TWI731812B - Blast furnace temperature estimating method, computer program product, and computer readable recording medium - Google Patents
Blast furnace temperature estimating method, computer program product, and computer readable recording medium Download PDFInfo
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本發明係關於一種溫度估測技術,特別是關於一種估測高爐溫度的方法、電腦程式產品及電腦可讀取紀錄媒體。 The present invention relates to a temperature estimation technology, in particular to a method for estimating the temperature of a blast furnace, a computer program product and a computer readable recording medium.
在一些高溫環境中,由於環境中的干擾源多,通常難以利用現有測溫元件滿足測溫需求。 In some high-temperature environments, due to the many interference sources in the environment, it is usually difficult to use existing temperature measurement components to meet the temperature measurement requirements.
以煉鐵高爐測溫為例,透過爐頂之測溫桿上的抽氣式熱電偶讀值,可瞭解爐內氣流溫度之分佈,作為爐內熱氣場是否均勻、佈料圈數是否需要調整之依據。 Take the temperature measurement of an iron-making blast furnace as an example, by reading the value of the suction thermocouple on the temperature measuring rod on the top of the furnace, the distribution of the airflow temperature in the furnace can be understood as whether the hot air field in the furnace is uniform and whether the number of cloth loops needs to be adjusted The basis.
然而,高爐內的熱氣流之粉塵含量高,該測溫桿上的抽氣式熱電偶常會堵塞,進而影響操作人員判別爐況。 However, the hot air flow in the blast furnace has a high dust content, and the exhaust thermocouple on the temperature measuring rod is often blocked, which affects the operator to judge the furnace condition.
有鑑於此,有必要提供一種有別以往的技術方案,以解決習知技術所存在的問題。 In view of this, it is necessary to provide a technical solution different from the past to solve the problems existing in the conventional technology.
本發明之一目的在於提供一種估測高爐溫度的方法,基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,有利於符合高爐測溫需求。 An object of the present invention is to provide a method for estimating the temperature of a blast furnace. Based on the sound wave transmission characteristics, the sound wave path temperature is estimated by using the sound wave transmitting and receiving time in the blast furnace environment, which is beneficial to meet the temperature measurement requirements of the blast furnace.
本發明之次一目的在於提供一種電腦程式產品,基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,有利於符合高爐測溫需求。 The second purpose of the present invention is to provide a computer program product, based on the sound wave transmission characteristics, use the sound wave receiving and sending time in the blast furnace environment to estimate the sound wave path temperature, which is beneficial to meet the temperature measurement requirements of the blast furnace.
本發明之另一目的在於提供一種電腦可讀取紀錄媒體,基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,有利於符合高爐測溫需求。 Another object of the present invention is to provide a computer-readable recording medium, based on the sound wave transmission characteristics, using the sound wave receiving and sending time in the blast furnace environment to estimate the sound wave path temperature, which is beneficial to meet the temperature measurement requirements of the blast furnace.
為達上述之目的,本發明的一方面提供一種估測高爐溫度的方法,被配置成由一處理器耦接一記憶體及數個收發單元,該數個收發單元在一待測環境中的一水平面沿一圓周軌跡等距布置,該處理器執行被儲存在該記憶體中的指令,該方法包含步驟:驅使該數個收發單元中的一個作為一發聲源,在一發聲時間發出一音波;及對該發聲源以外的其餘收發單元中的至少一個進行:對該音波連續取樣產生一音波訊號,作為一目標訊號;將該目標訊號轉換為一頻域訊號,將該頻域訊號的一最大振幅峰值設為一音頻最大強度;計算該音頻最大強度與一方位比例常數的一乘積,作為一閾值;尋找該目標訊號超出該閾值的至少一振幅峰值中的第一個振幅峰值發生的時間,作為一上昇峰值時間;及依據該上昇峰值時間、該發聲時間、一音波收發距離及一聲學常數計算一音波路徑溫度。 To achieve the above objective, one aspect of the present invention provides a method for estimating the temperature of a blast furnace, which is configured by a processor coupled to a memory and a plurality of transceiver units, the plurality of transceiver units in a test environment A horizontal plane is arranged equidistantly along a circular track, the processor executes instructions stored in the memory, and the method includes the steps of: driving one of the plurality of transceiver units as a sound source to emit a sound wave at a sounding time ; And perform at least one of the remaining transceiver units other than the sound source: continuous sampling of the sound wave to generate a sound wave signal as a target signal; convert the target signal into a frequency domain signal, and a part of the frequency domain signal The maximum amplitude peak value is set to an audio maximum intensity; the product of the maximum audio intensity and the azimuth proportional constant is calculated as a threshold; the time when the first amplitude peak of at least one amplitude peak of the target signal exceeds the threshold is found , As a rising peak time; and calculating a sound wave path temperature based on the rising peak time, the sounding time, a sound wave transmitting and receiving distance, and an acoustic constant.
在本發明之一實施例中,該音波路徑溫度的計算方式,如下所示:
在本發明之一實施例中,該方位比例常數小於1,該方位比例常數與該音波收發距離呈一正相關的比例關係,該音波收發距離越大,該方位比例常數越大。 In an embodiment of the present invention, the azimuth proportional constant is less than 1, and the azimuth proportional constant has a positively correlated proportional relationship with the sound wave transmitting and receiving distance. The greater the sound wave transmitting and receiving distance, the larger the azimuth proportional constant.
在本發明之一實施例中,該目標訊號先經過一帶通濾波過程後,再轉換為該頻域訊號。 In an embodiment of the present invention, the target signal is converted into the frequency domain signal after passing through a band-pass filtering process.
在本發明之一實施例中,依據一快速傅立葉演算法將該目標訊號轉換為該頻域訊號。 In an embodiment of the present invention, the target signal is converted into the frequency domain signal according to a fast Fourier algorithm.
為達上述之目的,本發明的另一方面提供一種電腦程式產品,當電腦載入該電腦程式並執行後,該電腦能夠執行如上所述之估測高爐溫度的方法。 To achieve the above objective, another aspect of the present invention provides a computer program product. After the computer program is loaded and executed, the computer can execute the method for estimating the temperature of a blast furnace as described above.
為達上述之目的,本發明的再一方面提供一種電腦可讀取紀錄媒體,該電腦可讀取紀錄媒體內儲程式,當電腦載入該程式並執行後,該電腦能夠完成如上所述之估測高爐溫度的方法。 In order to achieve the above objective, another aspect of the present invention provides a computer-readable recording medium. The computer can read a program stored in the recording medium. After the computer loads and executes the program, the computer can complete the above-mentioned Method of estimating the temperature of a blast furnace.
本發明之估測高爐溫度的方法、電腦程式產品及電腦可讀取紀錄媒體,通過將該目標訊號轉換為該頻域訊號,將該頻域訊號的該最大振幅峰值 設為該音頻最大強度;計算該音頻最大強度與該方位比例常數的該乘積,作為該閾值;尋找該目標訊號超出該閾值的第一個振幅峰值發生的時間,作為該上昇峰值時間;及依據該上昇峰值時間、該發聲時間、該音波收發距離及該聲學常數計算該音波路徑溫度。藉此,可以基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,可提昇音波發射端至接收端飛行時間計算之精準度,並可降低音波行經路徑上的介質平均溫度估算導致誤差,有利於符合高爐測溫需求。 The method for estimating the temperature of a blast furnace, the computer program product and the computer readable recording medium of the present invention convert the target signal into the frequency domain signal, and the maximum amplitude peak value of the frequency domain signal Set as the maximum intensity of the audio; calculate the product of the maximum intensity of the audio and the azimuth proportional constant as the threshold; find the time when the first amplitude peak of the target signal exceeds the threshold as the rising peak time; and basis The rising peak time, the sounding time, the sound wave transmitting and receiving distance, and the acoustic constant are used to calculate the sound wave path temperature. In this way, the sound wave path temperature can be estimated based on the sound wave transmission characteristics using the sound wave receiving and sending time in the blast furnace environment, which can improve the accuracy of the calculation of the flight time from the sound wave transmitter to the receiver, and reduce the average temperature of the medium on the sound wave path. The error is conducive to meeting the temperature measurement requirements of the blast furnace.
F2:頻域訊號 F2: Frequency domain signal
F7:頻域訊號 F7: Frequency domain signal
F8:頻域訊號 F8: Frequency domain signal
G:目標訊號 G: Target signal
G2:目標訊號 G2: Target signal
G7:目標訊號 G7: Target signal
G8:目標訊號 G8: Target signal
K2:第一個振幅峰值 K2: The first amplitude peak
K7:第一個振幅峰值 K7: The first amplitude peak
K8:第一個振幅峰值 K8: The first amplitude peak
L:濾波訊號 L: Filtered signal
P2:峰值 P2: Peak
P7:峰值 P7: Peak
P8:峰值 P8: Peak
P2’:閾值 P2’: Threshold
P7’:閾值 P7’: Threshold
P8’:閾值 P8’: Threshold
R1:收發單元 R1: Transceiver unit
R2:收發單元 R2: Transceiver unit
R3:收發單元 R3: Transceiver unit
R4:收發單元 R4: Transceiver unit
R5:收發單元 R5: Transceiver unit
R6:收發單元 R6: Transceiver unit
R7:收發單元 R7: Transceiver unit
R8:收發單元 R8: Transceiver unit
R9:收發單元 R9: Transceiver unit
R10:收發單元 R10: Transceiver unit
R11:收發單元 R11: Transceiver unit
R12:收發單元 R12: Transceiver unit
E:方位 E: bearing
EN:方位 EN:Azimuth
ES:方位 ES: Orientation
SE:方位 SE: bearing
S:方位 S: bearing
SW:方位 SW: bearing
WS:方位 WS: Orientation
W:方位 W: bearing
WN:方位 WN: Orientation
NW:方位 NW: Orientation
N:方位 N: bearing
NE:方位 NE: bearing
T1:發聲步驟 T1: voice step
T2:測溫步驟 T2: temperature measurement step
d12:收發距離 d12: Sending and receiving distance
d13:收發距離 d13: Sending and receiving distance
d14:收發距離 d14: Sending and receiving distance
d15:收發距離 d15: Sending and receiving distance
d16:收發距離 d16: Sending and receiving distance
d17:收發距離 d17: Sending and receiving distance
d18:收發距離 d18: Sending and receiving distance
d19:收發距離 d19: Sending and receiving distance
d1a:收發距離 d1a: Sending and receiving distance
d1b:收發距離 d1b: receiving and sending distance
d1c:收發距離 d1c: receiving and sending distance
〔第1圖〕:本發明實施例之估測高爐溫度的方法之流程示意圖。 [Figure 1]: A schematic flow diagram of a method for estimating the temperature of a blast furnace according to an embodiment of the present invention.
〔第2圖〕:本發明實施例之估測高爐溫度的方法之收發單元布置示意圖。 [Figure 2]: A schematic diagram of the layout of the transceiver unit of the method for estimating the temperature of a blast furnace according to an embodiment of the present invention.
〔第3圖〕:本發明實施例之估測高爐溫度的方法之訊號形式示意圖。 [Figure 3]: A schematic diagram of the signal form of the method for estimating the temperature of a blast furnace according to an embodiment of the present invention.
〔第4圖〕:本發明實施例之估測高爐溫度的方法之上昇峰值時間示意圖。 [Figure 4]: A schematic diagram of the rising peak time of the method for estimating the temperature of a blast furnace according to an embodiment of the present invention.
〔第5圖〕:本發明實施例之估測高爐溫度的方法之目標訊號示意圖。 [Figure 5]: A schematic diagram of the target signal of the method for estimating the temperature of a blast furnace according to an embodiment of the present invention.
〔第6圖〕:本發明實施例之估測高爐溫度的方法之濾波訊號示意圖。 [Figure 6]: A schematic diagram of the filtered signal of the method for estimating the temperature of a blast furnace according to an embodiment of the present invention.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅 是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。 In order to make the above and other objectives, features, and advantages of the present invention more obvious and understandable, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Furthermore, the directional terms mentioned in the present invention, such as up, down, top, bottom, front, back, left, right, inside, outside, side, surrounding, center, horizontal, horizontal, vertical, vertical, axial, Radial, uppermost or lowermost layer, etc., only Refers to the direction of the attached drawings. Therefore, the directional terms used are used to describe and understand the present invention, rather than to limit the present invention.
本發明的一方面提供一種估測高爐溫度的方法,例如可被配置成一測溫裝置,該測溫裝置可例如由一處理器耦接一記憶體及數個收發單元(例如音波收發器),該數個收發單元在一待測環境(譬如煉鐵高爐口等,但不以此為限)中的一水平面沿一圓周軌跡等距布置,該處理器執行被儲存在該記憶體中的指令,用於執行該估測高爐溫度的方法,如第1圖所示,該方法包含一發聲步驟T1及一測溫步驟T2,其實施態樣舉例說明如後,惟不以此為限。 An aspect of the present invention provides a method for estimating the temperature of a blast furnace, which can be configured as a temperature measuring device, for example, a processor coupled to a memory and several transceiver units (such as sonic transceivers). The several transceiver units are arranged equidistantly along a circular track in a horizontal plane in an environment to be tested (such as ironmaking blast furnace mouth, but not limited to this), and the processor executes the instructions stored in the memory , For performing the method for estimating the temperature of the blast furnace, as shown in Figure 1, the method includes a sounding step T1 and a temperature measurement step T2. The implementation of the method is illustrated below, but not limited to this.
請再參閱第1圖所示,該發聲步驟T1,可譬如驅使該數個收發單元中的一個作為一發聲源,在一發聲時間發出一音波。 Please refer to FIG. 1 again. The sounding step T1 can, for example, drive one of the transceiver units as a sound source to emit a sound wave at a sounding time.
舉例來說,為了便於說明,如第2圖所示,以12個收發單元為例,該12個收發單元R1~R12的所在方位可分別被標示為:EN、E、ES、SE、S、SW、WS、W、WN、NW、N、NE,以利識別,但不以此為限,該收發單元的數量也可以是2個或更多個。 For example, for the convenience of description, as shown in Figure 2, taking 12 transceiver units as an example, the positions of the 12 transceiver units R1~R12 can be marked as: EN, E, ES, SE, S, SW, WS, W, WN, NW, N, and NE are used to facilitate identification, but not limited to this, and the number of the transceiver unit can also be 2 or more.
如第2圖所示,以在方位EN的收發單元R1作為該發聲源發出該音波為例,在其他方位E、ES、SE、S、SW、WS、W、WN、NW、N、NE的收發單元R2~R12可對該音波連續取樣,以各自產生一音波訊號,但不以此為限,該收發單元R1也可以對該音波連續取樣,但若後續無須利用該發聲源(即收發單元R1)的音波收發距離(為0)作為測溫依據,則該收發單元R1也可以不對該音波連續取樣,或者,該處理器可忽略該收發單元R1對該音波連續取樣產生的訊號。 As shown in Figure 2, taking the transceiver unit R1 in the position EN as the sound source to emit the sound wave as an example, in the other positions E, ES, SE, S, SW, WS, W, WN, NW, N, NE The transceiver units R2~R12 can continuously sample the sound wave to generate a sound signal each, but not limited to this. The transceiver unit R1 can also continuously sample the sound wave, but if the sound source (ie the transceiver unit) The sound wave receiving and sending distance (0) of R1) is used as a temperature measurement basis, then the transceiver unit R1 may not continuously sample the sound wave, or the processor may ignore the signal generated by the transceiver unit R1 continuously sampling the sound wave.
如第2圖所示,在方位EN的收發單元R1與在其他方位E、ES、SE、S、SW、WS、W、WN、NW、N、NE的收發單元R2~R12之間各自具有一音波收發距離d12、d13、d14、d15、d16、d17、d18、d19、d1a、d1b、d1c。 As shown in Figure 2, there is a separate unit between the transceiver unit R1 in the orientation EN and the transceiver units R2~R12 in the other orientations E, ES, SE, S, SW, WS, W, WN, NW, N, and NE. Sound wave transmission and reception distances d12, d13, d14, d15, d16, d17, d18, d19, d1a, d1b, d1c.
請參閱第2圖所示,該測溫步驟T2,可譬如對該發聲源以外的其餘收發單元中的至少一個進行:對該音波連續取樣以各自產生一音波訊號,作為一目標訊號;將該目標訊號轉換為一頻域訊號(譬如第3圖所示之目標訊號G2、G8、G7轉成的頻域訊號F2、F8、F7具有峰值P2、P8、P7),將該頻域訊號的一最大振幅峰值設為一音頻最大強度;計算該音頻最大強度與一方位比例常數的一乘積,作為一閾值;尋找該目標訊號超出該閾值的至少一振幅峰值中的第一個振幅峰值發生的時間(譬如第4圖所示之目標訊號G2、G8、G7超出閾值P2’、P8’、P7’之第一個振幅峰值K2、K8、K7發生的時間),作為一上昇峰值時間;及依據該上昇峰值時間、該發聲時間、一音波收發距離及一聲學常數計算一音波路徑溫度(Path_T)。其中,該測溫步驟T2可對該發聲源以外的其餘收發單元中的至少一個進行上述動作,用以取得在一特定音波路徑上的位置的溫度;但不以此為限,該測溫步驟T2也可以對該發聲源以外的其餘收發單元中的每一個依序進行上述動作,用於得知在水平面中的溫度分布情況。 As shown in Fig. 2, the temperature measurement step T2 can be performed, for example, on at least one of the other transceiver units except the sound source: the sound wave is continuously sampled to generate a sound wave signal as a target signal; The target signal is converted into a frequency domain signal (for example, the frequency domain signals F2, F8, and F7 converted from the target signals G2, G8, and G7 shown in Figure 3 have peaks P2, P8, P7), and one of the frequency domain signals The maximum amplitude peak value is set to an audio maximum intensity; the product of the maximum audio intensity and the azimuth proportional constant is calculated as a threshold; the time when the first amplitude peak of at least one amplitude peak of the target signal exceeds the threshold is found (For example, the time when the first amplitude peaks K2, K8, and K7 of the target signals G2, G8, and G7 exceed the thresholds P2', P8', P7' shown in Figure 4) is used as a rising peak time; and A sound wave path temperature (Path_T) is calculated by rising peak time, the sounding time, a sound wave transmitting and receiving distance, and an acoustic constant. Wherein, the temperature measurement step T2 can perform the above-mentioned actions on at least one of the remaining transceiver units except the sound source to obtain the temperature of a position on a specific sound wave path; but not limited to this, the temperature measurement step T2 can also perform the above actions in sequence on each of the remaining transceiver units other than the sound source to learn the temperature distribution in the horizontal plane.
藉此,通過尋找該目標訊號超出該閾值的至少一振幅峰值中的第一個振幅峰值發生的時間作為該上昇峰值時間,可以克服爐內氣流所產生之環境噪音導致誤判測溫結果,以便基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,可提昇音波發射端至接收端飛行時間計算之精準度,並可降低音波行經路徑上的介質平均溫度估算導致誤差,有利於符合高爐測溫需求。 Thereby, by finding the time when the first amplitude peak of the at least one amplitude peak of the target signal exceeds the threshold as the rising peak time, it is possible to overcome the environmental noise generated by the airflow in the furnace and cause the misjudgment of the temperature measurement result to be based on Acoustic wave transmission characteristics, use the sound wave receiving and sending time in the blast furnace environment to estimate the sound wave path temperature, which can improve the accuracy of the calculation of the flight time from the sound wave transmitter to the receiving end, and reduce the error caused by the average temperature of the medium on the path of the sound wave, which is conducive to compliance Blast furnace temperature measurement requirements.
在一實施例中,該音波路徑溫度的計算方式,如下式所示:
在一實施例中,該方位比例常數小於1,該方位比例常數與該音波收發距離呈一正相關的比例關係,該音波收發距離越大,該方位比例常數越大。 In one embodiment, the azimuth proportional constant is less than 1, and the azimuth proportional constant is in a positively correlated proportional relationship with the sound wave transmitting and receiving distance. The greater the sound wave transmitting and receiving distance, the greater the azimuth proportional constant.
舉例而言,如第2圖所示,在方位EN的收發單元R1發出該音波,則與該發出音波的收發單元R1相距越遠的其他收發單元(即接收音波的收發單元,如R2~R12),該方位比例常數越大。舉例而言,在方位EN的收發單元R1發出該音波,則在方位WS的收發單元R7的方位比例常數為C;在方位SW的收發單元R6、方位W的收發單元R8的方位比例常數為W1*C;在方位S的收發單元R5、方位WN的收發單元R9的方位比例常數為W2*C;在方位SE的收發單元R4、方位NW的收發單元R10的方位比例常數為W3*C;在方位ES的收發單元R3、方位N的收發單元R11的方位比例常數為W4*C;在方位E的收發單元R2、方位NE的收發單元R12的方位比例常數為W5*C。其中,C為小於1的非零正值;W1、W2、 W3、W4、W5皆為小於1的非零正值,W1、W2、W3、W4、W5各不相等,例如:W1>W2>W3>W4>W5。 For example, as shown in Figure 2, the transceiver unit R1 at the position EN emits the sound wave, and the farther away the other transceiver units (ie, the transceiver units that receive the sound waves) from the transceiver unit R1 that emit the sound waves, such as R2~R12 ), the greater the azimuth proportional constant. For example, if the transceiver unit R1 at the position EN emits the sound wave, the azimuth proportional constant of the transceiver unit R7 at the azimuth WS is C; the azimuth proportional constant of the transceiver unit R6 at the azimuth SW and the transceiver unit R8 at the azimuth W is W1 *C; the azimuth proportional constant of the transceiver unit R5 at the azimuth S and the transceiver unit R9 at the azimuth WN is W2*C; the azimuth proportional constant of the transceiver unit R4 at the azimuth SE and the transceiver unit R10 at the azimuth NW is W3*C; The azimuth proportional constant of the transceiving unit R3 in the azimuth ES and the transceiving unit R11 in the azimuth N is W4*C; the azimuth proportional constant of the transceiving unit R2 in the azimuth E and the transceiving unit R12 in the azimuth NE is W5*C. Among them, C is a non-zero positive value less than 1; W1, W2, W3, W4, and W5 are all non-zero positive values less than 1, and W1, W2, W3, W4, and W5 are not equal, for example: W1>W2>W3>W4>W5.
在一實施例中,如第5及6圖所示,該目標訊號G可經過一帶通濾波過程後,先產生一濾波訊號L後,再將該濾波訊號L轉換為該頻域訊號。 In one embodiment, as shown in FIGS. 5 and 6, the target signal G may undergo a band-pass filtering process to first generate a filtered signal L, and then convert the filtered signal L into the frequency domain signal.
在一實施例中,可依據一快速傅立葉(FFT)演算法將該目標訊號轉換為該頻域訊號,舉例而言,如第5圖所示,在方位E的收發單元R2產生的目標訊號G2可轉換為頻域訊號F2,該頻域訊號F2的最大振幅峰值P2設為該音頻最大強度;在方位W的收發單元R8產生的目標訊號G8可轉換為頻域訊號F8,該頻域訊號F8的最大振幅峰值P8設為該音頻最大強度;在方位WS的收發單元R7產生的目標訊號G7可轉換為頻域訊號F7,該頻域訊號F7的最大振幅峰值P7設為該音頻最大強度,惟不以此為限。 In one embodiment, the target signal can be converted into the frequency domain signal according to a fast Fourier (FFT) algorithm. For example, as shown in Figure 5, the target signal G2 generated by the transceiver unit R2 at the position E It can be converted into a frequency domain signal F2, the maximum amplitude peak value P2 of the frequency domain signal F2 is set to the maximum intensity of the audio; the target signal G8 generated by the transceiver unit R8 in the azimuth W can be converted into a frequency domain signal F8, the frequency domain signal F8 The maximum amplitude peak value P8 of the frequency domain signal is set to the maximum intensity of the audio; the target signal G7 generated by the transceiver unit R7 in the azimuth WS can be converted into a frequency domain signal F7, and the maximum amplitude peak value P7 of the frequency domain signal F7 is set to the maximum intensity of the audio. Not limited to this.
以下舉例說明本發明上述實施例的估測高爐溫度的方法實際應用的實施態樣,惟不以此為限。 The following examples illustrate the practical application of the method for estimating the temperature of a blast furnace in the above embodiment of the present invention, but it is not limited thereto.
舉例而言,首先,可由一控制員對上述測溫裝置發出一測溫命令(例如按下一測溫開始按鈕);接著,該控制員可設定一收發單元數量(例如設定數量為P個),作為被儲存在該記憶體中的指令,作為該處理器執行的依據;接著,該處理器可進行上述發聲步驟T1,例如驅使內部編號(例如n,nP,譬如n=1、2、...、P)之收發單元(例如在方位EN)發出一音波;接著,該處理器可進行上述測溫步驟,例如對任意收發單元(譬如其餘收發單元,也可為所有收發單元)依序進行下列測溫動作:對該音波取樣以各自取得一音波訊號;執行一帶通濾波;執行一快速傅立葉轉換取得一音頻最大強度;將該音頻最大強度各自乘上一方位比例常數後取得一閾值(如為一上昇峰值判定門檻值);根據該上昇峰值判定門 檻值取得一上昇峰值時間,譬如尋找該目標訊號超出該閾值的至少一振幅峰值中的第一個振幅峰值發生的時間,作為該上昇峰值時間;比對各音波相對發聲源之上昇峰值時間取得各路徑音波飛行時間;根據各路徑音波飛行時間取得各路徑平均介質溫度,例如依據該上昇峰值時間、該發聲時間、一音波收發距離及一聲學常數計算一音波路徑溫度(如上式所示);後續,該處理器可判斷該控制員是否對該測溫裝置發出一停止命令(例如按下一測溫停止按鈕),若判斷為是,該測溫裝置停止測溫,若判斷為否,該處理器可驅使內部編號n+1(若n+1>P,則n+1=n+1-P)之收發單元做為另一發聲源,以發出另一音波作為測溫依據,再進行上述測溫動作。 For example, first, a controller can issue a temperature measurement command to the temperature measurement device (for example, press a temperature measurement start button); then, the controller can set a number of transceiver units (for example, set the number to P) , As an instruction stored in the memory, as a basis for the processor to execute; then, the processor can perform the above-mentioned sounding step T1, such as driving the internal number (for example, n, n P, such as n=1, 2,..., P) the transceiver unit (for example in the position EN) emits a sound wave; then, the processor can perform the temperature measurement steps, for example, for any transceiver unit (such as other transceiver units) , It can also be used for all transceiver units) to perform the following temperature measurement operations in sequence: sample the sound wave to obtain a sound signal; perform a band-pass filter; perform a fast Fourier transform to obtain a maximum audio intensity; multiply the maximum audio intensity respectively A threshold is obtained after the upper azimuth proportional constant (for example, a rising peak determination threshold value); a rising peak time is obtained according to the rising peak determination threshold value, for example, searching for the first of at least one amplitude peak of the target signal exceeding the threshold The time when each amplitude peak occurs is used as the rising peak time; the sonic flight time of each path is obtained by comparing the rising peak time of each sound wave relative to the sound source; the average medium temperature of each path is obtained according to the sonic flight time of each path, for example, according to the rising peak time , The sounding time, a sound wave transmitting and receiving distance and an acoustic constant calculate a sound wave path temperature (as shown in the above formula); subsequently, the processor can determine whether the controller sends a stop command to the temperature measuring device (for example, press Temperature measurement stop button), if the judgment is yes, the temperature measurement device stops temperature measurement, if the judgment is no, the processor can drive the internal number n+1 (if n+1>P, then n+1=n+1 -P) The transceiver unit is used as another sound source, and another sound wave is used as the basis for temperature measurement, and then the above temperature measurement action is performed.
藉此,可以克服爐內氣流所產生之環境噪音導致誤判測溫結果,以便基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,可提昇音波發射端至接收端飛行時間計算之精準度,並可降低音波行經路徑上的介質平均溫度估算導致誤差,有利於符合高爐測溫需求。 In this way, it can overcome the misjudgment of the temperature measurement results caused by the environmental noise generated by the airflow in the furnace, so that based on the sound wave transmission characteristics, the sound wave path temperature can be estimated by using the sound wave receiving and sending time in the blast furnace environment, which can improve the calculation of the flight time from the sound wave transmitter to the receiver. Accuracy, and can reduce the error caused by the average temperature estimation of the medium on the path of the sound wave, which is beneficial to meet the temperature measurement requirements of the blast furnace.
另一方面,本發明還提供一種電腦程式產品,當電腦載入該電腦程式並執行後,該電腦能夠執行如上所述之估測高爐溫度的方法。例如:該電腦程式產品可包含數個程式指令,該程式指令可利用現有的程式語言實現,以便用於執行如上所述之估測高爐溫度的方法,例如:C或Python等,惟不以此為限。 On the other hand, the present invention also provides a computer program product. After the computer program is loaded and executed, the computer can execute the method for estimating the temperature of a blast furnace as described above. For example: The computer program product may contain several program instructions, which can be implemented using existing programming languages, so as to execute the above-mentioned methods for estimating the temperature of a blast furnace, such as C or Python, but not Is limited.
另一方面,本發明還提供一種電腦可讀取紀錄媒體,例如:光碟、隨身碟或硬碟等,該電腦可讀取紀錄媒體內儲程式(如上述電腦程式),當電腦載入該程式並執行後,該電腦能夠完成如上所述之估測高爐溫度的方法。 On the other hand, the present invention also provides a computer-readable recording medium, such as an optical disc, a flash drive, or a hard disk, etc. The computer can read a program stored in the recording medium (such as the above-mentioned computer program), and when the computer loads the program After execution, the computer can complete the method of estimating the temperature of the blast furnace as described above.
本發明上述實施例的估測高爐溫度的方法、電腦程式產品及電腦可讀取紀錄媒體,通過超出該閾值的第一個振幅峰值發生的時間作為該上昇峰值時間;及依據該上昇峰值時間、該發聲時間、該音波收發距離及該聲學常數計算該音波路徑溫度,可以克服爐內氣流所產生之環境噪音導致誤判測溫結果。 The method for estimating the temperature of a blast furnace, the computer program product, and the computer-readable recording medium of the above-mentioned embodiment of the present invention use the time when the first peak amplitude exceeds the threshold as the rising peak time; and according to the rising peak time, The sounding time, the sound wave transmitting and receiving distance, and the acoustic constant are used to calculate the sound wave path temperature, which can overcome the environmental noise generated by the airflow in the furnace and cause the misjudgment of the temperature measurement result.
相較於其他技術(例如採用包絡線、相依性分析或脈衝音波的峰對峰值時間差等)衍生高爐內部氣流導致環境噪音影響測溫效果等問題,本發明上述實施例的估測高爐溫度的方法、電腦程式產品及電腦可讀取紀錄媒體可以克服爐內氣流所產生之環境噪音導致誤判測溫結果,有效算出該音波路徑溫度,提昇音波發射端至接收端飛行時間計算之精準度,並可降低音波行經路徑上的介質平均溫度估算導致誤差,有利於符合高爐測溫需求。 Compared with other technologies (such as using envelopes, dependency analysis, or peak-to-peak time difference of pulsed sound waves, etc.), the airflow inside the blast furnace causes environmental noise to affect the temperature measurement effect. The method for estimating the temperature of the blast furnace in the above embodiment of the present invention , Computer program products and computer-readable recording media can overcome the misjudgment of the temperature measurement results caused by the environmental noise generated by the airflow in the furnace, effectively calculate the temperature of the sound wave path, and improve the accuracy of the calculation of the flight time from the sound wave transmitter to the receiver. Reducing the error in the estimation of the average temperature of the medium on the path of the sound wave is conducive to meeting the temperature measurement requirements of the blast furnace.
綜上所述,本發明之估測高爐溫度的方法、電腦程式產品及電腦可讀取紀錄媒體,通過將該目標訊號轉換為該頻域訊號,將該頻域訊號的該最大振幅峰值設為該音頻最大強度;計算該音頻最大強度與該方位比例常數的該乘積,作為該閾值;尋找該目標訊號超出該閾值的第一個振幅峰值發生的時間,作為該上昇峰值時間;及依據該上昇峰值時間、該發聲時間、該音波收發距離及該聲學常數計算該音波路徑溫度,可以克服爐內氣流所產生之環境噪音導致誤判測溫結果。 In summary, the method, computer program product, and computer readable recording medium of the present invention for estimating the temperature of a blast furnace of the present invention convert the target signal into the frequency domain signal, and set the maximum amplitude peak of the frequency domain signal to The maximum intensity of the audio; the product of the maximum intensity of the audio and the azimuth proportional constant is calculated as the threshold; the time when the first amplitude peak of the target signal exceeds the threshold is found as the rising peak time; and according to the rise The peak time, the sounding time, the sound wave transmitting and receiving distance and the acoustic constant are used to calculate the sound wave path temperature, which can overcome the environmental noise generated by the airflow in the furnace, which leads to misjudgment of the temperature measurement result.
藉此,本發明之估測高爐溫度的方法、電腦程式產品及電腦可讀取紀錄媒體可以基於音波傳遞特性,利用高爐環境中的音波收發時間估算音波路徑溫度,可提昇音波發射端至接收端飛行時間計算之精準度,並可降低音波行經路徑上的介質平均溫度估算導致誤差,改善其他技術因高爐內部氣流導致環境噪音影響測溫效果的情況,有利於符合高爐測溫需求。 Thereby, the method for estimating the temperature of a blast furnace, the computer program product, and the computer-readable recording medium of the present invention can estimate the temperature of the sound wave path based on the sound wave transmission characteristics and use the sound wave receiving and sending time in the blast furnace environment, which can improve the sound wave transmitting end to the receiving end The accuracy of the flight time calculation can reduce the error caused by the average temperature estimation of the medium on the path of the sound wave, and improve the situation that other technologies affect the temperature measurement effect due to the environmental noise caused by the airflow inside the blast furnace, which is conducive to meeting the temperature measurement requirements of the blast furnace.
雖然本發明已以較佳實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be subject to the scope of the attached patent application.
T1:發聲步驟 T1: voice step
T2:測溫步驟 T2: temperature measurement step
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