CN103257465B - A kind of pick-up unit and detection method - Google Patents

A kind of pick-up unit and detection method Download PDF

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CN103257465B
CN103257465B CN201310133877.3A CN201310133877A CN103257465B CN 103257465 B CN103257465 B CN 103257465B CN 201310133877 A CN201310133877 A CN 201310133877A CN 103257465 B CN103257465 B CN 103257465B
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liquid crystal
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crystal panel
image information
camera tube
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CN103257465A (en
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井杨坤
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BOE Technology Group Co Ltd
Hefei BOE Optoelectronics Technology Co Ltd
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Hefei BOE Optoelectronics Technology Co Ltd
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/20Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
    • G09G3/34Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source
    • G09G3/36Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters by control of light from an independent source using liquid crystals
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
    • G06T7/001Industrial image inspection using an image reference approach
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G3/00Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
    • G09G3/006Electronic inspection or testing of displays and display drivers, e.g. of LED or LCD displays
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10024Color image
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30121CRT, LCD or plasma display
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G2330/00Aspects of power supply; Aspects of display protection and defect management
    • G09G2330/10Dealing with defective pixels
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G2360/00Aspects of the architecture of display systems
    • G09G2360/14Detecting light within display terminals, e.g. using a single or a plurality of photosensors
    • G09G2360/145Detecting light within display terminals, e.g. using a single or a plurality of photosensors the light originating from the display screen

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Quality & Reliability (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Testing Of Optical Devices Or Fibers (AREA)
  • Liquid Crystal (AREA)

Abstract

本发明涉及检测技术领域,公开了一种检测装置及检测方法,其中,检测装置包括:采集待测液晶面板图像信息的图像采集模块;与图像采集模块信号连接的图像处理模块,图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级。上述检测装置,在使用时,图像采集模块可以采集到待测液晶面板任一位置处的图像信息,图像处理模块将接收到的图像采集模块采集到的图像信息与缺陷数据库进行对比,进而判定待测液晶面板的缺陷等级。所以,本发明提供的检测装置,提高了液晶面板的缺陷识别率和检测效率。

The invention relates to the technical field of detection, and discloses a detection device and a detection method, wherein the detection device includes: an image acquisition module for collecting image information of a liquid crystal panel to be tested; an image processing module connected to the signal of the image acquisition module, and the image processing module The received image information is compared with the defect database to determine the defect level of the liquid crystal panel to be tested. The above detection device, when in use, the image acquisition module can collect image information at any position of the liquid crystal panel to be tested, and the image processing module compares the received image information collected by the image acquisition module with the defect database, and then determines the Measure the defect level of LCD panel. Therefore, the detection device provided by the present invention improves the defect recognition rate and detection efficiency of the liquid crystal panel.

Description

一种检测装置及检测方法A detection device and detection method

技术领域technical field

本发明涉及检测技术领域,特别涉及一种检测装置及检测方法,该检测装置适用于液晶面板的检测。The invention relates to the technical field of detection, in particular to a detection device and a detection method. The detection device is suitable for the detection of liquid crystal panels.

背景技术Background technique

随着液晶显示技术的不断提供,人们对液晶显示产品的质量和显示效果要求也越来越高。With the continuous provision of liquid crystal display technology, people have higher and higher requirements for the quality and display effect of liquid crystal display products.

在液晶显示器的生产过程中,需要对已经生产完成的液晶面板进行缺陷检测,来提高液晶面板的优良率。现有技术下,需要人工目视对液晶面板的盒厚、液晶面板的对位情况,液晶面板中是否存在异物等进行检测。In the production process of liquid crystal displays, it is necessary to perform defect detection on the liquid crystal panels that have been produced, so as to improve the good rate of the liquid crystal panels. Under the prior art, it is necessary to manually inspect the cell thickness of the liquid crystal panel, the alignment of the liquid crystal panel, and whether there are foreign objects in the liquid crystal panel.

但是,现有技术下的这种检测方法对液晶面板的缺陷识别率较低,容易出现误检,且检测效率较低。However, this detection method in the prior art has a low defect recognition rate for liquid crystal panels, is prone to false detection, and has low detection efficiency.

发明内容Contents of the invention

本发明提供了一种检测装置和检测方法,提高了液晶面板的缺陷识别率和检测效率。The invention provides a detection device and a detection method, which improve the defect recognition rate and detection efficiency of a liquid crystal panel.

为达到上述目的,本发明提供以下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种检测装置,包括:A detection device, comprising:

采集待测液晶面板图像信息的图像采集模块;An image acquisition module for collecting image information of a liquid crystal panel to be tested;

与所述图像采集模块信号连接的图像处理模块,所述图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级。An image processing module signal-connected with the image acquisition module, the image processing module compares the received image information with the defect database, and determines the defect level of the liquid crystal panel to be tested.

在一些可选的实施例中,上述检测装置还包括:In some optional embodiments, the above detection device also includes:

壳体,所述壳体围成检测室;a casing, the casing encloses a detection chamber;

安装于所述检测室内、支撑待测液晶面板的机台;A machine installed in the detection chamber and supporting the liquid crystal panel to be tested;

位于所述检测室内、与所述机台可相对滑动的支架,且所述支架平行于所述机台的支撑面,所述图像采集模块滑动安装于所述支架。A bracket that is located in the detection chamber and can slide relative to the machine table, and the bracket is parallel to the support surface of the machine table, and the image acquisition module is slidably installed on the bracket.

在一些可选的实施例中,所述图像采集模块包括:用于采集由异物类和/或气泡引起的不良图像信息的第一摄像管、用于采集异物位置图像信息的第二摄像管、用于采集待测液晶面板的盒厚引起的色差图像信息的第三摄像管、用于采集待测液晶面板的取向膜损伤图像信息的第四摄像管、以及用于采集待测液晶面板内的两个基板的对位状况图像信息的第五摄像管,其中,所述第一摄像管、所述第二摄像管、所述第三摄像管、所述第四摄像管以及第五摄像管与所述机台的支撑面之间的采集角度可调。In some optional embodiments, the image acquisition module includes: a first camera tube for collecting bad image information caused by foreign matter and/or air bubbles, a second camera tube for collecting image information of foreign matter positions, The third camera tube used to collect the color difference image information caused by the cell thickness of the liquid crystal panel to be tested, the fourth camera tube used to collect the image information of the alignment film damage of the liquid crystal panel to be tested, and the camera tube used to collect the color difference image information in the liquid crystal panel to be tested The fifth imaging tube for the image information of the alignment status of the two substrates, wherein the first imaging tube, the second imaging tube, the third imaging tube, the fourth imaging tube, and the fifth imaging tube are the same as The collection angle between the supporting surfaces of the machine table is adjustable.

在一些可选的实施例中,所述第一摄像管为红外摄像管、所述第二摄像管、所述第三摄像管、所述第四摄像管以及所述第五摄像管皆为电荷耦合元件镜头。In some optional embodiments, the first imaging tube is an infrared imaging tube, and the second imaging tube, the third imaging tube, the fourth imaging tube and the fifth imaging tube are all charge Coupling element lens.

在一些可选的实施例中,所述图像处理模块包括:接收所述图像采集模块采集到的图像信息、并将所述图像信息转换为电信号的红外图像传感器;In some optional embodiments, the image processing module includes: an infrared image sensor that receives image information collected by the image collection module and converts the image information into electrical signals;

与所述红外图像传感器信号连接、对所述电信号进行分析和对比的图像识别器;An image recognizer connected with the infrared image sensor signal to analyze and compare the electrical signal;

与所述图像识别器信号连接、判定待测液晶面板缺陷等级的计算模块。The calculation module is connected with the signal of the image recognizer and judges the defect level of the liquid crystal panel to be tested.

在一些可选的实施例中,所述机台相对的两侧面上分别具有安装轴,且每一个所述安装轴的轴线与所述支架平行,所述机台通过每一个所述安装轴可旋转的安装于所述壳体。In some optional embodiments, there are installation shafts on opposite sides of the machine table respectively, and the axis of each of the installation shafts is parallel to the support, and the machine table can Rotationally mounted to the housing.

在一些可选的实施例中,所述壳体相对的两侧分别设有第一滑槽和第二滑槽,且所述第一滑槽和所述第二滑槽相互平行,所述支架一端与所述第一滑槽滑动配合、另一端与所述第二滑槽互动配合。In some optional embodiments, a first chute and a second chute are respectively provided on opposite sides of the housing, and the first chute and the second chute are parallel to each other, and the bracket One end is slidingly matched with the first sliding slot, and the other end is interactively matched with the second sliding slot.

在一些可选的实施例中,所述机台的支撑面上设有固定所述待测液晶面板的对位探针。In some optional embodiments, alignment probes for fixing the liquid crystal panel to be tested are arranged on the support surface of the machine.

在一些可选的实施例中,所述检测装置还包括照明机构,所述照明机构设置在所述机台内对待检测液晶面板进行照明。In some optional embodiments, the detection device further includes an illumination mechanism, and the illumination mechanism is arranged in the machine table to illuminate the liquid crystal panel to be inspected.

在一些可选的实施例中,所述检测室内设有光学感应器,所述光学感应器用于采集人手或其他物体进入所述检测室时产生的信号。In some optional embodiments, the detection chamber is provided with an optical sensor, and the optical sensor is used to collect signals generated when human hands or other objects enter the detection chamber.

本发明还提供了一种检测方法包括:The present invention also provides a detection method comprising:

载入待测液晶面板;Load the LCD panel to be tested;

图像采集模块采集待测液晶面板的图像信息;The image acquisition module collects the image information of the liquid crystal panel to be tested;

图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级。The image processing module compares the received image information with the defect database to determine the defect level of the liquid crystal panel to be tested.

在一些可选的实施例中,所述图像采集模块包括:第一摄像管、第二摄像管、第三摄像管、第四摄像管、以及第五摄像管,所述步骤:图像采集模块采集待测液晶面板的图像信息具体包括:In some optional embodiments, the image acquisition module includes: a first camera tube, a second camera tube, a third camera tube, a fourth camera tube, and a fifth camera tube, and the step: the image capture module collects The image information of the liquid crystal panel to be tested specifically includes:

用第一摄像管对待测液晶面板由异物类和/或气泡引起的不良图像信息进行采集;Using the first camera tube to collect bad image information caused by foreign matter and/or air bubbles on the liquid crystal panel to be tested;

用第二摄像管对待测液晶面板的异物位置图像信息进行采集;Use the second camera tube to collect the image information of the position of the foreign object on the liquid crystal panel to be tested;

用第三摄像管对待测液晶面板的盒厚引起的色差图像信息进行采集;The third camera tube is used to collect the color difference image information caused by the cell thickness of the liquid crystal panel to be tested;

用第四摄像管对待测液晶面板的取向膜损伤图像信息进行采集;Using the fourth camera tube to collect the damage image information of the alignment film of the liquid crystal panel to be tested;

用第五摄像管对测液晶面板内的两个基板的对位状况图像信息进行采集。The fifth camera tube is used to collect the image information of the alignment status of the two substrates in the liquid crystal panel.

在一些可选的实施例中,所述步骤:图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级具体包括:In some optional embodiments, the step: the image processing module compares the received image information with the defect database, and determining the defect level of the liquid crystal panel to be tested specifically includes:

根据第一摄像管采集到的图像信息判断由密封胶密封不良引起的气泡的大小,若气泡的直径大于8mm,则气泡为大气泡;若气泡的直径小于8mm,则气泡为小气泡;Judging the size of the air bubbles caused by the poor sealing of the sealant according to the image information collected by the first camera tube, if the diameter of the air bubbles is greater than 8mm, the air bubbles are large air bubbles; if the diameter of the air bubbles is less than 8mm, the air bubbles are small air bubbles;

调节第二摄像管的与待测液晶面板的采集角度,若所述异物的影像不动,则异物位于待测液晶面板内;若所述异物的影像移动,则异物位于待测液晶面板外;若黑矩阵遮挡住所述异物的影像,则异物位于彩膜基板的外侧;若异物气泡的影像遮住黑矩阵,则异物位于阵列基板的外侧;Adjusting the acquisition angle of the second camera tube and the liquid crystal panel to be tested, if the image of the foreign object does not move, the foreign object is located in the liquid crystal panel to be tested; if the image of the foreign object moves, the foreign object is located outside the liquid crystal panel to be tested; If the black matrix blocks the image of the foreign matter, the foreign matter is located outside the color filter substrate; if the image of foreign matter bubbles covers the black matrix, the foreign matter is located outside the array substrate;

根据第三摄像管采集到的图像信息与缺陷数据库对比,通过观察待测液晶面板是否存在色差,判断待测液晶面板的盒厚是否正常;According to the comparison of the image information collected by the third camera tube with the defect database, by observing whether there is color difference in the liquid crystal panel to be tested, it is judged whether the cell thickness of the liquid crystal panel to be tested is normal;

根据第四摄像管采集到的图像信息与缺陷数据库对比,判断待测液晶面板的取向膜是否损伤;According to the comparison between the image information collected by the fourth camera tube and the defect database, it is judged whether the alignment film of the liquid crystal panel to be tested is damaged;

根据第五摄像管采集到的图像信息与缺陷数据库对比,若待测液晶面板内的两个基板对位存在偏移,通过计算模块计算偏移量。According to the comparison between the image information collected by the fifth camera tube and the defect database, if there is an offset between the two substrates in the liquid crystal panel to be tested, the offset is calculated by the calculation module.

本发明提供的检测装置,包括:The detection device provided by the invention comprises:

采集待测液晶面板图像信息的图像采集模块;An image acquisition module for collecting image information of a liquid crystal panel to be tested;

与所述图像采集模块信号连接的图像处理模块,所述图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级。An image processing module signal-connected with the image acquisition module, the image processing module compares the received image information with the defect database, and determines the defect level of the liquid crystal panel to be tested.

机器视觉缺陷检测是基于缺陷库的比对和匹配来判别缺陷是否超出要求,缺陷检测需要建被检测物品的缺陷库,并通过快速比对实物与缺陷库来代替人眼作出是否合格的判别。缺陷检测需要尽可能大的光学视场,以能分辨出最小缺陷要求为极限分辨率的标准(由于人眼的极限分辨率是0.1mm,因此,缺陷检查一般仅需要挑出大于0.1mm的缺陷,甚至是数毫米的缺陷特征)。机器视觉检测系统基于高分辨率工业相机和视觉软件,可对产品进行外观检测、尺寸测量、角度测量、字符识别等。Machine vision defect detection is based on the comparison and matching of the defect library to determine whether the defect exceeds the requirements. The defect detection needs to build the defect library of the inspected item, and quickly compare the physical object with the defect library to replace the human eye to make a qualified judgment. Defect detection requires as large an optical field of view as possible to be able to distinguish the smallest defect and requires a limit resolution standard (since the limit resolution of the human eye is 0.1mm, defect inspection generally only needs to pick out defects larger than 0.1mm , or even defect features of a few millimeters). The machine vision inspection system is based on high-resolution industrial cameras and vision software, which can perform appearance inspection, dimension measurement, angle measurement, character recognition, etc. on products.

本发明的发明点基于机器视觉技术的缺陷检测系统,非接触检测测量,具有较高的准确度、较宽的光谱响应范围,可长时间稳定工作,节省大量劳动力资源,极大地提高了工作效率。可对工件表面的斑点、凹坑、划痕、色差、缺损等缺陷进行检测。The invention point of the present invention is based on the defect detection system of machine vision technology, non-contact detection and measurement, has high accuracy, wide spectral response range, can work stably for a long time, saves a lot of labor resources, and greatly improves work efficiency . It can detect defects such as spots, pits, scratches, color differences, and defects on the surface of the workpiece.

机器视觉表面缺陷检测系统现在已经广泛应用于塑料薄膜、金属、平板显示、印刷、玻璃、造纸等行业,准确分析目标物体存在的各类缺陷和瑕疵。用于工业流水线质检领域的视觉在线检测产品,能够在100%的范围,对各种高速、连续生产的产品,进行实时、精确的表面质量检测,为提高生产自动化和确保质量控制提供有效的解决方案。Machine vision surface defect detection system is now widely used in plastic film, metal, flat panel display, printing, glass, paper making and other industries to accurately analyze various defects and blemishes in the target object. The visual online inspection products used in the field of industrial assembly line quality inspection can perform real-time and accurate surface quality inspections on various high-speed and continuous production products within a 100% range, providing effective solutions for improving production automation and ensuring quality control. solution.

本发明提供的检测装置,在使用时,图像采集模块可以采集到待测液晶面板任一位置处的图像信息,图像处理模块将接收到的图像采集模块采集到的图像信息与缺陷数据库进行对比,进而判定待测液晶面板的缺陷等级。The detection device provided by the present invention, when in use, the image acquisition module can collect image information at any position of the liquid crystal panel to be tested, and the image processing module compares the received image information collected by the image acquisition module with the defect database, Further, the defect level of the liquid crystal panel to be tested is determined.

本发明提供的检测装置,避免了背景技术中提到的人工对液晶面板检测时,缺陷识别率较低,容易出现误检,且检测效率较低等问题。The detection device provided by the present invention avoids the problems of low defect recognition rate, prone to false detection, and low detection efficiency mentioned in the background art when manually detecting a liquid crystal panel.

所以,本发明提供的检测装置,提高了液晶面板的缺陷识别率和检测效率。Therefore, the detection device provided by the present invention improves the defect recognition rate and detection efficiency of the liquid crystal panel.

本发明还提供的一种检测方法,包括:The present invention also provides a detection method, comprising:

载入待测液晶面板;Load the LCD panel to be tested;

图像采集模块采集待测液晶面板的图像信息;The image acquisition module collects the image information of the liquid crystal panel to be tested;

图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级。The image processing module compares the received image information with the defect database to determine the defect level of the liquid crystal panel to be tested.

上述检测方法,也提高了液晶面板的缺陷识别率和检测效率。The above detection method also improves the defect recognition rate and detection efficiency of the liquid crystal panel.

附图说明Description of drawings

图1为本发明提供的检测装置原理示意图;Fig. 1 is the principle schematic diagram of detection device provided by the present invention;

图2为本发明提供的检测装置结构示意图;Fig. 2 is the structural representation of detection device provided by the present invention;

图3为本发明提供的检测装置中的图像采集模块结构简图;Fig. 3 is a schematic structural diagram of the image acquisition module in the detection device provided by the present invention;

图4为本发明提供的检测装置中的图像处理模块原理示意图;4 is a schematic diagram of the principle of the image processing module in the detection device provided by the present invention;

图5为本发明提供的检测方法流程图;Fig. 5 is the flow chart of detection method provided by the present invention;

图6为本发明提供的缺陷数据库中的异物位置图像示意图;Fig. 6 is a schematic diagram of foreign matter position images in the defect database provided by the present invention;

图7A为本发明提供的缺陷数据库中的第一种取向膜损伤图像示意图;Fig. 7A is a schematic diagram of the first alignment film damage image in the defect database provided by the present invention;

图7B为本发明提供的缺陷数据库中的第二种取向膜损伤图像示意图;Fig. 7B is a schematic diagram of the second alignment film damage image in the defect database provided by the present invention;

图7C为本发明提供的缺陷数据库中的第三种取向膜损伤图像示意图。FIG. 7C is a schematic diagram of a third alignment film damage image in the defect database provided by the present invention.

附图标记:Reference signs:

1-待测液晶面板11-彩膜基板111-黑矩阵12-阵列基板13-液晶分子层14A-异物14B-异物14C-异物3-壳体31-光学感应器32-第一滑槽33-第二滑槽2-支架21-图像采集模块211-第一摄像管212-第二摄像管213-第三摄像管214-第四摄像管215-第五摄像管22-图像处理模块221-红外图像传感器222-图像识别器223-计算模块4-机台41-安装轴42-照明机构43-对位探针1-LCD panel to be tested 11-color film substrate 111-black matrix 12-array substrate 13-liquid crystal molecular layer 14A-foreign matter 14B-foreign matter 14C-foreign matter 3-housing 31-optical sensor 32-first chute 33- Second chute 2-support 21-image acquisition module 211-first camera tube 212-second camera tube 213-third camera tube 214-fourth camera tube 215-fifth camera tube 22-image processing module 221-infrared Image sensor 222-image recognizer 223-calculation module 4-machine 41-installation shaft 42-illumination mechanism 43-alignment probe

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明专利保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of patent protection of the present invention.

实施例一Embodiment one

本发明提供的检测装置原理示意图如图1所示,检测装置包括:The principle schematic diagram of the detection device provided by the present invention is shown in Figure 1, and the detection device comprises:

采集待测液晶面板1图像信息的图像采集模块21;An image acquisition module 21 for collecting the image information of the liquid crystal panel 1 to be tested;

与图像采集模块21信号连接的图像处理模块22,图像处理模块22将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板1的缺陷等级。The image processing module 22 is signal-connected with the image acquisition module 21. The image processing module 22 compares the received image information with the defect database to determine the defect level of the liquid crystal panel 1 to be tested.

机器视觉缺陷检测是基于缺陷库的比对和匹配来判别缺陷是否超出要求,缺陷检测需要建被检测物品的缺陷库,并通过快速比对实物与缺陷库来代替人眼作出是否合格的判别。缺陷检测需要尽可能大的光学视场,以能分辨出最小缺陷要求为极限分辨率的标准(由于人眼的极限分辨率是0.1mm,因此,缺陷检查一般仅需要挑出大于0.1mm的缺陷,甚至是数毫米的缺陷特征)。机器视觉检测系统基于高分辨率工业相机和视觉软件,可对产品进行外观检测、尺寸测量、角度测量、字符识别等。Machine vision defect detection is based on the comparison and matching of the defect library to determine whether the defect exceeds the requirements. The defect detection needs to build the defect library of the inspected item, and quickly compare the physical object with the defect library to replace the human eye to make a qualified judgment. Defect detection requires as large an optical field of view as possible to be able to distinguish the smallest defect and requires a limit resolution standard (since the limit resolution of the human eye is 0.1mm, defect inspection generally only needs to pick out defects larger than 0.1mm , or even defect features of a few millimeters). The machine vision inspection system is based on high-resolution industrial cameras and vision software, which can perform appearance inspection, dimension measurement, angle measurement, character recognition, etc. on products.

本发明的发明点基于机器视觉技术的缺陷检测系统,非接触检测测量,具有较高的准确度、较宽的光谱响应范围,可长时间稳定工作,节省大量劳动力资源,极大地提高了工作效率。可对待检测部件表面的斑点、凹坑、划痕、色差、缺损等缺陷进行检测。The invention point of the present invention is based on the defect detection system of machine vision technology, non-contact detection and measurement, has high accuracy, wide spectral response range, can work stably for a long time, saves a lot of labor resources, and greatly improves work efficiency . It can detect spots, pits, scratches, color differences, defects and other defects on the surface of the parts to be tested.

机器视觉表面缺陷检测系统现在已经广泛应用于塑料薄膜、金属、平板显示、印刷、玻璃、造纸等行业,准确分析目标物体存在的各类缺陷和瑕疵。用于工业流水线质检领域的视觉在线检测产品,能够在100%的范围,对各种高速、连续生产的产品,进行实时、精确的表面质量检测,为提高生产自动化和确保质量控制提供有效的解决方案。Machine vision surface defect detection system is now widely used in plastic film, metal, flat panel display, printing, glass, paper making and other industries to accurately analyze various defects and blemishes in the target object. The visual online inspection products used in the field of industrial assembly line quality inspection can perform real-time and accurate surface quality inspections on various high-speed and continuous production products within a 100% range, providing effective solutions for improving production automation and ensuring quality control. solution.

本发明提供的检测装置,图像采集模块21可以采集到待测液晶面板1任一位置处的图像信息,图像处理模块22将接收到的图像采集模块21采集到的图像信息与缺陷数据库进行对比,进而判定待测液晶面板1的缺陷等级。In the detection device provided by the present invention, the image acquisition module 21 can collect image information at any position of the liquid crystal panel 1 to be tested, and the image processing module 22 compares the received image information collected by the image acquisition module 21 with the defect database, Further, the defect level of the liquid crystal panel 1 to be tested is determined.

本发明提供的检测装置,避免了背景技术中提到的人工对液晶面板检测时,缺陷识别率较低,容易出现误检,且检测效率较低等问题。The detection device provided by the present invention avoids the problems of low defect recognition rate, prone to false detection, and low detection efficiency mentioned in the background art when manually detecting a liquid crystal panel.

所以,本发明提供的检测装置,提高了液晶面板的缺陷识别率和检测效率。Therefore, the detection device provided by the present invention improves the defect recognition rate and detection efficiency of the liquid crystal panel.

为了方便检测,上述检测装置的结构示意图如图2所示,还包括:In order to facilitate detection, the structural schematic diagram of the above-mentioned detection device is shown in Figure 2, and also includes:

壳体3,壳体3围成检测室;Housing 3, which encloses a detection chamber;

安装于检测室内、支撑待测液晶面板1的机台4;A machine 4 installed in the testing room and supporting the liquid crystal panel 1 to be tested;

位于检测室内、与机台4可相对滑动的支架2,且支架2平行于机台4的支撑面,图像采集模块21滑动安装于支架2。The bracket 2 is located in the detection chamber and can slide relative to the machine platform 4 , and the bracket 2 is parallel to the support surface of the machine platform 4 , and the image acquisition module 21 is slidably installed on the bracket 2 .

上述检测装置在使用时,具体地,将待测液晶面板1放置在检测室的机台4上,由于支架2可相对机台4滑动,图像采集模块21可以沿着支架2滑动,所以图像采集模块21可以采集到待测液晶面板1任一位置处的图像信息,图像处理模块22将接收到的图像采集模块21采集到的图像信息与缺陷数据库进行对比,进而判定待测液晶面板1的缺陷等级。When the above-mentioned detection device is in use, specifically, the liquid crystal panel 1 to be tested is placed on the machine platform 4 in the detection room. Since the support 2 can slide relative to the machine platform 4, the image acquisition module 21 can slide along the support 2, so the image acquisition The module 21 can collect the image information at any position of the liquid crystal panel 1 to be tested, and the image processing module 22 compares the received image information collected by the image collection module 21 with the defect database, and then determines the defect of the liquid crystal panel 1 to be tested grade.

本发明优选实施例中,壳体3为透明材质的壳体,以便操作人员观察检测室的运行情况。In a preferred embodiment of the present invention, the casing 3 is made of a transparent material so that the operator can observe the operation of the detection chamber.

在一些可选的实施例中,如图3所示,图像采集模块包括:用于采集由异物类和/或气泡引起的不良图像信息的第一摄像管211、用于采集异物位置图像信息的第二摄像管212、用于采集待测液晶面板1的盒厚引起的色差图像信息的第三摄像管213、用于采集待测液晶面板1的取向膜损伤图像信息的第四摄像管214、以及用于采集待测液晶面板1内的两个基板的对位状况图像信息的第五摄像管215,其中,第一摄像管211的、第二摄像管212的、第三摄像管213的、第四摄像管214的以及第五摄像管215的与机台的支撑面之间的采集角度可调。In some optional embodiments, as shown in FIG. 3 , the image acquisition module includes: a first camera tube 211 for acquiring bad image information caused by foreign objects and/or air bubbles; The second camera tube 212, the third camera tube 213 for collecting the color difference image information caused by the cell thickness of the liquid crystal panel 1 to be tested, the fourth camera tube 214 for collecting the alignment film damage image information of the liquid crystal panel 1 to be tested, And the fifth imaging tube 215 for collecting the alignment status image information of the two substrates in the liquid crystal panel 1 to be tested, wherein the first imaging tube 211, the second imaging tube 212, the third imaging tube 213, The collection angles between the fourth camera tube 214 and the fifth camera tube 215 and the supporting surface of the machine table are adjustable.

优选地,第一摄像管211为红外摄像管、第二摄像管212、第三摄像管213、第四摄像管214以及第五摄像管215皆为电荷耦合元件镜头(CCD、charge-coupleddevice)。CCD是一种半导体器件,能够把光学影像转化为数字信号。Preferably, the first imaging tube 211 is an infrared imaging tube, and the second imaging tube 212 , the third imaging tube 213 , the fourth imaging tube 214 and the fifth imaging tube 215 are all charge-coupled device lenses (CCD, charge-coupled device). CCD is a semiconductor device that converts optical images into digital signals.

此处说明,当检测待测液晶面板内是否存在异物类和/或气泡时,第一摄像管(红外摄像管)可以根据异物或气泡分别发出的红外感应信号,判断是否存在异物或气泡,气泡的产生一般是因为待测液晶面板四周涂布的封框胶密封效果不好,使得外界气体进入液晶面板内。盒厚引起的色差主要是因为液晶盒的厚度不均匀,在前序工序中,液晶盒表面不均匀处被对位探针穿破,使得液晶面板显示的颜色存在色差。取向膜损伤指的是在用取向辊给待测液晶面板进行取向时,可能取向辊上的取向布的毛发之间存在杂物,杂物会划伤取向膜。It is explained here that when detecting whether there are foreign objects and/or air bubbles in the liquid crystal panel to be tested, the first imaging tube (infrared imaging tube) can judge whether there are foreign objects or air bubbles and bubbles according to the infrared sensing signals sent by the foreign objects or air bubbles respectively. Generally, it is because the sealant coated around the liquid crystal panel to be tested does not have a good sealing effect, so that the outside air enters the liquid crystal panel. The color difference caused by the cell thickness is mainly due to the uneven thickness of the liquid crystal cell. In the previous process, the uneven surface of the liquid crystal cell is pierced by the alignment probe, which makes the color displayed by the liquid crystal panel have color difference. Alignment film damage means that when the liquid crystal panel to be tested is oriented with an alignment roller, there may be sundries between the hairs of the alignment cloth on the alignment roll, and the sundries may scratch the alignment film.

如图4所示,上述图像处理模块包括:接收图像采集模块采集到的图像信息、并将图像信息转换为电信号的红外图像传感器221;As shown in Figure 4, the image processing module includes: an infrared image sensor 221 that receives the image information collected by the image acquisition module and converts the image information into electrical signals;

与红外图像传感器221信号连接、对电信号进行分析和对比的图像识别器222;An image recognizer 222 connected to the infrared image sensor 221 for signal analysis and comparison of the electrical signals;

与图像识别器222信号连接、判定待测液晶面板1缺陷等级的计算模块223。The calculation module 223 is connected with the image recognition device 222 and determines the defect level of the liquid crystal panel 1 to be tested.

上述计算模块优选地为计算机。The above computing module is preferably a computer.

为了防止检测装置运行过程中对操作人员造成伤害,优选地,如图2所示,壳体3围成的检测室内设有光学感应器31,光学感应器31用于采集人手或其他物体进入检测室时产生的信号。在检测装置运行过程中,若有人手或其他物品进入检测室,光学感应器将采集这些信号,并将信号转送给检测装置的控制模块,使得检测装置紧急停止运行。In order to prevent the operator from being injured during the operation of the detection device, preferably, as shown in Figure 2, an optical sensor 31 is provided in the detection room surrounded by the housing 3, and the optical sensor 31 is used to collect human hands or other objects into the detection chamber. signal generated in the room. During the operation of the detection device, if people or other objects enter the detection room, the optical sensor will collect these signals and transmit the signal to the control module of the detection device, so that the detection device will stop running urgently.

为了便于对液晶面板受重力时产生的缺陷进行检测,如图1所示,机台4相对的两侧面上分别具有安装轴41,且每一个安装轴41的轴线与支架2平行,机台4通过每一个安装轴41可旋转的安装于壳体3。当检测液晶面板受重力时产生的缺陷时,将机台4绕着安装轴41向下旋转90度(或安装轴41与机台4相对固定,安装轴41向下旋转90度,进而带动机台旋转),支架2也同时旋转90度,此时待测液晶面板1将受到自身的重力影响,用图像采集模块21采集此时待测液晶面板1的图像信息,并将采集到的图像信息与缺陷数据库进行对比,判断待测液晶面板的缺陷等级。In order to detect the defects produced when the liquid crystal panel is subjected to gravity, as shown in Figure 1, there are mounting shafts 41 on the opposite two sides of the machine 4, and the axis of each mounting shaft 41 is parallel to the support 2, and the machine 4 Each mounting shaft 41 is rotatably mounted on the casing 3 . When detecting the defect that occurs when the liquid crystal panel is subject to gravity, the machine base 4 is rotated 90 degrees downwards around the installation shaft 41 (or the installation shaft 41 is relatively fixed with the machine table 4, and the installation shaft 41 is rotated 90 degrees downwards to drive the motor table rotation), the bracket 2 also rotates 90 degrees at the same time, at this time, the liquid crystal panel 1 to be tested will be affected by its own gravity, and the image information of the liquid crystal panel 1 to be tested at this time will be collected by the image acquisition module 21, and the collected image information will be Compare with the defect database to determine the defect level of the liquid crystal panel to be tested.

优选地,如图2所示,壳体3相对的两侧分别设有第一滑槽32和第二滑槽33,且第一滑槽32和第二滑槽33相互平行,支架2的一端与第一滑槽32滑动配合、另一端与第二滑槽33滑动配合。可以实现支架2相对机台4滑动。Preferably, as shown in FIG. 2 , a first chute 32 and a second chute 33 are respectively provided on opposite sides of the housing 3 , and the first chute 32 and the second chute 33 are parallel to each other, and one end of the bracket 2 It is slidingly matched with the first sliding slot 32 , and the other end is slidingly matching with the second sliding slot 33 . The support 2 can slide relative to the machine table 4 .

为了更好的承载待测液晶面板,如图2所示,机台4的支撑面上设有固定待测液晶面板1的对位探针43,此处机台的设计可以采用现有技术中具有对位探针的机台设计方法。In order to better carry the liquid crystal panel to be tested, as shown in Figure 2, the support surface of the machine 4 is provided with an alignment probe 43 that fixes the liquid crystal panel to be tested 1, and the design of the machine here can adopt the existing technology. Machine design method with alignment probes.

优选地,如图2所示,检测装置包括照明机构42,照明机构42设置在机台4内,对待检测液晶面1进行照明。照明机构42要配合图像采集模块的摄像管,提供不同类型光线。摄像管为偏振摄像头,照明机构42发射的光为偏振光;摄像管为CCD镜头,照明机构42提供普通背光。进一步地,上述照明机构42可以包括:LED背光灯、以及位于多个背光灯上的偏光片。LED灯具有显色性强、发光强、功耗低、散热小、光谱范围及寿命高等优点。Preferably, as shown in FIG. 2 , the detection device includes an illumination mechanism 42 , which is arranged in the machine 4 and illuminates the liquid crystal surface 1 to be detected. The lighting mechanism 42 should cooperate with the camera tube of the image acquisition module to provide different types of light. The camera tube is a polarized camera, and the light emitted by the lighting mechanism 42 is polarized light; the camera tube is a CCD lens, and the lighting mechanism 42 provides a common backlight. Further, the lighting mechanism 42 may include: LED backlights, and polarizers on multiple backlights. LED lights have the advantages of strong color rendering, strong luminescence, low power consumption, small heat dissipation, high spectral range and long life.

实施例二Embodiment two

本发明还提供了一种检测方法,检测方法的流程图如图5所示,包括:The present invention also provides a detection method, the flow chart of the detection method is as shown in Figure 5, including:

步骤S501:载入待测液晶面板;Step S501: loading the liquid crystal panel to be tested;

步骤S502:图像采集模块采待测集待测液晶面板的图像信息;Step S502: the image acquisition module collects the image information of the liquid crystal panel to be tested;

步骤S503:图像处理模块将接收到图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级。Step S503: The image processing module compares the received image information with the defect database to determine the defect level of the liquid crystal panel to be tested.

优选地,图像采集模块包括:第一摄像管、第二摄像管、第三摄像管、第四摄像管、以及第五摄像管,步骤S502:图像采集模块采集待测液晶面板的图像信息具体包括:Preferably, the image acquisition module includes: a first camera tube, a second camera tube, a third camera tube, a fourth camera tube, and a fifth camera tube. Step S502: the image acquisition module collects the image information of the liquid crystal panel to be tested, which specifically includes :

用第一摄像管对待测液晶面板的由异物类和/或气泡引起的不良图像信息采集;Use the first camera tube to collect bad image information caused by foreign matter and/or air bubbles of the liquid crystal panel to be tested;

用第二摄像管对待测液晶面板的异物位置图像信息进行采集;Use the second camera tube to collect the image information of the position of the foreign object on the liquid crystal panel to be tested;

用第三摄像管对待测液晶面板的盒厚引起的色差图像信息进行采集;The third camera tube is used to collect the color difference image information caused by the cell thickness of the liquid crystal panel to be tested;

用第四摄像管对待测液晶面板的取向膜损伤图像信息进行采集;Using the fourth camera tube to collect the damage image information of the alignment film of the liquid crystal panel to be tested;

用第五摄像管对测液晶面板内的两个基板的对位状况图像信息进行采集。The fifth camera tube is used to collect the image information of the alignment status of the two substrates in the liquid crystal panel.

进一步地,步骤S503:图像处理模块将接收到图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级具体包括:Further, step S503: the image processing module compares the received image information with the defect database, and determines the defect level of the liquid crystal panel to be tested, which specifically includes:

根据第一摄像管采集到的图像信息判断由密封胶密封不良引起的气泡的大小,若气泡的直径大于8mm,则气泡为大气泡;若气泡的直径小于8mm,则气泡为小气泡;Judging the size of the air bubbles caused by the poor sealing of the sealant according to the image information collected by the first camera tube, if the diameter of the air bubbles is greater than 8mm, the air bubbles are large air bubbles; if the diameter of the air bubbles is less than 8mm, the air bubbles are small air bubbles;

如图6所示的本发明提供的缺陷数据库中的异物位置图像示意图,液晶面板一般包括彩膜基板11、阵列基板12以及位于阵列基板12和彩膜基板11之间的液晶分子层13。液晶面板被检测时,一般阵列基板12在上,图像采集模块21在液晶面板1的阵列基板12一侧。调节图像采集模块21中第二摄像管与待测液晶面板的采集角度,若异物14的影像不动,则异物14A位于待测液晶面板1内;若异物14的影像移动,则异物14位于待测液晶面板1外;若黑矩阵111遮挡住异物14的影像,则异物14B位于彩膜基板12的外侧;若异物14的影像遮住黑矩阵111,则异物14C位于阵列基板11的外侧。As shown in FIG. 6 , a schematic diagram of foreign object position images in the defect database provided by the present invention, a liquid crystal panel generally includes a color filter substrate 11 , an array substrate 12 and a liquid crystal molecule layer 13 between the array substrate 12 and the color filter substrate 11 . When the liquid crystal panel is tested, generally the array substrate 12 is on top, and the image acquisition module 21 is on the side of the array substrate 12 of the liquid crystal panel 1 . Adjust the acquisition angle of the second camera tube and the liquid crystal panel to be tested in the image acquisition module 21, if the image of the foreign object 14 does not move, then the foreign object 14A is located in the liquid crystal panel to be tested 1; if the image of the foreign object 14 moves, the foreign object 14 is located Measure the outside of the liquid crystal panel 1; if the black matrix 111 blocks the image of the foreign object 14, the foreign object 14B is located outside the color filter substrate 12; if the image of the foreign object 14 covers the black matrix 111, the foreign object 14C is located outside the array substrate 11.

根据第三摄像管采集到的图像信息与缺陷数据库对比,通过观察待测液晶面板是否存在色差,判断待测液晶面板的盒厚是否正常。According to comparing the image information collected by the third camera tube with the defect database, by observing whether there is color difference in the liquid crystal panel to be tested, it is judged whether the cell thickness of the liquid crystal panel to be tested is normal.

根据第四摄像管采集到的图像信息与缺陷数据库对比,判断待测液晶面板的取向膜是否损伤;图7A、图7B和图7C分别为本发明提供的缺陷数据库中的一种取向膜损伤图像示意图。According to the image information collected by the fourth camera tube compared with the defect database, it is judged whether the alignment film of the liquid crystal panel to be tested is damaged; Fig. 7A, Fig. 7B and Fig. 7C are respectively a kind of alignment film damage images in the defect database provided by the present invention schematic diagram.

根据第五摄像管采集到的图像信息与缺陷数据库对比,若待测液晶面板内的两个基板对位存在偏移,通过计算模块计算偏移量。According to the comparison between the image information collected by the fifth camera tube and the defect database, if there is an offset between the two substrates in the liquid crystal panel to be tested, the offset is calculated by the calculation module.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.

Claims (10)

1.一种检测装置,其特征在于,包括:1. A detection device, characterized in that, comprising: 采集待测液晶面板图像信息的图像采集模块;An image acquisition module that collects image information of the liquid crystal panel to be tested; 与所述图像采集模块信号连接的图像处理模块,所述图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级;An image processing module connected to the signal of the image acquisition module, the image processing module compares the received image information with the defect database, and determines the defect level of the liquid crystal panel to be tested; 照明机构,对待检测液晶面板进行照明,照明机构要配合图像采集模块的摄像管,提供不同类型光线;The lighting mechanism is used to illuminate the liquid crystal panel to be tested. The lighting mechanism should cooperate with the camera tube of the image acquisition module to provide different types of light; 壳体,所述壳体围成检测室;a casing, the casing encloses a detection chamber; 安装于所述检测室内、支撑待测液晶面板的机台;A machine installed in the detection chamber and supporting the liquid crystal panel to be tested; 位于所述检测室内、与所述机台可相对滑动的支架,且所述支架平行于所述机台的支撑面,所述图像采集模块滑动安装于所述支架;A bracket located in the detection chamber and relatively slidable with the machine platform, and the bracket is parallel to the support surface of the machine platform, and the image acquisition module is slidably installed on the bracket; 所述机台相对的两侧面上分别具有安装轴,且每一个所述安装轴的轴线与所述支架平行,所述机台通过每一个所述安装轴可旋转的安装于所述壳体。There are mounting shafts on opposite sides of the machine table respectively, and the axis of each of the mounting shafts is parallel to the bracket, and the machine table is rotatably mounted on the housing through each of the mounting shafts. 2.根据权利要求1所述的检测装置,其特征在于,所述图像采集模块包括:用于采集由异物类和/或气泡引起的不良图像信息的第一摄像管、用于采集异物位置图像信息的第二摄像管、用于采集待测液晶面板的盒厚引起的色差图像信息的第三摄像管、用于采集待测液晶面板的取向膜损伤图像信息的第四摄像管、以及用于采集待测液晶面板内的两个基板的对位状况图像信息的第五摄像管,其中,所述第一摄像管、所述第二摄像管、所述第三摄像管、所述第四摄像管以及所述第五摄像管与所述机台的支撑面之间的采集角度可调。2. The detection device according to claim 1, wherein the image acquisition module comprises: a first camera tube for collecting bad image information caused by foreign matter and/or air bubbles, and a first camera tube for collecting foreign matter position images information, the third camera tube used to collect the color difference image information caused by the cell thickness of the liquid crystal panel to be tested, the fourth camera tube used to collect the alignment film damage image information of the liquid crystal panel to be tested, and the A fifth camera tube that collects image information on the alignment status of the two substrates in the liquid crystal panel to be tested, wherein the first camera tube, the second camera tube, the third camera tube, and the fourth camera tube The collection angle between the tube and the fifth camera tube and the supporting surface of the machine table is adjustable. 3.根据权利要求2所述的检测装置,其特征在于,所述第一摄像管为红外摄像管、所述第二摄像管、所述第三摄像管、所述第四摄像管以及所述第五摄像管皆为电荷耦合元件镜头。3. The detection device according to claim 2, wherein the first imaging tube is an infrared imaging tube, the second imaging tube, the third imaging tube, the fourth imaging tube and the The fifth camera tubes are all CCD lenses. 4.根据权利要求1所述的检测装置,其特征在于,所述图像处理模块包括:接收所述图像采集模块采集到的图像信息、并将所述图像信息转换为电信号的红外图像传感器;4. The detection device according to claim 1, wherein the image processing module comprises: an infrared image sensor that receives the image information collected by the image acquisition module and converts the image information into electrical signals; 与所述红外图像传感器信号连接、对所述电信号进行分析和对比的图像识别器;An image recognizer connected with the infrared image sensor signal to analyze and compare the electrical signal; 与所述图像识别器信号连接、判定待测液晶面板缺陷等级的计算模块。The calculation module is connected with the signal of the image recognizer and judges the defect level of the liquid crystal panel to be tested. 5.根据权利要求1~4任一项所述的检测装置,其特征在于,所述壳体相对的两侧分别设有第一滑槽和第二滑槽,且所述第一滑槽和所述第二滑槽相互平行,所述支架一端与所述第一滑槽滑动配合、另一端与所述第二滑槽滑动配合。5. The detection device according to any one of claims 1-4, characterized in that a first chute and a second chute are respectively provided on opposite sides of the housing, and the first chute and the second chute The second sliding slots are parallel to each other, one end of the support is slidingly fitted with the first sliding slot, and the other end is slidingly fitted with the second sliding slot. 6.根据权利要求5所述的检测装置,其特征在于,所述机台的支撑面上设有固定所述待测液晶面板的对位探针。6 . The detection device according to claim 5 , wherein alignment probes for fixing the liquid crystal panel to be tested are provided on the supporting surface of the machine. 7 . 7.根据权利要求6所述的检测装置,其特征在于,所述检测室内设有光学感应器,所述光学感应器用于采集人手或其他物体进入所述检测室时产生的信号。7 . The detection device according to claim 6 , wherein an optical sensor is provided in the detection chamber, and the optical sensor is used to collect signals generated when human hands or other objects enter the detection chamber. 8 . 8.一种应用于权利要求1所述的检测装置的检测方法,其特征在于,包括:8. A detection method applied to the detection device according to claim 1, characterized in that, comprising: 载入待测液晶面板;Load the LCD panel to be tested; 图像采集模块采集待测液晶面板的图像信息;The image acquisition module collects the image information of the liquid crystal panel to be tested; 图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级;The image processing module compares the received image information with the defect database to determine the defect level of the liquid crystal panel to be tested; 照明机构,对待检测液晶面板进行照明,照明机构要配合图像采集模块的摄像管,提供不同类型光线。The lighting mechanism is used to illuminate the liquid crystal panel to be tested. The lighting mechanism should cooperate with the camera tube of the image acquisition module to provide different types of light. 9.根据权利要求8所述的检测方法,其特征在于,所述图像采集模块包括:第一摄像管、第二摄像管、第三摄像管、第四摄像管、以及第五摄像管,所述步骤:图像采集模块采集待测液晶面板的图像信息具体包括:9. The detection method according to claim 8, wherein the image acquisition module comprises: a first camera tube, a second camera tube, a third camera tube, a fourth camera tube, and a fifth camera tube, the The above steps: the image acquisition module collects the image information of the liquid crystal panel to be tested and specifically includes: 用第一摄像管对待测液晶面板由异物类和/或气泡引起的不良图像信息进行采集;Using the first camera tube to collect bad image information caused by foreign matter and/or air bubbles on the liquid crystal panel to be tested; 用第二摄像管对待测液晶面板的异物位置图像信息进行采集;Use the second camera tube to collect the image information of the position of the foreign object on the liquid crystal panel to be tested; 用第三摄像管对待测液晶面板的盒厚引起的色差图像信息进行采集;The third camera tube is used to collect the color difference image information caused by the cell thickness of the liquid crystal panel to be tested; 用第四摄像管对待测液晶面板的取向膜损伤图像信息进行采集;Using the fourth camera tube to collect the damage image information of the alignment film of the liquid crystal panel to be tested; 用第五摄像管对待测液晶面板内的两个基板的对位状况图像信息进行采集。The fifth camera tube is used to collect the image information of the alignment status of the two substrates in the liquid crystal panel to be tested. 10.根据权利要求9所述的检测方法,其特征在于,所述步骤:图像处理模块将接收到的图像信息与缺陷数据库进行对比,判定待测液晶面板的缺陷等级具体包括:10. The detection method according to claim 9, wherein the step: the image processing module compares the received image information with the defect database, and determines the defect level of the liquid crystal panel to be tested specifically includes: 根据第一摄像管采集到的图像信息判断由密封胶密封不良引起的气泡的大小,若气泡的直径大于8mm,则气泡为大气泡;若气泡的直径小于8mm,则气泡为小气泡;Judging the size of the air bubbles caused by the poor sealing of the sealant according to the image information collected by the first camera tube, if the diameter of the air bubbles is greater than 8mm, the air bubbles are large air bubbles; if the diameter of the air bubbles is less than 8mm, the air bubbles are small air bubbles; 调节第二摄像管的与待测液晶面板的采集角度,若所述异物的影像不动,则异物位于待测液晶面板内;若所述异物的影像移动,则异物位于待测液晶面板外;若黑矩阵遮挡住所述异物的影像,则异物位于彩膜基板的外侧;若异物气泡的影像遮住黑矩阵,则异物位于阵列基板的外侧;Adjusting the acquisition angle of the second camera tube and the liquid crystal panel to be tested, if the image of the foreign object does not move, the foreign object is located in the liquid crystal panel to be tested; if the image of the foreign object moves, the foreign object is located outside the liquid crystal panel to be tested; If the black matrix blocks the image of the foreign matter, the foreign matter is located outside the color filter substrate; if the image of foreign matter bubbles covers the black matrix, the foreign matter is located outside the array substrate; 根据第三摄像管采集到的图像信息与缺陷数据库对比,通过观察待测液晶面板是否存在色差,判断待测液晶面板的盒厚是否正常;According to the comparison of the image information collected by the third camera tube with the defect database, by observing whether there is color difference in the liquid crystal panel to be tested, it is judged whether the cell thickness of the liquid crystal panel to be tested is normal; 根据第四摄像管采集到的图像信息与缺陷数据库对比,判断待测液晶面板的取向膜是否损伤;According to the comparison between the image information collected by the fourth camera tube and the defect database, it is judged whether the alignment film of the liquid crystal panel to be tested is damaged; 根据第五摄像管采集到的图像信息与缺陷数据库对比,若待测液晶面板内的两个基板对位存在偏移,通过计算模块计算偏移量。According to the comparison between the image information collected by the fifth camera tube and the defect database, if there is an offset between the two substrates in the liquid crystal panel to be tested, the offset is calculated by the calculation module.
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