TWI742272B - Laser processing method and laser processing device - Google Patents
Laser processing method and laser processing device Download PDFInfo
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- TWI742272B TWI742272B TW107114472A TW107114472A TWI742272B TW I742272 B TWI742272 B TW I742272B TW 107114472 A TW107114472 A TW 107114472A TW 107114472 A TW107114472 A TW 107114472A TW I742272 B TWI742272 B TW I742272B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/066—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms by using masks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/067—Dividing the beam into multiple beams, e.g. multifocusing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/361—Removing material for deburring or mechanical trimming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
[課題]容易且迅速地判定雷射加工溝的溝形狀的良、不良。 [解決手段]透過遮罩對晶圓照射能量強度分布為高斯分布的脈衝雷射光束來形成雷射加工溝,並且以拍攝機構拍攝將脈衝雷射光束照射於晶圓而產生的發光,並形成拍攝圖像。溝形狀判定部是依據拍攝圖像上的發光的形狀,來判定雷射加工溝的溝形狀的良、不良。遮罩位置調整部是因應於溝形狀的判定結果使遮罩移動機構作動,以調整遮罩相對於脈衝雷射光束的位置。[Problem] Easily and quickly determine whether the groove shape of the laser processing groove is good or bad. [Solution] The wafer is irradiated with a pulsed laser beam with a Gaussian distribution of energy intensity through the mask to form a laser processing groove. Take pictures. The groove shape determination unit determines whether the groove shape of the laser processing groove is good or bad based on the shape of the light emission on the captured image. The mask position adjustment unit activates the mask moving mechanism according to the result of the determination of the groove shape to adjust the position of the mask relative to the pulse laser beam.
Description
本發明是有關於一種對晶圓等被加工物進行雷射加工之雷射加工方法及雷射加工裝置。 The invention relates to a laser processing method and a laser processing device for laser processing of processed objects such as wafers.
當使切割刀沿著晶圓的分割預定線切入來進行切割時,容易使被覆於晶圓上的Low-k膜等的膜剝落。為了解決此問題,已提案有在沿著晶圓的分割預定線形成雷射加工溝後,藉由切割刀進行切斷的方法(參照例如專利文獻1)。 When the dicing blade is cut along the planned dividing line of the wafer to perform dicing, it is easy to peel off the film such as the Low-k film covering the wafer. In order to solve this problem, a method has been proposed in which a laser processing groove is formed along the planned dividing line of the wafer and then cut by a dicing blade (see, for example, Patent Document 1).
專利文獻1:日本專利特開2005-209719號公報 Patent Document 1: Japanese Patent Laid-Open No. 2005-209719
在上述之專利文獻1所揭示的方法中,是設成在對晶圓照射雷射光束來形成雷射加工溝之當下,藉由以遮罩對雷射光束的光斑形狀進行整形,以形成規定的溝寬的雷射 加工溝。 In the method disclosed in the above-mentioned Patent Document 1, the laser beam is irradiated on the wafer to form the laser processing groove, and the laser beam spot shape is shaped by a mask to form a prescribed Wide laser Processing groove.
然而,存在有因隨著時間變化或溫度變化等,而使得雷射光束與遮罩的相對位置產生偏離的情況。當遮罩相對於雷射光束的位置產生偏離時,會因為在所照射的雷射光束的能量分布上產生偏斜,而有導致雷射加工溝的溝形狀(截面形狀)走樣的問題。並且,當雷射加工溝的溝形狀走樣時,會有在藉由切割刀進行的切割之時導致切割刀蛇行而破損之疑慮。 However, there are cases where the relative position of the laser beam and the mask may deviate due to changes in time or temperature. When the position of the mask relative to the laser beam is deviated, the energy distribution of the irradiated laser beam will be deviated, which will cause the problem of distortion of the groove shape (cross-sectional shape) of the laser processing groove. In addition, when the groove shape of the laser processing groove is out of shape, there is a concern that the cutting knife will snake and be damaged during cutting by the cutting knife.
於是,雖然以往也會定期地進行下述作法:對假晶圓進行加工來判定其雷射加工溝的溝形狀的良、不良,然而定期地對假晶圓進行加工來判定雷射加工溝的溝形狀的良、不良的作法需要花費相當多的勞力與時間。又,當在假晶圓上發現異常時,因為早已在異常的狀態下進行製品晶圓的加工,所以也有下述問題:在假工件上發現異常之前所加工的製品晶圓的損傷已無可避免。 Therefore, in the past, the following method has been regularly performed: the dummy wafer is processed to determine whether the groove shape of the laser processing groove is good or bad, but the dummy wafer is regularly processed to determine the laser processing groove. Good and bad ways of ditch shape require a lot of labor and time. In addition, when an abnormality is found on the dummy wafer, the product wafer has already been processed in an abnormal state, so there is also the following problem: the damage of the product wafer processed before the abnormality is found on the fake workpiece is no longer possible avoid.
本發明是有鑒於上述事實而作成之發明,目的在於進行成能夠容易且迅速地確認雷射加工溝的溝形狀。 The present invention is an invention made in view of the above-mentioned facts, and its object is to make it possible to easily and quickly confirm the groove shape of the laser processing groove.
本發明是一種對被加工物照射脈衝雷射光束來形成雷射加工溝的雷射加工方法,並具備:雷射加工溝形成步驟,將能量強度分布為高斯分布的脈衝雷射光束,透過遮罩來照射於被加工物以形成雷射加工溝,其中該遮罩形成有限制該脈衝雷射光束的通過範圍 的狹縫;拍攝圖像形成步驟,在該雷射加工溝形成步驟的實施中,拍攝將該脈衝雷射光束照射於被加工物而產生的發光,並形成拍攝圖像;及溝形狀判定步驟,依據該拍攝圖像上的該發光的形狀來判定該雷射加工溝的溝形狀的良、不良。 The present invention is a laser processing method that irradiates a processed object with a pulsed laser beam to form a laser processing groove. The mask is used to irradiate the processed object to form a laser processing groove, wherein the mask is formed to limit the passing range of the pulsed laser beam The slit; the photographed image forming step, in the implementation of the laser processing groove forming step, photographing the pulsed laser beam irradiating the processed object to produce light, and forming a photographed image; and groove shape determination step , According to the shape of the light emission on the captured image, determine whether the groove shape of the laser processing groove is good or bad.
較理想的是,在該雷射加工方法中更具備遮罩位置調整步驟,該遮罩位置調整步驟是在已藉由前述溝形狀判定步驟判定為前述雷射加工溝的溝形狀為不良的情況下,使前述遮罩相對於前述脈衝雷射光束移動來調整該遮罩的位置。 Preferably, the laser processing method further includes a mask position adjustment step, and the mask position adjustment step is when the groove shape of the laser processing groove is determined to be defective by the groove shape determination step. Next, move the mask relative to the pulsed laser beam to adjust the position of the mask.
又,本發明是一種對被加工物照射脈衝雷射光束來形成雷射加工溝的雷射加工裝置,並具備:保持機構,保持被加工物;脈衝雷射光束振盪機構,振盪產生對藉由該保持機構所保持的被加工物進行照射的脈衝雷射光束,且該脈衝雷射光束是能量強度分布為高斯分布的脈衝雷射光束;聚光器,包含聚光透鏡,該聚光透鏡是將從該脈衝雷射光束振盪機構所振盪產生的該脈衝雷射光束聚光,並聚光到藉由該保持機構所保持的被加工物上;加工進給機構,使該保持機構與該脈衝雷射光束照射機構在加工進給方向上相對移動;分度進給機構,使該保持機構與該脈衝雷射光束照射機構在與該加工進給方向正交的分度進給方向上相對移動;控制機構,控制該脈衝雷射光束照射機構、該加工進給機構、與該分度進給機構;遮罩,配 設於該脈衝雷射光束振盪機構與該聚光透鏡之間,且形成有限制該脈衝雷射光束的通過範圍的狹縫;及拍攝機構,拍攝將該脈衝雷射光束照射於被加工物而產生的發光,並形成拍攝圖像,該控制機構具有溝形狀判定部,該溝形狀判定部會依據該拍攝圖像上的該發光的形狀來判定該雷射加工溝的溝形狀的良、不良。 In addition, the present invention is a laser processing device that irradiates a processed object with a pulsed laser beam to form a laser processing groove, and includes: a holding mechanism to hold the processed object; a pulsed laser beam oscillating mechanism to generate a pair of oscillations by The processing object held by the holding mechanism is irradiated with a pulsed laser beam, and the pulsed laser beam is a pulsed laser beam with a Gaussian distribution of energy intensity; the condenser includes a condenser lens, and the condenser lens is The pulse laser beam oscillated by the pulse laser beam oscillating mechanism is condensed and focused on the workpiece held by the holding mechanism; the processing feed mechanism makes the holding mechanism and the pulse The laser beam irradiation mechanism relatively moves in the processing feed direction; the indexing feed mechanism makes the holding mechanism and the pulse laser beam irradiation mechanism relatively move in the indexing feed direction orthogonal to the processing feed direction ; Control mechanism to control the pulse laser beam irradiation mechanism, the processing feed mechanism, and the indexing feed mechanism; mask, with It is arranged between the pulse laser beam oscillation mechanism and the condenser lens, and is formed with a slit that limits the passing range of the pulse laser beam; and a photographing mechanism for photographing the pulse laser beam irradiating the processed object The light emission is generated and a photographed image is formed. The control mechanism has a groove shape determination unit that determines whether the groove shape of the laser processing groove is good or bad based on the shape of the light emission on the photographed image. .
較理想的,在該雷射加工裝置中具備遮罩移動機構,該遮罩移動機構是使前述遮罩相對於前述脈衝雷射光束移動,且前述控制機構更具備依據前述溝形狀判定部的判定,使該遮罩移動機構作動以調整該遮罩的位置的遮罩位置調整部。 Preferably, the laser processing apparatus includes a mask moving mechanism that moves the mask relative to the pulse laser beam, and the control mechanism further includes a determination based on the groove shape determination unit , A mask position adjustment part that activates the mask moving mechanism to adjust the position of the mask.
在本發明之雷射加工方法及雷射加工裝置中,因為是通過遮罩對被加工物照射能量強度分布為高斯分布的脈衝雷射光束來形成雷射加工溝,並且拍攝將脈衝雷射光束照射於被加工物而產生的發光並形成拍攝圖像,且依據該拍攝圖像上的發光的形狀來判定雷射加工溝的溝形狀的良、不良,所以可以容易且迅速地判定雷射加工溝的溝形狀的良、不良。從而,可以減低晶圓損傷的疑慮。 In the laser processing method and the laser processing device of the present invention, because a pulse laser beam with a Gaussian distribution of energy intensity is irradiated to the workpiece through a mask to form a laser processing groove, and the pulse laser beam is photographed The light emitted by the workpiece is irradiated to form a photographed image, and the shape of the laser processing groove is judged according to the shape of the light on the photographed image to determine whether the groove shape of the laser processing groove is good or bad, so the laser processing can be easily and quickly determined The groove shape is good or bad. Therefore, the doubt of wafer damage can be reduced.
1:雷射加工裝置 1: Laser processing device
10:基台 10: Abutment
11:支柱部 11: Pillar
12:伸出部 12: Overhang
2:保持機構 2: keep the organization
21:吸附部 21: Adsorption part
22:工作夾台 22: Work clamp table
23:支撐部 23: Support
24:夾具 24: Fixture
3:脈衝雷射光束照射機構 3: Pulse laser beam irradiation mechanism
31:脈衝雷射光束振盪機構 31: Pulse laser beam oscillation mechanism
311:脈衝雷射光束振盪器 311: Pulsed Laser Beam Oscillator
312:重覆頻率設定機構 312: Repeat frequency setting mechanism
32:聚光器 32: Condenser
321:聚光透鏡 321: Condenser lens
33:二向分光鏡 33: Two-way beam splitter
34:遮罩 34: Mask
34a:狹縫 34a: slit
35:遮罩移動機構 35: Mask moving mechanism
36:照明機構 36: lighting mechanism
361:頻閃光源 361: stroboscopic flash source
362:光圈 362: Aperture
363:透鏡 363: lens
364:方向變換鏡 364: Direction Change Mirror
37:光束分離器 37: beam splitter
38:拍攝機構 38: shooting agency
381:組合透鏡 381: Combination lens
381a:像差補正透鏡 381a: Aberration correction lens
381b:成像透鏡 381b: imaging lens
382:拍攝元件 382: camera element
4:加工進給機構 4: Processing feed mechanism
5:分度進給機構 5: Indexing feed mechanism
41、51:滾珠螺桿 41, 51: Ball screw
42、52:導軌 42, 52: rail
43、53:脈衝馬達 43, 53: Pulse motor
44、54:可動板 44, 54: movable plate
6:控制機構 6: Control mechanism
61:脈衝雷射光束振盪機構控制部 61: Pulse laser beam oscillation mechanism control unit
62:照明機構控制部 62: Lighting mechanism control department
63:溝形狀判定部 63: Groove shape judging section
64:遮罩位置調整部 64: Mask position adjustment section
7:校準機構 7: Calibration agency
C:能量強度分布 C: Energy intensity distribution
G1、G2:雷射加工溝 G1, G2: Laser processing groove
LB:脈衝雷射光束 LB: Pulsed laser beam
L1、L2:光軸 L1, L2: Optical axis
P1、P2:拍攝圖像 P1, P2: Take pictures
S1、S2:發光的形狀 S1, S2: luminous shape
W:晶圓 W: Wafer
X、Y、±X、±Y、±Z:方向 X, Y, ±X, ±Y, ±Z: direction
圖1是顯示雷射加工裝置之一例的立體圖。 Fig. 1 is a perspective view showing an example of a laser processing device.
圖2是顯示雷射加工裝置之構成的方塊圖。 Fig. 2 is a block diagram showing the structure of the laser processing device.
圖3之(a)是顯示脈衝雷射光束的光軸與遮罩的光軸一致的狀態的說明圖。(b)是顯示於(a)的狀態時所形成的雷 射加工溝的溝形狀之一例的縱截面圖。 Fig. 3(a) is an explanatory diagram showing a state where the optical axis of the pulsed laser beam coincides with the optical axis of the mask. (b) is the thunder formed in the state shown in (a) A longitudinal cross-sectional view of an example of the groove shape of the shot groove.
圖4之(a)是顯示脈衝雷射光束的光軸與遮罩的光軸不一致的狀態的說明圖。(b)是顯示於(a)的狀態時所形成的雷射加工溝的溝形狀之一例的縱截面圖。 Fig. 4(a) is an explanatory diagram showing a state where the optical axis of the pulsed laser beam does not coincide with the optical axis of the mask. (b) is a longitudinal cross-sectional view showing an example of the groove shape of the laser processing groove formed in the state of (a).
圖5之(a)是例示正常的發光的形狀的平面圖。(b)是例示異常的發光的形狀的平面圖。 Fig. 5(a) is a plan view illustrating the shape of normal light emission. (b) is a plan view illustrating the shape of abnormal light emission.
圖1所示的雷射加工裝置1是藉由脈衝雷射光束照射機構3,來對保持於保持機構2的圖未示之晶圓照射脈衝雷射光束的裝置。
The laser processing apparatus 1 shown in FIG. 1 is an apparatus that uses the pulse laser
在雷射加工裝置1的基台10的前部(-Y方向)設有加工進給機構4與分度進給機構5,該加工進給機構4是將保持機構2相對於脈衝雷射光束照射機構3於X軸方向(加工進給方向)上加工進給之機構,該分度進給機構5是將保持機構2相對於脈衝雷射光束照射機構3於Y軸方向(分度進給方向)上分度進給之機構。
In the front part (-Y direction) of the
加工進給機構4具有滾珠螺桿41、一對導軌42、脈衝馬達43、及可動板44,該滾珠螺桿41具有X軸方向的軸心,該一對導軌42是與滾珠螺桿41平行地配設,該脈衝馬達43可使滾珠螺桿41旋動,該可動板44是將內部的螺帽螺合於滾珠螺桿41且底部滑接於導軌42。當脈衝馬達43使滾珠螺桿41旋動時,可動板44即伴隨於此而被導軌42導引並在X軸方向上移動。藉由可動板44在X軸方向上移
動,可將保持於保持機構2的晶圓加工進給。脈衝馬達43是依據從控制機構6所供給的脈衝訊號而動作。控制機構6是藉由計數已供給到脈衝馬達43的脈衝訊號數,以辨識保持機構2的加工進給量,並控制保持機構2的X軸方向中的位置。
The machining feed mechanism 4 has a
在保持機構2與加工進給機構4之間設有分度進給機構5,該分度進給機構5是使保持機構2與脈衝雷射光束照射機構3在Y軸方向(分度進給方向)上相對移動。亦即,保持機構2是形成為可藉由加工進給機構4而在X軸方向上往返移動,並且可藉由分度進給機構5而變得可在與X軸方向正交的Y軸方向上分度進給。分度進給機構5具有滾珠螺桿51、一對導軌52、脈衝馬達53、及可動板54,該滾珠螺桿51具有Y軸方向的軸心,該一對導軌52是與滾珠螺桿51平行地配設,該脈衝馬達53可使滾珠螺桿51旋動,該可動板54是將內部的螺帽螺合於滾珠螺桿51且底部滑接於導軌52。當脈衝馬達53使滾珠螺桿51旋動時,可動板54即伴隨於此而被導軌52導引並在Y軸方向上移動。藉由可動板54在Y軸方向上移動,可將保持於保持機構2的晶圓分度進給。脈衝馬達53是依據從控制機構6所供給的脈衝訊號而動作。控制機構6是藉由計數已供給到脈衝馬達53的脈衝訊號數,以辨識保持機構2的分度進給量,並控制保持機構2的Y軸方向中的位置。
An indexing feed mechanism 5 is provided between the holding
保持機構2具有工作夾台22與圓柱狀的支撐部23,該工作夾台22具有可吸附晶圓的吸附部21,該圓柱
狀的支撐部23是在分度進給機構5的可動板54上可旋轉地支撐工作夾台22。在工作夾台22的吸附部21的周圍配設有用於將裝設於晶圓之圖未示的環形框架固定於工作夾台22的夾具24。工作夾台22是藉由支撐部23內的圖未示之脈衝馬達而被旋轉驅動。被工作夾台22上的吸附部21所吸附保持的晶圓是伴隨於工作夾台22而旋轉。控制機構6是藉由計數供給到該脈衝馬達的脈衝訊號數,以辨識工作夾台22的旋轉量,而調節晶圓的旋轉量。
The
在雷射加工裝置1的基台10的後端部(+Y方向端部)豎立設置有支柱部11,於支柱部11的上端部設有脈衝雷射光束照射機構3。又,在此例子中,在支柱部11內設有控制機構6。在支柱部11的上端部設有朝前方(-Y方向)伸出的伸出部12。在伸出部12內設有脈衝雷射光束振盪機構31。伸出部12的前端附近的下表面於X方向上並排而設有聚光器32與校準機構7,該聚光器32是將從脈衝雷射光束振盪機構31所振盪產生的脈衝雷射光束聚光到保持於保持機構2的晶圓的正面,該校準機構7是用於調整晶圓的分割預定線與聚光器32的相對的位置。
A
校準機構7具備有拍攝保持於保持機構2的晶圓的功能。所拍攝到的圖像會被傳送到控制機構6。控制機構6是依據藉由校準機構7所拍攝到的圖像,來驅動分度進給機構5,藉此進行聚光器32與晶圓的分割預定線的Y軸方向的對位。
The
如圖2所示,脈衝雷射光束照射機構3具備有
脈衝雷射光束振盪機構31、二向分光鏡33、與聚光器32。
As shown in Figure 2, the pulse laser
脈衝雷射光束振盪機構31具有脈衝雷射光束振盪器311與重覆頻率設定機構312。脈衝雷射光束振盪器311會振盪產生能量強度分布為高斯分布的脈衝雷射光束LB。脈衝雷射光束振盪器311的振盪產生頻率可藉由重覆頻率設定機構312而設定為規定之值。
The pulse laser
二向分光鏡33是設置於脈衝雷射光束振盪機構31與聚光器32之間。二向分光鏡33具有下述功能:將從脈衝雷射光束振盪機構31所振盪產生的脈衝雷射光束LB反射並導向聚光器32,並且讓脈衝雷射光束LB的振盪波長以外的波長之光穿透。
The
聚光器32具有聚光透鏡321。聚光透鏡321可將從脈衝雷射光束振盪機構31所振盪產生而在二向分光鏡33中反射的脈衝雷射光束LB聚光,並照射到已保持於保持機構2的晶圓W上。
The
在二向分光鏡33與聚光透鏡321之間配設有遮罩34。於遮罩34上形成有限制脈衝雷射光束LB的通過範圍的狹縫34a。遮罩34是被遮罩移動機構35所保持。遮罩移動機構35是被控制機構6所控制,而使遮罩34在相對於脈衝雷射光束LB的照射方向即Z方向為正交的方向(XY方向)上移動。
A
又,脈衝雷射光束照射機構3具備有照明機構36與光束分離器37。
In addition, the pulse laser
照明機構36具有頻閃光源361、光圈362、透
鏡363、與方向變換鏡364,該頻閃光源361會發出照明光(白光),該光圈362可規定從頻閃光源361發出的照明光的視野大小,該透鏡363可將已通過光圈362的照明光聚光,該方向變換鏡364可將藉由透鏡363聚光的照明光朝向光束分離器37反射。
The
光束分離器37可將被照明機構36的方向變換鏡364反射的照明光導向二向分光鏡33,並且讓來自保持於保持機構2的晶圓W的光朝向拍攝機構38分歧。
The
拍攝機構38具有組合透鏡381、與可拍攝藉由組合透鏡381所捕捉到的像的拍攝元件(CCD)382。組合透鏡381是由像差補正透鏡381a與成像透鏡381b所構成。拍攝機構38是以拍攝元件382接收將脈衝雷射光束LB照射於晶圓W而產生的發光並進行光電轉換,藉此形成拍攝圖像。拍攝機構38會將拍攝圖像傳送到控制機構6。
The
控制機構6具有脈衝雷射光束振盪機構控制部61、照明機構控制部62、溝形狀判定部63、及遮罩位置調整部64,該脈衝雷射光束振盪機構控制部61是控制脈衝雷射光束振盪機構31之藉由脈衝雷射光束振盪器311進行的脈衝雷射光束LB的振盪產生動作,該照明機構控制部62是控制照明機構36的頻閃光源361的發光動作,該溝形狀判定部63是依據將脈衝雷射光束LB照射於晶圓W而產生的發光的形狀(拍攝圖像上的發光的形狀),來判定雷射加工溝的溝形狀的良、不良,該遮罩位置調整部64是依據溝形狀判定部63的判定結果使遮罩移動機構35作動,以調整
遮罩34相對於脈衝雷射光束LB的位置。
The
控制機構6至少具備CPU、ROM及RAM,且CPU藉由將RAM使用於作業區域來執行程式,以實現脈衝雷射光束振盪機構控制部61、照明機構控制部62、溝形狀判定部63、及遮罩位置調整部64的功能。
The
於控制機構6所具備的例如RAM中儲存有雷射光束照射時的正常時的發光的圖像,溝形狀判定部63是進行該正常時的發光的形狀與拍攝圖像上的發光的形狀的型樣匹配(pattern matching),而進行如下判定:若該Q值(一致度)為閾值以上時為良,若未達閾值時為不良。
For example, the RAM provided in the
接著,針對如上述所構成的雷射加工裝置1的動作作說明。再者,以下的動作大致上是在控制機構6的控制下進行。
Next, the operation of the laser processing apparatus 1 configured as described above will be described. In addition, the following operations are generally performed under the control of the
(1)雷射加工溝形成步驟 (1) Laser processing groove formation steps
當使被加工物即晶圓W吸引保持於工作夾台22的吸附部21時,是藉由加工進給機構4將工作夾台22朝-X方向驅動,藉此將晶圓W定位到校準機構7的正下方。並且,藉由校準機構7拍攝晶圓W,並依據其拍攝到的圖像,來進行晶圓W的分割預定線與聚光器32的Y軸方向的對位。
When the wafer W to be processed is sucked and held by the
接著,加工進給機構4將晶圓W的分割預定線的一端定位在聚光器32的正下方。然後,將脈衝雷射光束LB的聚光點對準晶圓W的正面來照射脈衝雷射光束LB,並且藉由加工進給機構4使工作夾台22以規定的加工進給速度朝X方向移動下去。若工作夾台22移動到晶圓W
的分割預定線的另一端位於聚光器32的正下方後,即中止脈衝雷射光束LB的照射並且停止工作夾台22的移動。藉此,沿著晶圓W的在規定方向上延伸的分割預定線來形成未貫通到晶圓W的背面的雷射加工溝。
Next, the processing feed mechanism 4 positions one end of the planned dividing line of the wafer W directly below the
每當1條線量的雷射加工結束時,即藉由分度進給機構5將工作夾台22朝Y方向分度進給相當於分割預定線的間隔量,並與上述同樣地照射雷射光束。並且,若晶圓W的在規定方向上延伸的所有的分割預定線的雷射加工結束後,即讓工作夾台22旋轉90°。然後,對於在與該規定方向正交的方向上延伸的分割預定線也實施同樣的雷射加工。藉此,在晶圓W上形成格子狀的雷射加工溝。 Whenever the laser processing of 1 line is finished, the work clamp table 22 is indexed and fed in the Y direction by the indexing feed mechanism 5 by an interval equivalent to the predetermined dividing line, and the laser is irradiated in the same manner as above. beam. In addition, after the laser processing of all the planned dividing lines of the wafer W extending in the predetermined direction is completed, the work chuck table 22 is rotated by 90°. Then, the same laser processing is performed on the planned dividing line extending in the direction orthogonal to the predetermined direction. Thereby, a lattice-shaped laser processing groove is formed on the wafer W.
上述雷射加工是以例如以下的加工條件來進行。 The above-mentioned laser processing is performed under the following processing conditions, for example.
脈衝雷射光束的光源:YVO4雷射或YAG雷射 Light source of pulse laser beam: YVO4 laser or YAG laser
波長:355nm Wavelength: 355nm
重複頻率:50kHz Repetition frequency: 50kHz
平均輸出:3W Average output: 3W
聚光光斑直徑:φ 10μm Condenser spot diameter: φ 10μm
加工進給速度:100mm/秒 Processing feed speed: 100mm/sec
在上述雷射加工中,可將從雷射光束照射機構3所照射出的脈衝雷射光束LB藉由通過遮罩34的狹縫34a來整形並照射到晶圓W。
In the above laser processing, the pulsed laser beam LB irradiated from the laser
如圖3(a)所示,因為在脈衝雷射光束LB的光軸(能量強度分布的中心)L1與遮罩34的光軸(狹縫34a的
中心)L2一致時,是將脈衝雷射光束LB的能量強度分布(高斯分布)C的山坡部分相對於其光軸L1對稱地切開,而將脈衝雷射光束LB以在能量強度分布上沒有偏斜的狀態照射到晶圓W,所以如圖3(b)所示,可在晶圓W上形成相對於遮罩34的光軸L2對稱(圖示之例為左右對稱)的溝形狀的雷射加工溝G1。雖然在圖3(b)的例子中,所形成的是側面垂直且溝底為平坦的所謂的浴缸形構體(bathtub)狀的雷射加工溝G,但亦可形成溝底為凹曲面的所謂的U字形的雷射加工溝。
As shown in Figure 3(a), because the optical axis (center of the energy intensity distribution) L1 of the pulsed laser beam LB and the optical axis of the mask 34 (the
然而,若因隨著時間變化或溫度變化,而在脈衝雷射光束振盪機構31與二向分光鏡33的相互的光軸上產生偏離、或是在二向分光鏡33與遮罩34的相互的光軸上產生偏離時,會如圖4(a)所示,脈衝雷射光束LB的光軸L1與遮罩34的光軸L2變得不一致。若雷射光束LB與遮罩34的相互的光軸L1、L2不一致的話,會在透過遮罩34對晶圓W照射的脈衝雷射光束LB的能量強度分布C上產生偏斜。在圖4(a)的例子中,是由於脈衝雷射光束LB的光軸L1相對於遮罩34的光軸L2朝右側偏離,而在通過狹縫34a的脈衝雷射光束LB的能量強度分布上產生有偏斜。在這種情況下,相較於照射光斑內的左側部分,右側部分的能量強度變得較大。其結果,如圖4(b)所示,形成右側較深且左側較淺之左右非對稱的已走樣之溝形狀的雷射加工溝G2。當像這樣使雷射加工溝G2的溝形狀走樣時,會有在後續之藉由切割刀進行的切割中導致切割刀破損之疑慮。
However, due to changes in time or temperature, there is a deviation in the mutual optical axis of the pulse laser
於是,在此雷射加工裝置1中,是在透過遮罩34對晶圓W照射雷射光束LB來形成雷射加工溝的雷射加工溝形成步驟中,拍攝將脈衝雷射光束LB照射於晶圓W而產生的發光並形成拍攝圖像(拍攝圖像形成步驟),再依據該拍攝圖像上的發光的形狀來判定雷射加工溝的溝形狀的良、不良(溝形狀判定步驟)。該良、不良判定的結果,在判定為雷射加工溝的溝形狀為不良的情況下,是進行使遮罩34移動來調整遮罩34的水平方向的位置的(遮罩位置調整步驟)。
Therefore, in this laser processing apparatus 1, in the laser processing groove forming step of irradiating the laser beam LB to the wafer W through the
(2)拍攝圖像形成步驟 (2) Photographic image formation steps
在拍攝圖像形成步驟中,是使照明機構36的頻閃光源361在規定時間點發光。該光會經過光圈362、透鏡363、方向變換鏡364而射出,並透過光束分離器37、二向分光鏡33、聚光器32而照射於晶圓W。並且,將脈衝雷射光束LB照射於晶圓W而產生的發光,透過聚光透鏡321、二向分光鏡33、光束分離器37而導向拍攝機構38。被導向拍攝機構38的光是透過組合透鏡381而成像於拍攝元件382。拍攝元件382可對已成像的光進行光電轉換來形成拍攝圖像。該拍攝圖像會被傳送到控制機構6。控制機構6是將該拍攝圖像在RAM上展開。於RAM上可將如例如圖5(a)及圖5(b)所示的拍攝圖像P1、P2展開。
In the captured image forming step, the stroboscopic
圖5(a)的拍攝圖像P1是在正常時,亦即在脈衝雷射光束LB的光軸L1與遮罩34的光軸L2互相一致的狀態(參照圖3(a))時所拍攝到的拍攝圖像,拍攝圖像P1上的
發光的形狀S1是呈現Y方向(長邊方向)的寬度為大部分均一的形狀。另一方面,圖5(b)的拍攝圖像P2是在異常時,亦即在脈衝雷射光束LB的光軸L1與遮罩34的光軸L2互相偏離的狀態(參照圖4(a))時所拍攝到的拍攝圖像,拍攝圖像P2上的發光的形狀S2是呈現Y方向(長邊方向)的寬度並非均一的形狀。
The captured image P1 of FIG. 5(a) was captured in a normal state, that is, when the optical axis L1 of the pulsed laser beam LB and the optical axis L2 of the
(3)溝形狀判定步驟 (3) Groove shape determination step
在溝形狀判定步驟中,是控制機構6的溝形狀判定部63對在RAM上展開的拍攝圖像上的發光的形狀S1、S2的圖像與預先儲存的正常時的發光的形狀的圖像實施型樣匹配。並且,若兩者的一致度在閾值以上時即判定為良,若未達閾值時即判定為不良。例如,在圖5(a)的情況下,拍攝圖像P1上的發光的形狀S1與正常時的發光的形狀的一致度是視為閾值以上,而將溝形狀判定為良。另一方面,在圖5(b)的情況下,拍攝圖像P2上的發光的形狀S2與正常時的發光的形狀的一致度是視為未達閾值,而將溝形狀判定為不良。
In the groove shape judging step, the groove
(4)遮罩位置調整步驟 (4) Steps to adjust mask position
在遮罩位置調整步驟中,是控制機構6的遮罩位置調整部64因應於在溝形狀判定步驟中的判定結果而使遮罩移動機構35驅動,以調整遮罩34相對於脈衝雷射光束LB的位置。此調整可例如從溝形狀被判定為不良的分割預定線的下一條分割預定線開始實施。此時,遮罩位置調整部64會因應於拍攝圖像上的發光的形狀而控制遮罩移動機
構35的驅動,藉此調整遮罩34的位置,以使得拍攝圖像上的發光的形狀變得更接近於正常時的發光的形狀。例如,在圖5(b)所示的拍攝圖像P2的情況下,是使遮罩34在X方向上移動,以使得發光的形狀S2的寬度(Y方向的尺寸)變得均一。
In the mask position adjustment step, the mask
當在如此進行而調整遮罩34的位置後,與前述同樣地對晶圓W照射脈衝雷射光束時,可以在所期望的位置上形成期望的形狀的雷射加工溝。並且之後,可藉由使切割刀切入該雷射加工溝來進行完全切斷,以將晶圓W分割成一個個的晶片。
After adjusting the position of the
如以上所說明,根據本發明,因為是透過遮罩34對晶圓W照射能量強度分布C為高斯分布的脈衝雷射光束LB來形成雷射加工溝,並且拍攝將脈衝雷射光束LB照射於晶圓W而產生的發光來形成拍攝圖像P1、P2,且依據該拍攝圖像P1、P2上的發光的形狀S1、S2來判定雷射加工溝的溝形狀的良、不良,所以可以容易且迅速地判定雷射加工溝的溝形狀的良、不良。從而,不需要花費相當於用於溝形狀的檢查的時間,而可提升雷射加工裝置1的運轉效率。
As described above, according to the present invention, the pulse laser beam LB with the energy intensity distribution C of the Gaussian distribution is irradiated to the wafer W through the
又,在本實施形態中,因為是可因應於溝形狀的良、不良之判定結果來自動調整遮罩34對脈衝雷射光束LB的位置,所以可將異常的狀態下進行雷射加工所造成的晶圓W的損傷抑制到最小限度,並且可以縮短遮罩34的位置調整上所需要的時間而更加提升生產性。又,因為藉
由調整遮罩34的位置,而變得難以形成異常的溝形狀的雷射加工溝,所以可減少藉由切割刀進行的切割時之因切割刀的變形所造成的破損。
In addition, in this embodiment, the position of the
再者,雖然在上述之實施形態中,例示了晶圓W作為被加工物,但本發明之雷射加工方法及雷射加工裝置對晶圓W以外的被加工物的雷射加工也可適用。 Furthermore, although in the above-mentioned embodiment, the wafer W is exemplified as the workpiece, the laser processing method and laser processing apparatus of the present invention can also be applied to laser processing of workpieces other than the wafer W .
又,拍攝圖像形成步驟、溝形狀判定步驟及遮罩位置調整步驟雖然可在晶圓W的所有分割預定線的雷射加工中實施,但對1片晶圓只要在例如進行2條線左右的雷射溝加工的期間實施就已足夠。 In addition, although the captured image formation step, the groove shape determination step, and the mask position adjustment step can be performed in the laser processing of all the planned dividing lines of the wafer W, it is only necessary to perform, for example, about two lines for one wafer. The implementation of the laser groove processing period is sufficient.
1‧‧‧雷射加工裝置 1‧‧‧Laser processing device
2‧‧‧保持機構 2‧‧‧Maintaining Organization
3‧‧‧脈衝雷射光束照射機構 3‧‧‧Pulse laser beam irradiation mechanism
31‧‧‧脈衝雷射光束振盪機構 31‧‧‧Pulse laser beam oscillation mechanism
311‧‧‧脈衝雷射光束振盪器 311‧‧‧Pulse laser beam oscillator
312‧‧‧重覆頻率設定機構 312‧‧‧Repeat frequency setting mechanism
32‧‧‧聚光器 32‧‧‧Concentrator
321‧‧‧聚光透鏡 321‧‧‧Condenser lens
33‧‧‧二向分光鏡 33‧‧‧Two-way beam splitter
34‧‧‧遮罩 34‧‧‧Mask
34a‧‧‧狹縫 34a‧‧‧Slit
35‧‧‧遮罩移動機構 35‧‧‧Mask moving mechanism
36‧‧‧照明機構 36‧‧‧Lighting mechanism
361‧‧‧頻閃光源 361‧‧‧Stroboscopic light source
362‧‧‧光圈 362‧‧‧Aperture
363‧‧‧透鏡 363‧‧‧lens
364‧‧‧方向變換鏡 364‧‧‧Direction change mirror
37‧‧‧光束分離器 37‧‧‧Beam Splitter
38‧‧‧拍攝機構 38‧‧‧Filming agency
381‧‧‧組合透鏡 381‧‧‧combination lens
381a‧‧‧像差補正透鏡 381a‧‧‧Aberration Correction Lens
381b‧‧‧成像透鏡 381b‧‧‧imaging lens
382‧‧‧拍攝元件 382‧‧‧Camera Elements
6‧‧‧控制機構 6‧‧‧Control mechanism
61‧‧‧脈衝雷射光束振盪機構控制部 61‧‧‧Pulse laser beam oscillation mechanism control unit
62‧‧‧照明機構控制部 62‧‧‧Lighting Mechanism Control Department
63‧‧‧溝形狀判定部 63‧‧‧Ditch shape judging section
64‧‧‧遮罩位置調整部 64‧‧‧Mask position adjustment part
LB‧‧‧脈衝雷射光束 LB‧‧‧Pulse laser beam
W‧‧‧晶圓 W‧‧‧wafer
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