TWI742864B - A solar panel detection management system - Google Patents
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Abstract
Description
本發明是有關於一種太陽能板檢測管理系統,特別是一種利用影像辨識以進行太陽能板檢測的太陽能板檢測管理系統。 The invention relates to a solar panel detection management system, in particular to a solar panel detection management system that uses image recognition to perform solar panel detection.
一般太陽能模組在製程過程中常因為外力的加壓或是搬運因素可能導致產品產生缺陷,而這些缺陷將影響太陽能轉換效率及使用壽命。而習知常見之太陽能板檢測大多係透過人工目測檢視的方式,藉以檢測太陽能板是否存有缺陷,然,這種檢測方式除了耗時以外,也無法辨識肉眼不可見的電池片隱裂等問題;而另一種習知之太陽能板檢測裝置則係用電致發光(Electroluminescence,EL)影像檢測,其係將太陽能模組通電後產生近紅外光,再藉由近紅外線攝像機擷取影像後進行判斷,藉以確認模組品質的優劣,但是該種電致發光(Electroluminescence,EL)影像檢測方式,必須要對太陽能板進行通電才能檢測出其是否存有瑕疵、隱裂等缺陷之問題,且電致發光(Electroluminescence,EL)影像檢測方式之過程繁瑣且容易受到面積、場地及接線範圍的限制之問題。 Generally, during the manufacturing process of solar modules, the product may have defects due to external pressure or handling factors, and these defects will affect the solar energy conversion efficiency and service life. The conventional solar panel inspections mostly use manual visual inspection to detect whether the solar panels are defective. However, this inspection method is time-consuming and cannot identify problems such as cell cracks that are invisible to the naked eye. ; Another conventional solar panel detection device uses electroluminescence (EL) image detection, which generates near-infrared light after the solar module is energized, and then the near-infrared camera captures the image to make judgments. In order to confirm the quality of the module, but this type of electroluminescence (EL) image detection method, the solar panel must be energized to detect whether there are defects such as flaws, cracks, etc., and electroluminescence The process of (Electroluminescence, EL) image detection method is cumbersome and is susceptible to the limitations of area, site and wiring range.
習知太陽能檢測模組主要是太陽能檢測模組必須將太陽能板與電源供應單元電性連接以供該太陽能板進行通電,使其能夠藉由攝像機拍攝該太陽能板之影像,並將該影像傳送至檢 測單元上進行檢測,且為了能使太陽能板正常運作,業者大多會將該太陽能板設置於戶外,當欲進行檢測時再將太陽能板拆卸與搬移至室內,以供進行通電與檢測,然因習知之太陽能模組檢測過程中必須對太陽能板進行通電,且容易受限於待測物之面積、場地及接線範圍等問題,導致太陽能模組檢測過程之種種不方便,逐成為太陽能模組缺陷檢測裝置等相關產業之開發業者與相關研究人員需持續努力克服與解決之課題。 The conventional solar detection module mainly means that the solar detection module must electrically connect the solar panel and the power supply unit for the solar panel to be energized, so that it can capture the image of the solar panel with a camera and send the image to Check In order to make the solar panel work normally, most of the industry will install the solar panel outdoors, and then disassemble and move the solar panel indoors for power-on and inspection. It is known that the solar panel must be energized during the solar module inspection process, and it is easy to be limited by the area, site and wiring range of the object to be tested, which leads to various inconveniences in the solar module inspection process, which gradually becomes the solar module defect inspection. Developers and related researchers in related industries such as devices need to continue to work hard to overcome and solve problems.
本發明提供一種太陽能板檢測管理系統,透過影像擷取及影像辨識技術,以節省檢測之時間與成本,並能夠提高於戶外進行檢測太陽能板陣列之便利性。 The present invention provides a solar panel inspection management system, through image capture and image recognition technology, to save inspection time and cost, and can improve the convenience of outdoor solar panel array inspection.
本發明提出一種太陽能板檢測管理系統,係用以檢測一太陽能板陣列上之數個太陽能板,包括:一影像擷取單元、一定位單元、一處理單元及一警示單元。影像擷取單元用以取得該太陽能板陣列之一太陽能板陣列影像;定位單元用以取得每一該些太陽能板之一位置資訊;處理單元包括一影像處理模組、一影像辨識模組及一效能計算模組,該影像處理模組係用以將該太陽能板影像轉換為一灰階影像及一熱影像,該影像辨識模組係用以判別該灰階影像及該熱影像上之一色彩異常資訊,該效能計算模組係用以計算每一該些太陽能板之一轉換效能值;以及警示單元依據該色彩異常資訊及該轉換效能值以顯示一警示訊號,其中,處理單元係依據轉換效能值比對一預設閾值,當轉換效能值低於預設閾值,即檢視太陽能板是否有異常,若有,則提示是否需清理或修繕太陽能板,並依據太陽能板之損壞程度以排列該些太陽能板之維修順序。 The present invention provides a solar panel detection management system for detecting a plurality of solar panels on a solar panel array, including: an image capturing unit, a positioning unit, a processing unit and a warning unit. The image capturing unit is used to obtain a solar panel array image of the solar panel array; the positioning unit is used to obtain position information of each of the solar panels; the processing unit includes an image processing module, an image recognition module, and a Performance calculation module, the image processing module is used to convert the solar panel image into a gray-scale image and a thermal image, the image recognition module is used to distinguish the gray-scale image and a color on the thermal image Abnormal information, the performance calculation module is used to calculate a conversion performance value of each of the solar panels; and the warning unit displays a warning signal based on the color abnormality information and the conversion performance value, wherein the processing unit is based on the conversion The performance value is compared with a preset threshold value. When the conversion performance value is lower than the preset threshold value, check whether the solar panel is abnormal. If so, it will prompt whether the solar panel needs to be cleaned or repaired, and arrange the solar panels according to the degree of damage to the solar panels. The maintenance sequence of these solar panels.
在本發明之一實施例中,上述之影像擷取單元更包 括一熱像儀,用以取得一太陽能板陣列熱影像。 In an embodiment of the present invention, the above-mentioned image capturing unit further includes Including a thermal imager for obtaining thermal images of a solar panel array.
在本發明之一實施例中,上述之定位單元更包括一即時動態定位模組及一全球定位模組。 In an embodiment of the present invention, the above-mentioned positioning unit further includes a real-time dynamic positioning module and a global positioning module.
在本發明之一實施例中,上述之影像擷取單元及定位單元設置於一無人機。 In an embodiment of the present invention, the above-mentioned image capturing unit and positioning unit are arranged in an unmanned aerial vehicle.
在本發明之一實施例中,上述之太陽能板陣列係依據該無人機間之位置以調整該太陽能板陣列之角度。 In one embodiment of the present invention, the above-mentioned solar panel array adjusts the angle of the solar panel array according to the position between the drones.
在本發明之一實施例中,上述之影像辨識模組係依據該灰階影像及該熱影像色彩是否符合一預設色彩閾值,以判斷該些太陽能板是否有異常。 In an embodiment of the present invention, the aforementioned image recognition module determines whether the solar panels are abnormal based on whether the grayscale image and the thermal image color meet a predetermined color threshold.
在本發明之一實施例中,上述之太陽能板檢測管理系統更包括一顯示單元以顯示該灰階影像、該熱影像及該警示訊號。 In an embodiment of the present invention, the above-mentioned solar panel inspection and management system further includes a display unit to display the grayscale image, the thermal image, and the warning signal.
在本發明之一實施例中,上述之轉換效能值係依據該些太陽能板之使用年限設置一預設閾值,當該轉換效能值低於該預設閾值,即發出該警示訊息,以提醒更換該太陽能板。 In an embodiment of the present invention, the above conversion efficiency value is based on the service life of the solar panels to set a preset threshold value, when the conversion efficiency value is lower than the preset threshold value, the warning message is issued to remind the replacement The solar panel.
一種太陽能板檢測管理系統,係用以檢測一太陽能板陣列上之數個太陽能板,包括:一無人機及一後端管理裝置。無人機,包括:一影像擷取單元,包括一熱像儀用以取得該太陽能板陣列之一太陽能板陣列影像及一太陽能板陣列熱影像;一定位單元,包括一即時動態定位模組及一全球定位模組,用以取得每一該些太陽能板之一位置資訊。後端管理裝置,包括:一處理單元,包括一影像處理模組、一影像辨識模組及一效能計算模組,該影像處理模組係用以將該太陽能板陣列影像轉換為一灰階影像,該影像辨識模組係用以判別該灰階影像及該太陽能板陣列熱影像上之一色彩異常資訊,該效能計算模組係用以計算每一該些 太陽能板之一轉換效能值,並透過該處理單元判斷是否低於一預設閾值;一警示單元,係依據該色彩異常資訊及當該轉換效能值低於該預設閾值時顯示一警示訊號;以及一顯示單元,係顯示該太陽能板陣列影像、該灰階影像、該太陽能板陣列熱影像及該警示訊號,其中,當該轉換效能值低於該預設閾值,即檢視該太陽能板是否有異常,若有,則提示是否需清理或修繕該太陽能板,並依據該太陽能板之損壞程度以排列該些太陽能板之維修順序。 A solar panel detection management system is used to detect a plurality of solar panels on a solar panel array, including: an unmanned aerial vehicle and a back-end management device. The unmanned aerial vehicle includes: an image capturing unit, including a thermal imager for obtaining a solar panel array image and a solar panel array thermal image of the solar panel array; a positioning unit, including a real-time dynamic positioning module and a The global positioning module is used to obtain the position information of each of the solar panels. The back-end management device includes: a processing unit, including an image processing module, an image recognition module, and a performance calculation module, the image processing module is used to convert the solar panel array image into a grayscale image , The image recognition module is used to distinguish the grayscale image and one of the color anomaly information on the thermal image of the solar panel array, and the performance calculation module is used to calculate each of these A conversion performance value of the solar panel is judged by the processing unit whether it is lower than a preset threshold; a warning unit displays a warning signal based on the color abnormality information and when the conversion performance value is lower than the preset threshold; And a display unit for displaying the solar panel array image, the grayscale image, the solar panel array thermal image and the warning signal, wherein when the conversion efficiency value is lower than the preset threshold, it is checked whether the solar panel has If there is an abnormality, it will prompt whether the solar panel needs to be cleaned or repaired, and the repair order of the solar panels will be arranged according to the degree of damage of the solar panel.
在本發明之一實施例中,上述之影像辨識模組係依據該灰階影像及該太陽能板陣列熱影像色彩是否符合一預設色彩閾值,以依據該判斷該些太陽能板是否有異常。 In an embodiment of the present invention, the above-mentioned image recognition module determines whether the solar panels are abnormal based on whether the grayscale image and the thermal image color of the solar panel array meet a predetermined color threshold.
本發明因採用影像辨識技術及效能計算模組,因此透過影像辨識可以察覺太陽能板上是否因為積塵或破損導致光電轉換效能降低,更進一步透過效能計算模組,當該片太陽能板本身無積塵或破損的狀況,卻有轉換效能低於閾值狀況發生時,可以作為提前更換太陽能板之提示,藉此,可以做為太陽能板維修或更換之依據,提高維持太陽能板效能之轉換率。 The present invention adopts image recognition technology and performance calculation module, so it can be detected through image recognition whether the photoelectric conversion efficiency of the solar panel is reduced due to dust or damage, and further through the performance calculation module, when the solar panel itself has no accumulation When the conversion efficiency is lower than the threshold in the condition of dust or damage, it can be used as a reminder to replace the solar panel in advance, which can be used as a basis for solar panel repair or replacement to improve the conversion rate of maintaining solar panel efficiency.
110:影像擷取單元 110: Image capture unit
120:定位單元 120: positioning unit
130:處理單元 130: processing unit
140:顯示單元 140: display unit
150:警示單元 150: warning unit
160:影像處理模組 160: image processing module
170:影像辨識模組 170: Image recognition module
180:效能計算模組 180: performance calculation module
200:無人機 200: drone
210:攝相機 210: camera
221:RTK定位模組 221: RTK positioning module
222:GPS定位模組 222: GPS positioning module
300:後端管理裝置 300: back-end management device
400:太陽能板陣列 400: Solar panel array
500:太陽能板陣列 500: Solar panel array
圖1是本發明太陽能板檢測管理系統之系統元件方塊圖。 Fig. 1 is a block diagram of the system components of the solar panel inspection and management system of the present invention.
圖2是本發明太陽能板檢測管理系統之一實施例之示意圖。 Fig. 2 is a schematic diagram of an embodiment of the solar panel inspection and management system of the present invention.
圖3是本發明太陽能板陣列依據無人機位置轉動角度的示意圖。 Fig. 3 is a schematic diagram of the rotation angle of the solar panel array of the present invention according to the position of the drone.
圖4是本發明的太陽能板陣列之編號示意圖。 Fig. 4 is a schematic diagram of the numbering of the solar panel array of the present invention.
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。 In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific examples are given in conjunction with the accompanying drawings to describe in detail as follows.
圖1是本發明太陽能板檢測管理系統之系統元件方塊圖。在圖1中,太陽能板檢測管理系統,係用以檢測一太陽能板陣列上之數個太陽能板,太陽能板檢測管理系統包括:一影像擷取單元110、一定位單元120、一處理單元130、一顯示單元140及一警示單元150。
Fig. 1 is a block diagram of the system components of the solar panel inspection and management system of the present invention. In FIG. 1, the solar panel detection management system is used to detect several solar panels on a solar panel array. The solar panel detection management system includes: an
影像擷取單元110用以取得該太陽能板陣列之一太陽能板陣列影像,影像擷取單元110更包括一熱像儀,用以取得一太陽能板陣列熱影像;定位單元120用以取得每一該些太陽能板之一位置資訊,其中,定位單元120較佳為包括一即時動態定位(RTK)模組及一全球定位(GPS)模組,其中即時動態定位(Real-time kinematic,RTK)是一種用於提高從基於全球衛星導航系統獲得的定位數據的精度的技術。它能夠在野外實時得到厘米級精度的定位,上述影像擷取單元110及定位單元120更進一步設置於設置於一無人機上,因此,運用即時動態定位(RTK)更能提高定位之精準度。
The
處理單元130包括一影像處理模組160、一影像辨識模組170及一效能計算模組180,影像處理模組160係用以將影像擷取單元110用以取得該太陽能板陣列之一太陽能板陣列影像轉換為一灰階影像及一熱影像(若影像擷取單元110包括熱像儀,則是直接取得太陽能板陣列熱影像)。影像辨識模組170係用以判別該灰階影像及該熱影像上之一色彩異常資訊,例如:不是在太陽能板邊緣,色彩顏色卻有像素的變化;效能計算模組180係用以計算每一該些太陽能板之一轉換效能值,其中,處理單元130係依據轉換效能值比對一預設閾值,當轉換效能值低於預設閾值,即檢視太陽能板是否有異常,若有,則提示是否需清理或修繕太陽能板,並依據太陽能板之損壞程度以排列該些太陽能板之
維修順序。
The
顯示單元140係顯示該太陽能板陣列影像、該灰階影像、該太陽能板陣列熱影像,警示單元150依據該色彩異常資訊及該轉換效能值以顯示單元140顯示一警示訊號,意即,若影像辨識模組170在非太陽能板邊緣,卻有色彩顏色卻有像素的變化,則可辦別為太陽能板髒污、積塵或破損,若都沒有上列情事,單純處理單元130係依據轉換效能值比對出轉換效能值低於預設閾值,亦可提示可更換太陽能板,因此,有上列種種狀況發生時,處理單元130更可並依據太陽能板之髒污、積塵、破損或效能轉換之程度以排列該些太陽能板之維修順序。
The display unit 140 displays the solar panel array image, the grayscale image, and the solar panel array thermal image. The
於本實施例中,影像辨識模組係依據該灰階影像及該熱影像色彩是否符合一預設色彩閾值,以判斷該些太陽能板是否有異常。 In this embodiment, the image recognition module determines whether the solar panels are abnormal based on whether the grayscale image and the color of the thermal image meet a preset color threshold.
於本實施例中,太陽能板陣列係依據該無人機間之位置以調整該太陽能板陣列之角度。 In this embodiment, the solar panel array adjusts the angle of the solar panel array according to the position between the drones.
於本實施例中,轉換效能值係依據該些太陽能板之使用年限設置一預設閾值,當該轉換效能值低於該預設閾值,即發出該警示訊息,以提醒更換該太陽能板。 In this embodiment, the conversion efficiency value is based on the service life of the solar panels to set a preset threshold value. When the conversion efficiency value is lower than the preset threshold value, the warning message is issued to remind the solar panel to be replaced.
請同時參閱圖2、圖3及圖4,圖2是本發明太陽能板檢測管理系統之一實施例之示意圖。圖3是本發明太陽能板陣列依據無人機位置轉動角度的示意圖。圖4是本發明的太陽能板陣列之編號示意圖。 Please refer to FIG. 2, FIG. 3 and FIG. 4 at the same time. FIG. 2 is a schematic diagram of an embodiment of the solar panel inspection and management system of the present invention. Fig. 3 is a schematic diagram of the rotation angle of the solar panel array of the present invention according to the position of the drone. Fig. 4 is a schematic diagram of the numbering of the solar panel array of the present invention.
在圖2中,太陽能板檢測管理系統用以檢測一太陽能板陣列上之數個太陽能板,主要可分為無人機200及後端管理裝置300。
In FIG. 2, the solar panel detection management system is used to detect several solar panels on a solar panel array, which can be mainly divided into an unmanned
無人機200承載一攝相機210,該攝相機設置一熱像
儀用以取得該太陽能板陣列之一太陽能板陣列影像及一太陽能板陣列熱影像;一定位單元包括一RTK定位模組221及一GPS定位模組222,用以取得每一該些太陽能板之一位置資訊。
The
後端管理裝置(請參考圖1)包括:一處理單元,包括一影像處理模組、一影像辨識模組及一效能計算模組,該影像處理模組係用以將該太陽能板陣列影像轉換為一灰階影像,該影像辨識模組係用以判別該灰階影像及該太陽能板陣列熱影像上之一色彩異常資訊,該效能計算模組係用以計算每一該些太陽能板之一轉換效能值,並透過該處理單元判斷是否低於一預設閾值;一警示單元,係依據該色彩異常資訊及當該轉換效能值低於該預設閾值時顯示一警示訊號;以及一顯示單元,係顯示該太陽能板陣列影像、該灰階影像、該太陽能板陣列熱影像及該警示訊號,其中,該處理單元係依據該轉換效能值比對一預設閾值,當該轉換效能值低於該預設閾值,即檢視該太陽能板是否有異常,若有,則提示是否需清理或修繕該太陽能板,並依據該太陽能板之損壞程度以排列該些太陽能板之維修順序。 The back-end management device (please refer to Figure 1) includes: a processing unit, including an image processing module, an image recognition module and a performance calculation module, the image processing module is used to convert the solar panel array image Is a gray-scale image. The image recognition module is used to distinguish the gray-scale image and the color anomaly information on the thermal image of the solar panel array. The performance calculation module is used to calculate one of the solar panels. The conversion performance value is determined by the processing unit whether it is lower than a preset threshold; a warning unit displays a warning signal based on the color abnormality information and when the conversion performance value is lower than the preset threshold; and a display unit , Is to display the solar panel array image, the grayscale image, the solar panel array thermal image and the warning signal, wherein the processing unit compares a preset threshold according to the conversion efficiency value, when the conversion efficiency value is lower than The preset threshold is to check whether the solar panel is abnormal, and if so, it prompts whether the solar panel needs to be cleaned or repaired, and the repair order of the solar panels is arranged according to the degree of damage of the solar panel.
在圖3中,當無人機200承載攝相機210及、RTK定位模組221及GPS定位模組222靠近太陽能板陣列時,該些太陽能板陣列會依據無人機200的高低位置及與無人機200間的角度調整太陽能板陣列400的角度位置(即原本太陽能板陣列預設為向陽,為便於檢視,無人機靠近時,太陽能板陣列會調整角度),以利於無人機200的攝相機210取得太陽能板陣列影像。
In FIG. 3, when the
更進一步來說,請參閱圖4,雖然在本發明中已經運用了能夠更精確定位的RTK定位模組221及GPS定位模組222,惟為了便於敘述及記錄,更進一步可以將太陽能板陣列500以座標編號的方式(如:A4或GPS(XXX))等呈現於顯示單元,藉此可更
便於標示及說明。
More specifically, please refer to FIG. 4. Although the
雖然本發明以前述實施例揭露如上,然其並非用以限定本發明,任何熟習相像技藝者,在不脫離本發明之精神和範圍內,所作更動與潤飾之等效替換,仍為本發明之專利保護範圍內。 Although the present invention is disclosed in the foregoing embodiments as above, it is not intended to limit the present invention. Anyone who is familiar with similar skills, without departing from the spirit and scope of the present invention, makes changes and modifications equivalent to replacements, still belongs to the present invention. Within the scope of patent protection.
110:影像擷取單元 110: Image capture unit
120:定位單元 120: positioning unit
130:處理單元 130: processing unit
140:顯示單元 140: display unit
150:警示單元 150: warning unit
160:影像處理模組 160: image processing module
170:影像辨識模組 170: Image recognition module
180:效能計算模組 180: performance calculation module
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