TWI739958B - Method for adjusting surface uniformity of wafer - Google Patents
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- TWI739958B TWI739958B TW106140401A TW106140401A TWI739958B TW I739958 B TWI739958 B TW I739958B TW 106140401 A TW106140401 A TW 106140401A TW 106140401 A TW106140401 A TW 106140401A TW I739958 B TWI739958 B TW I739958B
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本發明是有關於一種半導體製程,且特別是有關於一種調整晶圓表面均勻度的方法。The present invention relates to a semiconductor manufacturing process, and more particularly to a method for adjusting the uniformity of the wafer surface.
在現有的半導體元件製造過程中,晶圓(wafer)難免會受到微影(photolithography)以及蝕刻(etching)等半導體製程的影響而出現表面均勻度(surface uniformity,U%)偏高的不平整表面,其中這裡的表面均勻度越高代表晶圓表面越粗糙。反之,表面均勻度越低代表晶圓表面越平整。當晶圓具有不平整表面時,晶圓的整體表面例如可呈現凸面輪廓(convex profile)或凹面輪廓(concave profile)。然而,不論是凸面輪廓或凹面輪廓,這種不平整表面不利於後續製程,可能會導致良率(yield)降低,甚至出現晶圓報廢的風險。In the current manufacturing process of semiconductor components, wafers will inevitably be affected by semiconductor processes such as photolithography and etching, resulting in uneven surfaces with high surface uniformity (U%). , Where the higher the surface uniformity here, the rougher the wafer surface. Conversely, the lower the surface uniformity, the smoother the wafer surface. When the wafer has an uneven surface, the entire surface of the wafer may exhibit a convex profile or a concave profile, for example. However, whether it is a convex profile or a concave profile, this uneven surface is not conducive to subsequent manufacturing processes, and may result in a decrease in yield and even the risk of wafer scrap.
本發明提供一種調整晶圓表面均勻度的方法,其使用擺臂噴嘴(boom-swing nozzle)來噴灑藥液至晶圓,以幫助晶圓表面趨於平整。The present invention provides a method for adjusting the uniformity of the wafer surface, which uses a boom-swing nozzle to spray chemical liquid onto the wafer to help the wafer surface to become flat.
本發明一實施例所提供的調整晶圓表面均勻度的方法使用擺臂噴嘴來噴灑藥液於晶圓。在此方法中,首先,量測晶圓的表面輪廓,以取得初始均勻度。接著,令擺臂噴嘴依第一擺臂模式來進行第一擺臂噴灑流程(boom-swing spray),以改變表面輪廓,其中第一擺臂模式是根據表面輪廓與初始均勻度而決定。在進行第一擺臂噴灑流程之後,令擺臂噴嘴依一第二擺臂模式來進行一第二擺臂噴灑流程,以改變表面輪廓,其中第二擺臂模式不同於第一擺臂模式。The method for adjusting the uniformity of the wafer surface provided by an embodiment of the present invention uses a swing-arm nozzle to spray chemical liquid on the wafer. In this method, first, the surface profile of the wafer is measured to obtain the initial uniformity. Then, the swing arm nozzle is used to perform the first swing-arm spraying process (boom-swing spray) according to the first swing arm mode to change the surface profile, wherein the first swing arm mode is determined according to the surface profile and the initial uniformity. After performing the first swing arm spraying process, the swing arm nozzle is made to perform a second swing arm spraying process according to a second swing arm mode to change the surface profile, wherein the second swing arm mode is different from the first swing arm mode.
在本發明的一實施例中,在進行第一擺臂噴灑流程與第二擺臂噴灑流程期間,旋轉晶圓。In an embodiment of the present invention, during the first swing arm spraying process and the second swing arm spraying process, the wafer is rotated.
在本發明的一實施例中,第一擺臂模式的擺臂擺幅(amplitude of swing)不同於第二擺臂模式的擺臂擺幅。In an embodiment of the present invention, the amplitude of swing of the first swing arm mode is different from the amplitude of swing of the second swing arm mode.
在本發明的一實施例中,第一擺臂模式的一第一擺臂速率變化(variation of speed)不同於第二擺臂模式的一第二擺臂速率變化。In an embodiment of the present invention, a first swing arm speed change (variation of speed) of the first swing arm mode is different from a second swing arm speed change of the second swing arm mode.
在本發明的一實施例中,當量測到的晶圓的表面輪廓為一凸面輪廓時,進行第一擺臂噴灑流程與第二擺臂噴灑流程。在進行第一擺臂噴灑流程之後以及在進行第二擺臂噴灑流程之前,還包括停止擺臂噴嘴擺動,以進行靜態噴灑流程。In an embodiment of the present invention, when the measured surface profile of the wafer is a convex profile, the first swing arm spraying process and the second swing arm spraying process are performed. After performing the first swing arm spraying process and before performing the second swing arm spraying process, it also includes stopping the swinging of the swing arm nozzle to perform a static spraying process.
在本發明的一實施例中,在進行第一擺臂噴灑流程的期間,擺臂噴嘴作等速率擺動。In an embodiment of the present invention, during the first swing arm spraying process, the swing arm nozzle swings at a constant rate.
在本發明的一實施例中,在進行第二擺臂噴灑流程的期間,擺臂噴嘴通過晶圓的中心,並在晶圓的相對兩邊緣之間擺動,其中擺臂噴嘴在晶圓的中心與晶圓的其中一邊緣之間作非等速率擺動。In an embodiment of the present invention, during the second swing arm spraying process, the swing arm nozzle passes through the center of the wafer and swings between two opposite edges of the wafer, wherein the swing arm nozzle is in the center of the wafer It swings non-equally with one edge of the wafer.
在本發明的一實施例中,調整晶圓表面均勻度的方法更包括在進行第二擺臂噴灑流程之後,令擺臂噴嘴依第三擺臂模式來進行第三擺臂噴灑流程,以改變表面輪廓,其中第三擺臂模式既不同於第一擺臂模式,也不同於第二擺臂模式。In an embodiment of the present invention, the method for adjusting the uniformity of the wafer surface further includes after performing the second swing arm spraying process, making the swing arm nozzle perform the third swing arm spraying process according to the third swing arm mode to change Surface profile, where the third swing arm mode is different from the first swing arm mode and the second swing arm mode.
在本發明的一實施例中,當量測到的晶圓的表面輪廓為凹面輪廓時,進行第一擺臂噴灑流程、第二擺臂噴灑流程與第三擺臂噴灑流程,而在進行第三擺臂噴灑流程的期間,擺臂噴嘴在晶圓的中心的速率小於擺臂噴嘴在該晶圓的中心的鄰近兩側的速率。In an embodiment of the present invention, when the measured surface profile of the wafer is a concave profile, the first swing arm spraying process, the second swing arm spraying process, and the third swing arm spraying process are performed, and the second swing arm spraying process is performed. During the three-swing-arm spraying process, the velocity of the swing-arm nozzle in the center of the wafer is less than the velocity of the swing-arm nozzle on both sides adjacent to the center of the wafer.
本發明另一實施例所提供的調整晶圓表面均勻度的方法使用擺臂噴嘴來噴灑藥液於晶圓。在此方法中,首先,進行量測晶圓的表面輪廓,以取得初始均勻度。接著,令擺臂噴嘴依擺臂模式來進行擺臂噴灑流程,以改變表面輪廓,其中擺臂噴灑流程中的擺臂模式是根據表面輪廓與初始均勻度而決定。在進行第一擺臂噴灑流程之後,停止擺臂噴嘴擺動,以進行靜態噴灑流程。The method for adjusting the uniformity of the wafer surface provided by another embodiment of the present invention uses a swing-arm nozzle to spray chemical liquid on the wafer. In this method, first, the surface profile of the wafer is measured to obtain the initial uniformity. Then, the swing arm nozzle is made to perform the swing arm spraying process according to the swing arm mode to change the surface profile. The swing arm mode in the swing arm spraying process is determined according to the surface profile and the initial uniformity. After the first swing arm spraying process, stop swinging of the swing arm nozzle to perform a static spraying process.
以上本發明實施例因利用擺臂噴嘴進行至少一次擺臂噴灑流程,以改變藥液在晶圓上的多個區域(如中央區域與周邊區域)內的分布密度,從而改變在這些區域內的蝕刻速率。如此,可以降低晶圓的表面均勻度,促使晶圓表面趨於平整。In the above embodiment of the present invention, the swing arm nozzle is used to perform at least one swing arm spraying process to change the distribution density of the chemical liquid in multiple areas on the wafer (such as the central area and the peripheral area), thereby changing the distribution density in these areas. Etching rate. In this way, the surface uniformity of the wafer can be reduced, and the surface of the wafer can be flattened.
為讓上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。In order to make the above-mentioned features and advantages more obvious and understandable, the following specific examples are given in conjunction with the accompanying drawings, and detailed descriptions are made as follows.
圖1A與圖1B是可採用本發明一實施例的調整晶圓表面均勻度的方法來處理的晶圓的剖面示意圖。請參閱圖1A與圖1B,晶圓100a與100b可以皆為已經過至少一道半導體製程的晶圓。例如,晶圓100a與100b可皆為已經過沉積(deposition)、微影及蝕刻其中至少一道製程的晶圓。所以,晶圓100a與100b表面可以形成有多個半導體元件雛型,其中此半導體元件例如是電晶體(transistor)。晶圓100a與100b具有不平整表面。例如,圖1A所示的晶圓100a具有凸面101a,而圖1B所示的晶圓100b具有凹面101b。1A and 1B are schematic cross-sectional views of wafers that can be processed by the method for adjusting the uniformity of the wafer surface according to an embodiment of the present invention. Please refer to FIG. 1A and FIG. 1B. Both wafers 100a and 100b may be wafers that have undergone at least one semiconductor process. For example, the
晶圓100a與100b都是尚未完成的半成品。也就是說,晶圓100a與100b在被切割(dicd)及封裝(packaged)以前,須進行後續流程,例如烘烤(baking)、微影、蝕刻、清潔(clean)等。然而,由於晶圓100a與100b具有不平整表面(凸面101a與凹面101b),因此在進行後續半導體製程中,此不平整表面可能會導致良率下降。當凸面101a與凹面101b兩者的表面均勻度大於5%時,晶圓100a或100b有可能要進行重工(rework)。舉例而言,在現今有些半導體製程中,當凸面101a與凹面101b兩者的表面均勻度大於5%、10%或15%時,晶圓100a或100b會須要進行重工。當凸面101a與凹面101b兩者的表面均勻度遠大於15%時,晶圓100a或100b可能會被迫報廢。對此,本發明一實施例的調整晶圓表面均勻度的方法可以改變晶圓100a與100b兩者的表面輪廓,促使晶圓100a與100b兩者的表面趨於平整,進而有助於提升良率。Wafers 100a and 100b are semi-finished products that have not yet been completed. In other words, the
圖2A是本發明一實施例的調整晶圓表面均勻度的方法所使用的擺臂噴灑設備的俯視示意圖,而圖2B是圖2A中的擺臂噴灑設備的側視示意圖。請參閱圖2A與圖2B,本實施例的調整晶圓表面均勻度的方法是採用擺臂噴灑設備200來執行。詳細而言,擺臂噴灑設備200包括擺臂噴嘴210,而本實施例的調整晶圓表面均勻度的方法是使用擺臂噴嘴210來噴灑藥液21於晶圓201,其中藥液21可移除附著於晶圓201上的膜層(film)、微粒(partical)或是從晶圓201表面移除部分晶圓201,因此藥液21能改變晶圓201的表面輪廓。2A is a schematic top view of a swing arm spraying device used in a method for adjusting wafer surface uniformity according to an embodiment of the present invention, and FIG. 2B is a schematic side view of the swing arm spraying device in FIG. 2A. Please refer to FIG. 2A and FIG. 2B. The method of adjusting the uniformity of the wafer surface in this embodiment is performed by using a swing
藥液21可以是清潔液、蝕刻液或去光阻液,所以本實施例的調整晶圓表面均勻度的方法可以在清潔、蝕刻以及去光阻這三種製程至少一者中進行,其中清潔製程可以是蝕刻後或是去光阻後的清潔製程,其中前述所提的蝕刻可以是乾蝕刻(dry etching)或溼蝕刻(wet etching)。此外,圖2A與圖2B所示的晶圓201可以是圖1A所示的晶圓100a或圖1B所示的晶圓100b,即晶圓201可以具有如圖1A所示的凸面101a或圖1B所示的凹面101b。The
擺臂噴灑設備200還包括轉軸(shaft)220,而擺臂噴嘴210包括擺臂211與噴嘴頭212。擺臂211連接噴嘴頭212,而轉軸220樞接擺臂211,以使擺臂211能沿著轉軸220而相對於晶圓201擺動。以圖2A為例,擺臂211能在晶圓201的相對兩邊緣E1(右側邊緣)與邊緣E2(左側邊緣)之間來回擺動,其中擺臂211可通過晶圓201的中心C2。如此,擺臂噴嘴210能邊擺動,邊噴灑藥液21至晶圓201表面上,以進行擺臂噴灑流程。擺臂噴灑設備200還包括承載晶圓201的載台(未繪示),其能自轉(spining ),以帶動晶圓201旋轉,讓藥液21能受到離心力的驅使而向外延伸,其中晶圓201旋轉的轉速可約為1000 rpm。The swing
圖3是本發明一實施例的調整晶圓表面均勻度的方法的流程示意圖。請參閱圖2A與圖3,在本實施例的調整晶圓表面均勻度的方法中,首先,執行步驟S301,量測晶圓201的表面輪廓,以取得初始均勻度,其中晶圓201的表面輪廓與初始均勻度可用光學輪廓儀(optical profilometer )來測得。在量測晶圓201的表面輪廓之後,可以得知晶圓201的整體表面,例如得知晶圓201的整體表面是呈現凸面輪廓(如圖1A所示)或凹面輪廓(如圖1B所示)。3 is a schematic flowchart of a method for adjusting the uniformity of a wafer surface according to an embodiment of the present invention. 2A and 3, in the method for adjusting the uniformity of the wafer surface of this embodiment, first, step S301 is performed to measure the surface profile of the
當量測到的初始均勻度大於5%,例如大於10%或15%時,執行步驟S302,進行第一擺臂噴灑流程,即令擺臂噴嘴210依第一擺臂模式來進行第一擺臂噴灑流程,以改變晶圓201的表面輪廓,其中第一擺臂模式是根據步驟S301所量測得到的表面輪廓與初始均勻度來決定。當量測到的初始均勻度小於5%時,可以不用執行步驟S302,而且可以改執行一般正規流程(regular process),例如具正常均勻度的晶圓所進行的一般清潔、蝕刻以及去光阻等製程。When the measured initial uniformity is greater than 5%, for example, greater than 10% or 15%, step S302 is performed to perform the first swing arm spraying process, that is, the
請參閱圖2A、圖3以及圖4A。圖4A繪示出在第一擺臂噴灑流程中,擺臂噴嘴210速率與晶圓201位置的關係示意圖。也就是說,圖4A也繪示出第一擺臂噴灑流程的第一擺臂模式及其第一擺臂速率變化。在圖4A中,橫軸代表晶圓201的位置,而縱軸代表噴嘴頭212在晶圓201上的不同位置的速率。詳細而言,圖4A的橫軸數值為零代表位置處於晶圓201的中心C2,而圖4A橫軸數值的正負分別代表晶圓201中心C2兩側的半邊部分。Please refer to Figure 2A, Figure 3 and Figure 4A. 4A is a schematic diagram showing the relationship between the velocity of the
以圖2A所示的晶圓201為例,圖4A中橫軸數值60公厘代表在晶圓201從中心C2往邊緣E1方向60公厘的位置,而圖4A中橫軸數值-20公厘代表在晶圓201從中心C2往邊緣E2方向20公厘的位置。所以,圖4A中的橫軸數值的絕對值(absolute value)越大,代表位置越接近晶圓201的邊緣E1或E2。反之,圖4A中的橫軸數值的絕對值越小,代表位置越接近晶圓201的中心C2。Take the
圖4A縱軸所示的速率為相對速率,其為噴嘴頭212最大速率的百分比。詳細而言,當擺臂噴灑設備200啟動擺臂噴嘴210擺動時,噴嘴頭212會存在最大速率的限制,而圖4A縱軸所示的相對速率為此最大速率的比例(ratio)。所以,圖4A的縱軸數值最大值為100%。此外,在本實施例中,噴嘴頭212的最大速率可以是250公厘/秒。The velocity shown on the vertical axis of FIG. 4A is a relative velocity, which is a percentage of the maximum velocity of the
在圖4A所示的第一擺臂模式中,處於位置大於60公厘以及小於-60公厘的噴嘴頭212的速率皆為零。這表示擺臂噴嘴210的擺動範圍約在晶圓201中心C2向左及向右各60公厘處,所以擺臂噴嘴210的擺臂擺幅(amplitude of swing)是60公厘,即噴嘴頭212在晶圓201上的位移距離是120公厘。此外,在本實施例中,晶圓201的半徑可為150公厘。所以,當噴嘴頭212處於位置大於60公厘或小於-60公厘時,噴嘴頭212仍距離晶圓201邊緣(例如邊緣E1或E2)約有90公厘。In the first swing arm mode shown in FIG. 4A, the velocity of the
從圖4A可以看出,在執行步驟S302的過程中,當噴嘴頭212約在-60公厘至-20公厘之間的位置以及約在60公厘至20公厘之間的位置時,噴嘴頭212的速率基本上是定值,且為最大速率(例如250公厘/秒)的30%,其例如是75公厘/秒。當噴嘴頭212約在-20公厘至20公厘之間的位置時,噴嘴頭212的速率基本上也是定值,且為最大速率的50%,其例如是125公厘/秒。在執行步驟S302之後,接著,執行步驟S303,令擺臂噴嘴210依第二擺臂模式來進行第二擺臂噴灑流程,以改變晶圓201的表面輪廓,其中第二擺臂模式不同於第一擺臂模式,而第二擺臂模式如圖4B所示。It can be seen from FIG. 4A that in the process of performing step S302, when the
請參閱圖2A、圖3與圖4B。圖4B是圖3中的第二擺臂噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖,其中圖4B的橫軸相同於圖4A的橫軸,而圖4B的縱軸也相同於圖4A的縱軸,即圖4B的橫軸與縱軸兩者定義皆分別相同於圖4A的橫軸與縱軸,這裡就不再重複敘述。此外,在圖4B所示的第二擺臂模式中,與第一擺臂模式相同的是,擺臂噴嘴210的擺動範圍也是在晶圓201中心C2向左及向右各60公厘處,即第一擺臂模式的擺臂擺幅相同於第二擺臂模式的擺臂擺幅。不過,在其他實施例的第二擺臂模式中,第二擺臂模式的擺臂擺幅也可以不同於圖4A所示的第一擺臂模式的擺臂擺幅。Please refer to Figure 2A, Figure 3 and Figure 4B. 4B is a diagram of the relationship between the swing arm nozzle velocity and the wafer position in the second swing arm spraying process in FIG. 3, wherein the horizontal axis of FIG. 4B is the same as the horizontal axis of FIG. 4A, and the vertical axis of FIG. 4B is also the same as that of FIG. The vertical axis of 4A, that is, the definitions of both the horizontal axis and the vertical axis of FIG. 4B are the same as the horizontal axis and the vertical axis of FIG. 4A, and the description will not be repeated here. In addition, in the second swing arm mode shown in FIG. 4B, the same as the first swing arm mode, the swing range of the
比較圖4A與圖4B可看出,第一擺臂模式的第一擺臂速率變化不同於第二擺臂模式的第二擺臂速率變化。如圖4B所示,在執行步驟S303的過程中,當噴嘴頭212約在-60公厘至-20公厘之間的位置以及約在60公厘至20公厘之間的位置時,噴嘴頭212的速率基本上是定值,且為最大速率(例如250公厘/秒)的20%,其例如是50公厘/秒。當噴嘴頭212約在-20公厘至20公厘之間的位置時,噴嘴頭212的速率基本上是定值,且為最大速率的60%,其例如是150公厘/秒。可見,圖4A的第一擺臂速率變化不同於圖4B的第二擺臂速率變化。Comparing FIGS. 4A and 4B, it can be seen that the first swing arm speed change of the first swing arm mode is different from the second swing arm speed change of the second swing arm mode. As shown in FIG. 4B, in the process of performing step S303, when the
當從第一擺臂噴灑流程(步驟S302)進入到第二擺臂噴灑流程(步驟S301)時,噴嘴頭212在晶圓201中心C2及其附近區域(以中心C2為圓心,半徑20公厘內的圓形區域)的速率會從最大速率的50%增加至最大速率的60%,但是在遠離中心C2的周邊區域(以中心C2為圓心,半徑介於20公厘至60公厘之間的環形區域),噴嘴頭212的速率會從最大速率的30%降低至最大速率的20%。由此可知,噴嘴頭212在晶圓201中央區域處的速率增加,但是在此中央區域以外的周邊區域的速率卻是降低。When entering from the first swing arm spraying process (step S302) to the second swing arm spraying process (step S301), the
請參閱圖2A、圖3與圖4C,在進行第二擺臂噴灑流程之後,接著,執行步驟S304,令擺臂噴嘴210依第三擺臂模式來進行第三擺臂噴灑流程,以改變晶圓201的表面輪廓,其中第三擺臂模式如圖4C所示。圖4C的橫軸與縱軸兩者定義皆分別相同於圖4A的橫軸與縱軸,故不再重複敘述。比較圖4A至圖4C,可以看出圖4C的第三擺臂模式,既不同於圖4A的第一擺臂模式,也不同於圖4B的第二擺臂模式。特別是第三擺臂模式的第三擺臂速率變化,其顯然不同於第一擺臂速率變化與第二擺臂速率變化。2A, 3, and 4C, after the second swing arm spraying process is performed, then step S304 is executed to make the
從圖4C可以看出,在執行步驟S304的過程中,當噴嘴頭212約在-60公厘至-20公厘之間的位置以及約在60公厘至20公厘之間的位置時,噴嘴頭212的速率並非定值,且為20%至25%的最大速率,例如介於50公厘/秒至62.5公厘/秒之間,其中噴嘴頭212越接近晶圓201中心C2,噴嘴頭212的速率越快。當噴嘴頭212約在-20公厘至20公厘之間的位置時,噴嘴頭212的速率也非定值,且為40%至50%的最大速率,例如介於100公厘/秒至125公厘/秒之間,其中噴嘴頭212越接近晶圓201中心C2,噴嘴頭212的速率越慢。換句話說,擺臂噴嘴210在晶圓201中心C2的速率小於擺臂噴嘴210在晶圓201中心C2的鄰近兩側的速率。不過,在中央區域內的噴嘴頭212的速率仍比在遠離中心C2的周邊區域(以中心C2為圓心,半徑介於20公厘至60公厘之間的環形區域)的速率快。It can be seen from FIG. 4C that in the process of performing step S304, when the
特別一提的是,在進行第一擺臂噴灑流程(步驟S302)、第二擺臂噴灑流程(步驟S303)以及第三擺臂噴灑流程(步驟S304)的期間,擺臂噴灑設備200會旋轉晶圓201,以使在晶圓201上的藥液21(請參閱圖2B)能向外延伸。此外,在本實施例中,在忽略擺臂噴嘴210擺動的影響下,不論是進行第一、第二或第三擺臂噴灑流程,噴嘴頭212輸出藥液21的流速都是固定不變。不過,在其他實施例中,噴嘴頭212可以依不同的擺臂噴灑流程(例如第一至第三擺臂噴灑流程)而設定成以不同流速來輸出藥液21。所以,噴嘴頭212不限定只用固定流速來輸出藥液21。In particular, during the first swing arm spraying process (step S302), the second swing arm spraying process (step S303), and the third swing arm spraying process (step S304), the swing
基於上述,本實施例的調整晶圓表面均勻度的方法是利用擺臂噴嘴210,以進行多道擺臂噴灑流程(例如第一至第三擺臂噴灑流程)來噴灑藥液21於晶圓201(請參閱圖2B),從而改變晶圓201的初始均勻度,以使晶圓201的表面均勻度降低,促使晶圓201表面趨於平整。如此,有助於維持或提升良率,減少晶圓報廢的風險。Based on the above, the method for adjusting the uniformity of the wafer surface in this embodiment is to use the
此外,在圖4A至圖4C所示的第一至第三擺臂模式中,噴嘴頭212在晶圓201中心C2及其附近區域(以中心C2為圓心,半徑20公厘內的圓形區域)的速率皆大於在遠離中心C2的周邊區域(以中心C2為圓心,半徑介於20公厘至60公厘之間的環形區域)的速率。這樣可促使藥液21在晶圓201中央區域的分布密度小於在晶圓201周邊區域的分布密度,讓藥液21對晶圓201周邊區域的蝕刻速率大於對晶圓201中央區域的蝕刻速率。如此,圖4A至圖4C所揭露的第一至第三擺臂噴灑流程適用於凹面輪廓的晶圓,例如圖1B所示的晶圓100b。換句話說,當量測到的晶圓201的表面輪廓為凹面輪廓(如圖1B的晶圓100b)時,可以進行第一擺臂噴灑流程(步驟S302)、第二擺臂噴灑流程(步驟S303)與第三擺臂噴灑流程(步驟S304),以幫助凹面輪廓的晶圓201表面趨於平整。In addition, in the first to third swing arm modes shown in FIGS. 4A to 4C, the
值得一提的是,在圖3所示的實施例中,調整晶圓表面均勻度的方法可以包括進行第三擺臂噴灑流程,但在其他實施例中,調整晶圓表面均勻度的方法也可以不用進行第三擺臂噴灑流程,例如以下圖5及圖6A至圖6C所揭露的方法。所以,調整晶圓表面均勻度的方法不限定一定要進行第三擺臂噴灑流程。也就是說,圖3所示的步驟S304可以省略。It is worth mentioning that in the embodiment shown in FIG. 3, the method for adjusting the uniformity of the wafer surface may include performing a third swing arm spraying process, but in other embodiments, the method for adjusting the uniformity of the wafer surface is also It is not necessary to perform the third swing arm spraying process, such as the method disclosed in the following FIGS. 5 and 6A to 6C. Therefore, the method of adjusting the uniformity of the wafer surface is not limited to the third swing arm spraying process. In other words, step S304 shown in FIG. 3 can be omitted.
圖5是本發明另一實施例的調整晶圓表面均勻度的方法的流程示意圖,而圖6A至圖6C依序揭露圖5中的第一擺臂噴灑流程、靜態噴灑流程與第二擺臂噴灑流程,其中圖6A至圖6C中的橫軸與縱軸兩者定義皆分別相同於圖4A中的橫軸與縱軸,故不再重複敘述。請參閱圖2A與圖5,本實施例的調整晶圓表面均勻度的方法相似於前述實施例。例如,本實施例也採用圖2A與圖2B所示的擺臂噴灑設備200,且也適用於晶圓201,其中晶圓201的半徑也可為150公厘。不過,本實施例仍不同於前述實施例,以下主要介紹兩者之間的差異。5 is a schematic flowchart of a method for adjusting the uniformity of a wafer surface according to another embodiment of the present invention, and FIGS. 6A to 6C sequentially disclose the first swing arm spraying process, the static spraying process, and the second swinging arm in FIG. 5 In the spraying process, the definitions of the horizontal axis and the vertical axis in FIGS. 6A to 6C are the same as the horizontal axis and the vertical axis in FIG. 4A, so the description will not be repeated. 2A and FIG. 5, the method of adjusting the uniformity of the wafer surface in this embodiment is similar to the foregoing embodiment. For example, this embodiment also uses the swing
具體而言,在本實施例的調整晶圓表面均勻度的方法中,首先,執行步驟S501,量測晶圓201的表面輪廓,以取得初始均勻度,其中量測方式可相同於前述實施例中的步驟S301(請參閱圖3)。當量測到的初始均勻度大於5%,例如大於10%或15%時,執行步驟S502,進行第一擺臂噴灑流程,即令擺臂噴嘴210依圖6A的第一擺臂模式來進行第一擺臂噴灑流程,改變晶圓201的表面輪廓。第一擺臂噴灑流程中的第一擺臂模式是根據表面輪廓與初始均勻度而決定。當量測到的初始均勻度小於5%時,可以不用執行步驟S502,或者可以改執行一般正規流程,例如,例如具正常均勻度的晶圓所進行的一般清潔、蝕刻以及去光阻等製程。Specifically, in the method for adjusting the uniformity of the wafer surface in this embodiment, first, step S501 is performed to measure the surface profile of the
請參閱圖2A、圖5以及圖6A。圖6A繪示出步驟S502的第一擺臂噴灑流程。不同於圖4A所示的第一擺臂噴灑流程,在進行圖6A所示的第一擺臂噴灑流程的期間,擺臂噴嘴210會在-60公厘至60公厘之間的位置作等速率擺動,其中擺臂噴嘴210的速率為最大速率的40%。在進行第一擺臂噴灑流程之後,接著,執行步驟S503,停止擺臂噴嘴210擺動,以進行靜態噴灑流程。Please refer to Figure 2A, Figure 5 and Figure 6A. FIG. 6A illustrates the first swing arm spraying process in step S502. Different from the first swing arm spraying process shown in FIG. 4A, during the first swing arm spraying process shown in FIG. 6A, the
請參閱圖2A、圖5以及圖6B,其中圖6B繪示出步驟S503的靜態噴灑流程。從圖6B可以得知,在進行圖6B所示的靜態噴灑流程的期間,擺臂噴嘴210並未擺動,而噴嘴頭212則位於晶圓201中心C2。如此,未擺動的噴嘴頭212能增加藥液21(請參閱圖2B)在晶圓201中央區域的分布密度,以使藥液21對晶圓201中央區域的蝕刻速率能大於對晶圓201周邊區域的蝕刻速率。在進行靜態噴灑流程之後,執行步驟S504,進行第二擺臂噴灑流程。Please refer to FIG. 2A, FIG. 5 and FIG. 6B, where FIG. 6B illustrates the static spraying process of step S503. It can be seen from FIG. 6B that during the static spraying process shown in FIG. 6B, the
請參閱圖2A、圖5以及圖6C,其中圖6C繪示出步驟S504的第二擺臂噴灑流程。從圖6C可以得知,在進行圖6C所示的第二擺臂噴灑流程的期間,擺臂噴嘴210是在晶圓201的相對兩邊緣E1與E2之間擺動,並在-60公厘至60公厘之間的位置作非等速率的擺動。此時,擺臂噴嘴210會通過晶圓201的中心C2,並且在晶圓201的中心C2與晶圓201的其中一邊緣(例如邊緣E1或E2)之間作非等速率擺動。此外,噴嘴頭212越接近中心C2,噴嘴頭212的速率越快。反之,噴嘴頭212越遠離中心C2,噴嘴頭212的速率越慢。當噴嘴頭212移動到中心C2時,噴嘴頭212的速率能達到第二擺臂模式中的速率最大值,其可以是最大速率(例如250公厘/秒)的40%,例如100公厘/秒。Please refer to FIG. 2A, FIG. 5 and FIG. 6C. FIG. 6C illustrates the second swing arm spraying process in step S504. It can be seen from FIG. 6C that during the second swing arm spraying process shown in FIG. 6C, the
必須說明的是,在進行第一擺臂噴灑流程(步驟S502)、靜態噴灑流程(步驟S503)以及第二擺臂噴灑流程(步驟S504)期間,擺臂噴灑設備200會旋轉晶圓201,以使在晶圓201上的藥液21(請參閱圖2B)能向外延伸。此外,在忽略擺臂噴嘴210擺動的影響下,不論是進行第一、第二或靜態噴灑流程,噴嘴頭212輸出藥液21的流速都是固定不變。不過,在其他實施例中,噴嘴頭212可以依不同的擺臂噴灑流程而設定成以不同流速來輸出藥液21。所以,噴嘴頭212不限定只用固定流速來輸出藥液21。It must be noted that during the first swing arm spraying process (step S502), the static spraying process (step S503), and the second swing arm spraying process (step S504), the swing
基於上述,本實施例所進行的靜態噴灑流程(如圖6B所示)可增加藥液21在晶圓201中央區域的分布密度,促使藥液21對晶圓201中央區域的蝕刻速率能大於對晶圓201周邊區域的蝕刻速率。因此,圖6A至圖6C所揭露的第一擺臂噴灑流程、靜態噴灑流程與第二擺臂噴灑流程適用於凸面輪廓的晶圓,例如圖1A所示的晶圓100a。換句話說,當量測到的晶圓201的表面輪廓為凸面輪廓(如圖1A的晶圓100a)時,可以依序進行第一擺臂噴灑流程(步驟S502)、靜態噴灑流程(步驟S503)以及第二擺臂噴灑流程(步驟S504),以幫助凸面輪廓的晶圓201表面趨於平整。Based on the above, the static spraying process performed in this embodiment (as shown in FIG. 6B) can increase the distribution density of the
值得一提的是,在圖5所示的實施例中,調整晶圓表面均勻度的方法也可以增加第三擺臂噴灑流程。所以,調整晶圓表面均勻度的方法也可以包括三道擺臂噴灑流程,不限定只能包括二道擺臂噴灑流程:第一及第二擺臂噴灑流程。此外,在其他實施例中,圖5中的調整晶圓表面均勻度的方法也可以省略步驟S504,也就是省略進行第二擺臂噴灑流程。所以,在執行過步驟S501之後,可以令擺臂噴嘴210依擺臂模式來進行唯一一次的擺臂噴灑流程(例如步驟S502),以改變晶圓201的表面輪廓,其中擺臂模式是根據此表面輪廓與初始均勻度而決定。在進行擺臂噴灑流程之後,停止擺臂噴嘴210擺動,進行靜態噴灑流程(如步驟S503)。之後,不再進行其他的擺臂噴灑流程(例如步驟S504)。It is worth mentioning that, in the embodiment shown in FIG. 5, the method of adjusting the uniformity of the wafer surface can also increase the third swing arm spraying process. Therefore, the method for adjusting the uniformity of the wafer surface can also include three swing arm spraying processes, and it is not limited to only two swing arm spraying processes: the first and second swing arm spraying processes. In addition, in other embodiments, the method for adjusting the uniformity of the wafer surface in FIG. 5 may also omit step S504, that is, omit the second swing arm spraying process. Therefore, after performing step S501, the
綜上所述,以上本發明實施例的調整晶圓表面均勻度的方法是利用擺臂噴嘴進行至少一次擺臂噴灑流程,以改變藥液在晶圓上的多個區域(如中央區域與周邊區域)內的分布密度,從而改變在這些區域內的蝕刻速率。如此,可降低晶圓的表面均勻度,促使晶圓表面趨於平整,進而有助於維持或提升良率,減少晶圓報廢的風險。In summary, the method for adjusting the uniformity of the wafer surface in the above embodiments of the present invention is to use the swing arm nozzle to perform at least one swing arm spraying process to change the chemical liquid on the wafer in multiple areas (such as the central area and the peripheral area). The distribution density within the region), thereby changing the etching rate in these regions. In this way, the surface uniformity of the wafer can be reduced, and the surface of the wafer can be promoted to be flat, thereby helping to maintain or improve the yield rate and reduce the risk of wafer scrap.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.
21‧‧‧藥液100a、100b、201‧‧‧晶圓101a‧‧‧凸面101b‧‧‧凹面200‧‧‧擺臂噴灑設備210‧‧‧擺臂噴嘴211‧‧‧擺臂212‧‧‧噴嘴頭220‧‧‧轉軸C2‧‧‧中心E1、E2‧‧‧邊緣S301~S304、S501~S504‧‧‧步驟21. ‧
圖1A與圖1B是可採用本發明一實施例的調整晶圓表面均勻度的方法來處理的晶圓的剖面示意圖。 圖2A是本發明一實施例的調整晶圓表面均勻度的方法所使用的擺臂噴灑設備(boom-swing spraying apparatus)的俯視示意圖。 圖2B是圖2A中的擺臂噴灑設備的側視示意圖。 圖3是本發明一實施例的調整晶圓表面均勻度的方法的流程示意圖。 圖4A是圖3中的第一擺臂噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖。 圖4B是圖3中的第二擺臂噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖。 圖4C是圖3中的第三擺臂噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖。 圖5是本發明另一實施例的調整晶圓表面均勻度的方法的流程示意圖。 圖6A是圖5中的第一擺臂噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖。 圖6B是圖5中的靜態噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖。 圖6C是圖5中的第二擺臂噴灑流程的擺臂噴嘴速率與晶圓位置的關係圖。1A and 1B are schematic cross-sectional views of wafers that can be processed by the method for adjusting the uniformity of the wafer surface according to an embodiment of the present invention. 2A is a schematic top view of a boom-swing spraying apparatus used in a method for adjusting the uniformity of a wafer surface according to an embodiment of the present invention. Fig. 2B is a schematic side view of the swing arm spraying device in Fig. 2A. 3 is a schematic flowchart of a method for adjusting the uniformity of a wafer surface according to an embodiment of the present invention. FIG. 4A is a diagram of the relationship between the swing arm nozzle velocity and the wafer position in the first swing arm spraying process in FIG. 3. FIG. 4B is a diagram of the relationship between the swing arm nozzle velocity and the wafer position in the second swing arm spraying process in FIG. 3. 4C is a diagram of the relationship between the swing arm nozzle velocity and the wafer position in the third swing arm spraying process in FIG. 3. FIG. 5 is a schematic flowchart of a method for adjusting the uniformity of a wafer surface according to another embodiment of the present invention. FIG. 6A is a diagram of the relationship between the swing arm nozzle velocity and the wafer position in the first swing arm spraying process in FIG. 5. FIG. 6B is a graph of the relationship between the swing arm nozzle velocity and the wafer position in the static spraying process in FIG. 5. FIG. 6C is a diagram of the relationship between the swing arm nozzle velocity and the wafer position in the second swing arm spraying process in FIG. 5.
S301、S302、S303、S304‧‧‧步驟 Steps S301, S302, S303, S304‧‧‧
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TW559940B (en) * | 2001-08-06 | 2003-11-01 | Semitool Inc | Process and apparatus for treating a workpiece such as a semiconductor wafer |
TW201546321A (en) * | 2014-02-27 | 2015-12-16 | Lam Res Corp | Apparatus and method for improving wafer uniformity |
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TW201546321A (en) * | 2014-02-27 | 2015-12-16 | Lam Res Corp | Apparatus and method for improving wafer uniformity |
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