WO2017072886A1 - Resin piping member, resin pipe joint, and piping production method - Google Patents

Resin piping member, resin pipe joint, and piping production method Download PDF

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Publication number
WO2017072886A1
WO2017072886A1 PCT/JP2015/080440 JP2015080440W WO2017072886A1 WO 2017072886 A1 WO2017072886 A1 WO 2017072886A1 JP 2015080440 W JP2015080440 W JP 2015080440W WO 2017072886 A1 WO2017072886 A1 WO 2017072886A1
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Prior art keywords
resin
flow path
inclined surface
central axis
internal flow
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PCT/JP2015/080440
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French (fr)
Japanese (ja)
Inventor
晴也 溜渕
誠 横山
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ミライアル株式会社
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Priority to PCT/JP2015/080440 priority Critical patent/WO2017072886A1/en
Publication of WO2017072886A1 publication Critical patent/WO2017072886A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints

Definitions

  • the present invention is provided in each of a tube main body portion having an internal flow path for allowing fluid to flow and two or more opening portions of the internal flow path, and is brought into contact with and welded to an end portion of another resin piping member.
  • the present invention relates to a resin pipe member having two or more welded end parts, a resin pipe joint, and a method for manufacturing a pipe, and in particular, a resin pipe member is welded to another resin pipe member at an end part.
  • the present invention proposes a technique that can effectively suppress the so-called inner bead that may be generated when the above is performed.
  • Pipes such as chemical transport lines used in various industries, using welding machines, resin pipe fittings such as resin pipe joints and resin tube members made of thermoplastic resin, and other resin pipe members In some cases, the respective end portions of the butt are brought into contact with each other and welded together.
  • the resin pipes are arranged so that the end portions of the resin pipe members and the end portions of the other resin pipe members face each other in each of the clamp jigs forming a pair of welding machines.
  • Each of the member and the other resin piping member is held.
  • both ends of the resin piping member and other resin piping members held by the clamp jig are heated by a heater or other heating device to melt those ends, and in that state, the resin piping member A piping member and other resin piping members are brought close to each other, and their end portions are brought into contact and welded by the action of a required pressure.
  • Patent Document 1 states that “the end portions of the first and second synthetic resin tubular members are heated and melted, and then the end surfaces are butted and welded. A method of welding synthetic resin tubular members characterized by applying an internal pressure to the members has been proposed. And, according to this method, “the convexity of the inner surface of the bead part existing in the abutting part can be reduced, and by using the tubular member thus obtained for the pipe, the joint part can smoothly flow the liquid. It is not hindered, and it is also possible to prevent the junction from becoming a puddle and increasing the time required to replace the liquid. " Furthermore, Patent Document 1 discloses that in the above-described method, “the chamfered inner diameter portions of the butted ends of both tubular members before heating” are disclosed.
  • each of Drawing 5 (a) and (b) of patent document 1 is shown, respectively.
  • the end surface of the tubular member is a conical chamfer that is a surface that is linearly inclined with respect to a plane orthogonal to the central axis in the illustrated cross section, and the end surface of the tubular member is the central axis. It is disclosed that chamfering is performed to form a surface composed of an outer peripheral portion parallel to a plane orthogonal to the inner surface and an inner peripheral portion inclined linearly with respect to the plane.
  • the present invention has an object to solve such problems of the prior art, and the object of the present invention is to connect a resin pipe member to another resin pipe without using special equipment.
  • An object of the present invention is to provide a resin pipe member, a resin pipe joint, and a pipe manufacturing method capable of effectively suppressing an inner bead that may be generated in the welded part when welding the member and the end part.
  • the resin piping member of the present invention is provided in each of a pipe main body portion having an internal flow path for flowing a fluid and two or more opening portions of the internal flow path, and is an end portion of another resin piping member.
  • Two or more welding end portions that are welded in contact with each other, wherein at least one of the welding end portions is provided with an inner diameter enlarged portion having an inner diameter larger than that of the tube main body portion, and the inner diameter
  • the inner surface of the enlarged portion is inclined with respect to a plane orthogonal to the central axis of the internal flow path at the position of the welding end, and the inclined angle with respect to the plane changes in the middle of the axial direction of the internal flow path It will be.
  • the inner surface of the inner diameter enlarged portion has an outer inclined surface that is inclined with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end, and the central axis is closer to the central axis than the outer inclined surface. It is preferable to have an inner inclined surface that is inclined at a larger angle than the outer inclined surface with respect to an orthogonal plane.
  • each of the inner inclined surface and the outer inclined surface is a linear tapered surface that forms a straight line in a longitudinal section along the central axis.
  • the outer inclined surface is preferably inclined at 3 ° to 20 ° with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end.
  • the inner inclined surface is inclined at 30 ° to 60 ° with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end.
  • the outer surface of the inner diameter enlarged portion can be a straight section parallel to the central axis of the internal flow path in a longitudinal section along the central axis.
  • the resin pipe joint of the present invention comprises any one of the above resin pipe members.
  • the pipe manufacturing method of the present invention is a method of manufacturing a pipe by connecting a plurality of resin pipe members, and in connecting two resin pipe members to each other, At least one resin piping member of the resin piping members is any one of the resin piping members described above, and the welding end portions of the two resin piping members are heated and melted, and then The welding end portions are brought into contact with each other to be welded.
  • the inner diameters of the welded portions of the two resin piping members connected to each other by welding the welded end portions are equal to the inner diameters of the portions adjacent to the welded portions.
  • the inner diameter enlarged portion is provided at the welding end portion of the resin piping member, and the inner surface of the inner diameter enlarged portion is inclined with respect to a plane orthogonal to the central axis of the internal flow path at the position of the welding end portion,
  • the resin piping member is abutted with another resin piping member at the end portion and welded by the inclined surface whose inclination angle with respect to the plane changes in the middle of the axial direction of the internal flow path, the abutting The flow of the resin to the inner peripheral side at the end portion can be effectively suppressed, and the occurrence of the inner bead at the weld portion can be reliably prevented after the end portion is welded.
  • FIG. 3 is a schematic vertical cross-sectional view showing an enlarged welded portion when the resin piping member of FIG. 1 is welded to another resin piping member at an end portion.
  • It is a longitudinal cross-sectional view which shows the modification of a welding edge part.
  • It is a longitudinal cross-sectional view which shows other embodiment of the resin-made piping members of this invention along the center axis line of an internal flow path. It is a longitudinal cross-sectional view in alignment with the central axis of an internal flow path which shows other embodiment of the resin-made piping members of this invention.
  • a resin pipe member 1 illustrated in FIGS. 1 and 2 is an embodiment in which the present invention is applied to a resin pipe joint, and a pipe main body portion having an internal flow path P having a T shape in a longitudinal section shown in FIG. 2 and welding end portions 3a to 3c provided in each of the three opening portions A1 to A3 of the internal flow path.
  • the welding end portions 3a to 3c of the resin piping member 1 are made of a resin tube such as a straight tube or a curved tube using a welding machine (not shown) when a pipe including the resin piping member 1 is formed. It is welded in contact with the end of another resin pipe member such as a member or another resin pipe joint. This welding is performed, for example, in such a manner that the end portions of the resin piping member 1 and the end portions of the other resin piping members are opposed to each other of the clamp jigs forming a pair of welding machines. Each of the member 1 and other resin piping members is held, and then both ends of the resin piping member 1 and other resin piping members held by the clamp jig are heated by a heater or other heating device.
  • the resin piping member 1 and another resin piping member can be brought close to each other and their end portions can be brought into contact with each other by the action of a required pressure.
  • the welding end portions 3a to 3c can be given a thickness of 1 mm or more as a welding allowance.
  • the internal flow path P of the resin piping member 1 allows a liquid such as a chemical solution or a gas or other fluid to flow, for example, when the piping using the resin piping member 1 is used. Function to send to.
  • the internal flow path P in this embodiment includes a base portion that linearly extends in the left-right direction in FIG. 2 and a branch portion that branches vertically from the base portion (in the vertical direction in FIG. 2) at the center of the base portion in the middle of the extension.
  • the outer shape of the tube main body 2 having the T-shaped internal flow path P is also substantially T-shaped.
  • Such an inner bead is a pipe including the resin pipe member, and when a liquid or the like is flowed, the smooth flow of the liquid is obstructed to cause a liquid pool there, and a local flow rate there. Incurs the problem of reducing.
  • the welding end portions 3a to 3c have an inner diameter enlarged portion having a larger inner diameter than the tube main body portion 2. 4 is provided.
  • the inner diameter enlarged portion 4 receives the molten resin at the welding end portions 3a to 3c, which is pressed with a predetermined force and is slightly shortened at the time of welding with the end portion of another resin piping member. It functions to prevent the flow to the inner circumference side.
  • the inner surface of the enlarged inner diameter portion 4 is inclined with respect to a plane perpendicular to the central axis C of the internal flow path P at the position of the welding end portions 3a to 3c, and inclination angles ⁇ 1 and ⁇ 2 with respect to the plane are set.
  • the inclined surface changes in the middle of the internal flow path P in the axial direction.
  • the molten resin on the tip end side (opening portion A1 to A3 side of the internal flow path P) of the welding end portions 3a to 3c changes the inclination angle of the inner surface.
  • the welding end portions 3a to 3c can flow to the portion of the tube main body portion 2 side.
  • the inner diameter D ⁇ b> 1 of the welded portion 52 between the resin pipe member 1 and the other resin pipe member 51 is an inner diameter of a location adjacent to the welded portion 52, for example, the tube main body portion 2. It becomes equal to the inner diameter D2 or the like.
  • the fact that the inner diameter D1 of the welded portion 52 is equal to the inner diameter D2 of the tube main body portion 2 does not require that the inner diameter D1 and the inner diameter D2 completely coincide with each other. It means that the following inner diameter difference is allowed. This difference in inner diameter does not hinder the flow of liquid during use to such an extent that it has an adverse effect, and cannot be regarded as an inner bead.
  • the resin piping member 1 and another resin piping member are welded at the end portions, it is more preferable to provide a similar inner diameter enlarged portion at the welding end portion of the other resin piping member.
  • the three inner end portions 3a to 3c are all provided with the inner diameter enlarged portion 4 as described above, but at least one of them has the inner diameter enlarged portion so that the weld end portion is provided. And an inner bead at the time of welding with the end part with other resin piping members can be prevented.
  • the inner surface of the enlarged inner diameter portion 4 is inclined outwardly at an inclination angle ⁇ 1 with respect to a plane perpendicular to the central axis C of the internal flow path P at the position of the welding end 3c.
  • Each of the inclination angles ⁇ 1 and ⁇ 2 is an acute angle with respect to a plane orthogonal to the central axis C, and means an angle inclined with respect to the plane orthogonal to the central axis C. Not included.
  • the resin present at the position of the outer inclined surface 5a can be melted and flow toward the inner inclined surface 5b having a larger inclination angle. From the viewpoint of preventing inner beads more reliably.
  • the inclination angle ⁇ 1 of the outer inclined surface 5a is preferably 3 ° to 20 ° with respect to the plane orthogonal to the central axis C.
  • the inclination angle ⁇ 1 is smaller than 3 °, the flow is almost parallel to the plane orthogonal to the central axis C (that is, substantially perpendicular to the central axis C), so that the flow of the molten resin toward the inner peripheral side is sufficient.
  • inner beads are easily generated without being suppressed.
  • the inclination angle ⁇ 1 is larger than 20 °, the molten resin does not sufficiently fill the inner inclined surface 5b, and the inner surface may be recessed, and the outer bead may become too large.
  • the inclination angle ⁇ 2 of the inner inclined surface 5b is preferably 30 ° to 60 ° with respect to the plane orthogonal to the central axis C.
  • the inclination angle ⁇ 2 is less than 30 °, there is a concern that the inner bead becomes large.
  • the inclination angle ⁇ 2 exceeds 60 °, the molten resin may not sufficiently fill the inside inclined surface 5b, so that the inner surface may be dented, and abutted with the end of another resin piping member.
  • Such a preferable numerical range of the inclination angles ⁇ 1 and ⁇ 2 is considered to be different depending on the material forming the resin piping member.
  • the length L1 of the outer inclined surface 5a in the direction along the central axis C of the internal flow path P is expressed as a ratio (L1 / L2) to the same length L2 of the inner inclined surface 5b, and is expressed as 0. .04 to 2.71. That is, when this ratio (L1 / L2) is smaller than 0.04, the molten resin may not sufficiently fill the inner inclined surface 5b, and the inner surface may be depressed, and other resin pipes may be formed.
  • this ratio (L1 / L2) is smaller than 0.04
  • the molten resin may not sufficiently fill the inner inclined surface 5b, and the inner surface may be depressed, and other resin pipes may be formed.
  • the length L1 of the outer inclined surface 5a can be 0.02 mm to 0.47 mm
  • the length L2 of the inner inclined surface 5b is 0.17 mm to 0.52 mm.
  • the length (L1 + L2) of the inner diameter enlarged portion 4 in the direction along the central axis C of the internal flow path P can be 0.19 mm to 0.99 mm.
  • each of the outer inclined surface 5a and the inner inclined surface 5b is a linear tapered surface that is linear in the illustrated longitudinal section along the central axis C, but at least one of the inclined surfaces Can be a curved tapered surface having a curved shape in the illustrated longitudinal section.
  • the inner diameter gradually increases from the inner surface of the tube main body 2 to the tips of the welding end portions 3a to 3c, and the entire inner diameter is increased by a curved tapered surface. It can also be part 14.
  • the inclination angle ⁇ of the inner surface of the inner diameter enlarged portion 14 means the angle on the acute angle side with respect to the plane perpendicular to the central axis C of the tangent line TL of the curve in the illustrated longitudinal section.
  • the inner surface of the inner diameter enlarged portion 14 has an inclination angle ⁇ with respect to a plane perpendicular to the central axis C that changes in the middle of the axial direction. Since it increases gradually toward the main body part 2 side, it has an outer inclined surface and an inner inclined surface inclined at an inclination angle larger than the inclination angle of the outer inclined surface.
  • the outer inclined surface 5a and the inner inclined surface 5b made of a linear tapered surface shown in FIG. 3 may be easier to form.
  • the inner diameter enlarged portion includes an outer inclined surface 25a positioned on the outer side with respect to the central axis C and an inner inclined surface 25b positioned on the central axis C side, as in a further modification shown in FIG.
  • an inclined surface with three or more different inclination angles such as an inner diameter enlarged portion 24 of an inner surface composed of an outer inclined surface 25a and an intermediate inclined surface 25c located between the outer inclined surface 25a and the inner inclined surface 25b. It can be.
  • the inclination angle can be increased from the outer inclined surface toward the inner inclined surface with respect to the central axis C.
  • the inclination angle ⁇ 1 of the outer inclined surface 25a, the inclination angle ⁇ 3 of the intermediate inclined surface 25c, and the inclination angle ⁇ 2 of the inner inclined surface 25b are arranged in this order. Has increased.
  • the outer surfaces of the inner diameter enlarged portions 4, 14, and 24 are not so important from the viewpoint of the flow of the liquid.
  • the outer surfaces of the inner flow path P are in a longitudinal section along the central axis C. It can be a straight line parallel to the central axis. If the outer diameter of the inner diameter enlarged portion is not linear, but the outer diameter is increased at the inner diameter enlarged portion, the amount of the resin existing there is increased and the inner bead cannot be sufficiently suppressed. In addition, if the outer diameter is reduced at the inner diameter enlarged portion, the amount of resin contributing to welding with the end of another resin piping member is reduced, and it is sufficiently strong with other resin piping members. There is a risk that it will not be welded.
  • the welding end is formed. It can be performed by cutting the portions 3a to 3c and providing a predetermined shape of inclined surface on the inner surface.
  • the core pin disposed in the cavity of an injection mold may have a shape that expands in diameter at a position corresponding to the welding end portions 3a to 3b.
  • the inner diameter enlarged portions 4, 14, and 24 can be formed.
  • the resin pipe member is a resin pipe joint called T-shaped cheese in which the internal flow path P branches in the middle
  • a resin pipe joint 31 called an L-shaped elbow in which the internal flow path P bends or curves in the middle, or an internal flow as shown in FIG. 6 (b).
  • the resin pipe joint 41 called the reducer from which the diameter of the path P changes on the way.
  • the resin piping member is bent or curved by heating a straight tube-shaped resin tube member 61 having a straight internal flow path P as shown in FIG. It is also possible to provide a bent tubular resin tube member. By selecting appropriate ones from such resin piping members, welding the resin piping members at the ends and sequentially connecting them, manufacturing a pipe of the desired shape Can do.
  • Examples of the material constituting the resin piping member include perfluoroalkoxyalkane (PFA), perfluoroethylene propene copolymer (FEP), and polyetheretherketone (PEEK). It is also possible to use other than these.
  • PFA perfluoroalkoxyalkane
  • FEP perfluoroethylene propene copolymer
  • PEEK polyetheretherketone
  • Example 1 Using a resin pipe member having an outer diameter of 19.05 mm (3/4 inch), Invention Example 1 in which a double taper is provided at the welding end and Comparative Example 1 in which a single taper is provided are respectively prototyped and their inventions. In Example 1 and Comparative Example 1, it was verified whether or not the height of the inner bead formed by end welding was different.
  • the end face of the welded end of the resin piping member having a wall thickness of 1.59 mm and an outer diameter of 19.05 mm is linearly inclined at an angle ⁇ 1 of 10 ° with respect to a plane perpendicular to the central axis of the internal flow path.
  • Chamfering of a double taper composed of an outer inclined surface and an inner inclined surface inclined linearly at an angle ⁇ 2 of 45 ° with respect to a similar plane was made, and this was designated as Invention Example 1.
  • the thickness T1 of the outer inclined surface in the direction along the plane perpendicular to the central axis of the internal flow path was 1.29 mm
  • the thickness T2 of the same inner inclined surface was 0.3 mm.
  • a single taper chamfer consisting of a single inclined surface that is linearly inclined at an inclination angle of 10 ° with respect to a plane perpendicular to the central axis of the internal flow path is formed on the end surface of the welding end portion of a similar resin piping member. This was designated as Comparative Example 1.
  • Comparative Example 1 When two of the resin-made piping members of Comparative Example 1 were welded at the end portions, in Comparative Example 1, since a large amount of resin was present at the welded end portions, the amount of pushing should be 0.9 mm and welded sufficiently. Was possible. On the inner surface of the welded portion after the welding, an inner bead of 0.3 mm was generated at a location that protruded highest on the inner peripheral side.
  • the invention example 1 has a smaller inner bead than the comparative example 1 in spite of the fact that the indentation amount at the time of welding is larger than that of the comparative example 1. It was found that the occurrence of beads can be suppressed.
  • Example 2 Double tapers with different inclination angles and lengths were provided on the resin piping member having an outer diameter of 3.17 mm (1/8 inch) and the resin piping member having an outer diameter of 9.53 mm (3/8 inch).
  • Invention examples 2 and 3 were manufactured as prototypes, and the presence or absence of internal beads due to the difference in the size and shape of the double taper was verified.
  • the angle of inclination ⁇ 1 of the outer inclined surface is 3 on the end surface of the welded end of the resin piping member having an inner diameter of 2.17 mm, an outer diameter of 3.17 mm, and a wall thickness of 0.79 mm.
  • a double taper with an inclination angle ⁇ 2 of the inner inclined surface of 60 ° was provided.
  • the ratio (L1 / L2) of the length L1 of the outer inclined surface to the length L2 of the inner inclined surface was 0.04.
  • the angle of inclination ⁇ 1 of the outer inclined surface is 20 on the end surface of the welded end portion of the resin piping member whose inner diameter is 6.35 mm, outer diameter is 9.53 mm, and wall thickness is 1.59 mm. It was assumed that a double taper with an inclination angle ⁇ 2 of the inner inclined surface of 30 ° was provided. In Invention Example 3, the ratio (L1 / L2) of the length L1 of the outer inclined surface to the length L2 of the inner inclined surface was 2.71.
  • Resin piping member (resin pipe joint, resin tube member) 2 Pipe body portion 3a to 3c Weld end portion 4 Inner diameter enlarged portion 5a, 25a Outer inclined surface 5b, 25b Inner inclined surface 25c Intermediate inclined surface 51
  • Other resin piping member 52 Welded portion ⁇ 1, ⁇ 2, ⁇ 3, ⁇ Inclination angle L1 Length of outer inclined surface L2 Length of inner inclined surface D1, D2 Inner diameter TL Tangent P Internal flow path A1-A3 Opening portion of internal flow path C Center axis of internal flow path

Abstract

This resin piping member (1) comprises: a pipe main body part (2) that has an internal flow path (P) that allows a fluid to flow; and two or more weld end parts (3a, 3b, 3c) that are respectively provided to two or more open sections (A1, A2, A3) of the internal flow path (P) and that are to abut and be welded to end parts of other resin piping members. At least one of the weld end parts (3a, 3b, 3c) is provided with an expanded-inner-diameter section (4) that has a larger inner diameter than the pipe main body part (2). An inner surface of the expanded-inner-diameter section (4) comprises inclined surfaces (5a, 5b) that are inclined with respect to a plane that is orthogonal to the center axis (C) of the internal flow path (P) at the location of the weld end part (3a, 3b, 3c) and are configured such that the inclination angle (θ1, θ2) of the inner surface with respect to the plane changes along the axial direction of the internal flow path (P).

Description

樹脂製配管部材、樹脂製管継手及び、配管の製造方法Resin piping member, resin pipe joint, and manufacturing method of piping
 この発明は、流体を流動させる内部流路を有する管本体部と、前記内部流路の二個以上の開口部分のそれぞれに設けられて、他の樹脂製配管部材の端部と突き合わせて溶着される二個以上の溶着端部とを備える樹脂製配管部材、樹脂製管継手及び、配管の製造方法に関するものであり、特には、樹脂製配管部材を他の樹脂製配管部材と端部で溶着した際に発生し得る、いわゆる内ビードを有効に抑制できる技術を提案するものである。 The present invention is provided in each of a tube main body portion having an internal flow path for allowing fluid to flow and two or more opening portions of the internal flow path, and is brought into contact with and welded to an end portion of another resin piping member. In particular, the present invention relates to a resin pipe member having two or more welded end parts, a resin pipe joint, and a method for manufacturing a pipe, and in particular, a resin pipe member is welded to another resin pipe member at an end part. The present invention proposes a technique that can effectively suppress the so-called inner bead that may be generated when the above is performed.
 様々な産業で用いられる薬液輸送ライン等の配管は、溶着機を用いて、熱可塑性樹脂等からなる樹脂製管継手や樹脂製チューブ部材等の樹脂製配管部材と、他の樹脂製配管部材とのそれぞれの端部を互いに突き合わせて溶着させることにより構成されることがある。 Pipes such as chemical transport lines used in various industries, using welding machines, resin pipe fittings such as resin pipe joints and resin tube members made of thermoplastic resin, and other resin pipe members In some cases, the respective end portions of the butt are brought into contact with each other and welded together.
 より詳細には、たとえば、溶着機の対をなすクランプ治具のそれぞれに、樹脂製配管部材の端部と他の樹脂製配管部材の端部とが互いに対向する姿勢で、それらの樹脂製配管部材及び他の樹脂製配管部材のそれぞれを保持させる。
 次いで、クランプ治具に保持させた樹脂製配管部材及び他の樹脂製配管部材の両端部を、ヒーターその他の加熱装置によって加熱することで、それらの端部を溶融させ、その状態で、樹脂製配管部材及び他の樹脂製配管部材を互いに接近させて、それらの端部を、所要の圧力の作用により突き合わせて溶着させる。
More specifically, for example, the resin pipes are arranged so that the end portions of the resin pipe members and the end portions of the other resin pipe members face each other in each of the clamp jigs forming a pair of welding machines. Each of the member and the other resin piping member is held.
Next, both ends of the resin piping member and other resin piping members held by the clamp jig are heated by a heater or other heating device to melt those ends, and in that state, the resin piping member A piping member and other resin piping members are brought close to each other, and their end portions are brought into contact and welded by the action of a required pressure.
 このようにして樹脂製配管部材と他の樹脂製配管部材とを端部で突き合わせて溶着させる際には、それらの端部どうしが溶融状態で、所定の圧力の作用により押圧されることによる溶融樹脂の流れに起因して、樹脂製配管部材と他の樹脂製配管部材との溶着部で、樹脂が内面より内周側に盛り上がった状態で硬化し、その内面に隆起部が形成され得ることが知られている。そのような隆起部は、内ビードと称されることがある。
 この場合、配管の溶着部の内面に形成された内ビードでは、液体の通流時に、液溜まりが生じるとともに流量の低下を招くという問題がある。
In this way, when the resin piping member and another resin piping member are abutted and welded at the end portions, melting is performed by pressing the end portions in a molten state by the action of a predetermined pressure. Due to the flow of the resin, at the welded portion between the resin piping member and the other resin piping member, the resin hardens in a state of rising from the inner surface to the inner peripheral side, and a raised portion can be formed on the inner surface. It has been known. Such ridges are sometimes referred to as inner beads.
In this case, in the inner bead formed on the inner surface of the welded portion of the pipe, there is a problem that when the liquid flows, a liquid pool is generated and the flow rate is reduced.
 この問題に対し、特許文献1では、「第1および第2の合成樹脂製管状部材の端部を加熱して溶融させた後、端面同士を突き合わせて溶着する方法であって、突き合わせ時に両管状部材に内圧をかけることを特徴とする合成樹脂製管状部材同士の溶着方法」が提案されている。そして、この方法によれば、「突き合わせ部に存在するビード部内面の凸量を小さくすることができ、こうして得られた管状部材を配管に使用することにより、接合部が液体のスムーズな流れを阻害することがなく、また、接合部が液だまりとなって液体の置換に要する時間を長くすることも防止される。」とされている。
 さらに特許文献1では、上記の方法において、「加熱前に、両管状部材の突き合わせ端部内径部分を面取りすること」が開示されている。
In order to solve this problem, Patent Document 1 states that “the end portions of the first and second synthetic resin tubular members are heated and melted, and then the end surfaces are butted and welded. A method of welding synthetic resin tubular members characterized by applying an internal pressure to the members has been proposed. And, according to this method, “the convexity of the inner surface of the bead part existing in the abutting part can be reduced, and by using the tubular member thus obtained for the pipe, the joint part can smoothly flow the liquid. It is not hindered, and it is also possible to prevent the junction from becoming a puddle and increasing the time required to replace the liquid. "
Furthermore, Patent Document 1 discloses that in the above-described method, “the chamfered inner diameter portions of the butted ends of both tubular members before heating” are disclosed.
特開2004-284048号公報JP 2004-284048 A
 特許文献1には、合成樹脂製管状部材の端部を加熱する前に、管状部材の端部に施す面取りとして、具体的には、特許文献1の図5(a)及び(b)のそれぞれに示されているように、管状部材の端面が、図示の断面で中心軸線に直交する平面に対して直線状に傾斜する面になる円錐状の面取り、ならびに、管状部材の端面が、中心軸線に直交する平面と平行な外周側部分と、該平面に対して直線状に傾斜する内周側部分とで構成される面になる面取りを施すことが開示されている。
 しかるに、特許文献1に開示されたこのような面取りでは、管状部材の端部どうしを突き合わせて溶着する際に、突き合わせた端部における内周側への溶融樹脂の流れを十分に抑制することができず、その結果として、内ビードの発生を確実に防止できなかった。
In patent document 1, before heating the edge part of a synthetic resin tubular member, as chamfering given to the edge part of a tubular member, specifically, each of Drawing 5 (a) and (b) of patent document 1 is shown, respectively. As shown in the figure, the end surface of the tubular member is a conical chamfer that is a surface that is linearly inclined with respect to a plane orthogonal to the central axis in the illustrated cross section, and the end surface of the tubular member is the central axis. It is disclosed that chamfering is performed to form a surface composed of an outer peripheral portion parallel to a plane orthogonal to the inner surface and an inner peripheral portion inclined linearly with respect to the plane.
However, in such chamfering disclosed in Patent Document 1, when the end portions of the tubular members are brought into contact with each other and welded, it is possible to sufficiently suppress the flow of the molten resin toward the inner peripheral side at the end portions in contact. As a result, the generation of the inner bead could not be reliably prevented.
 なお、特許文献1に開示された溶着方法では、突き合わせ時に両管状部材に内圧をかけるために、窒素ガスが導入される加圧手段を設ける必要があることから、設備コストが嵩む他、特に、複数個の合成樹脂製管状部材を順次に連結して配管を構成する際に、管状部材の端部どうしを溶着させる都度、上記の加圧手段を配置しなければならず、配管の製造能率の低下が否めない。 In addition, in the welding method disclosed in Patent Document 1, since it is necessary to provide a pressurizing means for introducing nitrogen gas in order to apply an internal pressure to both tubular members at the time of matching, in addition to the increase in equipment cost, When a plurality of synthetic resin tubular members are sequentially connected to form a pipe, the above-described pressurizing means must be provided each time the ends of the tubular members are welded, and the pipe manufacturing efficiency is improved. The decline cannot be denied.
 この発明は、従来技術が抱えるこのような問題を解決することを課題とするものであり、それの目的とするところは、特殊な設備を用いなくとも、樹脂製配管部材を他の樹脂製配管部材と端部で溶着する際に溶着部に発生し得る内ビードを有効に抑制することができる樹脂製配管部材、樹脂製管継手及び、配管の製造方法を提供することにある。 The present invention has an object to solve such problems of the prior art, and the object of the present invention is to connect a resin pipe member to another resin pipe without using special equipment. An object of the present invention is to provide a resin pipe member, a resin pipe joint, and a pipe manufacturing method capable of effectively suppressing an inner bead that may be generated in the welded part when welding the member and the end part.
 この発明の樹脂製配管部材は、流体を流動させる内部流路を有する管本体部と、前記内部流路の二個以上の開口部分のそれぞれに設けられて、他の樹脂製配管部材の端部と突き合わせて溶着される二個以上の溶着端部とを備えるものであって、前記溶着端部の少なくとも1個に、管本体部に比して内径を大きくした内径拡大部分を設け、前記内径拡大部分の内面を、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して傾斜するとともに、当該平面に対する傾斜角度が内部流路の軸線方向の途中で変化する傾斜面としてなるものである。 The resin piping member of the present invention is provided in each of a pipe main body portion having an internal flow path for flowing a fluid and two or more opening portions of the internal flow path, and is an end portion of another resin piping member. Two or more welding end portions that are welded in contact with each other, wherein at least one of the welding end portions is provided with an inner diameter enlarged portion having an inner diameter larger than that of the tube main body portion, and the inner diameter The inner surface of the enlarged portion is inclined with respect to a plane orthogonal to the central axis of the internal flow path at the position of the welding end, and the inclined angle with respect to the plane changes in the middle of the axial direction of the internal flow path It will be.
 上記の内径拡大部分の内面は、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して傾斜する外側傾斜面と、前記外側傾斜面より中心軸線側で、前記中心軸線に直交する平面に対し、前記外側傾斜面より大きな角度で傾斜する内側傾斜面とを有することが好ましい。 The inner surface of the inner diameter enlarged portion has an outer inclined surface that is inclined with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end, and the central axis is closer to the central axis than the outer inclined surface. It is preferable to have an inner inclined surface that is inclined at a larger angle than the outer inclined surface with respect to an orthogonal plane.
 この場合においては、前記内側傾斜面及び外側傾斜面のそれぞれをともに、前記中心軸線に沿う縦断面で直線状をなす直線状テーパ面とすることが好ましい。
 ここで、前記外側傾斜面は、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して、3°~20°で傾斜することが好ましい。
 またここで、前記内側傾斜面は、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して、30°~60°で傾斜することが好ましい。
In this case, it is preferable that each of the inner inclined surface and the outer inclined surface is a linear tapered surface that forms a straight line in a longitudinal section along the central axis.
Here, the outer inclined surface is preferably inclined at 3 ° to 20 ° with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end.
Here, it is preferable that the inner inclined surface is inclined at 30 ° to 60 ° with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end.
 なお、前記内径拡大部分の外面は、前記中心軸線に沿う縦断面で、内部流路の中心軸線に平行な直線状とすることができる。
 この発明の樹脂製管継手は、上記のいずれかの樹脂製配管部材からなるものである。
The outer surface of the inner diameter enlarged portion can be a straight section parallel to the central axis of the internal flow path in a longitudinal section along the central axis.
The resin pipe joint of the present invention comprises any one of the above resin pipe members.
 また、この発明の配管の製造方法は、複数個の樹脂製配管部材を連結して、配管を製造する方法であって、二個の樹脂製配管部材を互いに連結するに当り、当該二個の樹脂製配管部材のうちの少なくとも一個の樹脂製配管部材を、上記のいずれかの樹脂製配管部材とし、当該二個の樹脂製配管部材のそれぞれの前記溶着端部を加熱して溶融させ、その後、それらの溶着端部を相互に突き合わせて溶着させることにある。
 この製造方法では、前記溶着端部を溶着させて互いに連結された当該二個の樹脂製配管部材の溶着部における内径を、該溶着部に隣接する箇所の内径と等しくすることが好ましい。
Further, the pipe manufacturing method of the present invention is a method of manufacturing a pipe by connecting a plurality of resin pipe members, and in connecting two resin pipe members to each other, At least one resin piping member of the resin piping members is any one of the resin piping members described above, and the welding end portions of the two resin piping members are heated and melted, and then The welding end portions are brought into contact with each other to be welded.
In this manufacturing method, it is preferable that the inner diameters of the welded portions of the two resin piping members connected to each other by welding the welded end portions are equal to the inner diameters of the portions adjacent to the welded portions.
 この発明によれば、樹脂製配管部材の溶着端部に内径拡大部分を設け、内径拡大部分の内面を、溶着端部の位置における内部流路の中心軸線に直交する平面に対して傾斜し、かつ、その平面に対する傾斜角度が内部流路の軸線方向の途中で変化する傾斜面としたことにより、樹脂製配管部材を他の樹脂製配管部材と端部で突き合わせて溶着する際に、その突き合わせた端部における内周側への樹脂の流れを有効に抑制することができて、端部の溶着後、溶着部での内ビードの発生を確実に防止することができる。 According to this invention, the inner diameter enlarged portion is provided at the welding end portion of the resin piping member, and the inner surface of the inner diameter enlarged portion is inclined with respect to a plane orthogonal to the central axis of the internal flow path at the position of the welding end portion, In addition, when the resin piping member is abutted with another resin piping member at the end portion and welded by the inclined surface whose inclination angle with respect to the plane changes in the middle of the axial direction of the internal flow path, the abutting The flow of the resin to the inner peripheral side at the end portion can be effectively suppressed, and the occurrence of the inner bead at the weld portion can be reliably prevented after the end portion is welded.
この発明の樹脂製配管部材の一の実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of the resin-made piping members of this invention. 図1の樹脂製配管部材の、内部流路の中心軸線に沿う縦断面図である。It is a longitudinal cross-sectional view in alignment with the central axis of an internal flow path of the resin piping members of FIG. 図1の樹脂製配管部材の溶着端部を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the welding edge part of the resin-made piping members of FIG. 図1の樹脂製配管部材を他の樹脂製配管部材と端部で溶着させた場合の溶着部を拡大して示す略線縦断面図である。FIG. 3 is a schematic vertical cross-sectional view showing an enlarged welded portion when the resin piping member of FIG. 1 is welded to another resin piping member at an end portion. 溶着端部の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the modification of a welding edge part. この発明の樹脂製配管部材の他の実施形態を示す、内部流路の中心軸線に沿う縦断面図である。It is a longitudinal cross-sectional view which shows other embodiment of the resin-made piping members of this invention along the center axis line of an internal flow path. この発明の樹脂製配管部材のさらに他の実施形態を示す、内部流路の中心軸線に沿う縦断面図である。It is a longitudinal cross-sectional view in alignment with the central axis of an internal flow path which shows other embodiment of the resin-made piping members of this invention.
 以下に図面を参照しながら、この発明の実施の形態について詳細に説明する。
 図1及び2に例示する樹脂製配管部材1は、この発明を樹脂製管継手に適用した実施形態であり、図2に示す縦断面でT字状をなす内部流路Pを有する管本体部2と、内部流路の三個の開口部分A1~A3のそれぞれに設けた溶着端部3a~3cとを備えてなる。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A resin pipe member 1 illustrated in FIGS. 1 and 2 is an embodiment in which the present invention is applied to a resin pipe joint, and a pipe main body portion having an internal flow path P having a T shape in a longitudinal section shown in FIG. 2 and welding end portions 3a to 3c provided in each of the three opening portions A1 to A3 of the internal flow path.
 ここで、樹脂製配管部材1の溶着端部3a~3cは、樹脂製配管部材1を含む配管を構成する際に、図示しない溶着機等を用いて、直管ないし曲管状等の樹脂製チューブ部材または他の樹脂製管継手等の、他の樹脂製配管部材の端部と突き合わせて溶着されるものである。この溶着は、たとえば、溶着機の対をなすクランプ治具のそれぞれに、樹脂製配管部材1の端部と他の樹脂製配管部材の端部とが互いに対向する姿勢で、それらの樹脂製配管部材1及び他の樹脂製配管部材のそれぞれを保持させ、その後、クランプ治具に保持させた樹脂製配管部材1及び他の樹脂製配管部材の両端部を、ヒーターその他の加熱装置によって加熱して溶融させた状態で、樹脂製配管部材1及び他の樹脂製配管部材を互いに接近させ、それらの端部を、所要の圧力の作用により突き合わせることにより行うことができる。なお、溶着端部3a~3cは、溶着代として1mm以上の厚みを与えることができる。 Here, the welding end portions 3a to 3c of the resin piping member 1 are made of a resin tube such as a straight tube or a curved tube using a welding machine (not shown) when a pipe including the resin piping member 1 is formed. It is welded in contact with the end of another resin pipe member such as a member or another resin pipe joint. This welding is performed, for example, in such a manner that the end portions of the resin piping member 1 and the end portions of the other resin piping members are opposed to each other of the clamp jigs forming a pair of welding machines. Each of the member 1 and other resin piping members is held, and then both ends of the resin piping member 1 and other resin piping members held by the clamp jig are heated by a heater or other heating device. In a melted state, the resin piping member 1 and another resin piping member can be brought close to each other and their end portions can be brought into contact with each other by the action of a required pressure. The welding end portions 3a to 3c can be given a thickness of 1 mm or more as a welding allowance.
 またここで、樹脂製配管部材1の内部流路Pは、樹脂製配管部材1を用いた配管の使用時に、たとえば薬液等の液体もしくは気体その他の流体を流動させて、該流体を所定の場所に送るべく機能する。この実施形態における内部流路Pは、図2の左右方向に直線状に延びる基部、及び、基部の延在途中の中央で基部から垂直(図2では上下方向)に分岐する分岐部からなる。T字状の内部流路Pを有する管本体部2の外形もまた、略T字状をなす。 Also, here, the internal flow path P of the resin piping member 1 allows a liquid such as a chemical solution or a gas or other fluid to flow, for example, when the piping using the resin piping member 1 is used. Function to send to. The internal flow path P in this embodiment includes a base portion that linearly extends in the left-right direction in FIG. 2 and a branch portion that branches vertically from the base portion (in the vertical direction in FIG. 2) at the center of the base portion in the middle of the extension. The outer shape of the tube main body 2 having the T-shaped internal flow path P is also substantially T-shaped.
 このような樹脂製配管部材で、溶着端部での内径が管本体部での内径と同じ大きさで一定とした場合は、他の樹脂製配管部材と端部で突き合わせて溶着させる際に、加熱によって溶融させた端部どうしを所定の圧力で押圧することに起因して、溶着端部の樹脂が管の内周側及び外周側に逃げて盛り上がり、その状態で冷却硬化することにより、相互に溶着された端部の位置における溶着部に、内周側に隆起する内ビード及び外周側に隆起する外ビードが形成される。かかる内ビードは、当該樹脂製配管部材を含む配管で、液体等を流したときに、液体の円滑な通流を阻害して、そこに液溜まりを生じさせるとともに、そこでの局部的な流量の低下をもたらすという問題を招く。 In such a resin piping member, when the inner diameter at the welding end is constant with the same size as the inner diameter at the tube main body, when abutting and welding at the end with another resin piping member, Due to the fact that the ends melted by heating are pressed at a predetermined pressure, the resin at the weld end escapes to the inner and outer peripheral sides of the pipe and rises and cools and cures in that state, thereby mutual An inner bead that protrudes toward the inner peripheral side and an outer bead that protrudes toward the outer peripheral side are formed at the welded portion at the position of the end portion welded to the outer peripheral side. Such an inner bead is a pipe including the resin pipe member, and when a liquid or the like is flowed, the smooth flow of the liquid is obstructed to cause a liquid pool there, and a local flow rate there. Incurs the problem of reducing.
 これに対処するため、この発明では、図3に、溶着端部3cを拡大して示すところから解かるように、溶着端部3a~3cに、管本体部2よりも内径が大きい内径拡大部分4を設ける。この内径拡大部分4は、他の樹脂製配管部材の端部との溶着時に、所定の力で押圧されて長さが若干短くなる溶着端部3a~3cの溶融樹脂を受け入れて、当該溶融樹脂の内周側への流れを防止するべく機能する。 In order to cope with this, in the present invention, as can be seen from the enlarged view of the welding end portion 3c in FIG. 3, the welding end portions 3a to 3c have an inner diameter enlarged portion having a larger inner diameter than the tube main body portion 2. 4 is provided. The inner diameter enlarged portion 4 receives the molten resin at the welding end portions 3a to 3c, which is pressed with a predetermined force and is slightly shortened at the time of welding with the end portion of another resin piping member. It functions to prevent the flow to the inner circumference side.
 さらにここでは、内径拡大部分4の内面を、その溶着端部3a~3cの位置における内部流路Pの中心軸線Cに直交する平面に対して傾斜するとともに、その平面に対する傾斜角度θ1、θ2が内部流路Pの軸線方向の途中で変化する傾斜面とする。
 これにより、他の樹脂製配管部材の端部との溶着時に、溶着端部3a~3cの先端側(内部流路Pの開口部分A1~A3側)の溶融樹脂が、内面の傾斜角度が変化する溶着端部3a~3cの管本体部2側の部分に流れることができる。
Further, here, the inner surface of the enlarged inner diameter portion 4 is inclined with respect to a plane perpendicular to the central axis C of the internal flow path P at the position of the welding end portions 3a to 3c, and inclination angles θ1 and θ2 with respect to the plane are set. The inclined surface changes in the middle of the internal flow path P in the axial direction.
As a result, at the time of welding with the end portion of another resin piping member, the molten resin on the tip end side (opening portion A1 to A3 side of the internal flow path P) of the welding end portions 3a to 3c changes the inclination angle of the inner surface. The welding end portions 3a to 3c can flow to the portion of the tube main body portion 2 side.
 その結果として、図4に例示するように、樹脂製配管部材1及び他の樹脂製配管部材51の端部どうしが溶着された溶着部では、内ビードの形成が抑制されて、その内径D1を、隣接する箇所の内径に十分に近付けることができる。なお、溶着時には、管の外周側にも樹脂が若干流れることになるので、図4に例示するように、従来技術より小さいながらも外ビードが形成されるが、このような外ビードは、内部流路を流れる液体の流れに影響を及ぼさず、むしろ溶着強度を高めることができる。
 より好ましくは、図4に示すように、樹脂製配管部材1と他の樹脂製配管部材51との溶着部52の内径D1は、溶着部52に隣接する箇所の内径、たとえば管本体部2の内径D2等と等しくなる。ここで、溶着部52の内径D1が管本体部2の内径D2と等しいとは、内径D1と内径D2とが完全に一致することまでは要せず、溶着上やむを得ず生じることのある0.5mm以下程度の内径差を許容することを意味する。この程度の内径差は、使用時に液体の通流を、悪影響があるほど阻害するものではなく、内ビードとはみなせない。
 樹脂製配管部材1と他の樹脂製配管部材とを端部で溶着させる場合、他の樹脂製配管部材の溶着端部にも、同様の内径拡大部分を設けることがより好ましい。
As a result, as illustrated in FIG. 4, in the welded portion where the ends of the resin piping member 1 and the other resin piping member 51 are welded, the formation of the inner bead is suppressed, and the inner diameter D1 is reduced. , Can be sufficiently close to the inner diameter of the adjacent portion. In addition, since resin slightly flows also on the outer peripheral side of the pipe at the time of welding, an outer bead is formed although it is smaller than the prior art as illustrated in FIG. It does not affect the flow of the liquid flowing through the flow path, but rather can increase the welding strength.
More preferably, as shown in FIG. 4, the inner diameter D <b> 1 of the welded portion 52 between the resin pipe member 1 and the other resin pipe member 51 is an inner diameter of a location adjacent to the welded portion 52, for example, the tube main body portion 2. It becomes equal to the inner diameter D2 or the like. Here, the fact that the inner diameter D1 of the welded portion 52 is equal to the inner diameter D2 of the tube main body portion 2 does not require that the inner diameter D1 and the inner diameter D2 completely coincide with each other. It means that the following inner diameter difference is allowed. This difference in inner diameter does not hinder the flow of liquid during use to such an extent that it has an adverse effect, and cannot be regarded as an inner bead.
When the resin piping member 1 and another resin piping member are welded at the end portions, it is more preferable to provide a similar inner diameter enlarged portion at the welding end portion of the other resin piping member.
 なお仮に、従来技術のように内径拡大部分の内面の傾斜角度を一定とすると、他の樹脂製配管部材の端部と溶着する際に、押圧によって長さが短くなる溶着端部の溶融樹脂の逃げ場が、管本体部2側に十分に存在しないことから、溶融樹脂が内周側に流れる結果として、内ビードが形成されることになる。 If the inclination angle of the inner surface of the inner diameter enlarged portion is constant as in the prior art, when welding with the end portion of another resin piping member, the length of the molten resin at the weld end portion that is shortened by pressing is reduced. Since there is not enough escape space on the tube body 2 side, an inner bead is formed as a result of the molten resin flowing toward the inner peripheral side.
 図示の実施形態では、三個の溶着端部3a~3cの全てに、上述したような内径拡大部分4を設けているが、そのうちの少なくとも一個に内径拡大部分を設けることで、その溶着端部と他の樹脂製配管部材との端部との溶着時の内ビードを防止することができる。 In the illustrated embodiment, the three inner end portions 3a to 3c are all provided with the inner diameter enlarged portion 4 as described above, but at least one of them has the inner diameter enlarged portion so that the weld end portion is provided. And an inner bead at the time of welding with the end part with other resin piping members can be prevented.
 ここで、図3に示す実施形態では、内径拡大部分4の内面が、溶着端部3cの位置での内部流路Pの中心軸線Cに直交する平面に対して傾斜角度θ1で傾斜する外側傾斜面5aと、その外側傾斜面5aより中心軸線C側に位置し、中心軸線Cに直交する平面に対して、傾斜角度θ1より大きな傾斜角度θ2で傾斜する内側傾斜面5bとで構成されている。この傾斜角度θ1及びθ2はいずれも、中心軸線Cに直交する平面に対する鋭角側の角度とし、中心軸線Cに直交する平面に対して傾斜する角度を意味することから、傾斜しない場合の0°を含まない。
 この場合、他の樹脂製配管部材の端部との溶着時に、外側傾斜面5aの位置に存在する樹脂が溶融して、それよりも傾斜角度の大きい内側傾斜面5b側に流れることができるので、内ビードをより確実に防止するとの観点から好ましい。
Here, in the embodiment shown in FIG. 3, the inner surface of the enlarged inner diameter portion 4 is inclined outwardly at an inclination angle θ1 with respect to a plane perpendicular to the central axis C of the internal flow path P at the position of the welding end 3c. A surface 5a and an inner inclined surface 5b that is located closer to the central axis C than the outer inclined surface 5a and is inclined at an inclination angle θ2 larger than the inclination angle θ1 with respect to a plane orthogonal to the central axis C. . Each of the inclination angles θ1 and θ2 is an acute angle with respect to a plane orthogonal to the central axis C, and means an angle inclined with respect to the plane orthogonal to the central axis C. Not included.
In this case, at the time of welding with the end of another resin piping member, the resin present at the position of the outer inclined surface 5a can be melted and flow toward the inner inclined surface 5b having a larger inclination angle. From the viewpoint of preventing inner beads more reliably.
 外側傾斜面5aの傾斜角度θ1は、中心軸線Cに直交する平面に対して、3°~20°とすることが好ましい。傾斜角度θ1が3°より小さい場合は、中心軸線Cに直交する平面とほぼ平行(すなわち、中心軸線Cに対してほぼ垂直)となることから、溶融樹脂の内周側への流れが十分に抑制されず、内ビードが発生し易くなるおそれがある。この一方で、傾斜角度θ1が20°より大きい場合は、溶融樹脂が内側傾斜面5b内を十分に満たさず、内面に凹みが生じ得る他、外ビードが大きくなり過ぎる可能性がある。 The inclination angle θ1 of the outer inclined surface 5a is preferably 3 ° to 20 ° with respect to the plane orthogonal to the central axis C. When the inclination angle θ1 is smaller than 3 °, the flow is almost parallel to the plane orthogonal to the central axis C (that is, substantially perpendicular to the central axis C), so that the flow of the molten resin toward the inner peripheral side is sufficient. There is a possibility that inner beads are easily generated without being suppressed. On the other hand, when the inclination angle θ1 is larger than 20 °, the molten resin does not sufficiently fill the inner inclined surface 5b, and the inner surface may be recessed, and the outer bead may become too large.
 また内側傾斜面5bの傾斜角度θ2は、中心軸線Cに直交する平面に対して、30°~60°とすることが好ましい。傾斜角度θ2が30°未満である場合は、内ビードが大きくなることが懸念される。また傾斜角度θ2が60°を超える場合は、溶融樹脂が内側傾斜面5b内を十分に満たさずに、内面に凹みが生じることがあり、また、他の樹脂製配管部材の端部と突き合わせた際に、端部どうしを十分に溶着するために、端部どうしの押し込み量を増加させる必要があるので、外ビードが大きくなり過ぎることがある。
 このような傾斜角度θ1、θ2の好ましい数値範囲は、樹脂製配管部材を形成する材料によって異なると考えられる。
The inclination angle θ2 of the inner inclined surface 5b is preferably 30 ° to 60 ° with respect to the plane orthogonal to the central axis C. When the inclination angle θ2 is less than 30 °, there is a concern that the inner bead becomes large. Further, when the inclination angle θ2 exceeds 60 °, the molten resin may not sufficiently fill the inside inclined surface 5b, so that the inner surface may be dented, and abutted with the end of another resin piping member. At this time, in order to sufficiently weld the end portions, it is necessary to increase the pushing amount between the end portions, so that the outer bead may become too large.
Such a preferable numerical range of the inclination angles θ1 and θ2 is considered to be different depending on the material forming the resin piping member.
 またこの実施形態では、内部流路Pの中心軸線Cに沿う方向の外側傾斜面5aの長さL1は、内側傾斜面5bの同様の長さL2に対する比(L1/L2)で表して、0.04~2.71とすることができる。つまり、この比(L1/L2)が、0.04より小さい場合は、溶融樹脂が内側傾斜面5b内を十分に満たさずに、内面に凹みが生じることがあり、また、他の樹脂製配管部材の端部と突き合わせた際に、端部どうしを十分に溶着するために、端部どうしの押し込み量を増加させる必要があるので、外ビードが大きくなり過ぎる可能性がある。また、2.71より大きい場合は、内ビードが高くなることが考えられる。
 具体的には、外側傾斜面5aの長さL1は、0.02mm~0.47mmとすることができ、また、内側傾斜面5bの長さL2は、0.17mm~0.52mmとすることができる。内部流路Pの中心軸線Cに沿う方向の内径拡大部分4の長さ(L1+L2)は、0.19mm~0.99mmとすることができる。
In this embodiment, the length L1 of the outer inclined surface 5a in the direction along the central axis C of the internal flow path P is expressed as a ratio (L1 / L2) to the same length L2 of the inner inclined surface 5b, and is expressed as 0. .04 to 2.71. That is, when this ratio (L1 / L2) is smaller than 0.04, the molten resin may not sufficiently fill the inner inclined surface 5b, and the inner surface may be depressed, and other resin pipes may be formed. When the end portions of the members are brought into contact with each other, in order to sufficiently weld the end portions, it is necessary to increase the pushing amount between the end portions, so that the outer bead may become too large. Moreover, when larger than 2.71, it is possible that an inner bead becomes high.
Specifically, the length L1 of the outer inclined surface 5a can be 0.02 mm to 0.47 mm, and the length L2 of the inner inclined surface 5b is 0.17 mm to 0.52 mm. Can do. The length (L1 + L2) of the inner diameter enlarged portion 4 in the direction along the central axis C of the internal flow path P can be 0.19 mm to 0.99 mm.
 図3に示すところでは、外側傾斜面5a及び内側傾斜面5bのそれぞれをともに、中心軸線Cに沿う図示の縦断面で直線状をなす直線状テーパ面としているが、そのうちの少なくとも一つの傾斜面は、図示の縦断面で曲線状をなす曲線状テーパ面とすることができる。
 さらには、図5(a)に示すように、たとえば、管本体部2の内面から溶着端部3a~3cの先端に至るまで内径が徐々に大きくなる、全体が曲線状テーパ面からなる内径拡大部分14とすることも可能である。
In FIG. 3, each of the outer inclined surface 5a and the inner inclined surface 5b is a linear tapered surface that is linear in the illustrated longitudinal section along the central axis C, but at least one of the inclined surfaces Can be a curved tapered surface having a curved shape in the illustrated longitudinal section.
Further, as shown in FIG. 5 (a), for example, the inner diameter gradually increases from the inner surface of the tube main body 2 to the tips of the welding end portions 3a to 3c, and the entire inner diameter is increased by a curved tapered surface. It can also be part 14.
 図5(a)に示す変形例では、内径拡大部分14の内面の傾斜角度θは、図示の縦断面における当該曲線の接線TLの、中心軸線Cに直交する平面に対する鋭角側の角度を意味する。この変形例でも、内径拡大部分14の内面は、中心軸線Cに直交する平面に対する傾斜角度θが軸線方向の途中で変化するとともに、当該傾斜角度θは、内部流路Pの開口部分側から管本体部2側に向かって次第に増加するので、外側傾斜面と、外側傾斜面の傾斜角度より大きな傾斜角度で傾斜する内側傾斜面とを有する。
 但し、後述する内径拡大部分の形成方法によっては、図3に示す直線状テーパ面からなる外側傾斜面5a及び内側傾斜面5bのほうが形成し易いこともある。
In the modification shown in FIG. 5A, the inclination angle θ of the inner surface of the inner diameter enlarged portion 14 means the angle on the acute angle side with respect to the plane perpendicular to the central axis C of the tangent line TL of the curve in the illustrated longitudinal section. . Also in this modified example, the inner surface of the inner diameter enlarged portion 14 has an inclination angle θ with respect to a plane perpendicular to the central axis C that changes in the middle of the axial direction. Since it increases gradually toward the main body part 2 side, it has an outer inclined surface and an inner inclined surface inclined at an inclination angle larger than the inclination angle of the outer inclined surface.
However, depending on the method of forming the inner diameter enlarged portion described later, the outer inclined surface 5a and the inner inclined surface 5b made of a linear tapered surface shown in FIG. 3 may be easier to form.
 また、内径拡大部分は、図5(b)に示す更なる変形例のように、中心軸線Cに対してより外側に位置する外側傾斜面25aと、中心軸線C側に位置する内側傾斜面25bと、それらの外側傾斜面25a及び内側傾斜面25bの間に位置する中間傾斜面25cとで構成される内面の内径拡大部分24のような、三個以上の傾斜角度の異なる傾斜面からなるものとすることができる。この場合、中心軸線Cに対して外側の傾斜面から内側の傾斜面に向かって、傾斜角度を大きくすることができる。具体的には、図5(b)に示す内径拡大部分24では、外側傾斜面25aの傾斜角度θ1、中間傾斜面25cの傾斜角度θ3、内側傾斜面25bの傾斜角度θ2の順番に、傾斜角度を大きくしている。 Further, the inner diameter enlarged portion includes an outer inclined surface 25a positioned on the outer side with respect to the central axis C and an inner inclined surface 25b positioned on the central axis C side, as in a further modification shown in FIG. And an inclined surface with three or more different inclination angles, such as an inner diameter enlarged portion 24 of an inner surface composed of an outer inclined surface 25a and an intermediate inclined surface 25c located between the outer inclined surface 25a and the inner inclined surface 25b. It can be. In this case, the inclination angle can be increased from the outer inclined surface toward the inner inclined surface with respect to the central axis C. Specifically, in the inner diameter enlarged portion 24 shown in FIG. 5B, the inclination angle θ1 of the outer inclined surface 25a, the inclination angle θ3 of the intermediate inclined surface 25c, and the inclination angle θ2 of the inner inclined surface 25b are arranged in this order. Has increased.
 なお、内径拡大部分4、14、24の外面は、液体の通流の観点からはあまり重要ではないが、図示の実施形態のように、中心軸線Cに沿う縦断面で、内部流路Pの中心軸線に平行な直線状とすることができる。内径拡大部分の外面をそのような直線状とはせずに、内径拡大部分で外径を大きくした場合は、そこに存在する樹脂の量が大きくなって、内ビードを十分に抑制し得なくなる可能性があり、また、内径拡大部分で外径を小さくした場合は、他の樹脂製配管部材の端部との溶着に寄与する樹脂の量が少なくなり、他の樹脂製配管部材と十分強固に溶着されなくなるおそれがある。 The outer surfaces of the inner diameter enlarged portions 4, 14, and 24 are not so important from the viewpoint of the flow of the liquid. However, as in the illustrated embodiment, the outer surfaces of the inner flow path P are in a longitudinal section along the central axis C. It can be a straight line parallel to the central axis. If the outer diameter of the inner diameter enlarged portion is not linear, but the outer diameter is increased at the inner diameter enlarged portion, the amount of the resin existing there is increased and the inner bead cannot be sufficiently suppressed. In addition, if the outer diameter is reduced at the inner diameter enlarged portion, the amount of resin contributing to welding with the end of another resin piping member is reduced, and it is sufficiently strong with other resin piping members. There is a risk that it will not be welded.
 溶着端部3a~3cに、上述したような内径拡大部分4、14、24を形成するには、たとえば、樹脂製配管部材1を、射出成形又は押出成形その他の方法により成形した後に、溶着端部3a~3cに切削加工を施して、その内面に所定の形状の傾斜面を設けることにより行うことができる。
 あるいは、射出成形により樹脂製配管部材1を成形する場合は、図示しない射出成形金型のキャビティに配置するコアピンを、溶着端部3a~3bに対応する位置で拡径する形状とすることによっても、内径拡大部分4、14、24を形成することができる。
In order to form the inner diameter enlarged portions 4, 14, and 24 as described above on the welding end portions 3a to 3c, for example, after the resin piping member 1 is formed by injection molding, extrusion molding or other methods, the welding end is formed. It can be performed by cutting the portions 3a to 3c and providing a predetermined shape of inclined surface on the inner surface.
Alternatively, when the resin piping member 1 is molded by injection molding, the core pin disposed in the cavity of an injection mold (not shown) may have a shape that expands in diameter at a position corresponding to the welding end portions 3a to 3b. The inner diameter enlarged portions 4, 14, and 24 can be formed.
 以上に述べたところでは、樹脂製配管部材を、内部流路Pが途中で分岐するT字状のチーズと称される樹脂製管継手とした例を説明したが、樹脂製配管部材は、たとえば、図6(a)に示すような、内部流路Pが途中で屈曲ないし湾曲するL字状のエルボと称される樹脂製管継手31や、図6(b)に示すような、内部流路Pの径が途中で変化するレデューサと称される樹脂製管継手41とすることができる。また、樹脂製配管部材は、図7に示すような、内部流路Pがストレートである直管状の樹脂製チューブ部材61や、直管状のものを押出成形等による成形後に加熱して屈曲ないし湾曲させた曲がり管状の樹脂製チューブ部材とすることもできる。
 このような樹脂製配管部材のなかから適切なものを複数個選択し、それらの樹脂製配管部材を端部どうしで溶着させて順次に連結することで、所期した形状の配管を製造することができる。
In the above description, the example in which the resin pipe member is a resin pipe joint called T-shaped cheese in which the internal flow path P branches in the middle has been described. 6 (a), a resin pipe joint 31 called an L-shaped elbow in which the internal flow path P bends or curves in the middle, or an internal flow as shown in FIG. 6 (b). It can be set as the resin pipe joint 41 called the reducer from which the diameter of the path P changes on the way. Further, the resin piping member is bent or curved by heating a straight tube-shaped resin tube member 61 having a straight internal flow path P as shown in FIG. It is also possible to provide a bent tubular resin tube member.
By selecting appropriate ones from such resin piping members, welding the resin piping members at the ends and sequentially connecting them, manufacturing a pipe of the desired shape Can do.
 樹脂製配管部材を構成する材料としては、たとえば、パーフルオロアルコキシアルカン(PFA)、パーフルオロエチレンプロペンコポリマー(FEP)又はポリエーテルエーテルケトン(PEEK)等を挙げることができるが、ここで挙げた材料以外のものを用いることも可能である。 Examples of the material constituting the resin piping member include perfluoroalkoxyalkane (PFA), perfluoroethylene propene copolymer (FEP), and polyetheretherketone (PEEK). It is also possible to use other than these.
 次に、この発明に係る樹脂製配管部材を試作し、その効果を確認したので以下に説明する。但し、ここでの説明は単なる例示を目的とするものであり、それに限定されることを意図するものではない。 Next, since a resin piping member according to the present invention was prototyped and its effect was confirmed, it will be described below. However, the description here is for illustrative purposes only and is not intended to be limiting.
(実施例1)
 外径19.05mm(3/4インチ)の樹脂製配管部材を用いて、溶着端部にダブルテーパーを設けた発明例1と、シングルテーパーを設けた比較例1をそれぞれ試作し、それらの発明例1と比較例1とで、端部溶着により形成される内ビードの高さが異なるかどうかを検証した。
Example 1
Using a resin pipe member having an outer diameter of 19.05 mm (3/4 inch), Invention Example 1 in which a double taper is provided at the welding end and Comparative Example 1 in which a single taper is provided are respectively prototyped and their inventions. In Example 1 and Comparative Example 1, it was verified whether or not the height of the inner bead formed by end welding was different.
 肉厚が1.59mm、外径が19.05mmの樹脂製配管部材の溶着端部の端面に、内部流路の中心軸線に直交する平面に対して10°の角度θ1で直線状に傾斜する外側傾斜面と、同様の平面に対して45°の角度θ2で直線状に傾斜する内側傾斜面とで構成されるダブルテーパーの面取りを施し、これを発明例1とした。なお、この発明例1では、内部流路の中心軸線に直交する平面に沿う向きの外側傾斜面の厚みT1を1.29mmとし、同様の内側傾斜面の厚みT2を0.3mmとした。 The end face of the welded end of the resin piping member having a wall thickness of 1.59 mm and an outer diameter of 19.05 mm is linearly inclined at an angle θ1 of 10 ° with respect to a plane perpendicular to the central axis of the internal flow path. Chamfering of a double taper composed of an outer inclined surface and an inner inclined surface inclined linearly at an angle θ2 of 45 ° with respect to a similar plane was made, and this was designated as Invention Example 1. In Invention Example 1, the thickness T1 of the outer inclined surface in the direction along the plane perpendicular to the central axis of the internal flow path was 1.29 mm, and the thickness T2 of the same inner inclined surface was 0.3 mm.
 また同様の樹脂製配管部材の溶着端部の端面に、内部流路の中心軸線に直交する平面に対して10°の傾斜角度で直線状に傾斜する単一の傾斜面からなるシングルテーパーの面取りを施し、これを比較例1とした。 In addition, a single taper chamfer consisting of a single inclined surface that is linearly inclined at an inclination angle of 10 ° with respect to a plane perpendicular to the central axis of the internal flow path is formed on the end surface of the welding end portion of a similar resin piping member. This was designated as Comparative Example 1.
 発明例1の樹脂製配管部材の二本を端部で溶着させる試験を行った。この発明例1では、溶着不足となったことから、溶着時に、端部どうしを突き合わせる方向の押し込み量を1.1mmとした。そして、その溶着部の内面を観察したところ、最も内周側に高く突出した箇所で0.2mmの内ビードが生じていた。 A test was conducted in which two of the resin piping members of Invention Example 1 were welded at the ends. In Invention Example 1, since the welding was insufficient, the amount of pushing in the direction in which the end portions were brought into contact with each other during welding was 1.1 mm. Then, when the inner surface of the welded portion was observed, an inner bead of 0.2 mm was generated at a location that protruded highest on the inner peripheral side.
 比較例1の樹脂製配管部材の二本を端部で溶着させたところ、この比較例1では、溶着端部に樹脂が多く存在することから、押し込み量を0.9mmとして十分に溶着することが可能であった。
 溶着後の溶着部の内面には、最も内周側に高く突出した箇所で0.3mmの内ビードが生じていた。
When two of the resin-made piping members of Comparative Example 1 were welded at the end portions, in Comparative Example 1, since a large amount of resin was present at the welded end portions, the amount of pushing should be 0.9 mm and welded sufficiently. Was possible.
On the inner surface of the welded portion after the welding, an inner bead of 0.3 mm was generated at a location that protruded highest on the inner peripheral side.
 以上の試験より、発明例1では、比較例1に比して溶着時の押し込み量を大きくしたにも関わらず、比較例1よりも小さな内ビードになったことから、この発明によれば内ビードの発生を抑制できることが解かった。 From the above test, the invention example 1 has a smaller inner bead than the comparative example 1 in spite of the fact that the indentation amount at the time of welding is larger than that of the comparative example 1. It was found that the occurrence of beads can be suppressed.
(実施例2)
 外径3.17mm(1/8インチ)の樹脂製配管部材と、外径9.53mm(3/8インチ)の樹脂製配管部材のそれぞれに、異なる傾斜角度及び長さのダブルテーパーを設けた発明例2及び3を試作し、ダブルテーパーの寸法形状の違いによる内ビードの発生の有無を検証した。
(Example 2)
Double tapers with different inclination angles and lengths were provided on the resin piping member having an outer diameter of 3.17 mm (1/8 inch) and the resin piping member having an outer diameter of 9.53 mm (3/8 inch). Invention examples 2 and 3 were manufactured as prototypes, and the presence or absence of internal beads due to the difference in the size and shape of the double taper was verified.
 発明例2は、溶着端部の内径が2.17mm、外径が3.17mm、肉厚が0.79mmの樹脂製配管部材の溶着端部の端面に、外側傾斜面の傾斜角度θ1が3°で、内側傾斜面の傾斜角度θ2が60°のダブルテーパーを設けたものとした。この発明例2では、内側傾斜面の長さL2に対する外側傾斜面の長さL1の比(L1/L2)を0.04とした。 In Invention Example 2, the angle of inclination θ1 of the outer inclined surface is 3 on the end surface of the welded end of the resin piping member having an inner diameter of 2.17 mm, an outer diameter of 3.17 mm, and a wall thickness of 0.79 mm. A double taper with an inclination angle θ2 of the inner inclined surface of 60 ° was provided. In Example 2, the ratio (L1 / L2) of the length L1 of the outer inclined surface to the length L2 of the inner inclined surface was 0.04.
 発明例3は、溶着端部の内径が6.35mm、外径が9.53mm、肉厚が1.59mmの樹脂製配管部材の溶着端部の端面に、外側傾斜面の傾斜角度θ1が20°で、内側傾斜面の傾斜角度θ2が30°のダブルテーパーを設けたものとした。発明例3では、内側傾斜面の長さL2に対する外側傾斜面の長さL1の比(L1/L2)を2.71とした。 In invention example 3, the angle of inclination θ1 of the outer inclined surface is 20 on the end surface of the welded end portion of the resin piping member whose inner diameter is 6.35 mm, outer diameter is 9.53 mm, and wall thickness is 1.59 mm. It was assumed that a double taper with an inclination angle θ2 of the inner inclined surface of 30 ° was provided. In Invention Example 3, the ratio (L1 / L2) of the length L1 of the outer inclined surface to the length L2 of the inner inclined surface was 2.71.
 上記の発明例2及び3のそれぞれについて、先に述べた実施例1と同様にして、二本の樹脂製配管部材の端部を溶着させる試験を行ったところ、いずれの発明例2及び3も、先述の発明例1と同様に、溶着部に形成される内ビードの高さを、液体の流れを阻害させない程度に低くすることができた。
 従って、溶着端部に設ける外側傾斜面及び内側傾斜面の上記の寸法形状の範囲内であれば、内ビードの発生を十分有効に抑制可能であることが解かった。
About each of said invention example 2 and 3, when the test which welds the edge part of two resin piping members was done like Example 1 described previously, all of invention examples 2 and 3 were Similarly to the above-described Invention Example 1, the height of the inner bead formed in the welded portion could be lowered to such an extent that the flow of the liquid was not inhibited.
Therefore, it has been found that the generation of the inner bead can be sufficiently effectively suppressed within the range of the above-described dimensional shape of the outer inclined surface and the inner inclined surface provided at the welding end.
 1、31、41、61 樹脂製配管部材(樹脂製管継手、樹脂製チューブ部材)
 2 管本体部
 3a~3c 溶着端部
 4 内径拡大部分
 5a、25a 外側傾斜面
 5b、25b 内側傾斜面
 25c 中間傾斜面
 51 他の樹脂製配管部材
 52 溶着部
 θ1、θ2、θ3、θ 傾斜角度
 L1 外側傾斜面の長さ
 L2 内側傾斜面の長さ
 D1、D2 内径
 TL 接線
 P 内部流路
 A1~A3 内部流路の開口部分
 C 内部流路の中心軸線
1, 31, 41, 61 Resin piping member (resin pipe joint, resin tube member)
2 Pipe body portion 3a to 3c Weld end portion 4 Inner diameter enlarged portion 5a, 25a Outer inclined surface 5b, 25b Inner inclined surface 25c Intermediate inclined surface 51 Other resin piping member 52 Welded portion θ1, θ2, θ3, θ Inclination angle L1 Length of outer inclined surface L2 Length of inner inclined surface D1, D2 Inner diameter TL Tangent P Internal flow path A1-A3 Opening portion of internal flow path C Center axis of internal flow path

Claims (9)

  1.  流体を流動させる内部流路を有する管本体部と、前記内部流路の二個以上の開口部分のそれぞれに設けられて、他の樹脂製配管部材の端部と突き合わせて溶着される二個以上の溶着端部とを備える樹脂製配管部材であって、
     前記溶着端部の少なくとも一個に、管本体部に比して内径を大きくした内径拡大部分を設け、前記内径拡大部分の内面を、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して傾斜するとともに、当該平面に対する傾斜角度が内部流路の軸線方向の途中で変化する傾斜面としてなる樹脂製配管部材。
    Two or more pipe body parts having an internal flow path for fluid flow and two or more openings provided in each of the two or more opening portions of the internal flow path and butted against the ends of other resin piping members A resin-made piping member provided with a welding end of
    At least one of the welding end portions is provided with an inner diameter enlarged portion having an inner diameter larger than that of the tube main body portion, and the inner surface of the inner diameter enlarged portion is orthogonal to the central axis of the internal flow path at the position of the welding end portion. A resin-made piping member that is inclined with respect to a plane and has an inclination angle with respect to the plane that changes in the middle of the axial direction of the internal flow path.
  2.  前記内径拡大部分の内面が、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して傾斜する外側傾斜面と、前記外側傾斜面より中心軸線側で、前記中心軸線に直交する平面に対し、前記外側傾斜面より大きな角度で傾斜する内側傾斜面とを有してなる請求項1に記載の樹脂製配管部材。 The inner surface of the inner diameter enlarged portion has an outer inclined surface that is inclined with respect to a plane orthogonal to the central axis of the internal flow path at the position of the welding end, and is orthogonal to the central axis on the central axis side from the outer inclined surface. The resin piping member according to claim 1, further comprising an inner inclined surface that is inclined at a larger angle than the outer inclined surface with respect to a flat surface.
  3.  前記内側傾斜面及び外側傾斜面のそれぞれをともに、前記中心軸線に沿う縦断面で直線状をなす直線状テーパ面としてなる請求項2に記載の樹脂製配管部材。 3. The resin piping member according to claim 2, wherein each of the inner inclined surface and the outer inclined surface is a linear tapered surface that is linear in a longitudinal section along the central axis.
  4.  前記外側傾斜面が、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して、3°~20°で傾斜してなる請求項3に記載の樹脂製配管部材。 The resin piping member according to claim 3, wherein the outer inclined surface is inclined at 3 ° to 20 ° with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end.
  5.  前記内側傾斜面が、前記溶着端部の位置における内部流路の中心軸線に直交する平面に対して、30°~60°で傾斜してなる請求項3又は4に記載の樹脂製配管部材。 The resin piping member according to claim 3 or 4, wherein the inner inclined surface is inclined at 30 ° to 60 ° with respect to a plane perpendicular to the central axis of the internal flow path at the position of the welding end.
  6.  前記内径拡大部分の外面を、前記中心軸線に沿う縦断面で、内部流路の中心軸線に平行な直線状としてなる請求項1~5のいずれか一項に記載の樹脂製配管部材。 The resin piping member according to any one of claims 1 to 5, wherein an outer surface of the inner diameter enlarged portion has a vertical cross section along the central axis and a straight line parallel to the central axis of the internal flow path.
  7.  請求項1~6のいずれか一項に記載の樹脂製配管部材からなる樹脂製管継手。 A resin pipe joint comprising the resin pipe member according to any one of claims 1 to 6.
  8.  複数個の樹脂製配管部材を連結して、配管を製造する方法であって、二個の樹脂製配管部材を互いに連結するに当り、当該二個の樹脂製配管部材のうちの少なくとも一個の樹脂製配管部材を、請求項1~6のいずれか一項に記載の樹脂製配管部材とし、当該二個の樹脂製配管部材のそれぞれの前記溶着端部を加熱して溶融させ、その後、それらの溶着端部を相互に突き合わせて溶着させる、配管の製造方法。 A method of manufacturing a pipe by connecting a plurality of resin piping members, wherein at least one resin of the two resin piping members is connected to each other. The pipe member made of resin is the resin pipe member according to any one of claims 1 to 6, and the welding end portions of the two resin pipe members are heated and melted, and then A method for manufacturing piping, in which welded end portions are butted against each other.
  9.  前記溶着端部を溶着させて互いに連結された当該二個の樹脂製配管部材の溶着部における内径を、該溶着部に隣接する箇所の内径と等しくする、請求項8に記載の配管の製造方法。 The pipe manufacturing method according to claim 8, wherein an inner diameter of the two resin pipe members connected to each other by welding the weld end parts is equal to an inner diameter of a portion adjacent to the weld part. .
PCT/JP2015/080440 2015-10-28 2015-10-28 Resin piping member, resin pipe joint, and piping production method WO2017072886A1 (en)

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