TWI736767B - Resin pipe member, method of manufacturing resin pipe member, resin pipe joint, and resin pipe - Google Patents

Resin pipe member, method of manufacturing resin pipe member, resin pipe joint, and resin pipe Download PDF

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TWI736767B
TWI736767B TW107116802A TW107116802A TWI736767B TW I736767 B TWI736767 B TW I736767B TW 107116802 A TW107116802 A TW 107116802A TW 107116802 A TW107116802 A TW 107116802A TW I736767 B TWI736767 B TW I736767B
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resin pipe
resin
outer cylinder
pipe member
axial direction
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TW107116802A
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TW201905373A (en
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溜渕晴也
枝村洋一
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日商未來兒股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本發明之樹脂製管構件(1)具有:管本體(2),其於內部形成有供流體流動之內部流路(P);及外筒(3),其於上述管本體(2)之外周側覆蓋該管本體(2)之至少本體端部(2a)之周圍而配置,且固定或固著於上述管本體(2);熔接於其他樹脂製管構件或樹脂製管接頭之端部之外筒端部(3a)係較其內周側之上述本體端部(2a)更向軸線方向(AD)之外側突出而定位,且設置有由外筒端部(3a)之內面與本體端部(2a)之內面而形成之內面階差(4)。 The resin pipe member (1) of the present invention has: a pipe body (2) having an internal flow path (P) for fluid to flow inside; The outer peripheral side is arranged to cover at least the body end (2a) of the pipe body (2), and is fixed or fixed to the pipe body (2); welded to the end of other resin pipe members or resin pipe joints The outer cylinder end (3a) is positioned to protrude to the outer side of the axial direction (AD) than the above-mentioned body end (2a) on the inner peripheral side, and is provided with the inner surface of the outer cylinder end (3a) and The inner surface step (4) formed by the inner surface of the body end (2a).

Description

樹脂製管構件、樹脂製管構件之製造方法、樹脂製管接頭及樹脂製配管 Resin pipe member, method of manufacturing resin pipe member, resin pipe joint, and resin pipe

本發明係關於一種於內部形成有供流體流動之內部流路,且藉由端部之熔接而與樹脂製管接頭或其他樹脂製管構件連結之樹脂製管構件、樹脂製管構件之製造方法、樹脂製管接頭及樹脂製配管,尤其提出一種技術,可有效地抑制於將樹脂製管構件與樹脂製管接頭或其他樹脂製管構件於端部熔接時可能產生之所謂內凸起。 The present invention relates to a method for manufacturing a resin pipe member and a resin pipe member in which an internal flow path for fluid flow is formed and the ends are welded to connect with a resin pipe joint or other resin pipe members , Resin pipe joints and resin piping, in particular, proposes a technology that can effectively suppress the so-called internal protrusion that may occur when the resin pipe member is welded to the resin pipe joint or other resin pipe members at the end.

各種產業中所使用之藥液輸送線等樹脂製配管有時藉由如下而製造,即,使用熔接機,藉由將由熱塑性樹脂等所構成之樹脂製管接頭或樹脂製管構件之各端部相互對接地熔接而製造。 Resin pipes such as chemical liquid delivery lines used in various industries are sometimes manufactured by using a welding machine to connect each end of a resin pipe joint or a resin pipe member made of thermoplastic resin, etc. Manufactured by welding each other to the ground.

若詳細說明此種樹脂製配管之製造方法之一例,則例如於熔接機之成對之夾具之各者,使兩個樹脂製管構件或樹脂製管接頭之各者以其等之端部相互對向之姿勢保持。繼而,藉由加熱器等對保持於各夾具之兩個樹脂製管構件等之各者之端部進行加熱,藉此使其等之端部熔融,於該狀態下,使兩個樹脂製管構件等相互接近,使該端部藉由所需要之壓力之作用對接地熔接。藉由將此種樹脂製管構件等之端部彼此之熔接重複進行而將樹脂製管構件等連結,可製造特定形狀之配管。 To explain in detail an example of the manufacturing method of such a resin pipe, for example, in each of the paired clamps of the welding machine, the two resin pipe members or resin pipe joints are mutually connected with each other. Maintain the facing posture. Then, the ends of the two resin pipe members and the like held in each jig are heated by a heater or the like to melt the ends of the two resin pipes. In this state, the two resin pipes are heated. The components are close to each other, so that the end is welded to the ground by the required pressure. By repeating the welding of the ends of such a resin pipe member and the like to connect the resin pipe member and the like, a pipe of a specific shape can be manufactured.

此處,為了獲得將樹脂製管構件彼此或樹脂製管構件與其他樹脂製管接頭以上述方式連結充分之熔接強度,必須於使端部熔接之前以特定之 較高之溫度加熱,並且於其後使端部彼此對接時作用特定之較大壓力。 Here, in order to obtain sufficient welding strength for connecting resin pipe members or resin pipe members and other resin pipe joints in the above manner, it is necessary to heat the ends at a specific higher temperature before welding the ends. After the ends are butted with each other, a specific greater pressure is applied.

然而,於該情形時,起因於此種加熱及加壓,而於對接時於熔融狀態之端部產生熔融樹脂之流動,因此,存在如下情況,即,樹脂以向較內面更內周側隆起之狀態硬化,於熔接部之內面形成隆起部。該隆起部有時被稱為內凸起。而且,由於形成於配管之熔接部之內面之內凸起使管路內徑局部地變窄,故而有於液體之通流時,於該處產生積液並且導致流量降低之問題。 However, in this case, due to such heating and pressurization, the flow of the molten resin is generated at the end of the molten state during the butting. Therefore, there are cases where the resin moves to the inner peripheral side than the inner surface. The raised state is hardened, and a raised portion is formed on the inner surface of the welded part. This bulge is sometimes referred to as an inner bulge. Moreover, since the inner protrusion formed on the inner surface of the welded portion of the pipe partially narrows the inner diameter of the pipe, there is a problem that liquid accumulates there and reduces the flow rate when the liquid flows.

針對該問題,於專利文獻1中,提出有「合成樹脂製管狀構件彼此之熔接方法」,「係使第1及第2合成樹脂製管狀構件之端部加熱且熔融之後,使端面彼此對接地熔接之方法,且於對接時對兩管狀構件施加內壓」,「於加熱前,對兩管狀構件之對接端部內徑部分進行倒角」。而且,根據該方法,「可使存在於對接部之凸起部內面之凸量變小,藉由將如此獲得之管狀構件使用於配管,而接合部不會阻礙液體之順利之流動,又,亦防止接合部成為積液而延長液體之置換所需要之時間。」 In response to this problem, Patent Document 1 proposes a "method for welding synthetic resin tubular members to each other", which is to heat and melt the ends of the first and second synthetic resin tubular members, and then make the end faces face each other. The method of welding, and applying internal pressure to the two tubular members during the butting", "before heating, chamfer the inner diameter of the butt ends of the two tubular members". Moreover, according to this method, "the amount of protrusion existing on the inner surface of the protrusion of the butt portion can be reduced, and by using the thus obtained tubular member for piping, the joint portion does not hinder the smooth flow of the liquid, and also Prevent the junction from becoming effluent and prolong the time required for liquid replacement."

[先前技術文獻] [Prior Technical Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特開2004-284048號公報 [Patent Document 1] JP 2004-284048 A

於專利文獻1之揭示技術中,由於在將樹脂製管構件等之端部彼此對接地熔接時施加內壓,故而存在如下其他問題,即,需要熔接機及用以施加該內壓之加壓裝置,從而設備成本增加,並且導致由加壓所致之作業時間之增加。尤其,於將多個樹脂製管構件或樹脂製管接頭依次連結而構成配管之情形時,每次使其等之端部彼此熔接時,必須配置加壓裝置,無法否認配管之製 造能率之降低。 In the technique disclosed in Patent Document 1, internal pressure is applied when the ends of resin pipe members and the like are welded to each other. Therefore, there are other problems in that a welding machine and pressure for applying the internal pressure are required. Device, thereby increasing equipment cost, and leading to an increase in working time due to pressurization. In particular, when a plurality of resin pipe members or resin pipe joints are connected in sequence to form a pipe, a pressurizing device must be installed every time the ends of the pipe are welded to each other. It is undeniable that the manufacturing efficiency of the pipe is reduced. .

本發明之課題在於解決以往技術所具有之此種問題,其目的在於提供一種可有效地抑制於將樹脂製管構件與樹脂製管接頭或其他樹脂製管構件於端部熔接時可能產生於熔接部之內凸起之樹脂製管構件、樹脂製管構件之製造方法、樹脂製管接頭及樹脂製配管。 The subject of the present invention is to solve such problems in the prior art, and its object is to provide a method that can effectively suppress the possibility of welding a resin pipe member and a resin pipe joint or other resin pipe members from being welded at the end. Resin pipe member that protrudes inside the part, method of manufacturing resin pipe member, resin pipe joint, and resin pipe.

本發明之樹脂製管構件具有:管本體,其於內部形成有供流體流動之內部流路;及外筒,其於上述管本體之外周側覆蓋該管本體之至少本體端部之周圍而配置,且固定或固著於上述管本體;熔接於其他樹脂製管構件或樹脂製管接頭之端部之外筒端部係較其內周側之上述本體端部更向軸線方向之外側突出而定位,且設置有由外筒端部之內面與本體端部之內面而形成之內面階差。 The resin pipe member of the present invention has: a pipe body in which an internal flow path for fluid to flow is formed; and an outer cylinder arranged to cover the periphery of at least the end of the pipe body on the outer circumference of the pipe body , And fixed or fixed to the pipe body; the end of the outer tube fused to other resin pipe members or resin pipe joints protrudes to the outside of the axial direction than the end of the body on the inner circumference side. It is positioned, and is provided with an inner surface level difference formed by the inner surface of the end of the outer cylinder and the inner surface of the end of the body.

於本發明之樹脂製管構件中,較佳為,上述外筒熔接於上述管本體。 In the resin pipe member of the present invention, it is preferable that the outer cylinder is welded to the pipe body.

於該情形時,更佳為,上述外筒藉由嵌入成形而熔接並形成於上述管本體。 In this case, it is more preferable that the outer cylinder is welded and formed on the pipe body by insert molding.

此處,於本發明之樹脂製管構件中,較佳為,上述內面階差之徑向之高度為0.5mm~1.5mm。 Here, in the resin pipe member of the present invention, it is preferable that the height of the inner surface step difference in the radial direction is 0.5 mm to 1.5 mm.

又,此處,於本發明之樹脂製管構件中,較佳為,外筒端部之相對於管本體之本體端部的軸線方向之突出長度為0.2mm~1.0mm。 Furthermore, here, in the resin pipe member of the present invention, it is preferable that the protruding length of the end of the outer cylinder with respect to the axial direction of the end of the pipe body is 0.2 mm to 1.0 mm.

又,於本發明之樹脂製管構件中,較佳為,上述外筒端部之端面具有下述錐形狀,且錐形狀之該端面之傾斜角度相對於與軸線方向正交之平面為5°~10°之範圍內,該錐形狀隨著朝向徑向之內側而逐漸向深處於軸線方向之內側之方向傾斜。 Furthermore, in the resin pipe member of the present invention, it is preferable that the end surface of the end portion of the outer cylinder has the following tapered shape, and the inclination angle of the tapered end surface is 5° with respect to a plane orthogonal to the axial direction Within the range of ~10°, the cone shape gradually slopes toward the inner side of the axis direction as it goes toward the radial inner side.

而且,又,於本發明之樹脂製管構件中,較佳為,上述外筒端部之端面相對於管本體之上述本體端部之端面具有兩倍以上之面積。 Furthermore, in the resin pipe member of the present invention, it is preferable that the end surface of the end of the outer cylinder has an area more than twice that of the end surface of the main body end of the pipe body.

本發明之樹脂製管構件之製造方法係製造上述任一個樹脂製管構件之方法,且具有外筒成形步驟,該外筒成形步驟係將管本體之至少本體端部配置於射出成形模具內,並於該射出成形模具內射出樹脂材料,藉此於上述管本體之外周側形成外筒。 The method of manufacturing a resin pipe member of the present invention is a method of manufacturing any of the above-mentioned resin pipe members, and has an outer cylinder forming step in which at least the body end of the pipe body is arranged in an injection molding die, The resin material is injected into the injection mold, thereby forming an outer cylinder on the outer peripheral side of the pipe body.

於本發明之樹脂製管構件之製造方法中,較佳為,進而具有於外筒成形步驟之前,將管本體藉由擠壓成形而形成之本體成形步驟。 In the method for manufacturing a resin pipe member of the present invention, it is preferable to further include a body forming step of forming the tube body by extrusion before the outer cylinder forming step.

本發明之樹脂製管接頭係與上述任一個樹脂製管構件藉由端部之熔接而連結者,且於與上述樹脂製管構件之上述外筒端部熔接之接頭端部,設置有內面階差。 The resin pipe joint of the present invention is connected to any one of the above-mentioned resin pipe members by welding at the end, and the joint end welded to the end of the outer cylinder of the resin pipe member is provided with an inner surface Step difference.

於本發明之樹脂製管接頭中,較佳為,接頭端部之上述內面階差之徑向之高度為0.5mm~1.5mm。 In the resin pipe joint of the present invention, it is preferable that the radial height of the step of the inner surface of the joint end is 0.5 mm to 1.5 mm.

又,於本發明之樹脂製管接頭中,較佳為,上述接頭端部之端面具有下述錐形狀,且錐形狀之該端面之傾斜角度相對於與軸線方向正交之平面為5°~10°之範圍內,該錐形狀隨著朝向徑向之內側而逐漸向深處於軸線方向之內側之方向傾斜。 In addition, in the resin pipe joint of the present invention, it is preferable that the end surface of the end of the joint has the following tapered shape, and the inclination angle of the tapered end surface is 5° to a plane orthogonal to the axial direction. Within the range of 10°, the tapered shape gradually slopes toward the inner side of the axial direction as it goes toward the radial inner side.

本發明之樹脂製配管係具備至少一根上述任一個樹脂製管構件者,且於上述樹脂製管構件與其他樹脂製管構件或樹脂製管接頭之連結部位、及/或上述樹脂製管構件彼此之連結部位之內側,上述內面階差之至少一部分由上述外筒端部之樹脂部分填充,該連結部位具有與上述管本體之內徑相等或大於該內徑之內徑。 The resin piping of the present invention is provided with at least one of any one of the above-mentioned resin pipe members, and is used at the connection site of the above-mentioned resin pipe member and other resin pipe members or resin pipe joints, and/or the above-mentioned resin pipe member At least a part of the inner surface step is filled with the resin part of the end of the outer cylinder on the inner side of the connecting part, and the connecting part has an inner diameter equal to or larger than the inner diameter of the pipe body.

根據本發明,於樹脂製管構件之管本體之外周側配置覆蓋其至 少本體端部之周圍之外筒,使供端部之熔接之該外筒端部較其內周側之上述本體端部更向軸線方向之外側突出而定位,於此處設置內面階差,藉此,若於其他樹脂製管構件或樹脂製管接頭之端部與外筒端部對接地熔接,則於內周側隆起之樹脂部分填充至內面階差之至少一部分,該樹脂部分向內周側之隆起得到抑制,故而可有效地抑制熔接部之內凸起之形成。 According to the present invention, the outer cylinder covering at least the end of the body is arranged on the outer circumference of the pipe body of the resin pipe member, so that the end of the outer cylinder for the welding of the end is higher than the end of the body on the inner circumference. It is positioned to protrude to the outside of the axial direction, and an inner surface level difference is provided here, so that if the end of other resin pipe members or resin pipe joints and the end of the outer cylinder are welded to the ground, the inner circumference The resin part of the side bulge is filled to at least a part of the inner surface level difference, and the bulge of the resin part to the inner peripheral side is suppressed, so the formation of the inner bulge of the welded portion can be effectively suppressed.

1‧‧‧樹脂製管構件 1‧‧‧Resin pipe components

2‧‧‧管本體 2‧‧‧Tube body

2a‧‧‧本體端部 2a‧‧‧End of body

3‧‧‧外筒 3‧‧‧Outer cylinder

3a、33a、43a‧‧‧外筒端部 3a, 33a, 43a‧‧‧Outer cylinder end

3b、33b、43b‧‧‧外筒端部之端面 3b, 33b, 43b‧‧‧The end surface of the end of the outer cylinder

4‧‧‧內面階差 4‧‧‧Inside level difference

34、44‧‧‧外面階差 34、44‧‧‧Outside step difference

5‧‧‧擴徑空間 5‧‧‧Expansion space

46‧‧‧內側凹部 46‧‧‧Inner recess

11‧‧‧樹脂製管接頭 11‧‧‧Resin pipe joint

11a‧‧‧接頭端部 11a‧‧‧Connector end

11b‧‧‧端面 11b‧‧‧end face

12‧‧‧內面階差 12‧‧‧Inside level difference

21‧‧‧樹脂部分 21‧‧‧Resin part

P‧‧‧內部流路 P‧‧‧Internal flow path

AD‧‧‧軸線方向 AD‧‧‧Axis direction

θ‧‧‧錐形狀之端面之傾斜角度 θ‧‧‧The inclination angle of the end surface of the cone shape

Dc‧‧‧外筒之內徑 Dc‧‧‧Inner diameter of outer cylinder

Dt‧‧‧管本體之內徑 Dt‧‧‧Inner diameter of tube body

Hs‧‧‧內面階差之徑向之高度 Hs‧‧‧The radial height of the inner step difference

Lc‧‧‧外筒端部之軸線方向之突出長度 Lc‧‧‧The protruding length of the end of the outer cylinder in the axial direction

Cp‧‧‧連結部位 Cp‧‧‧Connecting part

圖1係表示本發明之一實施形態之樹脂製管構件之主要部分之包含中心軸線之縱剖面圖。 Fig. 1 is a longitudinal cross-sectional view including a central axis of a main part of a resin pipe member according to an embodiment of the present invention.

圖2係圖1之局部放大縱剖面圖。 Fig. 2 is a partial enlarged longitudinal sectional view of Fig. 1.

圖3係將圖1之樹脂製管構件與連結於其之樹脂製管接頭一起表示之縱剖面圖。 Fig. 3 is a longitudinal sectional view showing the resin pipe member of Fig. 1 together with a resin pipe joint connected thereto.

圖4係表示圖3之樹脂製管構件與樹脂製管接頭之連結部位即熔接部之縱剖面圖。 Fig. 4 is a longitudinal cross-sectional view showing a welded part, which is a connection part between the resin pipe member and the resin pipe joint of Fig. 3.

圖5係表示樹脂製管構件之外筒之變形例之縱剖面圖。 Fig. 5 is a longitudinal sectional view showing a modification of the outer tube of the resin pipe member.

圖6係表示樹脂製管構件之外筒之其他變形例之縱剖面圖。 Fig. 6 is a longitudinal sectional view showing another modification of the outer tube of the resin pipe member.

圖7係以端部之熔接前後之狀態表示實施例中之比較例之樹脂製管構件之縱剖面圖。 Fig. 7 is a longitudinal cross-sectional view showing the resin pipe member of the comparative example in the embodiment in the state before and after the welding of the end.

圖8係以端部之熔接前後之狀態表示實施例中之發明例1之樹脂製管構件之縱剖面圖。 Fig. 8 is a longitudinal cross-sectional view showing the resin pipe member of Invention Example 1 in the embodiment in the state before and after welding of the ends.

圖9係以端部之熔接前後之狀態表示實施例中之發明例2之樹脂製管構件之縱剖面圖。 Fig. 9 is a longitudinal sectional view showing the resin pipe member of Invention Example 2 in the embodiment in the state before and after welding of the ends.

以下,一面參照圖式,一面對本發明之實施形態詳細地進行說明。 Hereinafter, the embodiments of the present invention will be described in detail while referring to the drawings.

圖1所例示之樹脂製管構件1係具有:直線或曲線狀之直管或曲管形狀之管本體2,其於內部形成有供藥液等液體或氣體及其他流體流動之內部流路P;及外筒3,其於該管本體2之外周側覆蓋管本體2之至少本體端部2a之周圍而配置,且固定或固著於管本體2,呈圓筒等筒狀。 The resin pipe member 1 illustrated in Fig. 1 has a straight or curved pipe body 2 in the shape of a straight pipe or a curved pipe, and an internal flow path P through which liquids such as liquid medicine or gas and other fluids flow are formed inside. And the outer cylinder 3, which covers at least the circumference of the body end 2a of the tube body 2 on the outer circumference of the tube body 2, and is fixed or fixed to the tube body 2, in a cylindrical shape such as a cylinder.

構成樹脂製管構件1之管本體2及外筒3分別係由全氟烷氧基烷烴(PFA)、全氟乙烯丙烯共聚物(FEP)或聚醚醚酮(PEEK)等樹脂材料所構成者,且可使用相互同種或異種之樹脂材料而形成。 The pipe body 2 and the outer cylinder 3 constituting the resin pipe member 1 are respectively composed of resin materials such as perfluoroalkoxy alkane (PFA), perfluoroethylene propylene copolymer (FEP) or polyether ether ketone (PEEK) , And can be formed by using the same or different resin materials.

此處,於該樹脂製管構件1中,如圖2中放大圖所示,使外筒3之外筒端部3a以較配置於其內周側之管本體2之本體端部2a更向軸線方向AD之外側突出之方式定位,藉此,於外筒端部3a之內面與本體端部2a之內面之間,形成有徑向之高度之內面階差4。 Here, in the resin pipe member 1, as shown in the enlarged view in FIG. 2, the outer cylinder end 3a of the outer cylinder 3 is more oriented than the main body end 2a of the pipe main body 2 arranged on the inner peripheral side. It is positioned in such a way that the outer side protrudes in the axial direction AD, whereby an inner surface step 4 with a height in the radial direction is formed between the inner surface of the outer cylinder end 3a and the inner surface of the main body end 2a.

更詳細而言,樹脂製管構件1係於軸線方向AD之內側之管本體2存在之部分,具有該管本體2之相對較小之內徑Dt,但於樹脂製管構件1之端部中之較內面階差4更靠軸線方向AD之外側,外筒端部3a較本體端部2a更向軸線方向AD之外側突出且不存在管本體2,具有外筒端部3a之相對較大之內徑Dc。作為其結果,於樹脂製管構件1之端部形成有由內面階差4與外筒端部3a之內面劃分之擴徑空間5。 In more detail, the resin pipe member 1 is the part where the pipe body 2 exists on the inner side of the axial direction AD, and has a relatively small inner diameter Dt of the pipe body 2, but in the end of the resin pipe member 1 Compared with the inner surface step 4, it is closer to the outer side of the axial direction AD, and the outer cylinder end 3a protrudes further to the outer side of the axial direction AD than the body end 2a. There is no pipe body 2, and the outer cylinder end 3a is relatively larger. The inner diameter Dc. As a result, an enlarged diameter space 5 partitioned by the inner surface step 4 and the inner surface of the outer cylinder end 3a is formed at the end of the resin pipe member 1.

為了使用此種樹脂製管構件1製造配管,而重複藉由將樹脂製管構件1與其他樹脂製管構件或樹脂製管接頭於端部熔接而進行之樹脂製管構件彼此之連結及/或樹脂製管構件與樹脂製管接頭之連結。 In order to manufacture piping using this resin pipe member 1, the connection and/or connection of resin pipe members by welding the resin pipe member 1 and other resin pipe members or resin pipe joints at the ends are repeated Connection of resin pipe members and resin pipe joints.

該端部之熔接具體而言例如可藉由如下方式而進行,即,於未圖示之熔接 機之成對之夾具之各者,以樹脂製管構件1之端部與其他樹脂製管構件或樹脂製管接頭之端部相互對向之姿勢,使其等之樹脂製管構件1等分別保持,然後,以使保持於夾具之樹脂製管構件1等之兩端部藉由加熱器及其他加熱裝置而加熱並熔融之狀態使樹脂製管構件1等相互接近,使其等之端部藉由所需要之壓力之作用而對接。 Specifically, the welding of the end can be performed, for example, by using the end of the resin pipe member 1 and other resin pipe members in each of the paired clamps of the welding machine not shown in the figure. Or a posture where the ends of the resin pipe joints face each other, so that the resin pipe members 1 and the like are held separately, and then the ends of the resin pipe members 1 and the like held in the jig are held by heaters and The other heating device heats and melts the resin pipe members 1 and the like close to each other, and the ends of the resin pipe members 1 and the like are abutted by the required pressure.

此處,該樹脂製管構件1如圖3所示,於其外筒端部3a,與樹脂製管接頭11之接頭端部11a等熔接而連結。 Here, as shown in FIG. 3, the resin pipe member 1 is welded and connected to the joint end portion 11 a of the resin pipe joint 11 and the like at the outer cylinder end portion 3 a.

根據該情況,於端部之熔接時,於與樹脂製管接頭11之接頭端部11a以特定之壓力以熔融狀態對接之外筒端部3a中,藉由該壓力之作用而該樹脂部分21於徑向流動並向內周側移動亦如圖4所示,該樹脂部分21進入至介隔內面階差4而設置於此處之擴徑空間5,故而防止樹脂部分21隆起至較形成配管之管路之一部分之管本體2之內部流路P之內面靠內周側為止。因此,可有效地抑制導致積液或流量之降低之問題之內凸起之產生。作為其結果,可不考慮內凸起之形成而設定熔接時之加熱及加壓條件,故而能夠使端部彼此以充分高之強度熔接。 According to this situation, when the end is welded, the outer cylinder end 3a is abutted with the joint end 11a of the resin pipe joint 11 in a molten state under a specific pressure, and the resin part 21 is formed by the pressure. Flowing in the radial direction and moving to the inner peripheral side is also shown in FIG. 4, the resin portion 21 enters the enlarged diameter space 5 where the inner surface step 4 is interposed, so that the resin portion 21 is prevented from bulging to a relatively high degree. The inner surface of the internal flow path P of the pipe main body 2 which is a part of the piping is close to the inner peripheral side. Therefore, it is possible to effectively suppress the occurrence of bulge within the problem of fluid accumulation or decrease in flow rate. As a result, the heating and pressurizing conditions during welding can be set regardless of the formation of the inner protrusion, so that the ends can be welded with a sufficiently high strength.

因此,如此製造之樹脂製配管係於其具備之樹脂製管構件1與其他樹脂製管構件或樹脂製管接頭11之連結部位Cp、或樹脂製管構件1彼此之連結部位之內側,如圖4所示,內面階差4之至少一部分會由外筒端部3a之樹脂部分21填充,較佳為該連結部位Cp具有與管本體2之內徑Dt相等或大於內徑Dt之內徑。即,以於所製造之樹脂製配管之連結部位Cp,不存在如使內徑較管本體2之內徑Dt小之內凸起般之隆起部之方式,設計樹脂製管構件1之內面階差4或外筒3、管本體2等之尺寸形狀。 Therefore, the resin piping manufactured in this way is located inside the connection part Cp between the resin pipe member 1 and other resin pipe members or resin pipe joints 11, or the connection part between the resin pipe members 1, as shown in the figure. As shown in 4, at least a part of the inner surface step 4 will be filled with the resin portion 21 of the outer cylinder end 3a, and it is preferable that the connecting portion Cp has an inner diameter equal to or greater than the inner diameter Dt of the pipe body 2 . That is, the inner surface of the resin pipe member 1 is designed in such a way that there is no bulge such as an inner bulge whose inner diameter is smaller than the inner diameter Dt of the pipe body 2 at the connection part Cp of the manufactured resin pipe The size and shape of the step 4 or the outer cylinder 3, the tube body 2, etc.

具體而言,於連結部位Cp之內徑為管本體2之內徑Dt以上之情形時,連結部位Cp之內徑與管本體2之內徑Dt之差較佳為於連結部位Cp之直徑最大之部分,設為0mm以上且1mm以下。若連結部位Cp之內徑較管本體2之內徑Dt過 大,則擔心產生積液。 Specifically, when the inner diameter of the connecting portion Cp is greater than the inner diameter Dt of the pipe body 2, the difference between the inner diameter of the connecting portion Cp and the inner diameter Dt of the pipe body 2 is preferably the largest in the diameter of the connecting portion Cp The part is set to 0mm or more and 1mm or less. If the inner diameter of the connecting portion Cp is too larger than the inner diameter Dt of the pipe body 2, there is a fear of effusion.

再者,此處,於圖示之實施形態中,外筒3配置於覆蓋包含管本體2之本體端部2a之端部側部分之區域。但是,即便於外筒以遍及軸線方向之整體覆蓋管本體之周圍之方式設置之情形時,若於外筒端部形成有內面階差,則亦可發揮如上述之內凸起抑制效果,故而外筒只要至少覆蓋本體端部而配置即可。 Furthermore, here, in the embodiment shown in the figure, the outer cylinder 3 is arranged in a region covering the end portion side portion including the main body end 2a of the pipe main body 2. However, even when the outer cylinder is installed to cover the circumference of the pipe body as a whole in the axial direction, if the inner surface step is formed at the end of the outer cylinder, the above-mentioned inner protrusion suppression effect can be exerted. Therefore, the outer cylinder only needs to be arranged to cover at least the end of the main body.

外筒3熔接於管本體2,尤佳為藉由如下述之嵌入成形而熔接於管本體2,但並不限定於此,例如亦可藉由接著劑之使用或形成於外筒及管本體之各者之未圖示之凹部及凸部等之嵌合或卡合及其他各種手法而固定或固著。 The outer tube 3 is welded to the tube body 2, and is particularly preferably welded to the tube body 2 by insert molding as described below, but it is not limited to this. For example, it can also be formed on the outer tube and the tube body by the use of an adhesive. Each of them is fixed or fixed by fitting or engaging with recesses and protrusions not shown in the figure, and various other methods.

由外筒端部3a與本體端部2a形成之內面階差4係其徑向之高度Hs為0.5mm~1.5mm較佳。於內面階差4之徑向之高度Hs小於0.5mm之情形時,於在外筒端部3a與樹脂製接頭11之接頭端部11a等熔接時,由於容許樹脂部分21之隆起之內面階差4過小,因此有內凸起向內周側隆起而形成之虞。另一方面,若使內面階差4之徑向之高度Hs大於1.5mm,則擔心熔接強度不足或積液。 The inner surface step 4 formed by the outer cylinder end portion 3a and the main body end portion 2a has a height Hs in the radial direction of preferably 0.5 mm to 1.5 mm. When the radial height Hs of the inner step 4 is less than 0.5mm, when the outer cylinder end 3a is welded to the joint end 11a of the resin joint 11, the inner step allows the bulge of the resin part 21 The difference 4 is too small, and therefore, there is a possibility that the inner protrusion bulges toward the inner peripheral side and is formed. On the other hand, if the radial height Hs of the inner surface step 4 is greater than 1.5 mm, there is a fear of insufficient welding strength or liquid accumulation.

又,外筒端部3a之相對於管本體2之本體端部2a的軸線方向AD之突出長度Lc例如較佳為0.2mm~1.0mm。其原因在於,於外筒端部3a之該突出長度Lc過長之情形時,存在產生積液之可能性,另一方面,於突出長度Lc過短之情形時,有於熔接時熔融至管本體2為止,而產生超過管本體2之內面之內凸起之虞。 Moreover, the protruding length Lc of the outer cylinder end 3a with respect to the axial direction AD of the main body end 2a of the pipe main body 2 is preferably 0.2 mm to 1.0 mm, for example. The reason is that when the protruding length Lc of the outer cylinder end 3a is too long, there is a possibility of liquid accumulation. On the other hand, when the protruding length Lc is too short, it may melt to the tube during welding. The inner surface of the tube body 2 may bulge beyond the inner surface of the tube body 2.

於圖示之樹脂製管構件1中,藉由如上所述之內面階差4而形成之擴徑空間5係由平行於與軸線方向AD正交之平面之本體端部2a之端面、與外筒端部3a之突出部分之內面而劃分,形成大致矩形剖面之環狀。 In the resin pipe member 1 shown in the figure, the enlarged diameter space 5 formed by the inner face step 4 as described above is composed of the end face of the body end 2a parallel to the plane orthogonal to the axial direction AD, and The inner surface of the protruding part of the outer cylinder end 3a is divided to form a ring with a substantially rectangular cross-section.

再者,此處,熔接於樹脂製管接頭11之接頭端部11a等之外筒端 部3a之端面3b之面積較佳為於與其之間形成內面階差4之本體端部2a之端面之面積之兩倍以上。藉此,可與樹脂製管接頭11之接頭端部11a等充分牢固地熔接。但是,若外筒端部3a之端面3b之面積過大,則擔心成為凹痕等外觀不良,故而外筒端部3a之端面3b之面積可設為本體端部2a之端面之面積之三倍以下。 Furthermore, here, the area of the end surface 3b of the outer cylinder end 3a, such as the joint end 11a of the resin pipe joint 11, is preferably the area of the end surface of the body end 2a where the inner surface step 4 is formed therebetween. More than twice the area. Thereby, it is possible to weld to the joint end portion 11a of the resin pipe joint 11 and the like sufficiently and firmly. However, if the area of the end surface 3b of the outer cylinder end portion 3a is too large, there is a fear of appearance defects such as dents, so the area of the end surface 3b of the outer cylinder end portion 3a can be set to three times the area of the end surface of the body end portion 2a or less .

又,為了更有效地防止熔接時之樹脂部分向內周側之隆起,而外筒端部3a之端面3b如圖示之實施形態般,可具有隨著朝向徑向之內側而逐漸向深處於軸線方向AD之內側之方向傾斜的錐形狀。更具體而言,形成外筒端部3a之錐形狀之端面3b之傾斜角度θ較佳為相對於與軸線方向AD正交之平面為5°~10°之範圍內。若使錐形狀之端面3b之傾斜角度θ未達5°則擔心樹脂部分21向內周側過分隆起,若使傾斜角度θ大於10°則有熔接不足之虞。但是,此種外筒端部3a之端面3b之錐形狀並非為必需之構成。 In addition, in order to more effectively prevent the resin portion from bulging toward the inner periphery during welding, the end surface 3b of the outer cylinder end 3a may have a gradually deeper position as shown in the embodiment shown in the figure. A tapered shape that is inclined toward the inner side of the axis direction AD. More specifically, the inclination angle θ of the end surface 3b forming the tapered shape of the outer cylinder end 3a is preferably within a range of 5° to 10° with respect to a plane orthogonal to the axial direction AD. If the inclination angle θ of the tapered end surface 3b is less than 5°, the resin portion 21 may be excessively swelled toward the inner peripheral side, and if the inclination angle θ is greater than 10°, there may be insufficient welding. However, the tapered shape of the end surface 3b of the outer cylinder end 3a is not an essential configuration.

再者,雖然省略圖示,但除了如此使外筒端部3a之端面3b為錐形狀以外或代替其,亦可使管本體之本體端部之端面為相同之錐形狀。於該情形時,本體端部之錐形狀之端面亦可相對於與軸線方向正交之平面以5°~10°之範圍內傾斜。 Furthermore, although illustration is omitted, in addition to or instead of making the end surface 3b of the outer cylinder end 3a a tapered shape, the end surface of the main body end of the pipe body may have the same tapered shape. In this case, the tapered end surface of the body end can also be inclined within a range of 5° to 10° with respect to the plane orthogonal to the axis direction.

如上所述之外筒3及由其所形成之內面階差4,自有效地抑制於兩端部由熔接所致之內凸起之產生之觀點而言,較佳為形成於樹脂製管構件1之兩端部,但亦可根據熔接於各端部之其他樹脂製管構件或樹脂製管接頭之端部之態樣等,僅於樹脂製管構件1之任一個端部,形成外筒3及內面階差4。關於外筒端部3a之端面3b之錐形狀亦相同地,可設置於至少一個端部。 As described above, the outer cylinder 3 and the inner surface step 4 formed therefrom are preferably formed in a resin tube from the viewpoint of effectively suppressing the generation of inner protrusions at both ends caused by welding. The ends of the member 1, but according to the shape of the end of other resin pipe members or resin pipe joints welded to each end, only any one end of the resin pipe member 1 may be formed as an outer Tube 3 and inner surface level difference 4. The same applies to the tapered shape of the end surface 3b of the outer cylinder end 3a, which can be provided at at least one end.

再者,如圖5所示之變形例般,可於外筒33之外筒端部33a之外面側,設置在軸線方向之外側使外徑變小之外面階差34。該外面階差34由於可有效地抑制與樹脂製管接頭11之接頭端部11a等之熔接時之樹脂部分向外周側之隆起,故而自配管之配置空間或外觀之觀點而言較佳。外面階差34之尺寸形狀 可根據端面之大小等之特定條件而適當設定,但亦可設為與內面階差4相同之尺寸形狀。 Furthermore, as in the modified example shown in FIG. 5, the outer surface step 34 may be provided on the outer side of the outer tube end 33a of the outer tube 33 on the outer side in the axial direction so that the outer diameter becomes smaller. The outer level difference 34 can effectively suppress the bulging of the resin portion to the outer peripheral side during welding with the joint end portion 11a of the resin pipe joint 11 and the like, so it is preferable from the viewpoint of the piping arrangement space and appearance. The size and shape of the outer step 34 can be appropriately set according to specific conditions such as the size of the end surface, but it can also be set to the same size and shape as the inner step 4.

又,如圖6所示之其他變形例般,可於外筒43之外筒端部43a之內面,設置在外筒端部43a之內面側及軸線方向外側之各者開口且於軸線方向之外側使內徑變大之內側凹部46。藉此,可使內凸起更確實地凹陷至較管內面更靠外周側。即便於該情形時,外筒端部43a之端面43b亦較管本體2之本體端部2a之端面更向軸線方向之外側突出而定位,於外筒端部43a之內面與本體端部2a之內面之間形成內面階差4。 In addition, as shown in other modifications shown in FIG. 6, the inner surface of the outer tube end 43a of the outer tube 43 may be provided on the inner surface side of the outer tube end 43a and the outer side in the axial direction. The inner side recess 46 increases the inner diameter on the outer side. Thereby, the inner protrusion can be more surely dented to the outer peripheral side than the inner surface of the tube. Even in this case, the end surface 43b of the outer cylinder end 43a is positioned to protrude further to the outside of the axial direction than the end surface of the main body end 2a of the pipe body 2, and is positioned between the inner surface of the outer cylinder end 43a and the body end 2a. The inner surface is formed between the inner surface step 4.

內側凹部46之軸線方向之形成區域例如可設為自較管本體2之本體端部2a之端面更靠向軸線方向內側0.5mm之位置至較該端面更靠向軸線方向外側1.0mm之位置為止。又,內側凹部46之徑向之長度例如可設為0.5mm~1.0mm。 The formation area of the inner recess 46 in the axial direction can be set, for example, from a position 0.5 mm inward in the axial direction from the end surface of the body end 2a of the tube body 2 to a position 1.0 mm inward in the axial direction from the end surface. . In addition, the radial length of the inner concave portion 46 can be set to 0.5 mm to 1.0 mm, for example.

再者,於圖6所示之處,於外筒端部43a,與內側凹部46一起設置有外面階差44,雖然省略圖示,但亦可不設置外面階差44而僅設置內側凹部46。 In addition, at the point shown in FIG. 6, the outer cylinder end 43a is provided with an outer step 44 together with the inner recess 46. Although the illustration is omitted, the outer step 44 may not be provided and only the inner recess 46 may be provided.

較佳為,於藉由端部之熔接而與樹脂製管構件1連結之樹脂製管接頭11之與樹脂製管構件1之外筒端部3a熔接之接頭端部11a,亦設置有與樹脂製管構件1者實質上相同之內面階差12。於該情形時,自相同之觀點而言,較佳為接頭端部11a之內面階差12之徑向之高度為0.5mm~1.5mm,且較佳為設為具有下述錐形狀,且錐形狀之端面11b之傾斜角度相對於與軸線方向正交之平面為5°~10°之範圍內,該錐形狀係接頭端部11a之端面11b隨著朝向徑向之內側而逐漸向深處於軸線方向之內側之方向傾斜者。 Preferably, in the resin pipe joint 11 connected to the resin pipe member 1 by welding the end, the joint end 11a welded to the outer cylinder end 3a of the resin pipe member 1 is also provided with resin The inner surface level difference 12 of the pipe-making member 1 is substantially the same. In this case, from the same point of view, it is preferable that the radial height of the inner surface step 12 of the joint end 11a is 0.5 mm to 1.5 mm, and it is preferable to have the following tapered shape, and The inclination angle of the tapered end surface 11b is in the range of 5°~10° with respect to the plane orthogonal to the axial direction. The tapered shape is that the end surface 11b of the joint end portion 11a gradually becomes deeper as it goes to the radially inner side. The direction of the inner side of the axis is inclined.

作為樹脂製管接頭11,例如,有內部流路彎折為大致L字狀之彎頭、或內部流路於中途分支而形成T字狀等之管接頭、內部流路之剖面積於中途變化之縮徑接頭等。 As the resin pipe joint 11, there are, for example, an elbow in which the internal flow path is bent into a substantially L shape, or a pipe joint in which the internal flow path is branched in the middle to form a T shape. The cross-sectional area of the internal flow path changes in the middle. The reduced diameter joints, etc.

若對製造如以上所述之樹脂製管構件1之方法之一例進行敍述, 則首先進行由特定之樹脂材料藉由擠壓成形等而形成管本體2之本體成形步驟。此處,藉由利用擠壓成形來形成長條管狀素材,並將其切斷為特定長度,亦可形成管本體2。該切斷例如可分為將長條管狀素材大致切割之第一段切斷、與然後以較高之精度切割為特定長度且對端面進行精加工之第二段切斷而進行。 To describe an example of the method of manufacturing the resin pipe member 1 as described above, first, the main body forming step of forming the pipe main body 2 from a specific resin material by extrusion molding or the like is performed. Here, by forming a long tubular material by extrusion molding, and cutting it into a specific length, the tube body 2 may also be formed. This cutting can be divided into, for example, a first-stage cutting that roughly cuts a long tubular material, and a second-stage cutting that is then cut to a specific length with higher precision and finishes the end surface.

然後,進行如下外筒成形步驟,即,將管本體2之至少本體端部2a配置於射出成形模具內,對該射出成形模具中之與欲形成於管本體2之周圍之外筒3之形狀對應之內面形狀的空腔射出樹脂材料,使該樹脂材料冷卻硬化,於管本體2之外周側形成外筒3。藉由此種嵌入成形,可於管本體2之周圍之特定之位置,使具有特定形狀之外筒3熔接而形成,故而與將另外形成之外筒3然後固定或固著於管本體2之情形時相比,就可容易且短時間地形成之方面而言較佳。 Then, the following outer cylinder forming step is performed, namely, arranging at least the body end 2a of the tube body 2 in the injection molding mold, and the shape of the outer tube 3 in the injection molding mold and the outer tube 3 to be formed around the tube body 2 A resin material is injected from the cavity corresponding to the inner shape, and the resin material is cooled and hardened, and an outer cylinder 3 is formed on the outer peripheral side of the pipe body 2. By this insert molding, the outer tube 3 with a specific shape can be welded at a specific position around the tube body 2 to form it. Therefore, the outer tube 3 is formed separately and then fixed or fixed to the tube body 2 Compared with the case, it is better in terms of being easily formed in a short time.

於如上述般藉由嵌入成形而於管本體2之周圍形成外筒3之外筒成形步驟之前,亦可進行將管本體2之至少本體端部2a加熱而形成半熔融狀態之事前加熱步驟。藉此,於外筒成形步驟之嵌入成形時,管本體2與外筒3會牢固地一體化。但是,亦可省略該事前加熱步驟。 Before the outer tube forming step of forming the outer tube 3 around the tube body 2 by insert molding as described above, a pre-heating step of heating at least the body end 2a of the tube body 2 into a semi-molten state may also be performed. Thereby, during the insert molding of the outer cylinder forming step, the tube body 2 and the outer cylinder 3 are firmly integrated. However, this pre-heating step can also be omitted.

再者,此處,藉由調整射出成形模具之空腔形狀,可將端面3b具有上述錐形狀之外筒3成形於管本體2之周圍。或者,於外筒成形步驟中,亦可進行如下端部加工步驟,即,將具有平行於與軸線方向AD正交之平面之端面之外筒3暫時形成,於外筒成形步驟之後,使用端面切割器等,將外筒端部3a之端面加工為該錐形狀。 Furthermore, here, by adjusting the cavity shape of the injection molding die, the outer tube 3 having the above-mentioned tapered shape on the end surface 3b can be molded around the pipe body 2. Alternatively, in the outer cylinder forming step, the following end processing step may also be performed, that is, the outer cylinder 3 having an end surface parallel to a plane orthogonal to the axial direction AD is temporarily formed, and the end surface is used after the outer cylinder forming step A cutter etc. process the end surface of the outer cylinder end 3a into this tapered shape.

[實施例] [Example]

其次,試作本發明之樹脂製管構件,確認其性能,於以下進行說明。但是,此處之說明係以單純之例示為目的,並不意圖限定於此。 Next, the resin pipe member of the present invention is prototyped to confirm its performance, and the description will be given below. However, the description here is for the purpose of mere illustration, and is not intended to be limited to this.

作為比較例,如圖7(a)所示,製作兩根樹脂製管構件,該樹脂製管構件係使外筒,以不產生內面階差之方式使端面彼此位於大致同一平面上,藉由熔接而固定於管本體之外周側。 As a comparative example, as shown in Fig. 7(a), two resin pipe members were made. The resin pipe members are made of an outer cylinder so that the end faces are located on the same plane so as not to generate a step difference in the inner surface. It is fixed to the outer peripheral side of the pipe body by welding.

使該等樹脂製管構件於端部彼此對接地相互熔接而連結。此處,端部熔接時之加熱時間為80sec,壓入量設為1.0mm。對端部熔接後之連結部位進行確認,結果如圖7(b)所示,於徑向內側形成有以1.5mm之大小豎起之內凸起。 These resin pipe members are welded and connected to each other at the ends. Here, the heating time at the end welding is 80 sec, and the pressing amount is 1.0 mm. The connection part after the end welding was confirmed. As shown in Fig. 7(b), an inner protrusion with a size of 1.5 mm was formed on the inner side in the radial direction.

作為發明例1,與比較例相同地製作兩根樹脂製管構件,該樹脂製管構件係於管本體之外周側熔接固定外筒之後,分別對該管本體之本體端部以於軸線方向凹陷各0.5mm之方式進行切削加工,如圖8(a)所示,形成外筒端部之內面與本體端部之內面之內面階差。 As Inventive Example 1, two resin pipe members were produced in the same manner as in the comparative example. After the resin pipe member was welded and fixed to the outer cylinder on the outer peripheral side of the pipe body, the ends of the pipe body were respectively recessed in the axial direction. Each 0.5mm method is used for cutting, as shown in Fig. 8(a), to form a step difference between the inner surface of the end of the outer cylinder and the inner surface of the end of the body.

將該等樹脂製管構件於與比較例相同之條件下,於端部彼此對接地相互熔接而連結。對端部熔接後之連結部位進行確認,結果如圖8(b)所示,未形成內凸起。再者,於連結部位之內面確認到若干之槽,認為此種槽可藉由壓入量等之端部熔接時之條件之調整而消失。 These resin pipe members were welded and connected to each other at the ends under the same conditions as in the comparative example. The connection part after the end welding was confirmed. As shown in Fig. 8(b), no internal protrusion was formed. In addition, several grooves were confirmed on the inner surface of the connection part, and it is considered that such grooves can be eliminated by adjusting the conditions at the time of end welding such as the amount of press-in.

作為發明例2,與比較例相同地製作兩根樹脂製管構件,該樹脂製管構件係於管本體之外周側熔接固定外筒之後,關於一者,對該管本體之本體端部以於軸線方向凹陷1mm之方式進行切削加工,關於另一者,對其端面,以相對於與軸線方向正交之平面之傾斜角度成為10°之錐形狀之方式實施錐度切割,如圖9(a)所示,分別形成外筒端部之內面與本體端部之內面之內面階差。 As Inventive Example 2, two resin pipe members were produced in the same manner as the comparative example. The resin pipe members were welded and fixed to the outer cylinder on the outer peripheral side of the pipe body. Cutting is performed with a recessed 1mm in the axial direction. For the other, taper cutting is performed so that the end face of the other is tapered so that the inclination angle of the plane perpendicular to the axial direction becomes 10°, as shown in Figure 9(a) As shown, the inner surface level difference between the inner surface of the end of the outer cylinder and the inner surface of the end of the main body is formed respectively.

將該等樹脂製管構件於與比較例相同之條件之下,於端部彼此對接地相互熔接而連結。對端部熔接後之連結部位進行確認後,結果如圖9(b)所示,未形成內凸起。於本發明例2中,亦於連結部位之內面確認到若干之槽。 Under the same conditions as the comparative example, these resin pipe members were welded and joined to each other at the ends. After confirming the connection part after the end part was welded, as shown in Fig. 9(b), no inner protrusion was formed. In Example 2 of the present invention, several grooves were also confirmed on the inner surface of the connection part.

以上,根據本發明,可知於將樹脂製管構件與樹脂製管接頭或 其他樹脂製管構件於端部熔接時,可有效地抑制向作為熔接部之連結部位產生內凸起。 As described above, according to the present invention, it is understood that when a resin pipe member is welded to a resin pipe joint or other resin pipe member at the end, it is possible to effectively suppress the generation of inward protrusions at the connection portion as the weld.

Claims (13)

一種樹脂製管構件,其具有:管本體,其於內部形成有供流體流動之內部流路;及外筒,其於上述管本體之外周側覆蓋該管本體之至少本體端部之周圍而配置,且固定或固著於上述管本體;熔接於其他樹脂製管構件或樹脂製管接頭之端部之外筒端部係較其內周側之上述本體端部更向軸線方向之外側突出而定位,且設置有由外筒端部之內面與本體端部之內面而形成之內面階差;上述外筒端部之端面具有下述錐形狀:隨著朝向徑向之內側而逐漸向深處於軸線方向之內側之方向傾斜。 A resin pipe member having: a pipe body in which an internal flow path for fluid to flow is formed; and an outer tube arranged to cover at least the body end of the pipe body on the outer periphery of the pipe body , And fixed or fixed to the pipe body; the end of the outer tube fused to other resin pipe members or resin pipe joints protrudes to the outside of the axial direction than the end of the body on the inner circumference side. It is positioned and provided with an inner surface step formed by the inner surface of the end of the outer cylinder and the inner surface of the end of the main body; Incline to the direction that is deep inside the axial direction. 如請求項1所述之樹脂製管構件,其中,上述外筒熔接於上述管本體。 The resin pipe member according to claim 1, wherein the outer cylinder is welded to the pipe body. 如請求項2所述之樹脂製管構件,其中,上述外筒係藉由嵌入成形而熔接並形成於上述管本體。 The resin pipe member according to claim 2, wherein the outer cylinder is welded by insert molding and formed on the pipe body. 如請求項1至3中任一項所述之樹脂製管構件,其中,上述內面階差之徑向之高度為0.5mm~1.5mm。 The resin pipe member according to any one of claims 1 to 3, wherein the height of the inner surface step difference in the radial direction is 0.5 mm to 1.5 mm. 如請求項1至3中任一項所述之樹脂製管構件,其中,外筒端部之相對於管本體之本體端部的軸線方向之突出長度為0.2mm~1.0mm。 The resin pipe member according to any one of claims 1 to 3, wherein the protruding length of the end of the outer cylinder with respect to the axial direction of the end of the pipe body is 0.2 mm to 1.0 mm. 如請求項1至3中任一項所述之樹脂製管構件,其中,錐形狀之該端面之傾斜角度相對於與軸線方向正交之平面為5°~10°之範圍內。 The resin pipe member according to any one of claims 1 to 3, wherein the inclination angle of the end surface of the tapered shape is within a range of 5° to 10° with respect to a plane orthogonal to the axial direction. 如請求項1至3中任一項所述之樹脂製管構件,其中,上述外筒端部之端面相對於管本體之上述本體端部之端面具有兩倍以上之面積。 The resin pipe member according to any one of claims 1 to 3, wherein the end surface of the end of the outer cylinder has an area more than twice that of the end surface of the body end of the pipe body. 一種樹脂製管構件之製造方法,其係製造請求項1至7中任一項所述之樹脂製管構件之方法,且具有外筒成形步驟,該外筒成形步驟係將管本體之至少本體端部配置於射出成形模具內,並於該射出成形模具內射出樹脂材 料,藉此於上述管本體之外周側形成外筒。 A method for manufacturing a resin pipe member, which is a method for manufacturing the resin pipe member according to any one of claims 1 to 7, and has an outer cylinder forming step, which is to form at least the body of the pipe body The end is arranged in the injection molding mold, and the resin material is injected into the injection molding mold In this way, an outer cylinder is formed on the outer peripheral side of the pipe body. 如請求項8所述之樹脂製管構件之製造方法,其進而具有於外筒成形步驟之前,藉由擠壓成形而形成管本體之本體成形步驟。 The method for manufacturing a resin pipe member according to claim 8, which further includes a body forming step of forming the pipe body by extrusion before the outer cylinder forming step. 一種樹脂製管接頭,其藉由端部之熔接而與請求項1至7中任一項所述之樹脂製管構件連結,且於與上述樹脂製管構件之上述外筒端部熔接之接頭端部設置有內面階差。 A resin pipe joint which is connected to the resin pipe member according to any one of claims 1 to 7 by welding the end, and is welded to the end of the outer cylinder of the resin pipe member The end is provided with an inner level difference. 如請求項10所述之樹脂製管接頭,其中,接頭端部之上述內面階差之徑向之高度為0.5mm~1.5mm。 The resin pipe joint according to claim 10, wherein the radial height of the step of the inner surface of the joint end is 0.5 mm to 1.5 mm. 如請求項10或11所述之樹脂製管接頭,其中,上述接頭端部之端面具有下述錐形狀,且錐形狀之該端面之傾斜角度相對於與軸線方向正交之平面為5°~10°之範圍內,該錐形狀隨著朝向徑向之內側而逐漸向深處於軸線方向之內側之方向傾斜。 The resin pipe joint according to claim 10 or 11, wherein the end face of the joint end has the following tapered shape, and the inclination angle of the tapered end face is 5° to a plane orthogonal to the axial direction. Within the range of 10°, the tapered shape gradually slopes toward the inner side of the axial direction as it goes toward the radial inner side. 一種樹脂製配管,其具備至少一根請求項1至7中任一項所述之樹脂製管構件,且於上述樹脂製管構件與其他樹脂製管構件或樹脂製管接頭之連結部位、及/或上述樹脂製管構件彼此之連結部位之內側,上述內面階差之至少一部分由上述外筒端部之樹脂部分填充,該連結部位具有與上述管本體之內徑相等或大於該內徑之內徑。 A resin piping comprising at least one resin pipe member according to any one of claims 1 to 7, and at a connection location between the resin pipe member and other resin pipe members or resin pipe joints, and / Or the inner side of the connecting part of the resin pipe members, at least a part of the inner surface step is filled with the resin part of the outer cylinder end, and the connecting part has an inner diameter equal to or larger than the inner diameter of the pipe body The inner diameter.
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