TWI726118B - Glass substrate and manufacturing method of glass substrate - Google Patents
Glass substrate and manufacturing method of glass substrate Download PDFInfo
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- TWI726118B TWI726118B TW106120702A TW106120702A TWI726118B TW I726118 B TWI726118 B TW I726118B TW 106120702 A TW106120702 A TW 106120702A TW 106120702 A TW106120702 A TW 106120702A TW I726118 B TWI726118 B TW I726118B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C15/00—Surface treatment of glass, not in the form of fibres or filaments, by etching
- C03C15/02—Surface treatment of glass, not in the form of fibres or filaments, by etching for making a smooth surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/241—Methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/242—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/06—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
- B24D3/10—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B35/00—Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
- C03B35/14—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
- C03B35/20—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by gripping tongs or supporting frames
- C03B35/202—Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by gripping tongs or supporting frames by supporting frames
- C03B35/207—Construction or design of supporting frames
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
本發明的課題是提供一種可在定位操作之時,有意義地抑制在端面上產生裂紋,或從端面產生玻璃屑之情形的玻璃基板。解決手段是一種玻璃基板,其具有連接2個表面的端面,該玻璃基板的特徵在於:前述端面的至少一部分上配置有平滑區域,該平滑區域具有比前述端面的其他區域更平滑的表面,將前述端面的前述其他區域稱為一般區域,將前述一般區域的算數平均粗糙度設為Ra(1),且將前述平滑區域的算數平均粗糙度設為Ra(2)時,Ra(2)/Ra(1)之比值為0.8以下。 The subject of the present invention is to provide a glass substrate that can meaningfully suppress the occurrence of cracks on the end surface or the generation of glass chips from the end surface during positioning operation. The solution is a glass substrate having an end surface connecting two surfaces. The glass substrate is characterized in that a smooth area is arranged on at least a part of the end surface, and the smooth area has a smoother surface than the other areas of the end surface. The aforementioned other areas of the aforementioned end surface are called general areas, and when the arithmetic average roughness of the aforementioned general area is Ra(1), and the arithmetic average roughness of the aforementioned smooth area is Ra(2), Ra(2)/ The ratio of Ra(1) is 0.8 or less.
Description
本發明是有關於一種玻璃基板及玻璃基板的製造方法。 The invention relates to a glass substrate and a manufacturing method of the glass substrate.
在加工玻璃基板時等玻璃基板的處理時,會有需要使玻璃基板固定在預定的位置及/或方向之情況。在進行該種玻璃基板的定位之情況下,可使用棒狀的金屬構件等定位治具。例如,使用構成為可滑動的複數個定位治具之情況下,可以用該種定位治具將玻璃基板夾入,來固定玻璃基板的位置。 During the processing of the glass substrate such as the processing of the glass substrate, it may be necessary to fix the glass substrate in a predetermined position and/or direction. In the case of positioning the glass substrate of this kind, a positioning jig such as a rod-shaped metal member can be used. For example, in the case of using a plurality of positioning jigs configured to be slidable, the glass substrate can be sandwiched by the positioning jig to fix the position of the glass substrate.
在藉由定位治具進行之玻璃基板的定位操作之時,可將玻璃基板的端面抵接於定位治具。因此,會經常確認到於玻璃基板的端面產生裂紋、從端面產生玻璃屑(cullet)(玻璃碎屑)、或在玻璃基板上附著有玻璃屑之情 況。該種具有裂紋的玻璃基板會有品質上的問題。又,若玻璃基板上附著有玻璃屑時,在玻璃基板的搬送之時等,玻璃基板受到損傷的可能性會變高。 During the positioning operation of the glass substrate by the positioning jig, the end surface of the glass substrate can be abutted against the positioning jig. Therefore, it is often confirmed that cracks are generated on the end surface of the glass substrate, glass cullet (glass cullet) is generated from the end surface, or glass cullet adheres to the glass substrate. condition. This kind of glass substrate with cracks will have quality problems. In addition, if glass chips adhere to the glass substrate, the glass substrate is more likely to be damaged during transportation of the glass substrate.
因此,所期望的是一種在定位操作時難以產生裂紋及玻璃屑的玻璃基板。 Therefore, what is desired is a glass substrate that hardly generates cracks and glass chips during positioning operations.
本發明是有鑒於這樣的背景而完成的發明,在本發明中,目的在於提供一種玻璃基板,其可在定位操作之時有意義地抑制在端面上產生裂紋、或從端面產生玻璃屑之情形。又,在本發明中,目的在於提供一種玻璃基板的製造方法,其可在定位操作之時有意義地抑制在端面上產生裂紋、或從端面產生玻璃屑之情形。 The present invention was made in view of such a background. The object of the present invention is to provide a glass substrate that can meaningfully suppress the occurrence of cracks on the end surface or the generation of glass chips from the end surface during positioning operations. Furthermore, in the present invention, an object is to provide a method for manufacturing a glass substrate that can meaningfully suppress the occurrence of cracks on the end surface or the generation of glass chips from the end surface during positioning operations.
在本發明中可提供一種玻璃基板,其具有連接2個表面的端面,該玻璃基板的特徵在於:前述端面的至少一部分上配置有平滑區域,該平滑區域具有比前述端面的其他區域更平滑的表面,將前述端面的前述其他區域稱為一般區域,將前述一般區域的算術平均粗糙度設為Ra(1),且將前述平滑區域的算術平均粗糙度設為Ra(2)時,Ra(2)/Ra(1)之比值為0.8以下。 In the present invention, there can be provided a glass substrate having an end surface connecting two surfaces, the glass substrate is characterized in that at least a part of the end surface is provided with a smooth area, and the smooth area has a smoother surface than the other areas of the end surface. On the surface, when the other areas of the end face are called general areas, the arithmetic average roughness of the general area is Ra(1), and the arithmetic average roughness of the smooth area is Ra(2), Ra( 2)/Ra(1) ratio is 0.8 or less.
又,在本發明中可提供一種玻璃基板的製造方法,該玻璃基板的製造方法具有下述步驟:(1)準備玻璃素材的步驟,該玻璃素材具有第1及第2表面、以及連接兩表面的端面;及(2)利用加工裝置,磨削及研磨前述玻璃素材的前述端
面之步驟,前述端面在前述玻璃素材的俯視視角下,是被目視確認作為從開始點S到結束點E的被加工面,前述加工裝置具有第1磨削輪及第1研磨輪、以及第2磨削輪及第2研磨輪,前述第1及第2磨削輪可藉由朝被稱為移動方向的從前述開始點S向前述結束點E的方向,沿著前述被加工面移動,以磨削前述玻璃素材的前述端面,前述第1研磨輪可以藉由朝前述移動方向沿著前述被加工面移動,以研磨前述玻璃素材的前述端面之被前述第1磨削輪磨削過的區域,前述第2研磨輪可以藉由朝前述移動方向沿著前述被加工面移動,以研磨前述玻璃素材的前述端面之被前述第2磨削輪磨削過的區域,在前述(2)的步驟中,(2-1)前述第1磨削輪是從被稱為第1磨削開始點M1之除了前述被加工面的開始點S及結束點E以外的位置,沿著前述移動方向於前述被加工面移動,藉此,在前述端面上會形成被稱為第1磨削區域的區域,(2-2)前述第1研磨輪是從被稱為第1研磨開始點P1之前述第1磨削區域內的除了第1磨削開始點M1以外的任意位置,沿著前述移動方向於前述被加工面移動,藉此,在前述端面上會形成被稱為第1研磨區域的區域,
(2-3)前述第2磨削輪是從被稱為第2磨削開始點M2的位置,沿著前述移動方向於前述被加工面移動到被稱為第1移動完成點N1的位置,藉此,前述端面是從前述第2磨削開始點M2至前述第1移動完成點N1之被稱為第2磨削區域的區域會被磨削,前述第2磨削開始點M2是存在於前述開始點S至前述第1磨削開始點M1之間,且前述第1移動完成點N1是:(i)存在於除了前述第1研磨開始點P1以外的前述第1磨削開始點M1至前述第1研磨開始點P1之間、或者(ii)存在於前述第1研磨開始點P1至結束點E之間,(2-4)前述第2研磨輪是從被稱為第2研磨開始點P2的位置,沿著前述移動方向於前述被加工面移動到被稱為第1研磨完成點Q1的位置,藉此,前述端面是從第2研磨開始點P2至第1研磨完成點Q1之被稱為第2研磨區域的區域會被研磨,前述第2研磨開始點P2是存在於前述第2磨削開始點M2至前述第1磨削開始點M1之間,前述第1研磨完成點Q1在前述(i)的情況下,是存在於除了前述第1研磨開始點P1以外的前述第1研磨區域內;在前述(ii)的情況下,是存在於除了前述第1研磨開始點P1至第1移動完成點N1以外的前述第1研磨區域內,在前述(i)的情況下,會在前述端面的從前述第1研磨開始點P1至前述第1研磨完成點Q1之間,形成已利用前述
第1及第2研磨輪研磨的(第1)重複研磨區域,在前述(ii)的情況下,會在前述端面的從前述第1移動完成點N1至前述第1研磨完成點Q1之間,形成已利用前述第1及第2研磨輪研磨的(第1)重複研磨區域。
In addition, the present invention can provide a method of manufacturing a glass substrate, the method of manufacturing the glass substrate has the following steps: (1) a step of preparing a glass material, the glass material having first and second surfaces, and connecting two surfaces (2) The step of grinding and polishing the end surface of the glass material using a processing device, the end surface being visually confirmed as the starting point S to the end point E in the top view of the glass material For the processing surface, the processing device has a first grinding wheel and a first grinding wheel, and a second grinding wheel and a second grinding wheel. The first and second grinding wheels can be moved in the direction of movement. The start point S moves in the direction of the end point E along the processed surface to grind the end surface of the glass material. The first grinding wheel can move along the processed surface in the moving direction, To grind the area of the end surface of the glass material that has been ground by the first grinding wheel, the second grinding wheel can move along the processed surface in the moving direction to grind the end surface of the glass material The area that has been ground by the second grinding wheel, in the step (2), (2-1) the first grinding wheel is from the first grinding starting point M 1 except for the aforementioned Positions other than the start point S and the end point E of the surface to be processed are moved along the direction of movement on the surface to be processed, thereby forming an area called the first grinding area on the end surface, (2- 2) The first grinding wheel is from any position in the first grinding area called the first grinding start point P 1 except for the first grinding start point M 1 , along the moving direction in the aforementioned grinding area. moving the working surface, whereby, in the end region is formed that is referred to as first polishing region, (2-3) the second grinding wheel is referred to as the second position from the start of the grinding point of M 2, along the direction of movement of the working surface is moved to be referred to as first moving position of the point N 1 is completed, whereby the second end surface from the grinding start point M 2 to the movement completion point of the first N 1 is referred to as the second area of the grinding region is grinding, the second grinding start point M 2 S is present between the first to the start of the grinding point M 1 of the preceding starting point, and the first movement The completion point N 1 is: (i) exists between the first grinding start point M 1 except the first grinding start point P 1 and the first grinding start point P 1 , or (ii) exists in the aforementioned first grinding
在本發明中,可以提供一種玻璃基板,其可在定位操作之時有意義地抑制在端面上產生裂紋、或從端面產生玻璃屑之情形。又,在本發明中,可以提供一種玻璃基板的製造方法,其可在定位操作之時有意義地抑制在端面上產生裂紋、或從端面產生玻璃屑之情形。 In the present invention, it is possible to provide a glass substrate which can meaningfully suppress the generation of cracks on the end surface or the generation of glass chips from the end surface during the positioning operation. In addition, in the present invention, it is possible to provide a method of manufacturing a glass substrate that can meaningfully suppress the occurrence of cracks on the end surface or the generation of glass chips from the end surface during the positioning operation.
110:第1玻璃基板 110: The first glass substrate
112、252:第1表面 112, 252: first surface
114、254:第2表面 114, 254: second surface
116A、256A:第1端面(端面) 116A, 256A: 1st end face (end face)
116B、256B:第2端面(端面) 116B, 256B: 2nd end face (end face)
116C、256C:第3端面(端面) 116C, 256C: 3rd end face (end face)
116D、256D:第4端面(端面) 116D, 256D: 4th end face (end face)
120:一般區域 120: general area
122:平滑區域 122: smooth area
250:玻璃素材 250: Glass material
260A:第1邊(被加工面) 260A: side 1 (processed surface)
260B:第2邊(被加工面) 260B: Second side (processed surface)
260C:第3邊(被加工面) 260C: 3rd side (processed surface)
260D:第4邊(被加工面) 260D: 4th side (processed surface)
300:加工裝置 300: processing device
302、502:工作台 302, 502: Workbench
380A、580A:第1磨削輪 380A, 580A: 1st grinding wheel
382A、582A:第2磨削輪 382A, 582A: 2nd grinding wheel
385B、585B:第1研磨輪 385B, 585B: 1st grinding wheel
387B、587B:第2研磨輪 387B, 587B: 2nd grinding wheel
491、691:第1磨削區域 491, 691: 1st grinding area
492、692:第1研磨區域 492, 692: 1st grinding area
493、693:第2磨削區域 493, 693: 2nd grinding area
494、694:第2研磨區域 494, 694: 2nd grinding area
495:重複研磨區域 495: Repeated grinding area
500:第2加工裝置 500: 2nd processing device
584A:第3磨削輪 584A: 3rd grinding wheel
589B:第3研磨輪 589B: 3rd grinding wheel
695:第1重複研磨區域 695: The first repeated grinding area
696:第3磨削區域 696: 3rd grinding area
697:第3研磨區域 697: 3rd grinding area
698:第2重複研磨區域 698: 2nd repeated grinding area
A1~A6:移動方向 A 1 ~A 6 : Moving direction
E:結束點 E: End point
F1~F6:移動軌跡 F 1 ~F 6 : Movement track
L1:第1長度 L 1 : The first length
L2:第2長度 L 2 : The second length
Ls:平滑區域的全長 L s : the full length of the smooth area
M1:第1磨削開始點 M 1 : The first grinding start point
M2:第2磨削開始點 M 2 : 2nd grinding start point
N1:第1移動完成點 N 1 : The first move completion point
N2:第2移動完成點 N 2 : Point of completion of the second move
P1:第1研磨開始點 P 1 : The first polishing start point
P2:第2研磨開始點 P 2 : The second polishing start point
Q1:第1研磨完成點 Q 1 : The first polishing completion point
Q2:第2研磨完成點 Q 2 : The second polishing completion point
S:開始點 S: starting point
X、Y、Z:方向 X, Y, Z: direction
圖1是概要地顯示本發明的一個實施形態之玻璃基板的立體圖。 Fig. 1 is a perspective view schematically showing a glass substrate according to an embodiment of the present invention.
圖2是示意地顯示圖1所示之玻璃基板的一個端面之圖。 Fig. 2 is a diagram schematically showing one end surface of the glass substrate shown in Fig. 1.
圖3是示意地顯示本發明的一個實施形態之玻璃基板的製造方法之流程的圖。 Fig. 3 is a diagram schematically showing a flow of a method of manufacturing a glass substrate according to an embodiment of the present invention.
圖4是示意地顯示玻璃素材之形態的立體圖。 Fig. 4 is a perspective view schematically showing the form of the glass material.
圖5是示意地顯示能夠在本發明的一個實施形態之玻璃基板的製造方法中使用的加工裝置之構成的一例之圖。 Fig. 5 is a diagram schematically showing an example of the configuration of a processing device that can be used in a method of manufacturing a glass substrate according to an embodiment of the present invention.
圖6是示意地顯示圖5所示之加工裝置的動作的一例之圖。 Fig. 6 is a diagram schematically showing an example of the operation of the processing device shown in Fig. 5.
圖7(a)~(d)是示意地顯示圖5所示之加工裝置的第1磨削輪、第1研磨輪、第2磨削輪及第2研磨輪的各自的移動 軌跡之圖。 Figure 7 (a) ~ (d) is a schematic diagram showing the respective movement of the first grinding wheel, the first grinding wheel, the second grinding wheel and the second grinding wheel of the processing device shown in FIG. 5 Diagram of the trajectory.
圖8是示意地顯示本發明的一個實施形態之玻璃基板的另外的製造方法的流程之圖。 Fig. 8 is a diagram schematically showing the flow of another method of manufacturing a glass substrate according to an embodiment of the present invention.
圖9是示意地顯示能夠在本發明的一個實施形態之玻璃基板的製造方法中使用的另外的加工裝置之構成的一例之圖。 Fig. 9 is a diagram schematically showing an example of the configuration of another processing device that can be used in the method of manufacturing a glass substrate according to an embodiment of the present invention.
圖10是示意地顯示圖9所示之加工裝置的動作的一例之圖。 Fig. 10 is a diagram schematically showing an example of the operation of the processing device shown in Fig. 9.
圖11(a)~(f)是示意地顯示圖9所示之加工裝置的第1磨削輪、第1研磨輪、第2磨削輪、第2研磨輪、第3磨削輪及第3研磨輪的各自的移動軌跡之圖。 Figure 11 (a) ~ (f) is a schematic diagram showing the first grinding wheel, the first grinding wheel, the second grinding wheel, the second grinding wheel, the third grinding wheel and the first grinding wheel of the processing device shown in FIG. 9 3 Diagram of the respective movement trajectories of the grinding wheels.
以下,參照圖式來說明本發明的一個實施形態。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
(本發明的一實施形態之玻璃基板) (Glass substrate of one embodiment of the present invention)
參照圖1及圖2來說明本發明的一實施形態之玻璃基板的構成。在圖1中所示為本發明的一實施形態之玻璃基板(以下簡稱為「第1玻璃基板」)的概要之立體圖。 The structure of a glass substrate according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2. FIG. 1 shows a perspective view of the outline of a glass substrate (hereinafter simply referred to as a "first glass substrate") according to an embodiment of the present invention.
如圖1所示,第1玻璃基板110具有相互地相向的第1表面112及第2表面114、以及連接兩表面的4個端面116A~116D。
As shown in FIG. 1, the
再者,在圖1的例子中,第1玻璃基板110大致為矩形形狀,因此具有4個端面116A~116D。但是,這僅是一個例子,第1玻璃基板110為任何的形狀均可,其結
果,端面的數量為任何數值均可。例如,當第1玻璃基板110大致為圓盤狀的情況下,端面的數量即為一個。又,當第1玻璃基板110大致為三角形的情況下,端面的數量即為三個。第1玻璃基板110為五角形或為其以上之多角形的形狀的情況下,也是同樣地設想。
In addition, in the example of FIG. 1, since the
在此,第1玻璃基板110具有下述特徵:在至少一個端面上具有「平滑區域」。在此,所謂的「平滑區域」是指:在成為對象的端面上,和其他的區域相比之下,算術平均粗糙度Ra較小的區域。再者,在成為對象的端面上,是將「平滑區域」以外的區域稱為「一般區域」。
Here, the
以下,以第1玻璃基板110的第1端面116A具有該種「平滑區域」的情況為例,來說明本發明的效果。
Hereinafter, a case where the
在圖2中,示意地顯示具有「平滑區域」的第1端面116A之形態。
In FIG. 2, the form of the
如圖2所示,第1端面116A的表面被區分為一般區域120與平滑區域122。平滑區域122是被一般區域120包夾而存在於第1端面116A的大致中央。
As shown in FIG. 2, the surface of the
但是,這只是一個例子,平滑區域122的存在位置並沒有特別限定。又,平滑區域122的數量也沒有特別限定。例如,平滑區域122亦可在第1端面116A存在2處以上。平滑區域122的設置位置及數量是藉由與第1玻璃基板110的定位處理之時所抵接的定位治具的關係而決定。
However, this is only an example, and the location of the
又,在圖2中,一般區域120與平滑區域122
的分界是以虛線誇張顯示。然而,必須注意的是,在一般的情況下,很難從外觀來判斷一般區域120及平滑區域122、還有兩者的分界。
Also, in FIG. 2, the
在此,如前述,平滑區域122和一般區域120相較之下,具有較小的算術平均粗糙度Ra。特別是,在第1玻璃基板110中會具有下述特徵:將一般區域120中的算術平均粗糙度設為Ra(1),並將平滑區域122中的算術平均粗糙度設為Ra(2)時,滿足:Ra(2)/Ra(1)≦0.8 式(1)。
Here, as mentioned above, the
如前述,在藉由定位治具進行之玻璃基板的定位操作之時,可將玻璃基板的端面抵接於定位治具。並且,此時有時會於玻璃基板的端面產生裂紋、或從端面產生玻璃屑(玻璃碎屑)。 As mentioned above, during the positioning operation of the glass substrate by the positioning jig, the end surface of the glass substrate can be abutted against the positioning jig. In addition, at this time, cracks may be generated on the end surface of the glass substrate, or glass scraps (glass scraps) may be generated from the end surface.
相對於此,在第1玻璃基板110中,是將平滑區域122配置在端面之至少會與定位治具抵接的位置上。又,平滑區域122與一般區域120的算術平均粗糙度之間,具有前述的式(1)之關係。這種凹凸較少的平滑區域122,對於定位治具之類的構件的抵接,會顯示比一般區域120更佳的強度。
On the other hand, in the
因此,在第1玻璃基板110中,定位治具與第1端面116A的平滑區域122相抵接,相較於定位治具抵接於一般區域120,也可以更有意義地抑制在第1端面116A產生裂紋、或從該處產生玻璃屑的情況。又,由於定位治具與凹凸較少的平滑區域122相抵接,因此也變得有意義
地抑制定位構件的磨耗及揚塵。
Therefore, in the
(一般區域120及平滑區域122)
(
接著,更詳細地說明端面的一般區域120及平滑區域122。
Next, the
如前述,平滑區域122中的算術平均粗糙度Ra(2)與一般區域120中的算術平均粗糙度Ra(1)之比值Ra(2)/Ra(1)是設為0.8以下。此比值Ra(2)/Ra(1)較佳是0.7以下。
As mentioned above, the ratio Ra(2)/Ra(1) of the arithmetic average roughness Ra(2) in the
又,平滑區域122的算術平均粗糙度Ra(2)較佳是0.12μm以下,更佳是0.08μm以下。
In addition, the arithmetic average roughness Ra(2) of the
另一方面,一般區域120,亦即第1端面116A之除了平滑區域122以外的區域之算術平均粗糙度Ra(1)宜為例如0.2μm以下。
On the other hand, the arithmetic average roughness Ra(1) of the
又,第1端面116A的平滑區域122之全長Ls較佳是1mm以上、且30mm以下。若平滑區域122的全長Ls為1mm以上時,會變得容易使定位治具正確地接觸於平滑區域122。又,若平滑區域122的全長Ls為30mm以下時,從第1玻璃基板110的生產性之觀點來看會較佳。平滑區域122之全長Ls更佳是3mm以上、10mm以下。
In addition, the total length L s of the
在此,平滑區域122的「全長(Ls)」是制定如下。
Here, the "full length (L s )" of the
將成為對象之端面的第1長度設為L1,且將第2長度設為L2。在此,L1≧L2。例如,在圖2所示之第1端面116A的情況下,X方向的尺寸為長度L1,Z方向(厚度
方向)的尺寸為長度L2。在此情況下,如圖2所示,平滑區域122的全長Ls是以沿著第1長度L1的方向之平滑區域122的寬度來規定。
Let the first length of the target end face be L 1 , and let the second length be L 2 . Here, L 1 ≧L 2 . For example, in the case of the
再者,在玻璃基板為大致圓盤狀,而只存在一個曲面狀的端面之情況下,該種端面的第1長度L1即為周邊的長度,且第2長度L2是相當於玻璃基板的厚度。因此,平滑區域的全長Ls會成為沿著周邊之平滑區域的長度。 Furthermore, when the glass substrate is roughly disc-shaped and there is only one curved end surface, the first length L 1 of this end surface is the length of the periphery, and the second length L 2 is equivalent to the glass substrate thickness of. Therefore, the total length L s of the smooth region becomes the length of the smooth region along the periphery.
如前述,第1端面116A中的平滑區域122之設置位置及設置數量,並沒有特別限定。例如,在第1端面116A上,亦可將平滑區域122以2個以上等間隔地或以非等間隔的方式來配置。
As described above, the installation position and the installation number of the
又,在前述的例子中,是將平滑區域122配置在第1玻璃基板110的第1端面116A。但是,亦可將平滑區域122配置在第1玻璃基板110的任意的端面上。
In addition, in the aforementioned example, the
例如,亦可將平滑區域122配置在第2端面116B~第4端面116D的任意一個端面上,亦可配置在第1端面116A及第2端面116B等2個端面上,亦可配置在第1端面116A~第3端面116C等3個端面上,亦可配置在第1端面116A~第4端面116D之全部端面上。又,此時,在各端面116A~116D上,平滑區域122的設置位置及設置數量也可以是相互不同的。
For example, the
(本發明的一實施形態之玻璃基板的製造方法) (The manufacturing method of the glass substrate of one embodiment of the present invention)
接著,參照圖3~圖7來說明本發明的一實施形態之玻 璃基板的製造方法之一例。 Next, referring to Figs. 3-7, the glass of an embodiment of the present invention will be described. An example of a manufacturing method of a glass substrate.
於圖3中所示意地顯示的是,本發明的一個實施形態之玻璃基板的製造方法(以下,簡稱為「第1製造方法」)之流程。又,在圖4~圖7中是示意地顯示第1製造方法中的一步驟的情形。 FIG. 3 schematically shows the flow of a method of manufacturing a glass substrate according to an embodiment of the present invention (hereinafter, simply referred to as "the first manufacturing method"). In addition, FIGS. 4 to 7 schematically show a state of one step in the first manufacturing method.
如圖3所示,第1製造方法具有下述步驟:(1)準備玻璃素材的步驟(步驟S110),該玻璃素材具有第1及第2表面、以及連接兩表面的端面、及(2)利用加工裝置,磨削及研磨前述玻璃素材的前述端面之步驟(步驟S120)。 As shown in FIG. 3, the first manufacturing method has the following steps: (1) a step of preparing a glass material (step S110), the glass material having first and second surfaces, and end surfaces connecting the two surfaces, and (2) A step of grinding and polishing the end surface of the glass material using a processing device (step S120).
以下,參照圖4~圖7來詳細地說明各步驟。 Hereinafter, each step will be described in detail with reference to FIGS. 4 to 7.
(步驟S110) (Step S110)
首先,準備玻璃素材。如圖4所示,玻璃素材250具有第1表面252及第2表面254、以及連接兩表面的4個端面256A~256D。
First, prepare the glass material. As shown in FIG. 4, the
以下,為了簡化說明,從玻璃素材250的俯視視角,將第1表面252之與4個端面256A~256D對應的邊分別稱為第1邊260A、第2邊260B、第3邊260C及第4邊260D。
Hereinafter, in order to simplify the description, from the top view of the
玻璃素材250的尺寸並沒有特別限定。例如,在製造液晶顯示器用的玻璃基板之情況下,玻璃素材250也可以具有例如縱邊(第1邊260A及第3邊260C的長度)1800mm~3200mm×橫邊(第2邊260B及第4邊260D的長度)1500mm~2900mm×厚度0.10mm~0.70mm的尺寸。
The size of the
(步驟S120) (Step S120)
接著,利用加工裝置,將玻璃素材250的端面磨削及研磨處理(以下,也將這些統稱為「加工處理」)。
Next, the end surface of the
再者,玻璃素材250之被加工處理的端面,並沒有特別限定。例如,在4個端面256A~256D當中,也可以只將一個端面加工處理。或者,在4個端面256A~256D當中,也可以將2個以上的端面、例如全部的端面,都加工處理。
In addition, the processed end surface of the
在此,作為一例,是以將玻璃素材250的第1端面256A加工處理的情況為例來說明。
Here, as an example, a case where the
(加工裝置) (Processing device)
又,於圖5中示意地顯示能夠在第1製造方法中使用的加工裝置之構成。 In addition, the configuration of a processing device that can be used in the first manufacturing method is schematically shown in FIG. 5.
如圖5所示,加工裝置300具備工作台302、第1及第2磨削輪380A、382A、第1及第2研磨輪385B、387B。
As shown in FIG. 5, the
工作台302是為了在上部設置玻璃素材250而使用。又,第1及第2磨削輪380A、382A、與第1及第2研磨輪385B、387B都是為了對玻璃素材250的第1端面256A加工而使用。
The
第1磨削輪380A可以磨削玻璃素材250的第1端面256A,而第1研磨輪385B可以研磨玻璃素材250的第1端面256A。同樣地,第2磨削輪382A可以磨削玻璃素材250的第1端面256A,而第2研磨輪387B可以研磨玻璃素材250的第1端面256A。
The
第1磨削輪380A與第1研磨輪385B是成為一組,且第1研磨輪385B可以追隨在第1磨削輪380A的磨削行程之後。同樣地,第2磨削輪382A與第2研磨輪387B是成為一組,且第2研磨輪387B可以追隨在第2磨削輪382A的磨削行程之後。
The
第1磨削輪380A是由難以發生彈性變形,且磨削力高的磨石所構成。作為該種磨石,可以例示例如以難以發生彈性變形的金屬結合劑來將鑽石或CBN的磨粒固定而成之金屬結合劑磨石。同樣地,也可以例示具有鑽石磨粒的電鍍磨石。
The
關於第2磨削輪382A也是同樣。
The same applies to the
另一方面,第1研磨輪385B是由具有彈性且適合於研磨的磨石所構成。作為該種磨石,可以例示例如以容易發生彈性變形的樹脂、或丁基橡膠、天然橡膠等結合劑,來將鑽石、CBN、綠碳化矽(GC)、氧化鋁(Al2O3)、浮石、或石榴石等磨粒固定而成之磨石。
On the other hand, the
關於第2研磨輪387B也是同樣。
The same applies to the
再者,在本申請中,所謂「磨削」,其目的是將基板削成預定的尺寸、預定的截面形狀,而所謂「研磨」,其目的是去除磨削所產生的破裂(chipping)、裂紋(crack)等,並且使磨削面的粗糙度降低。 Furthermore, in this application, the purpose of "grinding" is to cut the substrate into a predetermined size and a predetermined cross-sectional shape, and the purpose of "grinding" is to remove chipping, chipping, etc. caused by grinding. Cracks, etc., and reduce the roughness of the ground surface.
(具體的加工步驟) (Specific processing steps)
在步驟S120中,是將玻璃素材250設置在加工裝置300中,且將玻璃素材250加工處理。
In step S120, the
首先,如圖6所示,將玻璃素材250設成第1邊260A與第1及第2磨削輪380A、382A相面對來設置在加工裝置300的工作台302上。再者,亦可將玻璃素材250吸附固定於工作台302。
First, as shown in FIG. 6, the
接著,將加工裝置300的第1磨削輪380A及第1研磨輪385B以預定旋轉數進行旋轉。又,將加工裝置300的第2磨削輪382A及第2研磨輪387B以預定旋轉數進行旋轉。
Next, the
接著,如圖6所示,第1磨削輪380A一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊(被加工面)260A朝箭頭A1的方向移動。以下,將此箭頭A1的方向稱為「移動方向」。藉由第1磨削輪380A的移動,以磨削玻璃素材250的第1端面256A。
Subsequently, as shown in FIG 6, the first side of the
又,由第1磨削輪380A進行之第1端面256A的磨削開始過片刻時間後,使第1研磨輪385B一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A2的方向移動。箭頭A2是和箭頭A1相同的方向(圖6中的X方向),亦即是「移動方向」。
Furthermore, after a while after the grinding of the
藉由第1研磨輪385B的移動,可研磨玻璃素材250的第1端面256A之以第1磨削輪380A磨削過的區域。
By the movement of the
又,與由第1磨削輪380A進行之第1端面256A的磨削幾乎同時地、或者是經過該片刻時間後,使第2磨削輪382A一邊接觸於玻璃素材250的第1端面256A,
一邊沿著第1邊260A朝箭頭A3的方向移動。箭頭A3是和箭頭A1相同的方向(圖6中的X方向),亦即是「移動方向」。藉由第2磨削輪382A的移動,以磨削玻璃素材250的第1端面256A。
In addition, almost simultaneously with the grinding of the
又,由第2磨削輪382A進行之第1端面256A的磨削開始過片刻時間後,使第2研磨輪387B一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A4的方向移動。箭頭A4是和箭頭A1相同的方向(圖6中的X方向),亦即是「移動方向」。
In addition, after a while after the grinding of the
藉由第2研磨輪387B的移動,可研磨玻璃素材250的第1端面256A之以第2磨削輪382A磨削過的區域。
By the movement of the
在此,是將第1磨削輪380A操作成從玻璃素材250的第1邊260A之中途部分、例如大致中央部分,開始進行磨削。並且,持續磨削至第1邊260A的結束點E為止。
Here, the
又,將第1研磨輪385B操作成從第1邊260A之由第1磨削輪380A進行的磨削已經完成之任意位置開始進行研磨。並且,持續研磨至第1邊260A的結束點E為止。
In addition, the
另一方面,將第2磨削輪382A操作成從玻璃素材250的第1邊260A之開始點S開始進行磨削。並且,在沿著移動方向進行到第1邊260A的中途之時間點上,停止磨削。
On the other hand, the
藉由此第2磨削輪382A進行之磨削停止的
位置,只要是第1邊260A之已經藉由第1磨削輪380A磨削過的區域之任意的位置即可。但是,藉由第2磨削輪382A進行之磨削停止之位置,宜在已經藉由第1磨削輪380A磨削過的區域當中,並未進行藉由第1研磨輪385B進行之研磨的區域之任意的位置上。在此情況下,可以避免已藉由第1研磨輪385B研磨過的區域又被第2磨削輪382A磨削之情形。
The grinding by this
又,將第2研磨輪387B操作成從玻璃素材250的第1邊260A之開始點S開始進行研磨。並且,持續研磨至已完成由第1研磨輪385B進行之研磨的任意的位置為止。
In addition, the
但是,當由前述之第2磨削輪382A進行之磨削的停止位置超過由第1研磨輪385B進行之研磨的開始位置之情況下,第2研磨輪387B會持續研磨至超過由此第2磨削輪382A進行之磨削的停止位置之位置為止。
However, when the stop position of the grinding by the aforementioned
藉此,可完成玻璃素材250的第1邊260A整體之磨削及研磨處理,而製造已將玻璃素材250的第1端面256A加工的玻璃基板。
Thereby, the grinding and polishing treatment of the entire
在這樣的第1製造方法中,會在玻璃素材250的第1端面256A內產生藉由第1研磨輪385B與第2研磨輪387B雙方研磨過的區域(以下,稱為「重複研磨區域」)。在該種重複研磨區域中,藉由2次的研磨,可得到和第1端面256A的其他區域相比更平滑的表面。再者,較理想的是,第1研磨輪385B及第2研磨輪387B對重複研磨區域進
行研磨處理時,相較於對其他區域進行研磨處理時更降低研磨輪的移動速度或降低旋轉數,藉此可易於得到平滑的表面。
In such a first manufacturing method, a region polished by both the
如前述,凹凸少的平滑表面,對於定位治具之類的構件的抵接,會具有較佳的強度。因此,在以第1製造方法所製造的玻璃基板中,將端面的該種重複研磨區域作為與定位治具之類的構件的抵接場所來利用,藉此變得可有意義地抑制在端面產生裂紋、或從該處產生玻璃屑的情況。 As mentioned above, a smooth surface with few projections and depressions will have better strength for the abutment of members such as positioning jigs. Therefore, in the glass substrate manufactured by the first manufacturing method, this type of repeated polishing area on the end surface is used as a contact place with a member such as a positioning jig, thereby making it possible to effectively suppress the occurrence of occurrence on the end surface. Cracks, or the occurrence of glass chips from there.
(重複研磨區域的形成步驟) (Repeat the formation steps of the grinding area)
在此,參照圖7更詳細地說明形成上述重複研磨區域的步驟。 Here, the step of forming the above-mentioned repeated polishing area will be described in more detail with reference to FIG. 7.
在圖7中,是示意地顯示第1磨削輪380A、第1研磨輪385B、第2磨削輪382A及第2研磨輪387B的各自的移動軌跡。在圖7(a)中,所顯示的是第1磨削輪380A的示意的移動軌跡F1,在圖7(b)中,所顯示的是第1研磨輪385B的示意的移動軌跡F2。在圖7(c)中,所顯示的是第2磨削輪382A的示意的移動軌跡F3。又,在圖7(d)中,所顯示的是第2研磨輪387B的示意的移動軌跡F4。
In FIG. 7, the respective movement trajectories of the
又,在圖7中,第1磨削輪380A、第1研磨輪385B、第2磨削輪382A及第2研磨輪387B是沿著X方向(移動方向)移動,藉此,將玻璃素材250的第1端面256A朝Y方向磨削、研磨(亦即進行厚度減薄)。
In addition, in FIG. 7, the
因此,在圖7中,在相對比較2個位置的情況
下,將位於X值變得更大的方向(右側)之位置稱為「(位於)前方」,且相反地將位於X值變得更小的方向(左側)之位置稱為「(位於)後方」。又,停止移動是指將在接觸於玻璃素材250的狀態下之移動停止,且容許往遠離玻璃素材250的方向之移動。
Therefore, in Figure 7, in the case of relatively comparing two positions
Below, the position in the direction in which the X value becomes larger (on the right) is called "(located) in front", and conversely, the position in the direction in which the X value becomes smaller (on the left) is called "(located) rear". In addition, stopping the movement means stopping the movement in the state of being in contact with the
如圖7所示,玻璃素材250的第1邊260A是從開始點S延伸到結束點E。
As shown in FIG. 7, the
如圖7(a)所示,第1磨削輪380A是在第1邊260A的中途、亦即在第1磨削開始點M1與第1端面256A接觸,且從此處開始進行第1端面256A的磨削。並且,第1磨削輪380A會沿著移動方向,持續磨削至第1邊260A的結束點E為止。
FIG. 7 (a), the
其結果,對應於玻璃素材250的第1邊260A之第1端面256A是從第1磨削開始點M1至結束點E的區域會被磨削。以下,將此區域稱為「第1磨削區域(491)」。
As a result, corresponding to the
在第1磨削區域491中,由第1磨削輪380A進行之第1端面256A的磨削量(Y方向的厚度減薄量)是在例如0.05mm~0.50mm的範圍。
In the
另一方面,如圖7(b)所示,第1研磨輪385B是在第1邊260A的中途,亦即在第1研磨開始點P1與第1端面256A接觸,且從此處開始進行第1端面256A的研磨。並且,第1研磨輪385B會沿著移動方向,持續研磨至第1邊260A的結束點E為止。
On the other hand, 7 (b), 385B is in the middle of the
其結果,玻璃素材250的第1端面256A是從
第1研磨開始點P1至結束點E的區域會被研磨。以下,將此區域稱為「第1研磨區域(492)」。
As a result, the
在此,第1研磨開始點P1只要是在除了第1磨削開始點M1及結束點E以外的第1磨削區域491的範圍內,在任意的位置皆可。
Here, the first polishing as long as the start points P 1 is within the range except for the first grinding start point and the end point E M 1 of a first
在第1研磨區域492中,由第1研磨輪385B進行之第1端面256A的研磨量是在例如1μm~30μm的範圍。
In the
又,如圖7(c)所示,第2磨削輪382A是在第1邊260A的開始點S接觸於第1端面256A,且從此處沿著移動方向移動至第1邊260A的第1移動完成點N1。並且,第2磨削輪382A會在到達第1移動完成點N1的時間點上停止移動。
7(c), the
第1移動完成點N1可以是位於第1磨削開始點M1及比其更前方的任意的位置。特別是比第1磨削開始點M1更前方為較佳。但是,如圖7(c)所示,較理想的是將第1移動完成點N1設定在第1磨削開始點M1~第1研磨開始點P1之間的區域中。 First moving completion point N 1 may be positioned at the first start of the grinding point M 1 and the position which is more than any of the front. In particular the grinding ratio of the first forward starting point for the more preferred M 1. However, FIG. 7 (c), the ideal is to move the completion point of the first region N 1 is set between the first grinding start point M 1 ~ 1 start polishing the points P 1.
藉此,藉由第2磨削輪382A,玻璃素材250的第1邊260A是從開始點S至第1移動完成點N1的區域會被磨削。以下,將此區域稱為「第2磨削區域(493)」。
Whereby, by the
在第2磨削區域493中,由第2磨削輪382A進行之第1端面256A的磨削量(Y方向的厚度減薄量)是設為實質上與由第1磨削輪380A進行之第1磨削區域491中的
磨削量相等。
In the
但是,通常第1磨削開始點M1~第1移動完成點N1的區域中之磨削量並不會成為其他區域中的磨削量之2倍。這是因為如前述,第2磨削輪382A是由難以發生變形的磨石所構成。也就是說,在第1磨削開始點M1~第1移動完成點N1的區域中,已經藉由第1磨削輪380A將第1端面256A朝Y方向進行厚度減薄。因此,即使以難以發生變形的構件所構成的第2磨削輪382A通過此區域,要再次進行與第1磨削輪380A同量的磨削會變得困難。在通常的情況下,第2磨削輪382A通過後的第1磨削開始點M1~第1移動完成點N1之區域中的磨削量,只是比其他區域的磨削量稍微增加的程度。
However, generally, the grinding amount in the area from the first grinding start point M 1 to the first movement completion point N 1 does not become twice the grinding amount in the other areas. This is because, as described above, the
又,如圖7(d)所示,第2研磨輪387B是在第1邊260A的開始點S接觸於第1端面256A,且從此處沿著移動方向移動至第1研磨完成點Q1。並且,第2研磨輪387B會在到達第1研磨完成點Q1的時間點上停止移動。
Furthermore, as shown in FIG. 7(d), the
其結果,藉由第2研磨輪387B,玻璃素材250的第1邊260A是從開始點S至第1研磨完成點Q1的區域會被研磨。以下,將此區域稱為「第2研磨區域(494)」。
As a result, by the
在此,如圖7(c)所示,在將第1移動完成點N1設定在第1磨削開始點M1~第1研磨開始點P1之間的區域之情況下,第1研磨完成點Q1只要是在除了第1研磨開始點P1以外的第1研磨區域492的範圍內,在任意的位置皆可。
Here, as shown in FIG. 7(c), when the first movement completion point N 1 is set in the area between the first grinding start point M 1 and the first grinding start point P 1 , the first grinding The completion point Q 1 may be any position as long as it is within the range of the
另一方面,在第1移動完成點N1位於比第1研磨開始點P1更前方的情況下,第1研磨完成點Q1是設定在比第1移動完成點N1更前方的位置。 On the other hand, the movement of the first completed more forward position than the first point N located at a polishing start point P at a further forward, the first polishing completion point Q is set to 1 at completion of the first movement than the point N 1.
在第2研磨區域494中,由第2研磨輪387B進行之第1端面256A的研磨量是設為實質上與由第1研磨輪385B進行之第1研磨區域492中的研磨量相等。
In the
以上之步驟的結果,在將第1移動完成點N1設定在第1磨削開始點M1~第1研磨開始點P1之間的區域之情況下,如圖7(d)所示,在第2研磨區域494當中,與第1研磨區域492重複的區域、亦即在第1研磨開始點P1~第1研磨完成點Q1的區域中,會變得實施由第1研磨輪385B及第2研磨輪387B進行之2次的研磨處理。因此,可在此形成重複研磨區域495。
As a result of the above steps, when the first movement completion point N 1 is set in the area between the first grinding start point M 1 and the first grinding start point P 1 , as shown in Figure 7(d), In the
另一方面,在第1移動完成點N1位於比第1研磨開始點P1更前方的情況下,是在第1移動完成點N1~第1研磨完成點Q1的區域中形成重複研磨區域495。 On the other hand, when the first movement completion point N 1 is located forward of the first polishing start point P 1 , repeated polishing is formed in the region from the first movement completion point N 1 to the first polishing completion point Q 1 Area 495.
如前述,在重複研磨區域495中,可得到比第1端面256A的其他區域更平滑的表面。
As described above, in the repeated
例如,將第1端面256A的其他區域中的算術平均粗糙度設為Ra(3),且將重複研磨區域495中的算術平均粗糙度設為Ra(4)時,亦可得到:Ra(4)/Ra(3)≦0.8 式(2)。
For example, when the arithmetic average roughness in other regions of the
(追加的步驟) (Additional steps)
藉由以上的步驟S110~步驟S120,即可以由玻璃素材
250製造出在第1端面256A具有重複研磨區域495的玻璃基板。
Through the above step S110~step S120, the glass material can be
250 manufactures a glass substrate having a repeated
但是,第1製造方法也可以因應需要而以追加方式實施以下之至少一個步驟。 However, the first manufacturing method may implement at least one of the following steps in an additional manner as needed.
(a)玻璃素材250的第2端面256B之加工步驟、(b)玻璃素材250的第3端面256C之加工步驟、及(c)玻璃素材250的第4端面256D之加工步驟。
(a) The processing step of the
其中,在實施(a)的加工步驟之時,只要在前述之圖5及圖6所示之加工裝置300中,使玻璃素材250朝逆時針方向旋轉90°即可。藉由在該種狀態下實施前述的步驟,即可以在第2端面256B形成重複研磨區域。
Among them, when implementing the processing step of (a), it is only necessary to rotate the
又,在實施(b)的加工步驟之時,只要在前述圖5及圖6所示之加工裝置300中,使玻璃素材250朝(逆/順)時針方向旋轉180°即可。藉由在該種狀態下實施前述的步驟,即可以在第3端面256C形成重複研磨區域。
In addition, when performing the processing step (b), it is only necessary to rotate the
或者,也可以在加工裝置300中設置與第1磨削輪380A及第1研磨輪385B、以及第2磨削輪382A及第2研磨輪387B同樣的加工機構(例如,第3磨削輪與第3研磨輪的組合、以及第4磨削輪與第4研磨輪的組合)。這些是配置為面對於玻璃素材250的第3邊260C。
Alternatively, the
加工裝置300具有該種構成的情況下,變得可一次對玻璃素材250的第1端面256A及第3端面256C進行加工。因此,可提升加工速度。
When the
又,在實施(c)的加工步驟之時,只要在前述
的圖5及圖6所示之加工裝置300中,使玻璃素材250朝順時針方向旋轉90°即可。藉由在該種狀態下實施前述的步驟,即可以在第4端面256D形成重複研磨區域。
In addition, when implementing the processing step (c), as long as the above-mentioned
In the
此外,在(a)及(c)的加工步驟中,於加工裝置300具有前述第3磨削輪及第3研磨輪、以及第4磨削輪及第4研磨輪的情況下,只要使玻璃素材250朝順時針方向或逆時針方向旋轉90°即可。
In addition, in the processing steps (a) and (c), when the
在此情況下,變得可一次對玻璃素材250的第2端面256B及第4端面256D進行加工。因此,可提升加工速度。
In this case, it becomes possible to process the
以上,針對利用加工裝置300之第1製造方法進行了說明。但是,上述說明只是一個例子,且在第1製造方法中可作各種變更。
Above, the first manufacturing method using the
例如,在前述之圖7(a)所示的步驟中,第1磨削輪380A是沿著邊260A從第1磨削開始點M1移動到邊260A的結束點E。其結果,可在第1磨削開始點M1~結束點E的區域中形成第1磨削區域491。
For example, in the aforementioned FIG. 7 (a) as shown in step, the
但是,第1磨削輪380A也可以在第1磨削開始點M1~結束點E之間的任意的位置上停止第1端面256A的磨削。
However, the
又,在圖7(c)所示的步驟中,第2磨削輪382A是沿著邊260A從開始點S移動到第1移動完成點N1。其結果,可在開始點S~第1移動完成點N1之間形成第2磨削區域493。
In the step shown in FIG. 7(c), the
然而,第2磨削輪382A也可以從開始點S~第1磨削開始點M1之間的任意的位置(但是第1磨削開始點M1會除外)開始進行第1端面256A的磨削。 However, the second grinding wheel grinding 382A may start from the first end face 256A - an arbitrary position between the start point S 1 of the first grinding start point M (but the first one will start of the grinding point 1 except M) cut.
同樣地,在前述之圖7(b)所示的步驟中,第1研磨輪385B是沿著邊260A,從第1研磨開始點P1移動到邊260A的結束點E。其結果,可在第1研磨開始點P1~結束點E的區域中形成第1研磨區域492。
Similarly, in the aforementioned FIG. 7 (b) as shown in step, the
然而,第1研磨輪385B也可以在第1研磨開始點P1~結束點E之間的任意的位置上停止第1端面256A的研磨。
However, the
同樣地,在前述之圖7(d)所示的步驟中,第2研磨輪387B是沿著邊260A從開始點S移動到第1研磨完成點Q1。其結果,可在開始點S~第1研磨完成點Q1的區域中形成第2研磨區域494。
Similarly, in the step shown in FIG. 7(d) described above, the
然而,第2研磨輪387B也可以從開始點S~第1研磨開始點P1的範圍之任意的位置(但是第1研磨開始點P1會除外)開始進行第1端面256A的研磨。又,第2研磨輪387B只要是移動到比第1移動完成點N1更前方處且在第1研磨區域492的範圍內,則到任意的位置均可。
However, the
又,只要不使第2磨削輪超過第1磨削輪,由第2磨削輪382A進行之磨削(第2磨削)在任何的時間點上開始進行均可。同樣地,只要不使第2研磨輪超過第1研磨輪,由第2研磨輪387B進行之研磨(第2研磨)在任何的時間點上開始進行均可。較理想的是,例如,第2磨削的開始
是和由第1磨削輪380A進行之磨削(第1磨削)同時、或者是在實施中等完成前。同樣地,較理想的是,第2研磨的開始是和由第1研磨輪385B進行之研磨(第1研磨)同時、或者是在實施中等完成前。此外,較理想的是,由第2磨削輪382A進行之第2磨削是在由第1研磨輪385B進行之第1研磨的開始前、同時、或實施中等完成前。
In addition, as long as the second grinding wheel does not exceed the first grinding wheel, the grinding by the
也就是說,雖然亦可在圖7(a)與(c)所示的步驟完成後,實施圖7(b)與(d)所示的步驟,但從生產性的觀點來看,較理想的是,圖7(a)與(c)的步驟同時或在接近於同時的時間點開始,且在圖7(a)與(c)的步驟完成前,開始圖7(b)與(d)的步驟。 In other words, although the steps shown in Figs. 7(b) and (d) can be implemented after the steps shown in Figs. 7(a) and (c) are completed, it is more desirable from the viewpoint of productivity However, the steps of Fig. 7(a) and (c) start at the same time or close to the same time, and before the steps of Fig. 7(a) and (c) are completed, start Fig. 7(b) and (d) )A step of.
又,也可以將一個磨削輪與2個研磨輪設為一組,並以第1研磨輪研磨經磨削輪磨削過的區域,且以重複進行的方式藉第2研磨輪來實施研磨已利用第1研磨輪研磨的區域之至少一部分。 Alternatively, one grinding wheel and two grinding wheels can be set as a set, and the area ground by the grinding wheel can be ground by the first grinding wheel, and the grinding can be performed by the second grinding wheel in a repeated manner. At least a part of the area that has been ground with the first grinding wheel.
又,也可以在第1研磨開始點P1~第1研磨完成點Q1之間,實施第2次的研磨步驟。 In addition, the second polishing step may be performed between the first polishing start point P 1 and the first polishing completion point Q 1.
本發明所屬技術領域中具有通常知識者應當可以輕易地理解,除此之外還可作其他各種變更。 Those with ordinary knowledge in the technical field to which the present invention pertains should be easily understood, and various other changes can be made besides this.
(本發明之另外的實施形態之玻璃基板的製造方法) (Method for manufacturing glass substrate of another embodiment of the present invention)
接著,說明本發明之另外的實施形態之玻璃基板的製造方法(以下稱為「第2製造方法」)。 Next, a method of manufacturing a glass substrate according to another embodiment of the present invention (hereinafter referred to as a "second manufacturing method") will be described.
在前述之第1製造方法中,是在玻璃素材250
的至少一個端面(例如第1端面256A)上形成一個重複研磨區域495。相對於此,在第2製造方法中,是在玻璃素材的一個端面上形成複數個重複研磨區域。
In the first manufacturing method mentioned above, the
以下,參照圖8~圖11來說明第2製造方法。 Hereinafter, the second manufacturing method will be described with reference to FIGS. 8 to 11.
在圖8中,示意地顯示第2製造方法的流程。又,在圖9~圖11中是示意地顯示第2製造方法中的一步驟的情形。 Fig. 8 schematically shows the flow of the second manufacturing method. In addition, FIGS. 9 to 11 schematically show a state of one step in the second manufacturing method.
如圖8所示,第2製造方法具有下述步驟:(1)準備玻璃素材的步驟(步驟S210),該玻璃素材具有第1及第2表面、以及連接兩表面的端面;及(2)利用第2加工裝置,磨削及研磨前述玻璃素材的前述端面之步驟(步驟S220)。 As shown in FIG. 8, the second manufacturing method has the following steps: (1) a step of preparing a glass material (step S210), the glass material having first and second surfaces and end surfaces connecting the two surfaces; and (2) The step of grinding and polishing the end surface of the glass material using the second processing device (step S220).
以下,參照圖9~圖11來詳細地說明各步驟。 Hereinafter, each step will be described in detail with reference to FIGS. 9 to 11.
(步驟S210) (Step S210)
此步驟S210與前述之第1製造方法中的步驟S110是同樣的。因此,省略此步驟的詳細內容。再者,在以下的說明中,為了明確化,在表示玻璃素材的各部分時,是使用圖4所示之參照符號。 This step S210 is the same as step S110 in the aforementioned first manufacturing method. Therefore, the details of this step are omitted. In addition, in the following description, in order to clarify, when each part of a glass material is shown, the reference symbol shown in FIG. 4 is used.
(步驟S220) (Step S220)
接著,利用第2加工裝置對玻璃素材250的端面加工處理。在此,作為一例,是以將玻璃素材250的第1端面256A加工處理的情況為例來說明。
Next, the end surface of the
(第2加工裝置) (Second processing device)
在圖9中,示意地顯示可以使用於第2製造方法的第2 加工裝置之構成。 In FIG. 9, the second manufacturing method that can be used in the second manufacturing method is schematically shown. The composition of the processing device.
如圖9所示,第2加工裝置500具備工作台502、第1~第3磨削輪580A~584A、第1~第3研磨輪585B~589B。
As shown in FIG. 9, the
其中,工作台502、第1及第2磨削輪580A、582A、以及第1及第2研磨輪585B、587B的構成及功能,與前述之加工裝置300是同樣的。因此,在此省略詳細說明。
Among them, the structure and function of the table 502, the first and
第3磨削輪584A可以磨削玻璃素材250的第1端面256A。又,第3研磨輪589B可以研磨玻璃素材250的第1端面256A。
The
第1磨削輪580A與第1研磨輪585B是成為一組,且第1研磨輪585B可以追隨在第1磨削輪580A的磨削行程之後。同樣地,第2磨削輪582A與第2研磨輪587B是成為一組,且第2研磨輪587B可以追隨在第2磨削輪582A的磨削行程之後。再者,第3磨削輪584A與第3研磨輪589B是成為一組,且第3研磨輪589B可以追隨在第3磨削輪584A的磨削行程之後。
The
第3磨削輪584A是由難以發生彈性變形,且磨削力高的磨石所構成。另一方面,第3研磨輪589B是由具有彈性且適合於研磨的磨石所構成。
The
藉由第2加工裝置500來加工玻璃素材250的第1端面256A之時,如圖10所示,是將玻璃素材250設置在第2加工裝置500的工作台502上。此時,是將玻璃素材
250設成第1邊260A與第1~第3磨削輪580A~584A相面對來設置在工作台502上。
When the
接著,將第2加工裝置500的第1磨削輪580A及第1研磨輪585B以預定旋轉數進行旋轉。又,將第2磨削輪582A及第2研磨輪587B以預定旋轉數進行旋轉。此外,將第3磨削輪584A及第3研磨輪589B以預定旋轉數進行旋轉。
Next, the
接著,如圖10所示,第1磨削輪580A一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊(被加工面)260A朝箭頭A1的方向移動。以下,將此箭頭A1的方向稱為「移動方向」。藉由第1磨削輪580A的移動,以磨削玻璃素材250的第1端面256A。
Next, as shown in FIG 10, the first side of the grinding wheel in contact with the
又,由第1磨削輪580A進行之第1端面256A的磨削開始過片刻時間後,使第1研磨輪585B一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A2的方向移動。在此,箭頭A2是和箭頭A1相同的方向,也就是「移動方向」。
In addition, after a while after the grinding of the
藉由第1研磨輪585B的移動,可研磨玻璃素材250的第1端面256A之以第1磨削輪580A磨削過的區域。
By the movement of the
又,與由第1磨削輪580A進行之第1端面256A的磨削幾乎同時地、或者是過片刻時間後,使第2磨削輪582A一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A3的方向移動。箭頭A3是和箭頭
A1相同的方向(圖6中的X方向),亦即是「移動方向」。藉由第2磨削輪582A的移動,以磨削玻璃素材250的第1端面256A。
In addition, almost simultaneously with the grinding of the
又,由第2磨削輪582A進行之第1端面256A的磨削開始過片刻時間後,使第2研磨輪587B一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A4的方向移動。箭頭A4是和箭頭A1相同的方向(圖6中的X方向),亦即是「移動方向」。
In addition, after a while after the grinding of the
藉由第2研磨輪587B的移動,可研磨玻璃素材250的第1端面256A之以第2磨削輪582A磨削過的區域。
By the movement of the
又,與由第2磨削輪582A進行之第1端面256A的磨削幾乎同時地、或者是過片刻時間後,使第3磨削輪584A一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A5的方向移動。箭頭A5是和箭頭A1相同的方向(圖6中的X方向),亦即是「移動方向」。藉由第3磨削輪584A的移動,以磨削玻璃素材250的第1端面256A。
In addition, almost simultaneously with the grinding of the
又,由第3磨削輪584A進行之第1端面256A的磨削開始過片刻時間後,使第3研磨輪589B一邊接觸於玻璃素材250的第1端面256A,一邊沿著第1邊260A朝箭頭A6的方向移動。箭頭A6是和箭頭A1相同的方向(圖6中的X方向),亦即是「移動方向」。
Furthermore, after a while after the grinding of the
藉由第3研磨輪589B的移動,可研磨玻璃素
材250的第1端面256A之以第3磨削輪584A磨削過的區域。
With the movement of the
藉此,可完成玻璃素材250的第1邊260A整體之磨削及研磨處理,而製造已將玻璃素材250的第1端面256A加工的玻璃基板。
Thereby, the grinding and polishing treatment of the entire
在圖11中,示意地顯示第1磨削輪580A、第1研磨輪585B、第2磨削輪582A、第2研磨輪587B、第3磨削輪584A及第3研磨輪589B的各自的移動軌跡。
In FIG. 11, the respective movements of the
在圖11(a)中,所顯示的是第1磨削輪580A的示意的移動軌跡F1,在圖11(b)中,所顯示的是第1研磨輪585B的示意的移動軌跡F2,在圖11(c)中,所顯示的是第2磨削輪582A的示意的移動軌跡F3,在圖11(d)中,所顯示的是第2研磨輪587B的示意的移動軌跡F4,在圖11(e)中,所顯示的是第3磨削輪584A的示意的移動軌跡F5,在圖11(f)中,所顯示的是第3研磨輪589B的示意的移動軌跡F6。
In FIG. 11(a), shown is a schematic movement trajectory F 1 of the
在圖11中,第1磨削輪580A及第1研磨輪585B、第2磨削輪582A及第2研磨輪587B、以及第3磨削輪584A及第3研磨輪589B,都是沿著X方向(移動方向)移動,藉此,將玻璃素材250的第1端面260A朝Y方向磨削、研磨(亦即進行厚度減薄)。
In FIG. 11, the
如圖11(a)所示,第1磨削輪580A是在第1邊260A的中途、亦即在第1磨削開始點M1與第1端面256A接觸,且從此處開始進行第1端面256A的磨削。並且,第1
磨削輪580A會沿著移動方向,持續磨削至第1邊260A的結束點E為止。
As shown in FIG 11 (a), the
其結果,對應於玻璃素材250的第1邊260A之第1端面256A是從第1磨削開始點M1至結束點E的區域會被磨削。以下,將此區域稱為「第1磨削區域(691)」。
As a result, corresponding to the
另一方面,如圖11(b)所示,第1研磨輪585B是在第1邊260A的中途,亦即在第1研磨開始點P1與第1端面256A接觸,且從此處開始進行第1端面256A的研磨。並且,第1研磨輪585B會沿著移動方向,持續研磨至第1邊260A的結束點E為止。
On the other hand, FIG. 11 (b), the
其結果,玻璃素材250的第1端面256A是從第1研磨開始點P1至結束點E的區域會被研磨。以下,將此區域稱為「第1研磨區域(692)」。
As a result, the
在此,第1研磨開始點P1只要是在除了第1磨削開始點M1及結束點E以外的第1磨削區域691的範圍內,在任意的位置皆可。
Here, the first polishing as long as the start points P 1 is within the range of the first
又,如圖11(c)所示,第2磨削輪582A是在第1邊260A的中途,亦即在第2磨削開始點M2與第1端面256A接觸,且從此處沿著移動方向移動至第1邊260A的中途、亦即第1移動完成點N1。並且,第2磨削輪582A會在到達第1移動完成點N1的時間點上停止移動。
And, FIG. 11 (c), the
在此,第2磨削開始點M2只要是在除了邊260A的開始點S及第1磨削開始點M1以外的開始點S~第1磨削開始點M1的範圍內,在任意的位置皆可。又,第1移
動完成點N1可以是第1磨削開始點M1及比其更前方的任意的位置。特別是比第1磨削開始點M1更前方為較佳。但是,如圖11(c)所示,較理想的是將第1移動完成點N1設定在第1磨削開始點M1~第1研磨開始點P1之間的區域中。
Here, the second start of the grinding point M 2 is in the range of 1 as long as the start point of
藉此,藉由第2磨削輪582A,玻璃素材250的第1邊260A是從第2磨削開始點M2至第1移動完成點N1的區域會被磨削。以下,將此區域稱為「第2磨削區域(693)」。
Whereby, by the
又,如圖11(d)所示,第2研磨輪587B是在第1邊260A的中途,亦即在第2研磨開始點P2與第1端面256A接觸,且從此處沿著移動方向移動至第1邊260A的中途、亦即第1研磨完成點Q1。並且,第2研磨輪587B會在到達第1研磨完成點Q1的時間點上停止移動。
And, FIG. 11 (d), the
其結果,藉由第2研磨輪587B,玻璃素材250的第1邊260A是從第2研磨開始點P2至第1研磨完成點Q1的區域會被研磨。以下,將此區域稱為「第2研磨區域(694)」。
As a result, by the
第2研磨開始點P2只要是在除了第2磨削開始點M2及第1磨削開始點M1以外的第2磨削開始點M2~第1磨削開始點M1的範圍內,在任意的位置皆可。 As long as the second grinding start point P 2 is within the range from the second grinding start point M 2 to the first grinding start point M 1 except for the second grinding start point M 2 and the first grinding start point M 1 , In any position.
在此,如圖11(c)所示,在將第1移動完成點N1設定在第1磨削開始點M1~第1研磨開始點P1之間的區域之情況下,第1研磨完成點Q1只要是在除了第1研磨開始點P1以外的第1研磨區域692的範圍內,在任意的位置皆
可。
Here, as shown in FIG. 11(c), when the first movement completion point N 1 is set in the area between the first grinding start point M 1 and the first grinding start point P 1 , the first grinding The completion point Q 1 may be any position as long as it is within the range of the
另一方面,在第1移動完成點N1位於比第1研磨開始點P1更前方的情況下,第1研磨完成點Q1是設定在比第1移動完成點N1更前方的位置。 On the other hand, the movement of the first completed more forward position than the first point N located at a polishing start point P at a further forward, the first polishing completion point Q is set to 1 at completion of the first movement than the point N 1.
在將第1移動完成點N1設定在第1磨削開始點M1~第1研磨開始點P1之間的區域之情況下,如圖11(d)所示,在第2研磨區域694當中,與第1研磨區域692重複的區域、亦即在第1研磨開始點P1~第1研磨完成點Q1的區域中,會變得實施由第1研磨輪585B及第2研磨輪587B進行之2次的研磨處理。因此,可在此形成第1重複研磨區域695。
When the first movement completion point N 1 is set in the area between the first grinding start point M 1 and the first grinding start point P 1 , as shown in FIG. 11(d), in the
另一方面,在第1移動完成點N1位於比第1研磨開始點P1更前方的情況下,是在第1移動完成點N1~第1研磨完成點Q1的區域中形成第1重複研磨區域。 On the other hand, the movement completion point of the first N 1 is located at a more forward than the case where the first polishing start point P, is done in the first moving region N 1 ~ 1 point polishing completion point Q 1 'is formed in a first Repeat the grinding area.
又,如圖11(e)所示,第3磨削輪584A是在第1邊260A的開始點S接觸於第1端面256A,且從此處沿著移動方向移動至第1邊260A的第2移動完成點N2。並且,第3磨削輪584A會在到達第2移動完成點N2的時間點上停止移動。
Also, as shown in FIG. 11(e), the
第2移動完成點N2可以是位於第2磨削開始點M2及比其更前方的任意的位置。特別是比第2磨削開始點M2更前方為較佳。但是,如圖11(e)所示,較理想的是將第2移動完成點N2設定在第2磨削開始點M2~第2研磨開始點P2之間的區域中。 The second movement completion point N 2 may be an arbitrary position located in front of the second grinding start point M 2. In particular, it is preferable to be ahead of the second grinding start point M 2. However, as shown in FIG. 11(e), it is preferable to set the second movement completion point N 2 in the region between the second grinding start point M 2 and the second grinding start point P 2.
藉此,藉由第3磨削輪584A,玻璃素材250的第1邊260A是從開始點S至第2移動完成點N2的區域會被磨削。以下,將此區域稱為「第3磨削區域(696)」。
Whereby, with the
又,如圖11(f)所示,第3研磨輪589B是在第1邊260A的開始點S接觸於第1端面256A,且從此處沿著移動方向移動至第2研磨完成點Q2。並且,第3研磨輪589B會在到達第2研磨完成點Q2的時間點上停止移動。
Furthermore, as shown in FIG. 11(f), the
其結果,藉由第3研磨輪589B,玻璃素材250的第1邊260A是從開始點S至第2研磨完成點Q2的區域會被研磨。以下,將此區域稱為「第3研磨區域(697)」。
As a result, by a
在此,如圖11(e)所示,在將第2移動完成點N2設定在第2磨削開始點M2~第2研磨開始點P2之間的區域之情況下,第2研磨完成點Q2只要是在除了第2研磨開始點P2以外的第2研磨區域694的範圍內,在任意的位置皆可。
Here, as shown in FIG. 11(e), when the second movement completion point N 2 is set in the area between the second grinding start point M 2 and the second grinding start point P 2 , the second grinding The completion point Q 2 may be any position as long as it is within the range of the
另一方面,在第2移動完成點N2位於比第2研磨開始點P2更前方的情況下,第2研磨完成點Q2是設定在比第2移動完成點N2更前方的位置。 On the other hand, in a case where the second movement completion point N 2 is located forward of the second polishing start point P 2 , the second polishing completion point Q 2 is set to a position further forward than the second movement completion point N 2.
在將第2移動完成點N2設定在第2磨削開始點M2~第2研磨開始點P2之間的區域之情況下,如圖11(f)所示,在第3研磨區域697當中,與第2研磨區域694重複的區域、亦即在第2研磨開始點P2~第2研磨完成點Q2的區域中,會變得實施由第2研磨輪587B及第3研磨輪589B進行之2次的研磨處理。因此,可在此形成第2重複研磨區域
698。
When the second movement completion point N 2 is set in the area between the second grinding start point M 2 and the second grinding start point P 2 , as shown in Fig. 11(f), in the
另一方面,在第1移動完成點N2位於比第2研磨開始點P2更前方的情況下,是在第2移動完成點N2~第2研磨完成點Q2的區域中形成第2重複研磨區域。 On the other hand, in the case where the first movement completion point N 2 is located ahead of the second polishing start point P 2 , the second movement completion point N 2 to the second polishing completion point Q 2 is formed. Repeat the grinding area.
以上步驟的結果,可以在第1端面256A形成2處重複研磨區域695、698。
As a result of the above steps, two repeated polishing
以上,針對利用第2加工裝置500的第2製造方法進行了說明。但是,上述說明只是一個例子,且在第2製造方法中可作各種變更。
Above, the second manufacturing method using the
例如,在前述之圖11(a)所示的步驟中,第1磨削輪580A是沿著邊260A從第1磨削開始點M1移動到邊260A的結束點E。其結果,可在第1磨削開始點M1~結束點E的區域中形成第1磨削區域691。
For example, in the aforementioned FIG. 11 (a) as shown in step, the
然而,第1磨削輪580A也可以在第1磨削開始點M1~結束點E之間的任意的位置上停止第1端面256A的磨削。
However, the
又,在前述之圖11(b)所示的步驟中,第1研磨輪585B是沿著邊260A從第1研磨開始點P1移動到邊260A的結束點E。其結果,可在第1研磨開始點P1~結束點E的區域中形成第1研磨區域692。
Further, in the aforementioned FIG. 11 (b) as shown in step, the first grinding wheel along the
但是,第1研磨輪585B也可以在第1研磨開始點P1~結束點E之間的任意的位置上停止第1端面256A的研磨。
However, the
又,在圖11(e)所示的步驟中,第3磨削輪
584A是沿著邊260A從開始點S移動到第2移動完成點N2。其結果,可在開始點S~第2磨削開始點N2之間形成第3磨削區域696。
In the step shown in FIG. 11(e), the
然而,第3磨削輪584A也可以從開始點S~第2磨削開始點M2之範圍的任意的位置開始進行第1端面256A的磨削。
However, the
又,在前述之圖11(f)所示的步驟中,第3研磨輪589B是沿著邊260A從開始點S移動到第2研磨完成點Q2。其結果,可在開始點S~第2研磨完成點Q2的區域中形成第3研磨區域697。
In addition, in the step shown in FIG. 11(f) described above, the
然而,第3研磨輪589B也可以從開始點S~第2研磨開始點P2的範圍之任意的位置(但是第2研磨開始點P2會除外)開始進行第1端面256A的研磨。
However, the
又,在前述之第2製造方法中,只要不使第2磨削輪582A超過第1磨削輪580A,由第2磨削輪582A進行之磨削(第2磨削)在任何的時間點上開始進行均可。又,只要不使第3磨削輪584A超過第2磨削輪582A,由第3磨削輪584A進行之磨削(第3磨削)在任何的時間點上開始進行均可。
In addition, in the aforementioned second manufacturing method, as long as the
同樣地,只要不使第2研磨輪587B超過第1研磨輪585B,由第2研磨輪587B進行之研磨(第2研磨)在任何的時間點上開始進行均可。又,只要不使第3研磨輪589B超過第2研磨輪587B,由第3研磨輪589B進行之研磨(第3研磨)在任何的時間點上開始進行均可。
Similarly, as long as the
特別是,第2磨削的開始較佳是和第1磨削同時、或者是在其實施中等完成前。又,第3磨削的開始較佳是和第2磨削同時、或者是在其實施中等完成前。 In particular, it is preferable to start the second grinding at the same time as the first grinding, or before the completion of its implementation or the like. In addition, the start of the third grinding is preferably at the same time as the second grinding, or before the completion of the implementation or the like.
同樣地,第2研磨的開始較佳是和第1研磨同時、或者是在其實施中等完成前。又,第3研磨的開始較佳是和第2研磨同時、或者是在其實施中等完成前。 Similarly, the start of the second polishing is preferably at the same time as the first polishing, or before the completion of its implementation or the like. In addition, the start of the third polishing is preferably at the same time as the second polishing, or before the completion of its implementation or the like.
此外,較理想的是,由第2磨削輪582A進行之第2磨削是在由第1研磨輪585B進行之第1研磨的開始前、同時、或其實施中等完成前。又,較理想的是,由第3磨削輪584A進行之第3磨削是在由第2研磨輪587B進行之第2研磨的開始前、同時、或其實施中等完成前。
In addition, it is preferable that the second grinding by the
也就是說,雖然亦可在圖11(a)、(c)及(e)所示的步驟完成後,實施圖11(b)、(d)及(f)所示的步驟,但從生產性的觀點來看,較理想的是,圖11(a)、(c)及(e)的步驟是同時或在接近於同時的時間點開始,且在圖11(a)、(c)及(e)的步驟完成前,開始圖11(b)、(d)及(f)的步驟。 In other words, although the steps shown in Figs. 11(b), (d) and (f) can also be implemented after the steps shown in Fig. 11(a), (c) and (e) are completed, but from the production From a sexual point of view, it is ideal that the steps in Figure 11 (a), (c) and (e) are started at the same time or close to the same time, and in Figure 11 (a), (c) and Before the step (e) is completed, start the steps of Figure 11 (b), (d) and (f).
除此之外還可作其他各種變更。 In addition, various other changes can be made.
以上,針對利用第2加工裝置500在玻璃素材250的一個端面256A上形成2個重複研磨區域的方法進行了說明。
Above, the method of forming two repetitive polishing regions on one
再者,本發明所屬技術領域中具有通常知識者可以從上述記載中輕易地掌握在一個端面上形成3個以上的重複研磨區域之方法。例如,亦可藉由在加工裝置上設置更多的磨削輪及研磨輪,以在一個端面上形成3個以 上的重複研磨區域。 Furthermore, those with ordinary knowledge in the technical field to which the present invention pertains can easily grasp the method of forming three or more repetitive polishing regions on one end surface from the above description. For example, more grinding wheels and grinding wheels can also be arranged on the processing device to form 3 more grinding wheels on one end surface. Repeated grinding area on the top.
以上,針對本發明的一個實施形態進行了說明。但是,本發明的態樣並不限定於上述形態。 In the foregoing, an embodiment of the present invention has been described. However, the aspect of the present invention is not limited to the above-mentioned aspect.
例如,在上述記載中,是以玻璃素材為具有大致矩形形狀的形狀之情況為例來說明玻璃基板的製造方法。然而,玻璃素材也可以是其他的形狀,例如為圓盤狀。 For example, in the above description, a case where the glass material has a substantially rectangular shape is used as an example to describe the manufacturing method of the glass substrate. However, the glass material may also have other shapes, such as a disc shape.
當玻璃素材為圓盤狀的情況下,在前述第1製造方法及第2製造方法的記載中,可使用稱為「周邊」之用語來取代「邊」。又,藉由在前述的邊中的開始點S及結束點E當中,結束點E作為與開始點S一致之點來掌握,以在端面為「周邊」狀的情況下,也可以和端面為「邊」狀的情況同樣地處理。 When the glass material is a disc shape, in the description of the first manufacturing method and the second manufacturing method described above, the term "peripheral" may be used instead of "side". In addition, the end point E is grasped as the point coincident with the start point S among the start point S and the end point E in the aforementioned side. When the end surface is a "peripheral" shape, it can also be the same as the end surface. The case of "edge" is handled the same way.
例如,使用於第1製造方法的加工裝置300具有沿著玻璃素材的周邊而配置的複數個磨削輪及複數個研磨輪。並且,各自的磨削輪及各自的研磨輪是沿著對應於玻璃素材的周邊方向之「移動方向」而移動。
For example, the
本發明所屬技術領域中具有通常知識者應當可輕易地理解,除此之外還可作其他各種變更。 Those with ordinary knowledge in the technical field to which the present invention pertains should be easily understood, and various other changes can be made besides this.
250:玻璃素材 250: Glass material
260A:第1邊
260A:
491:第1磨削區域 491: 1st grinding area
492:第1研磨區域 492: The 1st Grinding Area
493:第2磨削區域 493: 2nd grinding area
494:第2研磨區域 494: 2nd grinding area
495:重複研磨區域 495: Repeated grinding area
E:結束點 E: End point
F1~F4:移動軌跡 F 1 ~F 4 : Movement track
S:開始點 S: starting point
M1:第1磨削開始點 M 1 : The first grinding start point
N1:第1移動完成點 N 1 : The first move completion point
P1:第1研磨開始點 P 1 : The first polishing start point
Q1:第1研磨完成點 Q 1 : The first polishing completion point
X、Y:方向 X, Y: direction
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