃以上,更佳為設為1200℃以上。另一方面,若加熱溫度過高,則組織粗大化,韌性降低。因此,加熱溫度設為1300℃以下。再者,板坯的加熱溫度設為板坯表面的溫度。[Slab heating] Heating temperature: 1000℃~1300℃ When the heating temperature is too low, the carbide is not completely dissolved, and the solid solution C is insufficient, so the strength is likely to decrease. In addition, the hardenability is insufficient, and the hardness of the surface layer portion of the thin steel sheet is reduced, so the wear resistance is deteriorated. From this viewpoint, the heating temperature is set to 1000°C or higher, preferably 1100°C or higher, and more preferably 1200°C or higher. On the other hand, if the heating temperature is too high, the structure becomes coarser and the toughness decreases. Therefore, the heating temperature is set to 1300°C or lower. In addition, the heating temperature of a slab shall be the temperature of the surface of a slab.
[熱軋] 其後,對板坯實施熱軋而獲得薄鋼板。該步驟並非使用在厚板製程中使用的熱軋機(厚板磨機),而是使用在用於製造薄鋼板的熱軋製程中使用的包含粗軋機及精軋機的熱軋機來進行。並且,藉由該步驟而獲得的薄鋼板的板厚如上文作為本發明的耐磨耗薄鋼板的板厚而所述般。[Hot Rolled] After that, hot rolling is performed on the slab to obtain a thin steel sheet. This step is not performed using a hot rolling mill (thick plate mill) used in a thick plate process, but a hot rolling mill including a rough rolling mill and a finishing mill used in a hot rolling process for manufacturing thin steel sheets. In addition, the thickness of the thin steel sheet obtained by this step is as described above as the thickness of the wear-resistant thin steel sheet of the present invention.
精軋溫度:900℃以上 於精軋溫度過低的情況下,淬火性不充分,薄鋼板的表層部的硬度降低,因此耐磨耗性劣化。就該觀點而言,精軋溫度設為900℃以上。精軋溫度的上限並無特別限定,但於精軋溫度過高的情況下,軋製效率惡化。就該觀點而言,精軋溫度較佳為設為1000℃以下。再者,於本發明中,「精軋溫度」設為薄鋼板的表面的溫度,但於薄鋼板的情況下,板厚中央部的溫度亦與表面溫度大致同等。Finishing rolling temperature: above 900℃ When the finish rolling temperature is too low, the hardenability is insufficient, and the hardness of the surface layer portion of the thin steel sheet is lowered, so the wear resistance is deteriorated. From this viewpoint, the finishing temperature is set to 900°C or higher. The upper limit of the finish rolling temperature is not particularly limited, but when the finish rolling temperature is too high, the rolling efficiency deteriorates. From this viewpoint, the finishing temperature is preferably set to 1000°C or lower. In addition, in the present invention, the "finish rolling temperature" is the temperature of the surface of the thin steel sheet. However, in the case of the thin steel sheet, the temperature of the central part of the sheet thickness is also approximately the same as the surface temperature.
[冷卻] 900℃~300℃間的平均冷卻速度:30℃/秒以上 接著,藉由冷卻薄鋼板,獲得麻田散鐵主體的組織。此時,藉由自精軋溫度急速冷卻,精軋時的沃斯田鐵晶粒在維持其粒徑的狀態下成為麻田散鐵晶粒。此處,於900℃~300℃間的平均冷卻速度未滿30℃/秒的情況下,麻田散鐵的體積率未滿90%,無法確保表層部的硬度,耐磨耗性劣化。因此,900℃~300℃間的平均冷卻速度設為30℃/秒以上,較佳為設為50℃/秒以上。另一方面,該平均冷卻速度的上限並無特別限定,但就冷卻設備上的制約而言,該平均冷卻速度為大致150℃/秒以下。再者,於本發明中,「平均冷卻速度」設為基於薄鋼板的表面溫度的降低而求出者。薄鋼板的冷卻手段並無特別限定,但就獲得所述平均冷卻速度的觀點而言,較佳為設為水冷。[cool down] Average cooling rate between 900°C and 300°C: 30°C/sec or more Next, by cooling the thin steel plate, the structure of the main body of Asada loose iron is obtained. At this time, by the rapid cooling from the finishing rolling temperature, the austenitic iron crystal grains at the time of finishing rolling become Asada scattered iron crystal grains while maintaining their grain size. Here, when the average cooling rate between 900° C. and 300° C. is less than 30° C./sec, the volume ratio of Asada loose iron is less than 90%, and the hardness of the surface layer portion cannot be ensured, and the wear resistance is deteriorated. Therefore, the average cooling rate between 900°C and 300°C is set to 30°C/sec or more, preferably 50°C/sec or more. On the other hand, the upper limit of the average cooling rate is not particularly limited, but in terms of restrictions on cooling equipment, the average cooling rate is approximately 150° C./sec or less. In addition, in the present invention, the "average cooling rate" is determined based on the decrease in the surface temperature of the steel sheet. The cooling means of the thin steel plate is not particularly limited, but from the viewpoint of obtaining the average cooling rate, it is preferable to use water cooling.
[捲繞] 捲繞溫度:200℃以下 接著,捲繞薄鋼板,獲得熱軋卷。於捲繞溫度超過200℃的情況下,麻田散鐵的體積率未滿90%,無法確保表層部的硬度,耐磨耗性劣化。因此,捲繞溫度設為200℃以下,較佳為設為150℃以下。捲繞溫度的下限並無特別限定,但為了將鋼板捲繞並搬送,捲繞溫度較佳為設為50℃以上。再者,於本發明中,「捲繞溫度」設為薄鋼板的表面的溫度。[Winding] Winding temperature: below 200℃ Next, the thin steel sheet is wound to obtain a hot rolled coil. When the winding temperature exceeds 200°C, the volume ratio of Asada loose iron is less than 90%, the hardness of the surface layer part cannot be ensured, and the wear resistance is deteriorated. Therefore, the winding temperature is set to 200°C or lower, preferably 150°C or lower. The lower limit of the winding temperature is not particularly limited, but in order to wind and transport the steel sheet, the winding temperature is preferably 50°C or higher. In addition, in the present invention, the "winding temperature" is the temperature of the surface of the thin steel sheet.
再者,本發明中,在精軋後冷卻薄鋼板之後,直接捲繞即可,不需要再加熱(回火)。精軋後,至捲繞的時間較佳為30秒~90秒。Furthermore, in the present invention, after the thin steel sheet is cooled after finish rolling, it may be directly wound without reheating (tempering). After finishing rolling, the time to winding is preferably 30 seconds to 90 seconds.
[調質軋製] 較佳為將藉由捲繞步驟而獲得的熱軋卷回捲,對薄鋼板進行以形狀矯正為目的的調質軋製。調質軋製藉由使鋼板伸長0.1%~1.0%左右來進行形狀矯正。再者,於調質軋製中,較佳為使用張力平整機。 [實施例][Quenched and tempered rolling] It is preferable to rewind the hot-rolled coil obtained by the winding step, and subject the thin steel sheet to temper rolling for the purpose of shape correction. In temper rolling, shape correction is performed by elongating the steel sheet by about 0.1% to 1.0%. Furthermore, in temper rolling, it is preferable to use a tension leveler. [Example]
鑄造具有表1所示的成分組成的熔融鋼,獲得板坯。對各板坯,如表2所示般應用「熱軋製程」或「厚板製程」,製造鋼板。此時,作為兩個製程中共同的參數,「板坯加熱溫度」、「精軋溫度」及「平均冷卻速度」示於表2中。另外,作為僅與「熱軋製程」相關的參數,將「捲繞溫度」示於表2中。任一水準均未進行冷卻後的再加熱。各水準下的板厚亦示於表2中。The molten steel having the component composition shown in Table 1 was cast to obtain a slab. For each slab, the "hot rolling process" or the "thick plate process" is applied as shown in Table 2 to manufacture steel plates. At this time, as the common parameters in the two processes, "slab heating temperature", "finishing rolling temperature" and "average cooling rate" are shown in Table 2. In addition, as a parameter related only to the "hot rolling process", the "coiling temperature" is shown in Table 2. No reheating after cooling was performed at any level. The plate thickness at each level is also shown in Table 2.
再者,關於熱軋製程的水準的「平均冷卻速度」,於精軋溫度為900℃以上且捲繞溫度為300℃以下的水準下,示出900℃~300℃間的平均冷卻速度,於精軋溫度未滿900℃且捲繞溫度為300℃以下的水準下,示出精軋溫度至300℃間的平均冷卻速度,於精軋溫度未滿900℃且捲繞溫度超過300℃的水準下,示出精軋溫度至捲繞溫度間的平均冷卻速度。另外,關於厚板製程的水準的「平均冷卻速度」,於精軋溫度為900℃以上的水準下,示出900℃~300℃間的平均冷卻速度,於精軋溫度未滿900℃的水準下,示出精軋溫度至300℃間的平均冷卻速度。In addition, the "average cooling rate" of the level of the hot rolling process shows the average cooling rate between 900°C and 300°C at a level where the finishing temperature is 900°C or higher and the winding temperature is 300°C or lower. When the finishing temperature is less than 900°C and the coiling temperature is 300°C or less, the average cooling rate from the finishing temperature to 300°C is shown. When the finishing temperature is less than 900°C and the coiling temperature exceeds 300°C Below, the average cooling rate from the finishing temperature to the winding temperature is shown. In addition, the "average cooling rate" for the level of the thick plate process shows the average cooling rate between 900°C and 300°C when the finishing temperature is 900°C or higher, and when the finishing temperature is less than 900°C Below, the average cooling rate from the finish rolling temperature to 300°C is shown.
關於熱軋製程的水準,進行調質軋製。關於厚板製程的水準,藉由平整機來對冷卻(淬火)後的厚鋼板進行形狀矯正。Regarding the standard of the hot rolling process, tempering rolling is carried out. Regarding the standard of the thick plate manufacturing process, the shape correction of the cooled (quenched) thick steel plate is carried out by a leveling machine.
[麻田散鐵的體積率] 自各水準的鋼板的寬度方向中央部,採集使與軋製方向平行的板厚方向剖面露出的樣品,對該剖面進行鏡面研磨,進而進行硝酸乙醇腐蝕液(Nital)腐蝕。使用掃描式電子顯微鏡(Scanning Electron Microscope,SEM),以倍率400倍觀察並拍攝板厚方向剖面中包含鋼板表面的視野(其中一面與另一面的兩個視野)及包含板厚中央的視野的共計三個視野。藉由使用圖像解析裝置來解析所得的圖像,從而求出麻田散鐵的面積分率。於本說明書中,於全部的三個視野中麻田散鐵的面積分率為90%以上的情況下,視為在總板厚中麻田散鐵的體積率為90%以上。因此,將三個視野中麻田散鐵的面積分率中的最小值作為「麻田散鐵的體積率」,記載於表2中。[Volume rate of Asada scattered iron] From the center in the width direction of each level of the steel plate, a sample exposing a cross section in the thickness direction parallel to the rolling direction was collected, and the cross section was mirror-polished, and then the nitrate etching solution (Nital) was corroded. Using a scanning electron microscope (Scanning Electron Microscope, SEM), observe and photograph the total of the field of view including the surface of the steel plate (two fields of view on one side and the other side) and the field of view including the center of the plate thickness in the cross section in the thickness direction at 400 times magnification Three horizons. By using an image analysis device to analyze the obtained image, the area fraction of Asada scattered iron is obtained. In this specification, when the area fraction of Asada loose iron in all three fields of view is 90% or more, it is considered that the volume fraction of Asada loose iron in the total plate thickness is 90% or more. Therefore, the smallest value among the area fractions of Asada loose iron in the three fields of view is described in Table 2 as the "Asada loose iron volume fraction".
[布氏硬度] 自各水準的薄鋼板或厚鋼板採集樣品,磨削各樣品的表層0.5 mm(自表面起0.5 mm的厚度),其後對表面進行鏡面研磨後,依據日本工業標準(Japanese Industrial Standards,JIS)Z2243(2008),於鏡面研磨後的表面,以5點測定布氏硬度,將5點的平均示於表2的「布氏硬度」一欄。測定中使用直徑5 mm的鎢鋼球,負荷設為750 kgf。[Brinell hardness] Samples are collected from thin or thick steel plates of various levels, and the surface layer of each sample is ground 0.5 mm (0.5 mm thickness from the surface), and then the surface is mirror-polished, according to Japanese Industrial Standards (JIS) Z2243 (2008), the Brinell hardness was measured at 5 points on the mirror polished surface, and the average of the 5 points is shown in the "Brinell hardness" column of Table 2. A tungsten steel ball with a diameter of 5 mm was used in the measurement, and the load was set to 750 kgf.
[表面粗糙度] 對各水準的薄鋼板或厚鋼板,藉由非接觸測定法來測定JIS B 0601-2001所規定的算術平均高度Ra,將結果示於表2中。[Surface roughness] For each level of thin steel plate or thick steel plate, the arithmetic average height Ra specified in JIS B 0601-2001 was measured by the non-contact measurement method, and the results are shown in Table 2.
[平坦度] 利用測隙規(clearance gauge)來測定將2 m的長條沿軋製方向抵接於各水準的薄鋼板或厚鋼板的表面時的、鋼板表面與長條的間隙,求出最大值。該測定是於鋼板的寬度方向中央部與兩端的共計三處進行,將三個最大值的平均值示於表2中。[flatness] Use a clearance gauge to measure the gap between the surface of the steel plate and the long strip when a 2 m long strip is brought into contact with the surface of each level of thin or thick steel plate in the rolling direction, and find the maximum value. This measurement was performed at a total of three locations at the center and both ends in the width direction of the steel sheet, and the average value of the three maximum values is shown in Table 2.
[表1]
[表2]
根據本發明,可提供平坦度高的耐磨耗薄鋼板及其有利的製造方法。According to the present invention, a wear-resistant thin steel plate with high flatness and an advantageous manufacturing method thereof can be provided.
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