TWI732631B - Leaf regeneration compact board and manufacturing method thereof - Google Patents

Leaf regeneration compact board and manufacturing method thereof Download PDF

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TWI732631B
TWI732631B TW109124291A TW109124291A TWI732631B TW I732631 B TWI732631 B TW I732631B TW 109124291 A TW109124291 A TW 109124291A TW 109124291 A TW109124291 A TW 109124291A TW I732631 B TWI732631 B TW I732631B
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leaf
glue
manufacturing
mixture
mesh
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TW202204746A (en
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翁麗敏
蔡佳勳
陳姸蓁
林之貽
巫苡糅
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翁麗敏
蔡佳勳
陳姸蓁
林之貽
巫苡糅
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Abstract

本發明係在提供一種樹葉再生密集板及其製作方法,該方法包含以環氧樹脂、硬化劑及水混合成膠水混合物,並將該膠水混合物及樹葉粉末以1:0.8~1:1的比例混合成膠葉混合物,而樹葉粉末的顆粒大小在16~50目之間,再將該膠葉混合物經過加壓及加熱乾燥而製得樹葉再生密集板。 The present invention is to provide a leaf regeneration compact board and a manufacturing method thereof. The method includes mixing epoxy resin, hardener and water to form a glue mixture, and the glue mixture and leaf powder are in a ratio of 1:0.8 to 1:1 It is mixed into a glue leaf mixture, and the particle size of the leaf powder is between 16-50 mesh, and then the glue leaf mixture is pressurized and heated to dry to prepare a leaf regeneration dense board.

Description

樹葉再生密集板及其製作方法 Leaf regeneration compact board and manufacturing method thereof

本發明係有關一種密集板的領域,尤指利用樹葉再生之密集板及其製作方法。 The present invention relates to the field of dense boards, especially dense boards using leaf regeneration and a manufacturing method thereof.

木材由於質地佳、性質溫潤,具有天然的視覺效果,因此常被用來做為建築、裝潢及傢俱的材料,然而,隨著工商社會迅速發展,人口的增加造成木材使用量激增,因此,人類大量砍伐森林,不僅對自然環境造成破壞,甚至影響到原生動物的生存,雖然以木屑製成的密集板的產生,有助於減少木材的使用量,但是,還是需要砍伐樹木。 Because of its good texture, warm nature, and natural visual effects, wood is often used as a material for construction, decoration and furniture. However, with the rapid development of the industrial and commercial society, the increase in population has caused a sharp increase in the use of wood. Therefore, human A large amount of deforestation not only damages the natural environment, but even affects the survival of protozoa. Although the production of dense boards made of wood chips can help reduce the amount of wood used, trees still need to be felled.

另外,樹木的葉子到一定的時間便會掉落,若是在都市、公園、道路、住家、辦公室旁,皆必須加以清理、收集,然後再丟棄、焚化或掩埋,浪費了寶貴的資源,更何況森林裡滿山滿谷的落葉,如果能加以利用,對減少砍伐森林的問題必有所助益。因此,若能以落葉或修剪後的樹葉來做為密集板的原料,則能解決前述自然資源的浪費,又能對保護自然環境盡一份心力。 In addition, the leaves of trees will fall after a certain period of time. If they are near cities, parks, roads, homes, and offices, they must be cleaned up, collected, and then discarded, incinerated or buried. This wastes precious resources, not to mention. If the fallen leaves full of mountains and valleys in the forest can be used, it will certainly help reduce the problem of deforestation. Therefore, if fallen leaves or trimmed leaves can be used as the raw material of the dense board, the aforementioned waste of natural resources can be solved, and the natural environment can be protected.

本發明提供一種樹葉再生密集板之製作方法,包含 下列步驟:A、將環氧樹脂及硬化劑混合成黏膠,該環氧樹脂和硬化劑的比例在2:1~4:1之間;B、將步驟A的黏膠和水混合成膠水混合物,該水和黏膠的比例在1:3~1:4間;C、將步驟B的膠水混合物和樹葉粉末混合成膠葉混合物,該膠水混合物和樹葉粉末的比例在1:0.8~1:1之間,樹葉粉末的顆粒大小在16~50目之間;D、將步驟C的膠葉混合物經過熱壓成型為密集板。 The present invention provides a method for making a leaf regeneration dense board, which includes The following steps: A. Mix the epoxy resin and hardener into glue, the ratio of epoxy resin and hardener is between 2:1 to 4:1; B. Mix the glue and water of step A into glue Mixture, the ratio of water and viscose is between 1:3~1:4; C. Mix the glue mixture and leaf powder of step B into a glue leaf mixture, and the ratio of the glue mixture and leaf powder is 1:0.8~1 :1, the particle size of the leaf powder is between 16-50 mesh; D. The glue leaf mixture of step C is formed into dense board by hot pressing.

上述之樹葉再生密集板之製作方法,其中,該方法係以一模具進行加壓成型,加壓的壓力在25~50kg/cm2,加壓時間3~5分鐘,成型後脫膜並予加熱,加熱溫度100℃~110℃間,加熱時間20~26小時。 The above-mentioned production method of leaf regeneration compact board, wherein, the method is to press molding with a mold, the pressure is 25~50kg/cm 2 , the pressure time is 3~5 minutes, and the film is released after molding and heated , The heating temperature is between 100℃~110℃, and the heating time is 20~26 hours.

上述之樹葉再生密集板之製作方法,其中,加熱溫度為105℃,加熱時間為24小時。 In the above-mentioned method for producing the leaf regeneration compact board, the heating temperature is 105°C and the heating time is 24 hours.

上述之樹葉再生密集板之製作方法,其中,該樹葉粉末的顆粒為30目。 The above-mentioned leaf regeneration dense board manufacturing method, wherein the leaf powder particles are 30 meshes.

上述之樹葉再生密集板之製作方法,其中,該樹葉粉末由兩種以上不同尺寸的顆粒混合而成。 In the above-mentioned method for producing the leaf regeneration compact board, the leaf powder is formed by mixing more than two kinds of particles of different sizes.

上述之樹葉再生密集板之製作方法,其中,該樹葉粉末係由30目及16目顆粒的粉末組成,其比例為85%:15%。 The above-mentioned leaf regeneration dense board manufacturing method, wherein the leaf powder is composed of 30-mesh and 16-mesh particles, and the ratio is 85%: 15%.

上述之樹葉再生密集板之製作方法,其中,該樹葉粉末係由50目、16目及30目顆粒的粉末組成,其比例為10~15%:10~15%:70~75%。 The above-mentioned leaf regeneration dense board manufacturing method, wherein the leaf powder is composed of powder of 50 mesh, 16 mesh and 30 mesh particles, and the ratio is 10-15%: 10-15%: 70-75%.

本發明另外提供一種樹葉再生密集板,係由前述方 法所製得。 The present invention also provides a leaf regeneration compact board, which is composed of the aforementioned method Made by law.

本發明可以利用落葉或修剪後的樹葉做為原料來製作密集板,可以減少砍伐森林及資源的浪費,並將對自然環境的破壞及傷害降到最低。 The invention can use fallen leaves or trimmed leaves as raw materials to make dense boards, which can reduce deforestation and resource waste, and minimize damage and damage to the natural environment.

100:樹葉再生密集板之製作方法 100: The production method of leaf regeneration dense board

20:模具 20: Mould

30:膠葉混合物 30: Gum Leaf Mix

31:樹葉再生密集板 31: Leaf regeneration dense board

第1圖係本發明樹葉再生密集板之製作方法的步驟流程圖。 Figure 1 is a flow chart of the steps in the method of making the leaf regeneration compact board of the present invention.

第2圖係本發明的膠葉混合物填入模具的示意圖。 Figure 2 is a schematic diagram of the glue leaf mixture of the present invention being filled into a mold.

第3圖係本發明的膠葉混合物經模具加壓的示意圖。 Figure 3 is a schematic diagram of the glue leaf mixture of the present invention being pressurized through a mold.

第4圖係本發明方法所製得的密集板示意圖。 Figure 4 is a schematic diagram of the dense board produced by the method of the present invention.

為使 貴審查委員能對本發明之特徵與其特點有更進一步之了解,茲列舉以下較佳之實施例並配合圖式說明如下:請參閱第1~4圖所示,係本發明樹葉再生密集板之製作方法100,用以樹葉製成一密集板,雖然樹葉再生密集板之製作方法100是以一系列的動作或事件來描述及說明如下,然而這些動作或事件的順序並不限定於此。 In order to enable your reviewer to have a better understanding of the features and characteristics of the present invention, the following preferred embodiments are listed and illustrated with the accompanying drawings as follows: Please refer to Figures 1 to 4, which are the leaves of the present invention. The manufacturing method 100 uses leaves to make a dense board. Although the manufacturing method 100 of the leaf regenerated dense board is described and illustrated as follows in a series of actions or events, the sequence of these actions or events is not limited to this.

在步驟A中,將環氧樹脂及硬化劑混合成黏膠,實施例中,該環氧樹脂和硬化劑的比例在2:1~4:1之間,例如採用2:1,3:1,4:1的比例去調配黏膠。 In step A, the epoxy resin and the hardener are mixed to form a viscose. In the embodiment, the ratio of the epoxy resin and the hardener is between 2:1 and 4:1, for example, 2:1, 3:1 , 4:1 ratio to deploy viscose.

在步驟B中,將步驟A的黏膠和水混合成膠水混合物,實施例係以水和步驟A所獲得的黏膠採用1:3~1:5的比例混合而成。 In step B, the viscose and water in step A are mixed to form a glue mixture. In the embodiment, water and the viscose obtained in step A are mixed in a ratio of 1:3 to 1:5.

在步驟C中,將步驟B的膠水混合物和樹葉粉末混合成膠葉混合物,實施例中,該膠水混合物和樹葉粉末的比例在1:0.8~1:1之間,例如一實施例則為1:0.8,1:0.9,1:1。 In step C, the glue mixture of step B and the leaf powder are mixed to form a glue leaf mixture. In an embodiment, the ratio of the glue mixture to the leaf powder is between 1:0.8 and 1:1, for example, it is 1 in one embodiment. : 0.8, 1:0.9, 1:1.

另外,實施例中,該樹葉粉末的顆粒大小在16~50目之間,可以採用單一種尺寸,也可以選擇多種尺寸的顆粒加以混合而成;在選擇單一種尺寸的顆粒實施例中,較佳者採用30目的樹葉粉末做出來的密集板,其效果不錯。 In addition, in the embodiment, the particle size of the leaf powder is between 16 and 50 mesh, and a single size can be used, or particles of multiple sizes can be selected to be mixed; in the embodiment of selecting a single size of particles, more The best use a dense board made of 30 mesh leaf powder, and its effect is good.

在一實施例中,為選擇兩種尺寸顆粒的樹葉粉末,由30目的樹葉粉末及16目的樹葉粉末混合而成,其混合比例在82~87%:13~18%所製得的密集板佳,且具有較佳之彎曲率,所述各成份百分比指其佔總重量的百分比。 In one embodiment, in order to select leaf powder with two sizes of particles, it is made by mixing 30-mesh leaf powder and 16-mesh leaf powder. The mixing ratio is 82~87%: 13~18%. , And has a better bending rate, the percentage of each component refers to the percentage of the total weight.

另一實施例中,為選擇三種尺寸顆粒的樹葉粉末,由50目、16目及30目的樹葉粉末混合而成,其混合比例在10~15%:10~15%:70~75%所製得的密集板佳,且具有較佳之彎曲率,所述各成份百分比指其佔總重量的百分比。 In another embodiment, to select leaf powder with three sizes of particles, it is made by mixing 50 mesh, 16 mesh and 30 mesh leaf powder, and the mixing ratio is 10-15%: 10-15%: 70-75%. The obtained dense board is good and has a better bending rate, and the percentage of each component refers to the percentage of the total weight.

在步驟D中,將步驟C的膠葉混合物經過熱壓成型為密集板;一實施例中,參第2、3圖所示,該方法係以一模具20進行加壓成型,而圖2顯示膠葉混合物30放入模具20的示意圖,圖3則係在模具20中加壓的示意圖,其中,加壓的壓力F在25~50kg/cm2,加壓時間3~5分鐘,在經過前述成型後予以脫模,完成脫模成型後的製品予以加熱乾燥,實施例中,加熱 的溫度在100℃~110℃間,較佳者為105℃,加熱時間20~26小時之間,較佳者在24小時左右,經由上述的方法製得如第4圖所示之本發明的樹葉再生密集板31。 In step D, the glue leaf mixture of step C is formed into dense board by hot pressing; in one embodiment, as shown in Figures 2 and 3, the method uses a mold 20 for pressure forming, and Figure 2 shows The gum leaf mixture 30 is placed in the mold 20. Fig. 3 is the schematic diagram of the pressurization in the mold 20. The pressurization pressure F is 25-50kg/cm 2 , and the pressurization time is 3~5 minutes. After molding, the product is demolded, and the product after demolding and molding is heated and dried. In the embodiment, the heating temperature is between 100°C and 110°C, preferably 105°C, and the heating time is between 20 and 26 hours, preferably In about 24 hours, the leaf regeneration dense board 31 of the present invention as shown in Figure 4 was produced through the above-mentioned method.

以上所揭,僅為本發明所提供之較佳實施例而已,並非用以限制本發明之實施範圍,凡本技術領域內之相關技藝者根據本發明所為之均等變化,皆應屬本發明所涵蓋之範圍。 The above disclosures are only the preferred embodiments provided by the present invention, and are not intended to limit the scope of implementation of the present invention. All the equivalent changes made by those skilled in the art based on the present invention shall belong to the present invention. The scope of coverage.

100:樹葉再生密集板之製作方法 100: The production method of leaf regeneration dense board

A:將環氧樹脂及硬化劑混合成黏膠,該環氧樹脂和硬化劑的比例在2:1~4:1之間 A: Mix epoxy resin and hardener into a viscose, the ratio of epoxy resin and hardener is between 2:1~4:1

B:將步驟A的黏膠和水混合成膠水混合物,該水和黏膠的比例在1:3~1:4間 B: Mix the viscose and water of step A into a glue mixture, the ratio of water to viscose is between 1:3~1:4

C:將步驟B的膠水混合物和樹葉粉末混合成膠葉混合物,該膠水混合物和樹葉粉末的比例在1:0.8~1:1之間,樹葉粉末的顆粒大小在16~50目之間 C: Mix the glue mixture and leaf powder of step B into a glue leaf mixture. The ratio of the glue mixture to the leaf powder is between 1:0.8 and 1:1, and the particle size of the leaf powder is between 16 and 50 mesh.

D:將步驟C的膠葉混合物經過熱壓成型為密集板 D: The glue leaf mixture of step C is formed into dense board by hot pressing

Claims (8)

一種樹葉再生密集板之製作方法,包含下列步驟: A method for making leaf regeneration dense board, including the following steps: A、將環氧樹脂及硬化劑混合成黏膠,該環氧樹脂和硬化劑的比例在2:1~4:1之間; A. Mix epoxy resin and hardener to form a viscose, the ratio of epoxy resin and hardener is between 2:1~4:1; B、將步驟A的黏膠和水混合成膠水混合物,該水和黏膠的比例在1:3~1:4間; B. Mix the viscose and water in step A into a glue mixture, and the ratio of the water to the viscose is between 1:3 and 1:4; C、將步驟B的膠水混合物和樹葉粉末混合成膠葉混合物,該膠水混合物和樹葉粉末的比例在1:0.8~1:1之間,樹葉粉末的顆粒大小在16~50目之間; C. Mix the glue mixture and leaf powder of step B into a glue leaf mixture, the ratio of the glue mixture to the leaf powder is between 1:0.8 and 1:1, and the particle size of the leaf powder is between 16 and 50 mesh; D、將步驟C的膠葉混合物經過熱壓成型為密集板。 D. The glue leaf mixture of step C is formed into dense board by hot pressing. 依據申請專利範圍第1項所述之樹葉再生密集板之製作方法,其中,該方法係以一模具進行加壓成型,加壓的壓力在25~50kg/cm2,加壓時間3~5分鐘,成型後脫膜並予加熱,加熱溫度100℃~110℃間,加熱時間20~26小時。 According to the manufacturing method of leaf regenerated dense board according to the first item of the scope of patent application, wherein the method is pressure forming with a mold, the pressure is 25~50kg/cm 2 , and the pressure time is 3~5 minutes , After molding, the film is removed and preheated. The heating temperature is between 100°C and 110°C, and the heating time is 20 to 26 hours. 依據申請專利範圍第2項所述之樹葉再生密集板之製作方法,其中,加熱溫度為105℃,加熱時間為24小時。 According to the manufacturing method of leaf regeneration dense board described in item 2 of the scope of patent application, the heating temperature is 105°C and the heating time is 24 hours. 依據申請專利範圍第1項所述之樹葉再生密集板之製作方法,其中,該樹葉粉末的顆粒為30目。 According to the manufacturing method of leaf regeneration dense board described in item 1 of the scope of patent application, the particles of the leaf powder are 30 meshes. 依據申請專利範圍第1項所述之樹葉再生密集板之製作方法,其中,該樹葉粉末由兩種以上不同尺寸的顆粒混合而成。 According to the manufacturing method of leaf regeneration dense board described in item 1 of the scope of patent application, the leaf powder is made by mixing two or more particles of different sizes. 依據申請專利範圍第1項所述之樹葉再生密集板之製作方 法,其中,該樹葉粉末係由30目及16目顆粒的粉末組成,其比例為85%:15%。 According to the manufacturing method of leaf regeneration dense board described in item 1 of the scope of patent application Method, wherein the leaf powder is composed of 30-mesh and 16-mesh particles, and the ratio is 85%: 15%. 依據申請專利範圍第1項所述之樹葉再生密集板之製作方法,其中,該樹葉粉末係由50目、16目及30目顆粒的粉末組成,其比例為10~15%:10~15%:70~75%。 According to the manufacturing method of leaf regeneration dense board described in item 1 of the scope of patent application, the leaf powder is composed of powder of 50 mesh, 16 mesh and 30 mesh particles, and the ratio is 10-15%: 10-15% : 70~75%. 一種樹葉再生密集板,係由申請專利範圍第1項至第7項中任一項之方法所製得。 A leaf regeneration dense board is produced by the method of any one of items 1 to 7 of the scope of patent application.
TW109124291A 2020-07-17 2020-07-17 Leaf regeneration compact board and manufacturing method thereof TWI732631B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007224688A (en) * 2006-02-27 2007-09-06 Dainippon Printing Co Ltd Floor material
WO2017094259A1 (en) * 2015-11-30 2017-06-08 パナソニックIpマネジメント株式会社 Decorative panel
CN107933061A (en) * 2017-11-24 2018-04-20 深圳市盛业文化用品有限公司 natural leaf fabric and preparation method thereof
CN208118029U (en) * 2018-03-05 2018-11-20 沭阳县江南木业有限公司 A kind of totally-enclosed medium density fibre board (MDF)

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007224688A (en) * 2006-02-27 2007-09-06 Dainippon Printing Co Ltd Floor material
WO2017094259A1 (en) * 2015-11-30 2017-06-08 パナソニックIpマネジメント株式会社 Decorative panel
CN107933061A (en) * 2017-11-24 2018-04-20 深圳市盛业文化用品有限公司 natural leaf fabric and preparation method thereof
CN208118029U (en) * 2018-03-05 2018-11-20 沭阳县江南木业有限公司 A kind of totally-enclosed medium density fibre board (MDF)

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