TWI737115B - The spray structure of turning tool chip breaking - Google Patents
The spray structure of turning tool chip breaking Download PDFInfo
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- TWI737115B TWI737115B TW109100320A TW109100320A TWI737115B TW I737115 B TWI737115 B TW I737115B TW 109100320 A TW109100320 A TW 109100320A TW 109100320 A TW109100320 A TW 109100320A TW I737115 B TWI737115 B TW I737115B
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Abstract
本發明在一把車刀配置一個刀片與一個噴液構造。所述的刀片有一個刀尖,該刀尖在刀片的一個頂面鄰接一個第一側面與一個第二側面的聚集處。所述的噴液構造是設在車刀的一個流道,順著一條交錯於第一側面的噴液方向,該流道設置一個出口引導高壓液體噴射至刀片的頂面,轉向一個工件被車刀切出一個金屬屑的面,即使不提高液體的壓強,也能輕鬆斷裂金屬屑為若干短斷屑,有效解決工件的顫震弊端。The present invention is equipped with a blade and a liquid spray structure on a turning tool. The blade has a blade tip, and the blade tip is adjacent to the gathering place of a first side surface and a second side surface on a top surface of the blade. The liquid spray structure is arranged in a flow channel of the turning tool, along a liquid spray direction staggered on the first side surface, and the flow channel is provided with an outlet to guide the high-pressure liquid to be sprayed to the top surface of the blade, turning to a workpiece to be turned The knife cuts out a surface of metal shavings, even if the pressure of the liquid is not increased, the metal shavings can be easily broken into a number of short chip breaks, which effectively solves the problem of vibration of the workpiece.
Description
本發明涉及切削領域的斷屑技術,尤指一種噴液構造,用於車刀切削時,斷裂金屬屑不再連續的延長。The invention relates to chip breaking technology in the cutting field, in particular to a liquid spray structure. When used for turning tool cutting, the broken metal chips no longer extend continuously.
第4圖是俯視圖,繪製已知的車刀90具體構造。所述的車刀90具備一個刀桿91,該刀桿91有一個刀片92與一個壓板94,一個緊固件95通過壓板94並鎖入刀桿91,使壓板94對刀片92產生壓制作用。所述的壓板94形成一個出口96,從出口96到刀片92的一個刀尖93繪製一條直的噴液方向97,代表高壓液體的噴射方向。Figure 4 is a plan view showing the specific structure of a known
第5圖是平面圖,表現車刀90執行切削作業。在切削時,該刀桿91沿著一個工件10的軸心方向進給一定距離。該工件10的一個支持段11帶動一個待切削段12穩定地轉動。因此,該刀片92的刀尖93將待切削段12內側的圓周面16切下一條金屬屑13,該金屬屑13宛如渦卷綿延的帶子般堆積在刀片92。順著噴液方向,高壓液體98噴出壓板94的出口96,朝向刀尖93前方並衝擊金屬屑13,斷裂為一條以上的長斷屑14,避免工件10切削的加工品質遭受金屬屑13影響。Figure 5 is a plan view showing the
第6圖是端面圖,表現該金屬屑13的邊15像刀刃般切開柱狀高壓液體98形成二分流99,這些分流99沖擊待切削段12的圓周面16,造成工件10的顫震現象。FIG. 6 is an end view, showing that the
事實上,加工愈精細,該金屬屑13的邊15愈薄,不僅受力面積小,相對延伸斷屑的長度。而且,顫震期間,該刀片92切削圓周面16是凹凸不平的,無法達到加工的精度要求,導致工件10成為不良品,遭到品管人員退貨。In fact, the finer the processing, the thinner the
其次,從事切削領域的技術人員陷入一個誤區,認為高壓液體98的壓強(即壓力強度)升至240巴(Bar),就能輕易斷裂金屬屑13,足以縮短斷屑的長度。但是,該金屬屑13的邊15切開高壓液體98的弊端卻未消失。Secondly, technicians in the cutting field fall into a misunderstanding, thinking that the pressure (ie, pressure strength) of the high-
因此,如何克服車刀斷屑所遭遇的困境,就成為本發明亟待解決的課題。Therefore, how to overcome the dilemma encountered by the chip breaking of the turning tool has become an urgent problem to be solved in the present invention.
鑒於此,本案發明人提出一種噴液構造,主要目的在於:採用施壓金屬屑較大面積的構造,即使不提高液體的壓強,也能輕鬆地斷裂金屬屑,不僅降低斷屑長度,還能有效解決工件的顫震弊端。In view of this, the inventor of the present case proposes a liquid spray structure, the main purpose of which is to adopt a structure that presses a larger area of metal chips. Even if the pressure of the liquid is not increased, the metal chips can be easily broken, which not only reduces the chip breaking length, but also Effectively solve the drawbacks of workpiece chattering.
緣於上述目的達成,本發明的噴液構造包括:一把車刀;一個刀片固定於車刀,該刀片有一個刀尖,該刀尖在刀片的一個頂面鄰接一個第一側面與一個第二側面的聚集處;以及,一個流道設在車刀,該流道的一個出口順著一條交錯於第一側面的噴液方向設置。Due to the achievement of the above-mentioned object, the liquid spray structure of the present invention includes: a turning tool; The gathering place on the two sides; and, a flow channel is arranged on the turning tool, and an outlet of the flow channel is arranged along a spray direction staggered on the first side.
其中,畫一條通過刀尖虛擬的直線,該直線垂直於車刀的長度方向,並與噴液方向形成一個等於或小於45°的夾角。Among them, draw a virtual straight line passing through the tip of the tool, which is perpendicular to the length direction of the turning tool and forms an angle equal to or less than 45° with the direction of spraying.
再者,該流道形成於車刀內部,可引導高壓液體通過出口,該高壓液體依噴液方向噴射至刀片的頂面,轉向一個工件被車刀切出一個金屬屑的面。Furthermore, the flow channel is formed inside the turning tool, which can guide the high-pressure liquid through the outlet. The high-pressure liquid is sprayed to the top surface of the blade in the spray direction, turning to a workpiece surface where a metal chip is cut by the turning tool.
另外,該車刀具備超出刀片頂面的一個隆起部,該流道的出口依噴液方向設在隆起部面對刀片處。In addition, the turning tool is provided with a protruding part that exceeds the top surface of the blade, and the outlet of the flow channel is arranged at the position where the protruding part faces the blade according to the spray direction.
如此,本發明的噴液構造根據噴液方向,該流道的出口引導高壓液體衝擊金屬屑的面,而非面積小的邊,即使不提高液體的壓強,也能輕鬆斷裂金屬屑為若干短斷屑,有效解決工件的顫震弊端。In this way, according to the spray direction of the liquid spray structure of the present invention, the outlet of the flow channel guides the high-pressure liquid to hit the surface of the metal chips, rather than the side with a small area. Even if the pressure of the liquid is not increased, the metal chips can be easily broken into a few short pieces. Chip breaking effectively solves the drawbacks of workpiece chattering.
為使本發明之目的、構造、特徵和優點,更加淺顯易懂,茲舉一個或以上較佳的實施例,配合所附的圖式詳細說明如下。In order to make the purpose, structure, features, and advantages of the present invention more simple and understandable, one or more preferred embodiments are described in detail as follows in conjunction with the accompanying drawings.
第1圖是俯視圖,繪製一把車刀20的具體結構,是由一根刀桿21、一個刀片30與一個噴液構造組成。Figure 1 is a top view, drawing the specific structure of a
在本實施例,一根緊固件31通過刀片30鎖入刀桿21,將刀片30固定於刀桿21的前端。其中,該刀片30的一個頂面34鄰接一個第一側面35與一個第二側面36的聚集處,界定為刀片30的一個刀尖32。所述的刀桿21還有一個隆起部22,該隆起部22超出刀片30的頂面34。In this embodiment, a
某些實施例中,沒有緊固件。採用銲接手段,金屬製作的刀桿21與刀片30結合在一起。In some embodiments, there are no fasteners. Using welding means, the
此處所稱的噴液構造,是指設在車刀20的一個流道23。具體而言,該流道23形成於刀桿21內部,並順著一條虛擬的噴液方向25通過隆起部22面對刀片30處。該噴液方向25交錯於刀片30的第一側面35緊鄰刀尖32處。畫一條通過刀尖32虛擬的直線37,該直線37垂直於車刀20的長度方向,並與噴液方向25形成一個等於或小於45°的夾角33。因此,該隆起部22表面被流道23穿過的孔洞視為一個出口24。The liquid spray structure referred to here refers to a
第2圖是平面圖,表現車刀20對工件10的內徑進行車削。切削期間,該支持段11帶動待切削段12自轉。此刻,該刀桿21順著工件10軸心方向進給一定距離,支持刀片30的刀尖32車削待切削段12的圓周面16,形成卷曲帶子般延伸一定長度的金屬屑13。FIG. 2 is a plan view showing that the
圖中,所述的高壓液體26經由流道23通過刀桿21內部,如同一道流體柱般從隆起部22的出口24噴出,斷開金屬屑13形成一片以上的短斷屑14A。另外,該第一側面35面對待切削段12的圓周面16,其與金屬屑13的根部相鄰。該第二側面36則面向工件10的支持段11。In the figure, the high-
第3圖是端視圖,表現高壓液體26朝著第一側面35噴射,落在刀片30頂面34距離刀尖32大約1.5mm的位置,轉向金屬屑13的面17產生連續的沖擊力,致使斷屑長度比先前技術還要短。Figure 3 is an end view, showing that the high-
如此,所述的高壓液體26避開小面積的邊15,以金屬屑13成為受力的主體,避免及∕或降低高壓液體26沖擊待切削段12的力道,有效解決工件10的顫震弊端。In this way, the high-
換言之,即使壓強為70巴(Bar)的高壓液體26,連續沖擊金屬屑13的面17,也能輕易斷裂金屬屑13形成長度較短的斷屑。In other words, even if the high-
〈先前技術〉
工件10 支持段11
待切削段12 金屬屑13
長斷屑14 邊15
圓周面16
車刀90 刀桿91
刀片92 刀尖93
壓板94 緊固件95
出口96 噴液方向97
高壓液體98 分流99
〈本發明〉
短斷屑14A 面17
車刀20 刀桿21
隆起部22 流道23
出口24 噴液方向25
高壓液體26
刀片30 緊固件31
刀尖32 夾角33
頂面34 第一側面35
第二側面36 直線37
<Prior Art>
第1圖採用俯視角度,表現一把具備本發明噴液構造的車刀。 第2圖繪製噴液構造對工件切削的金屬屑的使用狀態。 第3圖放大噴液構造的斷屑狀態。 第4圖顯示已知的車刀結構。 第5圖表現第4圖車刀切削工件的使用狀態。 第6圖放大先前技術關於切削的斷屑狀態。 Figure 1 shows a turning tool with the liquid jet structure of the present invention from a top view. Figure 2 depicts the use of the spray structure on the metal chips cut from the workpiece. Figure 3 zooms in on the chip breaking state of the liquid jet structure. Figure 4 shows the structure of a known turning tool. Figure 5 shows the state of use of the turning tool in Figure 4 for cutting the workpiece. Figure 6 zooms in on the chip breaking state of the prior art cutting.
工件10 待切削段12
金屬屑13 邊15
面17 車刀20
刀桿21 隆起部22
出口24 高壓液體26
刀片30 刀尖32
頂面34 第一側面35
第二側面36
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TW109100320A TWI737115B (en) | 2020-01-06 | 2020-01-06 | The spray structure of turning tool chip breaking |
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TWI737115B true TWI737115B (en) | 2021-08-21 |
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CN106984840A (en) * | 2017-05-19 | 2017-07-28 | 哈尔滨理工大学 | A kind of sub-cooled lubricates special interior cold lathe tool |
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CN106984840A (en) * | 2017-05-19 | 2017-07-28 | 哈尔滨理工大学 | A kind of sub-cooled lubricates special interior cold lathe tool |
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