TWI737442B - Thermal transfer film device - Google Patents
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- TWI737442B TWI737442B TW109127241A TW109127241A TWI737442B TW I737442 B TWI737442 B TW I737442B TW 109127241 A TW109127241 A TW 109127241A TW 109127241 A TW109127241 A TW 109127241A TW I737442 B TWI737442 B TW I737442B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C09D127/16—Homopolymers or copolymers of vinylidene fluoride
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/002—Priming paints
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Decoration By Transfer Pictures (AREA)
Abstract
Description
本發明關於一種熱轉印膜元件,並且特別是關於一種貼附於工件上且經固化後其耐候圖形層具有極佳的耐磨耗性質與耐候性質的熱轉印膜元件。The present invention relates to a thermal transfer film element, and more particularly to a thermal transfer film element attached to a workpiece and having a weather-resistant graphic layer having excellent wear resistance and weather resistance after curing.
建材等工件一般會藉由塗裝製程來裝飾其外表面,以建築外牆用的鋁板為例,依序會先執行清洗鋁板的外表面及將鋁板浸入鉻酸溶液中以在鋁板的外表面形成鉻酸鹽皮膜等前處理製程。一些表面須改質的建材等工件,例如,矽酸鈣板、電木板等,依序會先執行清洗這些建材等工件的外表面,塗佈接著層於這些建材等工件的外表面上,以及將接著層烘乾等前處理程序。所有建材等工件接著塗佈底漆塗層,接著執行烘乾程序,接著塗佈圖形層(例如,仿石紋的層)於底漆塗層上,接著執行烘乾程序,接著塗佈透明保護層於圖形層上,最後執行烘乾程序。顯見地,裝飾建材等工件塗裝製程之先前技術其工序相當繁複,相當耗費人力。Building materials and other workpieces are generally decorated with a coating process. Take the aluminum plate used for building exterior walls as an example. The outer surface of the aluminum plate is cleaned and the aluminum plate is immersed in a chromic acid solution to cover the outer surface of the aluminum plate in sequence. Formation of chromate film and other pre-treatment processes. Some building materials that need to be modified on the surface, such as calcium silicate boards, bakelite boards, etc., will first clean the outer surfaces of these building materials and other workpieces in order, and then coat the outer surfaces of these building materials and other workpieces, and Pre-treatment procedures such as drying the next layer. All building materials and other workpieces are then coated with a primer coating, followed by a drying process, and then a graphic layer (for example, a stone-like layer) is coated on the primer coating, then a drying process is performed, and then a transparent protection is applied Layer on the graphics layer, and finally perform the drying process. Obviously, the prior art of the coating process for decorative building materials and other workpieces is quite complicated and labor intensive.
熱轉印膜已是成熟的技術。已有先前技術揭示採用轉印膜來裝飾建材等工件的外表面,其僅是將離型層被覆於基底層上,再將圖形層被覆於離型層上。關於先前技術的熱轉印膜的運用,先行塗佈接著層於建材等工件的外表面上,先前技術的熱轉印膜以圖形層貼附於接著層上,再將基底層隨同離型層同時自建材等工件的外表面移除,最後將圖形層烘乾、固化。先前技術的熱轉印膜雖也考量到建材等工件對耐候性質的要求,其圖形層採用氟素樹脂。然而,先前技術的熱轉印膜轉印至建材等工件上的耐候性質的量化數據付之闕如,其耐磨耗性質也堪慮。實際上,目前市面上尚未見以商品化且用於裝飾建材等工件的熱轉印膜元件。Thermal transfer film is a mature technology. The prior art discloses the use of transfer film to decorate the outer surface of a workpiece such as building materials, which only covers the release layer on the base layer, and then the graphics layer is covered on the release layer. Regarding the use of the prior art thermal transfer film, the adhesive layer is first coated on the outer surface of the building materials and other workpieces. The prior art thermal transfer film is attached to the adhesive layer with a graphic layer, and then the base layer is followed by the release layer. At the same time, it is removed from the outer surface of the building material and other workpieces, and finally the graphic layer is dried and cured. Although the thermal transfer film of the prior art also takes into account the requirements for weather resistance of building materials and other workpieces, its graphic layer adopts fluorine resin. However, the quantitative data on the weather resistance properties of the prior art thermal transfer film transferred to work pieces such as building materials are lacking, and its wear resistance properties are also worrying. In fact, there is no commercial thermal transfer film element for decorative building materials and other workpieces on the market.
此外,如上文所陳述,運用先前技術之熱轉印膜,建材等工件的外表面上僅塗佈接著層,而未塗佈底漆塗層。然而,先前技術之熱轉印膜僅仰賴圖形層裝飾建材等工件,未考量到建材等工件外表面的顏色的影響,例如,鋁板的外表面形成鉻酸鹽皮膜。顯見地,先前技術之熱轉印膜色澤的表現色彩對比受到侷限。In addition, as stated above, using the thermal transfer film of the prior art, only the adhesive layer is coated on the outer surface of the workpiece such as building materials, and the primer coating is not coated. However, the prior art thermal transfer film only relies on work pieces such as decorative building materials with a graphic layer, and does not take into account the influence of the color of the outer surface of the work piece such as building materials. For example, the outer surface of the aluminum plate forms a chromate film. Obviously, the performance color contrast of the heat transfer film of the prior art is limited.
此外,實務上,裝飾建材等工件的廠商絕大多數並非是熱轉印膜的製造廠商。裝飾建材等工件的不同廠商會執行不同的程序,舉例來說,有些廠商可以僅執行接著層的塗佈程序。有些廠商可以執行接著層的塗佈程序以及底漆塗層的塗佈程序,有些廠商可以執行接著層的塗佈程序以及透明保護層的塗佈程序,有些廠商可以執行接著層的塗佈程序、底漆塗層的塗佈程序以及透明保護層的塗佈程序。目前尚未見到不同廠商需求的熱轉印膜元件被發展出來。In addition, in practice, the vast majority of manufacturers of decorative building materials and other workpieces are not manufacturers of thermal transfer film. Different manufacturers of decorative building materials and other workpieces will execute different procedures. For example, some manufacturers may only execute the coating procedure of the subsequent layer. Some manufacturers can perform the coating process of the adhesive layer and the coating process of the primer coating, some manufacturers can perform the coating process of the adhesive layer and the coating process of the transparent protective layer, and some manufacturers can perform the coating process of the adhesive layer, The coating procedure of the primer coating and the coating procedure of the transparent protective layer. At present, the thermal transfer film elements required by different manufacturers have not been developed.
因此,本發明所欲解決之一技術問題在於提供一種貼附於工件上且經固化後其耐候圖形層具有極佳的耐磨耗性質與耐候性質的熱轉印膜元件。並且,根據本發明之不同較佳具體實施例之熱轉印膜元件能符合裝飾建材等工件的不同廠商的需求。Therefore, one of the technical problems to be solved by the present invention is to provide a thermal transfer film element that is attached to a workpiece and has a weather-resistant graphic layer having excellent wear resistance and weather resistance after curing. In addition, the thermal transfer film elements according to different preferred embodiments of the present invention can meet the needs of different manufacturers of decorative building materials and other workpieces.
根據本發明之第一較佳具體實施例之熱轉印膜元件用以裝飾工件的外表面。根據本發明之第一較佳具體實施例之熱轉印膜元件包含底漆塗層、耐候圖形層、透明保護層、離型層以及基底層。底漆塗層其按重量份計之成份包含1.0至2.0重量份之第一丙烯酸樹脂(acrylic Resin)、1.0至2.0重量份之第一聚偏二氟乙烯樹脂(polyvinylidene difluoride, PVDF)或第一氟烯烴-乙烯基醚共聚物(fluoroethylene vinylether, FEVE)、1.0至3.0重量份之第一無機色料以及0.1至0.5重量份之第一添加劑。底漆塗層的第一厚度係等於或大於20μm。耐候圖形層係被覆於底漆塗層上。耐候圖形層其按重量份計之成份包含1.0至2.0重量份之第二丙烯酸樹脂、2.0至4.0重量份之第二聚偏二氟乙烯樹脂或第二氟烯烴-乙烯基醚共聚物、1.0至5.0重量份之第二無機色料以及0.1至1.0重量份之第二添加劑。耐候圖形層的第二厚度係等於或大於3μm。第二無機色料呈現一圖形。透明保護層係被覆於耐候圖形層上,並且係由第三聚偏二氟乙烯樹脂或第三氟烯烴-乙烯基醚共聚物所形成。透明保護層的第三厚度係等於或大於20μm。離型層係被覆於透明保護層上。基底層係接合於離型層上。工件的外表面係先選擇性地塗佈接著層。熱轉印膜元件係以底漆塗層貼附於工件的外表面上。當離型層自透明保護層脫離時,基底層隨同離型層同時自工件的外表面移除。底漆塗層、耐候圖形層以及透明保護層係於烘乾溫度下烘乾進而固化。當熱轉印膜元件係由第一聚偏二氟乙烯樹脂、第二聚偏二氟乙烯樹脂以及第三聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件係由第一氟烯烴-乙烯基醚共聚物、第二氟烯烴-乙烯基醚共聚物以及第三氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,透明保護層與耐候圖形層的磨耗係數係等於或大於40。The thermal transfer film element according to the first preferred embodiment of the present invention is used to decorate the outer surface of a workpiece. The thermal transfer film element according to the first preferred embodiment of the present invention includes a primer coating, a weather-resistant graphic layer, a transparent protective layer, a release layer, and a base layer. The primer coating contains 1.0 to 2.0 parts by weight of the first acrylic resin (acrylic resin), 1.0 to 2.0 parts by weight of the first polyvinylidene difluoride (PVDF) or first Fluoroethylene vinylether (FEVE), 1.0 to 3.0 parts by weight of the first inorganic colorant, and 0.1 to 0.5 parts by weight of the first additive. The first thickness of the primer coating is equal to or greater than 20 μm. The weather-resistant graphic layer is covered on the primer coating. The weather-resistant graphic layer contains 1.0 to 2.0 parts by weight of the second acrylic resin, 2.0 to 4.0 parts by weight of the second polyvinylidene fluoride resin or the second fluoroolefin-vinyl ether copolymer, and 1.0 to 2.0 parts by weight. 5.0 parts by weight of the second inorganic colorant and 0.1 to 1.0 parts by weight of the second additive. The second thickness of the weather-resistant pattern layer is equal to or greater than 3 μm. The second inorganic color material presents a pattern. The transparent protective layer is coated on the weather-resistant pattern layer, and is formed of a third polyvinylidene fluoride resin or a third fluoroolefin-vinyl ether copolymer. The third thickness of the transparent protective layer is equal to or greater than 20 μm. The release layer is covered on the transparent protective layer. The base layer is bonded to the release layer. The outer surface of the workpiece is first selectively coated with an adhesive layer. The thermal transfer film element is attached to the outer surface of the workpiece with a primer coating. When the release layer is separated from the transparent protective layer, the base layer is simultaneously removed from the outer surface of the workpiece along with the release layer. The primer coating, weather-resistant graphic layer and transparent protective layer are dried at the drying temperature and then cured. When the thermal transfer film element is formed by the first polyvinylidene fluoride resin, the second polyvinylidene fluoride resin and the third polyvinylidene fluoride resin, the drying temperature ranges from 230°C to 250°C . When the thermal transfer film element is formed by the first fluoroolefin-vinyl ether copolymer, the second fluoroolefin-vinyl ether copolymer and the third fluoroolefin-vinyl ether copolymer, the temperature range of the drying temperature It is 160°C to 180°C. In particular, the abrasion coefficient of the transparent protective layer and the weather-resistant graphic layer is equal to or greater than 40.
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第一較佳具體實施例, 外表面塗佈、貼合接著層、底漆塗層、耐候圖形層與透明保護層之工件經曝露4000小時後,耐候圖形層與透明保護層的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層與透明保護層的光澤保持力係等於或大於50%。In a specific embodiment, following the ASTM G154 test standard and according to the first preferred embodiment of the present invention, outer surface coating, bonding adhesive layer, primer coating, weather-resistant graphic layer and transparent protective layer of the workpiece After 4000 hours of exposure, the color change (ΔE) of the weather-resistant graphic layer and the transparent protective layer is equal to or less than 5, and the gloss retention of the weather-resistant graphic layer and the transparent protective layer is equal to or greater than 50%.
根據本發明之第二較佳具體實施例之熱轉印膜元件用以裝飾工件的外表面。根據本發明之第二較佳具體實施例之熱轉印膜元件包含耐候圖形層、透明保護層、離型層以及基底層。耐候圖形層其按重量份計之成份包含1.0至2.0重量份之第一丙烯酸樹脂、2.0至4.0重量份之第一聚偏二氟乙烯樹脂(PVDF)或第一氟烯烴-乙烯基醚共聚物(FEVE)、1.0至5.0重量份之無機色料以及0.1至1.0重量份之添加劑。耐候圖形層的第一厚度係等於或大於3μm。無機色料呈現一圖形。透明保護層係被覆於耐候圖形層上,並且係由第二聚偏二氟乙烯樹脂或第二氟烯烴-乙烯基醚共聚物所形成。透明保護層的第二厚度係等於或大於20μm。離型層係被覆於透明保護層上。基底層係接合於離型層上。工件的外表面係先選擇性地塗佈接著層並且塗佈底漆塗層。熱轉印膜元件係以耐候圖形層貼附於底漆塗層上。當離型層自透明保護層脫離時,基底層隨同離型層同時自工件的外表面移除。耐候圖形層以及透明保護層係於烘乾溫度下烘乾進而固化。當熱轉印膜元件係由第一聚偏二氟乙烯樹脂以及第二聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件係由第一氟烯烴-乙烯基醚共聚物以及第二氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,透明保護層與耐候圖形層的磨耗係數係等於或大於40。The thermal transfer film element according to the second preferred embodiment of the present invention is used to decorate the outer surface of a workpiece. The thermal transfer film element according to the second preferred embodiment of the present invention includes a weather-resistant graphic layer, a transparent protective layer, a release layer and a base layer. The weather-resistant graphic layer contains 1.0 to 2.0 parts by weight of the first acrylic resin, 2.0 to 4.0 parts by weight of the first polyvinylidene fluoride resin (PVDF) or the first fluoroolefin-vinyl ether copolymer. (FEVE), 1.0 to 5.0 parts by weight of inorganic pigments and 0.1 to 1.0 parts by weight of additives. The first thickness of the weather-resistant pattern layer is equal to or greater than 3 μm. The inorganic colorant presents a pattern. The transparent protective layer is coated on the weather-resistant pattern layer and is formed of a second polyvinylidene fluoride resin or a second fluoroolefin-vinyl ether copolymer. The second thickness of the transparent protective layer is equal to or greater than 20 μm. The release layer is covered on the transparent protective layer. The base layer is bonded to the release layer. The outer surface of the workpiece is first selectively coated with an adhesive layer and coated with a primer coating. The thermal transfer film element is attached to the primer coating with a weather-resistant graphic layer. When the release layer is separated from the transparent protective layer, the base layer is simultaneously removed from the outer surface of the workpiece along with the release layer. The weather-resistant graphic layer and the transparent protective layer are dried and cured at a drying temperature. When the thermal transfer film element is formed of the first polyvinylidene fluoride resin and the second polyvinylidene fluoride resin, the drying temperature ranges from 230°C to 250°C. When the thermal transfer film element is formed of the first fluoroolefin-vinyl ether copolymer and the second fluoroolefin-vinyl ether copolymer, the drying temperature ranges from 160°C to 180°C. In particular, the abrasion coefficient of the transparent protective layer and the weather-resistant graphic layer is equal to or greater than 40.
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第二較佳具體實施例, 外表面塗佈、貼合接著層、底漆塗層、耐候圖形層與透明保護層之工件經曝露4000小時後,耐候圖形層與透明保護層的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層與透明保護層的光澤保持力係等於或大於50%。In a specific embodiment, following the ASTM G154 test standard and according to the second preferred embodiment of the present invention, outer surface coating, bonding adhesive layer, primer coating, weathering pattern layer and transparent protective layer After 4000 hours of exposure, the color change (ΔE) of the weather-resistant graphic layer and the transparent protective layer is equal to or less than 5, and the gloss retention of the weather-resistant graphic layer and the transparent protective layer is equal to or greater than 50%.
根據本發明之第三較佳具體實施例之熱轉印膜元件用以裝飾工件的外表面。根據本發明之第三較佳具體實施例之熱轉印膜元件包含底漆塗層、耐候圖形層、離型層以及基底層。底漆塗層其按重量份計之成份包含1.0至2.0重量份之第一丙烯酸樹脂、1.0至2.0重量份之第一聚偏二氟乙烯樹脂(PVDF)或第一氟烯烴-乙烯基醚共聚物(FEVE)、1.0至3.0重量份之第一無機色料以及0.1至0.5重量份之第一添加劑。底漆塗層的第一厚度係等於或大於20μm。耐候圖形層係被覆於底漆塗層上。耐候圖形層其按重量份計之成份包含1.0至2.0重量份之第二丙烯酸樹脂、2.0至4.0重量份之第二聚偏二氟乙烯樹脂或第二氟烯烴-乙烯基醚共聚物、1.0至5.0重量份之第二無機色料以及0.1至1.0重量份之第二添加劑。耐候圖形層的第二厚度係等於或大於3μm。第二無機色料呈現一圖形。離型層係被覆於耐候圖形層上。基底層係接合於離型層上。工件的外表面係先選擇性地塗佈接著層。熱轉印膜元件係以底漆塗層貼附於工件的外表面上。當離型層自透明保護層脫離時,基底層隨同離型層同時自工件的外表面移除。底漆塗層以及耐候圖形層係於烘乾溫度下烘乾進而固化。當熱轉印膜元件係由第一聚偏二氟乙烯樹脂以及第二聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件係由第一氟烯烴-乙烯基醚共聚物以及第二氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,耐候圖形層的磨耗係數係等於或大於40。The thermal transfer film element according to the third preferred embodiment of the present invention is used to decorate the outer surface of a workpiece. The thermal transfer film element according to the third preferred embodiment of the present invention includes a primer coating, a weather-resistant graphic layer, a release layer and a base layer. The primer coating contains 1.0 to 2.0 parts by weight of the first acrylic resin, 1.0 to 2.0 parts by weight of the first polyvinylidene fluoride resin (PVDF) or the first fluoroolefin-vinyl ether copolymer. (FEVE), 1.0 to 3.0 parts by weight of the first inorganic colorant, and 0.1 to 0.5 parts by weight of the first additive. The first thickness of the primer coating is equal to or greater than 20 μm. The weather-resistant graphic layer is covered on the primer coating. The weather-resistant graphic layer contains 1.0 to 2.0 parts by weight of the second acrylic resin, 2.0 to 4.0 parts by weight of the second polyvinylidene fluoride resin or the second fluoroolefin-vinyl ether copolymer, and 1.0 to 2.0 parts by weight. 5.0 parts by weight of the second inorganic colorant and 0.1 to 1.0 parts by weight of the second additive. The second thickness of the weather-resistant pattern layer is equal to or greater than 3 μm. The second inorganic color material presents a pattern. The release layer is covered on the weather-resistant graphic layer. The base layer is bonded to the release layer. The outer surface of the workpiece is first selectively coated with an adhesive layer. The thermal transfer film element is attached to the outer surface of the workpiece with a primer coating. When the release layer is separated from the transparent protective layer, the base layer is simultaneously removed from the outer surface of the workpiece along with the release layer. The primer coating and the weather-resistant graphic layer are dried at the drying temperature and then cured. When the thermal transfer film element is formed of the first polyvinylidene fluoride resin and the second polyvinylidene fluoride resin, the drying temperature ranges from 230°C to 250°C. When the thermal transfer film element is formed of the first fluoroolefin-vinyl ether copolymer and the second fluoroolefin-vinyl ether copolymer, the drying temperature ranges from 160°C to 180°C. In particular, the wear coefficient of the weather-resistant pattern layer is equal to or greater than 40.
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第三較佳具體實施例, 外表面塗佈、貼合接著層、底漆塗層與耐候圖形層之工件經曝露4000小時後,耐候圖形層與透明保護層的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層的光澤保持力係等於或大於50%。In a specific embodiment, following the ASTM G154 test standard and according to the third preferred embodiment of the present invention, workpieces with outer surface coating, bonding adhesive layer, primer coating and weathering pattern layer are exposed to 4000 hours The color change (ΔE) of the weather-resistant graphic layer and the transparent protective layer is equal to or less than 5, and the gloss retention of the weather-resistant graphic layer is equal to or greater than 50%.
根據本發明之第四較佳具體實施例之熱轉印膜元件用以裝飾工件的外表面。根據本發明之第四較佳具體實施例之熱轉印膜元件包含耐候圖形層、離型層以及基底層。耐候圖形層其按重量份計之成份包含1.0至2.0重量份之丙烯酸樹脂、2.0至4.0重量份之聚偏二氟乙烯樹脂(PVDF)或氟烯烴-乙烯基醚共聚物(FEVE)、1.0至5.0重量份之無機色料以及0.1至1.0重量份之添加劑。耐候圖形層的厚度係等於或大於3μm。無機色料呈現一圖形。離型層係被覆於耐候圖形層上。基底層係接合於離型層上。工件的外表面係先選擇性地塗佈接著層並且塗佈底漆塗層。熱轉印膜元件係以耐候圖形層貼附於底漆塗層上。當離型層自透明保護層脫離時,基底層隨同離型層同時自工件的外表面移除。耐候圖形層係於烘乾溫度下烘乾進而固化。當熱轉印膜元件係由聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件係由氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,耐候圖形層的磨耗係數係等於或大於40。The thermal transfer film element according to the fourth preferred embodiment of the present invention is used to decorate the outer surface of a workpiece. The thermal transfer film element according to the fourth preferred embodiment of the present invention includes a weather-resistant pattern layer, a release layer and a base layer. The weather-resistant graphic layer contains 1.0 to 2.0 parts by weight of acrylic resin, 2.0 to 4.0 parts by weight of polyvinylidene fluoride resin (PVDF) or fluoroolefin-vinyl ether copolymer (FEVE), 1.0 to 2.0 parts by weight, 5.0 parts by weight of inorganic pigments and 0.1 to 1.0 parts by weight of additives. The thickness of the weather-resistant pattern layer is equal to or greater than 3 μm. The inorganic colorant presents a pattern. The release layer is covered on the weather-resistant graphic layer. The base layer is bonded to the release layer. The outer surface of the workpiece is first selectively coated with an adhesive layer and coated with a primer coating. The thermal transfer film element is attached to the primer coating with a weather-resistant graphic layer. When the release layer is separated from the transparent protective layer, the base layer is simultaneously removed from the outer surface of the workpiece along with the release layer. The weather-resistant graphic layer is dried and cured at a drying temperature. When the thermal transfer film element is formed of polyvinylidene fluoride resin, the drying temperature ranges from 230°C to 250°C. When the thermal transfer film element is formed of a fluoroolefin-vinyl ether copolymer, the drying temperature ranges from 160°C to 180°C. In particular, the wear coefficient of the weather-resistant pattern layer is equal to or greater than 40.
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第四較佳具體實施例, 外表面塗佈、貼合接著層、底漆塗層與耐候圖形層之工件經曝露4000小時後,耐候圖形層的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層的光澤保持力係等於或大於50%。In a specific embodiment, following the ASTM G154 test standard and according to the fourth preferred embodiment of the present invention, workpieces with outer surface coating, bonding adhesive layer, primer coating and weathering pattern layer are exposed to 4000 hours , The color change (ΔE) of the weather-resistant graphic layer is equal to or less than 5, and the gloss retention of the weather-resistant graphic layer is equal to or greater than 50%.
與先前技術不同,採用根據本發明之熱轉印膜元件其轉印至工件上且經固化後的耐候圖形層具有極佳的耐磨耗性質與耐候性質的熱轉印膜元件。並且,根據本發明之不同較佳具體實施例之熱轉印膜元件能符合裝飾建材等工件的不同廠商的需求。Different from the prior art, the thermal transfer film element according to the present invention is used to transfer to the workpiece and the cured weather-resistant graphic layer has excellent abrasion resistance and weather-resistant thermal transfer film elements. In addition, the thermal transfer film elements according to different preferred embodiments of the present invention can meet the needs of different manufacturers of decorative building materials and other workpieces.
關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。The advantages and spirit of the present invention can be further understood from the following detailed description of the invention and the accompanying drawings.
請參閱圖1、圖2及圖3。圖1係以局部截面視圖示意地繪示根據本發明之第一較佳具體實施例之熱轉印膜元件1及其所貼附的工件2。圖2係以局部截面視圖示意地繪示根據本發明之第一較佳具體實施例之熱轉印膜元件1其部份元件自其所貼附的工件2移除的過程。圖3係以局部截面視圖示意地繪示根據本發明之第一較佳具體實施例之熱轉印膜元件1其部份元件轉印至其所貼附的工件2上且經固化的結構。工件2可以是建材,但並不以此為限。建材可以是建築外牆用的鋼板、鋁板等金屬板、鋼或金屬形成的型材、有機材質板或無機材質板等。有機材質板須耐溫160度以上材料形成的板材,例如,電木板、玻璃纖維板、碳纖維板等。無機材質板可為水泥板或矽酸鈣板等。Please refer to Figure 1, Figure 2 and Figure 3. Fig. 1 is a partial cross-sectional view schematically showing a thermal
如圖1所示,根據本發明之第一較佳具體實施例之熱轉印膜元件1用以裝飾工件2的外表面20。根據本發明之第一較佳具體實施例之熱轉印膜元件1包含底漆塗層10、耐候圖形層12、透明保護層14、離型層16以及基底層18。As shown in FIG. 1, the thermal
底漆塗層10其按重量份計之成份包含1.0至2.0重量份之第一丙烯酸樹脂、1.0至2.0重量份之第一聚偏二氟乙烯樹脂(PVDF)或第一氟烯烴-乙烯基醚共聚物(FEVE)、1.0至3.0重量份之第一無機色料以及0.1至0.5重量份之第一添加劑。底漆塗層10的第一厚度係等於或大於20μm。於一具體實施例中,第一添加劑可以包含硬化劑、密著劑或流平劑等。上述底漆塗層10的成份可以用稀釋劑稀釋,稀釋劑在塗佈底漆塗層10後揮發讓塗佈的底漆塗層10成膜。稀釋劑可以苯類、酮類或苯類與酮類的混合物等。The
耐候圖形層12係被覆於底漆塗層10上。耐候圖形層12其按重量份計之成份包含1.0至2.0重量份之第二丙烯酸樹脂、2.0至4.0重量份之第二聚偏二氟乙烯樹脂或第二氟烯烴-乙烯基醚共聚物、1.0至5.0重量份之第二無機色料以及0.1至1.0重量份之第二添加劑。耐候圖形層12的第二厚度係等於或大於3μm。第二無機色料呈現一圖形。包含第一無機色料的底漆塗層10可以提升耐候圖形層12的圖形的色澤表現與色彩對比。於一具體實施例中,第二添加劑可以包含硬化劑、密著劑或流平劑等。上述耐候圖形層12的成份可以用稀釋劑稀釋,稀釋劑在耐候圖形層12後揮發讓塗佈的耐候圖形層12成膜。稀釋劑可以苯類、酮類或苯類與酮類的混合物等。The weather-resistant
透明保護層14係被覆於耐候圖形層12上,並且係由第三聚偏二氟乙烯樹脂或第三氟烯烴-乙烯基醚共聚物所形成。透明保護層14的第三厚度係等於或大於20μm。如圖1所示,透明保護層14的上表面140可以具有凹凸紋路,以增加根據本發明之第一較佳具體實施例之熱轉印膜元件1對工件2的外表面20的裝飾效果。凹凸紋路也可以形成在耐候圖形層12的頂表面120上。The transparent
離型層16係被覆於透明保護層14上。於一具體實施例中,離型層16可以由矽膠、氟素樹脂、三聚氰胺、醋酸纖維素、丙烯酸樹脂,等樹脂所形成。The
基底層18係接合於離型層16上。於一具體實施例中,基底層18可以由聚對苯二甲酸乙二酯(PET)樹脂、聚萘二甲酸乙二醇酯(PEN)樹脂、聚醯亞胺(PI)樹脂、聚烯烴(PO)樹脂、丙烯腈-丁二烯-苯乙烯共聚物(ABS)樹脂、聚丙烯(PP),等樹脂所形成。The
同樣如圖1所示,運用根據本發明之第一較佳具體實施例之熱轉印膜元件1,工件2的外表面20係先選擇性地塗佈接著層22。例如,工件2是鋁板,其外表面20無須塗佈接著層22。表面須改質的建材等工件2,例如,矽酸鈣板、電木板等,此類工件2的外表面20須先塗佈接著層22。熱轉印膜元件1係以底漆塗層10貼附於工件2的外表面20上。於一具體實施例中,接著層22可以由氟素樹脂等樹脂所形成。圖1、圖2及圖3所繪示範例係工件2的外表面20先行塗佈接著層22之範例。Also as shown in FIG. 1, using the thermal
如圖2所示,當離型層16自透明保護層14脫離時,基底層18隨同離型層16同時自工件2的外表面20移除。As shown in FIG. 2, when the
如圖3所示,底漆塗層10、耐候圖形層12以及透明保護層14係於烘乾溫度下烘乾進而固化。當熱轉印膜元件1係由第一聚偏二氟乙烯樹脂、第二聚偏二氟乙烯樹脂以及第三聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件1係由第一氟烯烴-乙烯基醚共聚物、第二氟烯烴-乙烯基醚共聚物以及第三氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,透明保護層14與耐候圖形層12的磨耗係數係等於或大於40。As shown in FIG. 3, the
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第一較佳具體實施例, 外表面20塗佈、貼合接著層、底漆塗層10、耐候圖形層12與透明保護層14之工件2置於QUV加速耐候試驗機內,經曝露4000小時後,耐候圖形層12與透明保護層14的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層12與透明保護層14的光澤保持力係等於或大於50%。In a specific embodiment, following the ASTM G154 test standard and in accordance with the first preferred embodiment of the present invention,
請參閱圖4、圖5及圖6。圖4係以局部截面視圖示意地繪示根據本發明之第二較佳具體實施例之熱轉印膜元件3及其所貼附的工件4。圖5係以局部截面視圖示意地繪示根據本發明之第二較佳具體實施例之熱轉印膜元件3其部份元件自其所貼附的工件4移除的過程。圖6係以局部截面視圖示意地繪示根據本發明之第二較佳具體實施例之熱轉印膜元件3其部份元件轉印至其所貼附的工件4上且經固化的結構。工件4可以是建材,但並不以此為限。建材可以是建築外牆用的鋼板、鋁板等金屬板、鋼或金屬形成的型材、有機材質板或無機材質板等。有機材質板須耐溫160度以上材料形成的板材,例如,電木板、玻璃纖維板、碳纖維板等。無機材質板可為水泥板或矽酸鈣板等。Please refer to Figure 4, Figure 5 and Figure 6. FIG. 4 is a partial cross-sectional view schematically showing the thermal
如圖3所示,根據本發明之第二較佳具體實施例之熱轉印膜元件3用以裝飾工件4的外表面40。根據本發明之第二較佳具體實施例之熱轉印膜元件3包含耐候圖形層32、透明保護層34、離型層36以及基底層38。As shown in FIG. 3, the thermal
耐候圖形層32其按重量份計之成份包含1.0至2.0重量份之第一丙烯酸樹脂、2.0至4.0重量份之第一聚偏二氟乙烯樹脂(PVDF)或第一氟烯烴-乙烯基醚共聚物(FEVE)、1.0至5.0重量份之無機色料以及0.1至1.0重量份之添加劑。耐候圖形層32的第一厚度係等於或大於3μm。無機色料呈現一圖形。於一具體實施例中,添加劑可以包含硬化劑、密著劑或流平劑等。上述耐候圖形層32的成份可以用稀釋劑稀釋,稀釋劑在耐候圖形層32後揮發讓塗佈的耐候圖形層32成膜。稀釋劑可以苯類、酮類或苯類與酮類的混合物等。The weather-resistant
透明保護層34係被覆於耐候圖形層32上,並且係由第二聚偏二氟乙烯樹脂或第二氟烯烴-乙烯基醚共聚物所形成。透明保護層34的第二厚度係等於或大於20μm。如圖1所示,透明保護層34的上表面340可以具有凹凸紋路,以增加根據本發明之第二較佳具體實施例之熱轉印膜元件3對工件4的外表面40的裝飾效果。凹凸紋路也可以形成在耐候圖形層32的頂表面320上。The transparent
離型層36係被覆於透明保護層34上。於一具體實施例中,離型層36可以由矽膠、氟素樹脂、三聚氰胺、醋酸纖維素、丙烯酸樹脂,等樹脂所形成。The
基底層38係接合於離型層36上。於一具體實施例中,基底層38可以由聚對苯二甲酸乙二酯樹脂、聚萘二甲酸乙二醇酯樹脂、聚醯亞胺樹脂、聚烯烴樹脂、丙烯腈-丁二烯-苯乙烯共聚物樹脂、聚丙烯,等樹脂所形成。The
同樣如圖4所示,運用根據本發明之第二較佳具體實施例之熱轉印膜元件3,工件4的外表面40係先選擇性地塗佈接著層42並且塗佈底漆塗層44。例如,工件4是鋁板,其外表面40無須塗佈接著層42。表面須改質的建材等工件4,例如,矽酸鈣板、電木板等,此類工件4的外表面40須先塗佈接著層42。若工件4的外表面40先塗佈接著層42,底漆塗層44則係塗佈於接著層42上。熱轉印膜元件3係以耐候圖形層32貼附於底漆塗層44上。於一具體實施例中,接著層42可以由氟素樹脂等樹脂所形成。底漆塗層44可以由氟素樹脂等樹脂所形成,並且包含無機色料。包含無機色料的底漆塗層44可以提升耐候圖形層32的圖形的色澤表現與色彩對比。圖4、圖5及圖6所繪示的範例係工件4的外表面40係先行塗佈接著層42與底漆塗層44之範例。Also as shown in FIG. 4, using the thermal
如圖5所示,當離型層36自透明保護層34脫離時,基底層38隨同離型層36同時自工件4的外表面40移除。As shown in FIG. 5, when the
如圖6所示,耐候圖形層32以及透明保護層34係於烘乾溫度下烘乾進而固化。當熱轉印膜元件3係由第一聚偏二氟乙烯樹脂以及第二聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件3係由第一氟烯烴-乙烯基醚共聚物以及第二氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,透明保護層34與耐候圖形層32的磨耗係數係等於或大於40。As shown in FIG. 6, the weather-resistant
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第二較佳具體實施例, 外表面40塗佈、貼合接著層42、底漆塗層44、耐候圖形層32與透明保護層34之工件4置於QUV加速耐候試驗機內,經曝露4000小時後,耐候圖形層32與透明保護層34的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層32與透明保護層34的光澤保持力係等於或大於50%。In a specific embodiment, following the ASTM G154 test standard and according to the second preferred embodiment of the present invention,
請參閱圖7、圖8及圖9。圖7係以局部截面視圖示意地繪示根據本發明之第三較佳具體實施例之熱轉印膜元件5及其所貼附的工件6。圖8係以局部截面視圖示意地繪示根據本發明之第三較佳具體實施例之熱轉印膜元件5其部份元件自其所貼附的工件6移除的過程。圖9係以局部截面視圖示意地繪示根據本發明之第三較佳具體實施例之熱轉印膜元件5其部份元件轉印至其所貼附的工件6上且經固化的結構。工件6可以是建材,但並不以此為限。建材可以是建築外牆用的鋼板、鋁板等金屬板、鋼或金屬形成的型材、有機材質板或無機材質板等。有機材質板須耐溫160度以上材料形成的板材,例如,電木板、玻璃纖維板、碳纖維板等。無機材質板可為水泥板或矽酸鈣板等。Please refer to Figure 7, Figure 8, and Figure 9. FIG. 7 schematically illustrates a thermal
如圖7所示,根據本發明之第三較佳具體實施例之熱轉印膜元件5用以裝飾工件6的外表面60。根據本發明之第三較佳具體實施例之熱轉印膜元件5包含底漆塗層50、耐候圖形層52、離型層56以及基底層58。As shown in FIG. 7, the thermal
底漆塗層50其按重量份計之成份包含1.0至2.0重量份之第一丙烯酸樹脂、1.0至2.0重量份之第一聚偏二氟乙烯樹脂(PVDF)或第一氟烯烴-乙烯基醚共聚物(FEVE)、1.0至3.0重量份之第一無機色料以及0.1至0.5重量份之第一添加劑。底漆塗層50的第一厚度係等於或大於20μm。耐候圖形層52係被覆於底漆塗層50上。於一具體實施例中,第一添加劑可以包含硬化劑、密著劑或流平劑等。上述底漆塗層50的成份可以用稀釋劑稀釋,稀釋劑在塗佈底漆塗層50後揮發讓塗佈的底漆塗層50成膜。稀釋劑可以苯類、酮類或苯類與酮類的混合物等。The
耐候圖形層52其按重量份計之成份包含1.0至2.0重量份之第二丙烯酸樹脂、2.0至4.0重量份之第二聚偏二氟乙烯樹脂或第二氟烯烴-乙烯基醚共聚物、1.0至5.0重量份之第二無機色料以及0.1至1.0重量份之第二添加劑。耐候圖形層52的第二厚度係等於或大於3μm。第二無機色料呈現一圖形。包含第一無機色料的底漆塗層50可以提升耐候圖形層52的圖形的色澤表現與色彩對比。於一具體實施例中,第二添加劑可以包含硬化劑、密著劑或流平劑等。上述耐候圖形層52的成份可以用稀釋劑稀釋,稀釋劑在耐候圖形層52後揮發讓塗佈的耐候圖形層52成膜。稀釋劑可以苯類、酮類或苯類與酮類的混合物等。The weather-resistant
離型層56係被覆於耐候圖形層52上。於一具體實施例中,離型層56可以由矽膠、氟素樹脂、三聚氰胺、醋酸纖維素、丙烯酸樹脂,等樹脂所形成。The
基底層58係接合於離型層56上。於一具體實施例中,基底層58可以由聚對苯二甲酸乙二酯(PET)樹脂、聚萘二甲酸乙二醇酯(PEN)樹脂、聚醯亞胺(PI)樹脂、聚烯烴(PO)樹脂、丙烯腈-丁二烯-苯乙烯共聚物(ABS)樹脂、聚丙烯(PP),等樹脂所形成。The
同樣如圖7所示,運用根據本發明之第三較佳具體實施例之熱轉印膜元件5,工件6的外表面60係先選擇性地塗佈接著層62。例如,工件6是鋁板,其外表面60無須塗佈接著層62。表面須改質的建材等工件6,例如,矽酸鈣板、電木板等,此類工件6的外表面60須先塗佈接著層62。熱轉印膜元件5係以底漆塗層50貼附於工件6的外表面60上。於一具體實施例中,接著層62可以由氟素樹脂等樹脂所形成。圖7、圖8及圖9所繪示的範例係工件6的外表面60係先行塗佈接著層62之範例。Also as shown in FIG. 7, using the thermal
如圖8所示,當離型層56自透明保護層脫離時,基底層58隨同離型層56同時自工件6的外表面60移除。As shown in FIG. 8, when the
如圖9所示,底漆塗層50以及耐候圖形層52係於烘乾溫度下烘乾進而固化。當熱轉印膜元件5係由第一聚偏二氟乙烯樹脂以及第二聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件5係由第一氟烯烴-乙烯基醚共聚物以及第二氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,耐候圖形層52的磨耗係數係等於或大於40。於實際應用中,進一步,透明保護層64係被覆於耐候圖形層52上。於一具體實施例中,透明保護層64可以由氟素樹脂等樹脂所形成。如圖7所示,耐候圖形層52的頂表面520可以具有凹凸紋路,以增加根據本發明之第三較佳具體實施例之熱轉印膜元件5對工件6的外表面60的裝飾效果。凹凸紋路也可以形成在透明保護層64的上表面640上。As shown in FIG. 9, the
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第三較佳具體實施例, 外表面60塗佈、貼合接著層62、底漆塗層50與耐候圖形層52之工件6置於QUV加速耐候試驗機內,經曝露4000小時後,耐候圖形層52與透明保護層的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層52的光澤保持力係等於或大於50%。In a specific embodiment, according to the ASTM G154 test standard and according to the third preferred embodiment of the present invention, the
請參閱圖10、圖11及圖12。圖10係以局部截面視圖示意地繪示根據本發明之第四較佳具體實施例之熱轉印膜元件7及其所貼附的工件8。圖11係以局部截面視圖示意地繪示根據本發明之第四較佳具體實施例之熱轉印膜元件7其部份元件自其所貼附的工件8移除的過程。圖12係以局部截面視圖示意地繪示根據本發明之第四較佳具體實施例之熱轉印膜元件7其部份元件轉印至其所貼附的工件8上且經固化的結構。工件8可以是建材,但並不以此為限。建材可以是建築外牆用的鋼板、鋁板等金屬板、鋼或金屬形成的型材、有機材質板或無機材質板等。有機材質板須耐溫160度以上材料形成的板材,例如,電木板、玻璃纖維板、碳纖維板等。無機材質板可為水泥板或矽酸鈣板等。Please refer to Figure 10, Figure 11 and Figure 12. FIG. 10 schematically illustrates a thermal
如圖10所示,根據本發明之第四較佳具體實施例之熱轉印膜元件7用以裝飾工件8的外表面80。根據本發明之第四較佳具體實施例之熱轉印膜元件7包含耐候圖形層72、離型層76以及基底層78。As shown in FIG. 10, the thermal
耐候圖形層72其按重量份計之成份包含1.0至2.0重量份之丙烯酸樹脂、2.0至4.0重量份之聚偏二氟乙烯樹脂(PVDF)或氟烯烴-乙烯基醚共聚物(FEVE)、1.0至5.0重量份之無機色料以及0.1至1.0重量份之添加劑。耐候圖形層72的厚度係等於或大於3μm。無機色料呈現一圖形。於一具體實施例中,添加劑可以包含硬化劑、密著劑或流平劑等。上述耐候圖形層72的成份可以用稀釋劑稀釋,稀釋劑在耐候圖形層72後揮發讓塗佈的耐候圖形層72成膜。稀釋劑可以苯類、酮類或苯類與酮類的混合物等。The weather-resistant
離型層76係被覆於耐候圖形層72上。於一具體實施例中,離型層36可以由矽膠、氟素樹脂、三聚氰胺、醋酸纖維素、丙烯酸樹脂,等樹脂所形成。The
基底層78係接合於離型層76上。於一具體實施例中,基底層78可以由聚對苯二甲酸乙二酯樹脂、聚萘二甲酸乙二醇酯樹脂、聚醯亞胺樹脂、聚烯烴樹脂、丙烯腈-丁二烯-苯乙烯共聚物樹脂、聚丙烯,等樹脂所形成。The
同樣如圖10所示,運用根據本發明之第四較佳具體實施例之熱轉印膜元件7,工件8的外表面80係先選擇性地塗佈接著層82並且塗佈底漆塗層84。例如,工件8是鋁板,其外表面80無須塗佈接著層82。表面須改質的建材等工件8,例如,矽酸鈣板、電木板等,此類工件8的外表面80須先塗佈接著層82。若工件8的外表面80先塗佈接著層82,底漆塗層84則係塗佈於接著層82上。熱轉印膜元件7係以耐候圖形層72貼附於底漆塗層84上。於一具體實施例中,接著層82可以由氟素樹脂等樹脂所形成。底漆塗層84可以由氟素樹脂等樹脂所形成,並且包含無機色料。包含無機色料的底漆塗層84可以提升耐候圖形層72的圖形的色澤表現與色彩對比。圖10、圖11及圖12所繪示的範例係工件8的外表面80係先選擇性地塗佈接著層82與底漆塗層84之範例。Also as shown in FIG. 10, using the thermal
如圖11所示,當離型層76自透明保護層脫離時,基底層78隨同離型層76同時自工件8的外表面80移除。As shown in FIG. 11, when the
如圖12所示,耐候圖形層72係於烘乾溫度下烘乾進而固化。當熱轉印膜元件7係由聚偏二氟乙烯樹脂所形成時,烘乾溫度的溫度範圍為230℃至250℃。當熱轉印膜元件7係由氟烯烴-乙烯基醚共聚物所形成時,烘乾溫度的溫度範圍為160℃至180℃。特別地,耐候圖形層72的磨耗係數係等於或大於40。於實際應用中,進一步,透明保護層86係被覆於耐候圖形層72上。於一具體實施例中,透明保護層86可以由氟素樹脂等樹脂所形成。如圖10所示,耐候圖形層72的頂表面720可以具有凹凸紋路,以增加根據本發明之第四較佳具體實施例之熱轉印膜元件7對工件8的外表面80的裝飾效果。凹凸紋路也可以形成在透明保護層86的上表面860上。As shown in FIG. 12, the weather-resistant
於一具體實施例中,遵循ASTM G154測試標準且根據本發明之第四較佳具體實施例, 外表面80塗佈、貼合接著層82、底漆塗層84與耐候圖形層72之工件8置於QUV加速耐候試驗機內,經曝露4000小時後,耐候圖形層72的顏色改變(ΔE)係等於或小於5,並且,耐候圖形層72的光澤保持力係等於或大於50%。In a specific embodiment, according to the ASTM G154 test standard and according to the fourth preferred embodiment of the present invention, the
藉由以上對本發明之詳述,可以清楚了解之採用根據本發明之熱轉印膜元件其轉印至工件上且經固化後的耐候圖形層具有極佳的耐磨耗性質與耐候性質的熱轉印膜元件。並且,根據本發明之不同較佳具體實施例之熱轉印膜元件能符合裝飾建材等工件的不同廠商的需求。From the above detailed description of the present invention, it can be clearly understood that the thermal transfer film element according to the present invention is used to transfer to the workpiece and the cured weather-resistant graphic layer has excellent abrasion resistance and weather resistance. Transfer film elements. In addition, the thermal transfer film elements according to different preferred embodiments of the present invention can meet the needs of different manufacturers of decorative building materials and other workpieces.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之面向加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的面向內。因此,本發明所申請之專利範圍的面向應該根據上述的說明作最寬廣的解釋,以致使其涵蓋所有可能的改變以及具相等性的安排。Based on the above detailed description of the preferred embodiments, it is hoped that the characteristics and spirit of the present invention can be described more clearly, rather than limiting the aspect of the present invention by the preferred embodiments disclosed above. On the contrary, its purpose is to cover various changes and equivalent arrangements within the scope of the patent for which the present invention is intended. Therefore, the aspect of the patent scope applied for by the present invention should be interpreted in the broadest way based on the above description, so as to cover all possible changes and equivalent arrangements.
1:熱轉印膜元件 10:底漆塗層 12:耐候圖形層 120:頂表面 14:透明保護層 140:上表面 16:離型層 18:基底層 2:工件 20:外表面 22:接著層 3:熱轉印膜元件 32:耐候圖形層 320:頂表面 34:透明保護層 340:上表面 36:離型層 38:基底層 4:工件 40:外表面 42:接著層 44:底漆塗層 5:熱轉印膜元件 50:底漆塗層 52:耐候圖形層 520:頂表面 56:離型層 58:基底層 6:工件 60:外表面 62:接著層 64:透明保護層 640:上表面 7:熱轉印膜元件 72:耐候圖形層 720:頂表面 76:離型層 78:基底層 8:工件 80:外表面 82:接著層 84:底漆塗層 86:透明保護層 860:上表面1: Thermal transfer film element 10: Primer coating 12: Weather-resistant graphics layer 120: top surface 14: Transparent protective layer 140: upper surface 16: Release layer 18: basal layer 2: Workpiece 20: Outer surface 22: Next layer 3: Thermal transfer film element 32: Weather-resistant graphics layer 320: top surface 34: Transparent protective layer 340: upper surface 36: Release layer 38: basal layer 4: Workpiece 40: outer surface 42: Next layer 44: Primer coating 5: Thermal transfer film element 50: Primer coating 52: Weather-resistant graphics layer 520: top surface 56: Release layer 58: basal layer 6: Workpiece 60: outer surface 62: Next layer 64: Transparent protective layer 640: upper surface 7: Thermal transfer film element 72: Weather-resistant graphics layer 720: top surface 76: Release layer 78: basal layer 8: Workpiece 80: outer surface 82: Subsequent layer 84: Primer coating 86: Transparent protective layer 860: upper surface
圖1係以局部截面視圖示意地繪示根據本發明之第一較佳具體實施例之熱轉印膜元件及其所貼附的工件。 圖2係以局部截面視圖示意地繪示根據本發明之第一較佳具體實施例之熱轉印膜元件其部份元件自其所貼附的工件移除的過程。 圖3係以局部截面視圖示意地繪示根據本發明之第一較佳具體實施例之熱轉印膜元件其部份元件轉印至其所貼附的工件上且經固化的結構。 圖4係以局部截面視圖示意地繪示根據本發明之第二較佳具體實施例之熱轉印膜元件及其所貼附的工件。 圖5係以局部截面視圖示意地繪示根據本發明之第二較佳具體實施例之熱轉印膜元件其部份元件自其所貼附的工件移除的過程。 圖6係以局部截面視圖示意地繪示根據本發明之第二較佳具體實施例之熱轉印膜元件其部份元件轉印至其所貼附的工件上且經固化的結構。 圖7係以局部截面視圖示意地繪示根據本發明之第三較佳具體實施例之熱轉印膜元件及其所貼附的工件。 圖8係以局部截面視圖示意地繪示根據本發明之第三較佳具體實施例之熱轉印膜元件其部份元件自其所貼附的工件移除的過程。 圖9係以局部截面視圖示意地繪示根據本發明之第三較佳具體實施例之熱轉印膜元件其部份元件轉印至其所貼附的工件上且經固化的結構。 圖10係以局部截面視圖示意地繪示根據本發明之第四較佳具體實施例之熱轉印膜元件及其所貼附的工件。 圖11係以局部截面視圖示意地繪示根據本發明之第四較佳具體實施例之熱轉印膜元件其部份元件自其所貼附的工件移除的過程。 圖12係以局部截面視圖示意地繪示根據本發明之第四較佳具體實施例之熱轉印膜元件其部份元件轉印至其所貼附的工件上且經固化的結構。 Fig. 1 is a partial cross-sectional view schematically showing a thermal transfer film element and its attached workpiece according to a first preferred embodiment of the present invention. 2 is a partial cross-sectional view schematically illustrating the process of removing some of the components of the thermal transfer film element according to the first preferred embodiment of the present invention from the workpiece to which it is attached. 3 is a partial cross-sectional view schematically showing the structure of the thermal transfer film element according to the first preferred embodiment of the present invention in which part of the elements are transferred to the workpiece to which it is attached and cured. FIG. 4 is a partial cross-sectional view schematically showing the thermal transfer film element and the attached workpiece according to the second preferred embodiment of the present invention. 5 is a partial cross-sectional view schematically illustrating the process of removing some of the components of the thermal transfer film element according to the second preferred embodiment of the present invention from the workpiece to which it is attached. 6 is a schematic partial cross-sectional view showing the structure of the thermal transfer film element according to the second preferred embodiment of the present invention in which part of the elements are transferred to the workpiece to which it is attached and cured. FIG. 7 is a partial cross-sectional view schematically showing the thermal transfer film element and the attached workpiece according to the third preferred embodiment of the present invention. FIG. 8 is a partial cross-sectional view schematically illustrating the process of removing some of the components of the thermal transfer film element according to the third preferred embodiment of the present invention from the workpiece to which it is attached. 9 is a partial cross-sectional view schematically showing the structure of the thermal transfer film element according to the third preferred embodiment of the present invention, in which part of the elements are transferred to the workpiece to which it is attached and cured. Fig. 10 schematically illustrates a thermal transfer film element and its attached workpiece according to a fourth preferred embodiment of the present invention in a partial cross-sectional view. 11 is a partial cross-sectional view schematically illustrating the process of removing some of the components of the thermal transfer film element according to the fourth preferred embodiment of the present invention from the workpiece to which it is attached. 12 is a partial cross-sectional view schematically showing the structure of the thermal transfer film element according to the fourth preferred embodiment of the present invention, in which part of the elements are transferred to the workpiece to which it is attached and cured.
1:熱轉印膜元件 1: Thermal transfer film element
10:底漆塗層 10: Primer coating
12:耐候圖形層 12: Weather-resistant graphics layer
120:頂表面 120: top surface
14:透明保護層 14: Transparent protective layer
140:上表面 140: upper surface
16:離型層 16: Release layer
18:基底層 18: basal layer
2:工件 2: Workpiece
20:外表面 20: Outer surface
22:接著層 22: Next layer
Claims (8)
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JP2021130551A JP2022033011A (en) | 2020-08-11 | 2021-08-10 | Thermal transfer film component |
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CN1084662C (en) * | 1995-06-07 | 2002-05-15 | 艾弗里·丹尼森公司 | Extrusion coating process for making protective and decorative films |
TW201329169A (en) * | 2012-01-11 | 2013-07-16 | Lg Hausys Ltd | Hard-coating composition and decoration film including thereof with improving yellowing |
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JPH06219096A (en) * | 1993-01-28 | 1994-08-09 | Toppan Printing Co Ltd | Transfer sheet having weather-resistant protective coat and its manufacture |
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TW201329169A (en) * | 2012-01-11 | 2013-07-16 | Lg Hausys Ltd | Hard-coating composition and decoration film including thereof with improving yellowing |
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