TWI735817B - Colored photosensitive resin composition, pattern layer manufactured using the same, and color filter and display device including the pattern layer - Google Patents
Colored photosensitive resin composition, pattern layer manufactured using the same, and color filter and display device including the pattern layer Download PDFInfo
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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Abstract
Description
本發明有關於著色感光性樹脂組成物、使用該組成物製造的圖案層、以及包含上述圖案層的濾色器和顯示裝置。 The present invention relates to a colored photosensitive resin composition, a pattern layer manufactured using the composition, and a color filter and a display device including the pattern layer.
濾色器廣泛應用於攝像元件、液晶顯示裝置(LCD)等各種顯示裝置,其應用範圍正在迅速擴大。上述攝像元件、液晶顯示裝置等中使用的濾色器由紅色(Red)、綠色(Green)和藍色(Blue)這三種顏色的著色圖案形成,或者由黃色(Yellow)、品紅色(Magenta)和藍綠色(Cyan)這三種顏色的著色圖案形成。 Color filters are widely used in various display devices such as imaging elements and liquid crystal display devices (LCDs), and their application range is rapidly expanding. The color filters used in the above-mentioned imaging elements, liquid crystal display devices, etc. are formed of three color patterns of red (Red), green (Green) and blue (Blue), or are made of yellow (Yellow) and magenta (Magenta) The coloring patterns of the three colors and Cyan are formed.
上述濾色器的各著色圖案一般利用包含顏料或染料等著色劑、鹼溶性樹脂、光聚合性化合物、光聚合引發劑和溶劑的著色感光性樹脂組成物來形成。使用上述著色感光性樹脂組成物的著色圖案加工通常通過微影製程來實施。 Each colored pattern of the above-mentioned color filter is generally formed using a colored photosensitive resin composition containing a colorant such as a pigment or dye, an alkali-soluble resin, a photopolymerizable compound, a photopolymerization initiator, and a solvent. The coloring pattern processing using the above-mentioned colored photosensitive resin composition is usually performed by a photolithography process.
著色感光性樹脂是濾色器、液晶顯示材料、有機發光元件、顯示器等中必需的材料。例如,在液晶顯示器中所使用 的濾色器的情況下,包含由紅色(Red)、綠色(Green)和藍色(Blue)各色構成的像素(pixel),為了防止這些各個像素的混色或隱藏電極的圖案,會在各色的著色層間的邊界部分形成黑矩陣。此外,黑色柱狀間隔物(Black Colum Spacer,BCS)為與液晶直接接觸的部分,不僅發揮黑矩陣的作用,而且發揮單元間隙(cell gap)保持用間隔物的作用,除了遮光性、耐溶劑性之外,還要求彈性回復率等多種多樣的特性。 Colored photosensitive resins are necessary materials for color filters, liquid crystal display materials, organic light-emitting elements, displays, and the like. For example, used in liquid crystal displays In the case of the color filter, it contains pixels composed of red (Red), green (Green) and blue (Blue). In order to prevent the color mixing of these pixels or hide the electrode pattern, the The boundary portion between the colored layers forms a black matrix. In addition, the black column spacer (Black Colum Spacer, BCS) is the part that is in direct contact with the liquid crystal. It not only functions as a black matrix, but also functions as a spacer for cell gap maintenance. In addition to light shielding and solvent resistance In addition to sex, various characteristics such as elastic recovery rate are also required.
近年來,平板顯示器領域中LCD所占的比重正在擴大,伴隨畫面的大面積化,採用亮的背光。隨著背光變亮,黑矩陣也被要求比以往高的遮光特性。但是,在為了提高遮光特性而增加顏料的含量的情況下,難以實現壓縮位移和彈性回復率等黑矩陣的基本特性,在為了減少顏料的含量而增加炭黑的含量的情況下,製程特性持續惡化,不良率變高,由此發生生產成品率降低的問題。 In recent years, the proportion of LCDs in the field of flat panel displays has been expanding, and as the screen area has become larger, bright backlights have been adopted. As the backlight becomes brighter, the black matrix is also required to have higher shading characteristics than before. However, when the content of pigments is increased in order to improve the shading characteristics, it is difficult to realize the basic characteristics of black matrix such as compression displacement and elastic recovery rate. When the content of carbon black is increased in order to reduce the content of pigments, the process characteristics continue Deteriorating, the defective rate becomes higher, and the problem of lowering the production yield rate occurs.
韓國公開專利第10-2011-0027079號有關於黑色感光性組成物以及使用該組成物形成的遮光層,公開了以特定的混合比含有橙色、藍色和紫色顏料的黑色感光性組成物,但在耐溶劑性、透光度和彈性回復率等的改善方面尚不充分。 Korean Patent Publication No. 10-2011-0027079 relates to a black photosensitive composition and a light-shielding layer formed using the composition, and discloses a black photosensitive composition containing orange, blue, and violet pigments in a specific mixing ratio, but Improvements in solvent resistance, light transmittance, and elastic recovery rate are still insufficient.
此外,韓國公開專利第10-2014-0121824號有關於一種著色感光性組成物,同樣地公開了以特定的混合比含有橙色、藍色和紫色顏料的黑色感光性組成物,但光學密度等的提高尚不充分。 In addition, Korean Patent Publication No. 10-2014-0121824 relates to a colored photosensitive composition, and similarly discloses a black photosensitive composition containing orange, blue, and purple pigments in a specific mixing ratio, but the optical density is different. The improvement is not yet sufficient.
專利文獻1:韓國公開專利第10-2011-0027079號 Patent Document 1: Korean Published Patent No. 10-2011-0027079
專利文獻2:韓國公開專利第10-2014-0121824號 Patent Document 2: Korean Published Patent No. 10-2014-0121824
本發明是為了解決上述現有技術的問題而做出的,其目的在於,提供耐溶劑性、光學密度、透光度、色座標和彈性回復率優異的著色感光性樹脂組成物。 The present invention was made to solve the above-mentioned problems of the prior art, and its object is to provide a colored photosensitive resin composition that is excellent in solvent resistance, optical density, light transmittance, color coordinates, and elastic recovery.
此外,本發明的目的在於,提供由上述著色感光性樹脂組成物製造的圖案層、包含上述圖案層的濾色器、包含上述濾色器的顯示裝置。 In addition, an object of the present invention is to provide a pattern layer made of the colored photosensitive resin composition, a color filter including the pattern layer, and a display device including the color filter.
本發明提供一種著色感光性樹脂組成物,其中包含著色劑、鹼溶性樹脂、光聚合性化合物、光聚合引發劑和溶劑,上述著色劑包含藍色顏料和橙色顏料,上述藍色顏料為C.I.顏料藍16。 The present invention provides a colored photosensitive resin composition comprising a colorant, an alkali-soluble resin, a photopolymerizable compound, a photopolymerization initiator, and a solvent, the colorant includes a blue pigment and an orange pigment, and the blue pigment is a CI pigment Blue 16.
此外,發明提供包含由上述本發明的著色感光性樹脂組成物製造的圖案層的濾色器。進一步,本發明提供包含由上述本發明的著色感光性樹脂組成物製造的柱狀間隔物、黑矩陣或黑色柱狀間隔物的濾色器。 In addition, the present invention provides a color filter including a pattern layer manufactured from the above-mentioned colored photosensitive resin composition of the present invention. Furthermore, the present invention provides a color filter including a columnar spacer, a black matrix, or a black columnar spacer manufactured from the colored photosensitive resin composition of the present invention.
另外,本發明提供包含上述本發明的濾色器的顯示 裝置。 In addition, the present invention provides a display including the above-mentioned color filter of the present invention Device.
本發明的著色感光性樹脂組成物通過與橙色顏料一同包含C.I.顏料藍16,從而具有如下效果:不僅提高光學密度(O.D/μm)、750nm的透光率、950nm的透光率、以及色座標等基本的光學特性,而且提高可靠性和彈性回復率等物理特性。 The colored photosensitive resin composition of the present invention contains CI Pigment Blue 16 together with an orange pigment, thereby having the following effects: not only improving optical density (OD/μm), light transmittance at 750nm, light transmittance at 950nm, and color coordinates Such as basic optical properties, and improve physical properties such as reliability and elastic recovery rate.
以下,對於本發明進行更詳細說明。 Hereinafter, the present invention will be described in more detail.
本發明有關於一種著色感光性樹脂組成物,其中包含著色劑、鹼溶性樹脂、光聚合性化合物、光聚合引發劑和溶劑,上述著色劑包含藍色顏料和橙色顏料,上述藍色顏料為C.I.顏料藍16。 The present invention relates to a colored photosensitive resin composition comprising a colorant, an alkali-soluble resin, a photopolymerizable compound, a photopolymerization initiator, and a solvent. The colorant includes a blue pigment and an orange pigment, and the blue pigment is CI Pigment Blue 16.
<著色感光性樹脂組成物> <Colored photosensitive resin composition>
以下,按照各成分來詳細說明本發明的著色感光性樹脂組成物。 Hereinafter, the colored photosensitive resin composition of the present invention will be explained in detail in accordance with each component.
<著色劑> <Colorant>
本發明中,著色劑使用對可見光具有遮光性的物質,本發明的著色劑包含藍色顏料和橙色顏料。 In the present invention, the coloring agent uses a substance having light-shielding properties against visible light, and the coloring agent of the present invention contains a blue pigment and an orange pigment.
本發明的特徵在於,上述藍色顏料為C.I.顏料藍16。 在包含上述C.I.顏料藍16的情況下,能夠獲得更優異的光學密度(O.D/μm),能夠減小特定的波長區域中的影響。 The present invention is characterized in that the above-mentioned blue pigment is C.I. Pigment Blue 16. When the above-mentioned C.I. Pigment Blue 16 is included, a more excellent optical density (O.D/μm) can be obtained, and the influence in a specific wavelength region can be reduced.
更具體而言,C.I.顏料藍16是不含中心金屬的藍色顏料,與包含中心金屬的C.I.顏料藍15:6的情況相比能夠提高製品的電特性,與包含C.I.顏料藍60的情況相比在顯色方面表現出更優異的特性。 More specifically, CI Pigment Blue 16 is a blue pigment that does not contain a central metal. Compared with the case of CI Pigment Blue 15:6 containing the central metal, it can improve the electrical characteristics of the product, which is comparable to the case of CI Pigment Blue 60. Shows more excellent characteristics than in terms of color development.
上述橙色顏料起到減少400~550nm的區域中的透光率而提高光學密度的作用。上述橙色顏料雖然其種類沒有特別限定,但優選使用選自由C.I.顏料橙46、62、64、68、72和77組成的組中的一種以上,最優選包含C.I.顏料橙64來使用。 The above-mentioned orange pigment functions to reduce the light transmittance in the region of 400 to 550 nm to increase the optical density. Although the type of the orange pigment is not particularly limited, it is preferable to use one or more selected from the group consisting of C.I. Pigment Orange 46, 62, 64, 68, 72, and 77, and it is most preferable to use C.I. Pigment Orange 64.
此外,相對於著色感光性樹脂組成物中的固體成分的總重量,上述藍色顏料的含量可以為8~22重量%,優選可以為10~18重量%。相對於著色感光性樹脂組成物中的固體成分的總重量,上述橙色顏料的含量可以為3~12重量%,優選可以為5~10重量%。如果上述藍色顏料和橙色顏料的含量處於上述範圍,則能夠獲得可靠性和光學密度、透光度等光學特性優異的著色感光性樹脂組成物。 In addition, the content of the blue pigment may be 8 to 22% by weight, preferably 10 to 18% by weight, relative to the total weight of the solid content in the colored photosensitive resin composition. The content of the orange pigment may be 3 to 12% by weight, preferably 5 to 10% by weight, relative to the total weight of the solid content in the colored photosensitive resin composition. If the content of the blue pigment and the orange pigment is in the above range, it is possible to obtain a colored photosensitive resin composition excellent in reliability, optical density, and optical properties such as light transmittance.
此外,本發明的著色感光性樹脂組成物可以進一步包含紫色顏料作為追加的著色劑。上述紫色顏料起到在400~600nm的區域減少透光率而提高光學密度(optical density,O.D)的作用。進而,通過使用上述紫色顏料,能夠減少有機黑色顏料的含量,從而能夠提高著色感光性樹脂組成物的可靠性。上述紫色 顏料雖然其種類沒有特別限定,但優選使用選自由C.I.顏料紫14、19、23、29、32、33、36和37組成的組中的一種以上,最優選包含C.I.顏料紫23來使用。 In addition, the colored photosensitive resin composition of the present invention may further include a purple pigment as an additional coloring agent. The above-mentioned purple pigment has the function of reducing the light transmittance in the region of 400 to 600 nm and increasing the optical density (O.D). Furthermore, by using the aforementioned purple pigment, the content of the organic black pigment can be reduced, and the reliability of the colored photosensitive resin composition can be improved. Above purple Although the type of the pigment is not particularly limited, it is preferable to use one or more selected from the group consisting of C.I. Pigment Violet 14, 19, 23, 29, 32, 33, 36, and 37, and it is most preferable to use C.I. Pigment Violet 23.
此外,相對於著色感光性樹脂組成物中的固體成分的總重量,上述紫色顏料的含量可以為3~18重量%,優選可以為5~15重量%。如果上述紫色顏料的含量處於上述範圍,則能夠獲得光學密度和色座標優異的著色感光性樹脂組成物。 In addition, the content of the purple pigment may be 3 to 18% by weight, preferably 5 to 15% by weight, relative to the total weight of the solid content in the colored photosensitive resin composition. If the content of the purple pigment is in the above range, a colored photosensitive resin composition having excellent optical density and color coordinates can be obtained.
進而,本發明的著色感光性樹脂組成物可以進一步包含黑色顏料作為追加的著色劑。上述黑色顏料只要對可見光具有遮光性就不特別限定其種類,但優選包含選自由內醯胺黑、苯胺黑、苝黑、鈦黑和炭黑組成的組中的一種以上來使用。上述炭黑只要是具有遮光性的顏料就沒有特別限定,可以使用公知的炭黑。作為上述黑色顏料的炭黑,具體可以舉出槽法炭黑(channel black)、爐法炭黑(furnace black)、熱裂炭黑(thermal black)、燈黑(lamp black)等。上述炭黑可以被覆有樹脂,被樹脂被覆的炭黑與未被覆的炭黑相比導電性低,從而在形成黑矩陣或柱狀間隔物時能夠賦予優異的電絕緣性。 Furthermore, the colored photosensitive resin composition of this invention may further contain a black pigment as an additional coloring agent. The type of the black pigment is not particularly limited as long as it has light-shielding properties to visible light, but it is preferable to use one or more selected from the group consisting of internal amide black, aniline black, perylene black, titanium black, and carbon black. The carbon black is not particularly limited as long as it is a pigment having light-shielding properties, and a known carbon black can be used. Specific examples of the carbon black of the black pigment include channel black, furnace black, thermal black, lamp black, and the like. The above-mentioned carbon black may be coated with a resin, and the resin-coated carbon black has lower conductivity than uncoated carbon black, and can impart excellent electrical insulation when forming a black matrix or columnar spacer.
此外,相對於著色感光性樹脂組成物中的固體成分的總重量,上述黑色顏料的含量可以為12重量%以下,優選可以為10重量%以下。如果上述黑色顏料的含量處於上述範圍,則可以在光學密度(O.D/μm)和顯色方面具有更優異的特性。 In addition, the content of the black pigment may be 12% by weight or less, preferably 10% by weight or less, relative to the total weight of the solid content in the colored photosensitive resin composition. If the content of the black pigment is in the above range, it can have more excellent characteristics in terms of optical density (O.D/μm) and color development.
本發明中,相對於著色感光性樹脂組成物中的固體 成分的總重量,上述著色劑的含量為18~55重量%,優選為20~50重量%。如果上述著色劑的含量為18~55重量%,則光學密度和可靠性優異。 In the present invention, relative to the solid in the colored photosensitive resin composition The total weight of the components, the content of the colorant is 18 to 55% by weight, preferably 20 to 50% by weight. If the content of the colorant is 18 to 55% by weight, the optical density and reliability are excellent.
本發明中,著色感光性樹脂組成物中的固體成分意指將溶劑去除後的成分的合計。 In the present invention, the solid content in the colored photosensitive resin composition means the total of the components after the solvent has been removed.
此外,上述著色劑優選使用顏料的粒徑均勻分散的顏料分散液。作為用於使顏料的粒徑均勻分散的方法的例子,可以舉出添加分散劑進行分散處理的方法等,通過上述方法可以獲得顏料在溶液中均勻分散的狀態的顏料分散液。 In addition, it is preferable to use a pigment dispersion liquid in which the particle diameter of the pigment is uniformly dispersed as the above-mentioned colorant. As an example of a method for uniformly dispersing the particle size of the pigment, a method of adding a dispersant and performing a dispersion treatment, etc. can be mentioned. By the above method, a pigment dispersion liquid in a state where the pigment is uniformly dispersed in a solution can be obtained.
<鹼溶性樹脂> <Alkali-soluble resin>
本發明中,鹼溶性樹脂通常使利用感光性樹脂組成物而形成的感光性樹脂層的非曝光部呈鹼溶性,對於顏料也可以起到分散介質的作用。鹼溶性樹脂可以從所屬應用技術領域中使用的各種聚合物中選擇。包含環氧基的鹼溶性樹脂可以更具效果。 In the present invention, the alkali-soluble resin generally makes the non-exposed portion of the photosensitive resin layer formed from the photosensitive resin composition alkali-soluble, and can also function as a dispersion medium for the pigment. The alkali-soluble resin can be selected from various polymers used in the technical field of its application. Alkali-soluble resins containing epoxy groups can be more effective.
這是因為,上述包含環氧基的鹼溶性樹脂能夠影響可靠性的提高。此外,關於使用的鹼溶性樹脂的分子量,重均分子量可以為3,000~40,000,優選為5,000~30,000的範圍。此外,鹼溶性樹脂的酸值以固體成分基準計優選為50~200mg.KOH/g的範圍。如果上述鹼溶性樹脂的酸值滿足上述範圍,則具有對於鹼顯影的顯影性優異、抑制殘渣產生、提高圖案的密合性等優點。 This is because the alkali-soluble resin containing the epoxy group can affect the improvement of reliability. In addition, regarding the molecular weight of the alkali-soluble resin used, the weight average molecular weight may be 3,000 to 40,000, and is preferably in the range of 5,000 to 30,000. In addition, the acid value of the alkali-soluble resin is preferably 50 to 200 mg on a solid basis. The range of KOH/g. If the acid value of the alkali-soluble resin satisfies the above range, it has advantages such as excellent developability for alkali development, suppression of residue generation, and improvement of pattern adhesion.
相對於著色感光性樹脂組成物中的固體成分的總 重量,上述鹼溶性樹脂的含量為5~60重量%,優選為20~50重量%。如果鹼溶性樹脂的含量處於該範圍內,則提高著色劑的分散性,容易形成圖案,提高解析度和留膜率,因此優選。 Relative to the total solid content in the colored photosensitive resin composition By weight, the content of the alkali-soluble resin is 5 to 60% by weight, preferably 20 to 50% by weight. If the content of the alkali-soluble resin is within this range, the dispersibility of the colorant is improved, the pattern is easily formed, and the resolution and film retention rate are improved, which is preferable.
<光聚合性化合物> <Photopolymerizable compound>
本發明的光聚合性化合物包含不飽和鍵,與光聚合引發劑進行光反應而形成感光性樹脂層,本發明中應用的光聚合性化合物在官能基團中可以包含一般使用的(甲基)丙烯酸酯,只要包含不飽和基團且呈現感光性則在使用上沒有限制。 The photopolymerizable compound of the present invention contains an unsaturated bond and undergoes photoreaction with a photopolymerization initiator to form a photosensitive resin layer. The photopolymerizable compound used in the present invention may include a generally used (methyl) group in the functional group. As long as the acrylate contains an unsaturated group and exhibits photosensitivity, there are no restrictions on its use.
作為上述光聚合性化合物的具體例,可以舉出乙二醇二丙烯酸酯、三乙二醇二丙烯酸酯、1,4-丁二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、新戊二醇二丙烯酸酯、季戊四醇丙烯酸酯、季戊四醇二丙烯酸酯、季戊四醇三丙烯酸酯、二季戊四醇二丙烯酸酯、二季戊四醇三丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇六丙烯酸酯、雙酚A二丙烯酸酯、三羥甲基丙烷三丙烯酸酯、酚醛清漆環氧丙烯酸酯、乙二醇二甲基丙烯酸酯、二乙二醇二甲基丙烯酸酯、三乙二醇二甲基丙烯酸酯、丙二醇二甲基丙烯酸酯、1,4-丁二醇二甲基丙烯酸酯、1,6-己二醇二甲基丙烯酸酯等。上述例示的光聚合性化合物可以各自單獨或將兩種以上組合使用。 As specific examples of the aforementioned photopolymerizable compound, ethylene glycol diacrylate, triethylene glycol diacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, Neopentyl glycol diacrylate, pentaerythritol acrylate, pentaerythritol diacrylate, pentaerythritol triacrylate, dipentaerythritol diacrylate, dipentaerythritol triacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, bisphenol A two Acrylate, trimethylolpropane triacrylate, novolac epoxy acrylate, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, propylene glycol two Methacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol dimethacrylate, etc. The photopolymerizable compounds exemplified above can be used alone or in combination of two or more.
在著色感光性樹脂組成物的全部固體成分中,上述光聚合性化合物的含量可以為5~50重量%,更優選為10~40重量%。在上述光聚合性化合物的含量處於上述範圍內的情況下,靈 敏度優異,圖案特性被良好地形成,因此優選。 In the total solid content of the colored photosensitive resin composition, the content of the photopolymerizable compound may be 5 to 50% by weight, and more preferably 10 to 40% by weight. In the case where the content of the above-mentioned photopolymerizable compound is within the above-mentioned range, The sensitivity is excellent, and the pattern characteristics are formed well, which is preferable.
<光聚合引發劑> <Photoinitiator>
本發明的光聚合引發劑發揮引發感光性樹脂組成物的自由基反應而引起固化且提高靈敏度的作用。光聚合引發劑為一般用於感光性樹脂組成物的光聚合引發劑,可以使用肟系、苯乙酮系、二苯甲酮系、三嗪系、噻噸酮系、苯偶姻系、聯咪唑系化合物等。 The photopolymerization initiator of the present invention has a function of initiating a radical reaction of the photosensitive resin composition to cause curing and improving sensitivity. The photopolymerization initiator is a photopolymerization initiator generally used for photosensitive resin compositions, and oxime, acetophenone, benzophenone, triazine, thioxanthone, benzoin, and combination can be used. Imidazole-based compounds, etc.
作為肟系化合物,可以舉出例如鄰乙氧基羰基-α-氧亞氨基-1-苯基丙烷-1-酮等,更優選包含作為市售品的巴斯夫公司的OXE01、OXE02。 The oxime compound includes, for example, o-ethoxycarbonyl-α-oxyimino-1-phenylpropan-1-one and the like, and it is more preferable to include OXE01 and OXE02 of BASF, which are commercially available products.
作為苯乙酮系化合物,可以舉出例如二乙氧基苯乙酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、苯偶醯二甲基縮酮、2-羥基-1-[4-(2-羥基乙氧基)苯基]-2-甲基丙烷-1-酮、1-羥基環己基苯基酮、2-甲基-1-(4-甲基硫代苯基)-2-嗎啉代丙烷-1-酮、2-苄基-2-二甲基氨基-1-(4-嗎啉代苯基)丁烷-1-酮、2-羥基-2-甲基[4-(1-甲基乙烯基)苯基]丙烷-1-酮的低聚物等,優選可以舉出2-苄基-2-二甲基氨基-1-(4-嗎啉代苯基)丁烷-1-酮等。此外,可以將上述苯乙酮系以外的光聚合引發劑組合使用。苯乙酮系以外的光聚合引發劑可以舉出通過照射光而產生活性自由基的活性自由基產生劑、敏化劑、產酸劑等。作為活性自由基產生劑,可以舉出例如苯偶姻系化合物、二苯甲酮系化合物、噻噸酮系化合物、三嗪系化合物等。作為苯偶姻系化合物,可以舉出例如苯偶姻、苯偶姻甲基醚、苯偶 姻乙基醚、苯偶姻異丙基醚、苯偶姻異丁基醚等。 Examples of acetophenone compounds include diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropane-1-one, benzyl dimethyl ketal, 2-hydroxy -1-[4-(2-hydroxyethoxy)phenyl]-2-methylpropane-1-one, 1-hydroxycyclohexylphenyl ketone, 2-methyl-1-(4-methylsulfide Phenyl)-2-morpholinopropane-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)butan-1-one, 2-hydroxy- Oligomers of 2-methyl[4-(1-methylvinyl)phenyl]propan-1-one, etc., preferably 2-benzyl-2-dimethylamino-1-(4- Morpholinophenyl) butan-1-one and the like. In addition, photopolymerization initiators other than the above-mentioned acetophenone-based photopolymerization initiators may be used in combination. Examples of photopolymerization initiators other than the acetophenone series include active radical generators, sensitizers, and acid generators that generate active radicals by irradiation with light. Examples of active radical generators include benzoin-based compounds, benzophenone-based compounds, thioxanthone-based compounds, and triazine-based compounds. Examples of benzoin-based compounds include benzoin, benzoin methyl ether, benzoin Inin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, etc.
作為二苯甲酮系化合物,可以舉出例如二苯甲酮、鄰苯甲醯苯甲酸甲酯、4-苯基二苯甲酮、4-苯甲醯基-4’-甲基二苯硫醚、3,3’,4,4’-四(叔丁基過氧化羰基)二苯甲酮、2,4,6-三甲基二苯甲酮等。作為噻噸酮系化合物,可以舉出例如2-異丙基噻噸酮、4-異丙基噻噸酮、2,4-二乙基噻噸酮、2,4-二氯噻噸酮、1-氯-4-丙氧基噻噸酮等。 Examples of benzophenone-based compounds include benzophenone, methyl phthalate, 4-phenylbenzophenone, 4-benzophenone-4'-methyl diphenyl sulfide Ether, 3,3',4,4'-tetra(tert-butylperoxycarbonyl)benzophenone, 2,4,6-trimethylbenzophenone, etc. As the thioxanthone compound, for example, 2-isopropylthioxanthone, 4-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthone and so on.
作為三嗪系化合物,可以舉出例如2,4-雙(三氯甲基)-6-(4-甲氧基苯基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-(4-甲氧基苯乙烯基)-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(5-甲基呋喃-2-基)亞乙基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(呋喃-2-基)亞乙基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(4-二乙基氨基-2-甲基苯基)亞乙基]-1,3,5-三嗪、2,4-雙(三氯甲基)-6-[2-(3,4-二甲氧基苯基)亞乙基]-1,3,5-三嗪等。 Examples of triazine-based compounds include 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine, and 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine Chloromethyl)-6-(4-methoxynaphthyl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-(4-methoxystyryl) -1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-(5-methylfuran-2-yl)ethylene]-1,3,5-tri Oxazine, 2,4-bis(trichloromethyl)-6-[2-(furan-2-yl)ethylene]-1,3,5-triazine, 2,4-bis(trichloromethyl) )-6-[2-(4-Diethylamino-2-methylphenyl)ethylene]-1,3,5-triazine, 2,4-bis(trichloromethyl)-6- [2-(3,4-Dimethoxyphenyl)ethylene]-1,3,5-triazine and the like.
作為上述噻噸酮系化合物,具體而言,可以舉出例如2-異丙基噻噸酮、2,4-二乙基噻噸酮、2,4-二氯噻噸酮、1-氯-4-丙氧基噻噸酮等。 Specific examples of the thioxanthone compound include 2-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro- 4-Propoxythioxanthone and so on.
作為上述苯偶姻系化合物,具體而言,可以舉出例如苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚和苯偶姻異丁基醚等。 Specific examples of the above-mentioned benzoin-based compounds include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether. .
作為上述聯咪唑系化合物,具體而言,可以舉出例如2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基聯咪唑、2,2’-雙(2,3-二 氯苯基)-4,4’,5,5’-四苯基聯咪唑、2,2’-雙(2-氯苯基)-4,4’,5,5’-四(烷氧基苯基)聯咪唑、2,2’-雙(2-氯苯基)-4,4’,5,5’-四(三烷氧基苯基)聯咪唑、2,2-雙(2,6-二氯苯基)-4,4’,5,5’-四苯基-1,2’-聯咪唑、或者4,4’,5,5’位置的苯基被烷氧羰基取代的聯咪唑化合物等。 Specific examples of the biimidazole-based compound include 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenylbiimidazole, 2,2'- Double(2,3-two Chlorophenyl)-4,4',5,5'-tetraphenylbiimidazole, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetra(alkoxy) Phenyl) biimidazole, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetra(trialkoxyphenyl)biimidazole, 2,2-bis(2, 6-Dichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, or 4,4',5,5' phenyl group substituted by alkoxycarbonyl Biimidazole compounds and so on.
上述光聚合引發劑可以各自單獨或將兩種以上混合使用。 The above-mentioned photopolymerization initiators can be used alone or in combination of two or more.
相對於著色感光性樹脂組成物中的固體成分的總重量,上述光聚合引發劑的含量可以為0.1~40重量%,優選可以為1~30重量%。在光聚合引發劑的含量處於上述範圍內的情況下,具有圖案形成良好,著色感光性樹脂組成物高靈密度化,使用該組成物形成的像素部的強度、該像素部的表面的平滑性變佳的傾向,因此優選。 The content of the photopolymerization initiator may be 0.1 to 40% by weight, preferably 1 to 30% by weight, relative to the total weight of the solid content in the colored photosensitive resin composition. When the content of the photopolymerization initiator is within the above range, the pattern formation is good, the colored photosensitive resin composition is increased in flexibility, the intensity of the pixel portion formed using the composition, and the smoothness of the surface of the pixel portion The tendency to become better is therefore preferred.
此外,本發明中,光聚合引發劑中可以追加使用光聚合引發助劑。 In addition, in the present invention, a photopolymerization initiator may be additionally used in the photopolymerization initiator.
上述光聚合引發助劑是為了促進因光聚合引發劑而引發聚合的光聚合性化合物的聚合而使用的化合物,作為光聚合引發助劑,可以舉出例如胺系化合物、烷氧基蒽系化合物、噻噸酮系化合物、羧酸系化合物和磺酸系化合物等。 The photopolymerization initiation aid is a compound used to promote the polymerization of a photopolymerizable compound whose polymerization is initiated by a photopolymerization initiator. Examples of the photopolymerization initiation aid include amine-based compounds and alkoxyanthracene-based compounds. , Thioxanthone compounds, carboxylic acid compounds and sulfonic acid compounds, etc.
作為胺系化合物,具體而言,可以舉出例如三乙醇胺、甲基二乙醇胺、三異丙醇胺、4-二甲基氨基苯甲酸甲酯、4-二甲基氨基苯甲酸乙酯、4-二甲基氨基苯甲酸異戊酯、苯甲酸2- 二甲基氨基乙酯、4-二甲基氨基苯甲酸2-乙基己酯、N,N-二甲基對甲苯胺、4,4’-雙(二甲基氨基)二苯甲酮(通稱為米蚩酮)、4,4’-雙(二乙基氨基)二苯甲酮、4,4’-雙(乙基甲基氨基)二苯甲酮等,其中,優選為4,4’-雙(二乙基氨基)二苯甲酮。 As the amine compound, specifically, for example, triethanolamine, methyldiethanolamine, triisopropanolamine, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, 4 -Dimethylaminobenzoic acid isoamyl ester, benzoic acid 2- Dimethylaminoethyl, 2-ethylhexyl 4-dimethylaminobenzoate, N,N-dimethyl-p-toluidine, 4,4'-bis(dimethylamino)benzophenone ( Commonly known as Michler’s ketone), 4,4'-bis(diethylamino)benzophenone, 4,4'-bis(ethylmethylamino)benzophenone, etc., among which 4,4 is preferred '-Bis(diethylamino)benzophenone.
作為上述烷氧基蒽系化合物,具體而言,可以舉出例如9,10-二甲氧基蒽、2-乙基-9,10-二甲氧基蒽、9,10-二乙氧基蒽、2-乙基-9,10-二乙氧基蒽等。 Specific examples of the above-mentioned alkoxyanthracene compound include 9,10-dimethoxyanthracene, 2-ethyl-9,10-dimethoxyanthracene, and 9,10-diethoxy Anthracene, 2-ethyl-9,10-diethoxyanthracene, etc.
作為噻噸酮系化合物,可以舉出例如2-異丙基噻噸酮、4-異丙基噻噸酮、2,4-二乙基噻噸酮、2,4-二氯噻噸酮、1-氯-4-丙氧基噻噸酮等。 As the thioxanthone compound, for example, 2-isopropylthioxanthone, 4-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthone and so on.
這樣的光聚合引發劑可以單獨或將多種組合使用。此外,可以使用市售的光聚合引發助劑,作為市售的光聚合引發助劑,可以舉出例如商品名“EAB-F”(製造商:保土穀化學工業株式會社)等。 Such a photopolymerization initiator can be used alone or in combination of multiple types. In addition, a commercially available photopolymerization initiation aid can be used. As a commercially available photopolymerization initiation aid, for example, a brand name "EAB-F" (manufacturer: Hodogaya Chemical Industry Co., Ltd.) and the like can be mentioned.
在使用這些光聚合引發助劑的情況下,相對於光聚合引發劑1莫耳,其使用量通常為10莫耳以下,優選為0.01~5莫耳。如果處於上述範圍,則具有著色感光性樹脂組成物的靈密度更加提高,使用該組成物形成的濾色器的生產率提高的傾向,因此優選。 In the case of using these photopolymerization initiation aids, the usage amount thereof is usually 10 mol or less, preferably 0.01 to 5 mol relative to 1 mol of the photopolymerization initiator. If it is in the above-mentioned range, the color density of the colored photosensitive resin composition is further improved, and the productivity of the color filter formed using the composition tends to be improved, so it is preferable.
<溶劑> <Solvent>
上述溶劑只要在使著色感光性樹脂組成物中所包含的其他成分溶解時有效且不發生反應,就可以沒有特別限制地 使用通常的著色感光性樹脂組成物中使用的溶劑,特別優選為醚類、乙酸酯類、芳香族烴類、酮類、醇類或酯類等。 The above-mentioned solvent is not particularly limited as long as it is effective in dissolving other components contained in the colored photosensitive resin composition and does not react. The solvent used for the usual coloring photosensitive resin composition is used, and ethers, acetates, aromatic hydrocarbons, ketones, alcohols, esters, etc. are especially preferable.
作為上述醚類,可以舉出例如乙二醇單甲基醚、乙二醇單乙基醚、乙二醇單丙基醚和乙二醇單丁基醚等乙二醇單烷基醚類;二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇二丙基醚和二乙二醇二丁基醚等二乙二醇二烷基醚類等。 Examples of the above-mentioned ethers include ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, and ethylene glycol monobutyl ether; Diethylene glycol dialkyl ethers such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dipropyl ether, and diethylene glycol dibutyl ether.
作為上述乙酸酯類,例如,可以舉出甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、乙酸乙酯、乙酸丁酯、乙酸戊酯、乳酸甲酯、乳酸乙酯、乳酸丁酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基-1-丁基乙酸酯、甲氧基戊基乙酸酯、乙二醇單乙酸酯、乙二醇二乙酸酯、3-甲氧基丙酸甲酯、丙二醇甲基醚乙酸酯、3-甲氧基-1-丁基乙酸酯、1,2-丙二醇二乙酸酯、乙二醇單丁基醚乙酸酯、二乙二醇單乙基醚乙酸酯、二丙二醇甲基醚乙酸酯、1,3-丁二醇二乙酸酯、二乙二醇單丁基醚乙酸酯、乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、二乙二醇單乙酸酯、二乙二醇二乙酸酯、二乙二醇單丁基醚乙酸酯、丙二醇單乙酸酯、丙二醇二乙酸酯、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、碳酸亞乙酯和碳酸亞丙酯等。 Examples of the above-mentioned acetates include methyl cellosolve acetate, ethyl cellosolve acetate, ethyl acetate, butyl acetate, pentyl acetate, methyl lactate, ethyl lactate, lactic acid Butyl ester, 3-methoxybutyl acetate, 3-methyl-3-methoxy-1-butyl acetate, methoxypentyl acetate, ethylene glycol monoacetate, Ethylene glycol diacetate, methyl 3-methoxypropionate, propylene glycol methyl ether acetate, 3-methoxy-1-butyl acetate, 1,2-propylene glycol diacetate, Ethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, dipropylene glycol methyl ether acetate, 1,3-butanediol diacetate, diethylene glycol monobutyl Base ether acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoacetate, diethylene glycol diacetate, diethylene glycol Monobutyl ether acetate, propylene glycol monoacetate, propylene glycol diacetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene carbonate and propylene carbonate, etc.
作為上述芳香族烴類,可以舉出例如苯、甲苯、二甲苯和均三甲苯等。 As said aromatic hydrocarbons, benzene, toluene, xylene, mesitylene, etc. are mentioned, for example.
作為上述酮類,可以舉出例如甲基乙基酮、丙酮、甲基戊基酮、甲基異丁基酮和環己酮等。 As said ketones, methyl ethyl ketone, acetone, methyl amyl ketone, methyl isobutyl ketone, cyclohexanone, etc. are mentioned, for example.
作為上述醇類,可以舉出例如乙醇、丙醇、丁醇、己醇、環己醇、乙二醇、甘油和4-羥基-4-甲基-2-戊酮等。 Examples of the above-mentioned alcohols include ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, glycerin, 4-hydroxy-4-methyl-2-pentanone, and the like.
作為上述酯類,可以舉出例如3-乙氧基丙酸乙酯、3-甲氧基丙酸甲酯和γ-丁內酯等。 Examples of the above-mentioned esters include ethyl 3-ethoxypropionate, methyl 3-methoxypropionate, and γ-butyrolactone.
上述溶劑可以各地單獨或將兩種以上混合使用。 The above-mentioned solvents can be used alone or in a mixture of two or more.
從塗佈性和乾燥性方面考慮,上述溶劑優選使用沸點為100~200℃的有機溶劑,此外,也可以將沸點彼此不同的溶劑混合使用。 From the viewpoint of coating properties and drying properties, it is preferable to use an organic solvent having a boiling point of 100 to 200° C. for the above-mentioned solvent, and it is also possible to mix and use solvents with different boiling points.
本發明的著色感光性樹脂組成物中的溶劑的含量相對於包含該溶劑的著色感光性樹脂組成物的總重量可以為60~90重量%,優選為65~85重量%。如果溶劑的含量處於上述範圍,則流平性和塗佈性變得良好,固化容易,從該方面考慮是優選的。 The content of the solvent in the colored photosensitive resin composition of the present invention may be 60 to 90% by weight, and preferably 65 to 85% by weight relative to the total weight of the colored photosensitive resin composition containing the solvent. If the content of the solvent is in the above range, the leveling properties and coating properties become good, and curing is easy, which is preferable from this point of view.
<添加劑> <Additives>
本發明的著色感光性樹脂組成物中,除了上述的成分以外,在不損害本發明的目的的範圍內,會根據一般技術人員的需求包含其他添加劑。 In the colored photosensitive resin composition of the present invention, in addition to the above-mentioned components, other additives may be contained in accordance with the needs of a person skilled in the art within a range that does not impair the purpose of the present invention.
關於上述添加劑,具體而言,可以追加包含選自由例如熱引發劑、固化劑、密合促進劑和表面活性劑組成的組中的一種以上的添加劑。 With regard to the above-mentioned additives, specifically, one or more additives selected from the group consisting of, for example, a thermal initiator, a curing agent, an adhesion promoter, and a surfactant may be additionally included.
上述熱引發劑發揮引發由熱引起的固化反應而使引發效率極大化的作用。上述熱引發劑可以為過氧化物系化合 物。 The above-mentioned thermal initiator plays a role of initiating a curing reaction caused by heat to maximize the initiation efficiency. The above-mentioned thermal initiator can be a peroxide-based compound Things.
上述熱引發劑的具體種類沒有特別限定,可以為選自由過氧化新癸酸四甲基丁酯(例如Perocta ND,NOF公司(製))、過氧化二碳酸雙(4-丁基環己基)酯(例如Peroyl TCP,NOF公司(製))、過氧化碳酸二(2-乙基己基)酯、過氧化新癸酸丁酯(例如Perbutyl ND,NOF公司(製))、過氧化二碳酸二丙酯(例如Peroyl NPP,NOF公司(製))、過氧化二碳酸二異丙酯(例如Peroyl IPP,NOF公司(製))、過氧化二碳酸二乙氧基乙酯(例如Peroyl EEP,NOF公司(製))、過氧化二碳酸二乙氧基己酯(例如Peroyl OEP,NOF公司(製))、過氧化二碳酸己酯(例如Perhexyl ND,NOF公司(製))、過氧化二碳酸二甲氧基丁酯(例如Peroyl MBP,NOF公司(製))、過氧化二碳酸雙(3-甲氧基-3-甲氧基丁基)酯(例如Peroyl SOP,NOF公司(製))、過氧化二碳酸二丁酯、過氧化二碳酸雙十六烷基(dicetyl)酯、過氧化二碳酸雙肉豆蔻(dimyristyl)酯、1,1,3,3-四甲基丁基過氧化新戊酸酯(peroxypivalate)、過氧化新戊酸己酯(例如Perhexyl PV,NOF公司(製))、過氧化新戊酸丁酯(例如Perbutyl,NOF公司(製))、三甲基己醯過氧化物(例如Peroyl 355,NOF公司(製))、過氧化新癸酸二甲基羥基丁酯(例如Luperox 610M75,Atofina(製))、過氧化新癸酸戊酯(例如Luperox 546M75,Atofina(製))、過氧化新癸酸丁酯(例如Luperox 10M75,Atofina(製))、過氧化新庚酸叔丁酯、過氧化新戊酸戊酯(例如Luperox 546M75,Alofina(製))、過氧化新戊酸叔丁酯、過氧化-2-乙基己酸叔戊酯、過氧化-2-乙基己酸叔丁酯、月桂 基過氧化物、過氧化二月桂醯(dilauroyl)、過氧化二癸醯、過氧化苯甲醯、過氧化二苯甲醯、2,2-雙(叔丁基過氧化)丁烷、1,1-雙(叔丁基過氧化)環己烷、2,5-雙(丁基過氧化)-2,5-二甲基己烷、2,5-雙(叔丁基過氧化)-1-甲基乙基)苯、1,1-雙(叔丁基過氧化)-3,3,5-三甲基環己烷、過氧化氫叔丁基、叔丁基過氧化物、過氧化苯甲酸叔丁酯、過氧化異丙基碳酸叔丁酯、氫過氧化枯烯、過氧化二枯基、過氧化月桂醯、2,4-戊二酮過氧化物、過乙酸叔丁酯(tert-butyl peracetate)、過乙酸(peracetic acid)和過硫酸鉀(potassium persulfate)組成的組中的一種以上。 The specific type of the thermal initiator is not particularly limited, and may be selected from tetramethylbutyl peroxyneodecanoate (for example, Perocta ND, manufactured by NOF Corporation), and bis(4-butylcyclohexyl) peroxydicarbonate. Ester (for example, Peroyl TCP, NOF company (manufactured)), di(2-ethylhexyl) peroxycarbonate, butyl peroxyneodecanoate (for example, Perbutyl ND, NOF company (manufactured)), diperoxydicarbonate Propyl ester (e.g. Peroyl NPP, NOF company (manufactured)), diisopropyl peroxydicarbonate (e.g. Peroyl IPP, NOF company (manufactured)), diethoxyethyl peroxydicarbonate (e.g. Peroyl EEP, NOF Company (manufactured by), diethoxyhexyl peroxydicarbonate (for example, Peroyl OEP, NOF company (manufactured by)), hexyl peroxydicarbonate (for example, Perhexyl ND, by NOF company (manufactured by)), peroxydicarbonate Dimethoxybutyl ester (for example, Peroyl MBP, NOF company (manufactured)), bis(3-methoxy-3-methoxybutyl) peroxydicarbonate (for example, Peroyl SOP, NOF company (manufactured)) , Dibutyl peroxydicarbonate, dicetyl peroxydicarbonate, dimyristyl peroxydicarbonate, 1,1,3,3-tetramethylbutyl peroxide Peroxypivalate (peroxypivalate), hexyl peroxypivalate (for example, Perhexyl PV, NOF company (manufactured)), butyl peroxypivalate (for example, Perbutyl, NOF company (manufactured)), trimethylhexyl Peroxide (e.g. Peroyl 355, NOF company (manufactured)), dimethyl hydroxybutyl peroxyneodecanoate (e.g. Luperox 610M75, Atofina (manufactured)), pentyl peroxyneodecanoate (e.g. Luperox 546M75, Atofina) (Manufactured), butyl peroxyneodecanoate (e.g. Luperox 10M75, Atofina (manufactured)), tert-butyl peroxyneoheptanoate, pentyl peroxypivalate (e.g. Luperox 546M75, Alofina (manufactured)), Tert-butyl peroxypivalate, tert-amyl peroxy-2-ethylhexanoate, tert-butyl peroxy-2-ethylhexanoate, laurel Base peroxide, dilauroyl peroxide (dilauroyl), didecyl peroxide, benzyl peroxide, dibenzyl peroxide, 2,2-bis(tert-butylperoxy)butane, 1, 1-bis(tert-butylperoxy)cyclohexane, 2,5-bis(butylperoxy)-2,5-dimethylhexane, 2,5-bis(tert-butylperoxy)-1 -Methylethyl)benzene, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, tert-butyl hydroperoxide, tert-butyl peroxide, peroxide Tert-butyl benzoate, tert-butyl peroxide isopropyl carbonate, cumene hydroperoxide, dicumyl peroxide, lauryl peroxide, 2,4-pentanedione peroxide, tert-butyl peracetate ( One or more of the group consisting of tert-butyl peracetate, peracetic acid, and potassium persulfate.
關於上述熱引發劑的含量,相對於著色感光性樹脂組成物中的固體成分總重量,優選為1~10重量%,更優選為1~5重量%。在以該含量包含的情況下,從加工性以及底切方面考慮更加優選。 The content of the thermal initiator is preferably 1 to 10% by weight, and more preferably 1 to 5% by weight with respect to the total weight of the solid content in the colored photosensitive resin composition. When it is contained in this content, it is more preferable in terms of workability and undercutting.
上述固化劑是為了實現深部固化和提高機械強度而使用的,作為具體例,可以舉出環氧化合物、多官能異氰酸酯化合物、三聚氰胺化合物和氧雜環丁烷化合物等。 The above-mentioned curing agent is used to achieve deep curing and improve mechanical strength. Specific examples include epoxy compounds, polyfunctional isocyanate compounds, melamine compounds, and oxetane compounds.
上述固化劑中,作為環氧化合物的具體例,可以舉出雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂、雙酚F型環氧樹脂、氫化雙酚F型環氧樹脂、酚醛清漆型環氧樹脂、其他芳香族系環氧樹脂、脂環族系環氧樹脂、縮水甘油酯系樹脂、縮水甘油胺系樹脂、或這些環氧樹脂的溴化衍生物、環氧樹脂及其溴化衍生物以外的脂肪族、脂環族或芳香族環氧化合物、丁二烯(共)聚 合物的環氧化物、異戊二烯(共)聚合物環氧化物、(甲基)丙烯酸縮水甘油酯(共)聚合物、異氰脲酸三縮水甘油酯等。 Among the above curing agents, specific examples of epoxy compounds include bisphenol A epoxy resins, hydrogenated bisphenol A epoxy resins, bisphenol F epoxy resins, hydrogenated bisphenol F epoxy resins, Novolac type epoxy resins, other aromatic epoxy resins, alicyclic epoxy resins, glycidyl ester resins, glycidylamine resins, or brominated derivatives of these epoxy resins, epoxy resins, and Aliphatic, alicyclic or aromatic epoxy compounds other than its brominated derivatives, butadiene (co)polymerization Compound epoxide, isoprene (co)polymer epoxide, glycidyl (meth)acrylate (co)polymer, triglycidyl isocyanurate, etc.
作為上述固化劑中的氧雜環丁烷化合物的具體例,可以舉出碳酸酯雙氧雜環丁烷、二甲苯雙氧雜環丁烷、己二酸酯雙氧雜環丁烷、對苯二甲酸酯雙氧雜環丁烷、環己烷二羧酸雙氧雜環丁烷等。 Specific examples of the oxetane compound in the above curing agent include carbonate dioxetane, xylene dioxetane, adipate dioxetane, and p-benzene. Diformate dioxetane, cyclohexane dicarboxylic acid dioxetane, etc.
上述固化劑可與助固化化合物並用,所述助固化化合物能夠與固化劑一起使環氧化合物的環氧基、氧雜環丁烷化合物的氧雜環丁烷骨架開環聚合。上述助固化化合物例如有多元羧酸類、多元羧酸酐類、產酸劑等。上述多元羧酸酐類可以利用市售的環氧樹脂固化劑。作為上述環氧樹脂固化劑的具體例,可以舉出作為市售品的ADEKA HARDENER EH-700(商品名,ADEKA工業(株)製造)、RIKACID HH(商品名,新日本理化(株)製造)、MH-700(商品名,新日本理化(株)製造)等。上述例示的固化劑可以單獨或將兩種以上混合使用。 The above-mentioned curing agent may be used in combination with a co-curing compound, which is capable of ring-opening polymerization of the epoxy group of the epoxy compound and the oxetane skeleton of the oxetane compound together with the curing agent. The above-mentioned co-curing compound includes, for example, polycarboxylic acids, polycarboxylic anhydrides, acid generators, and the like. Commercially available epoxy resin curing agents can be used for the above-mentioned polycarboxylic acid anhydrides. As specific examples of the above-mentioned epoxy resin curing agent, ADEKA HARDENER EH-700 (trade name, manufactured by ADEKA Kogyo Co., Ltd.) and RIKACID HH (trade name, manufactured by Nippon Rika Co., Ltd.) are commercially available products. , MH-700 (trade name, manufactured by Nippon Rika Co., Ltd.), etc. The curing agents exemplified above can be used alone or in combination of two or more kinds.
上述密合促進劑是為了增強與基板的塗佈性和密合性而使用的添加劑,可以包含含有選自由羧基、甲基丙烯醯基、異氰酸酯基、環氧基及它們的組合組成的組中的反應性取代基的矽烷偶聯劑。作為矽烷偶聯劑,具體而言,可以舉出例如乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧基乙氧基)矽烷、N-(2-氨基乙基)-3-氨基丙基甲基二甲氧基矽烷、N-(2-氨基乙基)-3-氨基丙基三甲氧基矽烷、3-氨基丙基三乙氧基矽烷、3-環 氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷、三甲氧基甲矽烷基苯甲酸、乙烯基三乙醯氧基矽烷、γ-異氰酸酯丙基三乙氧基矽烷等。 The above-mentioned adhesion promoter is an additive used to enhance the coatability and adhesion to the substrate, and may contain a group selected from the group consisting of carboxyl group, methacryl group, isocyanate group, epoxy group, and combinations thereof. The reactive substituent of the silane coupling agent. Specific examples of the silane coupling agent include vinyl trimethoxy silane, vinyl triethoxy silane, vinyl tris(2-methoxyethoxy) silane, N-(2-amino) Ethyl)-3-aminopropylmethyldimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3- ring Oxypropoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3- Chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, trimethoxymethyl Silyl benzoic acid, vinyl triacetoxy silane, γ-isocyanate propyl triethoxy silane, etc.
上述表面活性劑可以為了進一步提高感光性樹脂組成物的被膜形成性而使用,例如,可以使用有機矽系、氟系、酯系、陽離子系、陰離子系、非離子系及兩性系等的表面活性劑,優選可以使用有機矽系表面活性劑或氟系表面活性劑等。 The above-mentioned surfactants can be used to further improve the film-forming properties of the photosensitive resin composition. For example, surface active agents such as organosilicon, fluorine, ester, cationic, anionic, nonionic, and amphoteric can be used. As the agent, it is preferable to use organosilicon-based surfactants, fluorine-based surfactants, and the like.
上述有機矽系表面活性劑可以舉出例如作為市售品的道康寧東麗有機矽公司的DC3PA、DC7PA、SH11PA、SH21PA及SH8400等,GE東芝有機矽公司的TSF-4440、TSF-4300、TSF-4445、TSF-4446、TSF-4460及TSF-4452等。上述氟系表面活性劑例如可以舉出作為市售品的Megafac F-554、F-470、F-471、F-475、F-482及F-489(大日本油墨化學工業公司)、BM-1000、BM-1100(BM Chemie公司)、Fluorad FC-135/FC-170C/FC-430(住友3M(株))等。 The above-mentioned organosilicon-based surfactants include, for example, DC3PA, DC7PA, SH11PA, SH21PA, and SH8400 from Dow Corning Toray Organosilicon Co., Ltd., and TSF-4440, TSF-4300, TSF- 4445, TSF-4446, TSF-4460 and TSF-4452 etc. The above-mentioned fluorine-based surfactants include, for example, Megafac F-554, F-470, F-471, F-475, F-482 and F-489 (Dainippon Ink Chemical Industry Co., Ltd.), BM- 1000, BM-1100 (BM Chemie), Fluorad FC-135/FC-170C/FC-430 (Sumitomo 3M Co., Ltd.), etc.
作為上述表面活性劑的其他例子,除了聚氧乙烯烷基醚類、聚氧乙烯烷基苯基醚類、聚乙二醇二酯類、失水山梨糖醇脂肪酸酯類、脂肪酸改性聚酯類、叔胺改性聚氨酯類、聚乙烯亞胺類等以外,還可以舉出作為市售品的KP(信越化學工業(株))、POLYFLOW(共榮社化學(株))、EFTOP(Tohkem Products公司)、Megafac(大日本油墨化學工業(株))、Fluorad(住友3M(株))、Asahi guard、Surflon(以上,旭硝子玻璃(株))、SOLSPERSE(Zeneca(株))、EFKA(EFKACHEMICALS公司)、PB821(味之素(株))等。 As other examples of the above-mentioned surfactants, in addition to polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyethylene glycol diesters, sorbitan fatty acid esters, fatty acid modified polyesters In addition to KP (Shin-Etsu Chemical Co., Ltd.), POLYFLOW (Kyoeisha Chemical Co., Ltd.), and EFTOP (Tohkem Products Company), Megafac (Dainippon Ink Chemical Industry Co., Ltd.), Fluorad (Sumitomo 3M Co., Ltd.), Asahi guard, Surflon (above, Asahi Glass Co., Ltd.), SOLSPERSE (Zeneca Co., Ltd.), EFKA (EFKACHEMICALS Co., Ltd.), PB821 (Ajinomoto Co., Ltd.), etc.
上述例示的表面活性劑可以各自單獨或將兩種以上組合使用。 The surfactants exemplified above can be used alone or in combination of two or more.
在不損害本發明的效果的範圍內,本領域技術人員可以適當追加使用上述添加劑。例如,相對於上述著色感光性樹脂組成物整體100重量份,上述添加劑可以使用0.05~10重量份,優選可以使用0.1~10重量份,更優選可以使用0.1~5重量份,但並不限於此。 Those skilled in the art can appropriately use the above-mentioned additives in a range that does not impair the effects of the present invention. For example, with respect to 100 parts by weight of the entire colored photosensitive resin composition, the above-mentioned additives may be used in 0.05-10 parts by weight, preferably 0.1-10 parts by weight, more preferably 0.1-5 parts by weight, but not limited to this. .
本發明的著色感光性樹脂組成物例如通過以下的方法來製造。使著色劑與溶劑混合而分散。根據需要,可以追加使用分散劑,也可以配合鹼溶性樹脂的一部分或全部。在所得的分散液(以下,有時稱為漆漿(mill base))中,可以以達到預定的濃度的方式進一步添加剩餘的鹼溶性樹脂、光聚合性化合物、光聚合引發劑、根據需要使用的其他成分、根據需要追加的溶劑,從而得到目標著色感光性樹脂組成物。 The colored photosensitive resin composition of the present invention is produced by the following method, for example. The colorant and the solvent are mixed and dispersed. If necessary, a dispersant may be additionally used, or a part or all of the alkali-soluble resin may be blended. In the resulting dispersion (hereinafter, sometimes referred to as a mill base), the remaining alkali-soluble resin, photopolymerizable compound, photopolymerization initiator, and use as needed can be further added to achieve a predetermined concentration. Other components of, and additional solvents as necessary to obtain the desired colored photosensitive resin composition.
<包含柱狀間隔物、黑矩陣和/或黑色柱狀間隔物等的圖案層、濾色器以及液晶顯示裝置> <Pattern layer containing columnar spacers, black matrix and/or black columnar spacers, color filters, and liquid crystal display devices>
本發明還有關於包含使用上述著色感光性樹脂組成物而製造的圖案層的濾色器。 The present invention also relates to a color filter including a pattern layer manufactured using the above-mentioned colored photosensitive resin composition.
本發明的濾色器具有因光學密度高而可靠性優異且遮蔽性優異的優點。上述濾色器包含基板和形成於上述基板的 上部的圖案層。 The color filter of the present invention has the advantages of high optical density, excellent reliability and excellent shielding properties. The color filter includes a substrate and a substrate formed on the substrate The upper pattern layer.
就上述基板而言,上述濾色器本身可以為基板,或者也可以為顯示裝置等中濾色器所處的部位,沒有特別限制。上述基板可以為玻璃、矽(Si)、矽氧化物(SiOx)或高分子基板,上述高分子基板可以為聚醚碸(polyethersulfone,PES)或聚碳酸酯(polycarbonate,PC)等。 As for the above-mentioned substrate, the above-mentioned color filter itself may be a substrate, or may be a part where the color filter is located in a display device or the like, and there is no particular limitation. The above-mentioned substrate may be glass, silicon (Si), silicon oxide (SiOx) or a polymer substrate, and the above-mentioned polymer substrate may be polyethersulfone (PES) or polycarbonate (PC) or the like.
上述圖案層是包含本發明的著色感光性樹脂組成物的固化物的層,可以包含柱狀間隔物、黑矩陣和/或黑色柱狀間隔物。 The above-mentioned pattern layer is a layer containing a cured product of the colored photosensitive resin composition of the present invention, and may contain columnar spacers, black matrixes, and/or black columnar spacers.
本發明的柱狀間隔物、黑矩陣和/或黑色柱狀間隔物具有因光學密度高而可靠性優異且遮蔽性優異的優點。特別是,本發明的著色感光性樹脂組成物優選可以用於黑色柱狀間隔物(黑矩陣一體型間隔物)的製造,上述黑色柱狀間隔物的意思是,黑矩陣和柱狀間隔物以一個圖案一體地形成,而不是分別形成黑矩陣和柱狀間隔物。 The columnar spacer, black matrix, and/or black columnar spacer of the present invention has the advantages of high optical density, excellent reliability, and excellent shielding properties. In particular, the colored photosensitive resin composition of the present invention can preferably be used for the production of black columnar spacers (black matrix integrated spacers). The above-mentioned black columnar spacer means that the black matrix and the columnar spacers are One pattern is formed integrally instead of forming the black matrix and the column spacers separately.
上述圖案層可以為通過塗佈上述著色固化性樹脂組成物且以預定的圖案進行曝光、顯影和熱固化而形成的層,上述圖案層可以通過實施本領域通常已知的方法來形成。 The pattern layer may be a layer formed by applying the colored curable resin composition and performing exposure, development, and thermal curing in a predetermined pattern, and the pattern layer may be formed by implementing a method generally known in the art.
包含如上所述的基板和圖案層的濾色器可以進一步包含形成於各圖案之間的隔壁,也可以進一步包含黑矩陣,但不限定於此。 The color filter including the substrate and the pattern layer as described above may further include partition walls formed between the respective patterns, or may further include a black matrix, but is not limited to this.
本發明還有關於包含上述濾色器的顯示裝置。比如, 本發明的液晶顯示裝置可以包含具備含有上述的著色感光性樹脂組成物的固化物的圖案層的濾色器。 The present invention also relates to a display device including the above-mentioned color filter. for example, The liquid crystal display device of the present invention may include a color filter provided with a patterned layer containing a cured product of the above-mentioned colored photosensitive resin composition.
本發明的濾色器不僅可以應用於通常的液晶顯示裝置,而且可以應用於電致發光顯示裝置、等離子體顯示裝置、場發射顯示裝置等各種圖像顯示裝置。在上述液晶顯示裝置包含具備本發明的圖案層的濾色器的情況下,具有遮蔽性和可靠性優異的優點。 The color filter of the present invention can be applied not only to ordinary liquid crystal display devices, but also to various image display devices such as electroluminescence display devices, plasma display devices, and field emission display devices. When the above-mentioned liquid crystal display device includes a color filter provided with the patterned layer of the present invention, it has advantages of excellent shielding properties and reliability.
利用微影方法來形成黑矩陣、柱狀間隔物或黑色柱狀間隔物的通常的圖案化製程包括:a)在基板上塗佈著色感光性樹脂組成物的步驟;b)將溶劑乾燥的前烘步驟;c)在獲得的被膜上放置光罩照射活性光線而使曝光部固化的步驟;d)實施利用鹼性水溶液來將非曝光部溶解的顯影製程的步驟;及e)實施乾燥及後烘的步驟。 The usual patterning process for forming black matrixes, columnar spacers or black columnar spacers by photolithography includes: a) coating a colored photosensitive resin composition on a substrate; b) before drying the solvent Drying step; c) placing a photomask on the obtained film to irradiate active light to cure the exposed part; d) implementing a development process of dissolving the non-exposed part using an alkaline aqueous solution; and e) implementing drying and subsequent Baking steps.
上述基板使用玻璃基板或聚合物板。作為玻璃基板,特別優選可以使用鹼石灰玻璃、含有鋇或鍶的玻璃、鉛玻璃、鋁矽酸玻璃、硼矽酸玻璃、鋇硼矽酸玻璃或石英等。此外,作為聚合物板,可以舉出聚碳酸酯、亞克力、聚對苯二甲酸乙二醇酯、聚醚硫化物或聚碸等。 The above-mentioned substrate uses a glass substrate or a polymer plate. As the glass substrate, it is particularly preferable to use soda lime glass, glass containing barium or strontium, lead glass, aluminosilicate glass, borosilicate glass, barium borosilicate glass, quartz, or the like. In addition, examples of the polymer plate include polycarbonate, acrylic, polyethylene terephthalate, polyether sulfide, or polysulfide.
此時,塗佈可以通過利用輥塗機、旋塗機、狹縫式 旋轉塗佈機、狹縫塗佈機(有時也稱為模塗機)、噴塗機等塗佈裝置的濕式塗佈方法來實施,以便能夠獲得所期望的厚度。 At this time, the coating can be applied by using a roll coater, spin coater, slit type The wet coating method of a coating device such as a spin coater, a slit coater (also referred to as a die coater), and a sprayer is implemented so that the desired thickness can be obtained.
前烘通過使用烘箱、加熱板等加熱而進行。此時,前烘中的加熱溫度以及加熱時間根據所使用的溶劑來適當選擇,例如,以80~150℃的溫度進行1~30分鐘。 The pre-baking is performed by heating using an oven, a hot plate, or the like. At this time, the heating temperature and heating time in the pre-baking are appropriately selected according to the solvent used, for example, at a temperature of 80 to 150°C for 1 to 30 minutes.
此外,前烘後所進行的曝光使用曝光機來進行,且通過光罩進行曝光,從而僅使對應於圖案的部分感光。此時,照射的光例如可以是可見光線、紫外線、X射線以及電子射線等。 In addition, the exposure performed after the pre-baking is performed using an exposure machine, and exposure is performed through a photomask, so that only the portion corresponding to the pattern is exposed to light. At this time, the irradiated light may be, for example, visible rays, ultraviolet rays, X-rays, electron rays, and the like.
曝光後的鹼顯影是為了將作為非曝光部分的未被去除的部分的著色感光性樹脂組成物去除而進行,通過該顯影形成期望的圖案。作為適合於該鹼顯影的顯影液,例如可以使用鹼金屬或鹼土金屬的碳酸鹽的水溶液等。尤其使用含有1~3重量%的碳酸鈉、碳酸鉀、碳酸鋰等碳酸鹽的鹼水溶液在10~50℃、優選為20~40℃的溫度內利用顯影機或超聲波清洗機等來進行。 The alkali development after exposure is performed to remove the colored photosensitive resin composition of the unremoved part which is a non-exposed part, and a desired pattern is formed by this development. As a developer suitable for this alkali development, for example, an aqueous solution of carbonates of alkali metals or alkaline earth metals can be used. In particular, it is performed using an alkaline aqueous solution containing 1 to 3% by weight of carbonates such as sodium carbonate, potassium carbonate, and lithium carbonate at a temperature of 10 to 50°C, preferably 20 to 40°C, using a developing machine, an ultrasonic cleaner, or the like.
後烘是為了提高圖案化的膜與基板的密合性而進行的,在80~220℃、10~120分鐘的條件下通過熱處理來進行。後烘與前烘一樣,利用烘箱、加熱板等來進行。 Post-baking is performed to improve the adhesion between the patterned film and the substrate, and is performed by heat treatment under conditions of 80 to 220°C for 10 to 120 minutes. The post-baking is the same as the pre-baking, using an oven, a hot plate, etc.
此時,作為黑矩陣的膜厚度,優選為0.2μm~20μm,更優選為0.5μm~10μm,特別優選為0.8μm~5μm。 At this time, the film thickness of the black matrix is preferably 0.2 μm to 20 μm, more preferably 0.5 μm to 10 μm, and particularly preferably 0.8 μm to 5 μm.
此外,作為柱狀間隔物和黑色柱狀間隔物的膜厚,優選為0.1μm~8μm,更優選為0.1μm~6μm,特別優選為 0.1μm~4μm。 In addition, the film thickness of the columnar spacer and the black columnar spacer is preferably 0.1 μm to 8 μm, more preferably 0.1 μm to 6 μm, and particularly preferably 0.1μm~4μm.
由本發明的著色感光性樹脂組成物製造的黑矩陣、柱狀間隔物或黑色柱狀間隔物不僅光學密度、密合性、電絕緣性、遮光性等物性優異,而且耐熱性和耐溶劑性等優異,從而能夠提高液晶顯示裝置的可靠性。 The black matrix, columnar spacer, or black columnar spacer manufactured from the colored photosensitive resin composition of the present invention not only has excellent physical properties such as optical density, adhesion, electrical insulation, and light-shielding, but also has heat resistance and solvent resistance, etc. Excellent, so that the reliability of the liquid crystal display device can be improved.
此外,本發明的顯示裝置除了具備上述的濾色器之外,包含本技術領域中已知的構成。 In addition, the display device of the present invention includes a configuration known in the technical field in addition to the above-mentioned color filter.
以下,通過實施例來更詳細地說明本發明。但是,下述的實施例用於更具體地說明本發明,本發明的範圍並不受下述的實施例的限定。本領域的一般技術人員可以在本發明的範圍內對下述的實施例進行適當的修改、變更。 Hereinafter, the present invention will be explained in more detail through examples. However, the following examples are used to explain the present invention more specifically, and the scope of the present invention is not limited by the following examples. Those skilled in the art can make appropriate modifications and changes to the following embodiments within the scope of the present invention.
<合成例.鹼溶性樹脂的合成> <Synthesis example. Synthesis of alkali-soluble resin>
在具備攪拌機、溫度計、回流冷凝管、滴液漏斗和氮氣導入管的內容積1L的分離型燒瓶中,投入甲氧基丁基乙酸酯277g,並加熱至80℃。接著,調製使將3,4-環氧基三環[5.2.1.02,6]癸烷-9-基丙烯酸酯和3,4-環氧基三環[5.2.1.02,6]癸烷-8-基丙烯酸酯以50:50的莫耳比混合而成的混合物301g、甲基丙烯酸49g和偶氮雙二甲基戊腈23g溶解於甲氧基丁基乙酸酯350g而得的混合溶液。使用滴液漏斗將上述混合溶液經5小時滴入燒瓶中,然後進行3小時反應,從而製造分散樹脂[固體成分(NV)35.0重量%]。上述製造的分散樹脂的酸值(乾燥(dry))為69.8mgKOH/g,重均分子量(Mw)為12,300,分散度(Mw/Mn)為2.1。 In a 1L separable flask equipped with a stirrer, a thermometer, a reflux condenser, a dropping funnel, and a nitrogen introduction tube, 277 g of methoxybutyl acetate was charged and heated to 80°C. Next, 3,4-epoxytricyclo[5.2.1.0 2,6 ]decane-9-yl acrylate and 3,4-epoxytricyclo[5.2.1.0 2,6 ]decane were prepared. A mixture of 301 g of -8-yl acrylate mixed at a molar ratio of 50:50, 49 g of methacrylic acid and 23 g of azobisdimethylvaleronitrile dissolved in 350 g of methoxybutyl acetate. Solution. The above-mentioned mixed solution was dropped into a flask over 5 hours using a dropping funnel, and then reacted for 3 hours to produce a dispersion resin [solid content (NV) 35.0% by weight]. The acid value (dry) of the dispersion resin produced above was 69.8 mgKOH/g, the weight average molecular weight (Mw) was 12,300, and the degree of dispersion (Mw/Mn) was 2.1.
<實施例1~12和比較例1~2> <Examples 1 to 12 and Comparative Examples 1 to 2>
根據下述表1的組成,製造實施例1~12和比較例1~2的著色感光性樹脂組成物。 Based on the composition of Table 1 below, the colored photosensitive resin compositions of Examples 1 to 12 and Comparative Examples 1 to 2 were produced.
O64:C.I.顏料橙64 O64: C.I. Pigment Orange 64
B16:C.I.顏料藍16 B16: C.I. Pigment Blue 16
V23:C.I.顏料紫23 V23: C.I. Pigment Violet 23
CB:炭黑 CB: Carbon black
OBP:有機黑色顏料 OBP: organic black pigment
B15:6:C.I.顏料藍15:6 B15: 6: C.I. Pigment Blue 15: 6
B60:C.I.顏料藍60 B60: C.I. Pigment Blue 60
B(分散樹脂):合成例的鹼溶性樹脂 B (dispersion resin): Alkali-soluble resin of synthesis example
M(光聚合性化合物):二季戊四醇六丙烯酸酯(DPHA)(日本化藥(株)) M (photopolymerizable compound): Dipentaerythritol hexaacrylate (DPHA) (Nippon Kayaku Co., Ltd.)
PI(光聚合引發劑):1-[9-乙基-6-(2-甲基苯甲醯基)-9H-哢唑-3-基]-乙酮-1-(O-乙醯肟)(Irgacure OXE-02:汽巴(Ciba)公司) PI (photopolymerization initiator): 1-[9-ethyl-6-(2-methylbenzyl)-9H-oxazol-3-yl]-ethanone-1-(O-acetoxime ) (Irgacure OXE-02: Ciba (Ciba))
D1(添加劑1):SOLSPERSE 5000(路博潤(Lubrisol)公司) D1 (Additive 1): SOLSPERSE 5000 (Lubrisol)
D2(添加劑2):F554(DIC公司) D2 (Additive 2): F554 (DIC Company)
S(溶劑):丙二醇單甲基醚乙酸酯(PGMEA) S (solvent): propylene glycol monomethyl ether acetate (PGMEA)
<基板的製造> <Production of substrate>
將5cm×5cm的玻璃基板(康寧公司)用中性洗劑和水清洗後乾燥。在上述玻璃基板上以最終膜厚為3.0μm的方式分別旋塗上述實施例1和比較例中製造的著色感光性樹脂組成物,在80~120℃進行前燒成而乾燥1~2分鐘,去除溶劑。之後,以25~35mJ/cm2曝光量進行曝光而形成圖案,使用鹼水溶液將非曝光部去除。接著,在200~250℃進行10~30分鐘的後燒成,從而製 造著色基板。 The 5cm×5cm glass substrate (Corning) was washed with neutral detergent and water and then dried. The colored photosensitive resin composition manufactured in Example 1 and Comparative Example was spin-coated on the glass substrate so that the final film thickness was 3.0 μm, and pre-fired at 80 to 120°C and dried for 1 to 2 minutes. Remove the solvent. After that, exposure was performed with an exposure amount of 25 to 35 mJ/cm 2 to form a pattern, and the non-exposed part was removed using an alkaline aqueous solution. Next, post-firing is performed at 200 to 250°C for 10 to 30 minutes to produce a colored substrate.
<實驗例> <Experimental example>
<1.可靠性評價> <1. Reliability Evaluation>
按照如上所述的基板的製造基準,以無圖案地整面塗佈黑色感光性樹脂的方式製作著色基板。將其裁切成3cmx3cm的尺寸,並將其浸漬於NMP溶劑中,然後在100℃加熱60分鐘。之後,僅將NMP溶劑提取,關於NMP溶劑中的溶出程度,使用紫外-可見光光譜儀(UV-vis spectrometer)測定吸光度,並以300~800nm的積分值表示。具體的評價基準如下,測定結果記載於下述表2中。 In accordance with the above-mentioned production standard of the substrate, a colored substrate was produced by coating the entire surface with a black photosensitive resin without a pattern. Cut it into a size of 3cmx3cm, immerse it in NMP solvent, and then heat it at 100°C for 60 minutes. After that, only the NMP solvent was extracted. Regarding the degree of dissolution in the NMP solvent, the absorbance was measured using a UV-vis spectrometer and expressed as an integrated value of 300 to 800 nm. The specific evaluation criteria are as follows, and the measurement results are described in Table 2 below.
[評價基準] [Evaluation criteria]
可靠性(NMP溶出可靠性):300~800nm Abs Reliability (NMP dissolution reliability): 300~800nm Abs
優異◎:0.5以下 Excellent ◎: 0.5 or less
良好○:大於0.5且為1.0以下 Good ○: More than 0.5 and 1.0 or less
不充分△:大於1.0且為1.2以下 Insufficient △: greater than 1.0 and 1.2 or less
惡化X:大於1.2 Deterioration X: greater than 1.2
<2.光特性評價> <2. Optical characteristic evaluation>
按照如上所述的基板的製造基準,以無圖案地整面塗佈黑色感光性樹脂的方式製作著色基板,並使用該基板評價光特性。使用紫外-可見光光譜儀(UV-vis spectrometer,UV-2550,島津公司)。光特性評價時,400~650nm處意味著光學密度,700~750nm和950nm處為近紅外線(Near-IR)區域,確認各波長的測定 值,在固化後膜厚度為2.5μm時,利用光學密度計(361T,X-rite公司),測定510nm中心波長時的透光率,求出針對1μm厚度的光學密度。具體評價基準如下,評價結果記載於下述表2中。 In accordance with the manufacturing criteria of the substrate as described above, a colored substrate was prepared by coating the entire surface with a black photosensitive resin without a pattern, and the optical characteristics were evaluated using the substrate. An ultraviolet-visible spectrometer (UV-vis spectrometer, UV-2550, Shimadzu Corporation) was used. In the evaluation of optical characteristics, 400~650nm means optical density, 700~750nm and 950nm means near-infrared (Near-IR) region, confirm the measurement of each wavelength When the film thickness after curing is 2.5 μm, the light transmittance at the center wavelength of 510 nm is measured with an optical densitometer (361T, X-rite), and the optical density for the thickness of 1 μm is determined. The specific evaluation criteria are as follows, and the evaluation results are described in Table 2 below.
[評價基準] [Evaluation criteria]
(1)光學密度 (1) Optical density
優異◎:1.3以上 Excellent ◎: 1.3 or more
良好○:1.1以上且低於1.3 Good ○: 1.1 or more and less than 1.3
不充分△:1.0以上且低於1.1 Insufficient △: 1.0 or more and less than 1.1
惡化X:低於1.0 Deterioration X: less than 1.0
(2)750nm的透光率 (2) 750nm light transmittance
優異◎:10T%以下 Excellent ◎: less than 10T%
良好○:大於10T%且為12T%以下 Good ○: greater than 10T% and less than 12T%
不充分△:大於12T%且為15T%以下 Insufficient△: more than 12T% and less than 15T%
惡化X:大於15T% Deterioration X: more than 15T%
(3)950nm的透光率 (3) 950nm light transmittance
優異◎:15T%以上 Excellent ◎: 15T% or more
良好○:12T%以上且低於15T% Good ○: 12T% or more and less than 15T%
不充分△:10T%以上且低於12T% Insufficient△: 10T% or more and less than 12T%
惡化X:低於10T% Deterioration X: less than 10T%
<3.色座標評價> <3. Evaluation of color coordinates>
按照如上所述的基板的製造基準,以無圖案地整面塗佈黑色感光性樹脂的方式製作著色基板,並測定色座標。使用 對比度測試儀(Contrast Tester,CT-1,Tsubosak公司),測定x、y座標值。具體的評價基準如下,評價結果記載於下述表2中。 In accordance with the above-mentioned substrate manufacturing standards, a colored substrate was prepared by coating the entire surface with a black photosensitive resin without a pattern, and the color coordinates were measured. use Contrast Tester (Contrast Tester, CT-1, Tsubosak Company) to measure the x and y coordinate values. The specific evaluation criteria are as follows, and the evaluation results are described in Table 2 below.
[評價基準] [Evaluation criteria]
(1)x座標值 (1) x coordinate value
優異◎:0.1以下 Excellent ◎: 0.1 or less
良好○:大於0.1且為0.2以下 Good ○: More than 0.1 and 0.2 or less
不充分△:大於0.2且為0.4以下 Insufficient △: more than 0.2 and less than 0.4
惡化X:大於0.4 Deterioration X: more than 0.4
(2)y座標值 (2) y coordinate value
優異◎:0.05以下 Excellent ◎: 0.05 or less
良好○:大於0.05且為0.15以下 Good ○: More than 0.05 and 0.15 or less
不充分△:大於0.15且為0.25以下 Insufficient △: more than 0.15 and less than 0.25
惡化X:大於0.25 Deterioration X: greater than 0.25
<4.彈性回復率評價> <4. Evaluation of elastic recovery rate>
按照如上所述的製作基準,製作具有柱狀間隔物圖案的基板。對於上述製作的基板,使用SNU(SIS-2000,SNU公司)測定基準狀態下的圖案的厚度和高度。之後,將硬度計(Nano-indenter HM500,Fisher公司)使用平面壓頭,以2mN/sec的速度按壓直至圖案發生1μm變形的位置為止,在發生1μm變形的位置保持5秒。之後,使用SNU測定圖案的厚度和高度,由前後圖案的厚度變化來測定彈性回復率。具體評價基準如下,評價結果記載於下述表2中。 According to the above-mentioned production standard, a substrate having a columnar spacer pattern was produced. With respect to the substrate produced above, the thickness and height of the pattern in the reference state were measured using SNU (SIS-2000, SNU Corporation). After that, a hardness tester (Nano-indenter HM500, Fisher Company) was pressed using a flat indenter at a speed of 2 mN/sec until the pattern was deformed by 1 μm, and it was held at the position where the pattern was deformed by 1 μm for 5 seconds. After that, the thickness and height of the pattern were measured using SNU, and the elastic recovery rate was measured from the change in thickness of the pattern before and after. The specific evaluation criteria are as follows, and the evaluation results are described in Table 2 below.
[評價基準] [Evaluation criteria]
優異◎:98%以上 Excellent ◎: more than 98%
良好○:96%以上且低於98% Good ○: more than 96% and less than 98%
不充分△:94%以上且低於96% Insufficient△: 94% or more and less than 96%
惡化X:低於94% Deterioration X: less than 94%
作為本發明的著色感光性樹脂組成物的實施例1~12與比較例1和2相比,顯示出可靠性、光學密度、透光度、色 座標和彈性回復率均更優異的結果。此外,在進一步包含紫色顏料的實施例2的情況下,與實施例1相比,在可靠性和光學密度方面顯示出更優異的結果,進一步包含黑色顏料的實施例3~12的可靠性和光學密度特性優異,其他的透光度、色座標和彈性回復率等特性也顯示出優異的結果。 Compared with Comparative Examples 1 and 2, Examples 1 to 12, which are the colored photosensitive resin composition of the present invention, exhibited reliability, optical density, light transmittance, and color. Both coordinates and elastic recovery rate are more excellent results. In addition, in the case of Example 2 which further contained a purple pigment, compared with Example 1, it showed more excellent results in terms of reliability and optical density, and the reliability and reliability of Examples 3 to 12 which further contained a black pigment The optical density characteristics are excellent, and other characteristics such as transmittance, color coordinates, and elastic recovery rate also show excellent results.
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