TWI730595B - Lateral detection device and detection method of panel to be tested - Google Patents
Lateral detection device and detection method of panel to be tested Download PDFInfo
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Abstract
一種待測面板的側向檢測裝置及檢測方法,該側向檢測裝置包含一治具與一檢測單元,該治具供設置一待測面板,該待測面板包含一正面、一背面與一側面,該側面有端面外露的導電接點,該檢測單元設置在該治具上;該檢測方法係包含準備該待測面板,再將該待測面板設置於該治具,然後透過該檢測單元輸出測試信號給所述導電接點的所述端面以進行測試作業;本發明對於側面有外露導電接點之端面的待測面板,能以側向方式進行檢測。A lateral detection device and a detection method for a panel to be tested. The lateral detection device includes a jig and a detection unit. The jig is provided with a panel to be tested. The panel to be tested includes a front surface, a back surface, and a side surface , The side surface has a conductive contact with an exposed end surface, and the detection unit is arranged on the fixture; the detection method includes preparing the panel to be tested, setting the panel to be tested on the fixture, and then outputting through the detection unit The test signal is given to the end surface of the conductive contact to perform a test operation; the present invention can perform a lateral detection for the panel to be tested with the end surface of the exposed conductive contact on the side.
Description
本發明係關於一種檢測裝置及檢測方法,特別是指待測面板的側向檢測裝置及檢測方法。 The invention relates to a detection device and a detection method, in particular to a lateral detection device and a detection method of a panel to be tested.
液晶顯示器(LCD)包含組裝而成的背光模組、液晶顯示面板與框架...等,其中,在進行組裝之前,為確保液晶顯示面板能正常運作,液晶顯示面板會在一檢測裝置中接受檢測以篩選出不良品,避免將不良品進行組裝後,造成後續製程的不便與作業成本增加。 Liquid crystal display (LCD) includes assembled backlight module, liquid crystal display panel and frame...etc. Among them, before assembling, in order to ensure the normal operation of the liquid crystal display panel, the liquid crystal display panel will be accepted in a testing device Detection is used to screen out defective products to avoid the inconvenience of subsequent manufacturing processes and increased operating costs after the defective products are assembled.
液晶顯示面板由數個構件組裝而成,液晶顯示面板之技術已發展數十年,而為成熟、公知的顯示技術,故液晶顯示面板的詳細結構與工作原理容不詳述。為方便說明,簡單來說,請參考圖9,傳統液晶顯示面板30包含一薄膜電晶體(TFT)基板31、被框膠密封的液晶32與一彩色濾光片33,該薄膜電晶體基板31具有一頂面310,液晶32位在薄膜電晶體基板31的頂面310與彩色濾光片33之間。舉例而言,該薄膜電晶體基板31的頂面310可為X-Y平面,該頂面310對應液晶32分布區域設有複數個用以驅動液晶分子轉向的電晶體(圖中未示),該等電晶體分別電性連接複數信號線路34,所述信號線路34包括掃描線路(scan line)與資料線路(data line)。如圖9所示,液晶32分布區域與彩色濾光片33的尺寸小於該薄膜電晶體基板31的尺寸,故該薄膜電晶體基板31的頂面310周邊在X、Y軸向局部外露,信號線路34延伸到該薄膜電晶體基板31的外露部分並於末端形成導電接點35。
The liquid crystal display panel is assembled from several components. The technology of the liquid crystal display panel has been developed for decades and is a mature and well-known display technology. Therefore, the detailed structure and working principle of the liquid crystal display panel cannot be described in detail. For the convenience of description, please refer to FIG. 9 briefly. The conventional liquid
基於市場趨勢及製程技術的進步,請參考圖10所示的窄邊框液晶顯示面板40,將其薄膜電晶體基板41和彩色濾光片43的尺寸相比,薄膜電晶
體基板41的長度較長,該薄膜電晶體基板41的頂面410在Y軸向上局部外露,同樣的,信號線路45延伸到該薄膜電晶體基板41的頂面410外露部分並於末端形成導電接點44。需說明的是,圖9至圖11所示各構件的尺寸、大小、厚度及相對位置等僅供示意參考、方便理解之用。
Based on market trends and advances in process technology, please refer to the narrow-
圖9與圖10所示的液晶顯示面板30、40具有共通點,即其導電接點35、44皆設置在薄膜電晶體基板31、41的頂面310、410的外露處,且導電接點35、44的頂面(X-Y平面)為接收測試信號的表面。以圖9所示的液晶顯示面板30為例,進行測試時,請進一步參考圖11,該液晶顯示面板30置放在檢測裝置的治具50上,其中,治具50可供置放、吸附、夾持或其他方式設置該液晶顯示面板30。檢測裝置包含一探針座51,該探針座51可連接一驅動機構(圖中未示),該探針座51設有複數探針510,該驅動機構連接該探針座51用以移動該探針座51的位置;該驅動機構移動該探針座51以將探針510的末端位置對準於薄膜電晶體基板31上的導電接點35的頂面上方,因為導電接點35的頂面是外露的,故再施加Z軸向往下力量以將探針510的末端直接實質接觸導電接點35的頂面(X-Y平面)以構成電性連接。如此一來,探針510可輸出測試信號S通過導電接點35及信號線路34提供給液晶顯示面板30的電晶體以進行測試作業,其中,測試信號S的傳遞方向為直接朝向導電接點35的頂面(X-Y平面)。
The liquid
前述檢測裝置是以接觸式的探針510為例,現有另一種檢測裝置包含非接觸式的探頭,進行測試時,係將探頭的位置對準於薄膜電晶體基板上的導電接點的上方但未接觸導電接點,探頭可輸出Z軸向往下傳播的測試信號(電磁場),以供導電接點感應電磁場進行檢測,其中,測試信號的傳遞方向為直接朝向導電接點的頂面(X-Y平面)。
The aforementioned detection device is a
如前所述,液晶顯示面板的構造會隨著市場趨勢及製程技術的進步而改變,若將液晶顯示面板極窄邊框化,以圖10為例,必須進一步縮減該
薄膜電晶體基板41的頂面410的外露部分,恐造成導電接點44在X-Y平面幾乎沒有外露面積。
As mentioned above, the structure of the LCD panel will change with the market trend and the progress of the process technology. If the LCD panel is made extremely narrow, take Figure 10 as an example, the structure must be further reduced.
The exposed part of the
如此一來,因為Z軸向垂直於X-Y平面,當導電接點在X-Y平面幾乎沒有外露面積時,對於習知檢測裝置來說,在Z軸向施力(不論是往上或往下施力)的探針無法與導電接點在X-Y平面構成有效的實質接觸,且Z軸向輸出的測試信號(電磁場)也無法被導電接點有效的直接感應,恐造成測試結果失準或無法測試。是以,申請人經由審慎評估及多方考量,並以從事此行業所累積之專業經驗,經由不斷之樣品試作及改良,設計出本發明之側向檢測裝置及檢測方法。 In this way, because the Z axis is perpendicular to the XY plane, when the conductive contact has almost no exposed area in the XY plane, for the conventional detection device, the force is applied in the Z axis (either up or down The probe of) cannot form an effective physical contact with the conductive contact in the XY plane, and the test signal (electromagnetic field) output by the Z-axis cannot be effectively and directly induced by the conductive contact, which may cause the test result to be inaccurate or impossible to test. Therefore, the applicant has designed the lateral detection device and detection method of the present invention through careful evaluation and multiple considerations, and with the professional experience accumulated in this industry, through continuous sample trial production and improvement.
有鑒於此,本發明的主要目的是提供一種待測面板的側向檢測裝置與檢測方法,期以克服習知技術的檢測機制無法檢測頂面幾乎未外露的導電接點之缺點。 In view of this, the main purpose of the present invention is to provide a lateral detection device and a detection method for the panel to be tested, in order to overcome the shortcoming that the detection mechanism of the prior art cannot detect the conductive contacts that are barely exposed on the top surface.
本發明待測面板的側向檢測裝置包含:一治具,供設置一待測面板,其中,該待測面板包含一正面、一背面與一側面,該側面有端面外露的導電接點;以及一檢測單元,設置在該治具上,該檢測單元輸出測試信號給所述導電接點的所述端面。 The lateral detection device of the panel to be tested of the present invention includes: a jig for setting a panel to be tested, wherein the panel to be tested includes a front surface, a back surface, and a side surface, and the side surface has conductive contacts with exposed ends; and A detection unit is arranged on the jig, and the detection unit outputs a test signal to the end surface of the conductive contact.
本發明待測面板的側向檢測方法包含:準備一待測面板,該待測面板包含一正面、一背面與一側面,該側面有端面外露的導電接點;將該待測面板設置於一治具;以及透過一檢測單元輸出測試信號給所述導電接點的所述端面以進行測試作業。 The lateral detection method of the panel to be tested of the present invention includes: preparing a panel to be tested. The panel to be tested includes a front surface, a back surface, and a side surface, and the side surface has conductive contacts with exposed ends; and disposing the panel to be tested on a A fixture; and output a test signal to the end face of the conductive contact through a detection unit to perform a test operation.
藉由本發明的技術手段,有別於習知技術的檢測機制,對本發明來說,只要待測面板的側面有外露的導電接點的端面,本發明透過檢測單元輸出測試信號給該待測面板的側面的導電接點的端面,而能以「側向方式」有效的檢測待測面板。 The technical means of the present invention is different from the detection mechanism of the conventional technology. For the present invention, as long as the side surface of the panel to be tested has exposed conductive contact end faces, the present invention outputs a test signal to the panel to be tested through the detection unit The end face of the conductive contact on the side of the side surface can effectively detect the panel to be tested in a "lateral way".
10:待測面板 10: Panel to be tested
11:薄膜電晶體基板 11: Thin film transistor substrate
12:液晶 12: LCD
13:彩色濾光片 13: Color filter
14:導電接點 14: Conductive contact
140:端面 140: end face
141:端面 141: end face
15:信號線路 15: signal line
20:檢測單元 20: Detection unit
21:探針座 21: Probe holder
22:探針 22: Probe
23:治具 23: Fixture
21':座體 21': seat body
24:探頭 24: Probe
30:液晶顯示面板 30: LCD panel
31:薄膜電晶體基板 31: Thin film transistor substrate
310:頂面 310: top surface
32:液晶 32: LCD
33:彩色濾光片 33: Color filter
34:信號線路 34: signal line
35:導電接點 35: Conductive contact
40:液晶顯示面板 40: LCD panel
41:薄膜電晶體基板 41: Thin film transistor substrate
410:頂面 410: top surface
42:液晶 42: LCD
43:彩色濾光片 43: color filter
44:導電接點 44: Conductive contact
45:信號線路 45: signal line
50:治具 50: Fixture
51:探針座 51: Probe holder
510:探針 510: Probe
S:測試信號 S: Test signal
圖1:本發明側向檢測裝置所要檢測的待測面板的立體外觀示意圖。 Fig. 1: A schematic diagram of the three-dimensional appearance of the panel to be tested to be tested by the lateral detection device of the present invention.
圖2:本發明檢測方法的使用狀態示意圖(一)。 Figure 2: Schematic diagram of the use state of the detection method of the present invention (1).
圖3:本發明檢測方法的使用狀態示意圖(二)。 Figure 3: Schematic diagram of the use state of the detection method of the present invention (2).
圖4:本發明側向檢測裝置所要檢測的另一待測面板的立體外觀示意圖。 Fig. 4: A schematic diagram of a three-dimensional appearance of another panel to be tested to be tested by the lateral detection device of the present invention.
圖5:本發明檢測方法的使用狀態示意圖(三)。 Figure 5: Schematic diagram of the use state of the detection method of the present invention (3).
圖6:本發明檢測方法的使用狀態示意圖(四)。 Figure 6: Schematic diagram of the use state of the detection method of the present invention (4).
圖7:本發明檢測方法的使用狀態示意圖(五)。 Figure 7: Schematic diagram of the use state of the detection method of the present invention (5).
圖8:本發明檢測方法的流程示意圖。 Figure 8: A schematic flow chart of the detection method of the present invention.
圖9:習知待測面板的立體外觀示意圖。 Figure 9: A schematic diagram of the three-dimensional appearance of the conventional panel to be tested.
圖10:另一習知待測面板的立體外觀示意圖。 Fig. 10: A schematic diagram of the three-dimensional appearance of another conventional panel to be tested.
圖11:習知檢測方法的示意圖。 Figure 11: Schematic diagram of the conventional detection method.
本發明待測面板的側向檢測裝置的實施例包含一治具與設置在該治具上的一檢測單元,舉例來說,該檢測單元可連接一驅動機構,該治具可供置放、吸附、夾持或其他方式設置一待測面板,該驅動機構可用以移動該檢測單元的位置,該檢測單元可為接觸式檢測單元或非接觸式檢測單元,該檢測單元用以輸出測試信號給該待測面板以進行測試作業,說明如後。 The embodiment of the lateral detection device of the panel to be tested of the present invention includes a fixture and a detection unit arranged on the fixture. For example, the detection unit can be connected to a driving mechanism, and the fixture can be placed, A panel to be tested is arranged by suction, clamping or other methods. The driving mechanism can be used to move the position of the detection unit. The detection unit can be a contact detection unit or a non-contact detection unit. The detection unit is used to output a test signal to The panel to be tested is used for testing operations, as described later.
該待測面板包含正面、背面與側面,所述測試信號的傳遞方向是朝向該待測面板的側面,舉例來說,該待測面板的正面與背面可分別為X-Y平面,該待測面板的側面為涉及Z軸的面,例如垂直面(X-Z平面及Y-Z平面)或斜面。該待測面板可為顯示面板、觸控面板或其他面板,所述顯示面板可例如為液晶顯示面板(LCD)、有機發光二極體顯示面板(OLED)或微發光二極體顯示面板(Micro LED)...等,所述觸控面板可例如為電容式觸控面板,但不以此為限,需說明的是,顯示面板與觸控面板為公知常識,其詳細結構與工作原理容不詳述,而該待測面板的所述正面為對應顯示面或觸控操作面。圖1至圖7所示各構件的尺寸、大小、厚度及相對位置等僅供示意參考、方便理解之用。 The panel to be tested includes a front surface, a back surface, and a side surface. The transmission direction of the test signal is toward the side surface of the panel to be tested. For example, the front surface and the back surface of the panel to be tested can be XY planes, respectively. The side surface is a surface related to the Z axis, such as a vertical surface (XZ plane and YZ plane) or an inclined surface. The panel to be tested can be a display panel, a touch panel or other panels. The display panel can be, for example, a liquid crystal display panel (LCD), an organic light emitting diode display panel (OLED) or a micro light emitting diode display panel (Micro LED)... etc. The touch panel can be, for example, a capacitive touch panel, but it is not limited to this. It should be noted that the display panel and the touch panel are common knowledge, and the detailed structure and working principle are included Not detailed, and the front surface of the panel to be tested is the corresponding display surface or touch operation surface. The dimensions, sizes, thickness, and relative positions of the components shown in Figures 1 to 7 are only for reference and ease of understanding.
請參考圖1所示的待測面板10以液晶顯示面板為例,為方便說明,圖1僅示意性的揭露液晶顯示面板中的部分構件,其包含一薄膜電晶體(TFT)基板11、被框膠密封的液晶12與一彩色濾光片13,液晶12位在薄膜電晶體基板11與彩色濾光片13之間,該薄膜電晶體基板11設有複數個用以驅動液晶分子轉向的電晶體(圖中未示),該等電晶體分別電性連接複數信號線路15(如圖2、3所示),所述信號線路15包括掃描線路(scan line)與資料線路(data line),各信號線路15延伸到該薄膜電晶體基板11的邊緣並形成導電接點14,且所述導電接點14的端面140為涉及Z軸的面(例如垂直面(X-Z平面及Y-Z平面)或斜面)並且是外露的,且導電接點14之端面140與薄膜電晶體基板11、液晶12及彩色濾光片13的側面整齊貼平,亦即導電接點14之端面140與薄膜電晶體基板11、液晶12及彩色濾光片13的側面在X-Y平面方向上係整齊貼平,亦即該待測面板10的側面有外露的導電接點14的端面140,如圖1所示,該等導電接點14之外露的端面140為X-Z平面。
Please refer to the panel under
關於本發明的側向檢測裝置,請參考圖2,該檢測單元20為接觸式檢測單元,該檢測單元20包含一探針座21與設置在該探針座21中的複數探針
22,所述探針22可例如為彈簧式探針、刀片式探針、軟性導電材質探針或其他類型探針。在進行檢測時,以圖2為例,該待測面板10可置放在該治具23的平台上,該驅動機構先移動該探針座21至該待測面板10的側面的外側,以將各探針22的末端位置對準於各導電接點14之外露的端面140,再施加側向(如圖2為沿著Y軸向)的力量以將探針22實質接觸導電接點14的端面140以構成電性連接。如此一來,測試信號S(電壓或電流)從探針22傳遞到導電接點14的端面140並經由信號線路15驅動電晶體,其中,測試信號S的傳遞方向為朝向涉及Z軸的面,例如朝向垂直面(X-Z平面及Y-Z平面)或斜面,如圖2所示,測試信號S的傳遞方向為朝向該待測面板10的側面(X-Z平面)。換句話說,該待測面板10與該檢測單元20設置在X-Y平面上,檢測單元20的測試信號由X-Y平面、朝向待測面板10側面之方向,水平輸出到導電接點14的端面140。
Regarding the lateral detection device of the present invention, please refer to FIG. 2. The
請參考圖3,另一種檢測單元20為非接觸式檢測單元,該檢測單元20包含一座體21'與設置在該座體21'中的一探頭24。在進行檢測時,該驅動機構先移動該座體21'至該待測面板10的側面的外側,以使該探頭24的位置對準於各導電接點14之外露的端面140的外側,再施加一高壓電於該探頭24,使該探頭24對外輸出測試信號S(電磁場),測試信號S的傳遞方向為側向(圖3為Y軸向),即朝向該待測面板10的側面(X-Z平面)而給予導電接點14的端面140。藉此,供導電接點14進行電磁感應的測試。
Please refer to FIG. 3, another
請參考圖4所示的另一待測面板10,和圖1相比,圖4的各導電接點14可進一步往外延伸,舉例來說,可使各導電接點14的外露的端面141可在Z軸向往上延伸及/或往下延伸,且各導電接點14的端面141朝X-Y平面方向突出於薄膜電晶體基板11、液晶12及/或彩色濾光片13側面的外側,亦即導電接點14之端面141與薄膜電晶體基板11、液晶12及彩色濾光片13的側面在X-Y平面方向上並未整齊貼平,圖4所示的態樣是往上延伸至待測面板10的頂緣及往下延伸
至待測面板10的底緣。如此一來,圖4所示的各導電接點14的端面141的面積大於圖2、3所示各該導電接點14之端面140的面積,使檢測單元20更容易的接觸端面141以進行檢測。如圖5與圖6所示,只要探針22實質接觸到導電接點14的端面141的任一位置,探針22就可與導電接點14構成電性連接;另請參考圖7的探頭24,只要探頭24的位置位在導電接點14的端面141的外側,導電接點14就可感應由該探頭24產生的測試信號S。
Please refer to another panel under
歸納以上所述,請參考圖8,本發明檢測方法包含以下步驟:步驟S01:準備一待測面板10,該待測面板10包含一正面、一背面與一側面,該側面有端面140、141外露的導電接點14;步驟S02:將該待測面板10設置於一治具23;以及步驟S03:透過一檢測單元20輸出測試信號S給所述導電接點14的所述端面140、141以進行測試作業,其中,可利用一驅動機構移動該檢測單元20至該待測面板10的側面的外側以輸出測試信號S,所述測試信號S的傳遞方向是朝向該待測面板10的側面給予導電接點14的端面140、141。
To summarize the above, please refer to FIG. 8. The inspection method of the present invention includes the following steps: Step S01: Prepare a panel to be tested 10, the panel to be tested 10 includes a front, a back and a side surface, and the side surface has end surfaces 140, 141 Exposed
藉由本發明的側向檢測裝置及檢測方法,對於側面有外露端面140、141之導電接點14的待測面板10,本發明可以接觸式及非接觸式結合「側向方式」有效的對該待測面板10進行測試。
With the lateral detection device and detection method of the present invention, for the
10:待測面板 10: Panel to be tested
11:薄膜電晶體基板 11: Thin film transistor substrate
12:液晶 12: LCD
13:彩色濾光片 13: Color filter
14:導電接點 14: Conductive contact
140:端面 140: end face
15:信號線路 15: signal line
20:檢測單元 20: Detection unit
21:探針座 21: Probe holder
22:探針 22: Probe
23:治具 23: Fixture
S:測試信號 S: Test signal
Claims (8)
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TW200903001A (en) * | 2007-07-06 | 2009-01-16 | Au Optronics Corp | Testing device and testing method for testing display panels |
US20090146679A1 (en) * | 2005-08-30 | 2009-06-11 | Dong Woo Kang | Method for testing liquid crystal display |
TW201118488A (en) * | 2009-11-25 | 2011-06-01 | Au Optronics Corp | An array, probe for testing the array and liquid crystal display panel |
CN102681227A (en) * | 2012-05-30 | 2012-09-19 | 深圳市华星光电技术有限公司 | Detection method for liquid crystal display panel |
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US20090146679A1 (en) * | 2005-08-30 | 2009-06-11 | Dong Woo Kang | Method for testing liquid crystal display |
TW200903001A (en) * | 2007-07-06 | 2009-01-16 | Au Optronics Corp | Testing device and testing method for testing display panels |
TW201118488A (en) * | 2009-11-25 | 2011-06-01 | Au Optronics Corp | An array, probe for testing the array and liquid crystal display panel |
CN102681227A (en) * | 2012-05-30 | 2012-09-19 | 深圳市华星光电技术有限公司 | Detection method for liquid crystal display panel |
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