JP2020015226A - Method for manufacturing resin tube member - Google Patents

Method for manufacturing resin tube member Download PDF

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JP2020015226A
JP2020015226A JP2018139549A JP2018139549A JP2020015226A JP 2020015226 A JP2020015226 A JP 2020015226A JP 2018139549 A JP2018139549 A JP 2018139549A JP 2018139549 A JP2018139549 A JP 2018139549A JP 2020015226 A JP2020015226 A JP 2020015226A
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tube
resin
tube member
outer peripheral
manufacturing
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雄大 金森
Yuta Kanamori
雄大 金森
拓人 鹿
Takuto Shika
拓人 鹿
誠 横山
Makoto Yokoyama
誠 横山
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Miraial Co Ltd
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Miraial Co Ltd
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Abstract

To provide a method for manufacturing a resin tube member that can effectively manufacture various resin tube members having different tube lengths, each of which has a connection part used for connection with a piping member.SOLUTION: A method for producing a resin tube member 1 of the present invention is a method for producing a resin tube member 1 having a tube part 2 having an internal passage IP, and a connection part 3 provided at an end 2a of the tube part 2 and used for connection with a piping member 21. The method for producing the resin tube member 1 includes an end heating step of heating an end 32a of a resin-made tube material 32, and an insert molding step of forming the connection part 3 at the end 32a of the tube material 32 that becomes the tube part 2 by injecting a resin material to the end 32a of the tube material 32 heated in the end heating step. The connection part 3 formed in the insert molding step includes a sleeve part 4 surrounding the end 2a of the tube part 2 from an outer peripheral side, and a tip end projection 5 that protrudes from the end 2a toward a tip end side continuously with the sleeve part 4.SELECTED DRAWING: Figure 1

Description

この発明は、チューブ部分の端部に、配管部材との接続に用いる接続部分を設けた樹脂製チューブ部材を製造する方法に関するものであり、特には、チューブ長さの異なる様々な樹脂製チューブ部材を有効に製造することのできる技術を提案するものである。   The present invention relates to a method for manufacturing a resin tube member having a connection portion used for connection with a piping member at an end of a tube portion, and in particular, various resin tube members having different tube lengths. It is intended to propose a technology that can effectively manufacture the.

この種の樹脂製チューブ部材は、樹脂製管継手等の他の配管部材と接続されて、薬液その他の流体が内部を通流する配管の一部を構成し得るものであり、その一例としては特許文献1に記載されたものがある。   This kind of resin tube member is connected to another pipe member such as a resin pipe joint, and can constitute a part of a pipe through which a chemical solution or other fluid flows inside, and as an example, There is one described in Patent Document 1.

特許文献1の図1及び2には、「継手本体20の貫通路23に挿通される樹脂製のチューブ部材21の一端部21aの外周に、ユニオンナット22の受口部24の雄ねじ26への締付け作用を受けて入口側シール部25に密着状に当接する膨出部31と、内奥側シール部27に密着状に当接する嵌合凸部32とを有する環状シール部30を一体に樹脂成形」した「融着型の樹脂製管継手構造」が示されている。この「融着型の樹脂製管継手構造」では、「チューブ部材21の他端部21bは、他の樹脂製チューブ部材38の端部と突き合せ融着する融着部とする。」とされている。
そして、このような「融着型の樹脂製管継手構造」によれば、「ユニオンナットを締め付けることで継手本体の入口側シール部に密着状に当接する膨出部と、内奥側シール部に密着状に当接する嵌合凸部とを有する環状シール部がチューブ部材の外周一部に一体加工されて、チューブ部材の外周と環状シール部との間に隙間が生じないものとしている。したがって、前述した従来の樹脂製管継手構造のごとき流体溜まり問題は無くなり流体の高純度化の障害を取り除くことができる。」とされている。
FIGS. 1 and 2 of Patent Literature 1 state that “the outer circumference of one end 21 a of a resin tube member 21 inserted into the through passage 23 of the joint body 20 is connected to the male screw 26 of the socket 24 of the union nut 22. An annular seal portion 30 having a bulging portion 31 that comes into close contact with the inlet-side seal portion 25 due to the tightening action and a fitting convex portion 32 that comes into close contact with the inner-side seal portion 27 are integrally formed of resin. "Molded resin-type pipe joint structure". In this “fusion-type resin pipe joint structure”, “the other end 21b of the tube member 21 is a fusion-bonded portion that abuts and fuses with the end of another resin-made tube member 38”. ing.
According to such a “fusion-type resin pipe joint structure”, “a swelling portion which comes into close contact with the inlet side seal portion of the joint body by tightening the union nut, An annular seal portion having a fitting convex portion which comes into close contact with the tubular member is integrally formed on a part of the outer periphery of the tube member so that no gap is formed between the outer periphery of the tube member and the annular seal portion. However, the problem of fluid accumulation as in the conventional resin pipe joint structure described above is eliminated, and the obstacle to the purification of fluid can be eliminated. "

なお、樹脂製チューブ部材に関するインサート成形の技術としては、特許文献2及び3に記載されたもの等がある。   In addition, as a technique of insert molding with respect to a resin tube member, there are techniques described in Patent Documents 2 and 3, and the like.

特開2005−291500号公報JP 2005-291500 A 特開2007−196638号公報JP 2007-196638 A 特許第4424137号公報Japanese Patent No. 4424137

特許文献1には、「融着型の樹脂製管継手構造」の「チューブ部材21」の製造に関して、「チューブ部材21はこれの一端部21aの外周に環状シール部30を一体に樹脂成形している。」、「環状シール部を左右対称に持つ1対のチューブ部材を成形し、成形後、そのチューブ部材の中央部を切断することにより2つの所要形状のチューブ部材を得ることができる。」と記載されている。また、特許文献1には、「ユニオンナット22の締め付けにより継手本体20の入口側シール部25及び内奥側シール部27に密着状に当接する環状シール部30はチューブ部材21の外周に一体成形されていて該チューブ部材21との間に隙間を形成するようなことがないので、前述した従来の樹脂製管継手構造のごとき流体溜まり問題を解消することができて流体の高純度化に寄与することができる。」との記載もある。   Patent Literature 1 relates to the manufacture of the “tube member 21” of the “fusion-type resin pipe joint structure”. “The tube member 21 is formed by integrally resin-molding an annular seal portion 30 around the outer periphery of one end 21a thereof. ", A pair of tube members having a left-right symmetrical annular seal portion is formed, and after forming, a central portion of the tube member is cut to obtain two tube members of required shapes. It is described. In addition, Patent Document 1 states that “the annular seal portion 30 that comes into close contact with the inlet-side seal portion 25 and the inner-side seal portion 27 of the joint body 20 by tightening the union nut 22 is integrally formed on the outer periphery of the tube member 21. Since there is no gap formed between the tube member 21 and the tube member 21, it is possible to solve the problem of fluid accumulation as in the above-described conventional resin pipe joint structure, which contributes to high purity fluid. Can be done. "

ところで、設置箇所や流体の送り態様等に応じて、種々の異なる形状にすることが求められる配管では、チューブ長さが異なる様々な樹脂製チューブ部材を用いることが必要になる場合がある。
ここで、特許文献1に記載されたような樹脂製チューブ部材の全体を、射出成形等によって一度に成形した場合、それよりもチューブ長さを長くするには、特許文献1に記載されているように、当該樹脂製チューブ部材の、配管部材との接続に用いられる接続部分を設けた一端部とは逆側の他端部に、他の樹脂製チューブ部材の端部を突き合わせて溶着することを要する。
By the way, in the case of piping that is required to have various different shapes depending on the installation location, the manner of feeding the fluid, and the like, it may be necessary to use various resin tube members having different tube lengths.
Here, when the entirety of the resin tube member as described in Patent Document 1 is molded at once by injection molding or the like, a longer tube length than that is described in Patent Document 1. As described above, the end of another resin tube member is butted and welded to the other end of the resin tube member opposite to the one end provided with the connection portion used for connection with the piping member. Cost.

しかるに、このように他端部に他の樹脂製チューブ部材の端部を溶着すると、その溶着箇所の内周面には、内周側に環状に盛り上がる大きな内ビードが形成されやすくなり、これが、液溜まりに起因する薬液の残留や、流動抵抗による圧力損失の増大を招く。それ故に、上述したような、端部に接続部分を設けた樹脂製チューブ部材の製造方法では、良好な流動性を確保しつつ異なるチューブ長さを有する様々な樹脂製チューブ部材の要求に、容易に対応できるとは言い難い。   However, when the end of the other resin tube member is welded to the other end in this way, a large inner bead that bulges in an annular shape on the inner circumferential side is easily formed on the inner circumferential surface of the welded portion, This causes the chemical solution to remain due to the liquid pool and an increase in pressure loss due to the flow resistance. Therefore, the above-described method of manufacturing a resin tube member having a connection portion at an end thereof can easily meet various demands for various resin tube members having different tube lengths while ensuring good fluidity. It is hard to say that it can respond to.

なおここで、特許文献2及び3には、所定の形状の接続部分を端部に設けた樹脂製チューブ部材を、具体的に如何にして製造するかについての記載はない。また、これらの特許文献2及び3は、インサート成形でシール性の向上を図ることを主眼としたものであり、チューブ長さの異なる樹脂製チューブ部材を製造することについては何ら着目されていない。   Here, Patent Documents 2 and 3 do not specifically describe how to manufacture a resin tube member having a connection portion having a predetermined shape at an end. Further, these Patent Documents 2 and 3 focus on improving the sealing property by insert molding, and do not pay any attention to manufacturing resin tube members having different tube lengths.

この発明は、このような問題を解決することを課題とするものであり、その目的は、配管部材との接続に用いる接続部分を設けた樹脂製チューブ部材で、チューブ長さの異なる様々な樹脂製チューブ部材を有効に製造することのできる樹脂製チューブ部材の製造方法を提供することにある。   An object of the present invention is to solve such a problem, and an object of the present invention is to provide a resin tube member provided with a connection portion used for connection with a pipe member, and various resin tubes having different tube lengths. It is an object of the present invention to provide a method for manufacturing a resin tube member that can effectively manufacture a tube member.

この発明の樹脂製チューブ部材の製造方法は、内部通路を有するチューブ部分と、前記チューブ部分の端部に設けられ、配管部材との接続に用いられる接続部分とを備える樹脂製チューブ部材を製造する方法であって、樹脂製のチューブ素材の端部を加熱する端部加熱工程、及び、端部加熱工程で加熱されたチューブ素材の前記端部に向けて樹脂材料を射出し、前記チューブ部分になるチューブ素材の前記端部に前記接続部分を形成するインサート成形工程を含み、インサート成形工程で形成する前記接続部分が、チューブ部分の前記端部の周囲を外周側から取り囲むスリーブ部と、前記スリーブ部に連続して前記端部よりも先端側に突出する先端突出部とを有するというものである。   According to a method of manufacturing a resin tube member of the present invention, a resin tube member including a tube portion having an internal passage and a connection portion provided at an end of the tube portion and used for connection with a piping member is manufactured. In a method, an end heating step of heating an end of a resin tube material, and injecting a resin material toward the end of the tube material heated in the end heating step, to the tube portion An insert molding step of forming the connection portion at the end of the tube material, wherein the connection portion formed in the insert molding step surrounds a periphery of the end of the tube portion from an outer peripheral side; And a front end protruding portion that protrudes further to the front end side than the end portion.

この発明の樹脂製チューブ部材の製造方法では、インサート成形工程で、前記チューブ素材の内側に前記端部側からコアピンを挿入し、射出成形金型内にて、前記チューブ素材の前記端部の外側に位置するコアピン露出部の周囲を含むキャビティに向けて、樹脂材料を射出し、前記コアピン露出部の周囲に前記先端突出部を形成し、前記接続部分が、当該端部よりも先端側の内部通路を区画して形成する前記先端突出部を有することが好ましい。   In the method for manufacturing a resin-made tube member according to the present invention, in the insert molding step, a core pin is inserted from the end side into the tube material, and the outside of the end portion of the tube material is injected into an injection mold. A resin material is injected toward the cavity including the periphery of the core pin exposed portion located at the position, and the distal end protruding portion is formed around the core pin exposed portion, and the connection portion is located on the distal end side with respect to the end portion. It is preferable to have the front end protruding portion formed by partitioning the passage.

また、この発明の樹脂製チューブ部材の製造方法では、樹脂製チューブ部材が、前記チューブ部分の内周面及び前記先端突出部の内周面で内部通路を画定し、前記チューブ部分の内周面から前記先端突出部の内周面にかけて一定の内径を有することが好ましい。   Further, in the method for manufacturing a resin tube member according to the present invention, the resin tube member defines an internal passage by an inner peripheral surface of the tube portion and an inner peripheral surface of the tip protrusion, and an inner peripheral surface of the tube portion. It is preferable to have a constant inner diameter from to the inner peripheral surface of the tip protrusion.

この発明の樹脂製チューブ部材の製造方法は、端部加熱工程に先立ち、前記チューブ素材の端部を加工する端部加工工程をさらに含むことができる。
上記の端部加工工程では、前記チューブ素材の端部の厚みを薄くし、及び/又は、該端部の外周面に溝を形成することができる。
端部加工工程で、前記チューブ素材の端部の厚みを薄くした場合、該端部の外周面を先端側に向けて先細りになるテーパ状とすることが好ましい。
The method of manufacturing a resin tube member according to the present invention may further include an end processing step of processing an end of the tube material before the end heating step.
In the above-mentioned end processing step, the thickness of the end of the tube material can be reduced and / or a groove can be formed on the outer peripheral surface of the end.
When the thickness of the end of the tube material is reduced in the end processing step, it is preferable that the outer peripheral surface of the end be tapered toward the distal end.

ところで、この発明の樹脂製チューブ部材の製造方法では、前記接続部分の前記スリーブ部側の端面を平滑面とすることが好ましい。   By the way, in the method of manufacturing a resin tube member according to the present invention, it is preferable that an end surface of the connection portion on the sleeve portion side is a smooth surface.

また、この発明の樹脂製チューブ部材の製造方法では、樹脂製チューブ部材を、前記チューブ部分で一定の外径とするとともに、前記接続部分で前記チューブ部分よりも大きな外径とし、前記接続部分の外周面を、前記スリーブ部側の端面と角をなすとともに外径が一定になる大径領域、前記大径領域から先端側に向かうに従って外径が漸減するテーパ領域、及び、前記テーパ領域につながり、外径が一定で前記大径領域に比して小さい小径領域に形成することが好ましい。   Further, in the method of manufacturing a resin tube member according to the present invention, the resin tube member has a constant outer diameter at the tube portion and an outer diameter larger than the tube portion at the connection portion. The outer peripheral surface is connected to a large-diameter region in which the outer diameter is constant while forming an angle with the end surface on the sleeve portion side, a tapered region in which the outer diameter gradually decreases from the large-diameter region toward the distal end, and the tapered region. It is preferable that the outer diameter is constant and is formed in a small diameter area smaller than the large diameter area.

そしてまた、この発明の樹脂製チューブ部材の製造方法では、前記接続部分の前記先端突出部が、該先端突出部側の端面の外周側部分に、全周にわたって先端側に突き出る外周凸部を有するとともに、該端面の前記外周凸部よりも内周側部分に、前記外周凸部及び内周縁部よりも窪む環状凹部を有することが好適である。   Further, in the method of manufacturing a resin tube member according to the present invention, the distal end protruding portion of the connection portion has an outer peripheral protruding portion that protrudes to the distal end side over the entire circumference on an outer peripheral side portion of the end face on the distal end protruding portion side. In addition, it is preferable that an annular concave portion that is more concave than the outer peripheral convex portion and the inner peripheral edge portion is provided on a portion of the end face closer to the inner peripheral side than the outer peripheral convex portion.

この発明の樹脂製チューブ部材の製造方法によれば、端部加熱工程で加熱されたチューブ素材の端部に樹脂材料を射出し、その端部に前記接続部分を形成するインサート成形工程を含むことにより、樹脂製チューブ部材の端部に、所定の形状の接続部分を形成することができるとともに、チューブ素材のチューブ長さを適宜変更することで、チューブ長さの異なる樹脂製チューブ部材を有効に製造することができる。   According to the method for manufacturing a resin tube member of the present invention, the method further includes an insert molding step of injecting a resin material into an end of the tube material heated in the end heating step and forming the connection portion at the end. Thereby, a connection portion of a predetermined shape can be formed at the end of the resin tube member, and by appropriately changing the tube length of the tube material, resin tube members having different tube lengths can be effectively used. Can be manufactured.

この発明の一の実施形態の方法により製造した樹脂製チューブ部材の例を示す、中心軸線を含む縦断面図である。It is a longitudinal section containing the central axis which shows the example of the resin tube member manufactured by the method of one embodiment of this invention. 図1の樹脂製チューブ部材と樹脂製管継手との接続構造を示す、中心軸線を含む縦断面図である。FIG. 2 is a longitudinal sectional view including a center axis, showing a connection structure between a resin tube member and a resin pipe joint of FIG. 1. 図2の接続構造の側面図である。FIG. 3 is a side view of the connection structure of FIG. 2. 図2の接続構造の正面図である。FIG. 3 is a front view of the connection structure of FIG. 2. 樹脂製チューブ部材の他の例を示す、中心軸線を含む縦断面図である。It is a longitudinal section containing the central axis which shows other examples of a resin tube member. この発明の一の実施形態に係る樹脂製チューブ部材の製造方法を示すフロー図である。It is a flow figure showing the manufacturing method of the resin tube member concerning one embodiment of this invention. 図6の製造方法に用いるチューブ素材を示す、中心軸線を含む縦断面図である。FIG. 7 is a longitudinal sectional view showing a tube material used in the manufacturing method of FIG. 6 and including a central axis. 端部加工工程でチューブ素材の端部に施すことができる加工の例を示す、当該端部の拡大縦断面図である。It is an expanded longitudinal section of the end which shows the example of the processing which can be performed to the end of the tube material in the end processing step. インサート成形工程で、内側にコアピンを挿入したチューブ素材を、射出成形金型内に配置した状態で示す縦断面図である。It is a longitudinal cross-sectional view which shows the tube material which inserted the core pin inside in the insert molding process in the state arrange | positioned in the injection molding die. 図1の樹脂製チューブ部材の要部を拡大して示す縦断面図である。FIG. 2 is an enlarged longitudinal sectional view showing a main part of the resin tube member of FIG. 1.

以下に図面を参照しながら、この発明の実施の形態について詳細に説明する。
図1に例示する樹脂製チューブ部材1は、内部通路IPを有する円管その他の管状のチューブ部分2と、チューブ部分2の両端部2a及び2bのうちの少なくとも一方の端部、この例では一方のみの端部2aに一体に設けられて、チューブ部分2よりも外径が大きな接続部分3とを備えるものであり、この接続部分3は、後述するような樹脂製管継手等の配管部材との接続に用いられる。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A resin tube member 1 illustrated in FIG. 1 includes a circular or other tubular tube portion 2 having an internal passage IP, and at least one end of both ends 2a and 2b of the tube portion 2, in this example, one end. A connecting portion 3 which is provided integrally with the end portion 2a only and has a larger outer diameter than the tube portion 2. The connecting portion 3 is connected to a piping member such as a resin pipe joint as described later. Used for connection.

樹脂製チューブ部材1の接続部分3は、チューブ部分2の端部2aの端面2cよりも中心軸線Ctの軸線方向の内側に位置し、その端部2aの周囲を外周側から取り囲む実質的に円筒状等のスリーブ部4と、端面2cよりも軸線方向の外側に位置し、スリーブ部4に連続して端部2aよりも先端側に突出する先端突出部5とを有する。   The connection portion 3 of the resin tube member 1 is located on the inner side in the axial direction of the central axis Ct with respect to the end surface 2c of the end portion 2a of the tube portion 2, and substantially surrounds the periphery of the end portion 2a from the outer peripheral side. The sleeve portion 4 has a shape such as a shape, and a distal end protruding portion 5 which is located outside the end surface 2c in the axial direction and protrudes from the end portion 2a to the distal end side continuously with the sleeve portion 4.

この実施形態では、接続部分3の先端突出部5は、その内周面が内部通路IPに面するように設けられ、それにより、内部通路IPの、チューブ部分2の端部2aよりも先端側の部分、より詳細には端面2cよりも軸線方向の外側の部分を内側に区画形成する。
したがって、この実施形態の樹脂製チューブ部材1では、内部通路IPが、チューブ部分2の内周面と、接続部分3の先端突出部5の内周面とで画定される。
In this embodiment, the distal projecting portion 5 of the connecting portion 3 is provided such that its inner peripheral surface faces the internal passage IP, whereby the distal end of the internal passage IP is located closer to the distal end than the end 2 a of the tube portion 2. , More specifically, a portion outside the end face 2c in the axial direction is formed inside.
Therefore, in the resin tube member 1 of this embodiment, the internal passage IP is defined by the inner peripheral surface of the tube portion 2 and the inner peripheral surface of the distal end protruding portion 5 of the connection portion 3.

図示の樹脂製チューブ部材1は、接続部分3を設けたチューブ部分2の端部2aで、図2〜4に示すように、ナット部材11により、配管部材の一例としての樹脂製管継手21の継手端部21aと接続される。   As shown in FIGS. 2 to 4, the resin tube member 1 shown in the drawing is formed by a nut member 11 at an end 2 a of the tube portion 2 provided with the connection portion 3, by using a resin pipe joint 21 as an example of a pipe member. Connected to the joint end 21a.

ここで、図2に示すところでは、樹脂製管継手21の継手端部21aの外面に、周方向に巻回しながら軸線方向に延びる螺旋状の溝で構成される雄ねじ部22が形成されており、また、ナット部材11の軸線方向の一端側(図2では右側)の内面に、上記の雄ねじ部22に対応する螺旋状の溝からなる雌ねじ部12が形成されている。この雌ねじ部12が雄ねじ部22に締め込まれることにより、ナット部材11の内面が継手端部21aの外面に螺合する。
またここでは、ナット部材11の軸線方向の他端側(図2では左側)の端部には、全周にわたって内周側に向けて延びる円環状の内向きフランジ13を設けられている。
Here, as shown in FIG. 2, on the outer surface of the joint end portion 21a of the resin pipe joint 21, a male screw portion 22 formed of a spiral groove extending in the axial direction while being wound in the circumferential direction is formed. Further, a female screw portion 12 composed of a spiral groove corresponding to the male screw portion 22 is formed on the inner surface of one end side (the right side in FIG. 2) of the nut member 11 in the axial direction. When the female screw portion 12 is screwed into the male screw portion 22, the inner surface of the nut member 11 is screwed to the outer surface of the joint end 21a.
Here, an annular inward flange 13 extending toward the inner peripheral side over the entire circumference is provided at the other end (left side in FIG. 2) of the nut member 11 in the axial direction.

そして、図2に示す接続構造で、樹脂製チューブ部材1と樹脂製管継手21とを接続するには、樹脂製チューブ部材1のチューブ部分2の端部2aを、その端部2aに設けた接続部分3とともに、樹脂製管継手21の継手端部21aの内側に挿入する。この状態で、それらの樹脂製チューブ部材1の接続部分3及び、樹脂製管継手21の継手端部21aが、外周側からナット部材11で取り囲まれるように、ナット部材11を、接続部分3及び継手端部21aの周囲に配置するとともに、ナット部材11の雌ねじ部12を継手端部21aの雄ねじ部22に締め込んで、それらを螺合させる。   In order to connect the resin-made tube member 1 and the resin-made pipe joint 21 with the connection structure shown in FIG. 2, the end 2a of the tube portion 2 of the resin-made tube member 1 is provided at the end 2a. It is inserted together with the connection portion 3 inside the joint end portion 21a of the resin pipe joint 21. In this state, the nut member 11 is connected to the connection portion 3 so that the connection portion 3 of the resin tube member 1 and the joint end 21a of the resin pipe joint 21 are surrounded by the nut member 11 from the outer peripheral side. While being arranged around the joint end 21a, the female thread 12 of the nut member 11 is screwed into the male thread 22 of the joint end 21a, and they are screwed together.

それにより、継手端部21aへのナット部材11の締込みに伴い、樹脂製チューブ部材1の接続部分3のスリーブ部4側の端面3bが、ナット部材11の内向きフランジ13で継手端部21a側に押圧されて、樹脂製チューブ部材1の接続部分3が継手端部21aの内側に押し込まれながら、スリーブ部4の主として外径の大きな部分が、内向きフランジ13と継手端部21aとの間に挟み込まれる。この際に樹脂製チューブ部材1に作用する、継手端部21a内に入り込む向きの押圧力が、先端突出部5を継手端部21aの内面に押し付けて、そこにシールを形成し、その結果として、樹脂製チューブ部材1と樹脂製管継手21とを液密ないし気密に連結することができる。   As a result, as the nut member 11 is tightened into the joint end portion 21a, the end surface 3b of the connection portion 3 of the resin tube member 1 on the sleeve portion 4 side is connected to the joint end portion 21a by the inward flange 13 of the nut member 11. While the connection portion 3 of the resin tube member 1 is pushed into the inside of the joint end portion 21a, the portion of the sleeve portion 4 mainly having a large outer diameter is formed between the inward flange 13 and the joint end portion 21a. It is sandwiched between. At this time, the pressing force acting on the resin tube member 1 in the direction of entering the joint end portion 21a presses the distal end protruding portion 5 against the inner surface of the joint end portion 21a, and forms a seal there. The resin-made tube member 1 and the resin-made pipe joint 21 can be connected in a liquid-tight or air-tight manner.

このようにして樹脂製管継手21と接続される樹脂製チューブ部材1では、その接続に際し、継手端部21aの内面に押し付けられる先端突出部5に大きな力が作用する。
ここにおいて、図示の樹脂製チューブ部材1は、先述したように、チューブ部分2を、接続部分3の端面3aまで到達させずに該端面3aの手前で終端させ、そこに接続部分3の先端突出部5を設けて該先端突出部5が内部通路IPの一部を区画形成するものとしている。これにより、樹脂製管継手21との接続時に先端突出部5に大きな力が作用しても、後述するようにチューブ部分2とは別にインサート成形工程で形成される接続部分3と、当該チューブ部分2との一体化がより有効に確保されることになる。
In the resin tube member 1 connected to the resin pipe joint 21 in this manner, a large force acts on the distal end protruding portion 5 pressed against the inner surface of the joint end portion 21a at the time of the connection.
In the illustrated resin tube member 1, as described above, the tube portion 2 is terminated before the end surface 3 a without reaching the end surface 3 a of the connection portion 3, and the distal end of the connection portion 3 protrudes there. A part 5 is provided, and the tip projecting part 5 defines a part of the internal passage IP. Thus, even if a large force acts on the distal end protruding portion 5 during connection with the resin-made pipe joint 21, as described later, the connecting portion 3 formed in an insert molding step separately from the tube portion 2, 2 is more effectively secured.

一方、図5に示すように、チューブ部分52を、接続部分53の先端突出部55側の端面53aに到達させ、それにより、チューブ部分52の内周面のみで内部通路IPが形成される樹脂製チューブ部材51としてもよい。この場合、接続部分53とチューブ部分52との境界が、接続部分53の先端突出部55側の端面53aに位置することになる。図5に示す樹脂製チューブ部材51は、チューブ部分52を、接続部分53の先端突出部55側の端面53aに到達させたことを除いて、図1に示す樹脂製チューブ部材と実質的に同様の構成を有するものである。   On the other hand, as shown in FIG. 5, the tube portion 52 reaches the end surface 53 a of the connection portion 53 on the tip projecting portion 55 side, so that the internal passage IP is formed only on the inner peripheral surface of the tube portion 52. The tube member 51 may be used. In this case, the boundary between the connection portion 53 and the tube portion 52 is located on the end face 53a of the connection portion 53 on the side of the tip protrusion 55. The resin tube member 51 shown in FIG. 5 is substantially the same as the resin tube member shown in FIG. 1 except that the tube portion 52 reaches the end surface 53 a of the connection portion 53 on the side of the tip protrusion 55. It has a structure of.

図1に示す樹脂製チューブ部材1を製造する場合は、たとえば、図6に示す各工程を経ることができる。
はじめに、図7に示すような円管等の管状をなす樹脂製のチューブ素材32を準備する。このチューブ素材32は、購買その他の何らかの方法で準備してもよいが、押出成形工程で押出成形により形成することもできる。したがって、この発明の実施形態は、チューブ素材32を得るための押出成形工程を含むことができ、押出成形工程で得られたチューブ素材32は、必要に応じて所定の長さに切断することができる。あるいは、押出成形に代えて、射出成形によりチューブ素材32を形成することも可能である。したがって、この押出成形工程は必ずしも必要ではない場合がある。
When the resin-made tube member 1 shown in FIG. 1 is manufactured, for example, the respective steps shown in FIG. 6 can be performed.
First, a resin tube material 32 having a tubular shape such as a circular tube as shown in FIG. 7 is prepared. The tube material 32 may be prepared by purchase or some other method, or may be formed by extrusion in an extrusion process. Therefore, the embodiment of the present invention can include an extrusion molding step for obtaining the tube material 32, and the tube material 32 obtained in the extrusion molding step can be cut into a predetermined length as necessary. it can. Alternatively, the tube material 32 can be formed by injection molding instead of extrusion molding. Therefore, this extrusion step may not always be necessary.

チューブ素材32を構成する樹脂材料としては、たとえば、パーフルオロアルコキシアルカン(PFA)、パーフルオロエチレンプロペンコポリマー(FEP)又はポリエーテルエーテルケトン(PEEK)等を挙げることができるが、ここで挙げた材料以外のものを用いることも可能である。後述するインサート成形工程で形成する接続部分3も、これと同様の樹脂材料からなるものとすることができ、好ましくはチューブ素材32と同じ樹脂材料を用いる。   Examples of the resin material constituting the tube material 32 include perfluoroalkoxyalkane (PFA), perfluoroethylene propene copolymer (FEP), and polyetheretherketone (PEEK). It is also possible to use other than these. The connection portion 3 formed in an insert molding step described later can also be made of the same resin material, and preferably uses the same resin material as the tube material 32.

上記のチューブ素材32に対しては、端部加熱工程の前に必要に応じて、端部加工工程を行うことができる。端部加工工程では、端部加熱工程で加熱するチューブ素材32の端部32aに事前に加工を施して、図8(a)に示すように、チューブ素材32の端部32aの厚みを薄くするか、もしくは、図8(b)に示すように、端部32aの外周面に溝34を形成するか、又は、それらの両方を行う。   An end processing step can be performed on the tube material 32 before the end heating step, if necessary. In the end processing step, the end 32a of the tube material 32 to be heated in the end heating step is pre-processed to reduce the thickness of the end 32a of the tube material 32 as shown in FIG. Alternatively, as shown in FIG. 8B, a groove 34 is formed on the outer peripheral surface of the end 32a, or both of them are performed.

チューブ素材32の端部32aの厚みを薄くする場合、その外周面を切削する等して、当該端部32aが、先端側に向けて先細りになるテーパ状の外周面33を有するものとすることができる。端部32aの外周面に形成する溝34は、たとえばその周方向の少なくとも一部に沿って、必要であれば全周にわたって延びる一本以上の溝34とすることができる。
端部加工工程を行うことにより、後の端部加熱工程でチューブ素材32の端部32aが加熱されやすくなる。但し、この端部加工工程は省略することも可能である。
When the thickness of the end 32a of the tube material 32 is reduced, the end 32a has a tapered outer surface 33 that tapers toward the distal end by cutting the outer surface. Can be. The groove 34 formed on the outer peripheral surface of the end portion 32a may be, for example, one or more grooves 34 extending along the entire circumference, if necessary, along at least a part of the circumferential direction.
By performing the end processing step, the end 32a of the tube material 32 is easily heated in the subsequent end heating step. However, this end processing step can be omitted.

そして、上記のチューブ素材32の端部32aを加熱する端部加熱工程を行う。端部加熱工程では、後のインサート成形工程で射出成形金型内に配置したチューブ素材32の端部32aが半溶融状態となるように、たとえば、図示しない加熱装置にチューブ素材32の端部32aを挿入し、その内部で当該端部32aを加熱する。この端部加熱工程を経た後にインサート成形工程を行うことにより、インサート成形工程で形成する接続部分3が、チューブ素材32の端部32aに強固に一体化されることになる。
端部加熱工程では、チューブ素材32を構成する樹脂材料の種類その他の条件にもよるが、チューブ素材32の端部32aを、たとえば250℃〜350℃の温度に加熱することができる。
Then, an end heating step of heating the end 32a of the tube material 32 is performed. In the end heating step, for example, a heating device (not shown) is used to heat the end 32a of the tube material 32 so that the end 32a of the tube material 32 placed in the injection molding die in a later insert molding step is in a semi-molten state. And heats the end portion 32a therein. By performing the insert molding step after the end heating step, the connecting portion 3 formed in the insert molding step is firmly integrated with the end 32 a of the tube material 32.
In the end heating step, the end 32a of the tube material 32 can be heated to a temperature of, for example, 250 ° C. to 350 ° C., depending on the type of the resin material constituting the tube material 32 and other conditions.

その後は、インサート成形工程を行う。ここでは、図9に例示するように、チューブ素材32の内側に、端部加熱工程で加熱した端部32a側からコアピン41を挿入し、この状態で、当該チューブ素材32を射出成形金型42内に配置する。   Thereafter, an insert molding step is performed. Here, as illustrated in FIG. 9, a core pin 41 is inserted into the tube material 32 from the side of the end 32a heated in the end heating step, and in this state, the tube material 32 is inserted into an injection mold 42. Place within.

この際に、コアピン41を、その一部がチューブ素材32の端部32aの外側に位置するように、チューブ素材32の内側に配置し、チューブ素材32の端部32aの外側でチューブ素材32から露出するコアピン露出部41aと、射出成形金型42の内面との間に、キャビティ43を区画する。このキャビティ43に樹脂材料を射出することにより、キャビティ43内でチューブ素材32の端部32aの周囲に、その端部を外周側から取り囲むスリーブ部4に相当する部分が形成されるとともに、キャビティ43内でコアピン露出部41aの周囲に、当該端部32aよりも先端側の内部通路IPを区画形成する先端突出部5に相当する部分が形成される。その結果、チューブ素材32の端部32aに、スリーブ部4及び先端突出部5を有する接続部分3を形成することができる。これにより製造される樹脂製チューブ部材1では、上記のチューブ素材32がチューブ部分2になる。   At this time, the core pin 41 is disposed inside the tube material 32 so that a part thereof is located outside the end 32a of the tube material 32, and the core pin 41 is separated from the tube material 32 outside the end 32a of the tube material 32. A cavity 43 is defined between the exposed core pin exposed portion 41a and the inner surface of the injection mold 42. By injecting the resin material into the cavity 43, a portion corresponding to the sleeve portion 4 surrounding the end from the outer peripheral side is formed around the end 32 a of the tube material 32 in the cavity 43, and the cavity 43 is formed. Inside the core pin exposed portion 41a, a portion corresponding to the distal end protruding portion 5 that defines the internal passage IP on the distal side with respect to the end portion 32a is formed. As a result, the connecting portion 3 having the sleeve portion 4 and the distal end protruding portion 5 can be formed at the end 32a of the tube material 32. In the resin tube member 1 manufactured in this manner, the tube material 32 becomes the tube portion 2.

このような製造方法では、予め準備するチューブ素材32のチューブ長さを、製造しようとする樹脂製チューブ部材1のチューブ長さに応じて適宜変更することにより、樹脂製チューブ部材のチューブ長さの変更についての要求に容易に対応することができる。この場合、足りない長さを補うための事後的な他の樹脂製チューブ部材の溶着が不要になるので、当該溶着箇所での内ビードの発生に伴う流体の流動性に関する問題を招くおそれがない。
したがって、上記の製造方法によれば、チューブ長さの異なる樹脂製チューブ部材を有効に製造することができる。
In such a manufacturing method, the tube length of the resin-made tube member 1 is appropriately changed according to the tube length of the resin-made tube member 1 to be manufactured. Requests for changes can be easily accommodated. In this case, there is no need to subsequently weld another resin tube member to make up for the insufficient length, so that there is no possibility of causing a problem regarding fluidity of the fluid accompanying the generation of the inner bead at the welding location. .
Therefore, according to the above-described manufacturing method, resin tube members having different tube lengths can be effectively manufactured.

以上のようにして製造した樹脂製チューブ部材1は、チューブ素材32の端部32aに挿入するコアピン41の外径を、チューブ素材32の内径と実質的に等しくすることにより、チューブ部分2の内周面から先端突出部5の内周面にかけて一定の内径を有するものとすることができる。このような内径が一定の樹脂製チューブ部材1は、それを用いて構築した配管で液体等を円滑に流すことができるので有利である。   The resin tube member 1 manufactured as described above has an outer diameter of the core pin 41 inserted into the end 32 a of the tube material 32 substantially equal to an inner diameter of the tube material 32, so that the inside of the tube portion 2 can be formed. It is possible to have a constant inner diameter from the peripheral surface to the inner peripheral surface of the tip projecting portion 5. Such a resin tube member 1 having a constant inner diameter is advantageous since a liquid or the like can flow smoothly through a pipe constructed using the same.

なお、図示の樹脂製チューブ部材1は、理解を容易にするため、チューブ部分2と接続部分3との間の境界を明記し、これらを明確に区別して示しているが、上記の各工程を経て製造したものでは通常、チューブ部分2と接続部分3とが一体化することに起因して、それらが実質的に判別できなくなることが多い。   In the illustrated resin tube member 1, the boundary between the tube portion 2 and the connection portion 3 is clearly shown and these are clearly distinguished for easy understanding. In the case where the tube part 2 and the connection part 3 are integrated, usually they cannot be substantially distinguished due to being integrated.

かかる樹脂製チューブ部材1では、接続部分3のスリーブ部4側の端面3bを、図示のように凹凸のない滑らかな平滑面とし、これに対応させて、該端面3bに当接させるナット部材11の内向きフランジ13の内面も同様の平滑面とすることが好ましい。また、これらの接続部分3の端面3bと内向きフランジ13の内面は、中心軸線Ctに対して垂直な面とすることが好適である。このことによれば、樹脂製チューブ部材1がナット部材11で強固に保持されることになる。   In such a resin tube member 1, the end surface 3b of the connection portion 3 on the side of the sleeve portion 4 is a smooth and smooth surface having no irregularities as shown in the figure, and the nut member 11 is brought into contact with the end surface 3b in correspondence with this. It is preferable that the inner surface of the inward flange 13 has a similar smooth surface. Further, it is preferable that the end face 3b of the connecting portion 3 and the inner face of the inward flange 13 are planes perpendicular to the central axis Ct. According to this, the resin tube member 1 is firmly held by the nut member 11.

なおここで、図2に示すところでは、ナット部材11の内向きフランジ13の、径方向内側を向く内周面を、軸線方向で接続部分3より継手端部21aから離れた位置で、チューブ部分2の外周面に全周にわたって面接触させている。この場合、使用時に、径方向の力が作用することがある樹脂製チューブ部材1の径方向の変位が、ナット部材11で効果的に拘束されて、先端突出部5での所期したとおりのシール性を確保することができる。   Here, as shown in FIG. 2, the inner peripheral surface of the inward flange 13 of the nut member 11 facing inward in the radial direction is positioned at a position away from the joint end 21 a from the connection portion 3 in the axial direction, and 2 is in surface contact over the entire circumference. In this case, the radial displacement of the resin tube member 1, which may be subjected to a radial force during use, is effectively restrained by the nut member 11, and the expected displacement at the tip protrusion 5 is obtained. Sealing property can be ensured.

また、この樹脂製チューブ部材1のチューブ部分2では一定の外径を有する一方で、接続部分3ではチューブ部分2よりも大きく途中で変化する外径を有する。
より詳細には、接続部分3の外周面は、図10に拡大図で示すように、スリーブ部4側の端面3bと直角等の角をなすとともに外径が一定になる大径領域ALと、大径領域ALから先端側(図10では右側)に向かうに従って外径が、図示の縦断面で直線状等に漸減するテーパ領域ATと、テーパ領域ATにつながって、大径領域ALに比して小さい一定の外径を有する小径領域ASとを含んで構成されている。
先述した樹脂製管継手21の継手端部21aとの接続時には、接続部分3の外周面の小径領域ASの全体が、継手端部21aの内側に入り込むとともに、テーパ領域ATで継手端部21aの対応するテーパ状内面と当接する。またここでは、接続部分3の外周面の大径領域ALに隣接する位置に、ナット部材11の内向きフランジ13が配置され、接続部分3のスリーブ部4側の端面3bと内向きフランジ13の内面、及び、チューブ部分2の外周面と内向きフランジ13の内周面がそれぞれ面接触する。
The tube portion 2 of the resin tube member 1 has a constant outer diameter, while the connecting portion 3 has a larger outer diameter than the tube portion 2 in the middle.
More specifically, as shown in an enlarged view in FIG. 10, the outer peripheral surface of the connection portion 3 forms an angle such as a right angle with the end surface 3b on the side of the sleeve portion 4 and has a constant outer diameter, and a large-diameter region AL. The outer diameter is gradually reduced linearly or the like in the illustrated longitudinal section from the large-diameter region AL toward the distal end side (the right side in FIG. 10). And a small-diameter region AS having a small and constant outer diameter.
At the time of connection with the joint end portion 21a of the resin-made pipe joint 21 described above, the entire small-diameter region AS on the outer peripheral surface of the connection portion 3 enters the inside of the joint end portion 21a, and the joint end portion 21a has a tapered region AT. Abuts the corresponding tapered inner surface. Further, here, the inward flange 13 of the nut member 11 is arranged at a position adjacent to the large diameter area AL on the outer peripheral surface of the connection portion 3, and the end surface 3 b of the connection portion 3 on the sleeve portion 4 side and the inward flange 13 are formed. The inner surface, the outer peripheral surface of the tube portion 2 and the inner peripheral surface of the inward flange 13 are in surface contact with each other.

そしてまた、樹脂製チューブ部材1の接続部分3の先端突出部5は、その先端突出部5側の端面3aで、それと対応する形状を有する継手端部21aの内面に嵌り込み、継手端部21aの当該内面との間にシール構造を形成する。
接続部分3のこの先端突出部5側の端面3aについて詳説すると、該先端突出部5は、図10に示すように、当該端面3aの外周側部分に、その全周にわたって先端側に突き出る円筒状等の外周凸部6を有する。接続部分3の外周面の小径領域ASの先端側は、この外周凸部6の外周面になる。そして、端面3aの外周凸部6よりも内周側部分と、端面3aの最も内周側に位置する内周縁部7との間には、それらの外周凸部6及び内周縁部7よりも軸線方向の内側に窪む環状凹部8が形成されている。なお、この環状凹部8は、図10に示す縦断面で、内周縁部7から外周側に向かうに従って軸線方向内側に直線状に奥まり、その最深部が曲面になる。継手端部21aの内面は、この先端突出部5側の端面3aに対応する形状を有し、外周凸部6及び環状凹部8を設けた該端面3aがほぼ整合して嵌り込むことにより、そこで軸線方向の押圧及び径方向の圧入による二重シールを実現することができる。
Further, the end protruding portion 5 of the connecting portion 3 of the resin tube member 1 is fitted into the inner surface of the joint end 21a having a shape corresponding to the end surface 3a on the end protruding portion 5 side, and the joint end 21a A seal structure is formed between the inner surface and the inner surface.
The end face 3a of the connecting portion 3 on the side of the tip protruding portion 5 will be described in detail. As shown in FIG. 10, the tip protruding portion 5 has a cylindrical shape protruding to the tip side over the entire outer circumference of the end face 3a. And the like. The distal end side of the small diameter region AS on the outer peripheral surface of the connection portion 3 is the outer peripheral surface of the outer peripheral convex portion 6. Further, between the inner peripheral edge portion 7 of the end face 3a on the inner peripheral side of the outer peripheral convex portion 6 and the inner peripheral edge portion 7 located on the innermost peripheral side of the end face 3a, the outer peripheral convex portion 6 and the inner peripheral edge portion 7 An annular concave portion 8 that is depressed inward in the axial direction is formed. In the longitudinal section shown in FIG. 10, the annular concave portion 8 recedes linearly inward in the axial direction from the inner peripheral edge portion 7 toward the outer peripheral side, and the deepest portion is a curved surface. The inner surface of the joint end portion 21a has a shape corresponding to the end surface 3a on the tip projecting portion 5 side, and the end surface 3a provided with the outer peripheral convex portion 6 and the annular concave portion 8 is fitted in substantially aligned manner. A double seal can be realized by pressing in the axial direction and press-fitting in the radial direction.

なお、継手端部21aの内径は、樹脂製チューブ部材1のチューブ部分2の内径及び先端突出部5の内径と等しくすることができ、これにより、そこを流れる液体等の円滑な通流が達成される。   The inner diameter of the joint end portion 21a can be made equal to the inner diameter of the tube portion 2 of the resin tube member 1 and the inner diameter of the tip projecting portion 5, thereby achieving a smooth flow of liquid or the like flowing therethrough. Is done.

1、51 樹脂製チューブ部材
2、52 チューブ部分
2a、2b、52a、52b チューブ部分の端部
2c、52c チューブ部分の端面
3、53 接続部分
3a、53a 接続部分の先端突出部側の端面
3b、53b 接続部分のスリーブ部側の端面
4、54 スリーブ部
5、55 先端突出部
6 外周凸部
7 内周縁部
8 環状凹部
11 ナット部材
12 雌ねじ部
13 内向きフランジ
21 樹脂製管継手(配管部材)
21a 継手端部
22 雄ねじ部
32 チューブ素材
32a、32b チューブ素材の端部
33 テーパ状の外周面
34 溝
41 コアピン
41a コアピン露出部
42 射出成形金型
43 キャビティ
Ct 中心軸線
IP 内部通路
1, 51 Resin tube member 2, 52 Tube portion 2a, 2b, 52a, 52b End portion of tube portion 2c, 52c End surface of tube portion 3, 53 Connection portion 3a, 53a End surface 3b of the connection portion at the tip end protruding portion side, 53b End face on the sleeve side of connection portion 4, 54 Sleeve 5, 55 Tip protruding portion 6 Outer peripheral protruding portion 7 Inner peripheral edge 8 Annular concave portion 11 Nut member 12 Female thread portion 13 Inward flange 21 Resin pipe joint (pipe member)
21a Joint end 22 Male thread 32 Tube material 32a, 32b Tube material end 33 Tapered outer surface 34 Groove 41 Core pin 41a Core pin exposed portion 42 Injection mold 43 Cavity Ct Center axis IP Internal passage

Claims (9)

内部通路を有するチューブ部分と、前記チューブ部分の端部に設けられ、配管部材との接続に用いられる接続部分とを備える樹脂製チューブ部材を製造する方法であって、
樹脂製のチューブ素材の端部を加熱する端部加熱工程、及び、端部加熱工程で加熱されたチューブ素材の前記端部に向けて樹脂材料を射出し、前記チューブ部分になるチューブ素材の前記端部に前記接続部分を形成するインサート成形工程を含み、
インサート成形工程で形成する前記接続部分が、チューブ部分の前記端部の周囲を外周側から取り囲むスリーブ部と、前記スリーブ部に連続して前記端部よりも先端側に突出する先端突出部とを有する、樹脂製チューブ部材の製造方法。
A method of manufacturing a resin-made tube member including a tube portion having an internal passage and a connection portion provided at an end of the tube portion and used for connection with a piping member,
An end heating step of heating the end of the resin-made tube material, and injecting a resin material toward the end of the tube material heated in the end heating step, the tube material becoming the tube portion Including an insert molding step of forming the connection portion at an end,
The connecting portion formed in the insert molding step includes a sleeve portion surrounding the periphery of the end portion of the tube portion from the outer peripheral side, and a tip projecting portion projecting from the end portion to the tip side continuously with the sleeve portion. A method for manufacturing a resin tube member.
インサート成形工程で、前記チューブ素材の内側に前記端部側からコアピンを挿入し、射出成形金型内にて、前記チューブ素材の前記端部の外側に位置するコアピン露出部の周囲を含むキャビティに向けて、樹脂材料を射出し、前記コアピン露出部の周囲に前記先端突出部を形成し、
前記接続部分が、当該端部よりも先端側の内部通路を区画して形成する前記先端突出部を有する、請求項1に記載の樹脂製チューブ部材の製造方法。
In the insert molding step, a core pin is inserted from the end side into the tube material, and in an injection mold, a cavity including a periphery of the core pin exposed portion located outside the end of the tube material is inserted into a cavity. Aiming at, injecting a resin material, forming the tip protrusion around the core pin exposed portion,
The method of manufacturing a resin tube member according to claim 1, wherein the connection portion has the distal end protruding portion formed by partitioning an internal passage closer to the distal end side than the end portion.
樹脂製チューブ部材が、前記チューブ部分の内周面及び前記先端突出部の内周面で内部通路を画定し、前記チューブ部分の内周面から前記先端突出部の内周面にかけて一定の内径を有する、請求項2に記載の樹脂製チューブ部材の製造方法。   A resin tube member defines an internal passage with an inner peripheral surface of the tube portion and an inner peripheral surface of the distal end protrusion, and has a constant inner diameter from the inner peripheral surface of the tube portion to the inner peripheral surface of the distal end protrusion. The method for producing a resin-made tube member according to claim 2. 端部加熱工程に先立ち、前記チューブ素材の端部を加工する端部加工工程をさらに含む、請求項1〜3のいずれか一項に記載の樹脂製チューブ部材の製造方法。   The method of manufacturing a resin tube member according to any one of claims 1 to 3, further comprising an end processing step of processing an end of the tube material before the end heating step. 端部加工工程で、前記チューブ素材の端部の厚みを薄くし、及び/又は、該端部の外周面に溝を形成する、請求項4に記載の樹脂製チューブ部材の製造方法。   The method of manufacturing a resin tube member according to claim 4, wherein in the end processing step, a thickness of an end of the tube material is reduced and / or a groove is formed on an outer peripheral surface of the end. 端部加工工程で、前記チューブ素材の端部の厚みを薄くし、該端部の外周面を先端側に向けて先細りになるテーパ状とする、請求項5に記載の樹脂製チューブ部材の製造方法。   6. The manufacturing of the resin tube member according to claim 5, wherein in the end processing step, the thickness of the end of the tube material is reduced, and the outer peripheral surface of the end is tapered toward the front end. Method. 前記接続部分の前記スリーブ部側の端面を平滑面とする、請求項1〜6のいずれか一項に記載の樹脂製チューブ部材の製造方法。   The method for manufacturing a resin tube member according to any one of claims 1 to 6, wherein an end surface of the connection portion on the sleeve portion side is a smooth surface. 樹脂製チューブ部材を、前記チューブ部分で一定の外径とするとともに、前記接続部分で前記チューブ部分よりも大きな外径とし、
前記接続部分の外周面を、前記スリーブ部側の端面と角をなすとともに外径が一定になる大径領域、前記大径領域から先端側に向かうに従って外径が漸減するテーパ領域、及び、前記テーパ領域につながり、外径が一定で前記大径領域に比して小さい小径領域に形成する、請求項1〜7のいずれか一項に記載の樹脂製チューブ部材の製造方法。
The resin-made tube member has a constant outer diameter at the tube portion, and has a larger outer diameter than the tube portion at the connection portion,
An outer peripheral surface of the connection portion, a large-diameter region that forms an angle with the end surface on the sleeve portion side and has a constant outer diameter, a tapered region in which the outer diameter gradually decreases from the large-diameter region toward the distal end, and The method for manufacturing a resin tube member according to any one of claims 1 to 7, wherein the resin tube member is formed in a small-diameter region that is connected to the tapered region and has a constant outer diameter and is smaller than the large-diameter region.
前記接続部分の前記先端突出部が、該先端突出部側の端面の外周側部分に、全周にわたって先端側に突き出る外周凸部を有するとともに、該端面の前記外周凸部よりも内周側部分に、前記外周凸部及び内周縁部よりも窪む環状凹部を有する、請求項1〜8のいずれか一項に記載の樹脂製チューブ部材の製造方法。   The distal projection of the connection portion has an outer peripheral projection on the outer peripheral portion of the end surface on the distal projection side, and an outer peripheral projection protruding toward the distal end over the entire circumference, and a more inner peripheral portion of the end surface than the outer peripheral projection. The method for manufacturing a resin-made tube member according to any one of claims 1 to 8, further comprising an annular concave portion depressed from the outer peripheral convex portion and the inner peripheral edge portion.
JP2018139549A 2018-07-25 2018-07-25 Method for manufacturing resin tube member Pending JP2020015226A (en)

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