TWI741034B - Plate glass manufacturing method and plate glass manufacturing device - Google Patents
Plate glass manufacturing method and plate glass manufacturing device Download PDFInfo
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- TWI741034B TWI741034B TW106132884A TW106132884A TWI741034B TW I741034 B TWI741034 B TW I741034B TW 106132884 A TW106132884 A TW 106132884A TW 106132884 A TW106132884 A TW 106132884A TW I741034 B TWI741034 B TW I741034B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/068—Means for providing the drawing force, e.g. traction or draw rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/063—Transporting devices for sheet glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
- C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
Abstract
板玻璃製造方法,係於板玻璃(GR)的連續的製造的開始時,具備以下程序:從成形體(4)使熔融玻璃(GM)的一部分垂下為玻璃塊(GL);為了透過第一輥子(10)予以夾持玻璃塊(GL),將成形體(4)的寬度方向(X)上的第一輥子(10)的分離距離(D1),設定為比成形體(4)的寬度方向(X)上的第二輥子(11)的分離距離(D2)小。The method of manufacturing plate glass is at the beginning of continuous manufacturing of plate glass (GR). It includes the following procedures: from the molded body (4), a part of the molten glass (GM) is suspended into a glass block (GL); The roller (10) clamps the glass block (GL), and the separation distance (D1) of the first roller (10) in the width direction (X) of the molded body (4) is set to be greater than the width of the molded body (4) The separation distance (D2) of the second roller (11) in the direction (X) is small.
Description
[0001] 本發明,係有關從熔融玻璃製造板玻璃的方法及裝置。[0001] The present invention relates to a method and apparatus for manufacturing plate glass from molten glass.
[0002] 如周知,如以液晶顯示器(LCD)、電漿顯示器(PDP)、有機EL顯示器(OLED)等的平板顯示器(FPD)用的玻璃基板為代表,在利用於各種領域的板玻璃方面,係實際上針對表面缺陷、波紋等要求嚴格的產品品質。 [0003] 為了滿足如此的要求,在板玻璃的製造方法方面泛用下拉法。此下拉法方面,係周知溢流下拉法、流孔下拉法等。 [0004] 溢流下拉法,係如下者:使熔融玻璃流入於設於剖面大致楔形的成形體之上部的溢流溝,一面使從此溢流溝向兩側溢出的熔融玻璃沿著成形體的兩側之側壁部而流下,一面在成形體的下端部進行融合一體化,就一個板玻璃進行連續成形。此外,流孔下拉法,係如下者:在被供應熔融玻璃的成形體的底壁形成狹縫狀的開口部,通過此開口部使熔融玻璃流下從而就一個板玻璃進行連續成形。 [0005] 尤其溢流下拉法,係所成形的板玻璃的前後兩面於成形過程中,在不與成形體的任何部位接觸之下而成形,故成為平面度極佳、無傷痕等的缺陷的火焰磨光面。 [0006] 例如,採用溢流下拉法的板玻璃製造裝置方面,如揭露於專利文獻1,存在具備以下要素者:在內部具有成形體的成形爐、設置於成形爐的下方的退火爐、設於退火爐的下方的冷卻部及切斷部。此板玻璃製造裝置,係被構成為:使熔融玻璃從成形體的頂部溢出,同時在其下端部予以融合從而將板玻璃(玻璃帶)成形,使此板玻璃通過退火爐而除去其內部形變,在冷卻部冷卻至室溫後,以切斷部切斷為既定尺寸。在退火爐內,係配置就透過成形體而成形的板玻璃進行牽引的上下複數階的輥子。 [先前技術文獻] [專利文獻] [0007] [專利文獻1] 日本專利特開2012-197185號公報[0002] As well known, for example, glass substrates for flat panel displays (FPD) such as liquid crystal displays (LCD), plasma displays (PDP), organic EL displays (OLED), etc., are used in various fields of sheet glass. , Is actually the product quality that requires strict requirements for surface defects, ripples, etc. [0003] In order to meet such requirements, the down-draw method is widely used in the manufacturing method of plate glass. For this down-drawing method, the overflow down-drawing method, the orifice down-drawing method, etc. are well-known. [0004] The overflow down-draw method is as follows: the molten glass flows into an overflow channel provided on the upper part of the formed body having a substantially wedge-shaped cross-section, and the molten glass overflowing from the overflow channel to both sides is allowed to follow the forming body The side walls on both sides flow down, and while the lower end of the molded body is fused and integrated, one sheet glass is continuously molded. In addition, the orifice down-draw method is a method in which a slit-shaped opening is formed on the bottom wall of a molded body to which molten glass is supplied, and the molten glass is flowed down through the opening to continuously shape a single sheet glass. [0005] In particular, the overflow down-draw method is that the front and back sides of the formed plate glass are formed during the forming process without contacting any part of the formed body, so it has excellent flatness and no defects such as scratches. Flame polished surface. [0006] For example, in the sheet glass manufacturing apparatus using the overflow down-draw method, as disclosed in Patent Document 1, there are those that have the following elements: a forming furnace having a formed body inside, an annealing furnace installed below the forming furnace, and equipment Cooling part and cutting part below the annealing furnace. This plate glass manufacturing device is configured to cause molten glass to overflow from the top of the molded body, and at the same time to fuse at the lower end to shape the plate glass (glass ribbon), and pass the plate glass through an annealing furnace to remove its internal deformation. , After the cooling part is cooled to room temperature, the cut part is cut to a predetermined size. In the annealing furnace, a plurality of upper and lower rollers are arranged for pulling the plate glass formed through the formed body. [Prior Art Document] [Patent Document] [0007] [Patent Document 1] Japanese Patent Laid-Open No. 2012-197185
[發明所欲解決之問題] [0008] 在利用成形爐下的成形程序中的準備階段,從成形體所溢出的熔融玻璃,係在成形體的下端部構成為塊狀(以下稱為「玻璃塊」)。在開始成形程序時,需要效率佳地進行如下的準備作業:將此玻璃塊拉伸,使退火爐內的輥子夾持。 [0009] 本發明,係鑒於上述的情事而創作者,目的在於提供可效率佳地進行成形程序的準備作業的板玻璃製造方法及板玻璃製造裝置。 [解決問題之技術手段] [0010] 本發明係用於解決上述的課題者,從成形體使熔融玻璃流下而成形為板玻璃,同時透過包含配置於前述成形體的下方且於前述成形體的寬度方向上分離而成的一組的第一輥子、配置於前述第一輥子的下方且於前述成形體的寬度方向上分離而成的一組的第二輥子的上下複數階的輥子,從而牽引前述板玻璃,藉以連續製造前述板玻璃的方法中,於前述板玻璃的連續的製造的開始時,具備以下程序:從前述成形體使前述熔融玻璃的一部分垂下為玻璃塊;為了透過前述第一輥子夾持前述玻璃塊,將前述第一輥子的前述寬度方向上的分離距離,設定為比前述第二輥子的前述寬度方向上的分離距離小。 [0011] 板玻璃的製造開始時,亦即於成形程序的準備階段,在成形體的下端部產生的玻璃塊,係形成於成形體的寬度方向中央位置。在本方法,係將成形體的寬度方向上的第一輥子的分離距離,設定為比第二輥子的分離距離小,使得可透過第一輥子確實夾持此玻璃塊。玻璃塊,係被透過第一輥子夾持而冷卻,其寬度變寬同時變形為板狀。將此變形為板狀的部分透過下方的第二輥子而夾持,從而進一步使其寬度擴張,可將具有期望的寬度的板玻璃成形。透過如此的第一輥子及第二輥子的位置關係,使得可效率佳地進行成形程序的準備作業。 [0012] 於上述的板玻璃製造方法,前述第一輥子,係具有支撐前述第一輥子的軸部,同時可被構成為可移動於前述軸部的軸方向。依此,將第一輥子構成為可移動於軸方向,使得可因應於玻璃塊的位置、大小等,調整第一輥子的位置。因此,第一輥子,係能以適當的位置確實夾持玻璃塊。 [0013] 在上述的板玻璃製造方法,優選上,前述第一輥子,係在夾持前述玻璃塊後,以成為與前述第二輥子相同位置的方式移動至前述成形體的靠寬度方向的端部的位置。依此,第一輥子,係可將玻璃塊導引至第二輥子側,可早點使第二輥子夾持此玻璃塊。 [0014] 此外,優選上,在前述第二輥子夾持前述板玻璃的前述端部後,前述第一輥子以不會接觸於前述板玻璃的方式分離。透過第二輥子,於連續形成既定寬度的板玻璃的狀態下,將第一輥子從板玻璃分離,使得在不使板玻璃的溫度急劇變化之下,可透過第二輥子穩定此板玻璃而牽引。 [0015] 於上述的板玻璃製造方法,前述第一輥子夾持前述玻璃塊的壓力,係優選上設定為比前述第二輥子夾持前述板玻璃的壓力大。依此,使得可透過第一輥子確實夾持玻璃塊,以此玻璃塊的一部分朝向第二輥子的方式,使該玻璃塊的寬度適當地擴張。 [0016] 於上述的板玻璃製造方法,優選上,前述第二輥子,係具有支撐前述第二輥子的軸部,前述第一輥子的前述軸部的長度,係設定為比前述第二輥子的前述軸部的長度長。透過如此般將第一輥子的軸部構成為長,使得可盡可能增加第一輥子的軸方向上的移動範圍。因此,第一輥子,係可因應於由於板玻璃的尺寸、溫度條件等而變化的玻璃塊的大小、位置等,而確實夾持該玻璃塊。 [0017] 於上述板玻璃製造方法,優選上,前述第一輥子的寬度,係設定為比前述第二輥子的寬度大。依此,第一輥子,係可確實夾持玻璃塊。再者,第一輥子,係冷卻玻璃塊的能力提升,可使所夾持的玻璃塊有效地朝第二輥子的方向擴張。 [0018] 本發明,係用於解決上述的課題者,一種板玻璃製造裝置,具備:使熔融玻璃的一部分垂下為玻璃塊,同時將前述熔融玻璃成形為板玻璃的成形體;配置於前述成形體的下方且牽引前述板玻璃的上下複數階的輥子;前述輥子,係包含配置於前述成形體的下方且於前述成形體的寬度方向上分離而成的一組的第一輥子、配置於前述第一輥子的下方且於前述成形體的寬度方向上分離而成的一組的第二輥子,為了透過前述第一輥子夾持前述玻璃塊,具有將前述第一輥子的前述寬度方向上的分離距離設定為比前述第二輥子的前述寬度方向上的分離距離小的構造。 [0019] 於成形程序的準備階段,在成形體的下端部產生的玻璃塊,係形成於成形體的寬度方向中央位置。在上述的板玻璃製造裝置,係將成形體的寬度方向上的第一輥子的分離距離,設定為比第二輥子的分離距離小,使得可透過第一輥子確實夾持此玻璃塊。第一輥子所夾持的玻璃塊,係被該第一輥子所冷卻,使得其寬度逐漸被拉伸,被第二輥子所夾持。據此,板玻璃係可在維持既定的寬度的狀態下被連續地成形。透過如此的第一輥子及第二輥子的位置關係,使得板玻璃製造裝置,係可效率佳地進行成形程序的準備作業。 [對照先前技術之功效] [0020] 依本發明時,可效率佳地進行成形程序的準備作業。[Problem to be solved by the invention] [0008] In the preparatory stage of the forming process in the forming furnace, the molten glass overflowing from the formed body is formed into a block at the lower end of the formed body (hereinafter referred to as "glass Piece"). When starting the forming process, the following preparations need to be carried out efficiently: stretch the glass block and clamp the rollers in the annealing furnace. [0009] The present invention was created in view of the above-mentioned circumstances, and aims to provide a plate glass manufacturing method and a plate glass manufacturing apparatus that can efficiently perform preparation operations for a forming process. [Technical Means for Solving the Problem] [0010] The present invention is to solve the above-mentioned problems. The molten glass is poured down from a formed body to form a sheet glass, and at the same time, it passes through a glass that is arranged below and above the formed body. A set of first rollers separated in the width direction, and a set of second rollers separated in the width direction of the molded body are arranged below the first roller, and the upper and lower plural stages of the second roller are drawn, thereby pulling In the method of continuously manufacturing the plate glass, the plate glass includes the following procedure at the beginning of the continuous production of the plate glass: a part of the molten glass is suspended from the molded body into a glass lump; in order to pass through the first The roller clamps the glass block, and the separation distance in the width direction of the first roller is set to be smaller than the separation distance in the width direction of the second roller. [0011] At the beginning of the manufacture of sheet glass, that is, in the preparation stage of the forming process, the glass block produced at the lower end of the formed body is formed at the center position in the width direction of the formed body. In this method, the separation distance of the first roller in the width direction of the molded body is set to be smaller than the separation distance of the second roller, so that the glass block can be surely held by the first roller. The glass block is clamped and cooled by the first roller, and its width is widened and deformed into a plate shape. The portion deformed into a plate shape is sandwiched by the second roller below to further expand the width, and a plate glass having a desired width can be formed. Through such a positional relationship between the first roller and the second roller, the preparation for the forming process can be performed efficiently. [0012] In the above-mentioned method for manufacturing plate glass, the first roller has a shaft portion that supports the first roller, and can be configured to be movable in the axial direction of the shaft portion. Accordingly, the first roller is configured to be movable in the axial direction, so that the position of the first roller can be adjusted according to the position and size of the glass block. Therefore, the first roller can surely hold the glass block in an appropriate position. [0013] In the above-mentioned plate glass manufacturing method, preferably, the first roller is moved to the widthwise end of the molded body after clamping the glass block so as to be the same position as the second roller. The location of the department. Accordingly, the first roller can guide the glass block to the side of the second roller, and the second roller can clamp the glass block earlier. [0014] In addition, it is preferable that after the second roller clamps the end portion of the plate glass, the first roller is separated so as not to contact the plate glass. Through the second roller, the first roller is separated from the plate glass in the state of continuously forming the plate glass of a predetermined width, so that the plate glass can be stabilized and drawn by the second roller without a sharp change in the temperature of the plate glass . [0015] In the above-mentioned plate glass manufacturing method, the pressure at which the first roller clamps the glass block is preferably set to be higher than the pressure at which the second roller clamps the plate glass. According to this, the glass block can be surely clamped by the first roller, and the width of the glass block is appropriately expanded in such a manner that a part of the glass block faces the second roller. [0016] In the above-mentioned plate glass manufacturing method, preferably, the second roller has a shaft portion supporting the second roller, and the length of the shaft portion of the first roller is set to be longer than that of the second roller. The length of the aforementioned shaft portion is long. By configuring the shaft portion of the first roller to be long in this way, the moving range of the first roller in the axial direction can be increased as much as possible. Therefore, the first roller can surely hold the glass block in accordance with the size and position of the glass block that changes due to the size of the plate glass, temperature conditions, and the like. [0017] In the above-mentioned plate glass manufacturing method, preferably, the width of the first roller is set to be larger than the width of the second roller. According to this, the first roller can surely hold the glass block. Furthermore, the ability of the first roller to cool the glass block is improved, so that the clamped glass block can effectively expand in the direction of the second roller. [0018] The present invention is to solve the above-mentioned problems, a plate glass manufacturing apparatus, including: a part of the molten glass is suspended into a glass block, and the molten glass is molded into a molded body of the plate glass; arranged in the molding The lower part of the body and pull the upper and lower plural stages of the plate glass; the roller includes a set of first rollers arranged below the formed body and separated in the width direction of the formed body, and is arranged on the A set of second rollers separated in the width direction of the molded body under the first roller has a separation in the width direction of the first roller in order to sandwich the glass block through the first roller The distance is set to a structure smaller than the separation distance in the width direction of the second roller. [0019] In the preparation stage of the forming process, the glass block produced at the lower end of the formed body is formed at the center position in the width direction of the formed body. In the above-mentioned plate glass manufacturing apparatus, the separation distance of the first roller in the width direction of the molded body is set to be smaller than the separation distance of the second roller, so that the glass block can be surely held by the first roller. The glass block clamped by the first roller is cooled by the first roller so that its width is gradually stretched and clamped by the second roller. According to this, the plate glass system can be continuously molded while maintaining a predetermined width. Through such a positional relationship between the first roller and the second roller, the plate glass manufacturing device can efficiently perform preparation operations for the forming process. [Comparison with the effects of the prior art] [0020] According to the present invention, the preparation for the forming process can be performed efficiently.
[0022] 以下,就實施本發明的方式,一面參照圖式一面進行說明。圖1~圖9,係示出本發明相關的板玻璃製造方法及板玻璃製造裝置的一實施方式。 [0023] 如示於圖1及圖2,板玻璃製造裝置1,係主要具備成形爐2、位於成形爐2的下方的退火爐3。板玻璃製造裝置1,係將從設於上游側的熔化爐所供應的熔融玻璃GM透過成形爐2成形為板玻璃GR後,將此板玻璃GR的內部形變以退火爐3除去。 [0024] 成形爐2,係具備在爐壁的內側執行溢流下拉法的成形體4、將從成形體4溢出的熔融玻璃GM作為板玻璃GR而抽出的邊緣輥子5。 [0025] 成形體4,係構成為長形,同時在頂部具有沿著其長邊方向而形成的溢流溝6。此外,成形體4,係具備彼此相向的一對之構成側壁部的垂直面部7及傾斜面部8。被形成為在垂直面部7的下端部連接傾斜面部8。一對的傾斜面部8,係朝下方逐漸接近而相交,構成成形體4的下端部9。 [0026] 如示於圖1,邊緣輥子5,係於成形體4的正下方,以將板玻璃GR的寬度方向X的各端部GRa、GRb夾持的方式,前視下被構成為左右一組。此外,如示於圖2,邊緣輥子5,係被構成為輥對,以將板玻璃GR的寬度方向X的端部GRa、GRb夾持的方式,在板玻璃GR的板厚方向Y上並置。另外,在以下,係將成形體4的長邊方向稱為「寬度方向」,對於成形體4的寬度方向與板玻璃GR的寬度方向使用共通的符號X(圖1、圖4、圖5、圖7及圖8參照)。 [0027] 在此成形爐2,係使熔融玻璃GM流入於成形體4的溢流溝6,一面使從此溢流溝6朝兩側溢出的熔融玻璃GM沿著垂直面部7及傾斜面部8流下,一面在下端部9進行融合一體化,就一個板玻璃GR進行連續成形。另外,成形體4,係不限於上述的構成,亦可為執行流孔下拉法的構成。 [0028] 如示於圖1及圖2,退火爐3,係具有在上下方向構成為複數階(圖例係四階)的輥子(退火輥子)10~13。以下,將此等複數階的輥子10~13,從上依序稱為第一輥子10至第四輥子13。如示於圖2,各輥子10~13,係被構成為將板玻璃GR於板厚方向Y進行夾持的輥對。此外,各輥子10~13,係以將板玻璃GR的寬度方向X的各端部GRa、GRb夾持的方式,前視(圖1參照)下被構成為左右一組。 [0029] 各輥子10~13,係個別具備支撐該輥子10~13的軸部10a~13a。各輥子10~13,係被支撐於各軸部10a~13a的一端部的懸臂輥子。第一輥子10的軸部10a的長度L1,係設定為比其他輥子11~13的軸部11a~13a的長度L2~L4長。第二輥子11、第三輥子12及第四輥子13的各軸部11a~13a,係被構成為其長度L2~L4相等。 [0030] 如示於圖3,於各輥子10~13的各軸部10a~13a,係設置冷卻裝置14。冷卻裝置14,係在被構成為中空狀的軸部10a~13a的內部配置冷卻配管15而成。冷卻配管15,係具有吐出空氣等的冷卻媒體的口部15a。從口部15a所吐出的冷卻媒體,係透過流通於軸部10a~13a,從而冷卻該軸部10a~13a及輥子10~13。 [0031] 板玻璃GR的板厚方向Y上成對的各輥子10~13,係被構成為可變更其軸間距離。此外,各輥子10~13,係被構成為可沿著其軸方向,亦即可沿著成形體4或板玻璃GR的寬度方向X而移動。以下,將從成形體4的端部4a、4b朝向中央部4c的方向稱為「軸方向朝內」,將從中央部4c朝向端部4a、4b的方向稱為「軸方向朝外」。 [0032] 第一輥子10的寬度W1,係被構成為比其他輥子11~13的寬度W2~W4大。第二輥子11的寬度W2、第三輥子12的寬度W3、第四輥子13的寬度W4,係被構成為相等。 [0033] 第一輥子10,係主要於板玻璃GR的成形準備程序中,用於夾持透過從成形體4所溢出的熔融玻璃GM而形成的玻璃塊GL。第二輥子11至第四輥子13,係透過第一輥子10而夾持的玻璃塊GL發生變形而被構成為板狀的情況下,用於夾持其一部分,同時夾持成為既定寬度的板玻璃GR的寬度方向X的端部GRa、GRb。 [0034] 以下,說明有關透過上述構成的板玻璃製造裝置1而將板玻璃GR成形的方法(板玻璃製造方法)。於板玻璃GR的製造開始時,需要進行使各輥子5、10~13夾持從成形體4流下的熔融玻璃GM的作業(成形程序的準備作業)。亦即,從熔化爐所供應的熔融玻璃GM,係注入於成形體4的溢流溝6,同時從此溢流溝6溢出而順著垂直面部7及傾斜面部8,在下端部9合流。此時,左右一組的邊緣輥子5,係夾持即將合流而落下(垂下)的熔融玻璃GM的一部分(圖4參照)。另外,於本發明,板玻璃GR的製造開始時,係指需要板玻璃GR的成形程序的準備作業的情況,例如亦包含板玻璃製造裝置1的作業一度中斷後,再開始板玻璃GR的成形的情況。 [0035] 如示於圖4,熔融玻璃GM,係於成形體4的寬度方向X之中央部4c,形成玻璃塊GL。此玻璃塊GL,係從成形體4週期性落下(垂下)複數次。第一輥子10,係待機於在成形體4的靠寬度方向X的端部4a、4b的位置。在此待機位置,第一輥子10,係於寬度方向X位於與其他輥子11~13相同位置。因此,第一輥子10的分離距離D1,係與其他輥子11~13的分離距離D2~D4相等。 [0036] 形成玻璃塊GL時,如示於圖5,第一輥子10,係從待機位置朝成形體4的靠寬度方向X之中央部4c的位置(初始夾持位置)而移動,夾持此玻璃塊GL(利用第一輥子10下的玻璃塊GL的夾持程序)。此情況下,如示於圖6,為輥對的第一輥子10,係透過彼此接近(以雙點劃線表示),從而將玻璃塊GL在落下(垂下)中途進行夾持。 [0037] 此處,玻璃塊GL的寬度,係比之後所成形的板玻璃GR的寬度小,故第一輥子10係配置於靠成形體4之中央部4c的位置,亦即配置於之後所成形的板玻璃GR的靠寬度方向X之中央部GRc的位置。換言之,前視下成為左右一組的第一輥子10的軸方向(寬度方向X)上的分離距離D1,係比其他輥子11~13的左右組的軸方向的分離距離D2~D4小(圖5參照)。 [0038] 玻璃塊GL,係其大小依所成形的板玻璃GR的尺寸、溫度條件等而變化。為此,第一輥子10,係其分離距離D1被透過往軸方向的移動而調整。板玻璃GR的板厚方向Y上成對的第一輥子10,係夾持玻璃塊GL的壓力,被設定為比其他輥子11~13夾持板玻璃GR的壓力大。 [0039] 第一輥子10,係夾持玻璃塊GL從而進行冷卻,使該玻璃塊GL的寬度擴張。為了因應於如此的玻璃塊GL的擴張,第一輥子10,係如示於圖7,從成形體4之靠中央部4c的位置往軸方向外側移動。隨此,玻璃塊GL的寬度被進一步擴張。據此玻璃塊GL,係接近於第二輥子11。 [0040] 左右之組的第二輥子11,係為了夾持玻璃塊GL的一部分而往軸方向內側移動。據此,各第二輥子11,係彼此接近,其分離距離D2變小。此時,第二輥子11的分離距離D2,係設定為與第一輥子10的分離距離D1大致相等、或比其若干大。之後,第二輥子11,係夾持透過第一輥子10而擴張的玻璃塊GL的一部分。第二輥子11,係夾持玻璃塊GL的一部分時,返回原本的位置(分離距離D2再次變大)。透過第一輥子10及第二輥子11的如此的動作,使得玻璃塊GL係其寬度變寬,逐漸往板狀變形。隨此,連於此玻璃塊GL的上游側(上方側)的熔融玻璃GM亦一面擴張其寬度一面成形為板形狀。 [0041] 寬度被透過第二輥子11而進一步擴張的玻璃塊GL,係到達於第三輥子12。據此,第三輥子12,係夾持玻璃塊GL的一部分,往下方導引。之後,第四輥子13,係夾持玻璃塊GL的一部分,往下方導引(圖8參照)。如此,透過被第二輥子11至第四輥子13夾持,使得連於玻璃塊GL的板狀的熔融玻璃GM,係寬度進一步擴張,該結果,具有所望的寬度的板玻璃GR被第二輥子11至第四輥子13牽引(圖1參照)。 [0042] 第二輥子11至第四輥子13,係熔融玻璃GM被成形為既定寬度的板玻璃GR的情況下,以將該板玻璃GR的寬度方向X的端部GRa、GRb夾持的方式,於寬度方向X(軸方向),以一定的分離距離D2~D4而分離(圖1參照)。此情況下,雖設定為各分離距離D2~D4相等,惟不限定於此,可依板玻璃GR的狀態而設定為不同。 [0043] 第一輥子10,係由第二輥子11至第四輥子13夾持板玻璃GR時,解除板玻璃GR的夾持。亦即,如示於圖9,成對的第一輥子10,係其軸間距離變大,從板玻璃GR分離。據此,第一輥子10不會接觸於板玻璃GR,故板玻璃GR不會被透過第一輥子10而冷卻。之後,可使此第一輥子10朝軸方向外側移動而進一步從板玻璃GR予以分離。此情況下,左右一組的第一輥子10的分離距離D1,係可變比其他輥子11~13的分離距離D2~D4大。 [0044] 依以上所說明的本實施方式相關的板玻璃製造裝置1及板玻璃製造方法時,於板玻璃GR的製造開始時(成形程序的準備作業時),使第一輥子10,於成形體4的下方,配置於該成形體4的靠寬度方向X之中央部4c的位置(板玻璃GR的靠寬度方向之中央部GRc的位置),從而將第一輥子10的分離距離D1設定為比第二輥子11的分離距離D2小。據此,可確實夾持在成形程序的準備階段產生的玻璃塊GL。 [0045] 玻璃塊GL,係被透過第一輥子10夾持而冷卻,其寬度變寬同時變形為板狀。將此變形為板狀的部分透過下方的第二輥子11而夾持,從而進一步使熔融玻璃GM該寬度擴張,使得可將具有期望的寬度的板玻璃GR成形。據此,板玻璃製造裝置1及板玻璃製造方法,係變得可效率佳地進行成形程序的準備作業。 [0046] 此外,將第一輥子10構成為可移動於軸方向,使得可因應於玻璃塊GL的產生位置、大小等,而調整第一輥子10的位置。因此,第一輥子10,係能以適當的位置確實夾持此玻璃塊GL。再者,第一輥子10,係在夾持玻璃塊GL後,以與第二輥子11成為相同位置的方式,朝軸方向外側移動。第一輥子10移動至成形體4的靠寬度方向X的端部4a、4b的位置,使得可將玻璃塊GL導引至第二輥子11側,可早點使第二輥子11夾持此玻璃塊GL。 [0047] 此外,在第二輥子11夾持板玻璃GR的端部GRa、GRb後,第一輥子10分離為不接觸於板玻璃GR,使得可在使第一輥子10的冷卻效果不會涉及板玻璃GR之下,透過第二輥子11至第四輥子13將均勻的厚度的板玻璃GR適當地予以牽引。此外,第一輥子10夾持玻璃塊GL之壓力,係設定為比第二輥子11夾持板玻璃GR的壓力大,故可透過第一輥子10確實夾持厚度比板玻璃GR大的玻璃塊GL。並且,透過第一輥子10,使得能以玻璃塊GL的一部分朝向第二輥子11的方式,使玻璃塊GL的寬度適當地擴張。 [0048] 此外,透過將第一輥子10的軸部10a的長度L1設定為比第二輥子11至第四輥子13的各軸部11a~13a的長度L2~L4長,使得可盡可能增加第一輥子10的軸方向上的移動範圍。此外,透過減短第二輥子11至第四輥子13的軸部11a~13a的長度,使得將第二輥子11至第四輥子13的中心振動最小化,可將板玻璃GR予以適當地牽引。 [0049] 將第一輥子10的寬度W1設定為比其他輥子11~13的寬度W2~W4大,使得可使第一輥子10確實夾持玻璃塊GL,且可使冷卻玻璃塊的能力提升。 [0050] 另外,本發明,係非限定於上述實施方式的構成者,亦非限定於上述的作用效果者。本發明,係在不脫離本發明的要旨的範圍內可進行各種的變更。 [0051] 在上述的實施方式,係雖示出在夾持玻璃塊GL後使第一輥子10朝軸方向外側移動之例,惟不限定於此。第一輥子10,係亦可在夾持玻璃塊GL的狀態下保持停留於該位置。 [0052] 在上述的實施方式,係雖示出使第一輥子10及第二輥子11移動於軸方向而使此等夾持玻璃塊GL之例,惟不限定於此,亦可使第三輥子12及第四輥子13移動於軸方向而使此等夾持玻璃塊GL。[0022] Hereinafter, the mode of implementing the present invention will be described with reference to the drawings. Figures 1 to 9 show one embodiment of a plate glass manufacturing method and a plate glass manufacturing apparatus related to the present invention. [0023] As shown in FIGS. 1 and 2, the plate glass manufacturing apparatus 1 mainly includes a forming
[0053]1‧‧‧板玻璃製造裝置4‧‧‧成形體10‧‧‧第一輥子10a‧‧‧第一輥子的軸部11‧‧‧第二輥子11a‧‧‧第二輥子的軸部GL‧‧‧玻璃塊GM‧‧‧熔融玻璃GR‧‧‧板玻璃L1‧‧‧第一輥子的軸部的長度L2‧‧‧第二輥子的軸部的長度W1‧‧‧第一輥子的寬度W2‧‧‧第二輥子的寬度[0053]1‧‧‧Plate glass manufacturing equipment4‧‧‧
[0021] [圖1] 圖1,係板玻璃製造裝置的正視圖。 [圖2] 圖2,係板玻璃製造裝置之側視圖。 [圖3] 圖3,係輥子及軸部的剖面圖。 [圖4] 圖4,係就板玻璃製造方法的一程序進行繪示的板玻璃製造裝置的正視圖。 [圖5] 圖5,係就板玻璃製造方法的一程序進行繪示的板玻璃製造裝置的正視圖。 [圖6] 圖6,係就板玻璃製造方法的一程序進行繪示的板玻璃製造裝置的側視圖。 [圖7] 圖7,係就板玻璃製造方法的一程序進行繪示的板玻璃製造裝置的正視圖。 [圖8] 圖8,係就板玻璃製造方法的一程序進行繪示的板玻璃製造裝置的正視圖。 [圖9] 圖9,係就板玻璃製造方法的一程序進行繪示的板玻璃製造裝置的側視圖。[0021] [FIG. 1] FIG. 1, a front view of a plate glass manufacturing device. [Figure 2] Figure 2, a side view of the plate glass manufacturing device. [Figure 3] Figure 3 is a cross-sectional view of the roller and shaft. [Fig. 4] Fig. 4 is a front view of a plate glass manufacturing device that illustrates a procedure of a plate glass manufacturing method. [Fig. 5] Fig. 5 is a front view of a plate glass manufacturing apparatus that illustrates a procedure of a plate glass manufacturing method. [Fig. 6] Fig. 6 is a side view of a plate glass manufacturing apparatus that illustrates a procedure of a plate glass manufacturing method. [Fig. 7] Fig. 7 is a front view of a plate glass manufacturing apparatus that illustrates a procedure of a plate glass manufacturing method. [Fig. 8] Fig. 8 is a front view of a plate glass manufacturing apparatus that illustrates a procedure of a plate glass manufacturing method. [Fig. 9] Fig. 9 is a side view of a plate glass manufacturing apparatus that illustrates a procedure of a plate glass manufacturing method.
1‧‧‧板玻璃製造裝置 1‧‧‧Plate glass manufacturing equipment
2‧‧‧成形爐 2‧‧‧Forming furnace
3‧‧‧退火爐 3‧‧‧Annealing furnace
4‧‧‧成形體 4‧‧‧Formed body
4a‧‧‧端部 4a‧‧‧End
4b‧‧‧端部 4b‧‧‧End
4c‧‧‧中央部 4c‧‧‧Central part
5‧‧‧邊緣輥子 5‧‧‧Edge Roller
6‧‧‧溢流溝 6‧‧‧Overflow ditch
7‧‧‧垂直面部 7‧‧‧Vertical face
8‧‧‧傾斜面部 8‧‧‧Slanted face
9‧‧‧下端部 9‧‧‧Lower end
10‧‧‧第一輥子 10‧‧‧The first roller
10a‧‧‧第一輥子的軸部 10a‧‧‧The shaft of the first roller
11‧‧‧第二輥子 11‧‧‧Second Roller
11a‧‧‧第二輥子的軸部 11a‧‧‧The shaft of the second roller
12‧‧‧第三輥子 12‧‧‧The third roller
12a‧‧‧第三輥子軸部 12a‧‧‧The third roller shaft
13‧‧‧第四輥子 13‧‧‧The fourth roller
13a‧‧‧第四輥子的軸部 13a‧‧‧The shaft of the fourth roller
D1‧‧‧分離距離 D1‧‧‧Separation distance
D2‧‧‧分離距離 D2‧‧‧Separation distance
D3‧‧‧分離距離 D3‧‧‧Separation distance
D4‧‧‧分離距離 D4‧‧‧Separation distance
GM‧‧‧熔融玻璃 GM‧‧‧Molten glass
GR‧‧‧板玻璃 GR‧‧‧Plate glass
GRa‧‧‧端部 GRa‧‧‧End
GRb‧‧‧端部 GRb‧‧‧End
GRc‧‧‧中央部 GRc‧‧‧Central Department
L1‧‧‧第一輥子的軸部的長度 L1‧‧‧The length of the shaft of the first roller
L2‧‧‧第二輥子的軸部的長度 L2‧‧‧The length of the shaft of the second roller
L3‧‧‧第三輥子的軸部的長度 L3‧‧‧The length of the shaft of the third roller
L4‧‧‧第四輥子的軸部的長度 L4‧‧‧The length of the shaft of the fourth roller
W1‧‧‧第一輥子的寬度 W1‧‧‧The width of the first roller
W2‧‧‧第二輥子的寬度 W2‧‧‧The width of the second roller
W3‧‧‧第三輥子的寬度 W3‧‧‧The width of the third roller
W4‧‧‧第四輥子的寬度 W4‧‧‧The width of the fourth roller
X‧‧‧寬度方向 X‧‧‧Width direction
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JP2016220610A JP6834379B2 (en) | 2016-11-11 | 2016-11-11 | Flat glass manufacturing method and flat glass manufacturing equipment |
JP2016-220610 | 2016-11-11 |
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US20090314032A1 (en) * | 2006-10-24 | 2009-12-24 | Nippon Electric Glass Co., Ltd | Glass ribbon producing apparatus and process for producing the same |
US8627684B2 (en) * | 2007-10-29 | 2014-01-14 | Corning Incorporated | Pull roll apparatus and method for controlling glass sheet tension |
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US8528364B2 (en) * | 2010-01-08 | 2013-09-10 | Corning Incorporated | Active edge roll control in a glass drawings process |
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